Project: TO 8 + 9

Operation & Maintenance training for Automation

system for TO 8 + 9 (for PLC)
The project training sessions will be split into the following material and duration; they will be explained for each site
separately unless it is identical:

Chapter Duration Theory / Field Target

1. Equipment used and their 0.25 day Theory Programmer

location and purpose
2. Products and Selection 0.25 day Theory Programmer
3. Installation details (Brief) 0.25 day Theory Programmer
4. Recommended spare parts 0.25 day Theory Programmer
5. Safety of system 0.25 day Theory Programmer & Operator
6. Operation 0.1 day Theory Programmer & Operator
7. Preventive maintenance 0.25 day Theory Programmer & Operator
(period of scheduled
maintenance and procedures)
8. Troubleshooting (diagnostics, 0.25 day Theory Programmer & Operator
remedies)

1. PLC system field training 1 day Field Programmer & Operator

Page 1 of 47
 APP
GENERAL SHEET NOTES

CK
BY
NO.
REVISIONS AND RECORD OF ISSUE

XREF1:
XREF2:
XREF3:
XREF4:
DWG VER:
SHEET KEYNOTES

PW FILE:

PLOTTED:
DATE

SAVED:

USER:
TO SCADA RADIO
NETWORK

LEGEND

CAT 5e UTP (TCP/IP PROTOCOL)

INFRASTRUCTURE NEEDS PROGRAM PHASE II

50 MICRON MULTI-MODE FIBER OPTIC CABLING

U.S. AGENCY FOR INTERNATIONAL

PALESTINIAN WATER AUTHORITY
SINGLE-MODE FIBER OPTIC CABLING

PROGRAM FUNDED BY THE

DEVELOPMENT (USAID)
RIO INTERFACE CABLE (VENDOR DEFINED)
MODBUS EIA-485 INDUSTRIAL CABLE
HARDWIRE I/O OR SPECIAL CABLE

DISPLAY MOUNTING PANEL

GUARD HOUSE

USAID
RIO ENCLOSURE
UPS

DESIGNED:
DETAILED:
DISINFECTION BUILDING PUMP STATION PLC PANEL CHECKED:
APPROVED:
DATE:
PUMP STATION ELECTRICAL CONTROL BUILDING 0 1 2

IF THIS BAR DOES NOT MEASURE

2CM THEN DRAWING IS NOT TO
FULL SCALE
PROJECT NO.
A1_42230

SHEET
OF
 APP
CK
BY
A A A

NO.
REVISIONS AND RECORD OF ISSUE

XREF1:
XREF2:
XREF3:
XREF4:
FAL FAH
535 535

PAH PAL FK PK HS
535 535 535 535 535

DWG VER:
I I I I
510A 520A 530A 535

B A B A B A

PW FILE:

PLOTTED:
DATE

SAVED:

USER:
YA ZL HS SK SI YL YA UL YA ZL HS SK SI YL YA UL YA ZL HS SK SI YL YA UL FQI FI PI
535A 510 510 510 510 510A 510A 510 535B 520 520 520 520 520A 520A 520 535C 530 530 530 530 530A 530A 530 535 535 535

24VAC

FIT
535
24VAC
HS KQI HMS HMS HS KQI HMS HMS HS KQI HMS HMS D
510 510 510A 510B 520 520 520A 520B 530 530 530A 530B PI
535
D
I HMS SIC I HMS SIC I HMS SIC
510 510C 510 520 520C 520 530 530C 530

FE
512

INFRASTRUCTURE NEEDS PROGRAM PHASE II

FE

U.S. AGENCY FOR INTERNATIONAL

511

PALESTINIAN WATER AUTHORITY

PROGRAM FUNDED BY THE

DEVELOPMENT (USAID)
GV-515C BPV-515 GV-515B

PSHH PI ARV-510E
TE 510 510B
M
510 S
H
J

GV-510B

ARV-520E
PSHH PI
FSLL TE 520 520B
510 520 M
S
J H

GV-212 GV-510A
P-510
GV-520B
F
PIT
FIT 535
FSLL ARV-530E 535 FE
PSHH PI
520 TE 535
530 530B
530 M
S
J H

GV-535C
GV-520A

GV-540
P-520 GV-535A GV-535B

GV-530B

FSLL
530
SHEET PREFIX TABLE DESIGNED:
DETAILED:
SHEET KEYNOTES
CHECKED:
GV-530A
P-530 APPROVED:
DATE:
0 1 2

BOOSTER PUMPS
IF THIS BAR DOES NOT MEASURE
2CM THEN DRAWING IS NOT TO
FULL SCALE
PROJECT NO.
A1_42230

SHEET
OF
 APP
CK
BY
D

NO.
REVISIONS AND RECORD OF ISSUE

XREF1:
XREF2:
XREF3:
XREF4:
DWG VER:
PW FILE:

PLOTTED:
DATE

SAVED:

USER:
D

UL FAH XA HS XA HS
205 101 104 104 201 201

INFRASTRUCTURE NEEDS PROGRAM PHASE II

U.S. AGENCY FOR INTERNATIONAL
PALESTINIAN WATER AUTHORITY
XS

PROGRAM FUNDED BY THE

XS

DEVELOPMENT (USAID)
201
104

FV-201
TK-201

FSH
101
FV-202
BV-101
ME-101
ME-201

FV-203

CV-201 B

GV-101 GV-102 GV-201 GV-204

B

SHEET KEYNOTES

SHEET PREFIX TABLE

DESIGNED:
DETAILED:
CHECKED:
APPROVED:
DATE:
0 1 2

IF THIS BAR DOES NOT MEASURE

2CM THEN DRAWING IS NOT TO
FULL SCALE
PROJECT NO.
A1_42230

SHEET
OF
 APP
CK
BY
AAH LAH LAH

NO.
991 901 902

AAL LAL LAL KQI KQI

991 901 902 910 920

YA AIR LAHH LALL LIR YA LK LAHH LALL LIR YA HS HS HS FFK HS SK SI YA YL HS SK SI YA YL LAH LAH HS YA HS ZL ZL ZL
991 991 901 901 901 901 903 902 902 902 902 915A 915B 915C 915 910 910 910 910 910 920 920 920 920 920 900 925 900A 900 900B 903A 903B 903C

REVISIONS AND RECORD OF ISSUE

XREF1:
XREF2:
XREF3:
XREF4:
J J

I I I I I I I I I

DWG VER:
901 902 915 910 920 900 925 900 903

PW FILE:

PLOTTED:
DATE

SAVED:

USER:
YA AI
991 991

LAHH LAH LALL LAHH LALL LIR YA LAHH LAH LALL LAHH LALL LIR YA YL HS SK SI YA SI YL HS SK SI YA SI YL LAH LAH LAH LAH HS ZL YA ZL ZL ZL
901A 901 901A 901 901 901 901 902A 902 902A 902 902 902 902 916 910 910 910 910 910A 910A 920 920 920 920 920A 920A 900 900A 925 925A 915A 900 900 903A 903B 903C

LAHH LAH LALL HMS LAHH LAH LALL SI YL SI YL LAH LAH HS HS

D
901 901 901 903 902 902 902 K 910 910 920 920 900 925 900 903

I I
K 903 900 K

C A A
LIT YS LIT YS
901 901 902 902
SHEET KEYNOTES

PRV-901A

INFRASTRUCTURE NEEDS PROGRAM PHASE II

F-901
LSHH

U.S. AGENCY FOR INTERNATIONAL

PALESTINIAN WATER AUTHORITY
BV-901A CV-901B 901

PROGRAM FUNDED BY THE

DEVELOPMENT (USAID)
LSLL LE
901 901
BV-901C

BV-915B

FE PI
PRV-901B 900 PRV-910A 910

BV-915A M F
PRV-930A
PRV-910C

PRV-902A DV-901D BV-910A BV-910B

P-910
F-902 TK-901 DV-901E BV-901F

BV-902A CV-902B
LSHH
902
BV-902C PI
LSLL LE
920
902 902
M F
PRV-920A
PRV-920C LSH
925
BV-920A P-920 BV-920B

PI AIT YS
991 991 991 PRV-902B E
PRV-991G

CV-925A BV-925B
DV-902D
AE AE LSH
TK-902 DV-902E BV-902F
991A 991B 900
DESIGNED:
SHEET PREFIX TABLE DETAILED:
BV-991B

BV-991C

BV-991E

BV-991F
CV-991D

FI CHECKED:
991 APPROVED:
DATE:
G J
0 1 2

IF THIS BAR DOES NOT MEASURE

2CM THEN DRAWING IS NOT TO
FULL SCALE
PROJECT NO.
GENERAL SHEET NOTES
A1_42230

SHEET
OF
Contents
1. Equipment used and their location and purpose: ......................................................................................................... 3
a. System components .................................................................................................................................................. 3
b. PLC panel components: ............................................................................................................................................. 5
2. Products and Selection .................................................................................................................................................. 6
Automation parts selection ............................................................................................................................................... 6
3. Installation details (Brief) ............................................................................................................................................ 15
4. Recommended spare parts.......................................................................................................................................... 32
5. Safety of system........................................................................................................................................................... 33
General safety precaution ............................................................................................................................................... 33
Automated system safety ................................................................................................................................................ 34
6. Operation ..................................................................................................................................................................... 35
a. System architecture & main components ............................................................................................................... 35
7. Preventive maintenance (period of scheduled maintenance and procedures) .......................................................... 36
General about Siemens equipments ....................................................................................................................... 36
PLC ........................................................................................................................................................................... 36
8. Troubleshooting (diagnostics, remedies) .................................................................................................................... 37
a. Initial diagnostics via HMI ........................................................................................................................................ 37
b. Further diagnostics via PG (Programming laptop) .................................................................................................. 39

Page 2 of 47
1. Equipment used and their location and purpose:

a. System components
Flow meters
Many flow meters in each site are used in different locations to indicate the water flow rate, so that take
an action according to the case.
A. ATTATRAH
Three flow meters are used in ATTATRHA:
FIT_210
FIT_209
The above two flow meters are located on the inlet of the main reservoir and they will
serve for chlorination dosing as well.
FIT_535
This flow meter is located on the outlet of the booster pumps; its readings play a main
role in controlling the speed of the booster pumps as well as the number of running
pumps in case of fixed-flow-rate control mode.
B. NUSAIRAT
Four flow meters are used in NUSAIRAT:
FIT_201
FIT_202
FIT_203
All the above flow meters are located on the inlet of the main reservoir and they will
serve for chlorination dosing as well.
FIT_535
This flow meter is located on the outlet of the booster pumps; its readings play a main
role in controlling the speed of the booster pumps as well as the number of running
pumps.
C. MAAN
Same as in NUSAIRAT.
D. AL BERKAH
E. Same as in NUSAIRAT.

Level switches
The level switches are used to indicate the water level in the main reservoir in all sites. Each site has two
level switches:
LSLL_211
Mainly used to indicate the low water level in the main reservoir.
It is located in the bottom of the main reservoir and calibrated on a specific
value, so that after reaching it, the sensor will be turned on and so a signal to
PLC will be received.

Page 3 of 47
 LSHH_211
Mainly used to indicate the high water level in the main reservoir.
It is located in the bottom of the main reservoir and calibrated on a specific
value, so that after reaching it, the sensor will be turned on and so a signal to
PLC will be received.
LSHH_212 ( In MAAN in the addition tank)

Pressure switches
The pressure switches are mainly used to indicate the high pressure of each booster pump. They are
located on the pipe just after each booster pump in all sites:
PSHH_510
PSHH_520
PSHH_530

They are calibrated on a specific value, so that after reaching it, the sensor will be turned on and so a
signal to PLC will be received (considered as interlock).

Pressure transmitters
All the used pressure transmitters in all sites are located on the outlet of the booster pumps. They are
used to indicate the high or low pressure of the booster pumps so that the PLC will turn off them in any
case (considered as interlock).

Level transmitters
One level transmitter is used in ATTATRAH, NUSAIRAT and AL BERKAH and two level transmitters are
used in MAAN (because of the additional tank).
They are used to indicate the water level in the main reservoir and having a main role in controlling the
number of pumps to be run in case of fixed-speed control mode.

Flow switches
The flow switches are mainly used to indicate the low flow of each booster pump. They are located on
the pipe just before each booster pump in all sites:
FSLL_510
FSLL_520
FSLL_530

They are calibrated on a specific value, so that after reaching it, the sensor will be turned on and so a
signal to PLC will be received (considered as interlock).

Page 4 of 47
 The flow sensors signal will not be taken into account unless a delay time from pumps
start signal had passed

Proximity switches
These switches are used for security issues, to indicate if the door of a specific room is opened.
They are located in the same places for all sites as follow:
XS_102A
XS_102B
XS_103
All the above sensors are located in the electrical room.
XS_104
Located in the disinfection building.
XS_201
Located in the guard house room.

Fire sensors
They are used to indicate the fire occurrence in the electrical room.

b. PLC panel components:

CPU
I/O modules
Ethernet switch
HMI 19
Field terminal 22
Programming Laptop
Other components of the PLC panel

Page 5 of 47
 2. Products and Selection
Automation parts selection

The following components were used for the Automation part:

CPU 1511_1 PN

Page 6 of 47
 I/O Cards
A. Pumps I/Os :

Digital input cards ( five cards)

Page 7 of 47
 Digital output cards (two cards)

Analog input card (one card)

Page 8 of 47
 Analog input card (one card)

Analog output card (one card)

Page 9 of 47
B. Chlorination I/Os :

Digital input cards ( three cards)

Page 10 of 47
 Digital output cards (two cards)

Analog input card (two card)

Page 11 of 47
 Analog output card (two card)

Ethernet switch

Page 12 of 47
 HMI SIMATIC TP1900 Comfort 19

Field Terminal SIMATIC IPC 447D 22

Page 13 of 47
 Programming Laptop

Page 14 of 47
3. Installation details (Brief)

CPU

Page 15 of 47
Page 16 of 47
Page 17 of 47
Page 18 of 47
 I/O modules
A. Pumps I/Os :
Digital input cards (6ES7 131-6BF00-0AA0)

Page 19 of 47
Page 20 of 47
 Digital output cards (6ES7 132-6BD20-0BA0)

Page 21 of 47
Page 22 of 47
 Analog input card (6ES7 134-6GF00-0AA1)

Page 23 of 47
Page 24 of 47
Page 25 of 47
 Analog input card (6ES7 134-6TD00-0CA1)

Page 26 of 47
 Analog output card (6ES7 135-6HD00-0BA1)

Page 27 of 47
B. Chlorination I/Os :
Digital input cards (6ES7 131-6BF00-0AA0)
Same as in the pumps I/Os

Digital output cards (6ES7 132-6BF00-0BA0)

Page 28 of 47
Page 29 of 47
 Analog input cards (6ES7 134-6GD00-0BA1)

Page 30 of 47
 Analog output card (6ES7 135-6HD00-0BA1)
Same as in the pumps I/Os

Page 31 of 47
 4. Recommended spare parts

The following spare parts are recommended for the project:

Description Part number Qty

SIMATIC ET 200SP, DIGITAL INPUT MODULE, DI 8X24VDC BASIC, PACKING UNIT: 1 PIECE, 6ES7131-6BF00-0AA0
FITS TO BU-TYPE A0, COLOR 8CODE CC01
SIMATIC ET 200SP, DIGITAL OUTPUT MODULE, DQ 4X24VDC/2A STANDARD, FITS TO BU-TYPE 6ES7132-6BD20-0BA0
A0, COLOR CODE CC02, 4MODULE DI
SIMATIC ET 200SP, ANALOG INPUT MODULE, AI 8XI 2-/4-WIRE BASIC, FITS TO BU-TYPE A0,
6ES7134-6GF00-0AA1
A1, COLOR CODE CC01, MODULE
4 DIAG
SIMATIC ET 200SP, ANALOG HART INPUT MODULE, AI 4XI 2-WIRE HART HIGH FEATURE FITS 6ES7134-6TD00-0CA1
TO BU-TYPE A0, A1, COLOR4 CODE CC0
SIMATIC ET 200SP, ANALOG OUTPUT MODULE, AQ 4XU/I STANDARD, FITS TO BU-TYPE A0, 6ES7135-6HD00-0BA1
A1, COLOR CODE CC00, MODULE
4 DIAG
ET 200SP, CM PTP CM PTP COMMUNICATION MODUL FOR SERIAL CONNECTION RS422, RS485 6ES7137-6AA00-0BA0
AND RS232, FREEPORT,4 3964(R), U
SIMATIC ET 200SP, BASEUNIT BU15-P16+A10+2D, BU-TYPE A0, PUSH-IN TERMINALS, WITH 6ES7193-6BP20-0DA0
10 AUX-TERMINALS, NEW16 LOADGROU
SIMATIC ET 200SP, DIGITAL OUTPUT MODULE, DQ 8X24VDC/0,5A STANDARD, FITS TO BU-TYPE
6ES7132-6BF00-0BA0
A0, COLOR CODE CC02,4 MODULE
SIMATIC ET 200SP, ANALOG INPUT MODULE, AI 4XI 2-/4-WIRE STANDARD, FITS TO BU-TYPE6ES7134-6GD00-0BA1
A0, A1, COLOR CODE CC03,4 MODULE
SIMATIC ET 200SP, BASEUNIT BU15-P16+A10+2B, BU-TYPE A0, PACKING UNIT: 10 PIECES,6ES7193-6BP20-2BA0
PUSH-IN TERMINALS, WITH12 10 AUX-TER
SIMATIC ET 200SP, BASEUNIT BU15-P16+A10+2B, BU-TYPE A0, PUSH-IN TERMINALS, WITH 6ES7193-6BP20-0BA0
10 AUX-TERMINALS, BRIDGED8 TO LEFT
SINAMICS S120 SINGLE MOTOR MODULE INPUT: DC 600V OUTPUT: 3AC 400V, 85A FRAME 6SL3120-1TE28-5AA3
SIZE: BOOKSIZE INTERNAL 1AIR COOLIN
SINAMICS S120 SINGLE MOTOR MODULE INPUT: DC 600V OUTPUT: 3AC 400V, 200A OUTPUT: 6SL3120-1TE32-0AA4
AT 8 KHZ / 140A FRAME1SIZE: BOOK
SINAMICS S120 SINGLE MOTOR MODULE INPUT: DC 600V OUTPUT: 3AC 400V, 132A FRAME 6SL3120-1TE31-3AA3
SIZE: BOOKSIZE INTERNAL1 AIR COOLI

Page 32 of 47
5. Safety of system
General safety precaution

General safety necessities

Post Safety Guidelines and Require Unanimous Participation in the Safety Program.
Such work places should conduct emergency drills to make sure that their employees know what
to do in cases of emergencies so as to avoid accidents.
Wear the required uniform.
Stay up to Date on machines and equipments maintenance.
Never take a high-risk job for which you have not been trained for.
Always ask the project supervisors and the responsible people about the possible risks of doing
a certain task.
Always follow the safety program of workplace.
Always be on the lookout for possible cause of accidents and then report it to the management.

Siemens equipment
Siemens provides products and solutions with industrial security functions that support the secure
operation of plants, systems, machines and networks. In order to protect plants, systems, machines
and networks against cyber threats, it is necessary to implement and continuously maintain a
holistic, state-of-the-art industrial security concept. Siemens products and solutions only form one
element of such a concept. Customer is responsible to prevent unauthorized access to its plants,
systems, machines and networks. Systems, machines and components should only be connected to
the enterprise network or the internet if and to the extent necessary and with appropriate security
measures (e.g. use of firewalls and network segmentation) in place.

Siemens products and solutions undergo continuous development to make them more secure.
Siemens strongly recommends to apply product updates as soon as available and to always use the
latest product versions. Use of product versions that are no longer supported, and failure to apply
latest updates may increase customers exposure to cyber threats.

Page 33 of 47
 Automated system safety

The system is designed to be very secure and to prevent any anticipated damage as much as possible. This is
achieved either by the VFDs wires connections, or via PLC alarms and signals.

VFDs wires are connected to prevent the booster pumps from working in case of faults occurrence, these faults
are almost the same as the PLC interlocks that will also lead to turning off the booster pumps. This is done to
ensure that the system is safely protected.

Booster pumps interlocks:

Each booster pump in each site has many events that will prevent it from working if occurred:
VFD failed
TAHH set (high pump temperature)
PAHH set (high pump pressure)
BCV Fault (solenoid valves failure: fail to open or fail to close)
FALL set (low flow after a delay time from pumps start signal)
Pump speed falls below the minimum allowable speed
LSLL_211 (low water level in the main reservoir)
LIT_211 low low fault (low water level in the main reservoir)
(PIT_535) Pressure high high or low low faults (high or low pressure on the outlet of the booster
pumps)
FIT_535 High High (broken pipe)

These interlocks will be taken into account if the pumps are operated in the following modes:

Local Auto
Remote Manual
Remote Auto

In addition, there are many system warnings that indicate the probabilities of faults occurrence but will not
prevent the pumps from working, as:

Low or high water level, these warnings will appear before the (low low or high high alarms) so
that the operator can take an action to prevent the booster pumps from stop working.
Fire alarm, that will indicate
High or low pressure on the outlet of the booster pumps.
Proximity switches, that will indicate the door opening of a specific room.

Moreover, there are many buttons that will stop the system from working in case any fault happened suddenly,
such as:

Security bypass HMI button.

If it is pressed in any case, the booster pump will stop directly.
Panel emergency stop (physical button).

Page 34 of 47
 6. Operation
a. System architecture & main components

The system is constructed of:

CPU 1511
ET200SP I/O modules for the pumping station
ET200SP I/O modules for the chlorination
HMI 19 in the electrical room
IPC (Panel PC) at the guard house
Industrial Ethernet switch
Operator programming laptop
HMI 9 for field instruments display

All these components are of SIEMENS brand.

These components can be visualized online via the Operator programming laptop as will be described in chapter 8.

These devices are interconnected via Profinet network as shown in Green in the above picture.

Page 35 of 47
7. Preventive maintenance (period of scheduled maintenance and procedures)

General about Siemens equipments

Siemens provides products and solutions with industrial security functions that support the secure operation of
plants, systems, machines and networks. In order to protect plants, systems, machines and networks against
cyber threats, it is necessary to implement and continuously maintain a holistic, state-of-the-art industrial
security concept. Siemens products and solutions only form one element of such a concept. Customer is
responsible to prevent unauthorized access to its plants, systems, machines and networks. Systems, machines
and components should only be connected to the enterprise network or the internet if and to the extent
necessary and with appropriate security measures (e.g. use of firewalls and network segmentation) in place.

Siemens products and solutions undergo continuous development to make them more secure. Siemens strongly
recommends to apply product updates as soon as available and to always use the latest product versions. Use of
product versions that are no longer supported, and failure to apply latest updates may increase customers
exposure to cyber threats.

PLC
CPU diagnostics
Integrated system diagnostics is activated by default for the CPUs. The different types of
diagnostics are configured instead of programmed. System diagnostics information is shown
uniformly and in plain text on the display of the CPU, in STEP 7, on the HMI and on the Web server,
even for alarms related to drives. This information is available in RUN mode, but also in STOP
mode of the CPU. The diagnostic information is updated automatically when you configure new
hardware components.
You can lock the front panel to protect your CPU against unauthorized access.
You can attach a security seal or a padlock with a diameter of 3 mm to the front panel.

Page 36 of 47
 8. Troubleshooting (diagnostics, remedies)
a. Initial diagnostics via HMI

Tasks of the HMI Alarms: to inform the operator about process malfunctions and errors. They help to detect critical
situations early and to avoid downtimes.

Acknowledgment of an alarm confirms that it has been noted.

The following alarms will be visible through HMI alarm window (same Alarms in all sites):

Level_switch_low_low
level_switch_high_high
flow_switch_low_low_510
flow_switch_low_low_520
flow_switch_low_low_530
High_high_temperature_switch_510
High_high_temperature_switch_520

Page 37 of 47
 High_high_temperature_switch_530
High_high_presuure_switch_510
High_high_presuure_switch_520
High_high_presuure_switch_530
low_low_water_level_fault (based on LIT_211)
low_water_level_fault (based on LIT_211)
high_water_level_fault (based on LIT_211)
high_high_water_level_fault (based on LIT_211)
pipeline_break (PIT_535 Low low)
High_high_pressure_at_discharge_line (PIT_535 High High )
LSHH_901(HH_Chlorine_level_tank1)
LSHH_902(HH_Chlorine_level_tank2)
LSLL_901(LL_Chlorine_level_tank1)
LSLL_902(LL_Chlorine_level_tank2)
Chemical_leak (LSH_900)
Chemical_leak (LSH_925)
Failure_in_level_transmitter_tank1 (YA_901)
Failure_in_level_transmitter_tank2 (YA_902)
Failure_in_Chlorine_quantity_transmitter (YA_991)
LIT_901(HH_Chlorine_level_tank1)
LIT_901(H_Chlorine_level_tank1)
LIT_901(L_Chlorine_level_tank1)
LIT_901(LL_Chlorine_level_tank1)
LIT_902(HH_Chlorine_level_tank2)
LIT_902(H_Chlorine_level_tank2)
LIT_902(L_Chlorine_level_tank2)
LIT_902(LL_Chlorine_level_tank2)
Chlorine_residual_HH (based on AIT_991)
Chlorine_residual_H (based on AIT_991)
Chlorine_residual_L (based on AIT_991)
Chlorine_residual_LL (based on AIT_991)
FIT_535_HH (High_high_flow_at_discharge_line)
FIT_535_LL (Low_low_flow_at_discharge_line)
XS_102A (Electrical and control building intrusion alarm)
XS_102B (Electrical and control building intrusion alarm)
XS_103 (Electrical and control building intrusion alarm)
XS_201 (Guard house intrusion alarm)
XS_04 (Disinfection building intrusion alarm)

Page 38 of 47
 b. Further diagnostics via PG (Programming laptop)
For basic debugging of the program, the Operator programming laptop is used, please open the software TIA Portal
V13:

Page 39 of 47
Page 40 of 47
Page 41 of 47
Page 42 of 47
Page 43 of 47
Page 44 of 47
Now, once the configuration is present, go online and then to online & Diagnostics:

All the errors will be shown in the diagnostic buffer as below:

Page 45 of 47
And the details are written in the description window.

Please note that the errors can also be read from the CPU screen itself for faster diagnostics.

From device and networks, the whole system can be visualized and seen what is connected and what is not:

Page 46 of 47
For more details about the programming and modifications, please check attached document:

SCE Training Curriculum for Integrated Automation

Solutions Totally Integrated Automation (TIA)
And

SIMATIC S7-1500 getting started

Page 47 of 47
 APP
GENERAL SHEET NOTES

CK
BY
NO.
REVISIONS AND RECORD OF ISSUE

XREF1:
XREF2:
XREF3:
XREF4:
DWG VER:
SHEET KEYNOTES

PW FILE:

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CAT 5e UTP (TCP/IP PROTOCOL)

INFRASTRUCTURE NEEDS PROGRAM PHASE II

50 MICRON MULTI-MODE FIBER OPTIC CABLING

U.S. AGENCY FOR INTERNATIONAL

PALESTINIAN WATER AUTHORITY
SINGLE-MODE FIBER OPTIC CABLING

PROGRAM FUNDED BY THE

DEVELOPMENT (USAID)
RIO INTERFACE CABLE (VENDOR DEFINED)
MODBUS EIA-485 INDUSTRIAL CABLE
HARDWIRE I/O OR SPECIAL CABLE

DISPLAY MOUNTING PANEL

GUARD HOUSE

USAID
RIO ENCLOSURE
UPS

DESIGNED:
DETAILED:
DISINFECTION BUILDING PUMP STATION PLC PANEL CHECKED:
APPROVED:
DATE:
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510A 520A 530A 535

B A B A B A

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YA ZL HS SK SI YL YA UL YA ZL HS SK SI YL YA UL YA ZL HS SK SI YL YA UL FQI FI PI
535A 510 510 510 510 510A 510A 510 535B 520 520 520 520 520A 520A 520 535C 530 530 530 530 530A 530A 530 535 535 535

24VAC

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510 510C 510 520 520C 520 530 530C 530

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512

INFRASTRUCTURE NEEDS PROGRAM PHASE II

FE

U.S. AGENCY FOR INTERNATIONAL

511

PALESTINIAN WATER AUTHORITY

PROGRAM FUNDED BY THE

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GV-515C BPV-515 GV-515B

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SHEET PREFIX TABLE DESIGNED:
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UL FAH XA HS XA HS
205 101 104 104 201 201

INFRASTRUCTURE NEEDS PROGRAM PHASE II

U.S. AGENCY FOR INTERNATIONAL
PALESTINIAN WATER AUTHORITY
XS

PROGRAM FUNDED BY THE

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201
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991 991 901 901 901 901 903 902 902 902 902 915A 915B 915C 915 910 910 910 910 910 920 920 920 920 920 900 925 900A 900 900B 903A 903B 903C

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LAHH LAH LALL LAHH LALL LIR YA LAHH LAH LALL LAHH LALL LIR YA YL HS SK SI YA SI YL HS SK SI YA SI YL LAH LAH LAH LAH HS ZL YA ZL ZL ZL
901A 901 901A 901 901 901 901 902A 902 902A 902 902 902 902 916 910 910 910 910 910A 910A 920 920 920 920 920A 920A 900 900A 925 925A 915A 900 900 903A 903B 903C

LAHH LAH LALL HMS LAHH LAH LALL SI YL SI YL LAH LAH HS HS

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901 901 901 903 902 902 902 K 910 910 920 920 900 925 900 903

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C A A
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901 901 902 902
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PRV-901A

INFRASTRUCTURE NEEDS PROGRAM PHASE II

F-901
LSHH

U.S. AGENCY FOR INTERNATIONAL

PALESTINIAN WATER AUTHORITY
BV-901A CV-901B 901

PROGRAM FUNDED BY THE

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BV-901C

BV-915B

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PRV-901B 900 PRV-910A 910

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PRV-902A DV-901D BV-910A BV-910B

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BV-902A CV-902B
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PRV-991G

CV-925A BV-925B
DV-902D
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DESIGNED:
SHEET PREFIX TABLE DETAILED:
BV-991B

BV-991C

BV-991E

BV-991F
CV-991D

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Sure signs of
excellence
The sign for highest quality in
automation and drive technology
aswell as power distribution

siemens.com/partnerprogram
 A global partner network
for all tasks

As a partner to industry, Siemens helps its customers worldwide to meet their highly diverse requirements
in the field of automation and drive technology as well as in power distribution. In doing so, we work with
specially certified and qualified partners.

To optimally tailor our comprehensive offerings to your Your goals are our mission:
requirements, we work closely with selected partner com-
Improve quality
panies worldwide all of whom are proven experts in spe-
cial technologies and industries, with outstanding product Exploit new markets
and system expertise in terms of our portfolio. They work Optimize availability
continuously to improve their know-how to better meet Raise throughput
your diverse requirements.
Increase flexibility
Ensure maximum safety and security
Reduce time-to-market
Optimize energy efficiency and profitability
Minimize production costs

2
 Certified partners in
Approved Partner Solution Partner a global program
with quality and
standards that are
uniform worldwide

Regional partners
Regional contract partners with offerings
Added-value partners

tailored to the
region

Distributors/ System
Resellers integrators

Regional contract partners (for example distributors, system integrators, service partners)
work closely with the Siemens Regional Company (RC) on a contractual basis. If they meet
the required high level of quality and corresponding standards, they can be included into
the global Siemens Partner Program as an Approved Partner or as a Solution Partner.

The basis for increasing your competitiveness

Our goal is your long-term business success. Because we
know how challenging this is, we are equally discerning
when it comes to selecting our partners. We value long-
term cooperation and companies who share our commit-
ment to optimally fulfilling every task. That is why con-
tinuing education through qualification and certification
measures based on uniform global quality standards is a
core aspect of our Partner Program.
Your benefits with Siemens and
its network of partners
Technology leadership with an innovative product
and system range for industry
High standards in terms of sustainability and quality
Global network and regional proximity, with expert,
experienced partners
Professionalism and efficiency thanks to proven
experts in a wide variety of different technologies
and industries
Qualification and certification in accordance with
uniform global quality standards
Specific expertise from sales to consultation to
solutions and service
Solutions that reflect state-of-the-art technology
through intensive exchange among experts

3
 The sign of premium quality:
always the same, everywhere in
theworld

No matter what your specific industry or power distribution task calls for: Make sure
that all of your demands are completely met. How? By placing your trust in Siemens
or in the sign that stands for Siemens quality and expertise around the world: the sign
of our Approved Partners and Solution Partners.

The Partner emblem: a symbol of the highest quality

and optimum performance
The Siemens Partner Program is a trend-setter. All partner This makes our program unique and ensures you find the
companies with whom we work in our global competence right partner for your specific task partners who draw on
network are certified, systematically trained, and supported their proven expertise to really help you boost your compet-
on the basis of sophisticated and globally standardized cri- itive strength in the long term.
teria in other words, the same standards that we set our
own employees.

4
 A variety of tasks:
one sign for success
The success
>> See for yourself how companies worldwide benefit stories
from our partners expertise through real tasks,
successfully accomplished by our partners.

Real-life success stories of our Solution Partners:

60% more productivity Keeping an eye on 53 wastewater Aging with grace

Hydrogenation unit successfully mod-
ernized within a narrow time frame:
For this project, the Swiss company
Siegfried Ltd relied on the Solution
Partner CTE ControlTech Engineering
AG. The result: greater productivity
and improved reproducibility while
complying with GMP requirements.
pumps spread across 217sq. km
Transparency and data security without
a comprehensive telephone network:
The wastewater consortium of Hal-
densleben, Germany, turned to H&F
Industry Data GmbH to help upgrade its
treatment plant. The Solution Partner
used the GSM/GPRS network to imple-
ment a groundbreaking solution that is
setting new standards.
Retrofit of a system from the 1980s:
A well-known copper sheet manu-
facturer in the United States turned
to DAA Delta Technik GmbH, a
Siemens Solution Partner, to retrofit
its aging stretch-bend-leveling line.
As requested, the system was
completely overhauled during the
December holiday break.

Statements by our Approved Partners

The Value Added Reseller Siemens Approved Partner Program will also
expand the brand awareness of our company.
Camillo Rabbolini, Saacchi Giuseppe SpA, Italy

Migration in record time
Changing gas compressors in just two
weeks: A power plant in Neubranden-
burg migrated from SIMATIC S5-95U to
SIMATIC S7-1500 within a particularly
tight time frame with the help of the
TIA Portal and the company Gesell-
schaft fr Automatisierungstechnik
mbH, a Siemens Solution Partner.
The Approved Partner title supports both the market work and the accep-
tance of Lffelhardt among our customers. Our new form of partnership is
animportant milestone in the cooperation that has existed for more than
15years between Siemens and Lffelhardt.
Gnther Herrmann, division and sales manager industry, EmilLffelhardt
GmbH&Co. KG
Being an Approved Partner of Siemens improves our relationship with each
other and boosts our business. The programs systematic orientation, which
also includes technical training and sales training, improves our strengths,
abilities, and skills and makes us globally competitive. The Approved Partner
Program demonstrates how Siemens is committed to the quality of communi-
cations channels to ensure the full satisfaction of the end customer.
Motores y Bombas de Quertaro S.A. de C.V., Mexico

5
Siemens partners are leaving their mark
worldwide

Standardized certification and qualification: high quality from consulting to imple-

mentation
Global network: competent and experienced partners close at hand
Bespoke skills: in line with your individual requirements

Approved Partner Value Added Reseller

Value Added In-depth, technical product

Reseller knowledge combined with qualified
technical consultation
Delivery of high-quality product and
system packages rounded off with
first-class technical support

Approved Partner Industry Services

Individual support and specific expertise

ensure high plant availability
Comprehensive service and repair activities

Solution Partner Automation Drives

Risk minimization thanks to comprehensive

application and system know-how and proven
project experience
Excellent sector knowledge for future-proof,
tailor-made solutions of the highest quality

6
 Siemens Approved Partner Value Added Reseller

Our Approved Partners offer you a

comprehensive range of products
andcustomer-specific modifications
combined with outstanding product
knowledge and qualified technical
consultation.

Proven technical product knowledge and top-notch Siemens Approved Partner Value Added Reseller
consultation expertise Your benefits at a glance
Our partners have special skills in addition to sound tech
Top-notch technical support both in pre-sales
nical product knowledge. They offer a comprehensive
(for example application support) as well as in
spectrum of Siemens products and systems, ranging from
after-sales (for example service hotline)
automation technology and switching technology to drive
technology and power distribution. These are also available, Qualified technical consultation
upon request, as customized packages with added value. In Maximum parts availability
all cases, their portfolio is rounded out with qualified techni-
Optimal and simple electronic order option
cal consulting, technical support, and specific modifications
to meet your individual requirements. Reliable delivery of high-quality products and systems,
individually or in packages
The portfolio of our Approved Partners: Experience and market knowledge
SIMATIC Industrial Automation Systems Close customer contact and a feel for requirements
SIRIUS Industrial Controls
SINAMICS Drive Technology
SIMOTICS, SIMOLOG, SIMOGEAR motors
Flender Gear Units
Flender Couplings
SENTRON Low-Voltage Power Distribution
Process Instrumentation
Industrial Communication
Specific modifications
for individual requirements

Value Added
Reseller

7
 Siemens Approved Partner Industry Services

Siemens Approved Partner Industry

Services help to ensure the availability
of your plants by putting their unique
expertise entirely at the service of
yourproductivity.

Bespoke expertise and comprehensive repair know-how
IIt goes without saying that the availability of your machin-
ery and plants has top priority. However, it is equally
truethat even the best and most mature technologies can
sometimes reach their limits and stop performing your
tasks round the clock. This is precisely where the service
specialists in our network of Approved Partners come in
with their individualized support and unique expertise to
ensure maximum plant availability.
Repair solutions for the following range of Siemens products:
Low-voltage converters
Industrial controls
DC motors
Geared motors
Low-voltage Transnorm motors
Low-voltage motors
Siemens Approved Partner Industry Services
Your benefits at a glance
Excellent product know-how and highly qualified
personnel
Comprehensive repair service
Exceptional expertise and experience in troubleshoot-
ing and repairs
Necessary skills, tools, and facilities to carry out repairs
in-house or directly at the plant (also using state-of-
the-art remote maintenance tools)
Optimal replacement management where necessary
Comprehensive knowledge and availability of all
relevant spare parts
Local presence, flexibility, and customer proximity

Industry
Value Added
Services
Reseller

8
 Siemens Solution Partner Automation Drives
We currently work with more than
1,500 Solution Partners worldwide.
They represent a variety of custom-
ized and future-oriented automation
solutions in a wide range of industries.
Strong technological expertise and outstanding
industry knowledge
Siemens Solution Partners are qualified solutions providers
who have met uniform global standards for our offerings
inautomation and drive technology as well as in the field
of power distribution. Certified in defined performance
segments, they cover diverse fields of expertise as part-
ners with comprehensive or specialized system know-how,
as specialists for selected technologies, and as industry
experts with excellent product and system knowledge in
special technologies. They develop future-oriented custom-
ized solutions of the highest quality, based on the Siemens
product and system portfolios for:
Factory automation
Process automation
Drive technology
Follow the sign of our Siemens Solution Partners and
benefit from unique competitive advantages at every
single one of your locations, anywhere in the world.
Siemens Solution Partner Automation Drives
Your benefits at a glance
Technically certified according to uniform quality
standards worldwide
Increased security through comprehensive application
and system know-how, proven project experience, and
expert support
Excellent industry knowledge for top quality,
future-oriented customized solutions
Cutting-edge automation know-how through intensive
expert exchange
State-of-the-art solutions from a single source,
based on a comprehensive service portfolio
also for individual requirements
Targeted application consultation and support,
from project planning and commissioning to service
also on-site
Accelerated project completion through valuable
synergistic effects resulting from close collaboration
with Siemens
Ultimate project security and quality thanks to
feasibility analyses conducted in advance
9
 Against the backdrop of rapid
technological progress, the
expertise of our partners is
constantly checked and
tailored to meet current
requirements.

Technical certification and systematic

qualification for superior quality

Before they are certified as a Siemens Partner, compa-

Certified from the start
nies have to prove their expertise in accordance with
strict global standards. Yet our unique program takes it
All of our partners must demonstrate that they are experts
a lot further: The targeted support and improvement
in their discipline before they are accepted into our
ofthe quality of our partners is firmly embedded in
program:
contractually defined criteria. As part of our systematic
skills management, employees in sales as well as those Standardized worldwide: Certification takes place in
with a technical focus are given the opportunity to clearly defined performance segments.
check their individual level of knowledge and, if neces- Always up-to-date: Certification must be renewed at
sary, pursue further training through the extensive regular intervals.
range of Siemens training courses for partners.
Certification workshops encompass the following topics:
teaching of theoretical as well as practical knowledge,
evaluating knowledge through corresponding tests, and
practical exercises based on demo equipment.
In this manner, we ensure that our partners around the
world have and maintain a high level of knowledge about
technological advancements and that you benefit from
this knowledge.

10

Qualified in the spirit of Siemens
The systematic training and development of our partners
by our experts is a core part of our Partner Program and
unlike anything else anywhere in the world:
Customized: The training courses are tailored to the
individual needs and capabilities of the individual
partner. This makes it possible to efficiently use and
expand existing expertise and systematically close any
potential gaps.
Innovative: Different training methods and media
are used such as webinars, e-learning, web-based
training, workshops, classroom instruction.
To ensure a uniform standard of
expertise, training is customized
to thespecific needs and abilities
of each partner.
Our stated objective is to train and develop our partners
according to the same standards that we use for our own
employees. This approach is designed to ensure that, with
each of our partners, you can rely on the same things that
set Siemens apart: unique expertise and quality.
First-hand technical know-how
Thanks to courses in specially designed workshops, our
partners are always on the cutting edge of automation and
drive technology as well as power distribution. This enables
them to provide you with expert consulting based on the
latest technology. Conversely, the experience of our part-
ners in their discipline flows directly back to us.
11
 None of our partners is an
expert in all disciplines. But
every single partner is an
expert in his particular field.

The ideal partner for your task

just a mouse click away

With the Siemens Partner Program, you can rest assured that you will find the right partner for your
specific requirements. Partner Finder, our comprehensive online database, makes it easy.

Select group Direct contact

Finding instead of searching: After you have decided on Once you have selected the right partner for your job, its
Solution Partners or Approved Partners, the Partner Finder easy to get in touch: The Partner Finder has all the contact
will lead you directly to the ideal partner for your task information in one place and even offers an easy-to-use
quickly, easily, and reliably. All the information you need electronic contact form: Just click on it!
to make your choice is just a mouse click away: simply
filter in the search mask according to technology, sector,
country, and region. Or just enter the name of a particular
partner.

All qualifications at a glance

Our Partner Finder helps you gauge the qualifications of
our partners through numerous testimonials that docu-
ment their excellent credentials and give you the peace
of mind of knowing that even your most difficult assign-
ments will be managed quickly and capably. See for your-
self visit:
The Siemens
Partners
www.siemens.com/partnerfinder
at a glance!

12
 www.siemens.com/partnerfinder

Our online Partner Finder will guide you to the ideal partner for your specific task
conveniently and reliable.

13
Find out more:
siemens.com/partnerprogram

Discover what makes

the Siemens Partner
Program so unique:
 enefit from the same standards of
B
quality anywhere in the world
Count on unrivaled expertise
from every Approved Partner
and Solution Partner
 ind the ideal partner for your needs
F
anywhere in the world

The Siemens
Partner
Program
at a glance!

Follow us on:
twitter.com/siemensindustry
youtube.com/siemens

Published by
Siemens AG 2016

Digital Factory
P.O. Box 48 48
90026 Nuremberg
Germany

Article No.: DFFA-B10032-00-7600

Printed in Germany
Dispo 06335
W-FPN16-DF-FA241 WS 0916

Subject to changes and errors. The information given in this document

only contains general descriptions and/or performance features which
may not always specifically reflect those described, or which may
undergo modification in the course of further development of the
products. The requested performance features are binding only when
they are expressly agreed upon in the concluded contract.