Energy Integrated Systems Support and Services

A Power Utility Consulting and Engineering Services Company

MOTOR CONTROL FUNCTIONAL TEST

CHECKLIST
EQUIPMENT
PROJECT TEST
LOCATION DATE

1. VISUAL INSPECTION:

ENVIRONMENTAL/PHYSICAL CONDITION:

Check point Status REMARKS

Indoor/Outdoor
Estimated temp in area
Cab Air-con/Fans
Clean environment/ cabinet internals
Mounting Condition
Cable insulation
Cabling: power, data network
Note: verify cabinet type for outdoor application.

COMPONENTS AND MOUNTING:

PRIMARY CABINET

Device Status REMARKS

Main Contactor
Wye Contactor
Delta Contactor
Overload Relay
Wye-Delta Timer
Running Indicator
Stop Indicator
Overload Indicator
Stop Button
SStart Button
Selector Switch
Emergency Stop Button
Control Transformer
Other Components:
1.)
2.)
3.)
 Energy Integrated Systems Support and Services
A Power Utility Consulting and Engineering Services Company

2. CONNECTION VERIFICATION:

Cable Connected REMARKS

Incoming Supply Power - Main Breaker
AC Power earthing conductor
AC Power - Pri/Sec Xfrmr1
Fan Supply
AC Power Pri/Sec Xfrmr2
Controls Supply
Load Side
Cabinet ground
Bus Bar Connection

3. VOLTAGE VERIFICATION AFTER POWER UP

PRIMARY CABINET

SUPPLY Voltage REMARKS

Pri AC L-Gnd/ L-L
Sec AC L-Gnd/ L-L
PS1 Xfrmer 1 Pri VAC L-L/ L-Gnd
PS2 Xfrmer 1 Sec VAC L-L/ L-Gnd
PS1 - Xfrmer 2 Pri VAC L-L/ L-Gnd
PS2 - Xfrmer 2 Sec VAC L-L/ L-Gnd

4. FUNCTIONAL TEST
Action Expected Response Remarks (Pass / Fail)
Energize Control Breaker 1.) Stop Indicator will light up
Selector Switch is set to 1.)No contactor will energize when start
remote button is pressed.
1.)Normal sequence will commence
Selector Switch is set to local once start button is pressed
1.) Main Contactor will be energized
and run indicator will light up

2.) Main Contactor and Wye Contactor

will be energized and after X seconds,
Timer will energize Delta Contactor and
Push Start button de-energize Wye Contactor. Run
indicator will light up

3.) Auxiliary Relays will energize or de-

energize depending on the interlock
(Refer to the drawing)

1.)Stop Indicator will light up

Push Stop Button
2.) Energized contactors will turn off
 Energy Integrated Systems Support and Services
A Power Utility Consulting and Engineering Services Company

1.)Stop Indicator will light up

2.) Energized contactors will turn off

Push Emergency Stop Button
3.) No contactor will energize when
start button is pressed.

1.) Energized contactors will turn off.

2.) Trip indicator and stop indicator will

Physically trip overload relay light up.

3.) No contactor will energize when

start button is pressed.

1.) Trip indicator will turn off.

2.) Stop indicator will light up

Physically reset overload
relay 3.) Normal sequence will commence
once start button is pressed

NOTES:

# NOTES

SIGNATORIES

Test engineer (Name/Signature)

Customer representative (Name/Signature)
 Energy Integrated Systems Support and Services
A Power Utility Consulting and Engineering Services Company

PUMP FUNCTIONAL TEST CHECKLIST

EQUIPMENT
PROJECT TEST
LOCATION DATE

1. PUMP CONFIGURATION ASSEMBLY

Check point Status REMARKS

Piping Support
Pump Anchorage
Pump Alignment
Suction Strainer
Discharge Check Valve
Protection Devices
Pressure Relief Valve Set point:
Pressure Switch Set point:

2. GROUND VERIFICATION

GND Resistance REMARKS

Pump Motor
Instrument (if available)

3. LEAK TEST

Check Point Status

Pump Suction line
Pump Discharge line
Pump Recirculation line
Others:

4. VIBRATION

Check Point Status

Induction Motor Side
Pump Side
Pump Suction line
Pump Discharge line
Pump Recirculation line
Others:

NOTES:
# NOTES
1 Valve arrangement should be verified before any pump configuration

SIGNATORIES

Test engineer (Name/Signature)

Customer representative (Name/Signature)