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Mohammad Abdullah Al Azzaz Company Ltd.

(MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 1 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

Contractor: Denys Arabia Company Ltd


Manufacturer: SOGEC
Material Description: TA-A5 Silicon Iron Anodes
Inspection Lot Number: 1070001126653

Project Name: Replace Three Northern Area Pipe Line


Contract # 6600036547
BI # 10-01221-0001

Replace Three Northern Area Pipe Line


Project Title:

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 2 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

Client Name: Denys Arabia Company Ltd

Manufacturer/Vendor(s) Name: SOGEC

Purchase Order Number(s) Purchase Order Date


36547-DENYS-PO-032 Nov 07th 2016
Contractual Delivery Date Anticipated Delivery Date
3 to 6 weeks after NMR 601 approval N/A
Material Description / Inspection Description
TA-A5 Silicon Iron Anodes

ADDITIONAL INFORMATION IN CASE OF SUB-CONTRACTOR / SUB-PURCHASE ORDER


Sub-Contractor Name Sub-Purchase Order Number
N/A N/A

ADDITIONAL INFORMATION FOR SAUDI ARAMCO PROJECTS ONLY


Contract Number BI Number MR/PR Number
6600036547 10-01221-0001
Inspection Lot Number Dummy PO Number Level Of Inspection
107000126653 LINK M98-17-A002-DA 2

Inspection Date(s) Number Of Days


May 01st 2017 1 Day

Type Of Inspection In-Process Final

With Comments Refer to section 4.2 for


Results Of Inspection Acceptable Not Acceptable
complete list of items

Outstanding Issues No Yes

NCR Issued No Yes:

IRC Issued No Yes Not Applicable as it was an in process inspection

1. Attendance
Attendee Organization Designation Contact Information
Zubair Ahmad MAAZ Co. TPI zubair@maaz.com.sa
Ali SOGEC QC Inspector --

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 3 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

Ghalib SOGEC QC manager --

2. Purchase Order Item(s) Description


Po
Ite Item Description As Per The Purchase Order Qty. (No) Remarks
m
1.64 TA-5A Si Iron Chrome anodes with 100 meter 16 mm2 KYNAR/ HMWPE cable 05 Satisafctory

3. Applicable Documents

3.1 Codes, Standards and Project Specifications


S.N Doc. No. Revision Description
1 17-SAMSS-007 Dec 31st 2011 Impressed Current Anodes For Cathodic Protection
2 17-SAMSS-017 Nov 26th 2012 Impressed Current Cathodic Protection Cable
3 IR171400 06/29/11 Impressed Current Anodes
4 IR171500 Impressed current cathodic protection cable

3.2 Vendor Documents, Procedures


S.N Doc. No. Description
1 W&JPU/BI-01221/T-214/17 Approved NMR 601
2 X30-904, Rev-00 ITP for Si Iron Anodes

3.3 Non-Material Requirements Applicable Not Applicable


NMR 601 Status Approved Not Approved

4. Inspection Summary

4.1 Scope of Inspection as per Inspection & test Plan:- X30-904, Rev-00(For Silicon Iron Anodes)

S.N Activity Description Scope Results / Inspection Details


Pre Manufacture
1.1 Design Specification R The NMR 601 was found approved
In Process Inspection
2.1 Chemical Composition R The Material test report for the reviewed to verify the
chemical composition. The chemical composition has been
reviewed and found in compliance with 17-SAMSS-007,
clause 6.1.1.1.
The Batch number mentioned on the material test report has
been verified on the actual anode casting and found same.
The 16 mm2 cable which is required by PO, NMR 601 and
Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 4 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

17-SAMSS-007, the cable test report has been reviewed to


verify the properties required by 17-SAMSs-017 & results
were found satisfactory.
The cable marking was verified & found satisfactory.

For the anodes the weight & dimensions were witnessed and
2.2 Silicon Iron anodes W found in compliance with approved NMR 601 drawing.

As Per form 175-171400 and as per approved this test is


2.3 Cable Connection Strength W required if the anode quantity exceeds to 100 and the
offered one are only 05 nos so, this test is not applicable.
The two anodes were randomly selected for this.
The cable to anode connection was witnessed, The
Connection has been done as per CSD approved procedure
during qualification stage. The requirement of 17-SAMSS-007
and approved NMR 601 has been meet.
The cable to anode resistance has been measured as
mentioned in clause 7.2.1 of 17-SAMSS-007 and the
resistance is found less than 0.001 ohm which is in
2.4 Cable to Anode resistance W compliance of clause 7.2.2 of 17-SAMSS-007.
The 2 meter test cable of 16 mm2 has been used for testing
as required by 17-SAMSS-007.
The 100 meter cable has been connected to anodes as
required by PO.
As required by 17-SAMSS-007 and form 175-171500, the
holiday test at 18000 Volt has been witnessed for 05 nos of
100 meter cables and results were found satisfactory.

The tube wall thickness and diameter was witness and found
as per approved NMR 601 and 17-SAMSS-007.
The tube has been shrinked over the cable as per the
2.5 Shrink Cap and Shrink fit tube W requirement of 17-SAMSS-007 and approved NMR 601.
After sealing the anode connection the cap has been
provided & shrink as required by 17-SAMSs-007 and
approved NMR 601.

4.2 Log of Outstanding Matters/Punch-list Items

S.N Outstanding Action By Party Status / Closure


None

4.3 NCR
NCR # Issue Date Status

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 5 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

5. Status of Measuring/Inspection Equipment


The calibration status of all equipments/ instruments used during the inspection have been verified nad found
satisfactory.

6. Attachments
S.N Attachment Items
1 Anode casting chemical composition Test report
2 Cable Test report
Anode to cable resistance test report
3

7. Photographs

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 6 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 7 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

End of Report

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp


Mohammad Abdullah Al Azzaz Company Ltd. (MAAZ)

INSPECTION REPORT
REPORT NUMBER IR-ZA-DA-SOGEC-01-01052017
REPORT DATE May 02nd 2017 REVISION # 00 Page 8 of 8
PREPARED BY Zubair Ahmad (SAP#70007842)

Control No IR-MAAZ08 Rev.4 Issue Date: 12th February 2017, Authorized Person Masoom Saif

CONTROLLED DOCUMENT Reserved for Stamp

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