Condition Monitoring System

FOR CONSTRUCTION
0 AUG.24.12 ISSUED FOR CONSTRUCTION S.Shanmugam J.Ocampo S.H.LEE

A AUG.17.12 ISSUED FOR APPROVAL S.Shanmugam J.Ocampo S.H.LEE
REV. DATE DESCRIPTION DSGN CHKD APPD
EMPLOYER :
ELECTRICITY GENERATION COMPANY

OF BANGLADESH LTD.
PROJECT :
NEW HARIPUR POWER PLANT DEVELOPMENT PROJECT

CONTRACT REFERENCE NUMBER
F027-EGCB/2011
CONTRACTOR :
EPC SUB-CONTRACTOR :
SUPPLIER:
DESIGNED BY DATE TITLE :

S.Shanmugam AUG.24.12
CHECKED BY DATE
ASSET GRAPHICS DISPLAY AND INTERFACE
J.Ocampo AUG.24.12
SPECIFICATION FOR CMS
APPROVED BY DATE
S.H.LEE AUG.24.12
SCALE IDENTIFICATION DOC NUMBER
MC-DC-I-40-I002
Project Title:
New Haripur MMS Project
Purchase Order No.:

3158674
Tag No: Title:

Asset Graphics Display and Interfaces Specification
NA
Vendor & Ref
Area No.: Req No: Building No:
- - -
New Haripur Doc. No. Doc. Class Document No. Sub-Class Rev
MC-DC-I-40-I002 Document Detail 0

Emerson Doc. No. Business Type Code Model No. Area No. Seq No.
Unit
3158674-MMS-012 PSS NA NA NA
APPROVED
APPROVED WITH COMMENT
NOT ACCEPTED
REVIEWED WITHOUT ANY
COMMENT
REVIEWED WITH COMMENT
NOT RETURN
DATE
PROJECT ORIGINATOR
RECEIVED
NEW HARIPUR
0 Issued for Construction 24/08/2012 J. Ocampo S. Shanmugam SH.LEE

A Issued for Approval 17/08/2012 J. Ocampo S. Shanmugam SH.LEE
Rev Description Date Prepared By Checked By Approved By
ASSET GRAPHICS DISPLAY AND INTERFACE SPECIFICATION
NEW HARIPUR MMS PROJECT
DOC. NO.: MC-DC-I-40-I002
Revision: 0 Dated: 24th Aug 2012
Revision History
The following revision system is utilised:
Revision "A" (A, B ... etc.) Approved For Construction (AFC). The document at this stage is
approved by the customer.
Revision "0" As built
After the first issue, document revisions are indicated by a bar in the left margin against revised
lines (Word compare feature).
Revision Date Initial Description
A 13-August-12 DL Original generated
A 17-August-12 DL Issued for Customer Review
0 24-August-12 DL Issued for Construction
Page 1 of 18
Table of Contents
1. INTRODUCTION ..................................................................................................................................... 3
1.1. Scope ......................................................................................................................... 3
2. SYSTEM OVERVIEW .............................................................................................................................. 3
3. ASSET GRAPHICS SOFTWARE ........................................................................................................... 4
3.1. Technical Specifications ............................................................................................. 4

3.2. Graphic Editor ............................................................................................................ 5
3.3. Symbols ..................................................................................................................... 5
3.4. Facilitate Usability ...................................................................................................... 5
3.5. User Administration .................................................................................................... 6
3.6. Process Assignment ................................................................................................... 6
3.7. Alarm and Event Management ................................................................................... 7
3.8. OPC Server and Client ............................................................................................... 8
4. ACTUAL CONFIGURATION: ................................................................................................................. 8
4.1. Login Screen Display: ................................................................................................. 8

4.2. Main Display: .............................................................................................................. 9
4.3. Graphics Configuration: .............................................................................................. 9
4.4. Symbols ................................................................................................................... 15
4.5. Process Assignment Configuration: .......................................................................... 16
4.6. Alarm and Event Management Configuration: .......................................................... 18
4.7. OPC Server Configuration: ....................................................................................... 18
Page 2 of 18
1. INTRODUCTION
The purpose of this document is to specify the AMS Asset Graphics display and
configuration at New Haripur MMS Project. This document will describe both software and
configuration requirement, features, capability supported by the system and overall
architecture.
The term AMS Asset Graphics or MHM is the product name of Emerson. AMS which
stands for Asset Management System is a project terminology referencing the same
system. These terms are used interchangeably through out the project.
1.1. Scope
The scope of this document is to describe the required software and configuration modules,
its specification and configuration to establish Asset Management System of rotating
equipment for New Haripur MMS project, called Machinery Monitoring System (MMS).
2. SYSTEM OVERVIEW
Typical system overall architecture is shown on the following illustration:
Page 3 of 18
3. ASSET GRAPHICS SOFTWARE
AMS Asset Graphics is a graphical user interface with easy-to understand graphics. By combining
information from rotating machinery monitors, machinery performance monitoring, and process control,
AMS Asset Graphics becomes the real-time operator screen for the maintenance department.
An AMS Asset Graphics industrial display may be connected to a single or multiple CSI 6500 racks,
depending on your viewing needs.
Emerson's AMS Suite: Machinery Health Manager diagnoses and communicates the health of
mechanical and rotating machinery using data from several predictive maintenance technologies,
including CSI 6500.
3.1. Technical Specifications

Touch screen support
Trends
Multiple trends
Scaleable
Ruler insertion
ActiveX support
Embed pictures, MS Excel tables, etc.
Screens and functionality security controlled per user
OPC, ModBus compliant
Database is a Microsoft SQL Server 2000 (MSDE-Version)
Notification via screen output, printer, text message, email, pager
Page 4 of 18
Multi-user
terminal server or web based thin client
Redundant server option
Windows 2000, Windows 2003, and XP compatible
3.2. Graphic Editor

The Graphic Editor allows you to draw process pictures, configure the user interface, and define the
appearance of process data on the screen using vector graphics. The image is constructed with
graphics selected from the symbol bar and is fully editable. The graphics have three main properties:
Static properties such as position, size, and color Dynamic properties such as changes in position,
changes in size, rotation, color change, and color filling Scripts in Visual BASIC syntax .
3.3. Symbols
When objects are used frequently, your work is made easier with the use of symbols. Gather system-
specific images with dynamic object properties into an integrated library that contains the most
common images such as pumps, drives, and valves.
3.4. Facilitate Usability

Define user actions during runtime in the development
system. For each image, you can define a runtime user action
that is authorized based on user credentials.
Function keys for projects and pictures
Buttons, slides, or scroll bars
Input and output fields for numeric and text characters
Windows (picture in picture)
Touch display input of numeric values and texts
Trend lines
Page 5 of 18
3.5. User Administration
No access for unauthorized persons:

Changes of set points, alarm acknowledgments, and operation of buttons can be locked against
unauthorized access with user rights, user names and passwords. Individual editors of the
project engineering software can also be locked. Login can be required when runtime is entered or
during specific actions while in runtime mode. Users are automatically logged out at the end of the
session or upon request.
Protection of assets through user permission
User access to individual graphics at runtime
Audit Trail changes to create historical record
3.6. Process Assignment

The process assignment tool helps you map the data elements in AMS Asset Graphics with third party
data sources like process values. Drivers include Modbus TCP and OPC. Optional drivers include
Siemens S5/S7 and S7 Ethernet. Not all process values will be stored permanently by the control unit.
With the help of different assignment tables, it is possible to exchange data as required in order to
achieve an optimized project specific data communication.
Page 6 of 18
Driver for Siemens S5/S7 and S7 Ethernet

Driver profiles for common features of assignment tables
Parallel communication between control devices and bus systems
3.7. Alarm and Event Management

The event journal provides a table for all system events with a time stamp and event acknowledgement.
Examples of events include:
Vibration value has exceeded limit
Valve has opened / closed
Alarms
Lost communication
Relays bypassed
Events are archived in the AMS Asset Graphics SQL database.
Up to 100 event groups, each group may transmit a
collective message
Up to 20,000 individual event texts
Upon alarm, events can automatically be sent to printer
Acknowledge function
Additional text can be edited for each alarm
Events can be linked to email
Definable filters
History
Alarm statistics
Page 7 of 18
3.8. OPC Server and Client

The AMS Asset Graphics OPC Server allows the transmission of AMS Asset Graphics data to other
OPC clients.
4. ACTUAL CONFIGURATION:
4.1. Login Screen Display:
The Login Screen display required user name and password to enter Asset Graphics.
Page 8 of 18
4.2. Main Display:

The Main display provides overview information on different machines connected into Asset Graphics.
4.3. Graphics Configuration:
The Graphics display divided into Machines name.
4.3.1 AUX COOLING WATER PUMP-A
Page 9 of 18
4.3.2 AUX COOLING WATER PUMP-B
4.3.3 BOILER FEEDWATER PUMP-A
Page 10 of 18
4.3.4 BOILER FEEDWATER PUMP-B
4.3.5 CLOSED COOLING WATER PUMP-A
Page 11 of 18
4.3.6 CLOSED COOLING WATER PUMP-B
4.3.7 CONDENSATE EXTRACTION PUMP-A
Page 12 of 18
4.3.8 CONDENSATE EXTRACTION PUMP-B
4.3.9 COMPRESSOR-A
Page 13 of 18
4.3.10 COMPRESSOR-B
4.3.11 COMPRESSOR-C
Page 14 of 18
4.3.12 COOLING TOWER
4.4. Symbols
The symbols has created based on machines requirement.
Page 15 of 18
4.5. Process Assignment Configuration:
The process assignment table configured Rack, Module and Module Type for all three numbers of
6500. Example: R1_M1_6110. This tables has been linked into graphics to display the value.
RACK 1 Process Assignment:
Page 16 of 18
Page 17 of 18
4.6. Alarm and Event Management Configuration:
The alarm values created based on specification.
4.7. OPC Server Configuration:

The OPC table configured as following information below.
Computer name : DROP182 & IP address : 192.168.3.182
During integration test we will verify the communication.
Page 18 of 18

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FOR CONSTRUCTION

0 AUG.24.12 ISSUED FOR CONSTRUCTION S.Shanmugam J.Ocampo S.H.LEE

ELECTRICITY GENERATION COMPANY

NEW HARIPUR POWER PLANT DEVELOPMENT PROJECT

DESIGNED BY DATE TITLE :

Purchase Order No.:

Tag No: Title:

Area No.: Req No: Building No:

MC-DC-I-40-I002 Document Detail 0

APPROVED WITH COMMENT

REVIEWED WITH COMMENT

0 Issued for Construction 24/08/2012 J. Ocampo S. Shanmugam SH.LEE

The following revision system is utilised:

Revision "0" As built

Revision Date Initial Description

A 13-August-12 DL Original generated

A 17-August-12 DL Issued for Customer Review

0 24-August-12 DL Issued for Construction

1.1. Scope ......................................................................................................................... 3

2. SYSTEM OVERVIEW .............................................................................................................................. 3

3. ASSET GRAPHICS SOFTWARE ........................................................................................................... 4

3.1. Technical Specifications ............................................................................................. 4

4. ACTUAL CONFIGURATION: ................................................................................................................. 8

4.1. Login Screen Display: ................................................................................................. 8

3. ASSET GRAPHICS SOFTWARE

3.1. Technical Specifications

3.2. Graphic Editor

3.4. Facilitate Usability

3.5. User Administration

No access for unauthorized persons:

3.6. Process Assignment

Driver for Siemens S5/S7 and S7 Ethernet

3.7. Alarm and Event Management

3.8. OPC Server and Client

4.2. Main Display:

4.3. Graphics Configuration:

The Graphics display divided into Machines name.

4.3.1 AUX COOLING WATER PUMP-A

4.3.2 AUX COOLING WATER PUMP-B

4.3.3 BOILER FEEDWATER PUMP-A

4.3.4 BOILER FEEDWATER PUMP-B

4.3.5 CLOSED COOLING WATER PUMP-A

4.3.6 CLOSED COOLING WATER PUMP-B

4.3.7 CONDENSATE EXTRACTION PUMP-A

4.3.8 CONDENSATE EXTRACTION PUMP-B

4.3.12 COOLING TOWER

The symbols has created based on machines requirement.

4.5. Process Assignment Configuration:

RACK 1 Process Assignment:

RACK 2 Process Assignment:

RACK 3 Process Assignment:

4.6. Alarm and Event Management Configuration:

The alarm values created based on specification.

4.7. OPC Server Configuration:

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