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768B TRACTOR & 769B TRUCK SENR7097-02

99F2413-UP, 79S1-UP, 35W1-UP Contents for


Service Manual SENR7086

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR7087 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR7097 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 5.4 Bore, Six Cylinder Vehicle REG01547 5.66 5.43
Engine
Systems Operation, Testing & Adjusting 5.4 Bore, Six Cylinder Vehicle REG00570 04 5.66 5.43
Engine
Disassembly & Assembly 768B & 769B Engine SENR7462 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train REG01691 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train REG01098 01 8.65 8.30
Testing & Adjusting Torque Divider & Range REG01689 2.98 2.86
Transmission (79S1-78, 99F2413-
3521)
Testing & Adjusting Torque Divider & Range REG01690 2.98 2.86
Transmission (79S79-Up, 99F3522-
Up)
Disassembly & Assembly Power Train SENR7463 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Specifications Steering System REG01347 02 2.98 2.86
Systems Operation, Testing & Adjusting Steering System REG01346 01 2.98 2.86
Service Manual Air Dryer SENR7474 05 2.98 2.86
Specifications Air System & Brakes SENR7023 01 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes REG00709 03 5.66 5.43
Specifications Suspension Cylinder REG01407 03 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder REG00767 06 2.98 2.86
Specifications Hydraulic System REG01382 01 2.98 2.86
Systems Operation, Testing & Adjusting Hydraulic System REG01381 01 2.98 2.86
Disassembly & Assembly Vehicle Systems SENR7464 5.66 5.43
Service Manual Tu-Flo Compressors REG00914 03 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Lubrication & Maintenance Guide 768 Tractors SEBU5388 01 16.22 15.57
Lubrication & Maintenance Guide 769 Trucks SEBU5445 16.22 15.57

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

02/11/08
768C TRACTOR & 769C TRUCK SENR7803-05
1X1-2875, 2X1-349 Contents for
Service Manual SENR7801

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR7802
Safety SENR7733
Service Manual Contents SENR7803
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3408 Engine SENR7804
Systems Operation, Testing & Adjusting 3408 Engine SENR7805
Disassembly & Assembly 3408 Engine SENR7806
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR7807
Systems Operation, Testing & Adjusting Power Train SENR7808
Testing & Adjusting Power Shift Transmission SENR7809
Disassembly & Assembly Power Train SENR7810
Systems Index Tab SENR2872 .30
Specifications Steering System SENR7811
Systems Operation, Testing & Adjusting
Steering System SENR7812
Specifications Air System & Brakes SENR7813
Systems Operation, Testing & Adjusting
Air System & Brakes SENR7814
Specifications Suspension Cylinder SENR7815
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR7816
Specifications Hydraulic System SENR7817
Systems Operation, Testing & Adjusting
Hydraulic System SENR7818
Disassembly & Assembly Machine Systems SENR7819
Service Manual Air Dryer SENR7474
Service Manual Bendix-Westinghouse Air REG00914
Compressors
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Operators Station SENR7821
Disassembly & Assembly Operators Station SENR7580
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU5863
Schematic Index Tab SENR2902
Schematic Air & Hydraulics SENR7820
Schematic Electrical (1X1966-2875, 2X341-349)

(continued on next page)

02/11/08
768C TRACTOR & 769C TRUCK (CONT.) SENR7803-05
1X1-2875, 2X1-349 Contents for
Service Manual SENR7801

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.

Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

02/11/08
768C TRACTOR & 769C TRUCK SENR2932-12
VOLUME I (ENGINE, POWER TRAIN) Contents for
1X2876-6599, 2X350-399 Service Manual SENR2930

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label SENR2931 .33
Safety SENR7733 .66
Service Manual Contents SENR2932 .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specifications 3408 Engine SENR7804 7.20
Systems Operations, Testing & Adjusting 3408 Engine SENR7805 10.90
Specifications 3408C Engine SENR6475
Systems Operations, Testing & Adjusting 3408C Engine SENR6476
Disassembly & Assembly 3408C Engine SENR6571 17.10
Disassembly & Assembly 3408 Engine SENR7806
Power Train Index Tab SENR2871
Specifications 768C & 769C Power Train SENR2933
Systems Operation 768C & 769C Power Train SENR2934
Testing & Adjusting 768C & 769C Power Train SENR2935
Testing & Adjusting Power Train Electrical System SENR3018 10.90
Service Manual Electronic Programmable SENR9122
Transmission Control II
Specifications, Systems Operation, Testing Automatic Electronic Traction Aid SENR2986
& Adjusting
Systems Operation, Testing & Adjusting Off-Highway Truck Actual Gear SENR4252
Indicator
Service Manual Electronic Neutral Start Control SENR3889
Disassembly & Assembly 768C & 769C Power Train SENR2936

02/11/08
768C TRACTOR & 769C TRUCK SENR5153-03
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATICS) Service Manual SENR2930
1X2876-6599, 2X350-399

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label SENR5154 .33
Safety SENR7733 .66
Service Manual Contents SENR5153 .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Steering System SENR2937
Systems Operation, Testing & Adjusting Steering System SENR2938
Specifications Air System & Brakes (1X2876-5473, SENR2939
2X350-367)
Systems Operation, Testing & Adjusting Air System & Brakes (1X2876-5473, SENR2940
2X350-367)
Specifications Air System & Brakes (1X5474-6599, SENR4762
2X368-399)
Systems Operation, Testing & Adjusting Air System & Brakes (1X5474-6599, SENR4763
2X368-399)
Service Manual Air Dryer SENR7474
Service Manual Bendix Westinghouse Air Compressor REG00914 10.90
Specifications Suspension Cylinders SENR7815
Systems Operation, Testing & Adjusting Suspension Cylinders SENR7816
Specifications Hydraulic System (1X2876-5473, SENR2941
2X350-367)
Systems Operation, Testing & Adjusting Hydraulic System (1X2876-5473, SENR2942
2X350-367)
Specifications Hydraulic System (1X5474-6599, SENR4780
2X368-399)
Systems Operation, Testing & Adjusting Hydraulic System (1X5474-6599, SENR4781
2X368-399)
Disassembly & Assembly Machine Systems SENR2944
Electrical System & Operators Station Index Tab SENR2996
Service Manual Operators Station SENR2946
Service Manual Electronic Monitoring System SENR2945 17.10
Service Manual Starting & Charging Systems SENR2947 17.10
Disassembly & Assembly Operators Station SENR2949
Maintenance Index Tab SENR2874
Operation & Maintenance (1X2876-5473, 2X350-370) SEBU6309 19.60
Operation & Maintenance (1X5474-6599, 2X371-399) SEBU6368

(continued on next page)

02/11/08
768C TRACTOR & 769C TRUCK (CONT.) SENR5153-03
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATICS) Service Manual SENR2930
1X2876-6599, 2X350-399

Schematic Index Tab SENR2902


Schematic Power Train Electrical System SENR3019
Schematic Hydraulic System (1X2876-5473, SENR2978
2X350-367)
Schematic Hydraulic System (1X5474-6599, SENR4782
2X368-399)
Schematic Electrical System (1X2876-5473, SENR2948
2X350-367)
Schematic Electrical System (1X5474-6000, SENR4793
2X368-370)
Schematic Electrical System (1X6001-6599, SENR6395
2X371-399)

02/11/08
768C TRACTOR & 769C TRUCK SENR6837-06
01X6600-UP, 02X400-UP Contents for
Service Manual SENR6835

Note: This form lists the contents of the Service Manual for this product. The items listed can be ordered
separately. When items are updated or supplements added they will be announced in PREVIEW and should be
ordered, as they become available. Refer to the Service Manual Contents microfiche, REGF1139F, for current
contents and form numbers of this manual.

Note: This manual does not contain any Disassembly and Assembly modules. For disassembly and assembly
instructions, see the 768C Tractor & 769C Truck Disassembly and Assembly Manual, SENR6850.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR6836 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR6837 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3408C Engine SENR6475 8.65 8.30
Systems Operation, Testing & Adjusting 3408C Engine SENR6476 8.65 8.30
Service Manual Engine Overspeed Indicator SENR4263 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6867 8.65 8.30
Systems Operation Power Train SENR6868 52.00 49.92
Testing & Adjusting Power Train SENR6869 8.65 8.30
Service Manual Electronic Programmable SENR9122 8.65 8.30
Transmission Control II
Service Manual Automatic Retarder Control System SENR5683 2.98 2.86
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Off-Highway Truck Actual Gear SENR4252
Indicator
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6870 11.63 11.16
Systems Operation, Testing & Adjusting Steering System SENR6871 5.66 5.43
Specifications Air System & Brakes SENR6881 13.44 12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 13.44 12.90
Specifications Suspension Cylinders SENR6872
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6873
Specifications Hydraulic System SENR6883 8.65 8.30
Systems Operation, Testing & Adjusting Hydraulic System SENR6884
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Contour Series Seat SENR6615
Service Manual Air Dryer for Air Systems SENR7474
Electrical System & Operators Station Index Tab SENR2996
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947

(continued on next page)

03/05/08
768C TRACTOR & 769C TRUCK (CONT.) SENR6837-06
01X6600-UP, 02X400-UP Contents for
Service Manual SENR6835

Section Title Form No. Rev. Dlr. IC


Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6747 0.00 0.00
Schematic Index Tab SENR2902 0.00 0.00

Schematic Hydraulic System SENR6838 0.00 0.00


Schematic Electrical System SENR6839

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into the manual. The form is not a standard part of the manual.

03/05/08
768C TRACTOR & 769C TRUCK SENR6852-01
01X6600-UP, 02X400-UP Contents for
Service Manual SENR6850

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2910 6.90 13.69
Binder Label SENR6851 .30 .29
Safety SENR7733 .60 .49
Service Manual Contents SENR6852 .30 .29
Torque Specifications SENR3130 3.40 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3408C Engine SENR6571 15.50 8.30
Disassembly & Assembly Supplement 3408 Engine SENR6848 9.90 8.30
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR6853 15.50 8.30
Systems Index Tab SENR2872 .30
Disassembly & Assembly Machine Systems SENR6854 26.00 11.16

02/11/08
769D TRUCK & 771D QUARRY TRUCK SENR8607-04
VOLUME I (ENGINE, POWER TRAIN) Contents for
5TR1-UP, 6JR1-UP Service Manual SENR8605

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR8606 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8607 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3408E & 3412E Engines SENR1017 8.65 8.30
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60 21.70
Service Manual Exhaust Diverter SENR1424 5.66 5.43
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44 12.90
Disassembly & Assembly Supplement 3408E Engine SENR8621 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR8610 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train SENR8611 01 13.44 12.90
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Disassembly & Assembly Power Train SENR8622 22.60 21.70-

02/11/08
769D TRUCK & 771D QUARRY TRUCK SENR1427-02
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR8605
5TR1-UP, 6JR1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR1426 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1427 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR8613 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR8614 2.98 2.86
Specifications Air System & Brakes SENR8615 2.98 2.86
Systems Operation, Testing & Adjusting
Air System & Brakes SENR8616 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinders SENR8617 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR8618 2.98 2.86
Specifications Hydraulic System SENR8619 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR8620 5.66 5.43
Systems Operation, Testing & Adjusting
Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR1422 22.60 21.70
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6902 01 16.22 15.57
Schematic Index Tab SENR2902
Schematic 3408E & 3412E Engines - Electrical SENR1026
System
Schematic Hydraulic System SENR8608
Schematic Electrical System SENR8609

Form SEHS9992, 769D Truck & 771D Quarry Truck Assembly Procedure, Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.

02/11/08
769D TRUCK & 771D QUARRY TRUCK SENR1543-04
VOLUME I (ENGINE, POWER TRAIN) Contents for
5SS1-UP, 6YS1-UP Service Manual SENR1545

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label RENR2671
Safety SENR7733
Service Manual Contents SENR1543
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3408E & 3412E Engines SENR1017
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines SENR1013
Disassembly & Assembly Supplement 3408E Engine SENR1547
Power Train Index Tab SENR2871
Specifications Power Train SENR1548
Systems Operation Power Train SENR1549
Testing & Adjusting Power Train SENR1550
Disassembly & Assembly Power Train SENR1551
Systems Operations, Testing & Adjusting Power Train Electronic Control RENR2668
System
Service Manual Traction Control System (TCS) SENR2986

02/11/08
769D TRUCK & 771D QUARRY TRUCK SENR1546-05
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR1545
5SS1-UP, 6YS1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label RENR2672 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1546 02 .30 .29

Torque Specifications SENR3130 06 2.98 2.86


Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1552 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR1553 5.66 5.43
Specifications Air Systems & Brakes SENR1554 5.66 5.43
Systems Operation, Testing & Adjusting Air Systems & Brakes SENR1555 01 8.65 8.30
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR1556 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR1557 2.98 2.86
Specifications Hydraulic System SENR1558 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR1559 5.66 5.43
Systems Operation, Testing & Adjusting
Truck Payload Measurement System SENR4733 02 8.65 8.30
(with Real Time Clock)
Disassembly & Assembly Machine Systems SENR1561 34.55 33.17
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7092 04 16.22 15.57
Schematic Index Tab SENR2902
Schematic 3408E & 3412E Engines Electrical SENR1026
System
Schematic Hydraulic System SENR1560
Schematic Electrical System SENR1563

Form REHS0386, 769D Truck & 771D Quarry Truck Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.

02/11/08
769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK RENR3387-02
VOLUME I (ENGINE, POWER TRAIN) Contents for
BCA1-UP, BBB1-UP Service Manual RENR3386

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26
Binder Label RENR3389 .30
Safety SENR7733 .60
Service Manual Contents RENR3387 .30
Torque Specifications SENR3130 3.40
Engine Index Tab SENR2870 .30
Specifications 3408E Engine SENR1017 15.50
Systems Operation, Testing & Adjusting 3408E Engine SENR1018 15.50
Troubleshooting 3408E Engine SENR1062 26.00
Disassembly & Assembly 3408E Engine RENR2336 6.50
Disassembly & Assembly Supplement 3408E Engine RENR3392 26.00
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR1548 6.50
Systems Operation Power Train SENR1549 9.90
Testing & Adjusting Power Train SENR1550 9.90
Disassembly & Assembly Power Train SENR1551 26.00
Systems Operation, Troubleshooting, Electronic Control System RENR2668 15.50
Testing & Adjusting

02/11/08
769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK RENR3388-08
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR3386
BCA1-UP, BBB1-UP
Section Title Form No. Rev. Dlr. IC
Net
Binder SENR2301 14.26
Binder Label RENR3390 .30
Safety SENR7733 .60
Service Manual Contents RENR3388 .30
Torque Specifications SENR3130 2.98
Systems Index Tab SENR2872 .30
Specifications Suspension Cylinder SENR1556 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1557 3.40
Specifications Hydraulic System SENR1558 3.40
Systems Operation, Testing & Adjusting Hydraulic System SENR1559 6.50
Specifications Steering System RENR3393 3.40
Systems Operation, Testing & Adjusting Steering System RENR3394 6.50
Specifications Air System & Brakes RENR3395 6.50
Systems Operation, Testing & Adjusting Air System & Brakes RENR3396 9.90
Specifications, Systems Operation Oil Evacuation System RENR3391 3.40
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 26.00
Testing & Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement System SENR4733 9.90
(With Real Time Clock)
Service Manual Tu-Flu Air Compressors REG00914 9.90
Service Manual Air Dryer for Vehicle Air Systems SENR7474 3.40
Disassembly & Assembly Machine Systems SENR1561 39.70
Electrical System & Operators Station Index Tab SENR2996 .30
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717 15.50
Service Manual Contour Series Seat SENR6615 9.90
Service Manual R-134a Heating & Air Conditioning SENR5664 15.50
Systems
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7589 16.22
Schematic Index Tab SENR2902
Schematic 3408E Engine SENR1026
Schematic Hydraulic System (BCA1-172, BBB1- RENR3383
221)
Schematic Hydraulic System (BCA173-Up, RENR6505
BBB222-Up)
Schematic Electrical System (BCA1-172, BBB1- RENR3381
221)
Schematic Electrical System (BCA173-233, RENR9580
BBB222-325)
Schematic Electrical System (BCA234-326, RENR8393
BBB326-474)
(continued)

02/11/08
769D OFF-HIGHWAY TRUCK & 771D QUARRY TRUCK (CONT) RENR3388-08
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR3386
BCA1-UP, BBB1-UP

Section Title Form No. Rev. Dlr. IC


Net
Schematic Electrical System (BCA327-Up, RENR9853
BBB475-Up)

Form REHS0386, 769D Off-Highway Truck & 771D Quarry Truck Field Assembly Procedure Special Instruction, is
available for insertion into this manual. The form is not a standard part of the manual.

02/11/08
770 & 772 OFF-HIGHWAY TRUCKS RENR8251-02
VOLUME I (Engine, Power Train) Contents for
BZZ1-UP, RLB1-UP Service Manual RENR8250

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8253 .33
Safety SENR7733 .66
Service Manual Contents RENR8251 .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specifications C15, C18 ACERT SENR9831 7.20
Systems Operations, Testing & Adjusting C15, C18 ACERT SENR9832 10.90
Troubleshooting C15, C18 ACERT RENR5012
Disassembly & Assembly C15, C18 ACERT RENR8261 17.10
Disassembly & Assembly Supplement C15, C18 ACERT RENR8255
Power Train Index Tab SENR2871
Specifications RENR8256
Systems Operation RENR8257
Testing & Adjusting RENR8258
Systems Operation, Testing & Adjusting Traction Control System (TCS) SENR2986 10.90
Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR7871
Disassembly & Assembly Power Train RENR8259

02/11/08
770 & 772 OFF-HIGHWAY TRUCKS RENR8252-04
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
BZZ1-UP, RLB1-UP Service Manual RENR8250

Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8254 .33
Safety SENR7733 .66
Service Manual Contents RENR8252 .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications, Systems Operation, Testing Auto Lubrication RENR8265
& Adjusting
Specifications Hydraulic and Braking System RENR8271
Systems Operation, Testing & Adjusting Hydraulic and Braking System RENR8272
Specifications Steering System RENR8267
Systems Operation, Testing & Adjusting Steering System RENR8268
Specifications Suspension Cylinders RENR8269
Systems Operation, Testing & Adjusting Suspension Cylinders RENR8270
Specifications, Systems Operation, Testing Oil Evacuation System RENR8266
& Adjusting
Service Manual Contour Three Point Series Seat RENR8391
Service Manual Tu-Flo Air Compressor REG00914 10.90
Disassembly & Assembly Machine Systems RENR8273
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Troubleshooting, Truck Monitoring System RENR8344
Testing & Adjusting
Service Manual Air Conditioning & Heating Systems SENR5664 17.10
With R-134a Refrigerant
Service Manual Caterpillar Monitoring System SENR6717 17.10
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU7837 19.60
Schematic Index Tab SENR2902
Schematic Hydraulic System RENR8260
Schematic Electrical System RENR8262

Note: Form REHS1835, Truck Assembly Procedure Special Instruction is available for insertion into this manual.
The form is not a standard part of the manual.

10/21/11
770 772 RCNR8251-02
I
BZZ1-RLB1- RCNR8250

Note:
PREVIEW

IC

SENR2300 15.70
RCNR8253 0.33
SCNR7733 0.66
RCNR8251 0.33
SCNR3130 3.70
SCNR2870 0.33
C15C18 ACERT SCNR9831 7.20
C15C18 ACERT SCNR9832 10.90
C15C18 ACERT RCNR5012
C15C18 ACERT RCNR8261 17.10
C15C18 ACERT RCNR8255
SCNR2871
RCNR8256
RCNR8257
RCNR8258
TCS SCNR2986 10.90
RCNR7871
RCNR8259

05/22/12
770 772 RCNR8252-04
II
BZZ1-RLB1- RCNR8250

Note:
PREVIEW

IC

SENR2300 15.70
RCNR8254 0.33
SCNR7733 0.66
RCNR8252 0.33
SCNR3130 3.70
SCNR2872 0.33
RCNR8265
RCNR8271
RCNR8272
RCNR8267
RCNR8268
RCNR8269
RCNR8270
RCNR8266
RCNR8391
Tu-Flo RCG00914 10.90
RCNR8273
SCNR2996
RCNR8344
R-134A SCNR5664 17.10

Caterpillar SCNR6717 17.10
SCNR2874
SCBU7837 19.60
()

05/22/12
770 772 () RCNR8252-04
II
BZZ1-RLB1-
RCNR8250

Note:
PREVIEW

SCNR2902
RENR8260
RENR8262

Note: REHS1835

05/22/12
771C & 775B QUARRY TRUCKS SENR5637-05
3BJ1-199, 7XJ1-199 Contents for
Service Manual SENR5635

Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301
Binder Label SENR5636
Safety SENR7733
Service Manual Contents SENR5637
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 3408 Engine SENR7804
Systems Operation, Testing & Adjusting 3408 Engine SENR7805
Specifications 3408C Engine SENR6475
Systems Operation, Testing & Adjusting 3408C Engine SENR6476
Specifications 3412 Engine SENR5143
Systems Operation, Testing & Adjusting 3412 Engine SENR5144
Specifications 3412C Engine SENR6576
Systems Operation, Testing & Adjusting 3412C Engine SENR6577
Power Train Index Tab SENR2871 .30
Specifications 771C SENR5638
Systems Operation 771C SENR5639
Testing & Adjusting 771C SENR5640
Specifications 775B SENR5658
Systems Operation 775B SENR5659
Testing & Adjusting 775B SENR5660
Service Manual Electronic Programmable SENR9122
Transmission Control II
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Off-Highway Actual Gear Indicator SENR4252
Systems Index Tab SENR2872 .30
Specifications 771C & 775B Hydraulic System SENR5648
Systems Operation, Testing & Adjusting 771C & 775B Hydraulic System SENR5649
Specifications 771C & 775B Steering System SENR5642
Systems Operation, Testing & Adjusting 771C & 775B Steering System SENR5643
Specifications 771C & 775C Air System & Brakes SENR5644
Systems Operation, Testing & Adjusting 771C & 775B Air System & Brakes SENR5645
Specifications 771C & 775B Suspension Cylinder SENR5646
Systems Operation, Testing & Adjusting 771C Suspension Cylinder SENR5647
Service Manual Air Dryer SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Automatic Retarder Control System SENR5683
.30
(continued on next page)

06/16/08
771C & 775B QUARRY TRUCKS (CONT.) SENR5637-05
3BJ1-199, 7XJ1-199 Contents for
Service Manual SENR5635

Section Title Form No. Rev. Dlr. IC


Net
Electrical System & Operators Station Index Tab SENR2996 .30
Systems Operation, Testing & Adjusting Starting & Charging System SENR2947
Service Manual Electronic Monitoring System SENR2945
Maintenance Index Tab SENR2874
Operation & Maintenance Manual 771C SEBU6452
Operation & Maintenance Manual 775B SEBU6458
Schematic Index Tab SENR2902
Schematic 771C & 775B Hydraulic System SENR5650
Schematic 771C Electrical System SENR5652
Schematic 775B Electrical System SENR5667

Note: Form SENR3334, Air Conditioning & Heating Service Manual, is available for insertion into this manual.
The form is not a standard part of the manual.

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

06/16/08
771C & 775B QUARRY TRUCKS SENR6847-08
VOLUME I (ENGINE, POWER TRAIN) Contents for
3BJ200-UP, 7XJ200-UP Service Manual SENR6845

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.

Section Title Form No.

Binder SENR2910
Binder Label SENR6846
Safety SENR7733
Service Manual Contents SENR6847
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3408C Engine SENR6475
Systems Operations, Testing & Adjusting 3408C Engine SENR6476
Specifications 3412C Engine SENR6576
Systems Operation, Testing & Adjusting 3412C Engine SENR6577
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263
Service Manual Variable Speed Fan Clutch SENR8603
Power Train Index Tab SENR2871
Specifications 771C Power Train SENR6885
Systems Operation 771C Power Train SENR6886
Testing & Adjusting 771C Power Train SENR6887
Specifications 775B Power Train SENR6888
Systems Operation 775B Power Train SENR6889
Testing & Adjusting 775B Power Train SENR6890
System Operations, Testing & Adjusting Actual Gear Indicator SENR4252
Service Manual Electronic Programmable SENR9122
Transmission Control II
Specifications, Systems Operation, Testing Automatic Retarder Control System SENR5683
& Adjusting
Specifications, Systems Operation, Testing Automatic Electronic Traction Aid SENR2986
& Adjusting

03/25/10
771C & 775B QUARRY TRUCKS RENR2539-04
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR6845
3BJ200-UP, 7XJ200-UP
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered as they become available.

Section Title Form No.

Binder SENR2300
Binder Label RENR2538
Safety SENR7733
Service Manual Contents RENR2539
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR6891
Systems Operation, Testing & Adjusting Steering System SENR6892
Specifications Air System & Brakes SENR6893
Systems Operation, Testing & Adjusting Air System & Brakes SENR6894
Service Manual Air Dryer SENR7474
Service Manual TU-FLO Air Compressors REG00914
Specifications Suspension Cylinder SENR6895
Systems Operation, Testing & Adjusting Suspension Cylinder SENR6896
Specifications Hydraulic System SENR6897
Systems Operation, Testing & Adjusting Hydraulic System SENR6898
Systems Operation, Testing & Adjusting, Contour Series Seat SENR6615
Disassembly & Assembly
Electrical System & Operators Station Index Tab SENR2996
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging System SENR2947
Maintenance Index Tab SENR2874
Operation & Maintenance 771C Quarry Truck SEBU6749
Operation & Maintenance 775B Quarry Truck SEBU6750
Schematic Index Tab SENR2902
Schematic 771C Hydraulic System SENR6838
Schematic 775B Hydraulic System SENR6843
Schematic 771C Electrical System SENR6839
Schematic 775B Electrical System SENR6844

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

Note: This manual does not contain any Disassembly and Assembly Modules. For disassembly and assembly
instructions, see the 771C & 775B Quarry Truck Disassembly & Assembly Manual, Form SENR5655.

06/01/09
771C & 775B QUARRY TRUCKS SENR5657-02
(DISASSEMBLY & ASSEMBLY) Contents for
3BJ1-UP, 7XJ1-UP Service Manual SENR5655

Section Title Form No.

Binder SENR2300
Binder Label SENR5656
Safety SENR7733
Service Manual Contents SENR5657
Torque Specifications SENR3130
Engine Index Tab SENR2870
Disassembly & Assembly 3408 Engine SENR7806
Disassembly & Assembly 3408C Engine SENR6571
Disassembly & Assembly 3408 Engine Supplement SENR6848
Disassembly & Assembly 3412 Engine SENR7860
Disassembly & Assembly 3412C Engine SENR6578
Disassembly & Assembly 3412 Engine Supplement SENR6849
Power Train Index Tab SENR2871
Disassembly & Assembly 771C Power Train SENR5641
Disassembly & Assembly 775B Power Train SENR6858
Systems Index Tab SENR2872 .33
Disassembly & Assembly 771C Machine Systems SENR5651
Disassembly & Assembly 775B Machine Systems SENR5671

NOTE: For Specifications, Systems Operation, Testing & Adjusting and Schematics, see the 623F Wheel Tractor-
Scraper Service Manual, RENR1450.

06/03/09
772 TRACTOR & COAL HAULER SENR7151-03
10S1-UP, 11S1-UP Contents for
Service Manual SENR7070

Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR7071
Safety SENR7733
Service Manual Contents SENR7151
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 5.4 Bore V8 Engine SENR7205
Systems Operation, Testing & Adjusting 5.4 Bore V8 Engine SENR7204
Disassembly & Assembly Engine REG00967
Power Train Index Tab SENR2871
Specifications Power Train SENR7075
Systems Operation, Testing & Adjusting Power Train SENR7073
Testing & Adjusting Power Shift Transmission SENR7074
Disassembly & Assembly Power Train REG00986
Systems Index Tab SENR2872
Specifications Steering System SENR7077
Systems Operation, Testing & Adjusting Steering System SENR7076
Service Manual Air Dryer SENR7474
Specifications Air System & Brakes SENR7079
Systems Operation, Testing & Adjusting Air System & Brakes SENR7078
Specifications Suspension Cylinder SENR7081
Systems Operation, Testing & Adjusting Suspension Cylinder SENR7080
Specifications Hydraulic System SENR7083
Systems Operation, Testing & Adjusting Hydraulic System SENR7082
Specifications Wagon SENR7085
Systems Operation, Testing & Adjusting Wagon SENR7084
Disassembly & Assembly Machine Systems REG00987
Service Manual Bendix-Westinghouse Air REG00914
Compressors
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU5227

06/03/09
772 TRACTOR & 773 TRUCK KENR8902-01
63G1-UP, 80S1-UP Contents for
Service Manual REG00690

Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label REG01042 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents KENR8902 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Systems Operation, Testing & Adjusting 5.4" Bore, 60 V8 Engine SENR7204
Specifications 5.4" Bore, 60 V8 Engine SENR7205
Power Train Index Tab SENR2871 .30 .29
Systems Operation, Testing & Adjusting Power Train REG00891 01 5.66 5.43
Testing & Adjusting Power Shift Transmission SENR7138 01 8.65 8.30
(80S1-50, 63G1-339)
Testing & Adjusting Power Shift Transmission SENR7139
(80S51-Up, 63G340-Up)
Specifications Power Train SENR7137
Systems Index Tab SENR2872 .30 .29
Systems Operation, Testing & Adjusting Steering System REG00755
Specifications Steering System REG01345 01 5.66 5.43
Service Manual Air Dryer SENR7474
Systems Operation, Testing & Adjusting Air System & Brakes REG00709 2.98 2.86
Specifications Air System & Brakes SENR7023 01 5.66 5.43
Systems Operation, Testing & Adjusting Suspension Cylinder System REG00767
Specifications Suspension Cylinder REG01407
Service Manual Hydraulic System REG00754 03 8.65 8.30
Disassembly & Assembly General Instructions REG00684
Service Manual Air Compressors Tu-Flow REG00914
Disassembly & Assembly Engine REG00967
Disassembly & Assembly Power Train REG00986
Disassembly & Assembly Machine Systems REG00987
Maintenance Index Tab SENR2874
Operation & Maintenance 769 & 773 Trucks SEBU5445
Operation & Maintenance 768 & 772 Tractors SEBU5388

(continued on next page)

03/26/08
772 TRACTOR & 773 TRUCK (CONT.) KENR8902-01
63G1-UP, 80S1-UP Contents for
Service Manual REG00690

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into this manual. The form is not a standard part of the manual.

NOTE: Form SEHS9364, (63G) Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction is available for insertion into this manual. The form is not a standard part of the manual.

03/26/08
772B TRACTOR & 773B TRUCK SENR7857-07
63W1-1220, 64W1-167 Contents for
Service Manual SENR7855

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR7856
Safety SENR7733
Service Manual Contents SENR7857
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3412 Engine (73W1-Up) SENR5143
Systems Operation, Testing & Adjusting 3412 Engine (73W1-14712) SENR5144
Disassembly & Assembly 3412 Engine (73W1-Up) SENR7860
Power Train Index Tab SENR2871
Specifications Power Train SENR7861
Systems Operation, Testing & Adjusting Power Train SENR7862
Testing & Adjusting Power Shift Transmission SENR7863
Disassembly & Assembly Power Train SENR7864
Systems Index Tab SENR2872
Specifications Steering System SENR7865
Systems Operation, Testing & Adjusting
Steering System SENR7866
Service Manual Air Dryer SENR7474
Specifications Air System & Brakes SENR7867
Systems Operation, Testing & Adjusting
Air System & Brakes SENR7868
Specifications Suspension Cylinder SENR7869
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR7870
Specifications Hydraulic System SENR7871
Systems Operation, Testing & Adjusting
Hydraulic System SENR7872
Disassembly & Assembly Machine Systems SENR7873
Service Manual Bendix-Westinghouse Air REG00914
Compressors
Electrical System & Operators Station Index Tab SENR2996
Service Manual Operators Station SENR7875
Disassembly & Assembly Operators Station SENR7580
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU5645
Schematic Index Tab SENR2902
Schematic Air & Hydraulic System SENR7874
Schematic Electrical System (63W762-768, SENR2317
770-Up, 64W155-Up)

(continued on next page)

02/11/08
772B TRACTOR & 773B TRUCK (CONT.) SENR7857-07
63W1-1220, 64W1-167 Contents for
Service Manual SENR7855

NOTE: Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available
for insertion into the manual. The form is not a standard part of the manual.

NOTE: Form SEHS9364 (63W), Off-Highway Truck Rear Wheel Salvage for Fabricated & Cast Wheels Special
Instruction, is available for insertion into the manual. The form is not a standard part of the manual.

02/11/08
770G & 772G OFF-HIGHWAY TRUCKS Contents for
VOLUME I (Engine, Power Train) Service Manual
ECM1-Up, ECX1-Up, LTS1-Up, LTX1-Up (DRC)
KDH1-Up, KEX1-Up (TIER IV) UENR1115-03 VOL I

Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately.

Section Title Media No. Re I

Binder SENR2301 1
Binder Label UENR1117 .33
Safety SENR7733 .66
Service Manual Contents UENR1115 VOL I .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specifications C15, C18 ACERT (DRC) SENR9831
Systems Operations, Testing & Adjusting C15, C18 ACERT (DRC) SENR9832
Troubleshooting C15, C18 ACERT (DRC) RENR5012 7.20
Specifications C15, C18 ACERT (Tier IV) UENR3381
Systems Operations, Testing & Adjusting C15, C18 ACERT (Tier IV) UENR3351 10.9
0
Troubleshooting C15, C18 ACERT (Tier IV) UENR0955
Disassembly & Assembly C15, C18 ACERT (DRC) RENR8261 17.1
0
Disassembly & Assembly Supplement C15, C18 ACERT (DRC) UENR1120
Disassembly & Assembly C15, C18 ACERT (Tier IV) UENR0132
Power Train Index Tab SENR2871
Disassembly & Assembly Power Train UENR1126

Note: The following information is not available for the initial release of this service manual. This information must
be ordered separately when it becomes available.
Disassembly and Assembly Supplement C15, C18 ACERT (Tier IV) UENR3349

08/05/15
770G & 772G OFF-HIGHWAY TRUCKS Contents for
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Service Manual
ECM1-Up, ECX1-Up, LTS1-Up, LTX1-Up (DRC)
KDH1-Up, KEX1-Up (TIER IV) UENR1115-03 VOL II

Note: This form lists the Service Manual modules available for this product. These items listed can also be ordered
separately.

Section Title Media No. R Dlr. IC

Binder SENR2301 150


Binder Label UENR1118 .33
Safety SENR7733 .66
Service Manual Contents UENR1115 VOL II .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications 770G & 772G Off-Highway Truck Systems UENR1121
Systems Operation, Testing & Adjusting 770G & 772G Off-Highway Truck Systems UENR1122
Disassembly & Assembly Machine Systems UENR1135
Electrical System & Operators Station Index Tab SENR2996
Troubleshooting Chassis Electronic Control System UENR1125
Systems Operation, Troubleshooting, Machine Monitoring System KENR9938
Testing & Adjusting
Systems Operation, Troubleshooting, Vital Information Management KENR8744 17.1
Testing & Adjusting System (VIMS) 0
Maintenance Index Tab SENR2874
Operation & Maintenance Tier IV SEBU8491
Operation & Maintenance DRC SEBU8718 19.6
0
Schematic Index Tab SENR2902
Schematic Electrical System (Tier IV) UENR1107
Schematic Hydraulic System (Tier IV) UENR1108
Schematic Hydraulic System (DRC) UENR1137
Schematic Electrical System (DRC) UENR1138
Schematic Electrical System (DRC) UENR3213

Note: Electrical System Schematic UENR1138 machine effectivity: ECM151-173, LTS250-267

Note: Electrical System Schematic UENR3213 machine effectivity: ECM174-Up, LTS268-Up, ECX1-Up, LTX1-Up

Note: Form REHS5093, Truck Assembly Procedure Special Instruction is available for insertion into this manual.
The form is not a standard part of the manual.

08/05/15
770G & 772G (DRC) OFF-HIGHWAY TRUCKS URNR1116
I ( )
ECM1-UP, LTS1-UP
URNR1115

Note: , .
.

IC
Net


SENR2300 15,70
URNR1117 33
SRNR7733 0,66
URNR1116 33

SRNR3130 3.70
, SRNR2870 33
C15 C18, ACERT SRNR9831 7,20
, C15 C18, ACERT SRNR9832 10,90
C15 C18, ACERT RRNR5012
C15 C18, ACERT RRNR8261 17.10
, C15 C18, ACERT URNR1120
, SRNR2871
URNR1121
URNR1122
URNR1123
, (TCS). SRNR2986 10,90
, URNR1125
,
, URNR1136
,
URNR1126

01/28/14
770G & 772G (DRC) OFF-HIGHWAY TRUCKS URNR1119
II (,
, )
ECM1-UP, LTS1-UP URNR1115

Note: , .
.

IC
Net


SENR2300 15,70
URNR1118 33
SRNR7733 0,66
URNR1119 33

SRNR3130 3.70
, SRNR2872 33
, Auto Lubrication URNR1127
,
Specifications, Systems Operation, URNR1139
Troubleshooting
URNR1128

, URNR1129

UENR1130
, URNR1131
URNR1132
, URNR1133
Contour RRNR8391

Tu-Flo Air Compressor RRG00914 10,90

URNR1135
, SRNR2996
, Machine Monitoring System KRNR9938
,
, KRNR8744 17.10
, (VIMS)
, SRNR2874
SRBU8718 19.60

SRNR2902
UENR1137
UENR1138

01/28/14
Note: Form REHS5093, Truck Assembly Procedure Special Instruction is available for insertion into this manual.
.

01/28/14
770G 772GDRC UCNR1116
I
ECM1-LTS1- UCNR1115

IC
Net
SENR2300 15.70
UCNR1117 .33
SCNR7733 66
UCNR1116 .33
SCNR3130 3.70
SCNR2870 .33
C15C18 ACERT SCNR9831 7.20
C15C18 ACERT SCNR9832 10.90
C15C18 ACERT RCNR5012
C15C18 ACERT RCNR8261 17.10
C15C18 ACERT UCNR1120
SCNR2871
UCNR1121
UCNR1122
UCNR1123
TCS SCNR2986 10.90
UCNR1125
UCNR1136
UCNR1126

07/24/12
770G 772G (DRC) UCNR1119
II
ECM1-LTS1- UCNR1115

IC
Net
SENR2300 15.70
UCNR1118 .33
SCNR7733 .66
UCNR1119 .33
SCNR3130 3.70
SCNR2872 .33
UCNR1127
UCNR1139
UCNR1128
UCNR1129
UCNR1130
UCNR1131
UCNR1132
UCNR1133
RCNR8391
Tu-Flo RCG00914 10.90
UCNR1135
SCNR2996
KCNR9938
VIMS KCNR8744 17.10
SCNR2874
SCBU8718 19.60
SCNR2902
UENR1137
UENR1138

RHS5093

07/24/12
772B TRACTOR & 773B TRUCK Contents for
63W1221-4199, 64W168-299 Service Manual

SENR2950-12

Note: This form lists the contents of the complete Service Manual for this product. The items listed can be
ordered separately.

Section Title Media No.

Binder SENR2300
Binder Label SENR2951
Safety SENR7733
Service Manual Contents SENR2950
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3412 Engine SENR5143
Systems Operations, Testing & Adjusting 3412 Engine SENR5144
Power Train Index Tab SENR2871
Specifications Power Train SENR2953
Systems Operation Power Train SENR2954
Testing & Adjusting Power Train SENR2955
Testing & Adjusting Power Train Electrical System SENR3018
Service Manual Electronic Programmable SENR9122
Transmission Control II
Specifications, Systems Operation, Testing Automatic Electronic Traction Aid SENR2986
& Adjusting
Service Manual Electronic Neutral Start Control SENR3889
Systems Operation, Testing & Adjusting Off-Highway Truck Actual Gear SENR4252
Indicator
Systems Index Tab SENR2872
Specifications Steering System SENR2957
Systems Operation, Testing & Adjusting Steering System SENR2958
Specifications Air System & Brakes (63W1221-3295, SENR2959
64W168-180)
Systems Operation, Testing & Adjusting Air System & Brakes (63W1221-3295, SENR2960
64W168-180)
Specifications Air System & Brakes (63W3296-4199, SENR4762
64W181-299)
Systems Operation, Testing & Adjusting Air System & Brakes (63W3296-4199, SENR4763
64W181-299)
Service Manual Air Dryer SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Specifications Suspension Cylinder SENR7869
Systems Operation, Testing & Adjusting Suspension Cylinder SENR7870
Specifications Hydraulic System (63W1221-3295, SENR2961
64W168-180)
Systems Operation, Testing & Adjusting Hydraulic System (63W1221-3295, SENR2962
64W168-180)
Specifications Hydraulic System (63W3296-4199, SENR4780
64W181-299)
Systems Operation, Testing & Adjusting Hydraulic System (63W3296-4199, SENR4781
64W181-299)

07/16/14
772B TRACTOR & 773B TRUCK (CONT.) Contents for
63W1221-4199, 64W168-299 Service Manual

SENR2950

Section Title Media No.

Electrical System & Operators Station Index Tab SENR2996


Service Manual Operators Station SENR2946
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging System SENR2947
Maintenance Index Tab SENR2874
Operation & Maintenance (63W1221-3296, 64W168-180) SEBU6308
Operation & Maintenance (63W3297-4199, 64W181-299) SEBU6372
Schematic Index Tab SENR2902
Schematic Power Train Electrical System SENR3019
Schematic Hydraulic System (63W1221-3295, SENR2978
64W168-180)
Schematic Hydraulic System (63W3296-4199, SENR4782
64W181-299)
Schematic Electrical System (63W1221-3295, SENR2926
64W168-180)
Schematic Electrical System (63W3296-3732, SENR4764
64W181-189)
Schematic Electrical System (63W3733-4199, SENR6396
64W190-299)

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

Note: This manual does not contain any Disassembly & Assembly Modules. For disassembly and assembly
instructions, see the 772B Tractor & 773B Truck Disassembly & Assembly Manual, Form SENR5140.

07/16/14
772B TRACTOR & 773B TRUCK SENR5139
(DISASSEMBLY & ASSEMBLY) Contents for
63W1221-4199, 64W168-299 Service Manual SENR5140

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2910 6.90 6.62
Binder Label SENR5141 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR5139 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3412 Engine SENR7860 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR2956 22.60 21.70
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR2964 22.60 21.70
Operators Station Index Tab SENR2873 .30 .29
Disassembly & Assembly Operators Station SENR2949 8.65 8.30

02/11/08
772B TRACTOR & 773B TRUCK SENR6842-05
63W4200-UP, 64W300-UP Contents for
Service Manual SENR6840

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR6841 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6842 04 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3412 Engine SENR5143 8.65 8.30
Systems Operation, Testing & Adjusting 3412 Engine SENR5144 8.65 8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66 5.43
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6874 5.66 5.43
Systems Operation Power Train SENR6875 8.65 8.30
Testing & Adjusting Power Train SENR6876 8.65 8.30
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control II
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6877 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR6878 2.98 2.86
Specifications Air System & Brakes SENR6881 2.98 2.86
Systems Operation, Testing & Adjusting Air System & Brakes SENR6882 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinders SENR6879 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6880 2.98 2.86
Specifications Hydraulic System SENR6883 2.98 2.86
Systems Operation, Testing & Adjusting Hydraulic System SENR6884 5.66 5.43
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86

02/11/08
772B TRACTOR & 773B TRUCK SENR6842-05
63W4200-UP, 64W300-UP Contents for
Service Manual SENR6840

Section Title Form No. Rev. Dlr. IC


Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6748 16.22 15.57
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR6843
Schematic Electrical System SENR6844

Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into
this manual. The form is not a standard part of the manual.

02/11/08
772B TRACTOR & 773B TRUCK SENR6857
(DISASSEMBLY & ASSEMBLY) Contents for
63W4200-UP, 64W300-UP Service Manual SENR6855

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2910 6.90 6.62
Binder Label SENR6856 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6857 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3412 Engine SENR7860 22.60 21.70
Disassembly & Assembly Supplement 3412 Engine SENR6849 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR6858 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR6859 13.44 12.90

02/11/08
773E OFF-HIGHWAY TRUCK Contents for
VOLUME I (ENGINE, POWER TRAIN)
Service Manual
ASK1-UP, KEG1-UP
KENR8325-03 VOL I

Note: This form lists the contents the Service Manual for this product. The items listed can also be ordered
separately.

Section Title Media No.

Binder SENR2300
Binder Label KENR8328
Safety SENR7733
Service Manual Contents KENR8325 VOL I
Torque Specifications SENR3130
Engine Index Tab SENR2870
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018
Specifications 3408E & 3412E Engines SENR1017
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines RENR2336
Disassembly & Assembly Supplement 3412E Engines KENR8339
Power Train Index Tab SENR2871
Specifications Power Train KENR8330
Systems Operation Power Train KENR8331
Testing & Adjusting Power Train KENR8332
Disassembly & Assembly Power Train KENR8333
Systems Operation, Test & Adjust, Power Train RENR2668
Troubleshooting

02/23/16
773E OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
Service Manual
MAINTENANCE)
KENR8325-03 VOL II
ASK1-UP, KEG1-UP

Note: This form lists the contents of the Service Manual for this product. The items listed can also be ordered
separately.

Section Title Media No.

Binder SENR2300
Binder Label KENR8329
Safety SENR7733
Service Manual Contents KENR8325 VOL II
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Hydraulic System KENR8343
Systems Operation, Testing & Adjusting Hydraulic System KENR8732
Specifications Air System & Brakes KENR8334
Systems Operation, Testing & Adjusting Air System & Brakes KENR8335
Specifications Steering System KENR8340
Systems Operation, Testing & Adjusting Steering System KENR8341
Systems Operation, Testing & Adjusting, Suspension Cylinders KENR8342
Specifications
Systems Operation, Testing & Adjusting, Oil Evacuation System RENR3391
Specifications
Systems Operation, Troubleshooting, Testing Brake Electronic Control System SENR1503
& Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement SENR4733
System (w/Real Time Clock)
Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Disassembly & Assembly Machine Systems KENR8337
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8394
Schematic Index Tab SENR2902
Schematic Hydraulic System KENR8336
Schematic Electrical System KENR8338

NOTE: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

02/23/16
773E
I
ASK1-
KCNR8325-02 VOL I

Note: I II

SENR2300
KCNR8328
SCNR7733
KCNR8325 VOL I
SCNR3130
SCNR2870
3408E 3412E SCNR1018
3408E 3412E SCNR1017
3408E 3412E SCNR1062
3408E 3412E RCNR2336
3412E KCNR8339
SCNR2871
KCNR8330
KCNR8331
KCNR8332
KCNR8333
RCNR2668

02/23/16
773E
II
ASK1-
KCNR8325-02 VOL II

Note: I II

SENR2300
KCNR8329
SCNR7733
KCNR8325 VOL II
SCNR3130
SCNR2872
KCNR8343
KCNR8732
KCNR8334
KCNR8335
KCNR8340
KCNR8341
KCNR8342
RCNR3391
SCNR1503
SCNR4733
RCNR8390
SCNR2986
Tu-Flo RCG00914
SCNR7474
KCNR8337
SCNR2996
Caterpillar SCNR6717
SCNR6615
SCNR2874
SCBU8394
SCNR2902
KENR8336
KENR8338
3408E 3412E SENR1026

SCNR5664 R-134a

02/23/16
773E
I ( )
ASK1 , KEG1

KRNR8325-02 VOL I

Note: I
. , ,
II. .

SENR2300
KRNR8328
SRNR7733
KRNR8325 VOL I

SRNR3130
, SRNR2870
, 3408E 3412E SRNR1018
3408E 3412E SENR1017
3408E 3412E SRNR1062
3408E 3412E RRNR2336
, 3412E KRNR8339
, SRNR2871
KENR8330
KRNR8331
KRNR8332
KRNR8333
, , RRNR2668

02/23/16
773E
II (,
, )
ASK1 , KEG1
KRNR8325-02 VOL II

Note: I
. , ,
II. .

SENR2300
KRNR8329
SRNR7733
KRNR8325 VOL II

SRNR3130
, SRNR2872
KENR8343
, KRNR8732
KENR8334
, KRNR8335
KENR8340
, KRNR8341
, , KRNR8342

, , RRNR3391

, SRNR1503
,
, SRNR4733
(
)
, RRNR8390

SRNR2986

Tu-Flo REG00914

SRNR7474

KRNR8337
, SRNR2996
, Caterpillar SRNR6717
Monitoring System
"" SRNR6615

, SRNR2874
SRBU8394

02/23/16
773E
II (,
, )
ASK1 , KEG1
KRNR8325-02

Note: I
. , ,
II. .

SRNR2902
KENR8336
KENR8338
3408E 3412E SENR1026

. SENR5664,
R-134a, .
.

02/23/16
773D TRUCK & 775D QUARRY TRUCK SENR1402-04
6KR1-UP, 7ER1-UP Contents for
Service Manual SENR1400

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR1401 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1402 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3408E & 3412E Engines SENR1017 8.65 8.30
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60 21.70
Service Manual Exhaust Diverter SENR1424 5.66 5.43
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1406 01 5.66 5.43
Systems Operation, Testing & Adjusting Power Train SENR1407 01 13.44 12.90
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1409 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR1410 2.98 2.86
Specifications Air System & Brakes SENR1411 2.98 2.86
Systems Operation, Testing & Adjusting
Air System & Brakes SENR1412 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR1413 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR1414 2.98 2.86
Specifications Hydraulic System SENR1415 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR1416 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU6968 01 16.22
(continued)

02/11/08
773D TRUCK & 775D QUARRY TRUCK (cont.) SENR1402-04
6KR1-UP, 7ER1-UP Contents for
Service Manual SENR1400

Section Title Form No. Rev. Dlr. IC


Net
Schematic Index Tab SENR2902
Schematic 3408E & 3412E Engines Electrical SENR1026
System
Schematic Hydraulic System SENR8608 5.66
Schematic Electrical System SENR1418 01 13.44

Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual. DLR. NET for SENR5664-05 is $13.44.

Form SEHS9993, 773D Truck & 775D Quary Truck Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual. DLR. NET for SEHS9993 is $9.52.

02/11/08
773D TRUCK & 775D QUARRY TRUCK SENR1404
(DISASSEMBLY & ASSEMBLY) Contents for
6KR1-UP, 7ER1-UP Service Manual SENR1405

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2910 6.90 6.62
Binder Label SENR1403 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1404 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR1420 22.60 21.70
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR1421 22.60 21.70

02/11/08
773D TRUCK & 775D QUARRY TRUCK SENR1566-03
VOLUME I (ENGINE, POWER TRAIN) Contents for
7CS1-UP, 8AS1-UP Service Manual SENR1565

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label RENR2673 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1566 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3408E & 3412E Engines SENR1017 8.65 8.30
Systems Operations, Testing & Adjusting 3408E & 3412E Engines SENR1018 8.65 8.30
Troubleshooting 3408E & 3412E Engines SENR1062 01 22.60 21.70
Disassembly & Assembly 3408E & 3412E Engines SENR1013 02 13.44 12.90
Disassembly & Assembly Supplement 3408E & 3412E Engines SENR1570 01 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1571 5.66 5.43
Systems Operation Power Train SENR1572 8.65 8.30
Testing & Adjusting Power Train SENR1573 8.65 8.30
Disassembly & Assembly Power Train SENR1574 22.60 21.70
Systems Operations, Testing & Adjusting Power Train Electronic Control RENR2668 03 13.44 12.90
System
Service Manual Traction Control System (TCS) SENR2986

02/11/08
773D TRUCK & 775D QUARRY TRUCK SENR1568-04
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATICS) Service Manual SENR1565
7CS1-UP, 8AS1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label RENR2674 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1568 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1575 2.98 2.86
Systems Operation, Testing & Adjusting Steering System SENR1576 5.66 5.43
Specifications Air System & Brakes SENR1577 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1578 01 8.65 8.30
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 13.44 12.90
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR1579 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR1580 2.98 2.86
Specifications Hydraulic System SENR1581 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR1582 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR1584 34.55 33.17
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7093 03 16.22 15.57
Schematic Index Tab SENR2902
Schematic 3408E & 3412E Engines Electrical SENR1026
System
Schematic Hydraulic System SENR1583
Schematic Electrical System SENR1585

NOTE: Form REHS0387, 773D Truck & 775D Quarry Truck Assembly Procedure Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.

02/11/08
773D OFF-HIGHWAY TRUCK RENR8401-01
VOLUME I (ENGINE, POWER TRAIN) Contents for
NBJ1-UP Service Manual RENR8400

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8403 .33
Safety SENR7733 .66
Service Manual Contents RENR8401 .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specifications SENR1017
Systems Operations, Testing & Adjusting SENR1018
Troubleshooting SENR1062 28.60
Disassembly & Assembly Supplement Engine (NJB200-Up) RENR8414
Power Train Index Tab SENR2871 .33
Specifications RENR8405
Systems Operation RENR8406
Testing & Adjusting RENR8407
Systems Operation, Troubleshooting, Electronic Control System RENR8399
Testing & Adjusting
Disassembly & Assembly Power Train (NJB200-Up) RENR8408

02/11/08
773D OFF-HIGHWAY TRUCK RENR8402-02
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
NBJ1-UP Service Manual RENR8400

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8404 .33
Safety SENR7733 .66
Service Manual Contents RENR8402 .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic System RENR8418
Systems Operation, Testing & Adjusting Hydraulic System RENR8419
Specifications Steering System RENR8415
Systems Operation, Testing & Adjusting Steering System RENR8416
Specifications Air System & Brakes RENR8409
Systems Operation, Testing & Adjusting Air System & Brakes RENR8410
Specifications, Systems Operation, Testing Suspension Cylinder RENR8417
& Adjusting
Systems Operation, Troubleshooting, Truck Payload Electronic Control RENR8386
Testing & Adjusting System
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8398
Testing & Adjusting
Systems Operation Monitoring System RENR8397
Disassembly & Assembly Machine Systems (NBJ200-Up) RENR8412
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8307
Schematic Index Tab SENR2902
Schematic Hydraulic System RENR8411
Schematic Electrical System RENR8413

02/11/08
773E & 775E OFF-HIGHWAY TRUCKS RENR3399-07
VOLUME I (ENGINE, POWER TRAIN) Contents for
BDA1-UP, BEC1-UP Service Manual RENR3398

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label RENR6501
Safety SENR7733
Service Manual Contents RENR3399
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Systems Operation, Testing & Adjusting 3408E & 3412E Engines SENR1018
Troubleshooting 3408E & 3412E Engines SENR1062
Disassembly & Assembly 3408E & 3412E Engines RENR2336
Disassembly & Assembly Supplement 3412E Engine RENR6504
Power Train Index Tab SENR2871 .30
Specifications Power Train RENR6507
Systems Operation Power Train RENR6508
Testing & Adjusting Power Train RENR6509
Disassembly & Assembly Power Train SENR1574
Systems Operation, Troubleshooting, Power Train - Electronic Control RENR2668
Testing & Adjusting System

02/11/08
773E & 775E OFF-HIGHWAY TRUCKS RENR6569-09
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR3398
BDA1-UP, BEC1-UP
Section Title Form No. Rev. Dlr. IC
Net
Binder SENR2301
Binder Label RENR6570
Safety SENR7733
Service Manual Contents RENR6569
Torque Specifications SENR3130
Systems Index Tab SENR2872 .30
Specifications Hydraulic System RENR6515
Systems Operation, Testing & Adjusting Hydraulic System RENR6516
Specifications Steering Systems RENR6510
Systems Operation, Testing & Adjusting Steering Systems RENR6511
Specifications Air System & Brakes RENR6512
Systems Operation, Testing & Adjusting Air System & Brakes RENR6513
Specifications, Systems Operation, Testing Oil Evacuation System RENR3391
& Adjusting
Specifications, Systems Operation, Testing Suspension Cylinder RENR6514
& Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Systems Operation, Testing & Adjusting Truck Payload Measurement System SENR4733
(with Real Time Clock)
Systems Operation, Testing & Adjusting Automatic Lubrication System RENR8390
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Air Dryer for Air Systems SENR7474
Disassembly & Assembly Machine Systems SENR1584
Electrical System & Operators Station Index Tab SENR2996 .30
Systems Operation, Testing & Adjusting Caterpillar Monitoring System SENR6717
Service Manual 134a Heating & Air Conditioning SENR5664
Systems
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7590
Schematic Index Tab SENR2902
Schematic 3408E & 3412E Engines SENR1026
Schematic Hydraulic System (BDA1-258, BEC1- RENR6517
201)
Schematic Hydraulic System (BDA259-Up, RENR6506
BEC202-Up)
Schematic Electrical System (BDA1-258, BEC1- RENR6518
201)
Schematic Electrical System (BDA259-485, RENR9581
BEC202-308)
(Continued)

02/11/08
773E & 775E OFF-HIGHWAY TRUCKS (CONT) RENR6569-09
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR3398
BDA1-UP, BEC1-UP

Section Title Form No. Rev. Dlr. IC


Net
Schematic Electrical System (BDA486-727, RENR8394
BEC309-467)
Schematic Electrical System (BDA728-Up, RENR9854
BEC468-Up)

Form REHS1145, 773E & 775E Off-Highway Trucks Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.

02/11/08
773E OFF-HIGHWAY TRUCK Contents for
VOLUME I (Engine, Power Train)
Service Manual
PRB1-UP, DJS1-UP
TR047-D, TR047-GT UENR2290-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.

Section Title Media No.

Binder SENR2300 15.70


Binder Label UENR2290LBL VOL I .33
Safety SENR7733 .66
Service Manual Contents UENR2290 VOL I .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specification 3412E Engine UENR3377
Systems Operation, Testing & Adjusting 3412E Engine UENR3378 10.90
Troubleshooting 3412E Engine UENR3379
Disassembly & Assembly 3408E and 3412E Engine RENR2336
Disassembly & Assembly Supplement 3408E and 3412E Engine KENR8339
Power Train Index Tab SENR2871
Specifications Power train KENR8330
Systems Operation Power Train KENR8331 7.20
Testing & Adjusting Power Train KENR8332 10.90
Systems Operation, Troubleshooting, Chassis Electronic Control System RENR8342 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8343 17.10
Testing & Adjusting
Disassembly & Assembly Power Train KENR8333

12/09/16
773E OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
Service Manual
MAINTENANCE)
PRB1-UP, DJS1-UP
UENR2290-00 VOL II
TR047-D, TR047-GT

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. This form lists the Service Manual modules available for this product. These
items listed can also be ordered separately.

Section Title Media No. Rev


.

Binder SENR2300 10
Binder Label UENR2290LBL VOL II .33
Safety SENR7733 .66
Service Manual Contents UENR2290 VOL II .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic System KENR8343
Systems Operation, Testing & Adjusting Hydraulic System KENR8732 10
Specifications Steering System KENR8340
Systems Operation, Testing & Adjusting Steering System KENR8341
Specifications Air System & Brakes KENR8334
Systems Operation, Testing & Adjusting Air System & Brakes KENR8335
Specifications, Systems Operation, Testing Suspension Cylinder KENR8342
& Adjusting
Systems Operation, Testing & Adjusting Auto Lubrication RENR8390
Systems Operation, Troubleshooting, Truck Payload Measurement System RENR8284
Testing & Adjusting (TPMS)
Systems Operation, Troubleshooting, Detect Object Detection System UENR5154
Testing & Adjusting
Systems Operation, Troubleshooting, Monitoring System KENR9938
Testing & Adjusting
Disassembly & Assembly Machine Systems KENR8337
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU9389 7.20
Schematic Index Tab SENR2902
Schematic Hydraulic System UENR6746 10.
Schematic Electrical System UENR6747
Schematic Air System UENR6748
28.6
0
17.1
0

150.
18

12/09/16
773F & 775F OFF-HIGHWAY TRUCK RENR8289-02
VOLUME I (Engine, Power Train) Contents for
EED1-UP, DLS1-UP Service Manual RENR8275

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8276 .33
Safety SENR7733 .66
Service Manual Contents RENR8289 .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specification C27 & C32 Machine Engine SENR9936
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90
Specifications, Systems Operation, Testing Quick Evac RENR8395
& Adjusting
Systems Operation Oil Renewal System RENR2223
Disassembly & Assembly C32 Engine RENR9217 10.90
Disassembly & Assembly Supplement C32 Engine RENR8278 3.70
Troubleshooting C32 Engine RENR9346 28.60
Power Train Index Tab SENR2871 .33
Specifications Power Train RENR8281 7.20
Systems Operation Power Train RENR8282 7.20
Testing & Adjusting Power Train RENR8283 7.20
Specifications, Systems Operation, Testing Traction Control System (TCS) SENR2986 10.90
& Adjusting
Systems Operation, Troubleshooting, Electronic Control System RENR8342 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake/Chassis Electronic Control RENR8343 17.10
Testing & Adjusting Module
Disassembly & Assembly Power Train RENR8279 146.48

02/11/08
773F & 775F Off-Highway Truck RENR8290-04
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
EED1-UP, DLS1-UP Service Manual RENR8275

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8277 .33
Safety SENR7733 .66
Service Manual Contents RENR8290 .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic System RENR8293 7.20
Systems Operation, Testing & Adjusting Hydraulic System RENR8294 10.90
Specifications Steering System RENR8291 3.70
Systems Operation, Testing & Adjusting Steering System RENR8292 7.20
Specifications, Systems Operation, Testing Suspension Cylinder RENR8317 7.20
& Adjusting
Specifications, Systems Operation, Testing Autolubrication RENR8285 3.70
& Adjusting
Systems Operation, Troubleshooting, Machine Monitoring System RENR8344
Testing & Adjusting
Systems Operation, Troubleshooting, Vital Information Management KENR5955
Testing & Adjusting System (VIMS)
Disassembly and Assembly Machine Systems RENR8286
Electrical System & Operators Station Index Tab SENR2996 .33
Service Manual Air Conditioning & Heating System SENR5664 17.10
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .33
Operation & Maintenance SEBU7794 19.60
Schematic Index Tab SENR2902 37.36
Schematic Hydraulic System RENR8280 0.00
Schematic Electrical System RENR8288 0.00

02/11/08
CAMINHES FORA-DE-ESTRADA 773F E 775F RPNR8289-02
VOLUME I (Motor, Trem de Fora) Contedo para o
EED1-UP, DLS1-E ACIMA Manual de Servio RPNR8275

Note: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador e Manuteno. Este formulrio lista os
mdulos do manual de servio para este produto. Tambm possvel encomendar os itens listados separadamente.
Quando os itens so atualizados ou suplementos so adicionados, sero anunciados na PR-VISUALIZAO e
devero ser encomendados medida que se tornarem disponveis.

Seo Ttulo Formulrio Rev. Reven IC


N dedor
Lquid
o
Pasta SENR2300 15,70
Etiqueta da Pasta RPNR8276 0,33
Segurana SPNR7733 0,66
Contedo do Manual de Servio RPNR8289 0,33
Especificaes de Torque SPNR3130 3,70
Guia de ndice do Motor SPNR2870 0,33
Especificao Motores de Mquinas C27 e C32 SPNR9936
Operao de Sistemas, Testes e Ajustes Motores de Mquinas C27 e C32 SPNR9937 10,90
Especificaes, Operao de Sistemas, Quick Evac RPNR8395
Testes e Ajustes
Operao de Sistemas Sistema de Renovao de leo RPNR2223
Desmontagem e Montagem Motor C32 RPNR9217 10,90
Suplemento de Desmontagem e Montagem Motor C32 RPNR8278 3,70
Soluo de Problemas Motor C32 RPNR9346 28,60
Guia de ndice do Trem de Fora SPNR2871 0,33
Especificaes Trem de Fora RPNR8281 7,20
Operao de Sistemas Trem de Fora RPNR8282 7,20
Testes e Ajustes Trem de Fora RPNR8283 7,20
Especificaes, Operao de Sistemas, Sistema de Controle de Trao (TCS) SPNR2986 10,90
Testes e Ajustes
Operao de Sistemas, Diagnstico de Sistema de Controle Eletrnico RPNR8342 28,60
Falhas, Testes e Ajustes
Operao de Sistemas, Diagnstico de Mdulo de Controle Eletrnico do RPNR8343 17,10
Falhas, Testes e Ajustes Freio/Chassi
Desmontagem e Montagem Trem de Fora RPNR8279

08/15/11
Caminhes Fora-de-Estrada 773F e 775F RPNR8290-04
VOLUME II (Sistemas, Compartimento Eltrico e Posto do Operador, Contedo para o
Manuteno) Manual de Servio RPNR8275
EED1-UP, DLS1-E ACIMA
Note: Este formulrio lista o contedo do volume II do manual de servio deste produto. Consulte o volume I
para obter informaes sobre o motor e o trem de fora. Este formulrio lista os mdulos do manual de servio para
este produto. Tambm possvel encomendar os itens listados separadamente. Quando os itens so atualizados ou
suplementos so adicionados, sero anunciados na PR-VISUALIZAO e devero ser encomendados medida que
se tornarem disponveis.

Seo Ttulo Formulrio Rev. Reven IC


N dedor
Lquid
o
Pasta SENR2300 15,70
Etiqueta da Pasta RPNR8277 0,33
Segurana SPNR7733 0,66
Contedo do Manual de Servio RPNR8290 0,33
Especificaes de Torque SPNR3130 3,70
Guia de ndice de Sistemas SPNR2872 0,33
Especificaes Sistema Hidrulico RPNR8293 7,20
Operao de Sistemas, Testes e Ajustes Sistema Hidrulico RPNR8294 10,90
Especificaes Sistema de Direo RPNR8291 3,70
Operao de Sistemas, Testes e Ajustes Sistema de Direo RPNR8292 7,20
Especificaes, Operao de Sistemas, Cilindro de Suspenso RPNR8317 7,20
Testes e Ajustes
Especificaes, Operao de Sistemas, Lubrificao automtica RPNR8285 3,70
Testes e Ajustes
Operao de Sistemas, Diagnstico de Sistema de Monitoramento da RPNR8344
Falhas, Testes e Ajustes Mquina
Operao de Sistemas, Diagnstico de Sistema de Gerenciamento de KPNR5955
Falhas, Testes e Ajustes Informaes Vitais (VIMS)
Desmontagem e Montagem Sistemas da Mquina RPNR8286
Guia de ndice do Sistema Eltrico e do Posto do Operador SPNR2996 0,33
Manual de Servio Sistema de Ar Condicionado e SPNR5664 17,10
Aquecimento com Refrigerante R-
134a
Guia de ndice de Manuteno SPNR2874 0,33
Operao e Manuteno SPBU7794 19,60
Guia de ndice do Diagrama SPNR2902 37.36
Diagrama Sistema Hidrulico RENR8280 0,00
Diagrama Sistema Eltrico RENR8288 0,00

08/16/11
773G & 775G OFF-HIGHWAY TRUCK Contents for
VOLUME I (Engine, Power Train) Service Manual
JWS1-Up, MJS1-Up (Tier IV)
MWH1-Up, RFM1-Up (DRC) KENR9950-02 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.

Section Title Media No.

Binder SENR2301 15.70


Binder Label KENR9953 .33
Safety SENR7733 .66
Service Manual Contents KENR9950 VOL I .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specification C27 & C32 Machine Engine (Tier IV) SENR9936
Specification C27 & C32 Machine Engine (DRC) KENR9885
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (Tier IV) SENR9937 10.90
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (DRC) KENR9886
Disassembly & Assembly C27 Engine (Tier IV) KENR8148
Disassembly & Assembly Supplement C27 Engine (Tier IV) KENR9955
Disassembly & Assembly C27 Engine (DRC) RENR9217 10.90
Disassembly & Assembly Supplement C27 Engine (DRC) KENR8745
Troubleshooting C27 & C32 Engine (Tier IV) KENR9790
Troubleshooting C27 & C32 Engine (DRC) KENR9795 28.60
Power Train Index Tab SENR2871 .33
Specifications Power Train KENR9956 7.20
Systems Operation Power Train KENR9957 7.20
Testing & Adjusting Power Train KENR9958 7.20
Systems Operation, Troubleshooting, Chassis Electronic Control System KENR9960 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control Module KENR9961 17.10
Testing & Adjusting
Disassembly & Assembly Power Train KENR9962

09/11/15
773G & 775G OFF-HIGHWAY TRUCK Contents for
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Service Manual
JWS1-Up, MJS1-Up (Tier IV)
MWH1-Up, RFM1-Up (DRC) KENR9950-02 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.

Section Title Media No.

Binder SENR2300 15.70


Binder Label KENR9954 .33
Safety SENR7733 .66
Service Manual Contents KENR9950 VOL II .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic & Braking System KENR9963 7.20
Systems Operation, Testing & Adjusting Hydraulic & Braking System KENR9964 10.90
Specifications Steering System KENR9965 3.70
Systems Operation, Testing & Adjusting Steering System KENR9966 7.20
Specifications, Systems Operation, Testing Suspension Cylinder KENR9967 7.20
& Adjusting
Systems Operation, Testing & Adjusting Auto-Lubrication KENR9968 3.70
Systems Operation, Troubleshooting, Machine Monitoring System KENR9938
Testing & Adjusting
Systems Operation, Troubleshooting, VIMS 3G (Electronic Control System) KENR8744
Testing & Adjusting
Disassembly and Assembly Machine Systems KENR9969
Electrical System & Operators Station Index Tab SENR2996 .33
Service Manual Air Conditioning & Heating System SENR5664 17.10
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .33
Operation & Maintenance (Tier IV) SEBU8561 19.60
Operation & Maintenance (DRC) SEBU8547
Schematic Index Tab SENR2902 37.36
Schematic Hydraulic System KENR8740 0.00
Schematic Electrical System (JWS, MJS) KENR8741 0.00
Schematic Electrical System (MWH, RFM) UENR1051

09/11/15
CAMINHES FORA-DE-ESTRADA 773G E 775G ndice do
VOLUME I (Motor, Trem de Fora) Manual de Servio
JWS1-Up, MJS1-Up (Tier IV)
MWH1-Up, RFM1-Up (DRC) KPNR9950-02 VOL I

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Consulte o Volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Compartimento do Operador, e Manuteno. Este
formulrio lista os mdulos do Manual de Servio disponveis para este produto. Os itens listados tambm podem ser
encomendados separadamente.

Seo Ttulo N da Mdia

Pasta SENR2301 15,70


Etiqueta da Pasta KPNR9950LBL VOL I 0,33
Segurana SPNR7733 0,66
ndice do Manual de Servio KPNR9950 VOL I 0,33
Especificaes de Torque SPNR3130 3,70
Guia de ndice do Motor SPNR2870 0,33
Especificao C27 & C32 Machine Engine (Tier IV) SPNR9936
Especificao C27 & C32 Machine Engine (DRC) KPNR9885
Operao de Sistemas, Testes e Ajustes C27 & C32 Machine Engine (Tier IV) SPNR9937 10,90
Operao de Sistemas, Testes e Ajustes C27 & C32 Machine Engine (DRC) KPNR9886
Desmontagem e Montagem C27 Engine (Tier IV) KPNR8148
Suplemento de Desmontagem e Montagem C27 Engine (Tier IV) KPNR9955
Desmontagem e Montagem C27 Engine (DRC) RPNR9217 10,90
Suplemento de Desmontagem e Montagem C27 Engine (DRC) KPNR8745
Diagnstico de Falhas Motores C27 e C32 (Tier IV) KPNR9790
Diagnstico de Falhas Motores C27 e C32 (DRC) KPNR9795 28,60
Guia de ndice do Trem de Fora SPNR2871 0,33
Especificaes Power Train KPNR9956 7,20
Operao de Sistemas Power Train KPNR9957 7,20
Testes e Ajustes Power Train KPNR9958 7,20
Operao de Sistemas, Diagnstico de Chassis Electronic Control System KPNR9960 28,60
Falhas, Testes e Ajustes
Operao de Sistemas, Diagnstico de Brake Electronic Control Module KPNR9961 17,10
Falhas, Testes e Ajustes
Desmontagem e Montagem Power Train KPNR9962

06/07/16
CAMINHES FORA-DE-ESTRADA 773G E 775G ndice do
VOLUME II (Sistemas, Sistema Eltrico e Compartimento do Manual de Servio
Operador, Manuteno)
JWS1-Up, MJS1-Up (Tier IV) KPNR9950-02 VOL II
MWH1-Up, RFM1-Up (DRC)

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio
disponveis para este produto. Os itens listados tambm podem ser encomendados separadamente.

Seo Ttulo N da Mdia

Pasta SENR2300 10
Etiqueta da Pasta KPNR9950LBL VOL II 0,33
Segurana SPNR7733 0,66
ndice do Manual de Servio KPNR9950 VOL II 0,33
Especificaes de Torque SPNR3130 3,70
Guia de ndice de Sistemas SPNR2872 033
Especificaes Hydraulic & Braking System KENR9963 7,20
Operao de Sistemas, Testes e Ajustes Hydraulic & Braking System KPNR9964 10,0
Especificaes Steering System KPNR9965 3,70
Operao de Sistemas, Testes e Ajustes Steering System KPNR9966 7,20
Especificaes, Operao de Sistemas, Suspension Cylinder KPNR9967 7,20
Testes e Ajustes
Operao de Sistemas, Testes e Ajustes Auto-Lubrication KPNR9968 3,70
Operao de Sistemas, Diagnstico de Machine Monitoring System KPNR9938
Falhas, Testes e Ajustes
Operao de Sistemas, Diagnstico de VIMS 3G (Electronic Control System) KPNR8744
Falhas, Testes e Ajustes
Desmontagem e Montagem Machine Systems KPNR9969
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996 0,3
Manual de Servio Air Conditioning & Heating System SPNR5664 17,1
with R-134a Refrigerant 0
Guia de ndice de Manuteno SPNR2874 0,3
Operao e Manuteno (Tier IV) SPBU8561 19,6
Operao e Manuteno (DRC) SPBU8547 0
Guia de ndice de Diagramas SPNR2902 37.6
Diagrama Hydraulic System KENR8740 0
Diagrama Electrical System (JWS, MJS) KENR8741 0
Diagrama Electrical System (MWH, RFM) UENR1051

06/07/16
776 TRACTOR, 776 COAL HAULER & 777 TRUCK SENR7155-05
84A1-1283, 14H1-205, 14W1-UP Contents for
Service Manual SENR7153

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR7154
Safety SENR7733
Service Manual Contents SENR7155
Torque Specifications SENR3130
Engine Index Tab SENR2870 .30
Specifications 5.4 Bore, 60 degree, V12 Engine REG01561
Systems Operation, Testing & Adjusting 5.4 Bore, 60 degree, V12 Engine REG00616
Disassembly & Assembly D348 Engine SENR7156
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR7157
Systems Operation, Testing & Adjusting Power Train SENR7158
Testing & Adjusting Power Shift Transmission SENR7159
Disassembly & Assembly Power Train SENR7160
Systems Index Tab SENR2872 .30
Specifications Steering System SENR7161
Systems Operation, Testing & Adjusting
Steering System SENR7162
Specifications Air System & Brakes SENR7163
Systems Operation, Testing & Adjusting
Air System & Brakes SENR7164
Specifications Suspension Cylinder SENR7165
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR7166
Specifications Hydraulic System SENR7167
Systems Operation, Testing & Adjusting
Hydraulic System SENR7168
Disassembly & Assembly Machine Systems SENR7169
Specifications 776 Wagon SENR7403
Systems Operation, Testing & Adjusting
776 Wagon SENR7404
Service Manual Air Dryer SENR7474
Service Manual Bendix-Westinghouse Air REG00914
Compressors
Electrical System & Operators Station Index Tab SENR2996 .30
Disassembly & Assembly Operators System SENR7580
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual 777 Truck SEBU5266
Operation & Maintenance Manual 776 Coal Hauler SEBU5391
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR7222
Schematic Air System SENR7466
Schematic Electrical (14H1-135, 84A1-559) SENR7221
Schematic Electrical (14H136-158, 84A560-868) SENR2070
Schematic Electrical (14H159-Up, 84A869-Up) SENR2318

(continued on next page)

02/11/08
776 TRACTOR, 776 COAL HAULER & 777 TRUCK (CONT.) SENR7155-05
84A1-1283, 14H1-205, 14W1-UP Contents for
Service Manual SENR7153

Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.

Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

02/11/08
776 TRACTOR & 777 TRUCK SENR2967-02
84A1284-UP, 14H206-UP Contents for
Service Manual SENR2965

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR2966 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR2967 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 5.4 Bore, 60 Degree V12 Vehicular REG01561 8.65 8.30
Engine
Systems Operation, Testing & Adjusting 5.4 Bore, 60 Degree V12 Vehicular REG00616 8.65 8.30
Engine
Disassembly & Assembly D348 Vehicular Engine SENR7156 2.98 2.86
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR2968 8.65 8.30
Systems Operation Power Train SENR2969 52.00 49.92
Testing & Adjusting Power Train SENR2970 8.65 8.30
Testing & Adjusting Power Train Electrical System SENR3018 8.65 8.30
Service Manual Automatic Electronic Traction Aid SENR2986
Disassembly & Assembly Power Train SENR2971
Systems Index Tab SENR2872 .30 .29
Systems Operation, Testing & Adjusting Steering System SENR2973 13.44 12.90
Specifications Air System & Brakes SENR2974 13.44 12.90
Systems Operation, Testing & Adjusting Air System & Brakes SENR2975 8.65 8.30
Specifications Suspension Cylinder SENR7165
Systems Operation, Testing & Adjusting Suspension Cylinder SENR7166
Specifications Hydraulic System SENR2976
Systems Operation, Testing & Adjusting Hydraulic System SENR2977
Disassembly & Assembly Machine Systems SENR2979
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Electronic Monitoring System SENR2945
Service Manual Operators Station SENR2946
Disassembly & Assembly Operators Station SENR2949
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU5977

02/11/08
Caterpillar: Confidential Green

776 TRACTOR & 777 TRUCK (CONT.) SENR2967-02


84A1284-UP, 14H206-UP Contents for
Service Manual SENR2965

Section Title Form No.

Schematic Index Tab SENR2902


Schematic Power Train Electrical System SENR3019
Schematic Steering System SENR2972
Schematic Hydraulic System SENR2978
Schematic Electrical System SENR2982

SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for insertion into the manual.
The form is not a standard part of the manual.

SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into the
manual. The form is not a standard part of the manual.
Caterpillar: Confidential Green

776B TRACTOR & 777B TRUCK SENR3137-11


VOLUME I (Engine, Power Train) Contents for
4YC1-UP, 6JC1-UP Service Manual SENR3135

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR3136
Safety SENR7733
Service Manual Contents SENR3137
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3500 Engine SENR4620
Systems Operations, Testing & Adjusting 3500 Engine SENR4621
Disassembly & Assembly 3508 Engine SENR3140
Service Manual Automatic Ether injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Caterpillar 3161 Governor SENR3028
Power Train Index Tab SENR2871
Specifications Power Train SENR3141
Systems Operation Power Train SENR3142
Testing & Adjusting Power Train SENR3143
Disassembly & Assembly Power Train SENR3145
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Caterpillar: Confidential Green

776B TRACTOR & 777B OFF-HIGHWAY TRUCK SENR8576-04


VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
4YC1-UP, 6JC1-UP Service Manual SENR3135

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR8574
Safety SENR7733
Service Manual Contents SENR8576
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR3146
Systems Operation, Testing & Adjusting
Steering System SENR3147
Specifications Air System & Brakes SENR3148
Systems Operation, Testing & Adjusting
Air System & Brakes SENR3149
Specifications Suspension Cylinder SENR7165
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR7166
Specifications Hydraulic System SENR3150
Systems Operation, Testing & Adjusting
Hydraulic System SENR3151
Disassembly & Assembly Machine Systems SENR3153
Service Manual Truck Payload Measurement System SENR3537
Service Manual Truck Payload Measurement System SENR4733
(with Real Time Clock)
Service Manual Air Dryer for Air Systems SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Automatic Retarder Control System SENR5683
Electrical System & Operators Station Index Tab SENR2996
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU6024
Schematic Index Tab SENR2902
Schematic Electrical System SENR3144
(4YC1-590, 6JC1-69)
Schematic Electrical System SENR4289
(4YC591-Up, 6JC70-Up)
Schematic Electrical System SENR3154
Schematic Electrical System (with Neutral Start SENR4253
Control, Actual Gear Indicator &
Payload Measurement System)
Schematic Electrical System (4YC1384-1638, SENR4796
6JC84-97)
Schematic Electrical System (4YC1639-Up, SENR5665
6JC98-Up)
Schematic Hydraulic System SENR3152
(continued)
Caterpillar: Confidential Green

776B TRACTOR & 777B OFF-HIGHWAY TRUCK (contd) SENR8576-04


VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
4YC1-UP, 6JC1-UP Service Manual SENR3135

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into the manual. The form is not a standard part of the manual.

Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.
Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK SENR5602-07


2TK1-UP, 4XJ1-UP Contents for
Service Manual SENR5600

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR5601 .30 .29
Safety SENR7733 .51 .49
Service Manual Contents SENR5602 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3508 EUI Engine SENR5189 8.65 8.30
Systems Operation, Testing & Adjusting 3508 EUI Engine SENR5190 8.65 8.30
Electronic Troubleshooting 3508 EUI Engine SENR5191 22.60 21.70
Service Manual Engine Overspeed Indicator SENR4263 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR5603 8.65 8.30
Systems Operation Power Train SENR5604 52.00 49.92
Testing & Adjusting Power Train SENR5605 8.65 8.30
Service Manual Electronic Programmable SENR9122 8.65 8.30
Transmission Control II
Service Manual Automatic Retarder Control System SENR5683
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR5607 11.63 11.16
Systems Operation, Testing & Adjusting
Steering System SENR5608 5.66 5.43
Specifications Air System & Brakes SENR5609 13.44 12.90
Systems Operation, Testing & Adjusting
Air System & Brakes SENR5610 13.44 12.90
Specifications Suspension Cylinder SENR5611
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR5612
Specifications Hydraulic System SENR5614
Systems Operation, Testing & Adjusting
Hydraulic System SENR5615
Service Manual Tu-Flo Compressors REG00914
Service Manual Air Dryer for Air Systems SENR7474
Service Manual Truck Payload Measurement System SENR4733
(with Real Time Clock)
Electrical System & Operators Station Index Tab SENR2996
Service Manual Electronic Monitoring System SENR2945
Service Manual Starting & Charging Systems SENR2947

(continued on next page)


Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK (CONT.) SENR5602-07


2TK1-UP, 4XJ1-UP Contents for
Service Manual SENR5600

Section Title Form No. Rev. Dlr. IC


Net
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU6407
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR5613
Schematic Electrical System SENR5617

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into the manual. The form is not a standard part of the manual.

Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into the manual. The form is not a standard part of the manual.
Caterpillar: Confidential Green

776C TRACTOR & 777C TRUCK SENR8627


(DISASSEMBLY & ASSEMBLY) Contents for
2TK1-UP, 4XJ1-UP Service Manual SENR8625

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2910 6.90 6.62
Binder Label SENR8626 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR8627 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Disassembly & Assembly 3508 EUI Engine SENR5192 01 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Disassembly & Assembly Power Train SENR5606 13.44 12.90
Systems Index Tab SENR2872 .30 .29
Disassembly & Assembly Machine Systems SENR5616 13.44 12.90
Disassembly & Assembly Supplement Front Brake (Oil Cooled Disc Brakes) SENR5693 5.66 5.43
Caterpillar: Confidential Green

776D TRACTOR & 777D TRUCK SENR6904-03


VOLUME I (ENGINE, POWER TRAIN) Contents for
3PR1-UP, 5ER1-UP Service Manual SENR6905

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR6903 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6904 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engines SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Service Manual Exhaust Diverter SENR1424 2.98 2.86
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3508B Engine SENR6927 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6911 5.66 5.43
Systems Operation Power Train SENR6912 8.65 8.30
Testing & Adjusting Power Train SENR6913 8.65 8.30
Service Manual Electronic Programmable SENR9122 02 8.65 8.3
Transmission Control
Disassembly & Assembly Power Train RENR3366 22.60 21.70
Caterpillar: Confidential Green

776D TRACTOR & 777D TRUCK SENR6923-04


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR6905
3PR1-UP, 5ER1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR6922 01 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR6923 03 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6914 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR6915 2.98 2.86
Specifications Air System & Brakes SENR6916 5.66 5.43
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6917 13.44 12.90
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR6918 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR6919 2.98 2.86
Specifications Hydraulic System SENR6920 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR6921 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Disassembly & Assembly Machine Systems SENR6926 13.44 12.90
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Caterpillar Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6757 01 16.22 15.57
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR6909
Schematic Electrical System SENR6910

Form SENR5664-05, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into
this manual. The form is not a standard part of the manual.
777D OFF-HIGHWAY TRUCK SENR1509-02
VOLUME I (ENGINE, POWER TRAIN) Contents for
2YW1-UP Service Manual SENR1510

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR1508 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1509 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engines SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engines SENR1123 03 8.65 8.30
Troubleshooting 3500B Electronic Engines SENR1128 03 22.60 21.70
Service Manual Exhaust Diverter SENR1424 5.66 5.43
Disassembly & Assembly 3500B Engines SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3500B Engines SENR6927 13.44 12.90
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR6911 5.66 5.43
Systems Operation Power Train SENR6912 8.65 8.30
Testing & Adjusting Power Train SENR6913 8.65 8.30
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Disassembly & Assembly Power Train RENR3366 22.60 21.70

03/30/11
777D OFF-HIGHWAY TRUCK SENR1511-03
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR1510
2YW1-UP
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately. When items are updated or
supplements added they will be announced in PREVIEW and should be ordered as they become available.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR1512 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1511 01 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6914 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR6915 2.98 2.86
Specifications Air System & Brakes SENR6916 5.66 5.43
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6917 13.44 12.90
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinder SENR6918 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR6919 2.98 2.86
Specifications Hydraulic System SENR6920 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR6921 5.66 5.43
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(with Real Time Clock)
Disassembly & Assembly Machine Systems SENR6926 13.44 12.90
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Monitoring System SENR6717 05 13.44 12.90
Service Manual Contour Series Seat SENR6615 02 8.65 8.30
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU7114 16.22 15.57
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR6909
Schematic Electrical System SENR1507

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

04/14/08
Caterpillar: Confidential Green

776D WHEEL TRACTOR & 777D TRUCK RENR3331-02


VOLUME I (ENGINE, POWER TRAIN) Contents for
AFS1-UP, AGC1-UP, AGY1-UP (HAA) Service Manual RENR3330

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label RENR3332 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR3331 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3508B & 3512B Engines RENR3367 13.44 12.90
Service Manual Oil Renewal System RENR2223
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train RENR3318 5.66 5.43
Systems Operation Power Train RENR3319 5.66 5.43
Testing & Adjusting Power Train RENR3320 8.65 8.30
Disassembly & Assembly Power Train RENR3366 13.44 12.90
Service Manual Electronic Programmable RENR2668 02 8.65 8.30
Transmission Control
Service Manual Traction Control System (TCS) SENR2986
Caterpillar: Confidential Green

776D TRACTOR & 777D OFF-HIGHWAY TRUCK RENR3333-06


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR3330
AGC1-UP, AFS1-UP, AGY1-UP (HAA)

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301 14.26
Binder Label RENR3334 .30
Safety SENR7733 08 .60
Service Manual Contents RENR3333 01 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Specifications Steering System RENR3321 3.40
Systems Operation, Testing & Adjusting Steering System RENR3322 6.50
Specifications Air System & Brakes RENR3323 01 6.50
Systems Operation, Testing & Adjusting Air System & Brakes RENR3324 01 15.50
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 3.40
Service Manual Tu-Flo Air Compressor REG00914 03 9.90
Specifications Suspension Cylinders RENR3325 3.40
Systems Operation, Testing & Adjusting Suspension Cylinders RENR3326 3.40
Specifications Hydraulic System RENR3327 3.40
Systems Operation, Testing & Adjusting Hydraulic System RENR3328 6.50
Disassembly & Assembly Machine Systems RENR3365 26.00
Electrical System & Operators Station Index Tab SENR2996 .30
Systems Operation Electronic Systems Guide RENR3371 6.50
Service Manual Truck Measurement System (With SENR4733 02 9.90
Real Time Clock)
Service Manual Air Conditioning & Heating Systems SENR5664 05 15.50
With R-134a Refrigerant
Service Manual Caterpillar Monitoring System SENR6717 05 15.50
Maintenance Index Tab SENR2874 .30
Operation & Maintenance SEBU7261 04 16.22
Schematic Index Tab SENR2902
Schematic Hydraulic System RENR3329
Schematic Electrical System (AGC1-1301, RENR3363
AFS1-81)
Schematic Electrical System (AGC1302-Up, RENR8392
AFS82-Up)
Schematic Electrical System (AGY1-Up) RENR3364

Form REHS0563, 776D Tractor & 777D Truck Assembly Procedure Special Instruction, is available for insertion into
this manual. The form is not a standard part of the manual.
Caterpillar: Confidential Green

777D OFF-HIGHWAY TRUCK RENR8421-02


VOLUME I (ENGINE, POWER TRAIN) Contents for
FKR1-UP Service Manual RENR8420

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8423 .33
Safety SENR7733 .66
Service Manual Contents RENR8421 .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specifications SENR1122
Systems Operations, Testing & Adjusting SENR1123
Troubleshooting SENR1128
Disassembly & Assembly Engine SENR1126
Disassembly & Assembly Supplement Engine RENR8434
Power Train Index Tab SENR2871 .33
Specifications RENR8425
Systems Operation RENR8426
Testing & Adjusting RENR8427
Systems Operation, Troubleshooting, Electronic Control System RENR8399
Testing & Adjusting
Disassembly & Assembly Power Train RENR8428
Caterpillar: Confidential Green

777D OFF-HIGHWAY TRUCK RENR8422-02


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR8420
FKR1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8424 .33
Safety SENR7733 .66
Service Manual Contents RENR8422 .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic System RENR8438
Systems Operation, Testing & Adjusting Hydraulic System RENR8439
Specifications Steering System RENR8435
Systems Operation, Testing & Adjusting Steering System RENR8436
Specifications Air System & Brakes RENR8429
Testing & Adjusting Air System & Brakes RENR8430
Specifications, Systems Operation, Testing Suspension Cylinder RENR8437
& Adjusting
Systems Operation, Troubleshooting, Truck Payload Electronic Control RENR8386
Testing & Adjusting System
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8398
Testing & Adjusting
Systems Operation Monitoring System RENR8397
Disassembly & Assembly Machine Systems (FKR200-Up) RENR8432
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8308
Schematic Index Tab SENR2902
Schematic Hydraulic System RENR8431
Schematic Electrical System RENR8433
777D RCNR8421-02
I
FKR1- RCNR8420

Note: I II
PREVIEW

IC

SENR2300 15.70
RCNR8423 0.33
SCNR7733 0.66
RCNR8421 0.33
SCNR3130 3.70
SCNR2870 0.33
SCNR1122
SCNR1123
SCNR1128
SCNR1126
RCNR8434
SCNR2871 0.33
RCNR8425
RCNR8426
RCNR8427
RCNR8399
FKR200- RCNR8428

02/10/12
777D RCNR8422-02
II
FKR1- RCNR8420

Note: II I
PREVIEW

IC

SENR2300 15.70
RCNR8424 0.33
SCNR7733 0.66
RCNR8422 0.33
SCNR3130 3.70
SCNR2872 0.33
RCNR8438
RCNR8439
RCNR8435
RCNR8436
RCNR8429
RCNR8430
RCNR8437
RCNR8386
RCNR8398
RCNR8397
FKR200- RCNR8432
SCNR2874
SCBU8308
SCNR2902
RENR8431
RENR8433

02/10/12
Caterpillar: Confidential Green

777F OFF-HIGHWAY TRUCK RENR8296-02


VOLUME I (Engine, Power Train) Contents for
JRP1-UP Service Manual RENR8295

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8298 .33
Safety SENR7733 .66
Service Manual Contents RENR8296 .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specification C27 & C32 Machine Engine SENR9936
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90
Specifications, Systems Operation, Testing Quick Evac RENR8395 3.70
& Adjusting
Systems Operation Oil Renewal System RENR2223 3.70
Disassembly & Assembly C32 Engine RENR9217
Disassembly & Assembly Supplement C32 Engine RENR8300
Troubleshooting C32 Engine RENR9346
Power Train Index Tab SENR2871 .33
Specifications RENR8301 7.20
Systems Operation RENR8302 10.90
Testing & Adjusting RENR8303 7.20
Specifications, Systems Operation, Testing Traction Control System (TCS) SENR2986 10.90
& Adjusting
Systems Operation, Troubleshooting, Electronic Control System RENR8342 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake/Chassis Electronic Control RENR8343 17.10
Testing & Adjusting Module
Disassembly & Assembly RENR8304 150.18
Caterpillar: Confidential Green

777F Off-Highway Truck RENR8297-04


VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
JRP1-UP Service Manual RENR8295

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 15.70
Binder Label RENR8299 .33
Safety SENR7733 .66
Service Manual Contents RENR8297 .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic System RENR8314 3.70
Systems Operation, Testing & Adjusting Hydraulic System RENR8315 10.90
Specifications Steering System RENR8312 3.70
Systems Operation, Testing & Adjusting Steering System RENR8313 7.20
Specifications, Systems Operation, Testing Suspension Cylinder RENR8316 7.20
& Adjusting
Specifications, Systems Operation, Testing Autolubrication RENR8396 3.70
& Adjusting
Systems Operation, Troubleshooting, Machine Monitoring System RENR8344
Testing & Adjusting
Systems Operation, Troubleshooting, Vital Information Management KENR5955
Testing & Adjusting System (VIMS)
Disassembly & Assembly Machine Systems RENR8311
Electrical System & Operators Station Index Tab SENR2996 .33
Service Manual Air Conditioning & Heating System SENR5664 17.10
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .33
Operation & Maintenance SEBU7790 19.60
Schematic Index Tab SENR2902 .33
Schematic Hydraulic System RENR8305 25.50
Schematic Electrical System RENR8307 0.00

Form REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion into this
manual. The form is not a standard part of the manual.
CAMINHO FORA-DE-ESTRADA 777F RPNR8296-02
VOLUME I (MOTOR, TREM DE FORA) Contedo do
JRP1-UP Manual de Servio RPNR8295

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para
Informaes de Manuteno, de Sistemas, Eltrico e da Estao do Operador Este formulrio lista os mdulos do
Manual de Servio disponveis para este produto. Estes itens listados podem tambm ser pedidos separadamente.
Quando os itens so atualizados ou suplementos so adicionados, eles sero anunciados na PREVISO, e devem ser
pedidos medida em que tornarem-se disponveis.

Seo Cargo Formulrio R Reven IC


N. dedor
Lquid
a
Classificador SENR2300 15,70
Etiqueta do Classificador RPNR8298 0,33
Segurana SPNR7733 0,66
Contedo do Manual de Servio RPNR8296 0,33
Especificaes de Torques SPNR3130 3,70
Etiqueta de ndice Motor SPNR2870 0,33
Especificao Motores de Mquinas C27 e C32 SPNR9936
Operao, Testes e Ajustes de Sistemas Motores de Mquinas C27 e C32 SPNR9937 10,90
Especificaes, Operao, Testes e Ajustes Suporte do RPNR8395 3,70
de Sistemas
Operao dos Sistemas Sistema de Renovao de leo RPNR2223 3,70
Desmontagem e Montagem Motor C32 RPNR9217
Suplemento de Desmontagem e Montagem Motor C32 RPNR8300
Diagnstico de Falhas Motor C32 RPNR9346
Etiqueta de ndice Trem de Fora SPNR2871 0,33
Especificaes RPNR8301 7,20
Operao dos Sistemas RPNR8302 10,90
Testes e Ajustes RPNR8303 7,20
Especificaes, Operao, Testes e Ajustes Sistema de controle de trao (TCS) SPNR2986 10,90
de Sistemas
Operao, Diagnstico de Falhas, Testes e Sistema de controle eletrnico RPNR8342 28,60
Ajustes de Sistemas
Operao, Diagnstico de Falhas, Testes e Mdulo de Controle Eletrnico do RPNR8343 17,10
Ajustes de Sistemas Freio/Chassis
Desmontagem e Montagem RPNR8304 150.18

12/01/08
CAMINHO FORA-DE-ESTRADA 777F RPNR8297-04
VOLUME II (SISTEMAS, ELTRICO E DA ESTAO DO OPERADOR, Contedo de
MANUTENO) Manual de Servio RPNR8295
JRP1-UP
Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para
informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para
este produto. Estes itens listados podem tambm ser pedidos separadamente. Quando itens so atualizados ou
suplementos so adicionados, eles sero anunciados na PREVISO e devem ser pedidos medida em que tornarem-
se disponveis.

Seo Cargo Formulrio R Reven IC


N. dedor
Lquid
a
Classificador SENR2300 15,70
Etiqueta do Classificador RPNR8299 0,33
Segurana SPNR7733 0,66
Contedo do Manual de Servio RPNR8297 0,33
Especificaes de Torques SPNR3130 3,70
Etiqueta de ndice para Sistemas SPNR2872 0,33
Especificaes Sistema Hidrulico RPNR8314 3,70
Operao, Testes e Ajustes de Sistemas Sistema Hidrulico RPNR8315 10,90
Especificaes Sistema de Direo RPNR8312 3,70
Operao, Testes e Ajustes de Sistemas Sistema de Direo RPNR8313 7,20
Especificaes, Operao dos Sistemas, Cilindro da Suspenso RPNR8316 7,20
Testes e Ajuste e Diagramas Esquemticos
Especificaes, Operao, Testes e Ajustes Autolubrificao RPNR8396 3,70
de Sistemas
Operao, Diagnstico de Falhas, Testes e Sistema de Monitorizao da RPNR8344
Ajustes de Sistemas Mquina
Operao, Diagnstico de Falhas, Testes e Sistema de Gerenciamento de KPNR5955
Ajustes de Sistemas Informaes Vitais (VIMS)
Desmontagem e Montagem Sistemas da Mquina RPNR8311
Etiqueta de ndice do Sistema Eltrico e da Estao do Operador SPNR2996 0,33
Manual de Servio Sistema de Ar Condicionado e SPNR5664 17,10
Aquecimento com Lquido
Arrefecedor R-134a
Etiqueta de ndice Manuteno SPNR2874 0,33
Operao e Manuteno 15 SPBU7790 19,60
Etiqueta de ndice de Esquemas SPNR2902 0,33
Diagrama Sistema Hidrulico RENR8305 25,50
Diagrama Sistema eltrico RENR8307 0,00

Note: O Formulrio RPHS2594, Instruo Especial do Procedimento de Montagem do Caminho Fora-de-


Estrada 777F, est disponvel para insero neste Manual. O formulrio no uma parte padro do Manual.

12/01/08
Camin de Obras 777F RSNR8296-02
VOLUMEN I (Motor, Tren de fuerza) Contenido para
JRP1-Y Sig. Manual de Servicio RSNR8295

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener informacin acerca de los Sistemas, Sistema elctrico, Estacin del operador, Mantenimiento
y Diagramas. Estos modulos aqu indicados pueden pedirse por separado.

Seccin Ttulo No. de Rev. Dlr. IC


forma Net

Carpeta SENR2300 15,70


Etiqueta de la carpeta RSNR8298 0,33
Seguridad SSNR7733 0,66
Contenido del Manual de Servicio RSNR8296 0,33
Especificaciones de par de apriete SSNR3130 3,70
Tabulador del ndice del motor SSNR2870 0,33
Especificacin Motor de la mquina C27 y C32 SSNR9936
Operacin de Sistemas, Pruebas y Ajustes Motor de la mquina C27 y C32 SSNR9937 10,90
Especificaciones, Operacin de Sistemas, Quick Evac RSNR8395 3,70
Pruebas Ajustes
Operacin de Sistemas Sistema de Renovacin del Aceite RSNR2223 3,70
Desarmado y Armado Motor C32 RSNR9217
Suplemento de Desarmado y Armado Motor C32 RSNR8300
Localizacin y solucin de problemas Motor C32 RSNR9346
Tabulador del ndice del tren de fuerza SSNR2871 0,33
Especificaciones RSNR8301 7,20
Operacin de Sistemas RSNR8302 10,90
Pruebas y Ajustes RSNR8303 7,20
Especificaciones, Operacin de Sistemas, Sistema de control de traccin (TCS) SSNR2986 10,90
Pruebas Ajustes
Operacin de Sistemas, Localizacin y Sistema de control electrnico RSNR8342 28,60
Solucin de Problemas, Pruebas Ajustes
Operacin de Sistemas, Localizacin y Mdulo de control electrnico del RSNR8343 17,10
Solucin de Problemas, Pruebas Ajustes chasis/freno
Desarmado y Armado RSNR8304 150.18

03/23/11
Camin de Obras 777F RSNR8297-04
VOLUMEN II (Sistemas, Sistema elctrico y Estacin del operador, Contenido para
Mantenimiento) Manual de Servicio RSNR8295
JRP1-y sig.
Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen I para ver la informacin del Tren de fuerza y Motor. Esta forma indica los mdulos del manual de servicio
disponibles para este producto. Los artculos indicados pueden pedirse por separado.

Seccin Ttulo No. de Rev. Dlr. IC


forma Net

Carpeta SENR2300 15,70


Etiqueta de la carpeta RSNR8299 0,33
Seguridad SSNR7733 0,66
Contenido del Manual de Servicio RSNR8297 0,33
Especificaciones de par de apriete SSNR3130 3,70
Tabulador del ndice de Sistemas SSNR2872 0,33
Especificaciones Sistema hidrulico RSNR8314 3,70
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico RSNR8315 10,90
Especificaciones Sistema de direccin RSNR8312 3,70
Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin RSNR8313 7,20
Especificaciones, Operacin de Sistemas, Cilindro de suspensin RSNR8316 7,20
Pruebas Ajustes
Especificaciones, Operacin de Sistemas, Autolubricacin RSNR8396 3,70
Pruebas Ajustes
Operacin de Sistemas, Localizacin y Sistema Monitor de la Mquina RSNR8344
Solucin de Problemas, Pruebas Ajustes
Operacin de Sistemas, Localizacin y Sistema de Administracin de KSNR5955
Solucin de Problemas, Pruebas Ajustes Informacin Vital (VIMS)
Desarmado y Armado Sistemas de mquina RSNR8311
Tabulador del ndice del Sistema elctrico y Estacin del operador SSNR2996 0,33
Manual de Servicio Sistema de Aire acondicionado y SSNR5664 17,10
Calefaccin con Refrigerante R-134a
Tabulador del ndice de mantenimiento SSNR2874 0,33
Operacin y Mantenimiento SSBU7790 19,60
Orejeta del ndice de Diagramas SSNR2902 0,33
Diagrama Sistema hidrulico RENR8305 25,50
Diagrama Sistema elctrico RENR8307 0,00

Note: El formulario REHS2594, 777F Off HighwayTruck Assembly Procedure Special Instruction se puede
adjuntar a este manual. La forma es una seccin independiente y no estndar de este manual.

03/23/11
777G OFF-HIGHWAY TRUCK Contents for
VOLUME I (Engine, Power Train) Service Manual
RDR1-UP (Tier IV), TNM1-UP (DRC), GT71-Up
KENR9920-05 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.

Section Title Media No. Rev.

Binder SENR2301
Binder Label KENR9923
Safety SENR7733
Service Manual Contents KENR9920 VOL I
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specification C27 & C32 Machine Engine (Tier IV) UENR0949
Specification C27 & C32 Machine Engine (DRC) KENR9885
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (Tier IV) UENR0950
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine (DRC) KENR9886
Systems Operation Oil Renewal System RENR2223
Disassembly & Assembly C27 & C32 Engine (Tier IV) KENR8148
Disassembly & Assembly C27 & C32 Engine (DRC) RENR9217
Disassembly & Assembly Supplement C32 Engine (Tier IV) KENR8739
Disassembly & Assembly Supplement C32 Engine (DRC) RENR8300
Troubleshooting C27 & C32 Engine (Tier IV) KENR9790
Troubleshooting C27 & C32 Engine (DRC) KENR9795
Power Train Index Tab SENR2871
Specifications KENR9925
Systems Operation KENR9926
Testing & Adjusting KENR9927
Systems Operation, Troubleshooting, Power Train Electronic Control KENR9929
Testing & Adjusting System
Systems Operation, Troubleshooting, Brake Electronic Control Module KENR9930
Testing & Adjusting
Disassembly & Assembly Power Train KENR9931

12/11/15
777G OFF-HIGHWAY TRUCK Contents for
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Service Manual
RDR1-UP (Tier IV), TNM1-UP (DRC) ), GT71-Up
KENR9920-05 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine
& Power Train information. This form lists the Service Manual modules available for this product. These items listed can
also be ordered separately.
Section Title Media No.

Binder SENR2301 15.70


Binder Label KENR9924 .33
Safety SENR7733 .66
Service Manual Contents KENR9920 VOL II .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic & Braking System KENR9932 3.70
Systems Operation, Testing & Adjusting Hydraulic & Braking System KENR9933 10.90
Specifications Steering System KENR9934 3.70
Systems Operation, Testing & Adjusting Steering System KENR9935 7.20
Specifications, Systems Operation, Testing Suspension Cylinder KENR9936 7.20
& Adjusting
Specifications, Systems Operation, Testing Fast Fill Center KENR9944
& Adjusting
Specifications, Systems Operation, Testing Auto Lubrication KENR9937 3.70
& Adjusting
Systems Operation, Troubleshooting, Machine Monitoring System KENR9938
Testing & Adjusting
Disassembly & Assembly Machine Systems KENR9939
Specifications, Systems Operation, Testing Hydraulic Fan KENR9940
& Adjusting
Electrical System & Operators Station Index Tab SENR2996 .33
Systems Operation, Troubleshooting, Vital Information Management KENR9941
Testing & Adjusting System (VIMS)
Service Manual Air Conditioning & Heating System SENR5664 17.10
with R-134a Refrigerant
Maintenance Index Tab SENR2874 .33
Operation & Maintenance (Tier IV) SEBU8095
Operation & Maintenance (DRC) SEBU8227 19.60
Schematic Index Tab SENR2902 .33
Schematic Hydraulic System KENR9942 25.50
Schematic Electrical System (LRC) UENR1024
Schematic Electrical System (Tier IV) KENR9943 0.00
Note: Form REHS5053, 777G Off HighwayTruck Assembly Procedure Special Instruction, is available for insertion
into this manual. The form is not a standard part of the manual.

Note: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Systems Operation Tire Pressure Monitoring KENR6295

12/11/15
777G
I ( )

RDR1-UP (Tier IV), TNM1-UP (DRC, . . ,

Tier IV)
KRNR9920-04 I

Note: I
. , ,
II.
, .
.

SENR2301 15,70
KRNR9923 33
SRNR7733 0,66
KRNR9920 TOM I 33

SRNR3130 3.70
, SRNR2870 33
C27 C32 (Tier URNR0949
IV)
C27 C32 (DRC) KRNR9885
, C27 C32 (Tier URNR0950
IV)
, C27 C32 (DRC) KRNR9886 10,90
RRNR2223 3.70
C27 C32 (Tier KRNR8148
IV)
C27 C32 (DRC) RRNR9217
, C32 (Tier IV) KRNR8739
, C32 (DRC) RRNR8300
C27 C32 (Tier KRNR9790
IV)
C27 C32 (DRC) KRNR9795
, SRNR2871 33
KRNR9925 7,20
KRNR9926 10,90
KRNR9927 7,20
, KRNR9929 28.60
,
, KRNR9930 17,10
,
KRNR9931 150.1
8

10/09/14
777G
II (,

, )

RDR1-UP (Tier IV), TNM1-UP (DRC, . . ,
Tier IV) KRNR9920-04 II

Note: II
. I.
, .
.
IC
Net

SENR2301 15,70
KRNR9924 33
SRNR7733 0,66
KRNR9920 TOM II 33

SRNR3130 3.70
, SRNR2872 33
KRNR9932 3.70

, KRNR9933 10,90

KRNR9934 3.70
, KRNR9935 7,20
, KRNR9936 7,20
,
, (Fast KRNR9944
, Fill Center)
, KRNR9937 3.70
,
, Machine Monitoring System KRNR9938
,
KRNR9939
, KRNR9940
,
, SRNR2996 33
,
Vital Information KRNR9941
,
Management System (VIMS)
SRNR5664 17,10

R-134a
, SRNR2874 33
(Tier IV) SRBU8095

(DRC) SRBU8227 19.60

10/09/14
777G (continued)
II (,

, )

RDR1-UP (Tier IV), TNM1-UP (DRC, . . ,
Tier IV) KRNR9920-04 II

Note: II
. I.
, .
.

SRNR2902 33
KENR9942 25,50
(LRC, . . UENR1024
,
Tier
IV)
(Tier IV) KENR9943 0.00

Note: REHS5053, 777G Off


HighwayTruck Assembly Procedure. .

Note: .
.
KENR6295

10/09/14
Caterpillar: Confidential Green

785 TRUCK SENR4001-14


VOLUME I (Engine, Power Train) Contents for
8GB1-UP Service Manual SENR4000

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR3099 02 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR4001 13 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Service Manual Automatic Ether Injection System SENR4705 02 8.65 8.30
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 2.98 2.86
Specifications 3500 Engines SENR4620 01 8.65 8.30
Systems Operation, Testing & Adjusting 3500 Engines SENR4621 01 8.65 8.30
Service Manual 3161 Governor SENR3028 02 5.66 5.43
Disassembly & Assembly 3512 Engine (96Z1-Up) SENR4004 01 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train (8GB1-222) SENR4005 01 5.66 5.43
Specifications Power Train (8GB223-Up) SENR3588 02 5.66 5.43
Systems Operation Power Train SENR4006 01 8.65 8.30
Testing & Adjusting Power Train (3YB1-598) SENR4008 01 22.60 21.70
Testing & Adjusting Power Train (3YB599-Up) SENR3980 22.60 21.70
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Electronic Neutral Start Control SENR3889 2.98 2.86
Service Manual Actual Gear Indicator SENR4252 2.98 2.86
Service Manual Rear Axle Hydraulic System SENR1476 01 2.98 2.86
Disassembly & Assembly Power Train SENR4010 13.44 12.90
Caterpillar: Confidential Green

785 OFF-HIGHWAY TRUCK SENR4648-04


VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
8GB1-UP Service Manual SENR4000
Section Title Form No.

Binder SENR2300
Binder Label SENR4649
Safety SENR7733
Service Manual Contents SENR4648
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR4011
Systems Operation, Testing & Adjusting
Steering System SENR4012
Specifications Air System & Brakes SENR4013
Systems Operation, Testing & Adjusting
Air System & Brakes SENR4014
Service Manual Air Dryer SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Specifications Suspension Cylinders SENR4015
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR4016
Specifications Hydraulic System (8GB1-222) SENR4017
Specifications Hydraulic System (8GB223-Up) SENR3586
Systems Operation, Testing & Adjusting
Hydraulic System (8GB1-222) SENR4018
Systems Operation, Testing & Adjusting
Hydraulic System (8GB223-Up) SENR3587
Service Manual Truck Payload Measurement System SENR3537
Service Manual Truck Payload Measurement System SENR4733
(With Real Time Clock)
Service Manual Automatic Retarder Control System SENR5683
Disassembly & Assembly Machine Systems SENR4020
Electrical System & Operators Station Index Tab SENR2996
Service Manual Fir Suppression System SENR3234
Service Manual Automatic Lubrication System SENR4724
Service Manual Starting & Charging Systems SENR2947
Service Manual Electronic Monitoring System SENR2945
Service Manual Contour Series Seat SENR6615
Maintenance Index Tab SENR2874
Operation & Maintenance Manual 8GB223-Up SEBU6092
Schematic Index Tab SENR2902
Schematic Hydraulic System (8GB1-222) SENR4019
Schematic Hydraulic System (8GB223-Up) SENR3563
Schematic Electrical System (8GB1-222) SENR3097
Schematic Electrical System (8GB223-417) SENR3419
Schematic Electrical System (8GB418-Up) SENR4285
Schematic Power Train Electrical System (8GB1- SENR4009
222)
Schematic Power Train Electrical System SENR3429
(8GB223-Up)
(continued)
Caterpillar: Confidential Green

785 OFF-HIGHWAY TRUCK (contd) SENR4648-04


VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
8GB1-UP Service Manual SENR4000

Form SENR3334, Air Conditioning & Heating Systems Service Manual with R-12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.

Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
Caterpillar: Confidential Green

784B TRACTOR & 785B TRUCK SENR6302-12


VOLUME I (ENGINE, POWER TRAIN) Contents for
5RK1-UP, 6HK1-UP Service Manual SENR6300

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label SENR6301
Safety SENR7733
Service Manual Contents SENR6302
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3512 & 3516 EUI Engines SENR5595
Systems Operations, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596
Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597
Service Manual Automatic Ether Injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Variable Speed Fan Clutch SENR8603
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439
Disassembly & Assembly Supplement 785B Truck Engine (4WJ) SENR5662
Disassembly & Assembly Supplement Air Starter SENR1075
Power Train Index Tab SENR2871
Specifications Power Train SENR6305
Systems Operation Power Train SENR6306
Testing & Adjusting Power Train SENR6307
Service Manual Electronic Programmable SENR9122
Transmission Control II
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Service Manual Rear Axle Hydraulic System SENR1476
Disassembly & Assembly 785B Truck Power Train SENR5677
Caterpillar: Confidential Green

784B TRACTOR & 785B TRUCK SENR5681-07


VOLUME II (SYSTEMS) Contents for
5RK1-UP, 6HK1-UP Service Manual SENR6300

Section Title Form No.

Binder SENR2300
Binder Label SENR5679
Safety SENR7733
Service Manual Contents SENR5681
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR6308
Systems Operation, Testing & Adjusting Steering System SENR6309
Specifications Air System & Brakes SENR6310
Systems Operation, Testing & Adjusting Air System & Brakes SENR6311
Service Manual Automatic Retarder Control System SENR5683
Service Manual Automatic Electronic Traction Aids SENR2986
Service Manual Air Dryer For Vehicle Air Systems SENR7474
Service Manual Tu-Flo Air Compressors REG00914
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Specifications Suspension Cylinders SENR6312
Systems Operation, Testing & Adjusting Suspension Cylinders SENR6313
Specifications Hydraulic System SENR6314
Systems Operation, Testing & Adjusting Hydraulic System SENR6303
Service Manual Truck Payload Measurement System SENR4733
(With Real Time Clock)
Service Manual Contour Series Seat SENR6615
Disassembly & Assembly Machine Systems SENR5678
Caterpillar: Confidential Green

784B TRACTOR & 785B TRUCK RENR2537-01


VOLUME III (ELECTRICAL & OPERATORS STATION, MAINTENANCE, Contents for
SCHEMATIC) Service Manual SENR6300
5RK1-UP, 6HK1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26
Binder Label RENR2536 .30
Safety SENR7733 08 .60
Service Manual Contents RENR2537 .30
Torque Specifications SENR3130 06 3.40
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Automatic Lubrication System SENR4724 03 3.40
Service Manual Starting & Charging Systems SENR2947 01 3.40
Service Manual Electronic Monitoring System SENR2945 01 3.40
Service Manual Vital Information Management SENR6059 06 39.70
System (VIMS)
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU6517 03 16.22
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR6304
Schematic Electrical System (6HK1-478) SENR5672
Schematic Electrical System (6HK479-522) SENR8577
Schematic Electrical System (6HK523-Up) SENR1513

NOTE: Form SENR3334, Air Conditioning & Heating Service Manual with R12 Refrigerant, is available for insertion
into this manual. The form is not a standard part of the manual.

NOTE: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.
784C TRACTOR & 785C OFF-HIGHWAY TRUCK Contents for
VOLUME I (Engine, Power Train) Service Manual
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SENR1485-11 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems and Volume III for the Electrical Systems & Operators Station and Maintenance information. The items listed
can be ordered separately.

Section Title Media No. Rev.

Binder SENR2300 14.6


Binder Label RENR2666 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1485 VOL I 06 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3500B Engine SENR1122 03 6.50
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 9.90
Troubleshooting 3500B Engine SENR1128 03 26
Disassembly & Assembly 3500B Engine SENR1126 260
Disassembly & Assembly Supplement 3512B & 3516B Engine SENR1486 01 26.
Service Manual Oil Renewal System RENR2223
Service Manual Variable Speed Fan Drive RENR2634
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR1487 01 9.90
Systems Operation Power Train SENR1488 01 9.90
Testing & Adjusting Power Train SENR1489 01 150
Systems Operation, Testing & Adjusting Power Train Electronic Control SENR1502 01 15.5
System
Disassembly & Assembly Power Train SENR1490 02 26.
Service Manual Traction Control System SENR2986

06/07/16
784C TRACTOR & 785C OFF-HIGHWAY TRUCK Contents for
VOLUME II (Systems) Service Manual
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SENR1485-11 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train and Volume III for the Electrical, Operators Station and Maintenance information. The items
listed can be ordered separately.

Section Title Media No. R D

Binder SENR2300 14.26


Binder Label RENR2667 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1485 VOL II 04 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Specifications Steering System SENR1491 01 3.40
Systems Operation, Testing & Adjusting Steering System SENR1492 01 6.50
Specifications Air System & Brakes SENR1493 01 6.50
Systems Operation, Testing & Adjusting Air System & Brakes SENR1494 01 15.50
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting
Service Manual Air Dryer SENR7474 05 3.40
Service Manual Tu-Flo Air Compressors (2PZ, APX) REG00914 03 9.90
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50
(1HW, 5AZ)
Specifications Suspension Cylinder SENR1495 01 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1496 01 3.40
Specifications Hydraulic System SENR1497 02 6.50
Systems Operation, Testing & Adjusting Hydraulic System SENR1498 01 6.50
Disassembly & Assembly Machine Systems SENR1500 02 39.70

06/07/16
784C TRACTOR & 785C OFF-HIGHWAY TRUCK Contents for
VOLUME III (Electrical & Operators Station, Maintenance) Service Manual
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SENR1485-11 VOL III

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the
Engine & Power Train and Volume II for the Systems information. The items listed can be ordered separately.

Section Title Media No. R N

Binder SENR2301 14.26


Binder Label RENR2541 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1485 VOL III 05 .30
Torque Specifications SENR3130 06 3.40
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 07 39.70
System (VIMS) (1HW)
Systems Operation Vital Information Management RENR2630 15.50
System (VIMS) (APX, 2PZ, 5AZ)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631 26.00
System (VIMS) (APX, 2PZ, 5AZ)
Systems Operation Vital Information Management RENR2635 9.90
System Moving Truck Payload
System With Second Gear Weighing
(APX, 5AZ264-Up)
Service Manual Contour Series Seat SENR6615 04 9.90
Service Manual Comfort Series Seat RENR2165 6.50
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual (1HW, APX, 2PZ) SEBU7173 02 16.22
Operation & Maintenance Manual (5AZ) SEBU7176 03 16.22
Schematic Index Tab SENR2902
Schematic Hydraulic System (1HW, APX1-450, SENR1499
2PZ1-105, 5AZ1-399)
Schematic Hydraulic System (APX451-Up, RENR8123
(ARC) APX451-Up, 5AZ400-Up,
(ARC) 5AZ400-Up)
Schematic Electrical System (1HW) SENR1501
Schematic Electrical System - HAA (5AZ1-263) SENR1591
Schematic Electrical System - HAA (5AZ264- RENR2643
399)
Schematic Electrical System - HAA (5AZ400-Up) RENR8126
Schematic Electrical System (2PZ1-105, APX1- RENR2640
450)
Schematic Electrical System (2PZ106-Up, RENR8124
APX451-Up)

Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

06/07/16
TRATOR 784C E CAMINHO FORA-DE-ESTRADA 785C ndice do
VOLUME I (Motor, Trem de Fora) Manual de Servio
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SPNR1485-11 VOL I

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Consulte o Volume II
para obter informaes sobre Sistemas, e o Volume III para obter informaes sobre os Sistemas Eltricos e o
Compartimento do Operador, e Manuteno. Os itens listados podem ser encomendados separadamente.

Seo Ttulo N do Formulrio R


e

Pasta SENR2300 14
Etiqueta da Pasta SPNR1485LBL VOL I 01 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio SPNR1485 VOL I 06 0,30
Especificaes de Torque SPNR3130 06 3,40
Guia de ndice do Motor SPNR2870 0,30
Especificaes 3500B Engine SPNR1122 03 6,50
Operaes de Sistemas, Testes e Ajustes 3500B Engine SPNR1123 03 9,90
Diagnstico de Falhas 3500B Engine SPNR1128 03 26
Desmontagem e Montagem 3500B Engine SPNR1126 26
Suplemento de Desmontagem e Montagem 3512B & 3516B Engine SPNR1486 01 26
Manual de Servio Oil Renewal System RPNR2223
Manual de Servio Variable Speed Fan Drive RPNR2634
Guia de ndice do Trem de Fora SPNR2871 0,30
Especificaes Power Train SPNR1487 01 9,90
Operao de Sistemas Power Train SPNR1488 01 9,90
Testes e Ajustes Power Train SPNR1489 01 15,50
Operao de Sistemas, Testes e Ajustes Power Train Electronic Control SPNR1502 01 15,50
System
Desmontagem e Montagem Power Train SPNR1490 02 26
Manual de Servio Traction Control System SPNR2986

06/21/16
TRATOR 784C E CAMINHO FORA-DE-ESTRADA 785C ndice do
VOLUME II (Sistemas) Manual de Servio
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP
SPNR1485-11 VOL II

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora, e o Volume III para obter informaes sobre Sistema
Eltrico, Compartimento do Operador e Manuteno. Os itens listados podem ser encomendados separadamente.

Seo Ttulo N do Formulrio Re Dlr.

Pasta SENR2300 14,26


Etiqueta da Pasta SPNR1485LBL VOL II 01 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio SPNR1485 VOL II 04 0,30
Especificaes de Torque SPNR3130 06 3,40
Guia de ndice de Sistemas SPNR2872 0,30
Especificaes Steering System SPNR1491 01 3,40
Operao de Sistemas, Testes e Ajustes Steering System SPNR1492 01 6,50
Especificaes Air System & Brakes SPNR1493 01 6,50
Operao de Sistemas, Testes e Ajustes Air System & Brakes SPNR1494 01 15,50
Operao de Sistemas, Diagnstico de Brake Electronic Control System SPNR1503 03 15,50
Falhas, Testes e Ajustes
Manual de Servio Air Dryer SENR7474 05 3,40
Manual de Servio Tu-Flo Air Compressors (2PZ, APX) REG00914 03 9,90
Manual de Servio Tu-Flo 550/750 Air Compressors SPNR6455 6,50
(1HW, 5AZ)
Especificaes Suspension Cylinder SPNR1495 01 3,40
Operao de Sistemas, Testes e Ajustes Suspension Cylinder SPNR1496 01 3,40
Especificaes Hydraulic System SPNR1497 02 6,50
Operao de Sistemas, Testes e Ajustes Hydraulic System SPNR1498 01 6,50
Desmontagem e Montagem Machine Systems SPNR1500 02 39,70

06/21/16
TRATOR 784C E CAMINHO FORA-DE-ESTRADA 785C ndice do
VOLUME III (Sistema Eltrico e Compartimento do Operador, Manual de Servio
Manuteno)
1HW1-UP, APX1-UP, 2PZ1-UP, 5AZ1-UP SPNR1485-11 VOL III

Observao: Este formulrio lista o contedo do volume III do Manual de Servio deste produto. Consulte o
Volume I para obter informaes sobre o Motor e o Trem de Fora, e o Volume II para obter informaes sobre os
Sistemas. Os itens listados podem ser encomendados separadamente.

Seo Ttulo N do Formulrio R Dlr.


Net
Pasta SENR2301 14,26
Etiqueta da Pasta SPNR1485LBL VOL III 01 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio SPNR1485 VOL III 05 0,30
Especificaes de Torque SPNR3130 06 3,40
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996 0,30
Manual de Servio Auto Lubrication System SPNR4724 03 3,40
Operao de Sistemas, Testes e Ajustes Vital Information Management SPNR6059 07 39,70
System (VIMS) (1HW)
Operao de Sistemas Vital Information Management RPNR2630 15,50
System (VIMS) (APX, 2PZ, 5AZ)
Testes e Ajustes, Diagnstico de Falhas Vital Information Management RPNR2631 26,00
System (VIMS) (APX, 2PZ, 5AZ)
Operao de Sistemas Vital Information Management RPNR2635 9,90
System Moving Truck Payload
System With Second Gear Weighing
(APX, 5AZ264-Up)
Manual de Servio Contour Series Seat SPNR6615 04 9,90
Manual de Servio Comfort Series Seat RPNR2165 6,50
Guia de ndice de Manuteno SPNR2874 0,30
Manual de Operao e Manuteno (1HW, APX, 2PZ) SPBU7173 02 16,22
Manual de Operao e Manuteno (5AZ) SPBU7176 03 16,22
Guia de ndice de Diagramas SPNR2902
Diagrama Hydraulic System (1HW, APX1-450, SENR1499
2PZ1-105, 5AZ1-399)
Diagrama Hydraulic System (APX451-Up, RENR8123
(ARC) APX451-Up, 5AZ400-Up,
(ARC) 5AZ400-Up)
Diagrama Electrical System (1HW) SENR1501
Diagrama Electrical System - HAA (5AZ1-263) SENR1591
Diagrama Electrical System - HAA (5AZ264- RENR2643
399)
Diagrama Electrical System - HAA (5AZ400-Up) RENR8126
Diagrama Electrical System (2PZ1-105, APX1- RENR2640
450)
Diagrama Electrical System (2PZ106-Up, RENR8124
APX451-Up)
Observao: O Formulrio SPNR5664, Air Conditioning & Heating Systems Service Manual with R-134a
Refrigerant, est disponvel para insero neste manual. O formulrio no uma parte padro do manual.

06/21/16
784C 785C SRNR1482-07
I (, )
1HW1- , 2PZ1-
SRNR1485

: I .
II , III ,
. .
"PREVIEW",
.

SENR2300
RRNR2666
SRNR7733
SRNR1482

SRNR3130
, SRNR2870
3500B SRNR1122
, 3500B SRNR1123
3500B SRNR1128
SRNR8603

3500B SRNR1126
, SRNR2871
SRNR1487
SRNR1488
SRNR1489
, SRNR1502

04/10/13
784C 785C SRNR1484-04
II ( , ,
, )
1HW1- , 2PZ1- SRNR1485

: II .
I , III
, .
.
"PREVIEW", .

SENR2301
RRNR2667
SRNR7733
SRNR1484

SRNR3130
, SRNR2872
SRNR1491
, SRNR1492
SRNR1493
, SRNR1494
, SRNR1503

SRNR7474
Tu-Flo RRG00914
(2PZ, APX)
SRNR1495
SRNR1496
SRNR1497
SRNR1498
SRNR1499
, SRNR2996
SRNR1501
SRNR4724
SRNR6059
(VIMS)
SRNR6615
, SRNR2874
SRBU7173

: SRNR5664, Air Conditioning & Heating Service Manual with R-134a


Refrigerant, ( ,
, R-134a) .
, .

04/10/13
785D OFF-HIGHWAY TRUCK KENR8301-01
VOLUME I (ENGINE, POWER TRAIN) Contents for
MSY1-UP Service Manual KENR8300

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.
When items are updated or supplements added they will be announced in PREVIEW and should be ordered, as they
become available.

Section Title Form No.

Binder SENR2300
Binder Label KENR8303
Safety SENR7733
Service Manual Contents KENR8301
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications-India 3512C OHT Engine KENR6854
Systems Operation, Testing & Adjusting 3512C OHT Engine KENR6855
Troubleshooting 3512C OHT Engine KENR6856
Oil Renewal System 3512C OHT Engine RENR2223
Disassembly & Assembly 3512C OHT Engine KENR8117
Disassembly & Assembly Supplement 3512C OHT Engine KENR8314
Power Train Index Tab SENR2871
Specifications Power Train KENR8305
Systems Operation Power Train KENR8306
Testing & Adjusting Power Train KENR8307
Disassembly & Assembly Power Train KENR8308
Systems Operation, Troubleshooting, Testing Power Train Electronic Control System SENR1502
& Adjusting
Systems Operation, Troubleshooting, Testing Brake Electronic Control System SENR1503
& Adjusting
Specifications, Systems Operation, Testing & Automatic Electronic Traction Aid SENR2986
Adjusting (AETA)

01/14/09
785D OFF-HIGHWAY TRUCK KENR8302-01
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual KENR8300
MSY 1-UP
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately. When items are updated or supplements are added, they will be announced in
PREVIEW and should be ordered as they become available.
Project p
Section Title Form No.

Binder SENR2300
Binder Label KENR8304
Safety SENR7733
Service Manual Contents KENR8302
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Hydraulic System KENR8318
Systems Operation, Testing & Adjusting Hydraulic System KENR8319
Specifications Air System & Brakes KENR8309
Systems Operation, Testing & Adjusting Air System & Brakes KENR8310
Specifications Steering System KENR8315
Systems Operation, Testing & Adjusting Steering System KENR8316
Specs, Systems Operation, Testing & Suspension Cylinders KENR8317
Adjusting, Troubleshooting
Disassembly & Assembly Machine Systems KENR8312
Service Manual Contour 3 Pt. Series Seat RENR8391
Service Manual Tu-Flo Air Compressors REG00914
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting, Vital Information Management Monitoring System RENR2631
Troubleshooting (VIMS)
Systems Operation VIMS Truck Payload System RENR2635
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Auto Lubrication SENR4724
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8350
Schematic Index Tab SENR2902
Schematic Hydraulic System KENR8311
Schematic Electrical System KENR8313

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

Caterpillar: Confidential Red


Caterpillar: Confidential Green

789 TRUCK SENR3422-08


VOLUME I (Engine, Power Train) Contents for
9ZC1-UP Service Manual SENR3420

Section Title Form No.

Binder SENR2300
Binder Label SENR3421
Safety SENR7733
Service Manual Contents SENR3422
Torque Specifications SENR3130
Engine Index Tab SENR2870
Service Manual Automatic Ether Injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Specifications 3500 Vehicular Engines SENR4620
Systems Operation, Testing & Adjusting 3500 Vehicular Engines SENR4621
Service Manual Caterpillar 3161 Governor SENR3028
Disassembly & Assembly 3516 Vehicular Engine SENR3425
Power Train Index Tab SENR2871
Specifications Power Train SENR3426
Systems Operation Power Train SENR3427
Testing & Adjusting Power Train SENR3428
Disassembly & Assembly Power Train SENR3430
Service Manual Automatic Electronic Traction Aid SENR2986
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Service Manual Rear Axle Hydraulic System SENR1476
Caterpillar: Confidential Green

789 OFF-HIGHWAY TRUCK RENR2698-04


VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
9ZC1-UP Service Manual SENR3420

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label RENR2699 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR2698 02 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR3431 02 2.98 2.86
Systems Operation, Testing & Adjusting
Steering System SENR3432 5.66 5.43
Specifications Air System & Brakes SENR3433 2.98 2.86
Systems Operation, Testing & Adjusting
Air System & Brakes SENR3434 8.65 8.30
Service Manual Air Dryer for Vehicle Air Systems SENR7474 05 2.98 2.86
Service Manual Tu-Flo Air Compressors REG00914 03 8.65 8.30
Specifications Suspension Cylinders SENR3435 01 2.98 2.86
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR3436 2.98 2.86
Specifications Hydraulic System SENR3437 2.98 2.86
Systems Operation, Testing & Adjusting
Hydraulic System SENR3438 5.66 5.43
Disassembly & Assembly Vehicle Systems SENR3404 13.44 12.90
Service Manual Truck Payload Measurement System SENR3537 01 8.65 8.30
Service Manual Truck Payload Measurement System SENR4733 02 8.65 8.30
(With Real Time Clock)
Service Manual Automatic Retarder Control System SENR5683
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Fire Suppression System With SENR3234 03 5.66 5.43
Automatic Actuation
Service Manual Automatic Lubrication System SENR4724 03 2.98 2.86
Service Manual Starting & Charging Systems SENR2947 01 2.98 2.86
Service Manual Electronic Monitoring System SENR2945 01 2.98 2.86
Service Manual Air Conditioning & Heating With R-12 SENR3334 01 13.44 12.90
Refrigerant
Service Manual Air Conditioning & Heating With SENR5664 05 13.44 12.90
R134a Refrigerant
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6039 04 16.22 15.57
Schematic Index Tab SENR2902
Schematic Power Train (Electrical System) SENR3429
Schematic Electrical System (9ZC1-439) SENR3419
Schematic Electrical System (9ZC440-Up) SENR4286
Schematic Hydraulic System SENR3418
Caterpillar: Confidential Green

789B TRUCK SENR6322-11


VOLUME I (ENGINE, POWER TRAIN) Contents for
7EK1-UP Service Manual SENR6320

Section Title Form No.

Binder SENR2300
Binder Label SENR6321
Safety SENR7733
Service Manual Contents SENR6322
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3512 & 3516 EUI Engines SENR5595
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596
Troubleshooting 3512 & 3516 EUI Engines SENR5597
Service Manual Automatic Ether Injection System SENR4705
Service Manual Engine Overspeed Indicator SENR4263
Service Manual Variable Speed Fan Clutch SENR8603
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439
Disassembly & Assembly 789 B Truck Engine Supplement SENR5663
Disassembly & Assembly Air Starter SENR1075
Power Train Index Tab SENR2871
Specifications Power Train SENR6325
Systems Operation Power Train SENR6326
Testing & Adjusting Power Train SENR6327
Service Manual Electronic Programmable Transmission SENR9122
Control II
Service Manual Electronic Neutral Start Control SENR3889
Service Manual Actual Gear Indicator SENR4252
Service Manual Rear Axle Hydraulic System SENR1476
Disassembly & Assembly 789B Truck Power Train SENR5686
789B TRUCK SENR5682-09
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR6320
7EK1-UP
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. The items listed can be ordered separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26
Binder Label SENR5684 .30
Safety SENR7733 08 .60
Service Manual Contents SENR5682 06 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Specifications Steering System SENR6328 01 3.40
Systems Operation, Testing & Adjusting
Steering System SENR6329 01 6.50
Specifications Air System & Brakes SENR6330 01 6.50
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6331 01 9.90
Service Manual Automatic Retarder Control System SENR5683 02 6.50
Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90
Service Manual Air Dryer SENR7474 05 3.40
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50
Specifications Suspension Cylinder SENR6332 01 3.40
Systems Operation, Testing & Adjusting
Suspension Cylinder SENR6333 01 3.40
Specifications Hydraulic System SENR6334 01 3.40
Systems Operation, Testing & Adjusting
Hydraulic System SENR6323 01 6.50
Service Manual Truck Payload Measurement System SENR4733 02 9.90
(With Real Time Clock)
Service Manual Contour Series Seat SENR6615 04 9.90
Disassembly & Assembly Machine Systems SENR5687 15.50
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Automatic Lubrication System SENR4724 03 3.40
Service Manual Starting & Charging Systems SENR2947 01 3.40
Service Manual Electronic Monitoring Systems SENR2945 01 3.40
Service Manual Vital Information Management SENR6059 06 39.70
System (VIMS)
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU6518 02 16.22
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR6324
Schematic Electrical System (7EK1-277) SENR5673
Schematic Electrical System (7EK278-370) SENR8578
Schematic Electrical System (7EK371-Up) SENR1514

(continued on next page)

02/21/11
789B TRUCK (CONTD) SENR5682-09
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR6320
7EK1-UP

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for
insertion into this manual. The form is not a standard part of the manual.

02/21/11
789C OFF-HIGHWAY TRUCK Contents for
VOLUME I (ENGINE, POWER TRAIN) Service Manual
2BW1-UP
SENR1515-12 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station, Maintenance and Schematic information. The items
listed can be ordered separately.

Section Title Media No. Re Dlr. I


N
Binder SENR2300 14.26
Binder Label RENR2662 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1515 VOL I 03 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3500B Engine SENR1122 03 6.50
Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 9.90
Troubleshooting 3500B Engine SENR1128 03 26.00
Disassembly & Assembly 3500B Engine SENR1126 26.00
Disassembly & Assembly Supplement 3516B Engine SENR1520 00 26.00
Service Manual Oil Renewal System RENR2223
Service Manual Variable Speed Fan Drive RENR2634
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR1521 01 9.90
Systems Operation Power Train SENR1522 01 9.90
Testing & Adjusting Power Train SENR1523 01 9.90
Systems Operation, Testing & Adjusting Power Train Electronic Control SENR1502 01 15.50
System
Disassembly & Assembly Power Train SENR1524 00 39.70
Service Manual Traction Control System SENR2986

06/07/16
789C OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS) Service Manual
2BW1-UP
SENR1515-12 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information and Volume III for the Electrical & Operators Station, Maintenance and Schematics
information. The items listed can be ordered separately.

Section Title Media No. Re

Binder SENR2300
Binder Label RENR2663
Safety SENR7733
Service Manual Contents SENR1515 VOL II
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System SENR1525
Systems Operation, Testing & Adjusting Steering System SENR1526
Specifications Air System & Brakes SENR1527
Systems Operation, Testing & Adjusting Air System & Brakes SENR1528
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Service Manual Tu-Flo Air Compressors REG00914
Specifications Suspension Cylinder SENR1529
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1530
Specifications Hydraulic System SENR1531
Systems Operation, Testing & Adjusting Hydraulic System SENR1532
Disassembly & Assembly Machine Systems SENR1534

06/07/16
789C OFF-HIGHWAY TRUCK Contents for
VOLUME III (ELECTRICAL SYSTEM & OPERATORS STATION, Service Manual
MAINTENANCE, SCHEMATICS)
2BW1-UP SENR1515-12 VOL III

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the
Engine & Power Train information and Volume II for the Systems information. The items listed can be ordered
separately.

Section Title Media No. R . Net IC

Binder SENR2301 20.00


Binder Label RENR8389 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1515 VOL III 07 .30
Torque Specifications SENR3130 06 3.40
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 07 39.70
System (VIMS) (2BW1-302)
Systems Operation Vital Information Management RENR2630 15.50
System (VIMS) (2BW303-Up)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631 26.00
System (VIMS) (2BW303-Up)
Systems Operation Vital Information Management RENR2635 9.90
System Moving Truck Payload
System With Second Gear Weighing
(2BW303-Up)
Service Manual Contour Series Seat SENR6615 04 9.90
Service Manual Comfort Series Seat RENR2165 6.50
Service Manual R134-a Heating & Air Conditioning SENR5664 05 15.50
Systems
Maintenance Index Tab SENR2874 .30
Operation & Maintenance Manual SEBU7174 01 16.22
Schematic Index Tab SENR2902
Schematic Hydraulic System (2BW1-658) SENR1533
Schematic Hydraulic System (2BW659-Up) RENR8121
Schematic Electrical System (2BW1-302) SENR1535
Schematic Electrical System (2BW303-658) RENR2641
Schematic Electrical System (2BW659-Up) RENR8122

Note: Form REHS0264, 789C Truck Field Assembly Procedure Special Instruction, is available for insertion into
this manual. The form is not a standard part of the manual.

Note: Form REHS3270, 789C Assembly Procedure for the Coal Truck Body Special Instruction, is available for
insertion into this manual. The form is not a standard part of the manual.

06/07/16
CAMINHO FORA-DE-ESTRADA 789C ndice do
VOLUME I (MOTOR, TREM DE FORA) Manual de Servio
2BW1-UP
SPNR1515-12 VOL I

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Consulte o Volume II
para obter informaes sobre Sistemas, e o Volume III para obter informaes sobre o Sistema Eltrico e o
Compartimento do Operador, e Manuteno e Diagramas. Os itens listados podem ser encomendados
separadamente.

Seo Ttulo N do Formulrio R Net I


e C

Pasta SENR2300 14,26


Etiqueta da Pasta SPNR1515LBL VOL I 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio SPNR1515 VOL I 03 0,30
Especificaes de Torque SPNR3130 06 3,40
Guia de ndice do Motor SPNR2870 0,30
Especificaes 3500B Engine SPNR1122 03 6,50
Operao de Sistemas, Testes e Ajustes 3500B Engine SPNR1123 03 9,90
Diagnstico de Falhas 3500B Engine SPNR1128 03 26
Desmontagem e Montagem 3500B Engine SPNR1126 26
Suplemento de Desmontagem e Montagem 3516B Engine SPNR1520 00 26
Manual de Servio Oil Renewal System RPNR2223
Manual de Servio Variable Speed Fan Drive RPNR2634
Guia de ndice do Trem de Fora SPNR2871 0,30
Especificaes Power Train SPNR1521 01 9,90
Operao de Sistemas Power Train SPNR1522 01 9,90
Testes e Ajustes Power Train SPNR1523 01 9,90
Operao de Sistemas, Testes e Ajustes Power Train Electronic Control SPNR1502 01 15,50
System
Desmontagem e Montagem Power Train SPNR1524 00 39,70
Manual de Servio Traction Control System SPNR2986

06/21/16
CAMINHO FORA-DE-ESTRADA 789C ndice do
VOLUME II (SISTEMAS) Manual de Servio
2BW1-UP
SPNR1515-12 VOL II

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora, e o Volume III para obter informaes sobre Sistema
Eltrico, Compartimento do Operador, Manuteno e Diagramas. Os itens listados podem ser encomendados
separadamente.

Seo Ttulo N do Formulrio R Dr. IC


Net
Pasta SENR2300
Etiqueta da Pasta SPNR1515LBL VOL II
Segurana SPNR7733
ndice do Manual de Servio SPNR1515 VOL II
Especificaes de Torque SPNR3130
Guia de ndice de Sistemas SPNR2872
Especificaes Steering System SENR1525
Operao de Sistemas, Testes e Ajustes Steering System SPNR1526
Especificaes Air System & Brakes SENR1527
Operao de Sistemas, Testes e Ajustes Air System & Brakes SPNR1528
Operao de Sistemas, Diagnstico de Brake Electronic Control System SPNR1503
Falhas, Testes e Ajustes
Manual de Servio Tu-Flo Air Compressors REG00914
Especificaes Suspension Cylinder SPNR1529
Operao de Sistemas, Testes e Ajustes Suspension Cylinder SPNR1530
Especificaes Hydraulic System SENR1531
Operao de Sistemas, Testes e Ajustes Hydraulic System SPNR1532
Desmontagem e Montagem Machine Systems SPNR1534

06/21/16
CAMINHO FORA-DE-ESTRADA 789C ndice do
VOLUME III (SISTEMA ELTRICO E COMPARTIMENTO DO Manual de Servio
OPERADOR, MANUTENO E DIAGRAMAS)
2BW1-UP SPNR1515-12 VOL III

Observao: Este formulrio lista o contedo do volume III do Manual de Servio deste produto. Consulte o
Volume I para obter informaes sobre o Motor e o Trem de Fora, e o Volume II para obter informaes sobre os
Sistemas. Os itens listados podem ser encomendados separadamente. Itens atualizados ou suplementos adicionados
so anunciados em PREVIEW (VISUALIZAO) e devem ser encomendados medida que se tornam disponveis.

Seo Ttulo N do Formulrio R D


e Net

Pasta SENR2301 20
Etiqueta da Pasta SPNR1515LBL VOL III 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio SPNR1515 VOL III 07 0,30
Especificaes de Torque SPNR3130 06 3,40
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996 ,30
Manual de Servio Auto Lubrication System SPNR4724 03 3,40
Operao de Sistemas, Testes e Ajustes Vital Information Management SPNR6059 07 39,7
System (VIMS) (2BW1-302) 0
Operao de Sistemas Vital Information Management RPNR2630 15,5
System (VIMS) (2BW303-Up) 0
Testes e Ajustes, Diagnstico de Falhas Vital Information Management RPNR2631 26,0
System (VIMS) (2BW303-Up) 0
Operao de Sistemas Vital Information Management RPNR2635 9,90
System Moving Truck Payload
System With Second Gear Weighing
(2BW303-Up)
Manual de Servio Contour Series Seat SPNR6615 04 9,90
Manual de Servio Comfort Series Seat RPNR2165 6,50
Manual de Servio R134-a Heating & Air Conditioning SPNR5664 05 15,5
Systems 0
Guia de ndice de Manuteno SPNR2874 0
Manual de Operao e Manuteno SPBU7174 01 1,22
Guia de ndice de Diagramas SPNR2902
Diagrama Hydraulic System (2BW1-658) SENR1533
Diagrama Hydraulic System (2BW659-Up) RENR8121
Diagrama Electrical System (2BW1-302) SENR1535
Diagrama Electrical System (2BW303-658) RENR2641
Diagrama Electrical System (2BW659-Up) RENR8122

Observao: O Formulrio REHS0264, 789C Truck Field Assembly Procedure Special Instruction, est disponvel
para insero neste manual. O formulrio no uma parte padro do manual.

Observao: O Formulrio REHS3270, 789C Assembly Procedure for the Coal Truck Body Special Instruction,
est disponvel para insero neste manual. O formulrio no uma parte padro do manual.

06/21/16
789C SCNR1517-10
I SCNR1515
2BW1-UP

Note: I II
III

IC

SENR2300 14.26
RCNR2662 0.30
SCNR7733 08 0.60
SCNR1517 03 0.30
SCNR3130 06 3.40
SENR2870 0.30
3500B SCNR1122 03 6.50
3500B SCNR1123 03 9.90
3500B SCNR1128 03 26.00
3500B SENR1126 26.00
3500B 8WM RCNR9717
3516B SCNR1520 00 26.00
RCNR2223
RCNR2634
SENR2871 0.30
SCNR1521 01 9.90
SCNR1522 01 9.90
SCNR1523 01 9.90
SCNR1502 01 15.50
SCNR1524 00 39.70
SCNR2986

1/13/2010
789C SCNR1519-11
II SCNR1515
2BW1-UP

Note: II I
III

IC

SENR2300
RCNR2663
SCNR7733
SCNR1519
SCNR3130
SENR2872
SCNR1525
SCNR1526
SCNR1527
SCNR1528
SCNR1503
Tu-Flo REG00914
SCNR1529
SCNR1530
SCNR1531
SCNR1532
SCNR1534

1/26/2010
789C RCNR8388-03
III SCNR1515
2BW1-UP

Note: III I
II

IC

SENR2301 20.00
RCNR8389 .30
SCNR7733 08 .60
RCNR8388 07 .30
SCNR3130 06 3.40
SENR2996 .30
SCNR4724 03 3.40
VIMS SENR6059 07 39.70
2BW1-302
VIMS RCNR2630 15.50
2BW303-Up
VIMS RCNR2631 26.00
2BW303-Up
RCNR2635 9.90

2BW303-Up
SCNR6615 04 9.90
RCNR2165 6.50
R134 SCNR5664 05 15.50
SENR2874 .30
SCBU7174 01 16.22
SENR2902
2BW1-658 SENR1533
2BW659-Up RENR8121
2BW1-302 SENR1535
2BW303-658 RENR2641
2BW659-Up RENR8122

Note: REHS0264789C

Note: REHS3270789C

1/28/2010
793 OFF-HIGHWAY TRUCK SENR4902-06
3SJ1-UP Contents for
Service Manual SENR4900

Note: This form lists the Service Manual modules available for this product. These items listed can also be
ordered separately. When items are updated or supplements are added, they will be announced in PREVIEW and
should be ordered as they become available.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26
Binder Label SENR4901 .30
Safety SENR7733 08 .60
Service Manual Contents SENR4902 05 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3500 Vehicular Engines SENR4620 01 9.90
Systems Operations, Testing & Adjusting 3500 Vehicular Engines SENR4621 01 9.90
Systems Operations, Testing & Adjusting Automatic Ether Injection System SENR4705 02 9.90
Service Manual 3161 Governor SENR3028 02 6.50
Service Manual Engine Overspeed Indicator SENR4263 03 3.40
Service Manual Exhaust Bypass SENR5092 3.40
Disassembly & Assembly 3516 Vehicular Engines SENR4919 26.00
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR4903 01 6.50
Systems Operation Power Train SENR4904 9.90
Testing & Adjusting Power Train SENR4905 15.50
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40
Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90
Service Manual Electronic Neutral Start Control SENR3889 3.40
Service Manual Rear Axle Hydraulic System SENR1476 01 3.40
Disassembly & Assembly Power Train SENR4907 15.50
Systems Index Tab SENR2872 .30
Specifications Steering System SENR4908 3.40
Systems Operation, Testing & Adjusting
Steering System SENR4909 6.50
Specifications Air System & Brakes SENR4910 01 3.40
Systems Operation, Testing & Adjusting
Air System & Brakes SENR4911 9.90
Service Manual Air Dryer SENR7474 05 3.40
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
Specifications Suspension Cylinders SENR4912 3.40
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR4913 3.40
Specifications Hydraulic System SENR4914 3.40
Systems Operation, Testing & Adjusting
Hydraulic System SENR4915 6.50
Service Manual Truck Payload Measurement System SENR4733 02 9.90
(with Real Time Clock)
Service Manual Automatic Retarder Control System SENR5683
Disassembly & Assembly Vehicle Systems SENR4917 15.50
Electrical System & Operators Station Index Tab SENR2996 .30
Service Manual Electronic Monitoring System SENR2945 01 3.40
Service Manual Starting & Charging Systems SENR2947 01 3.40
Service Manual Automatic Lubrication System SENR4724 03 3.40

(continued on next page)

04/14/08
793 OFF-HIGHWAY TRUCK (CONT.) SENR4902-06
3SJ1-UP Contents for
Service Manual SENR4900

Section Title Form No. Rev. Dlr. IC


Net
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6333 16.22
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR4916
Schematic Electrical System SENR4918

Note: Form SENR3334, Air Conditioning & Heating Service Manual with R-12 Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R-13a Regrigerant, is available for
insertion into this manual. The form is not a standard part of the service manual.

04/14/08
789D & 789D XQ OFF-HIGHWAY TRUCK Contents for
VOLUME I (ENGINE, POWER TRAIN) Service Manual
SPD1-UP / RM789
SHH1-UP / RM876 XQ (EXTRA QUIET) UENR1055-03 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems,
Electrical & Operators Station, Maintenance and Schematic information. The items listed can be ordered separately.

Section Title Media No. Rev. Dlr. IC


Net
Binder SENR2300 16
Binder Label UENR1057 .30
Safety SENR7733 08 .60
Service Manual Contents UENR1055 VOL I 03 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3516B and 3516C HD Engine KENR9791 03 6.50
Systems Operation, Testing & Adjusting 3516B and 3516C HD Engine KENR9792 03 9.90
Troubleshooting 3516B and 3516C HD Engine KENR9793 03 200
Disassembly & Assembly 3516B HD Engine SENR1126 26.
Service Manual Oil Renewal System RENR2223
Disassembly and Assembly Supplement 3516B HD Engine UENR1060
Power Train Index Tab SENR2871 .30
Specifications Power Train UENR1061 01 9.90
Systems Operation Power Train UENR1062 01 9.90
Testing & Adjusting Power Train UENR1063 01 9.90
Systems Operation, Testing & Adjusting, Power Train Electronic Control SENR1502 01 15.5
Troubleshooting System 0
Service Manual Traction Control System SENR2986
Disassembly & Assembly Power Train UENR1065

02/09/17
789D & 789D XQ OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL SYSTEM & OPERATORS Service Manual
STATION, MAINTENANCE, SCHEMATICS)
SPD1-UP / RM789 UENR1055-03 VOL II
SHH1-UP / RM876 XQ (EXTRA QUIET)

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the Engine
& Power Train information. The items listed can be ordered separately.

Section Title Media No. Rev. Dlr. IC


Nt
Binder SENR2300
Binder Label UENR1058
Safety SENR7733
Service Manual Contents UENR1055 VOL II
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System UENR1068
Systems Operation, Testing & Adjusting Steering System UENR1069
Specifications Air System & Brakes UENR1072
Systems Operation, Testing & Adjusting Air System & Brakes UENR1073
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Specifications Suspension Cylinder UENR1070
Systems Operation, Testing & Adjusting Suspension Cylinder UENR1071
Specifications Hydraulic System UENR1066
Systems Operation, Testing & Adjusting Hydraulic System UENR1067
Disassembly & Assembly Machine Systems UENR1074
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting Auto Lubrication System SENR4724
Systems Operation VIMS (Vital Information Management RENR2630
System)
Troubleshooting, Testing & Adjusting VIMS (Vital Information Management RENR2631
System)
Systems Operation VIMS (Truck Payload System) RENR2635
Service Manual Contour Series Seat SENR6615
Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance Manual Standard and XQ SEBU8242
Schematic Index Tab SENR2902
Schematic Hydraulic System UENR1078
Schematic Electrical System UENR1079
Schematic Cooling System UENR1275
Schematic Air System UENR1276

Note: Form REHS5076, Field Assembly Procedure for the 789D Off-Highway Truck is available for
insertion into this manual. The form is not a standard part of the manual.

02/09/17
789D 789D XQ
I ( )

SPD1-UP / RM789

SHH1-UP / RM876 XQ ( )
URNR1055-03 I

: I
. , ,
, II.
.

SENR2300
URNR1055LBL TOM I
SRNR7733 08
URNR1055 I 03

SRNR3130 06
, SRNR2870
3516B 3516C HD KRNR9791 03
, 3516B 3516C HD KRNR9792 03
3516B 3516C HD KRNR9793 03
3516B HD SRNR1126
RRNR2223

, 3516B HD URNR1060
, SRNR2871
URNR1061 01
URNR1062 01
URNR1063 01
, SRNR1502 01

SRNR2986

URNR1065

03/14/17
789D 789D XQ
II (,

, , )

SPD1-UP / RM789
SHH1-UP / RM876 XQ ( ) URNR1055-03 II

: II
. I.
.

SENR2300
URNR1055LBL TOM II
SRNR7733
URNR1055 II

SRNR3130
, SRNR2872
URNR1068
, URNR1069
URNR1072
, URNR1073
, SRNR1503
,
URNR1070
, URNR1071
URNR1066
, URNR1067
URNR1074
, SRNR2996
, SRNR4724
RRNR2630
(VIMS)
, RRNR2631
(VIMS)
RRNR2635
VIMS
"" SRNR6615

Comfort RRNR2165

, SRNR2874
SRBU8242


SRNR2902
Hydraulic System UENR1078
Electrical System UENR1079
Cooling System UENR1275
Air System UENR1276

03/14/17
: REHS5076 789D, "
.
.

03/14/17
CAMINHES FORA-DE-ESTRADA 789D E 789D XQ ndice do
VOLUME I (MOTOR, TREM DE FORA) Manual de Servio
SPD1-UP/RM789
SHH1-UP/RM876 XQ (EXTRA QUIET, EXTRA SILENCIOSO) UPNR1055-03 VOL I

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Consulte o Volume II
para obter informaes sobre Sistemas, e o Volume III para obter informaes sobre o Sistema Eltrico e o
Compartimento do Operador, e Manuteno e Diagramas. Os itens listados podem ser encomendados
separadamente.

Seo Ttulo N do Formulrio R Dlr. IC


e

Pasta SENR2300 14,26


Etiqueta da Pasta UPNR1055LBL VOL I 0,30
Segurana SPNR7733 08 0,60
ndice do Manual de Servio UPNR1055 VOL I 03 0,30
Especificaes de Torque SPNR3130 06 3,40
Guia de ndice do Motor SPNR2870 0,30
Especificaes 3516B and 3516C HD Engine KPNR9791 03 6,50
Operao de Sistemas, Testes e Ajustes 3516B and 3516C HD Engine KPNR9792 03 9,90
Diagnstico de Falhas 3516B and 3516C HD Engine KPNR9793 03 26
Desmontagem e Montagem 3516B HD Engine SPNR1126 26
Manual de Servio Oil Renewal System RPNR2223
Guia de ndice do Trem de Fora SPNR2871 0,30
Especificaes Power Train UPNR1061 01 9,90
Operao de Sistemas Power Train UPNR1062 01 9,90
Testes e Ajustes Power Train UPNR1063 01 9,90
Operao de Sistemas, Testes e Ajustes, Power Train Electronic Control SPNR1502 01 15,50
Diagnstico de Falhas System
Manual de Servio Traction Control System SPNR2986

Note: As seguintes informaes no esto disponveis para o lanamento inicial deste manual. Essas informaes
devero ser solicitadas separadamente quando estiverem disponveis.
Suplemento de Desmontagem e Montagem 3516B HD Engine UPNR1060
Desmontagem e Montagem Power Train UPNR1065

02/09/17
CAMINHES FORA-DE-ESTRADA 789D E 789D XQ ndice do
VOLUME II (SISTEMAS, SISTEMA ELTRICO E COMPARTIMENTO DO Manual de Servio
OPERADOR, MANUTENO, DIAGRAMAS)
SPD1-UP/RM789 UPNR1055-03 VOL II
SHH1-UP/RM876 XQ (EXTRA QUIET, EXTRA SILENCIOSO)

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora, e o Volume III para obter informaes sobre Manuteno e
Diagramas. Os itens listados podem ser encomendados separadamente.

Seo Ttulo N do Formulrio R Dlr IC

Pasta SENR2300
Etiqueta da Pasta UPNR1055LBL VOL II
Segurana SPNR7733
ndice do Manual de Servio UPNR1055 VOL II
Especificaes de Torque SPNR3130
Guia de ndice de Sistemas SPNR2872
Especificaes Steering System UENR1068
Operao de Sistemas, Testes e Ajustes Steering System UPNR1069
Especificaes Air System & Brakes UPNR1072
Operao de Sistemas, Testes e Ajustes Air System & Brakes UPNR1073
Operao de Sistemas, Diagnstico de Brake Electronic Control System SPNR1503
Falhas, Testes e Ajustes
Especificaes Suspension Cylinder UPNR1070
Operao de Sistemas, Testes e Ajustes Suspension Cylinder UPNR1071
Especificaes Hydraulic System UENR1066
Operao de Sistemas, Testes e Ajustes Hydraulic System UPNR1067
Guia de ndice do Sistema Eltrico e do Compartimento do Operador SPNR2996
Operao de Sistemas, Testes e Ajustes Auto Lubrication System SPNR4724
Operao de Sistemas VIMS (Vital Information Management RPNR2630
System)
Diagnstico de Falhas, Testes e Ajustes VIMS (Vital Information Management RPNR2631
System)
Operao de Sistemas VIMS (Truck Payload System) RPNR2635
Manual de Servio Contour Series Seat SPNR6615
Manual de Servio Comfort Series Seat RPNR2165
Guia de ndice de Manuteno SPNR2874
Manual de Operao e Manuteno Standard and XQ SPBU8242
Guia de ndice de Diagramas SPNR2902
Diagrama Hydraulic System UENR1078
Diagrama Electrical System UENR1079
Diagrama Cooling System UENR1275
Diagrama Air System UENR1276
Note: As seguintes informaes no esto disponveis para o lanamento inicial deste manual. Essas informaes
devero ser solicitadas separadamente quando estiverem disponveis.
Desmontagem e Montagem Machine Systems UPNR1074
Note: O Formulrio REHS5076, "Field Assembly Procedure for the 789D Off-Highway Truck", est
disponvel para insero neste manual. O formulrio no uma parte padro do manual.

02/09/17
Caterpillar: Confidential Green

793B TRUCK SENR6342-11


VOLUME I (ENGINE, POWER TRAIN) Contents for
1HL1-UP Service Manual SENR6340

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26
Binder Label SENR6341 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR6342 09 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3512 & 3516 EUI Engines SENR5595 6.50
Systems Operation, Testing & Adjusting 3512 & 3516 EUI Engines SENR5596 9.90
Electronic Troubleshooting 3512 & 3516 EUI Engines SENR5597 02 26.00
Systems Operation, Testing & Adjusting Engine Overspeed Indicator SENR4263 03 3.40
Service Manual Automatic Ether Injection System SENR4705 02 9.90
Service Manual Exhaust Bypass SENR5092 3.40
Service Manual Variable Speed Fan Clutch SENR8603 02 6.50
Service Manual Variable Speed Fan Drive RENR2634
Disassembly & Assembly 3512 & 3516 EUI Engines SENR6439 15.50
Disassembly & Assembly Supplement 3516 Engine SENR5676 9.90
Disassembly & Assembly Supplement Air Starter SENR1075 3.40
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR6317 9.90
Systems Operation, Testing & Adjusting Power Train SENR6318 9.90
Testing & Adjusting Power Train SENR6319 9.90
Systems Operation, Testing & Adjusting Actual Gear Indicator SENR4252 3.40
Service Manual Rear Axle Hydraulic System SENR1476 01 3.40
Service Manual Electronic Neutral Start Control SENR3889 3.40
Service Manual Electronic Programmable SENR9122 02 9.90
Transmission Control II
Disassembly & Assembly Power Train SENR5691 15.50
Caterpillar: Confidential Green

793B TRUCK SENR5688-08


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual SENR6340
1HL1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301 14.26 13.69
Binder Label SENR5689 01 .30 .29
Safety SENR7733 08 .60 .58
Service Manual Contents SENR5688 06 .30 .29
Torque Specifications SENR3130 06 3.40 3.26
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR6337 02 6.50 6.24
Systems Operation, Testing & Adjusting
Steering System SENR6338 6.50 6.24
Specifications Air System & Brakes SENR6339 02 6.50 6.24
Systems Operation, Testing & Adjusting
Air System & Brakes SENR6343 01 9.90 9.50
Service Manual Automatic Retarder Control System SENR5683 02 6.50 6.24
Service Manual Automatic Electronic Traction Aid SENR2986 05 9.90 9.50
Service Manual Air Dryer SENR7474 05 3.40 3.26
Service Manual Tu-Flo Air Compressors REG00914 03 9.90 9.50
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 6.50 6.24
Specifications Suspension Cylinders SENR6344 02 3.40 3.26
Systems Operation, Testing & Adjusting
Suspension Cylinders SENR6315 02 3.40 3.26
Specifications Hydraulic System SENR6316 02 3.40 3.26
Systems Operation, Testing & Adjusting
Hydraulic System SENR6335 6.50 6.24
Service Manual Truck Payload Measurement System SENR4733 02 9.90 9.50
(with Real Time Clock)
Service Manual Contour Series Seat SENR6615 04 9.90 9.50
Disassembly & Assembly Machine Systems SENR5692 15.50 14.48
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Automatic Lubrication System SENR4724 03 3.40 2.86
Service Manual Starting & Charging Systems SENR2947 01 3.40 2.86
Service Manual Electronic Monitoring System SENR2945 01 3.40 2.86
Service Manual Vital Information Management SENR6059 06 39.70 33.17
System (VIMS)
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6519 02 16.22 15.57
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR6336
Schematic Electrical System (1HL1-194) SENR5674
Schematic Electrical System (1HL195-322) SENR8579
Schematic Electrical System (1HL323-Up) SENR1505

Form SENR5664, Air Conditioning & Heating Service Manual with R-134a Refrigerant, is available for insertion into this
manual. The form is not a standard part of the manual.
Caterpillar: Confidential Green

793C TRUCK SENR1442-08


VOLUME I (ENGINE, POWER TRAIN) Contents for
4AR1-UP Service Manual SENR1440

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26 13.69
Binder Label SENR1441 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1442 07 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3500B Engine SENR1122 03 5.66 5.43
Systems Operations, Testing & Adjusting 3500B Engine SENR1123 03 8.65 8.30
Troubleshooting 3500B Engine SENR1128 03 22.60 21.70
Service Manual Oil Renewal System RENR2223 01 2.98 2.86
Service Manual Variable Speed Fan Clutch SENR8603 02 5.66 5.43
Service Manual Variable Speed Fan Drive RENR2634 5.66 5.43
Service Manual Exhaust Bypass SENR5092 2.98 2.86
Disassembly & Assembly 3500B Engine SENR1126 22.60 21.70
Disassembly & Assembly Supplement 3500B Engine SENR1461 02 22.60 21.70
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train SENR1448 03 8.65 8.30
Systems Operation Power Train SENR1449 01 8.65 8.30
Testing & Adjusting Power Train SENR1450 03 8.65 8.30
Disassembly & Assembly Power Train SENR1462 02 34.55 33.17
Service Manual Electronic Programmable SENR9122 02 8.65 8.30
Transmission Control
Caterpillar: Confidential Green

793C TRUCK SENR1444-07


VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATICS) Service Manual SENR1440
4AR1-UP

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301 20.00 19.20
Binder Label SENR1443 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents SENR1444 06 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Systems Index Tab SENR2872 .30 .29
Specifications Steering System SENR1451 04 5.66 5.43
Systems Operation, Testing & Adjusting Steering System SENR1452 05 5.66 5.43
Specifications Air System & Brakes SENR1453 03 5.66 5.43
Systems Operation, Testing & Adjusting Air System & Brakes SENR1454 01 8.65 8.30
Service Manual Automatic Retarder Control System SENR5683 02 5.66 5.43
Service Manual Automatic Electronic Traction Aid SENR2986 05 8.65 8.30
Service Manual Air Dryer SENR7474 05 2.98 2.86
Service Manual Tu-Flo 550/750 Air Compressors SENR6455 5.66 5.43
Specifications Suspension Cylinder SENR1455 03 2.98 2.86
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 2.98 2.86
Specifications Hydraulic System SENR1457 03 5.66 5.43
Systems Operation, Testing & Adjusting Hydraulic System SENR1458 01 5.66 5.43
Disassembly & Assembly Machine Systems SENR1463 02 34.55 33.17
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Systems Operation Road Analysis Control (RAC) RENR2636 2.98 2.86
Service Manual Automatic Lubrication System SENR4724 03 2.98 2.86
Service Manual Vital Information Management SENR6059 06 34.55 33.17
System (VIMS)
Service Manual Contour Series Seat SENR6615 04 8.65 8.30
Service Manual R-134a Heating & Air Conditioning SENR5664 05 13.44 12.90
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual SEBU6995 05 16.22 15.57
Schematic Index Tab SENR2902
Schematic Hydraulic System SENR1446
Schematic Electrical System (4AR1-217) SENR1447
Schematic Electrical System (4AR218-Up) SENR1480

Form SEHS9980, 793C Truck Assembly Procedure Special Instruction, is available for insertion into this manual. The
form is not a standard part of the manual.
CAMION 793C SSNR1442-07
VOLUMEN I (Motor, Tren de fuerza) Contenido del
4AR1 y sig. Manual de Servicio SSNR1440

Nota: Este formulario tiene una lista completa del contenido del Volumen I del Manual de Servicio para este
producto. Vea en el Volumen II informacin sobre Sistemas, Sistema Elctrico y Puesto del Operador, y
Mantenimiento. Los artculos indicados en la lista pueden pedirse por separado. Si se actualizan artculos o se aaden
suplementos, se anunciarn en la publicacin PREVIEW, y deben pedirse cuando estn disponibles. Consulte la
microficha de Service Manual Contents, REG1139F, para obtener informacin sobre el contenido y los nmeros de
forma actuales de este manual.

Seccin Ttulo No. de Rev. Dlr. IC


forma Net

Carpeta SENR2300 14.26


Etiqueta de la carpeta SSNR1441 .30
Seguridad SSNR7733 08 .60
Contenido del Manual de Servicio SSNR1442 07 .30
Especificaciones de Par de Apriete SSNR3130 06 3.40
Lengeta del Indice del Motor SSNR2870 .30
Especificaciones Motor 3500B SSNR1122 03 6.50
Operacin de Sistemas, Pruebas y Ajustes
Motor 3500B SSNR1123 03 9.90
Localizacin y Solucin de Problemas Motor 3500B SSNR1128 03 26.00
Manual de Servicio Sistema de Renovacin de Aceite RSNR2223 01 3.40
Manual de Servicio Embrague del ventilador de velocidad SSNR8603 02 6.50
variable
Manual de Servicio Derivacin del escape SSNR5092 3.40
Desarmado y Armado Motor 3500B SSNR1126 26.00
Suplemento de Desarmado y Armado Motor 3500B SSNR1461 02 26.00
Lengeta del Indice del Tren de Fuerza SSNR2871 .30
Especificaciones Tren de fuerza SSNR1448 03 9.90
Operacin de Sistemas Tren de fuerza SSNR1449 01 9.90
Pruebas y Ajustes Tren de fuerza SSNR1450 03 9.90
Desarmado y Armado Tren de fuerza SSNR1462 02 39.70
Manual de Servicio Control Electrnico Programable de la SSNR9122 02 9.90
Transmisin

03/15/10
Caterpillar: Confidential Green

CAMION 793C SSNR1444-07


VOLUMEN II (Sistemas, Sistema Elctrico y Puesto del Operador, Contenido del
Mantenimiento) Manual de Servicio SSNR1440
4AR1 y sig.

Seccin Ttulo No. de Rev. Dlr. IC


forma Net

Carpeta SENR2301 20.00


Etiqueta de la carpeta SSNR1443 .30
Seguridad SSNR7733 08 .60
Contenido del Manual de Servicio SSNR1444 06 .30
Especificaciones de Par de Apriete SSNR3130 06 3.40
Lengeta del Indice de Sistemas SSNR2872 .30
Especificaciones Sistema de la direccin SSNR1451 04 6.50
Operacin de Sistemas, Pruebas y Ajustes Sistema de la direccin SSNR1452 05 6.50
Especificaciones Sistema de aire y frenos SSNR1453 03 6.50
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire y frenos SSNR1454 01 9.90
Manual de Servicio Sistema de Control Automtico del SSNR5683 02 6.50
Retardador
Manual de Servicio Auxiliar Automtico Electrnico de SSNR2986 05 9.90
Traccin
Manual de Servicio Secador de aire SSNR7474 05 3.40
Manual de Servicio Compresores de Aire Tu-Flo 550/750 SSNR6455 6.50
Especificaciones Cilindro de suspensin SSNR1455 03 3.40
Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin SSNR1456 03 3.40
Especificaciones Sistema hidrulico SSNR1457 03 6.50
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico SSNR1458 01 6.50
Desarmado y Armado Sistemas de la mquina SSNR1463 02 39.70
Lengeta del Indice del Sistema Elctrico y del Puesto del Operador SSNR2996 .30
Manual de Servicio Sistema de Lubricacin Automtica SSNR4724 03 3.40
Manual de Servicio Sistema de Administracin de SSNR6059 06 39.70
Informacin Vital (VIMS)
Manual de Servicio Asiento Anatmico (Serie Contour) SSNR6615 04 9.90
Manual de Servicio Sistemas R-134a de aire SSNR5664 05 15.50
acondicionado y calefaccin
Lengeta del Indice de Mantenimiento SSNR2874 .30
Manual de Operacin y Mantenimiento SSBU6995 03 16.22
Lengeta del Indice de Diagrama SSNR2902
Diagrama Sistema hidrulico SSNR1446 9.90
Diagrama Sistema elctrico (4AR1-217) SSNR1447 01
Diagrama Sistema elctrico (4AR218 y sig.) SSNR1480 01

La Instruccin Especial No. SSHS9980, Procedimiento de Armado del Camin 793C, est disponible para insertar en
este manual, pero no es parte estndar del manual.
793C & 793C XQ OFF-HIGHWAY TRUCKS SENR1537-16
VOLUME I (ENGINE, POWER TRAIN) Contents for
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for Systems
information and Volume III for Electrical & Operators Station and Maintenance information. The items listed can be
ordered separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 14.26
Binder Label RENR2664 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1537 07 .30
Torque Specifications SENR3130 06 3.40
Engine Index Tab SENR2870 .30
Specifications 3500B Engine SENR1122 03 6.50
Systems Operation, Testing & Adjusting 3500B Engine SENR1123 03 9.90
Troubleshooting 3500B Engine SENR1128 03 26.00
Service Manual Oil Renewal System RENR2223 01 3.40
Service Manual Variable Speed Fan Drive RENR2634 6.50
Service Manual Exhaust Bypass SENR5092 3.40
Disassembly & Assembly 3500B Engine SENR1126 26.00
Disassembly & Assembly 3516B Engine RENR2533 01 26.00
Power Train Index Tab SENR2871 .30
Specifications Power Train SENR1448 03 9.90
Systems Operation Power Train RENR2675 01 9.90
Testing & Adjusting Power Train SENR1450 03 9.90
Service Manual Power Train Electronic Control SENR1502 01 15.50
System
Disassembly & Assembly Power Train RENR2534 01 39.70
Service Manual Traction Control System (TCS) SENR2986

08/17/11
793C & 793C XQ OFF-HIGHWAY TRUCKS SENR1539-17
VOLUME II (SYSTEMS) Contents for
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for Engine &
Power Train information and Volume III for Electrical, Operators Station and Maintenance information. The items listed
can be ordered separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300 20.00
Binder Label RENR2665 01 .30
Safety SENR7733 08 .60
Service Manual Contents SENR1539 08 .30
Torque Specifications SENR3130 06 3.40
Systems Index Tab SENR2872 .30
Specifications Hydraulic System SENR1457
Systems Operation, Testing & Adjusting Hydraulic System SENR1504
Specifications Steering System SENR1451 04 6.50
Systems Operation, Testing & Adjusting Steering System SENR1452 05 6.50
Specifications Air System & Brakes SENR1453 03 6.50
Systems Operation, Testing & Adjusting Air System & Brakes SENR1592 01 9.90
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503 03 15.50
Testing & Adjusting (ARC/TCS)
Specifications Suspension Cylinder SENR1455 03 3.40
Systems Operation, Testing & Adjusting Suspension Cylinder SENR1456 03 3.40
Specifications, Systems Operation, Testing Fast Fill Service Center (CBR, ATY) RENR8387
& Adjusting
Specifications, Systems Operation, Testing Fan Drive Hydraulic System (CBR) RENR2633
& Adjusting
Service Manual Tu-Flo Air Compressors REG00914 03 9.90
Disassembly & Assembly Machine System RENR2535 01 39.70

08/25/10
793C & 793C XQ OFF-HIGHWAY TRUCKS RENR2544-07
VOLUME III (ELECTRICAL & OPERATORS STATION, MAINTENANCE) Contents for
CBR1-UP, ATY1-UP, 4GZ1-UP Service Manual SENR1540

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for Engine
& Power Train information and Volume II for Systems information. The items listed can be ordered separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301 14.26 13.69
Binder Label RENR2543 .30 .29
Safety SENR7733 08 .51 .49
Service Manual Contents RENR2544 .30 .29
Torque Specifications SENR3130 06 2.98 2.86
Electrical System & Operators Station Index Tab SENR2996 .30 .29
Service Manual Auto Lubrication System SENR4724 03 3.40
Systems Operation, Testing & Adjusting Vital Information Management SENR6059 0.00 0.00
System (VIMS) (4GZ)
Systems Operation Vital Information Management RENR2630
System (VIMS) (CBR, ATY)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS) (CBR, ATY)
Systems Operation Vital Information Management RENR2635
System (VIMS) Truck Payload
System (CBR, ATY)
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Contour Series Seat SENR6615
Service Manual Comfort Series Seat RENR2165
Service Manual R134a Heating & Air Conditioning SENR5664
Systems
Maintenance Index Tab SENR2874 .30 .29
Operation & Maintenance Manual ATY, 4GZ SEBU7175 0.00 0.00
Operation & Maintenance Manual CBR SEBU7564 0.00 0.00
Schematic Index Tab SENR2902
Schematic Hydraulic System (ATY, 4GZ) SENR1564
Schematic Hydraulic System (CBR) RENR2638
Schematic Electrical System (CBR) RENR2639
Schematic Electrical System (4GZ) SENR1541
Schematic Electrical System (ATY1-417) RENR2642
Schematic Electrical System (ATY418-Up) RENR2644

Note: The following information is available for this service manual. This information is not a standard part of the
manual, but can be ordered separately if needed.
Systems Operation, Testing & Adjusting Work Area Visual System RENR9833 17.10
Operation & Maintenance Manual Work Area Vision System SEBU8157
Special Instruction 793C Truck Field Assembly SEHS9980

08/25/10
793D OFF-HIGHWAY TRUCK Contents for
VOLUME I (ENGINE, POWER TRAIN) Service Manual
FDB1-UP
RENR8320-06 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.

Section Title Media No. Rev.

Binder SENR2300
Binder Label RENR8323
Safety SENR7733
Service Manual Contents RENR8320 VOL I
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications SENR1122
Systems Operation, Testing & Adjusting SENR1123
Troubleshooting RENR5622
Systems Operation Oil Renewal System RENR2223
Systems Operation, Testing & Adjusting Exhaust Bypass SENR5092
Specifications, Systems Operations, Testing Fan Drive Hydraulic System RENR8341
& Adjusting
Disassembly & Assembly 3500B Engines SENR1126
Disassembly & Assembly Supplement RENR8334
Power Train Index Tab SENR2871
Specifications RENR8325
Systems Operation RENR8326
Testing & Adjusting RENR8327
Systems Operation, Troubleshooting, Power Train Electronic Control SENR1502
Testing & Adjusting System
Systems Operation, Troubleshooting, Brake Electronic Control System SENR1503
Testing & Adjusting
Specifications, Systems Operation, Testing Automatic Electronic Traction Aid SENR2986
& Adjusting (AETA)
Disassembly & Assembly RENR8328

05/09/17
793D OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Service Manual
MAINTENANCE)
FDB1-UP RENR8320-06 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.

Section Title Media No. Rev.

Binder SENR2301
Binder Label RENR8324
Safety SENR7733 08
Service Manual Contents RENR8320 VOL II
Torque Specifications SENR3130 06
Systems Index Tab SENR2872
Specifications Hydraulic System RENR8339
Systems Operation, Testing & Adjusting Hydraulic System RENR8340
Specifications Air System & Brakes RENR8329
Systems Operation, Testing & Adjusting Air System & Brakes RENR8330
Specifications Steering System RENR8335
Systems Operation, Testing & Adjusting Steering System RENR8336
Specifications Suspension Cylinders RENR8337
Systems Operation, Testing & Adjusting Suspension Cylinders RENR8338
Specifications, Systems Operation, Testing Fast Fill Center RENR8387
& Adjusting
Service Manual Contour Three Point Series Seat RENR8391
Disassembly & Assembly Machine Systems RENR8332
Electrical System & Operators Station Index Tab SENR2996
Systems Operation Vital Information Management RENR2630
System
Troubleshooting, Testing & Adjusting Vital Information Management RENR2631
System
Systems Operation VIMS Truck Payload System RENR2635
Systems Operation Road Analysis Control (RAC) RENR2636
Service Manual Autolubrication SENR4724
Service Manual Heating & Air Conditioning with R- SENR5664
134A Refrigerant
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU7792
Schematic Index Tab SENR2902
Schematic Hydraulic System RENR8331
Schematic Hydraulic System (Air System) RENR9866
Schematic Electrical System RENR8333

05/09/17
793D
I ( )
FDB1-UP

RRNR8320-06, I

. I
. ,
, II.
.

SENR2300
RRNR8323
SRNR7733
RRNR8320, I

SRNR3130
, SRNR2870
SRNR1122
, SRNR1123
RRNR5622
RRNR2223
, SRNR5092
, , RRNR8341


3500B SRNR1126
, RRNR8334
, SRNR2871
RRNR8325
RRNR8326
RRNR8327
, SRNR1502
,
, SRNR1503
,
, , SRNR2986
(Automatic

RRNR8328

09.05.2017
793D
II (,
, )
FDB1

RRNR8320-06, II

. II
. I.
, .
.



SENR2301
RRNR8324
SRNR7733
RRNR8320, II

SRNR3130
, SRNR2872
RRNR8339
, RRNR8340
RRNR8329
, RRNR8330
RRNR8335
, RRNR8336
RRNR8337
, RRNR8338
, , (Fast Fill RRNR8387
Center)

Contour RRNR8391

RRNR8332
SRNR2996
,
RRNR2630
(VIMS)
, RRNR2631
(VIMS)
RRNR2635


VIMS
RRNR2636
(Road Analysis Control,
RAC) SRNR4724
SRNR5664

, SRNR2874
SRBU7792
SRNR2902
RENR8331
( ) RENR9866
RENR8333

09.05.2017
793D
I
FDB1-
RCNR8320-05 VOL I

Note: I II

SENR2301
RCNR8323
SCNR7733
RCNR8320 VOL I
SCNR3130
SCNR2870
SCNR1122
SCNR1123
RCNR5622
RCNR2223
SCNR5092
RCNR8341
3500B SCNR1126
RCNR8334
SCNR2871
RCNR8325
RCNR8326
RCNR8327
SCNR1502
SCNR1503
SCNR2986
AETA
RCNR8328

05/09/17
793D
II
FDB1-
RCNR8320-05 VOL II

Note: II I
PREVIEW

SENR2301
RCNR8324
SCNR7733 08
RCNR8320 VOL II
SCNR3130 06
SCNR2872
RCNR8339
RCNR8340
RCNR8329
RCNR8330
RCNR8335
RCNR8336
RCNR8337
RCNR8338
RCNR8387
RCNR8391
RCNR8332
SCNR2996
RCNR2630
RCNR2631
VIMS RCNR2635
RAC RCNR2636
SCNR4724
R-134A SCNR5664
SCNR2874

05/09/17
SCBU7792
SCNR2902
RENR8331
RENR9866
RENR8333

05/09/17
CAMINHO FORA DE ESTRADA 793D Contedo para
VOLUME I (MOTOR, TREM DE FORA) Manual de Servio
FDB1-E SEG.
RPNR8320-05 VOL I

Note: Este formulrio lista o contedo do Volume I do Manual de Servio deste produto. Veja o Volume II para
informaes sobre Sistemas, Eltrico e da Estao do Operador e Manuteno. Os itens listados podem ser pedidos
separadamente. Quando itens so atualizados ou suplementos so adicionados, eles so anunciados na PRVIA e
devem ser pedidos medida em que estivererm disponveis.

Seo Ttulo Formulrio N R

Pasta SENR2301
Etiqueta da Pasta RPNR8323
Segurana SPNR7733
Contedo do Manual de Servio RPNR8320 VOL I
Especificaes de Torque SPNR3130
Divisor de ndice do Motor SPNR2870
Especificaes SPNR1122
Operao de Sistemas, Testes e Ajustes SPNR1123
Diagnstico de Falhas RPNR5622
Operao dos Sistemas Sistema de Renovao de leo RPNR2223
Operao de Sistemas, Testes e Ajustes Grupo de derivao do escape SPNR5092
Especificaes, Operao de Sistemas, Sistema Hidrulico do Comado do RPNR8341
Testes e Ajustes Ventilador
Desmontagem e Montagem Motores 3500B (2GR, 7TR, 8BR) SPNR1126
Desmontagem e Montagem Motores de Alto Deslocamento 3500B RPNR9717
(8WM)
Suplemento de Desmontagem e Montagem RPNR8334
Divisor de ndice do Trem de Fora SPNR2871
Especificaes RPNR8325
Operao dos Sistemas RPNR8326
Testes e Ajustes RPNR8327
Operao de Sistemas, Diagnstico de Sistema de Controle Eletrnico do SPNR1502
Falhas, Testes e Ajustes Trem de Fora
Operao de Sistemas, Diagnstico de Sistema de Controle Eletrnico de SPNR1503
Falhas, Testes e Ajustes Frear
Especificaes, Operao de Sistemas, Auxiliar da Trao Eletrnica SPNR2986
Testes e Ajustes Automtica
(AETA)
Desmontagem e Montagem RPNR8328

05/09/17
CAMINHO FORA DE ESTRADA 793D Contedo para
VOLUME II (SISTEMAS, MANUTENO ELTRICA E DA ESTAO Manual de Servio
DO OPERADOR)
FDB1-E SEG. RPNR8320-05 VOL II

Note: Este formulrio lista o contedo do Volume II do Manual de Servio deste produto. Veja o Volume I para
informaes sobre o Motor e o Trem de Fora. Este formulrio lista os mdulos do Manual de Servio disponveis para
este produto. Estes itens listados tambm podem ser pedidos separadamente. Quando itens so atualizados ou
suplementos so adicionados, eles so anunciados na PRVIA e devem ser pedidos medida em que estivererm
disponveis.

Seo Ttulo Formulrio N R

Pasta SENR2301
Etiqueta da Pasta RPNR8324
Segurana SPNR7733 08
Contedo do Manual de Servio RPNR8320 VOL II
Especificaes de Torque SPNR3130 06
Divisor de ndice de Sistemas SPNR2872
Especificaes Sistema Hidrulico RPNR8339
Operao de Sistemas, Testes e Ajustes Sistema Hidrulico RPNR8340
Especificaes Sistema de Ar e Freios RPNR8329
Operao de Sistemas, Testes e Ajustes Sistema de Ar e Freios RPNR8330
Especificaes Sistema de Direo RPNR8335
Operao de Sistemas, Testes e Ajustes Sistema de Direo RPNR8336
Especificaes Cilindros de suspenso RPNR8337
Operao de Sistemas, Testes e Ajustes Cilindros de suspenso RPNR8338
Especificaes, Operao de Sistemas, Central de Abastecimento Rpido de RPNR8387
Testes e Ajustes Fluidos
Manual de Servio Assento de Srie Contour com cinto RPNR8391
de trs pontos
Desmontagem e Montagem Sistemas da Mquina RPNR8332
Divisor de ndice do Sistema Eltrico e Estao do Operador SPNR2996
Operao dos Sistemas Sistema de Gerenciamento de RPNR2630
Informaes Vitais
Diagnstico de Falhas, Testes e Ajustes Sistema de Gerenciamento de RPNR2631
Informaes Vitais
Operao dos Sistemas Sistema de Carga til do Caminho RPNR2635
do VIMS
Operao dos Sistemas Controle de Anlise de Estrada (RAC) RPNR2636
Manual de Servio Autolubrificao SPNR4724
Manual de Servio Aquecimento e Ar Condicionado com SPNR5664
Refrigerante R-134A
Divisor de ndice da Manuteno SPNR2874
Operao e Manuteno 15 SPBU7792
Divisor de ndice dos Diagramas Esquemticos SPNR2902
Diagrama Sistema Hidrulico RENR8331
Diagrama Sistema Hidrulico (Air System) RENR9866
Diagrama Sistema Eltrico RENR8333

05/09/17
SCBU7792 0.00 0.00

SCNR2902
RENR8331
RENR9866
RENR8333

11/17/11
793F & 793F XQ OFF-HIGHWAY TRUCK KENR8387-03
VOLUME I (ENGINE, POWER TRAIN) Contents for
SSP1-UP / RM757
SND1-UP / RM952 XQ (EXTRA QUIET) Service Manual KENR8386

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.

Section Title Form No.

Binder SENR2301
Binder Label KENR8389
Safety SENR7733
Service Manual Contents KENR8387
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications C175-16 and C175-20 KENR5396
Systems Operation, Testing & Adjusting C175-16 and C175-20 KENR5397
Troubleshooting C175-16 and C175-20 KENR5398
Systems Operation Oil Renewal System RENR2223
Disassembly & Assembly C175-16 and C175-20 KENR6052
Disassembly & Assembly Supplement C175-16 and C175-20 KENR8578
Power Train Index Tab SENR2871
Specifications Power Train KENR8391
Systems Operation Power Train KENR8392
Testing & Adjusting Power Train KENR8393
Systems Operation, Troubleshooting, Testing & Power Train Electronic Control KENR8394
Adjusting System

Systems Operation, Troubleshooting, Testing & Brake Electronic Control System KENR8395
Adjusting
Specifications, Systems Operation, Testing & Chassis ECM KENR8396
Adjusting
Disassembly & Assembly Power Train KENR8397

Note: Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a
Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this
manual.

07/02/13
793F & 793F XQ OFF-HIGHWAY TRUCK KENR8388-06
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual KENR8386
SSP1-UP / RM757
SND1-UP / RM952 XQ (EXTRA QUIET)
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.
Project p
Section Title Form No.

Binder SENR2300
Binder Label KENR8390
Safety SENR7733
Service Manual Contents KENR8388
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Hydraulic System KENR8399
Systems Operation, Testing & Adjusting, Hydraulic System KENR8570
Troubleshooting
Specifications Braking System KENR8737
Systems Operation, Testing & Adjusting, Braking System KENR8738
Troubleshooting
Specifications Air System KENR8571
Systems Operation, Testing & Adjusting Air System KENR8572
Specifications Hydraulic Fan and Steering KENR8573
System
Systems Operation, Testing & Adjusting, Hydraulic Fan and Steering KENR8574
Troubleshooting System
Specifications Suspension Cylinders KENR8575
Systems Operation, Testing & Adjusting Suspension Cylinders KENR8576
Specifications, Systems Operation, Testing & Fast Fill Center KENR8577
Adjusting
Service Manual Contour Three Point Series RENR8391
Seat (Heated)
Service Manual Tu-Flo Air Compressors REG00914
Disassembly & Assembly Machine Systems KENR8579
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting, VIMS (Electronic Control KENR9023
Troubleshooting System)
Systems Operation Monitoring System KENR9022
Service Manual Auto Lubrication SENR4724
Service Manual Auto Lubrication (Electric Start) KENR9949
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8406
Schematic Index Tab SENR2902
Schematic Hydraulic System KENR8398
Schematic Electrical System UENR1743
Schematic Electrical System KENR8728
Schematic Air System KENR9561
CAMIN DE OBRAS 793F KSNR8387-02
VOLUMEN I (MOTOR, TREN DE FUERZA) Contenido para
SSP1-Y SIG.
Manual de Servicio KSNR8386

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del operador,
Mantenimiento. Los artculos indicados pueden pedirse por separado.

Seccin Ttulo No. de forma

Carpeta SENR2300
Etiqueta de la carpeta KSNR8389
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8387
Especificaciones de par de apriete SENR3130
Tabulador del ndice del motor SSNR2870
Especificaciones C175-16 y C175-20 KSNR5396
Operacin de Sistemas, Pruebas y Ajustes C175-16 y C175-20 KSNR5397
Localizacin y solucin de problemas C175-16 y C175-20 KSNR5398
Operacin de Sistemas Sistema de Renovacin del RSNR2223
Aceite (HAA solamente)
Desarmado y Armado C175-16 y C175-20 KSNR6052
Suplemento de Desarmado y Armado C175-16 y C175-20 KSNR8578
Tabulador del ndice del tren de fuerza SSNR2871
Especificaciones Tren de fuerza KSNR8391
Operacin de Sistemas Tren de fuerza KSNR8392
Pruebas y Ajustes Tren de fuerza KSNR8393
Operacin de Sistemas, Localizacin y Solucin Sistema de control KSNR8394
de Problemas, Pruebas Ajustes electrnico del tren de fuerza

Operacin de Sistemas, Localizacin y Solucin Sistema de control KSNR8395


de Problemas, Pruebas Ajustes electrnico del freno

Especificaciones, Operacin de Sistemas, ECM del chasis KSNR8396


Pruebas Ajustes
Desarmado y Armado Tren de fuerza KSNR8397

4/13/2011
CAMIN DE OBRAS 793F KSNR8388-05
VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL Contenido para
OPERADOR, MANTENIMIENTO) Manual de Servicio KSNR8386
SSP1-Y SIG.
Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen I para ver la informacin del Tren de fuerza y Motor. Este formulario indica los mdulos del manual de
servicio disponibles para este producto. Los artculos indicados pueden pedirse por separado.
Proyecto p
Seccin Ttulo No. de forma

Carpeta SENR2300
Etiqueta de la carpeta KSNR8390
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8388
Especificaciones de par de apriete SENR3130
Tabulador del ndice de Sistemas SSNR2872
Especificaciones Sistema hidrulico KSNR8399
Operacin de Sistemas, Localizacin y Solucin Sistema hidrulico KSNR8570
de Problemas, Pruebas Ajustes
Especificaciones Sistema de frenos KSNR8737
Operacin de Sistemas, Localizacin y Solucin Sistema de frenos KSNR8738
de Problemas, Pruebas Ajustes
Especificaciones Sistema de aire KSNR8571
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire KSNR8572
Especificaciones Sistema hidrulico KSNR8573
Ventilador y de la direccin
Operacin de Sistemas, Localizacin y Solucin Sistema hidrulico KSNR8574
de Problemas, Pruebas Ajustes Ventilador y de la direccin
Especificaciones Cilindros de la suspensin KSNR8575
Operacin de Sistemas, Pruebas y Ajustes Cilindros de la suspensin KSNR8576
Especificaciones, Operacin de Sistemas, Centro de llenado rpido KSNR8577
Pruebas Ajustes
Manual de Servicio Asiento de la serie contour RSNR8391
con tres regulaciones
(Calefaccin)
Manual de Servicio Compresores de aire TU- RSG00914
FLOBendix
Desarmado y Armado Sistemas de mquina KSNR8579
Tabulador del ndice del Sistema elctrico y Estacin del SSNR2996
operador
SOTA, Localizacin y Solucin de Problemas Sistema de Control KSNR9023
Electrnico del chasis
Operacin de Sistemas Sistema Monitor KSNR9022
Manual de Servicio Lubricacin Automtica SSNR4724
Manual de Servicio Lubricacin Automtica KSNR9949
(Camin con encendido
elctrico)
Tabulador del ndice de mantenimiento SSNR2874
Operacin y Mantenimiento SSBU8406
Orejeta del ndice de Diagramas SSNR2902
Diagrama Sistema hidrulico KENR8398
Diagrama Sistema de aire KENR9561
Diagrama Sistema elctrico KENR8728
Diagrama Sistema de enfriamiento KENR9593
(continuar)
CAMIN DE OBRAS 793F (CONTINUAR) KSNR8388-05
VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL Contenido para
OPERADOR, MANTENIMIENTO) Manual de Servicio KSNR8386
SSP1-Y SIG.
Proyecto p

Note: La forma SENR5664 Air Conditioning & Heating Service Manual with R134a Refrigerant est disponible
como adendum para este manual de servicio. Esto formulario es una seccin independiente y no estndar de este
manual.
793F CMD OFF-HIGHWAY TRUCK (Command for Hauling)
VOLUME I (ENGINE, POWER TRAIN) Contents for
RBT1-UP / RM892
Service Manual

UENR2201-01 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. See Volume III for the Autonomous Section:
Systems, Electrical System & Operators Station and Schematics. These items listed can also be ordered separately.

Section Title Media No.

Binder SENR2301
Binder Label UENR2204
Safety SENR7733
Service Manual Contents UENR2201 VOL I
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications C175-16 and C175-20 KENR5396
Systems Operation, Testing & Adjusting C175-16 and C175-20 KENR5397
Troubleshooting C175-16 and C175-20 KENR5398
Systems Operation Oil Renewal System RENR2223
Disassembly & Assembly C175-16 and C175-20 KENR6052
Disassembly & Assembly Supplement C175-16 and C175-20 UENR1144
Disassembly & Assembly Supplement C175-16 and C175-20 KENR8578
Power Train Index Tab SENR2871
Specifications Power Train KENR8391
Systems Operation Power Train KENR8392
Testing & Adjusting Power Train KENR8393
Systems Operation, Troubleshooting, Testing & Power Train Electronic Control UENR2209
Adjusting System
Systems Operation, Troubleshooting, Testing & Brake Electronic Control System UENR2210
Adjusting
Specifications, Systems Operation, Testing & Chassis ECM UENR2211
Adjusting
Disassembly & Assembly Power Train UENR1143

05/25/16
793F CMD OFF-HIGHWAY TRUCK (Command for Hauling) Contents for
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Service Manual
RBT1-UP / RM892
UENR2201-01 VOL II

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information and Volume III for the Autonomous Section: Systems, Electrical System &
Operators Station and Schematics. These items listed can also be ordered separately.
Project p
Section Title Media No.

Binder SENR2300
Binder Label UENR2205
Safety SENR7733
Service Manual Contents UENR2201 VOL II
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Hydraulic System KENR8399
Sys. Op, Test & Adjust, Troubleshooting Hydraulic System KENR8570
Specifications Braking System KENR8737
Sys. Op, Test & Adjust, Troubleshooting Braking System KENR8738
Specifications Air System KENR8571
Systems Operation, Testing & Adjusting Air System KENR8572
Specifications Hydraulic Fan and Steering UENR2219
System
Sys. Op., Test & Adjust, Troubleshooting Hydraulic Fan and Steering UENR2220
System
Specifications Suspension Cylinders KENR8575
Systems Operation, Testing & Adjusting Suspension Cylinders KENR8576

Specifications, Systems Operation, Testing & Fast Fill Center KENR8577


Adjusting
Service Manual Tu-Flo Air Compressors REG00914
Disassembly & Assembly Machine Systems KENR8579

Electrical System & Operators Station Index Tab SENR2996


SOTA, Troubleshooting VIMS (Electronic Control UENR2225
System)
Systems Operation Monitoring System KENR9022
Service Manual Auto Lubrication SENR4724
Service Manual Auto Lubrication (Electric Start) KENR9949
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8751

05/25/16
793F CMD OFF-HIGHWAY TRUCK (Command for Hauling) Contents
VOLUME III (Autonomous Systems) Service Manual
RBT1-UP / RM892
UENR2201-01 VOL III

Note: This form lists the contents of Volume III of the Service Manual for this product. See Volume I for the
Engine & Power Train information and Volume II for Systems, Electrical System & Operators Station and Maintenance.
These items listed can also be ordered separately.
Project p
Section Title Media No.

Binder SENR2300
Binder Label UENR2206
Safety SENR7733
Service Manual Contents UENR2201 VOL III
Torque Specifications SENR3130
Autonomous Systems Index Tab UENR5000
Systems Operation CAESultra KENR8275
Operation & Maintenance SEBU8813
Autonomous Electrical System & Operators Station Index Tab UENR5001

Systems Operation, Test & Adjust, Steering Electronic Control UENR2227


Troubleshooting System
Autonomous Schematic Index Tab UENR5002
Schematic Hydraulic and Power Train UENR2228
System (Command for Hauling)
Schematic Electrical System (Command for UENR2229
Hauling)
Schematic Air System (Command for UENR2230
Hauling)
Schematic Cooling System (Command for UENR2232
Hauling)

Note: The following information is not available for the initial release of this service manual. This information must be
ordered separately when it becomes available.
Systems Operation, Test & Adjust, Machine Electronic Control UENR2144
Troubleshooting (Command for Hauling)

05/25/16
795F AC OFF-HIGHWAY TRUCK KENR8705
VOLUME I (ENGINE, POWER TRAIN) Contents for
ERM 1-UP / RM785 Service Manual KENR8704

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. The items listed can be ordered separately.

Section Title Form No.

Binder SENR2301
Binder Label KENR8707
Safety SENR7733
Service Manual Contents KENR8705
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications KENR9187
Systems Operation, Testing & Adjusting KENR9188
Troubleshooting KENR9189
Systems Operation (HAA only) Oil Renewal System RENR2223
Disassembly & Assembly C175-16 KENR6052
Disassembly & Assembly Supplement KENR8726
Power Train Index Tab SENR2871
Specifications KENR8709
Systems Operation KENR8710
Testing & Adjusting KENR8711
Systems Operation, Troubleshooting, Testing & Electric Drive Train Control KENR8588
Adjusting System

Systems Operation, Troubleshooting, Testing & Brake Electronic Control KENR8713


Adjusting System

Specifications, Systems Operation, Testing & Adjusting Chassis ECM KENR9531


Disassembly & Assembly KENR8715

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. SENR5664 is not a standard part of this manual.

08/06/10
795F AC OFF-HIGHWAY TRUCK KENR8706-01
VOLUME II (Systems, Electrical & Operators Station, Maintenance) Contents for
ERM1-UP / RM785 Service Manual KENR8704

Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information. This form lists the Service Manual modules available for this product. These items
listed can also be ordered separately.
Project p
Section Title Form No.

Binder SENR2300
Binder Label KENR8708
Safety SENR7733
Service Manual Contents KENR8706
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Hydraulic System and Brakes KENR8717
Systems Operation, Testing & Adjusting Hydraulic System and Brakes KENR8718
Specifications Air System (Opt. Air Start) KENR8719
Systems Operation, Testing & Adjusting Air System (Opt. Air Start) KENR8720
Specifications Hydraulic Fan and Steering System KENR8721

Systems Operation, Testing & Adjusting Hydraulic Fan and Steering System KENR8722
Specifications Suspension Cylinders KENR8723
Systems Operation, Testing & Adjusting Suspension Cylinders KENR8724

Specifications, Systems Operation, Testing Fast Fill Center KENR8725


& Adjusting
Service Manual Contour Three Point Series Seat RENR8391
Service Manual Tu-Flo Air Compressors REG00914
Disassembly & Assembly Machine Systems KENR8727
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting VIMS (Vital Information KENR9534
Troubleshooting Management System) and Payload
System
Systems Operation, Testing & Adjusting Monitoring System KENR9532
Systems Operation, Testing & Adjusting Auto Lubrication (Electric Start) KENR8736
Systems Operation, Testing & Adjusting Auto Lubrication (Air Start) KENR9959
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU8349
Schematic Index Tab SENR2902
Schematic Cooling System KENR9547
Schematic Air System KENR9005
Schematic Hydraulic System KENR8716
Schematic Electrical System KENR8730

Caterpillar: Confidential Red


CAMIN DE OBRAS 795F AC KSNR8705
VOLUMEN I (MOTOR, TREN DE FUERZA) Contenido del
ERM1-UP / RM785 Manual de Servicio KSNR8704

Note: En este formulario se incluyen los contenidos del Volumen I del Manual de Servicio para este producto.
Consulte el Volumen II para obtener informacin sobre Sistemas, Estacin elctrica y del operador, Mantenimiento).
Los artculos que se incluyen se pueden pedir por separado.

Seccin Ttulo Formulario No.

Carpeta SENR2301
Etiqueta de la Carpeta KSNR8707
Seguridad SSNR7733
Contenido del Manual de Servicio KSNR8705
Especificaciones de Par SSNR3130
Ficha ndice del motor SSNR2870
Especificaciones KSNR9187
Operacin de Sistemas, Pruebas y Ajustes KSNR9188
Solucin de Problemas KSNR9189
Operacin de Sistemas (HAA solamente) Sistema de renovacin de RSNR2223
aceite
Desarmado y Armado C175-16 KSNR6052
Suplemento de Desarmado y Armado KSNR8726
Ficha ndice del tren de fuerza SSNR2871
Especificaciones KSNR8709
Operacin de Sstemas KSNR8710
Pruebas y Ajustes KSNR8711
Operacin de Sistemas, Localizacin y Solucin de Sistema de control del tren KSNR8588
Problemas, Pruebas y Ajustes de impulsin elctrico

Operacin de Sistemas, Localizacin y Solucin de Sistema de control KSNR8713


Problemas, Pruebas y Ajustes electrnico del freno

Especificaciones, Operacin de Sistemas, Pruebas y ECM del chasis KSNR9531


Ajustes
Desarmado y Armado KSNR8715

Nota: Formulario SENR5664, Manual de Servicio de Aire acondicionado y calefaccin con refrigerante de R134a
est disponible para su insercin en este manual. SENR5664 no es una parte estndar de este manual.

01/05/12
CAMIN DE OBRAS 795F AC KSNR8706-01
VOLUMEN II (Sistemas, Estacin Elctrica y del Operador, Contenido del
Mantenimiento)
ERM1-UP / RM785 Manual de Servicio KSNR8704

Note: En este formulario se incluyen los contenidos del Volumen II del Manual de Servicio para este producto.
Consulte el Volumen I para obtener informacin sobre el Motor y el Tren de fuerza. Este formulario incluye los
mdulos del Manual de Servicio disponibles para este producto. Los artculos que se incluyen tambin se pueden
pedir por separado.
Proyecto Ttulo Formulario No.
pSeccin

Carpeta SENR2300
Etiqueta de la carpeta KSNR8708
Seguridad SSNR7733
Contenidos del Manual de Servicio KSNR8706
Especificaciones de par SSNR3130
Ficha ndice del sistema SSNR2872
Especificaciones Sistema hidrulico y frenos KSNR8717
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico y frenos KSNR8718
Especificaciones Sistema de aire (arranque KSNR8719
neumtico optativo)
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire (arranque KSNR8720
neumtico optativo)
Especificaciones Ventilador hidrulico y sistema de la KSNR8721
direccin
Operacin de Sistemas, Pruebas y Ajustes Ventilador hidrulico y sistema de la KSNR8722
direccin
Especificaciones Cilindros de la suspensin KSNR8723
Operacin de Sistemas, Pruebas y Ajustes Cilindros de la suspensin KSNR8724

Especificaciones, Operacin de Sistemas, Centro de relleno rpido KSNR8725


Pruebas y Ajustes
Manual de servicio Asiento de la serie Contour de tres RSNR8391
puntos
Manual de servicio Compresores de aire Tu-Flo RSG00914
Desarmado y Armado Sistemas de mquina KSNR8727
Ficha ndice del sistema elctrico y de la estacin del operador SSNR2996
Operacin de Sistemas, Pruebas y Ajustes, VIMS (Sistema de Gestin de KSNR9534
Localizacin y Solucin de Problemas Informacin Vital) y sistema de
carga til
Operacin de Sistemas, Pruebas y Ajustes Sistema Monitor KSNR9532
Operacin de Sistemas, Pruebas y Ajustes Lubricacin automtica (arranque KSNR8736
elctrico)
Operacin de Sistemas, Pruebas y Ajustes Lubricacin automtica (arranque KSNR9959
neumtico)
Ficha ndice de mantenimiento SSNR2874
Operacin y Mantenimiento SSBU8349
Ficha ndice de diagrama SSNR2902
Diagrama Sistema de enfriamiento KENR9547
Diagrama Sistema de aire KENR9005
Diagrama Sistema hidrulico KENR8716

Caterpillar: Red confidencial


795F AC KCNR8705
I
ERM 1-UP / RM785 KCNR8704

I II

SENR2301
KCNR8707
SCNR7733
KCNR8705
SCNR3130
SCNR2870
KCNR9187
KCNR9188
KCNR9189
HAA RCNR2223
C175-16 KCNR6052
KCNR8726
SCNR2871
KCNR8709
KCNR8710
KCNR8711
KCNR8588

KCNR8713

ECM KCNR9531
KCNR8715

R134a SENR5664 SCNR5664


09/21/12
795F AC KCNR8706-01
II
ERM1-UP / RM785 KCNR8704

II I

SENR2300
KCNR8708
SCNR7733
KCNR8706
SCNR3130
SCNR2872
KCNR8717
KCNR8718
KCNR8719
KCNR8720
KCNR8721

KCNR8722
KCNR8723
KCNR8724

KCNR8725
RCNR8391
Tu-Flo RCG00914
KCNR8727
SCNR2996
VIMS KCNR9534

KCNR9532
KCNR8736
KCNR9959
SCNR2874
SCBU8349

Caterpillar
795F AC KCNR8706-01
II
ERM1-UP / RM785 KCNR8704

II I

SCNR2902
KENR9547
KENR9005
KENR8716
KENR8730

Caterpillar
797 OFF-HIGHWAY TRUCK (UNASSEMBLED) RENR2601-05
VOLUME I Contents for
5YW1-UP Service Manual RENR2600

Note: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label RENR2602
Safety SENR7733 .51 .49
Service Manual Contents RENR2601 .30 .29
Torque Specifications SENR3130 2.98 2.86
Engine Index Tab SENR2870 .30 .29
Specifications 3524B Engine RENR2273
Systems Operations, Testing & Adjusting 3524B Engine RENR2274
Troubleshooting Guide 3524B Engine RENR2275
Service Manual Fan Drive Hydraulic System RENR2621
Disassembly & Assembly 3524B Engine RENR2276
Disassembly & Assembly Supplement 3524B Engine RENR2035
Special Instruction Splitting the 3524B Engine REHS0886
Power Train Index Tab SENR2871 .30 .29
Specifications Power Train RENR2605
Systems Operation Power Train RENR2606
Testing & Adjusting Power Train RENR2607
Systems Operation, Testing & Adjusting Transmission Electronic Control RENR2678
System
Disassembly & Assembly Power Train RENR2036

02/19/10
797 OFF-HIGHWAY TRUCK (UNASSEMBLED) RENR8448-00
VOLUME II Contents for
5YW1-UP Service Manual RENR2600

Note: The asssembled service manual for the 797 Truck is not available. The items listed must be ordered
separately.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301
Binder Label RENR8449
Safety SENR7733 .51 .49
Service Manual Contents RENR2601 .30 .29
Torque Specifications SENR3130 2.98 2.86
Systems Index Tab SENR2872
Specifications Steering System RENR2608
Systems Operation, Testing & Adjusting Steering System RENR2609
Specifications Braking System RENR2610
Systems Operation, Testing & Adjusting Braking System RENR2611
Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control RENR2677
System
Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR2676
Service Manual Air System RENR2612
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Specifications Suspension Cylinder RENR2614
Systems Operation, Testing & Adjusting Suspension Cylinder RENR2615
Specifications Hydraulic System RENR2616
Systems Operation, Testing & Adjusting Hydraulic System RENR2617
Disassembly & Assembly Machine Systems RENR2037
Electrical System & Operators Station Index Tab SENR2996
Systems Operation Vital Information Management RENR2630
System (VIMS)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS)
Systems Operation Vital Information Management RENR2635
System (VIMS) Payload System
Service Manual Auto Lubrication System RENR2619
Service Manual Contour Series Seat SENR6615
Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU7239
Schematic Index Tab SENR2902
Schematic Hydraulic System RENR2618
Schematic Electrical System RENR2570

Note: Form SENR5664, Air Conditioning & Heating Systems Service Manual with R-134a Refrigerant, is
available for insertion into this manual. The form is not a standard part of the manual.

02/19/10
797F & 797F XQ OFF-HIGHWAY TRUCK KENR8365-04
VOLUME I (ENGINE, POWER TRAIN) Contents for
LAJ1-UP / RM772 Service Manual KENR8364
WSP1-UP / RM951 XQ (EXTRA QUIET)
Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered
separately.

Section Title Form No. Re Dlr. IC


v. Net

Binder SENR2300
Binder Label KENR8367
Safety SENR7733
Service Manual Contents KENR8365
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications C175-16 & C175-20 OHT Engines KENR5396
Systems Operation, Testing & Adjusting C175-16 & C175-20 OHT Engines KENR5397
Troubleshooting C175-16 & C175-20 OHT Engines KENR5398
Disassembly & Assembly C175-16 & C175-20 OHT Engines KENR6052
Disassembly & Assembly Supplement C175-16 & C175-20 OHT Engines KENR8384
Service Manual Oil Renewal System RENR2223
Power Train Index Tab SENR2871
Specifications Power Train KENR8369
Systems Operation Power Train KENR8370
Testing & Adjusting Power Train KENR8371
Disassembly & Assembly Power Train KENR8372
Systems Operation, Testing & Adjusting, Transmission Electronic Control KENR8394
Troubleshooting System

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a
Refrigerant, is available for insertion into this manual. SENR5664 is not a standard part of this
manual.

05/31/11
797F & 797F XQ OFF-HIGHWAY TRUCK KENR8366-02
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATIC) Service Manual KENR8364
LAJ1-UP / RM772
WSP1-UP / RM951 XQ (EXTRA QUIET)
Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. The items listed can be ordered separately.

Section Title Form No. Re Dlr. IC


v. Net

Binder SENR2301
Binder Label KENR8368
Safety SENR7733
Service Manual Contents KENR8366
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System KENR8733
Systems Operation, Testing & Adjusting Steering System KENR8734
Specifications Braking System KENR8373
Systems Operation, Testing & Adjusting Braking System KENR8374
Specifications Suspension Cylinder KENR8377
Systems Operation, Testing & Adjusting Suspension Cylinder KENR8378
Specifications Hydraulic System KENR8380
Systems Operation, Testing & Adjusting Hydraulic System KENR8381
Specifications Air System KENR8747
Systems Operation, Testing & Adjusting Air System KENR8748
Disassembly & Assembly Machine Systems KENR8382
Specifications, Systems Operation, Testing Hydraulic Fan System KENR8746
& Adjusting
Specifications, Systems Operation, Testing Fast Fill Center KENR9948
& Adjusting
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting, Brake Electronic Control System KENR8395
Troubleshooting
Systems Operation, Testing & Adjusting Chassis Electronic Control System KENR8396
Systems Operation (VIMS) Monitoring System KENR9022
Troubleshooting, Systems Operation, (VIMS) Electronic Control System KENR9023
Testing & Adjusting
Service Manual Auto Lubrication System (Air Start KENR8749
Truck, Electric Start Truck)
Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU8417
Schematic Index Tab SENR2902
Schematic Hydraulic System KENR8379
Schematic Electrical System KENR8383
Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. SENR5664 is not a standard part of this manual.

05/31/11
CAMIN DE OBRAS 797F KSNR8365-03
VOLUMEN I (MOTOR, TREN DE FUERZA) Contenido para
LAJ1-UP Manual de Servicio KSNR8364

Note: Esta forma indica el contenido para el Volumen I del Manual de Servicio para este producto. Vea el
Volumen II para obtener la informacin acerca de los Sistemas, Sistema elctrico y Estacin del oprador,
Mantenimiento. Los artculos indicados pueden pedirse por separado.

Seccin Ttulo No. de forma Re Dlr. IC


v. Net

Aglutinador SENR2300
Etiqueta de la carpeta KSNR8367
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8365
Especificaciones de par de apriete SENR3130
Tabulador del ndice del motor SSNR2870
Especificaciones Motor para camiones de obras KSNR5396
C175-16 y C175-20
Operacin de Sistemas, Pruebas y Ajustes Motor para camiones de obras KSNR5397
C175-16 y C175-20
Localizacin y solucin de problemas Motor para camiones de obras KSNR5398
C175-16 y C175-20
Desarmado y Armado Motor para camiones de obras KSNR6052
C175-16 y C175-20
Suplemento de Desarmado y Armado Motor para camiones de obras KSNR8384
C175-16 y C175-20
Manual de Servicio Sistema de Renovacin del RSNR2223
Aceite
Manual de Servicio Sistema hidrulico del mando KSNR8746
del ventilador
Tabulador del ndice del tren de fuerza SSNR2871
Especificaciones Tren de fuerza KSNR8369
Operacin de Sistemas Tren de fuerza KSNR8370
Pruebas y Ajustes Tren de fuerza KSNR8371
Desarmado y Armado Tren de fuerza KSNR8372
Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico KSNR8394
de la transmisin

4/13/2011
CAMIN DE OBRAS 797F KSNR8366-01
VOLUMEN II (SISTEMAS, SISTEMA ELCTRICO Y ESTACIN DEL Contenido para
OPERADOR, MANTENIMIENTO) Manual de Servicio KSNR8364
LAJ1-UP
Note: Esta forma indica el contenido para el Volumen II del Manual de Servicio para este producto. Servicio para
este producto. Vea el Volumen I para ver la informacin del Tren de fuerza y Motor. Los artculos indicados pueden
pedirse por separado.

Seccin Ttulo No. de forma Re Dlr. IC


v. Net

Carpeta SENR2301
Etiqueta de la carpeta KSNR8368
Seguridad SENR7733
Contenido del Manual de Servicio KSNR8366
Especificaciones de par de apriete SENR3130
Tabulador del ndice de Sistemas SSNR2872
Especificaciones Sistema de direccin KSNR8733
Operacin de Sistemas, Pruebas y Ajustes Sistema de direccin KSNR8734
Especificaciones Sistema de frenos KSNR8373
Operacin de Sistemas, Pruebas y Ajustes Sistema de frenos KSNR8374
Especificaciones Cilindro de suspensin KSNR8377
Operacin de Sistemas, Pruebas y Ajustes Cilindro de suspensin KSNR8378
Especificaciones Sistema hidrulico KSNR8380
Operacin de Sistemas, Pruebas y Ajustes Sistema hidrulico KSNR8381
Desarmado y Armado Sistemas de mquina KSNR8382
Especificaciones Sistema de aire KSNR8747
Operacin de Sistemas, Pruebas y Ajustes Sistema de aire KSNR8748
Manual de Servicio Sistema de lubricacin KSNR8749
automtica (Camin con
encendido neumtico, Camin
con encendido elctrico)
Especificaciones, Operacin de Sistemas, Centro de llenado rpido KSNR9948
Pruebas Ajustes
Manual de Servicio Compresores de aire Tu-Flo SSNR6455
550/750
Tabulador del ndice del Sistema elctrico y Estacin del SSNR2996
operador
Operacin de Sistemas, Pruebas y Ajustes Sistema de control electrnico del KSNR8395
freno
Operacin de Sistemas, Pruebas y Ajustes Sistema de Control Electrnico KSNR8396
del chasis
Operacin de Sistemas Sistema Monitor VIMS KSNR9022
Localizacin y solucin de problemas, Sistema de Control Electrnico KSNR9023
Operacin de Sistemas, Pruebas Ajustes del chasis
Manual de Servicio Asiento de la Serie Comfort RSNR2165
Tabulador del ndice de mantenimiento SSNR2874
MANUAL DE OPERACIN Y SSBU8417
MANTENIMIENTO
Orejeta del ndice de Diagramas SSNR2902
Diagrama Sistema hidrulico KENR8379
Diagrama Sistema elctrico KENR8383

4/13/2011
797F & 797F XQ CAMINHO FORA-DA-ESTRADA KPNR8365-04
VOLUME I (MOTOR, TREM DE FORA) Contedo para o
LAJ1-E ACIMA / RM772 Manual de Servio KPNR8364
WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)
Note: Este formulrio lista o contedo para o volume I do manual de servio deste produto. Consulte o volume II
para obter informaes sobre Sistemas, Sistema Eltrico e Posto do Operador, Manuteno e Diagramas. Os itens
listados podem ser pedidos separadamente.

Seo Ttulo Formulrio Re Reven IC


N v. dedor
Lquid
o
Pasta SENR2300
Etiqueta da Pasta KPNR8367
Segurana SPNR7733
Contedo do Manual de Servio KPNR8365
Especificaes de Torque SPNR3130
Guia de ndice do Motor SPNR2870
Especificaes C175-16 & C175-20 Motores OHT KPNR5396
Operao de Sistemas, Testes e Ajustes C175-16 & C175-20 Motores OHT KPNR5397
Soluo de Problemas C175-16 & C175-20 Motores OHT KPNR5398
Desmontagem e Montagem C175-16 & C175-20 Motores OHT KPNR6052
Suplemento de Desmontagem e Montagem C175-16 & C175-20 Motores OHT KPNR8384
Manual de Servio Sistema de Renovao de leo RPNR2223
Guia de ndice do Trem de Fora SPNR2871
Especificaes Trem de Fora KPNR8369
Operao de Sistemas Trem de Fora KPNR8370
Testes e Ajustes Trem de Fora KPNR8371
Desmontagem e Montagem Trem de Fora KPNR8372
Operao de Sistemas, Testes e Ajustes, Sistema de Controle da Transmisso KPNR8394
Diagnstico de Falhas Eletrnica

Note: O formulrio SENR5664, Manual de Manuteno do Ar Condicionado e do


Aquecimento com o R134a Refrigerante, est disponvel para insero neste manual. O
SENR5664 no parte padro deste manual.

02/10/12
797F & 797F XQ CAMINHO FORA-DA-ESTRADA KPNR8366-02
VOLUME II (SISTEMAS, SISTEMA ELTRICO E POSTO DO Contedo para o
OPERADOR, MANUTENO, DIAGRAMA) Manual de Servio KPNR8364
LAJ1-E ACIMA / RM772
WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)
Note: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente.
Seo Ttulo Formulrio Re Reven IC
N v. dedor
Lquid
o
Pasta SENR2301
Etiqueta da Pasta KPNR8368
Segurana SPNR7733
Contedo do Manual de Servio KPNR8366
Especificaes de Torque SPNR3130
Guia de ndice de Sistemas SPNR2872
Especificaes Sistema de Direo KPNR8733
Operao de Sistemas, Testes e Ajustes Sistema de Direo KPNR8734
Especificaes Sistema de Freio KPNR8373
Operao de Sistemas, Testes e Ajustes Sistema de Freio KPNR8374
Especificaes Cilindro de Suspenso KPNR8377
Operao de Sistemas, Testes e Ajustes Cilindro de Suspenso KPNR8378
Especificaes Sistema Hidrulico KPNR8380
Operao de Sistemas, Testes e Ajustes Sistema Hidrulico KPNR8381
Especificaes Sistema de ar KPNR8747
Operao de Sistemas, Testes e Ajustes Sistema de ar KPNR8748
Desmontagem e Montagem Sistemas da Mquina KPNR8382
Especificaes, Operao de Sistemas, Sistema do Ventilador Hidrulico KPNR8746
Testes e Ajustes
Especificaes, Operao de Sistemas, Centro de Enchimento Rpido KPNR9948
Testes e Ajustes
Manual de Servio Compressores de Ar Tu-Flo 550/750 SPNR6455
Guia de ndice do Sistema Eltrico e do Posto do Operador SPNR2996
Operao de Sistemas, Testes e Ajustes, Sistema de Controle Eletrnico do KPNR8395
Diagnstico de Falhas Freio
Operao de Sistemas, Testes e Ajustes Sistema de Controle Eletrnico do KPNR8396
Chassi
Operao de Sistemas Sistema de Monitoramento (VIMS) KPNR9022
Diagnstico de Falhas, Operao do Sistema de Controle Eletrnico KPNR9023
Sistema, Testes e Ajustes (VIMS)
Manual de Servio Sistema de Lubrificao Automtica KPNR8749
(Caminho de Partida a Ar,
Caminho de Partida Eltrica)
Manual de Servio Assento da Srie Comfort RPNR2165
Guia de ndice de Manuteno SPNR2874
Manual de Operao e Manuteno SPBU8417

02/17/12
797F & 797F XQ CAMINHO FORA-DA-ESTRADA KPNR8366-02
VOLUME II (SISTEMAS, SISTEMA ELTRICO E POSTO DO Contedo para o
OPERADOR, MANUTENO, DIAGRAMA) Manual de Servio KPNR8364
LAJ1-E ACIMA / RM772
WSP1-E ACIMA / RM951 XQ (EXTRA SILENCIOSO)
Note: Este formulrio lista o contedo para o volume II do manual de servio deste produto. Consulte o Volume I
para obter informaes sobre o Motor e o Trem de Fora. Os itens listados podem ser pedidos separadamente.
Seo Ttulo Formulrio
N

Guia de ndice do Diagrama SPNR2902


Diagrama Sistema Hidrulico KENR8379
Diagrama Sistema Eltrico KENR8383

Note: O formulrio SPNR5664, Manual de Manuteno do Ar Condicionado e do Aquecimento com o R134a


Refrigerante, est disponvel para insero neste manual. O SPNR5664 no parte padro deste manual.

02/17/12
797B TRUCK (UNASSEMBLED) RENR2547-03
VOLUME I (ENGINE, POWER TRAIN) Contents for
JSM1-UP Service Manual RENR2545

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2300
Binder Label RENR2546
Safety SENR7733
Service Manual Contents RENR2547
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications 3524B Engine RENR2273
Systems Operation, Testing & Adjusting 3524B Engine RENR2274
Troubleshooting Guide 3524B Engine RENR2275
Disassembly & Assembly 3524B Engine RENR2276
Disassembly & Assembly 3524B Engine Supplement RENR2573
Service Manual Oil Renewal System RENR2223
Service Manual Fan Drive Hydraulic System RENR2571
Power Train Index Tab SENR2871
Specifications Power Train RENR2574
Systems Operation Power Train RENR2575
Testing & Adjusting Power Train RENR2576
Disassembly & Assembly Power Train RENR2577
Systems Operation, Testing & Adjusting Transmission Electronic Control RENR2678
System

06/02/09
797B TRUCK (UNASSEMBLED) RENR2549-06
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE) Service Manual RENR2545
JSM1-UP
Note: This form lists the contents of Volume II of the Service Manual for this product. See Volume I for the
Engine & Power Train information.

Section Title Form No. Rev. Dlr. IC


Net
Binder SENR2301
Binder Label RENR2548
Safety SENR7733
Service Manual Contents RENR2549
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System RENR2578
Systems Operation, Testing & Adjusting Steering System RENR2579
Specifications Braking System RENR2580
Systems Operation, Testing & Adjusting Braking System RENR2581
Systems Operation, Testing & Adjusting Brake/Cooling Electronic Control RENR2677
System
Systems Operation, Testing & Adjusting Chassis Electronic Control System RENR2676
Specifications Suspension Cylinder RENR2583
Systems Operation, Testing & Adjusting Suspension Cylinder RENR2584
Specifications Hydraulic System RENR2585
Systems Operation, Testing & Adjusting Hydraulic System RENR2586
Disassembly & Assembly Machine Systems RENR2588
Service Manual Air System RENR2582
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Service Manual Auto Lubrication System RENR2589
Electrical System & Operators Station Index Tab SENR2996
Systems Operation Vital Information Management RENR2630
System (VIMS)
Testing & Adjusting, Troubleshooting Vital Information Management RENR2631
System (VIMS)
Systems Operation Vital Information Management RENR2635
System (VIMS) Payload System

Service Manual Contour Series Seat SENR6615


Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance SEBU7651
Schematic Index Tab SENR2902
Schematic Hydraulic System (JSM1-219) RENR2587
Schematic Hydraulic System (JSM220-Up) KENR8227
Schematic Electrical System (1-168) RENR2620
Schematic Electrical System (169-219) RENR9542
Schematic Electrical System (220-Up) KENR6325

06/02/09
797F OFF-HIGHWAY TRUCK KENR8365
VOLUME I (ENGINE, POWER TRAIN) Contents for
LAJ1-UP Service Manual KENR8364

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station, Maintenance and Schematics information. The items listed can be ordered
separately.

Section Title Form No. Re Dlr. IC


v. Net

Binder SENR2300
Binder Label KENR8367
Safety SENR7733
Service Manual Contents KENR8365
Torque Specifications SENR3130
Engine Index Tab SENR2870
Specifications C175-16 & C175-20 OHT Engines KENR5396
Systems Operation, Testing & Adjusting C175-16 & C175-20 OHT Engines KENR5397
Troubleshooting C175-16 & C175-20 OHT Engines KENR5398
Disassembly & Assembly C175-16 & C175-20 OHT Engines KENR6052
Service Manual Oil Renewal System RENR2223
Service Manual Fan Drive Hydraulic System KENR8746
Power Train Index Tab SENR2871
Specifications Power Train KENR8369
Systems Operation Power Train KENR8370
Testing & Adjusting Power Train KENR8371
Systems Operation, Testing & Adjusting, Transmission Electronic Control KENR8394
Troubleshooting System

10/29/09
797F OFF-HIGHWAY TRUCK KENR8366
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATIC) Service Manual KENR8364
LAJ1-UP
Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. The items listed can be ordered separately.

Section Title Form No. Re Dlr. IC


v. Net

Binder SENR2301
Binder Label KENR8368
Safety SENR7733
Service Manual Contents KENR8366
Torque Specifications SENR3130
Systems Index Tab SENR2872
Specifications Steering System KENR8733
Systems Operation, Testing & Adjusting Steering System KENR8734
Specifications Braking System KENR8373
Systems Operation, Testing & Adjusting Braking System KENR8374
Specifications Suspension Cylinder KENR8377
Systems Operation, Testing & Adjusting Suspension Cylinder KENR8378
Specifications Hydraulic System KENR8380
Systems Operation, Testing & Adjusting Hydraulic System KENR8381
Specifications Air System KENR8747
Systems Operation, Testing & Adjusting Air System KENR8748
Service Manual Auto Lubrication System (Air Start KENR8749
Truck, Electric Start Truck
Specifications, Systems Operation, Testing Fast Fill Center KENR9948
& Adjusting
Service Manual Tu-Flo 550/750 Air Compressors SENR6455
Electrical System & Operators Station Index Tab SENR2996
Systems Operation, Testing & Adjusting, Brake Electronic Control System KENR8395
Troubleshooting
Systems Operation, Testing & Adjusting Chassis Electronic Control System KENR8396
Systems Operation (VIMS) Monitoring System KENR9022
Troubleshooting, Systems Operation, (VIMS) Electronic Control System KENR9023
Testing & Adjusting
Service Manual Comfort Series Seat RENR2165
Maintenance Index Tab SENR2874
Operation & Maintenance Manual SEBU8417
Schematic Index Tab SENR2902
Schematic Hydraulic System KENR8379
Schematic Electrical System KENR8383
(continued on next page)

01/14/10
797F OFF-HIGHWAY TRUCK (CONT.) KENR8366
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION, Contents for
MAINTENANCE, SCHEMATIC) Service Manual KENR8364
LAJ1-UP

Note: The following information is not available for the initial release of this manual. This information must be ordered
seperately when it becomes available.
Disassembly & Assembly Supplement C175-16 & C175-20 OHT Engines KENR8384
Disassembly & Assembly Power Train KENR8372
Disassembly & Assembly Machine Systems KENR8382

Note: Form SENR5664, Air Conditioning & Heating Service Manual with R134a Refrigerant, is available for
insertion into this manual. SENR5664 is not a standard part of this manual.

01/14/10
777E OFF-HIGHWAY TRUCK Contents for
VOLUME I (Engine, Power Train)
Service Manual
KDP1-UP
TR048 UENR2285-00 VOL I

Note: This form lists the contents for Volume I of the Service Manual for this product. See Volume II for the
Systems, Electrical & Operators Station and Maintenance information. This form lists the Service Manual modules
available for this product. These items listed can also be ordered separately.

Section Title Media No.

Binder SENR2300 15.70


Binder Label UENR2285LBL VOL I .33
Safety SENR7733 .66
Service Manual Contents UENR2285 VOL I .33
Torque Specifications SENR3130 3.70
Engine Index Tab SENR2870 .33
Specification C27 & C32 Machine Engine SENR9936
Systems Operation, Testing & Adjusting C27 & C32 Machine Engine SENR9937 10.90
Disassembly & Assembly C32 Engine RENR9217
Disassembly & Assembly Supplement C32 Engine RENR8300
Troubleshooting C32 Engine RENR9346
Power Train Index Tab SENR2871
Specifications Power train RENR8301
Systems Operation Power Train RENR8302 7.20
Testing & Adjusting Power Train RENR8303 10.90
Systems Operation, Troubleshooting, Chassis Electronic Control System RENR8342 28.60
Testing & Adjusting
Systems Operation, Troubleshooting, Brake Electronic Control System RENR8343 17.10
Testing & Adjusting
Disassembly & Assembly Power Train UENR7316

08/15/16
777E OFF-HIGHWAY TRUCK Contents for
VOLUME II (SYSTEMS, ELECTRICAL & OPERATORS STATION,
Service Manual
MAINTENANCE)
KDP1-UP
UENR2285-00 VOL II
TR048

Note: This form lists the contents for Volume II of the Service Manual for this product. See Volume I for the
Engine and Power Train information. This form lists the Service Manual modules available for this product. These
items listed can also be ordered separately.

Section Title Media No. Rev


.

Binder SENR2300 10
Binder Label UENR2285LBL VOL II .33
Safety SENR7733 .66
Service Manual Contents UENR2285 VOL II .33
Torque Specifications SENR3130 3.70
Systems Index Tab SENR2872 .33
Specifications Hydraulic System RENR8438
Systems Operation, Testing & Adjusting Hydraulic System RENR8439 10
Specifications Steering System RENR8435
Systems Operation, Testing & Adjusting Steering System RENR8436
Specifications Air System & Brakes RENR8429
Systems Operation, Testing & Adjusting Air System & Brakes RENR8430
Specifications, Systems Operation, Testing Suspension Cylinder RENR8437
& Adjusting
Systems Operation, Testing & Adjusting Auto Lubrication RENR8396
Systems Operation, Troubleshooting, Truck Payload Measurement System RENR8284
Testing & Adjusting (TPMS)
Systems Operation, Troubleshooting, Detect Object Detection System UENR1274
Testing & Adjusting
Systems Operation, Troubleshooting, Monitoring System KENR9938
Testing & Adjusting
Disassembly & Assembly Machine Systems RENR8432
Maintenance Index Tab SENR2874
Operation & Maintenance OMM SEBU9388 7.20

Schematic Index Tab SENR2902


Schematic Hydraulic System UENR6742 10.
Schematic Electrical System UENR6743
Schematic Cooling System UENR6744
Schematic Air System UENR6745 28.6
0
17.1
0

150.
18

08/15/16