UPTI ME MAI NTENANCE P LANNE R

544K (PIN: 1DW544KZ_ _D642685 )

As Required
Inspect tires and check pressure Drain water from auxiliary fuel filter and water separatorif
equipped
Check wheel bolt torque Drain water from primary fuel filter and water separator
Inspect engine air cleaner elements Drain water from final fuel filter
Inspect air conditioner compressor and alternator belt Check and clean or replace cab fresh air filter
Clean cooler cores Check and clean or replace cab recirculating air filter
Check windshield washer fluid level Add coolant extender as indicated by COOL-GARD II test strips
Check rear camera and radar object detection (ROD) systemif equipped
Every 10 Hours or Daily
Clean air cleaner dust unloader valve Check hydraulic system oil level
Check coolant level in surge tank Check transmission oil level
Check engine oil level Inspect outer pin seals
Every 100 Hours
Lubricate loader linkage and cylinder pivots (unless NeverGrease equipped)
Initial Service250 Hours 1
Drain and refill front and rear axle oil Replace axle oil filtersif equipped
Drain and refill engine oil and replace filter
Every 250 Hours
Take engine oil sample
Every 500 Hours
Check front and rear axle oil level Drain and refill engine oil and replace filter
Lubricate front and rear axle shaft seals Replace auxiliary fuel filterif equipped
Check battery water level and terminals Replace primary fuel filter
Check air intake hoses and charge air cooler tube couplings Replace in-line fuel strainer
Take engine coolant sample Replace final fuel filter
Take axle oil sample Replace hydraulic reservoir breather filter
Take transmission oil sample Check park brake oil level
Take hydraulic oil sample Lubricate front and rear shaft seals on park brake
Take diesel fuel sample Check ride control accumulatorif equipped
Lubricate driveline upper and lower sliding joints and lower U-joints
Every 1000 Hours
Remove and clean engine crankcase vent tube Replace axle oil filtersif equipped
Replace air cleaner dust unloader valve Lubricate frame hinge pivots
Replace engine air cleaner elements Drain and refill park brake oil
Check coolant
Every 2000 Hours
Replace outer pin seals Clean front and rear axle oil recirculation screensif equipped
Drain and refill transmission oil and replace filter3 Check and adjust engine valve lash (clearance)
Drain and refill front and rear axle oil 2 Rerun transmission clutch calibration
Every 4000 Hours
Replace crankshaft damper Drain, flush, and refill hydraulic system oil
Clean hydraulic pump case drain in-line screen Clean hydraulic system fill strainer
Replace hydraulic system return filter
Every 5000 Hours
Check driveline damper for cracks
Every 6000 Hours
Drain and refill cooling system

T275695 08OCT13
T275710-28 | T300691-54 | T275752-59 | T275747-63
 UPTI ME MAI NTENANCE P LANNE R

REQUIRED PARTS
Initial
Serv ice Ev ery Ev ery Ev ery Ev ery Ev ery Ev ery
Part
Description 250 500 1000 2000 4000 6000
Number
250 Hours Hours Hours Hours Hours Hours
Hours 1
Engine Oil Filter RE504836 1 1 1 1 1 1
Primary Fuel Filter RE529643 1 1 1 1 1
Final Fuel Filter RE522878 1 1 1 1 1
Auxiliary Fuel FilterIf Equipped AT365870 1 1 1 1 1
In-Line Fuel Strainer AT223493 1 1 1 1 1
Hydraulic Reserv oir Breather Filter AM39653 1 1 1 1 1
Engine Air Filter ElementPrimary AT300487 1 1 1 1
Engine Air Filter ElementSecondary AT314583 1 1 1 1
Engine Air Cleaner Dust Unloader Valv e M89679 1 1 1 1
Axle Oil Filters If Equipped AT367635 2 2 2 2 2
Transmission Oil Filter AT336140 1 1 1
Engine Rocker Arm Cov er Gasket R524469 1 1 1
Hydraulic System Return Filter AT335977 1
Crankshaft Damper RE505881 1
Cab Fresh Air Filter AT191102 As Required
Cab Recirculation Filter AT307501 As Required
Outer Pin Seals
Nev erGrease Linkages
Boom to Attachment Joint AT341090 As Required
Attachment to Bucket Link Joint
Bucket to Bucket Link Joint AT336321 As Required
Hi-Vis Coupler to Bucket Link Joint AT228893 As Required
Bucket Link to Bellcrank Joint AT336321 As Required
Steering Cylinder Joint (S.N. 632198 ) T277593 As Required
All Other Linkage Configurations
Attachment to Bucket Link Joint AT336321 As Required
John Deere Plus-50 II Engine Oil TY26674 4 19.0 L 19.0 L 19.0 L 19.0 L 19.0 L 19.0 L
(5.0 gal.) (5.0 gal.) (5.0 gal.) (5.0 gal.) (5.0 gal.) (5.0 gal.)
John Deere Hy-Gard Oil
Transmission TY6354 4 18.5 L 18.5 L 18.5 L
(4.9 gal.) (4.9 gal.) (4.9 gal.)
Park Brake TY6354 4 300 mL 300 mL 300 mL 300 mL
(10 oz.) (10 oz.) (10 oz.) (10 oz.)
Front Axle and Rear Axle (each) TY6354 4 17.0 L 17.0 L 17.0 L 17.0 L
(4.5 gal.) (4.5 gal.) (4.5 gal.) (4.5 gal.)
John Deere Torq-Gard Hydraulic Oil TY25287 4 92.0 L
(24.3 gal.)
COOL-GARD II Pre-Mix TY26575 22.5 L
(5.9 gal.)
Coolant Extender TY26603 As Required
Fluid Analysis Kits 5
Diesel Engine Oil AT346594 1 1 1 1 1 1
Transmission Oil AT346594 1 1 1 1 1
Axle Oil AT346594 2 2 2 2 2
Hydraulic Oil AT346594 1 1 1 1 1
Diesel Fuel AT180344 1 1 1 1 1
Engine Coolant TY26873 1 1 1 1 1
COOL-GARD II Test Strips TY26605 1 1 1 1
1
Perform initial service once after the first 250 hours of operation.
2
Reduce service intervals to 1500 hours in severe applications, which run the torque converter at high loads for more than
approximately 25% of the time. (Examples include basement digging, land clearing, etc.)
3
The magnetic drain plug is serving its purpose when a ball of fine metal particles or chips are found on the magnet. If concerned with
the amount of debris on the plug, clean and check again after running a short time with fresh oil.
4
See operator's manual for recommended oil type and oil viscosities based on operating temperatures.
5
Based on fluid analysis results, intervals may need to be adjusted for your operating conditions. Consult your authorized John Deere
dealer.

T275695 08OCT13
T275710-28 | T300691-54 | T275752-59 | T275747-63