Helen A. Kaleto
Chris Collins
Nick Frank
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MGA Research Corporation
PRESENTERS
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MGA Research Corporation
Troy, Michigan
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MGA Research Corporation
Introduction
Compliance Options
Static vs. Dynamic Criteria
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INTRODUCTION
Abbreviations / Acronyms
NHTSA National Highway Traffic Safety Administration
FMVSS Federal Motor Vehicle Safety Standard
OVSC Office of Vehicle Safety Compliance
CFR Code of Federal Regulations
DSP Designated Seating Position
SRP Seating Reference Point
O/B Outboard
HRMD Head Restraint Measuring Device
S/B Seat Back
H/R Head Restraint
ATD Anthropomorphic Test Dummy
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INTRODUCTION
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INTRODUCTION
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INTRODUCTION
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INTRODUCTION
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COMPLIANCE
OPTIONS
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COMPLIANCE OPTIONS
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FMVSS 202a S4.2
STATIC OPTION
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FMVSS 202a S4.2 STATIC OPTION
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FMVSS 202a S4.2 STATIC OPTION
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FMVSS 202a S4.2 STATIC OPTION
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FMVSS 202a S4.2 STATIC OPTION
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FMVSS 202a S4.2 STATIC OPTION
H-Point
(1a) Minimum Height Front H/R
(1b) Minimum Height O/B H/R
(2) Width
(3) Backset
(4) Gaps
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FMVSS 202a S4.2 STATIC OPTION
H-Point Set-up
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FMVSS 202a S4.2 STATIC OPTION
H-Point Set-up
85mm
60mm
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FMVSS 202a S4.2 STATIC OPTION
H-Point Set-up
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FMVSS 202a S4.2 STATIC OPTION
S4.2.1/5.2.1 Height
Manufacturer
Design Torso Angle
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FMVSS 202a S4.2 STATIC OPTION
S4.2.1/5.2.1 Height
Height is measured from the H-Point to
the top of the head restraint normal to
the torso angle
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FMVSS 202a S4.2 STATIC OPTION
S4.2.2/5.2.2 Width
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FMVSS 202a S4.2 STATIC OPTION
S4.2.2/5.2.2 Width
Measure the width of the head restraint at the point previously
marked on the head restraint at the design torso angle. The head
restraint width must be greater than 170 mm along this line.
For front O/B seats - if a center belted occupant exists then the
width must be greater than 254 mm.
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FMVSS 202a S4.2 STATIC OPTION
S4.2.3/5.2.3 - Backset
New requirement for FMVSS 202a (IIWPG has a similar measurement).
Remove 4 torso weights and install 2 HRMD weights and the HRMD.
Make sure the torso angle does not change from the initial position.
Make sure the HRMD is level.
Backset applies only to front O/B H/R at any height between 750-800 mm.
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FMVSS 202a S4.2 STATIC OPTION
S4.2.4/5.2.4 - Gaps
New requirement for FMVSS
202a (similar measurements Torso Angle
found in ECE-17).
Use the sphere to measure the gap For an adjustable H/R only, the 25
for all H/R types. mm cylinder may be used.
Maintain a maximum 5 N force limit. Maintain a maximum 5 N force limit.
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FMVSS 202a S4.2 STATIC OPTION
S4.2.4/5.2.4 - Gaps
Gaps Between S/B and H/R Gaps within H/R
85 85
mm85m mm
85m
m m
Reqt < 60
mm
165 mm headform
6.8 kg moving mass (15 lbs)
24.1 km/h impact velocity
Impact zone
Any H/R adjustment position
Linear Impactor
Uniaxial acceleration
3 msec Clip under 80 gs
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FMVSS 202a S4.2 STATIC OPTION
70 mm 70 mm
800 mm
Rear Seats: Full up and closest to
750 mm
Vertical test direction.
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FMVSS 202a S4.2 STATIC OPTION
S4.2.6Height Retention
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FMVSS 202a S4.2 STATIC OPTION
S4.2.6Height Retention
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FMVSS 202a S4.2 STATIC OPTION
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FMVSS 202a S4.2 STATIC OPTION
D1 is measured at
the initial 37 Nm
moment.
D3 is measured at
the 2nd 37 Nm
moment (after 120
sec unloading).
D3 D1 < 13 mm.
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FMVSS 202a S4.2 STATIC OPTION
S4.2.7/5.2.7
Displaced torso
reference line (DTRL).
D2 is measured relative
to this line. 373 Nm moment
This line represents 0 applied about SRP
mm.
D2 requirement < 102
mm past the DTRL.
If 373 Nm is reached
prior to crossing this
line, then D2 will be
negative.
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FMVSS 202a S4.2 STATIC OPTION
S4.2.7/5.2.7
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FMVSS 202a S4.2 STATIC OPTION
S4.2.7/5.2.7
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FMVSS 202a S4.2 STATIC OPTION
S4.2.7/5.2.7
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FMVSS 202a S4.2 STATIC OPTION
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FMVSS 202a S4.3
DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Move tracks to the forward-most position Move tracks to the rearmost position and
and mark that position. mark the position.
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FMVSS 202a S4.3 DYNAMIC OPTION
Measure the distance between the forward-most Mark and set the tracks to the mid position.
and rearmost marks to determine the true mid
Position.
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Attach the T-bar so the thigh segment is Position the lower legs at 16.3 inches.
adjusted to 15.8 inches and the knees are
spaced 10 inches apart.
10 inches
10% position
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Place the leg and thigh weights onto the H-point machine.
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Alternately lift each foot off the floor the minimum necessary amount
until no additional forward movement is obtained.
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FMVSS 202a S4.3 DYNAMIC OPTION
After returning the back pan to the seat back, apply sufficient force
perpendicular to the back angle bar to increase the hip angle up to 3 and
release.
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FMVSS 202a S4.3 DYNAMIC OPTION
Verify if the torso angle is 25 1.
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Measure and document the H-point from both sides of the H-point machine.
The target H-Point for the ATD in test position is the average
of the x coordinates of the H-point machine and the average of
the z coordinates -6mm.
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FMVSS 202a S4.3 DYNAMIC OPTION
Remove four torso weights (2 from each side) from the H-point
machine and install two large HRMD torso weights (1 on each side).
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Measure the head restraint height and backset at the full up and full down positions.
Mid position (test position) is the average of the full up and full down height. If a
locking position does not exist at mid height, the test position is the next locking
position down from mid height.
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FMVSS 202a S4.3 DYNAMIC OPTION
Measure the height and backset at test position, mark the rods as a
visual reference in case the head restraint is moved out of position.
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Requirements
10 10
Acceleration
8.16g 9.58g
Velocity
8 8
10.4mph 11.1mph
Velocity (mph)
Acceleration (g)
Duration
6 6 84ms 92ms
4 4
2 2
0 0
0 20 40 60 80 100 120
Time (ms)
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FMVSS 202a S4.3 DYNAMIC OPTION
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FMVSS 202a S4.3 DYNAMIC OPTION
Limit the rearward angular
rotation between the head
relative to the torso to less
then 12.
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FMVSS 202a S4.3 DYNAMIC OPTION
Rotation Results
0.00
-50 0 50 100 150 200 250 300
-5.00
Rotation [deg]
-10.00
-15.00
-20.00
-25.00
-30.00
Time [mSec]
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FMVSS 202a S4.3 DYNAMIC OPTION
Resultant Acceleration
14
HIC15=17.07
12
10
Acceleration (g)
0
0.00E+00 2.00E+01 4.00E+01 6.00E+01 8.00E+01 1.00E+02 1.20E+02 1.40E+02 1.60E+02 1.80E+02 2.00E+02
Time (ms)
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FMVSS 202a S4.3 DYNAMIC OPTION
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CONCLUSIONS
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CONCLUSIONS
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CONCLUSIONS
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CONCLUSIONS
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QUESTION
AND
ANSWER
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QUESTION AND ANSWER
MGA Contacts:
Static Option Chris Collins
(chris.collins@mgaresearch.com)
Dynamic Option Nick Frank
(nick.frank@mgaresearch.com)
General Comments/Questions Helen A. Kaleto
(helen.kaleto@mgaresearch.com)
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