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ONE BRAND ONE SOURCE ONE SYSTEM

SERVICE MATERIAL PROCESSING SURFACE PROTECTION AUTOMOTIVE

REMA TIP TOP


Product Portfolio Material Processing 2015/2016
ONE BRAND ONE SOURCE ONE SYSTEM

Editor

REMA TIP TOP AG


Gruber Strasse 65 85586 Poing / Germany
Phone: +49 8121 707-0
Fax: +49 8121 707-10 222
info@tiptop.de
www.rema-tiptop.com

Artwork/Production

SOKO Agentur fr Werbung und Kommunikation GmbH


82237 Wrthsee / Germany
www.soko.de

Legal Notice

Copyright 2015 REMA TIP TOP AG

All information is given to the best of our knowledge. each single product are available upon request. The
All specifications are to be considered non-binding weight indications (kg/m, kg/m, etc.) solely represent
information. Any claim for damages of any kind is statistical values and are not necessarily identical to the
excluded. We reserve the right to change technical actual weights. The weights indicated are merely
specifications without prior notice, provided that they guidelines for the handling, transport and application
ensure product improvement. The information of our products. The dimension tolerances are based
presented is based on technical experience but does on part 5 of DIN 7715, classification P3 (admissible
not guarantee a products suitability for specific dimension tolerances for sheets) and DIN ISO 3302-1,
applications, and does not relieve the users of the classification M4 (molded parts made of soft-rubber).
responsibility to undertake their own testing, including Other tolerances of specific products for special appli-
where any third-party trademark rights are concerned. cations are subject to a mutual agreement and must be
For special applications and operating conditions stipulated in a special contract. Products containing
with regard to temperature, UV light, ozone, acids and hazardous substances are labeled in accordance with
alkaline solutions, dynamic and static forces, tensions, the EU regulations 67/548/EEC and 1999/45/EC for
elongations and other influences, contact your local the classification, packaging and labeling of hazardous
REMA TIP TOP distributor for technical advice. materials and preparations.

Operating and working instructions, product infor- In order to preserve product properties, the storage
mation and general instructions on the vulcanization conditions indicated in DIN 7716 should be followed
properties of natural and synthetic rubber should be (including storing the product in the original package
followed carefully. The mechanical and physical values and in an area that is dry, cool and dark).
presented for our products only apply to the material
listed (without bonding layer and without fabric) based Products printed in bold are normally available
on the accompanying inspections for approval; these from stock.
represent statistical product data, but not guaranteed
product properties. Detailed technical data sheets for

2
Product Portfolio Material Processing

Wear
 Protection Lining 5-36

Heavy Wear Protection 37-52


Anticaking 53-56

Adhesives and Rubber Solutions 57-73


Pulley Lagging 75-98


Feeding Systems 99-103

Skirting 105-111

Rollers / Idlers  113-116

Belt Cleaning Systems 117-177

Conveyor Cover Systems  179-181

Mill Lining  183-185

Material Handling Hose Systems  187-190

Cleats and Sidewalls  191-193

Conveyor Belting 195-199

Cold Splicing and Repair Material  201-208

Hot Splicing and Repair Material  209-217

WK Splicing and Repair Material  219-221

Mechanical Splicing and Repair Material  223-234

Questionnaires  235-245

Index  246-250

3 Material Processing
QUalitY, serVice anD innoVatiVe solUtions

reMa tiP toP means quality, service and innovative solutions in all sectors of business:

one BranD one soUrce one sYsteM

AUTOMOTIVE MATERIAL PROCESSING SURFACE PROTECTION SERVICE


as a professional supplier of The use of specic reMa tiP our corrosion protection reMa tiP toP customers
system solutions, reMa tiP toP products lengthens the systems prevent damage have relied on individual
toP offers its partners in the service life of conveying and maintain the value of all-in care and support
automotive sector a unique and processing plant and your plant while contributing by our highly-qualied
and comprehensive range reduces downtime. to environmental protection. specialists for decades.
of products and services.

solutions

agriculture energy industry retail trade (cycles/motorcycles)

car workshops, car service Foodstuffs industry tyre retreading

cement industry Foundries gravel, sand and stone breaking mills

chemical industry goods transport transport, logistics and haulage


operations
Building industry Metalworking and machine building
tyre trade, tyre service
container & plant construction Mining and mines
Water management
recycling industry

4
Wear Protection Lining

REMA TIP TOP

REMALINE - High-quality rubber 6-27


lining material

REMASTAR - High wear-resistance 28


lining material

UNILINE - Rubber lining material 29-30


for simple applications

REMATHAN - High-quality 31-36


polyurethane lining material

5 MateriaL ProceSSing
Wear Protection Lining
REMALINE - High-quality rubber lining material

REMALINE 25 - The safe protection against wear and material build-up


Due to its elastic properties, REMALINE 25 lining is suitable for preventing
build-up in equipment conveying sand/water mixtures and fine material.
Furthermore, REMALINE 25 lining offers excellent noise dampening
and reduction of noise emissions.

Properties Area of application


Safe protection against wear Covers for conveyor rollers
and material build-up Lining of elevator buckets and
Highly elastic and flexible excavator buckets
Noise damping Outlet funnels for dry mortar
Wear-resistant (round grains) Flexilo and bunker lining
CN bonding layer provides Noise reduction lining
fast and long-lasting adhesion


REMALINE 25/CN

Specifications
Polymer basis NR/IR DIN ISO 1629

Specific weight 0.97 g/cm DIN EN ISO 1183

Hardness 33 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 9025 REMALINE 25/CN 3 x 1 500 x 10 000 mm 3.09 kg/m

549 9000 REMALINE 25/CN 6 x 2 000 x 10 000 mm 6.62 kg/m

549 4240 REMALINE 25/CN 10 x 2 000 x 10 000 mm 11.20 kg/m

549 4288 REMALINE 25/CN 15 x 2 000 x 10 000 mm 16.20 kg/m

6
Wear Protection Lining
REMALINE - High-quality rubber lining material

1
REMALINE 35 - Premium quality for wet wear and build-up
REMALINE 35 features excellent resistance to wet abrasive and sharp particles. The
properties of REMALINE 35 make it the optimum rubber lining for sand and gravel
industry equipment as well as in the glass industry. REMALINE 35 lining has
also proven valuable with sticky material such as loam and clay.

Properties Area of application


Highly wear-resistant, especially Slurry handling
resistant to wet abrasion Lining of slurry chutes, pipes, pumps,
Safe protection against hydrocyclones, flotation cells, tanks
material build-up and launders for example in the
Highly elastic sand and gravel industry
Excellent self-cleaning capability Chutes / discharge hoses for
CN bonding layer provides ready-mixed concrete
fast and long-lasting adhesion Lining of excavator buckets
to prevent caking

REMALINE 35/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 0.96 g/cm DIN EN ISO 1183

Hardness 33 Shore A DIN ISO 7619-1

Colour Yellow*

Ref. No. Designation Dimensions Weight


549 0347 REMALINE 35/CN 3 x 1 500 x 10 000 mm 3.66 kg/m

549 9220 REMALINE 35/CN 5 x 2 000 x 10 000 mm 5.46 kg/m

549 0402 REMALINE 35/CN 6 x 2 000 x 10 000 mm 6.90 kg/m

549 0440 REMALINE 35/CN 8 x 2 000 x 10 000 mm 8.96 kg/m

549 0464 REMALINE 35/CN 10 x 2 000 x 10 000 mm 11.00 kg/m

549 0488 REMALINE 35/CN 12 x 2 000 x 10 000 mm 12.96 kg/m

549 0505 REMALINE 35/CN 15 x 2 000 x 10 000 mm 16.20 kg/m

549 0529 REMALINE 35/CN 20 x 2 000 x 10 000 mm 21.60 kg/m

549 0536 REMALINE 35/CN 25 x 2 000 x 10 000 mm 26.50 kg/m

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 7 Material Processing
Wear Protection Lining
REMALINE - High-quality rubber lining material

REMALINE 35/EP160 - The fabric reinforced premium quality for wet wear and build-up
REMALINE 35 features excellent resistance to wet abrasive and sharp particles.
The properties of REMALINE 35 make it the optimum rubber lining for sand and gravel
industry equipment as well as in the glass industry. REMALINE 35 lining has also
proven valuable with sticky material such as loam and clay.

Properties Area of application


REMALINE 35 premium quality Slurry handling
with fabric reinforcement Lining of slurry chutes, pipes,
Highly wear-resistant; especially pumps, hydrocyclones, flotation cells,
resistant to wet abrasion tanks and launders for example in the
Safe protection against material build-up sand and gravel industry
Highly elastic Chutes / discharge hoses
Excellent self-cleaning capability for ready-mixed concrete
CN bonding layer provides fast Lining of excavator buckets
and long-lasting adhesion to prevent caking

REMALINE 35/EP160/CN
Fabric reinforced

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 0.96 g/cm DIN EN ISO 1183

Hardness 33 Shore A DIN ISO 7619-1

Colour Yellow*

Ref. No. Designation Dimensions Weight


549 0615 REMALINE 35/EP160/CN 6 x 2 000 x 10 000 mm 7.08 kg/m

549 0653 REMALINE 35/EP160/CN 10 x 2 000 x 10 000 mm 11.40 kg/m

549 0677 REMALINE 35/EP160/CN 12 x 2 000 x 10 000 mm 13.44 kg/m

549 0691 REMALINE 35/EP160/CN 15 x 2 000 x 10 000 mm 16.50 kg/m

8
Wear Protection Lining
REMALINE - High-quality rubber lining material

1
REMALINE MP 35 - The perfect way to reliable production planning
REMALINE MP 35 (Maintenance Pro) puts an end to premature, unplanned system
downtime and unnecessary maintenance and standstill costs. This new development,
which points the way to the future of lining materials, offers more than just
first-class surface protection. It also gives you a timely reminder when the lining
needs to be renewed. Thus, you can easily plan and schedule to ensure smooth-
running production processes, and significantly increased system productivity.
A unique advantage, particularly where it is difficult to check the thickness
of the lining using conventional methods.

Properties Area of application


Safe protection against wear and mate- Especially suitable for conveying
rial build-up with built-in wear indicator components that are hard to access
Yellow wear layer and inspect using conventional methods
Red signal layer Lining of drains, pipes, hydrocyclones,
Highly wear-resistant, flotation cells, tanks, etc for example
particularly for wet use in the sand and gravel industry
Very elastic Slurry handling
High self-cleaning effect Flexilo and bunker lining
Noise damping; reduces dust formation Lining of excavator buckets
CN bonding layer provides to prevent caking
fast and long-lasting adhesion Lagging for non-driven pulleys with low
belt tension (build-up protection)

REMALINE MP 35/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 0.96 g/cm DIN EN ISO 1183

Hardness 33 Shore A DIN ISO 7619-1

Colour Red/Yellow*

Ref. No. Designation Dimensions Signal layer Weight


549 1710 REMALINE MP 35/CN 6(4) x 2 000 x 10 000 mm 2 mm 6.9 kg/m

549 1720 REMALINE MP 35/CN 10(6) x 2 000 x 10 000 mm 4 mm 11 kg/m

549 1730 REMALINE MP 35/CN 12(8) x 2 000 x 10 000 mm 4 mm 12.96 kg/m

549 1740 REMALINE MP 35/CN 15(11) x 2 000 x 10 000 mm 4 mm 16.20 kg/m

549 1750 REMALINE MP 35/CN 20(16) x 2 000 x 10 000 mm 4 mm 21.60 kg/m

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 9 Material Processing
Wear Protection Lining
REMALINE - High-quality rubber lining material

REMALINE 40 - The universal lining for many applications


REMALINE 40 has been designed for a variety of wet or dry applications. In
dry applications, REMALINE 40 is frequently used for conveying coke. In wet
applications, this material has proven its outstanding value as a protective
coating for sharp particles due to its high resistance to tearing. REMALINE 40
also features excellent qualities for eliminating bridge formation and build-up.

Properties Area of application


Safe protection against wear and Universally applicable as lining
material build-up especially for against caking, abrasion and impact
sharp-edged material Flexilo and hopper lining
High tensile strength Lining for coal processing
High tear growth resistance Lagging for non-driven pulleys with
Highly elastic low belt tension (build-up protection)
CN bonding layer provides fast Lining of excavator buckets to
and long-lasting adhesion prevent caking

REMALINE 40/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.05 g/cm DIN EN ISO 1183

Hardness 50 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 0914 REMALINE 40/CN 3 x 1 500 x 10 000 mm 3.96 kg/m

549 0976 REMALINE 40/CN 6 x 2 000 x 10 000 mm 6.93 kg/m

549 0990 REMALINE 40/CN 10 x 2 000 x 10 000 mm 11.50 kg/m

549 1030 REMALINE 40/CN 15 x 2 000 x 10 000 mm 16.95 kg/m

549 1054 REMALINE 40/CN 20 x 2 000 x 10 000 mm 22.40 kg/m

549 1092 REMALINE 40/CN 25 x 2 000 x 10 000 mm 28.00 kg/m

10
Wear Protection Lining
REMALINE - High-quality rubber lining material

1
REMALINE 40 ORANGE - The universal lining for many applications especially
from wet abrasion

REMALINE 40 ORANGE has been designed to withstand wear and caking, especially
from wet abrasion, for a variety of applications.

Properties Area of application


Safe protection against wear Universally applicable as lining
and material build-up especially of, for example, slurry chutes, pipes,
from wet abrasion flotation cells, tanks and launders
Highly elastic Flexilo and hopper lining
Good self-cleaning capability Lining for coal processing
CN bonding layer provides Lagging for non-driven pulleys with
fast and long-lasting adhesion low belt tension (build-up protection)
Lining of excavator buckets
to prevent caking
Slurry handling

REMALINE 40 ORANGE/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.05 g/cm DIN EN ISO 1183

Hardness 44 Shore A DIN ISO 7619-1

Colour Orange*

Ref. No. Designation Dimensions Weight


549 0873 REMALINE 40 ORANGE/CN 3 x 1 500 x 10 000 mm 3.59 kg/m

549 0859 REMALINE 40 ORANGE/CN 6 x 2 000 x 10 000 mm 6.80 kg/m

549 0804 REMALINE 40 ORANGE/CN 10 x 2 000 x 10 000 mm 11.13 kg/m

549 0811 REMALINE 40 ORANGE/CN 12 x 2 000 x 10 000 mm 13.23 kg/m

549 0828 REMALINE 40 ORANGE/CN 20 x 2 000 x 10 000 mm 21.84 kg/m

549 0835 REMALINE 40 ORANGE/CN 25 x 2 000 x 10 000 mm 27.04 kg/m

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 11 Material Processing
Wear Protection Lining
REMALINE - High-quality rubber lining material

REMALINE 40/EP160 - The fabric reinforced universal lining for many applications
REMALINE 40/EP160 has been specially designed to withstand wear and caking for a
variety of wet or dry applications in challenging operating conditions.

Properties Area of application


REMALINE 40 premium quality Universally applicable as lining
with fabric reinforcement against caking, abrasion and impact
Safe protection against wear and Flexilo and hopper lining
material build-up, especially Lining for coal processing
from wet abrasion Lagging for non-driven pulleys with
Highly elastic low belt tension (build-up protection)
Good self-cleaning capability Lining of excavator buckets
CN bonding layer provides to prevent caking
fast and long-lasting adhesion

REMALINE 40/EP160/CN
Fabric reinforced

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.05 g/cm DIN EN ISO 1183

Hardness 50 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 1140 REMALINE 40/EP160/CN 6 x 2 000 x 10 000 mm 6.93 kg/m

549 1229 REMALINE 40/EP160/CN 10 x 2 000 x 10 000 mm 11.60 kg/m

549 1236 REMALINE 40/EP160/CN 15 x 2 000 x 10 000 mm 17.10 kg/m


r

12
Wear Protection Lining
REMALINE - High-quality rubber lining material

1
REMALINE 40 OIL - The oil and grease resistant universal lining for many applications
REMALINE 40 OIL has been designed for a variety of wet or dry applications in which
oil and grease are or might be involved.

Properties Area of application


Oil and grease resistant REMALINE 40 Universally applicable as lining
premium quality against caking, abrasion and impact
Safe protection against wear and Flexilo and hopper lining
material build-up especially Lining for coal processing
from wet abrasion Lagging for non-driven pulleys with
Highly elastic low belt tension (build-up protection)
Good self-cleaning capability Lining of excavator buckets
CN bonding layer provides to prevent caking
fast and long-lasting adhesion

REMALINE 40 OIL/CN
Oil and grease resistant

Specifications
Polymer basis NBR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183

Hardness 44 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 1267 REMALINE 40 OIL/CN 3 x 1 500 x 10 000 mm 3.60 kg/m

549 1300 REMALINE 40 OIL/CN 6 x 2 000 x 10 000 mm 7.25 kg/m

549 1410 REMALINE 40 OIL/CN 10 x 2 000 x 10 000 mm 12.00 kg/m


r

13 Material Processing
Wear Protection Lining
REMALINE - High-quality rubber lining material

REMALINE 40 WHITE FOOD - The oil and grease resistant universal food lining
for many applications

REMALINE 40 WHITE FOOD has been designed for a variety of wet or dry applications.
It fulfills the requirements for food contact and can be safely applied in any
systems with hygiene requirements.

Properties Area of application


Oil and grease resistant REMALINE 40 Special lining for the food industry
premium quality Universally applicable as lining
Food quality against caking, abrasion and impact
Safe protection against wear and Flexilo and hopper lining
material build-up especially from Lagging for non-driven pulleys with
wet abrasion low belt tension (build-up protection)
Highly elastic Lining of excavator buckets to
Good self-cleaning capability prevent caking
CN bonding layer provides fast
and long-lasting adhesion

REMALINE 40 WHITE FOOD/CN


Food quality, oil and grease resistant

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.02 g/cm DIN EN ISO 1183

Hardness 39 Shore A DIN ISO 7619-1

Colour White*

Ref. No. Designation Dimensions Weight


549 2490 REMALINE 40 WHITE FOOD/CN 3 x 1 200 x 10 000 mm 3.40 kg/m

549 2470 REMALINE 40 WHITE FOOD/CN 6 x 2 000 x 10 000 mm 6.80 kg/m

549 9070 REMALINE 40 WHITE FOOD/CN 10 x 2 000 x 10 000 mm 11.40 kg/m


r

14
Wear Protection Lining
REMALINE - High-quality rubber lining material

1
REMALINE MP 40 - The perfect way to reliable production planning
REMALINE MP 40 (Maintenance Pro) puts an end to premature, unplanned system downtime
and unnecessary maintenance and standstill costs. This new development, which points
the way to the future of lining materials, offers you more than just first-class surface
protection. It also gives you a timely reminder when the lining needs to be renewed.
Thus, you can easily plan and schedule to ensure smooth-running production pro-
cesses, and significantly increased system productivity. A unique advantage, particu-
larly where it is difficult to check the thickness of the lining using conventional methods.

Properties CN bonding layer provides fast


Safe protection against wear and and long-lasting adhesion
material build-up with built-in
wear indicator Area of application Slurry handling
Orange wear layer Especially suitable for conveying Flexilo and bunker lining
Black signal layer components that are hard to access Lining of excavator buckets
Highly wear-resistant, particularly and inspect using conventional to prevent caking
for wet use methods Lagging for non-driven pulleys with
Very elastic Lining of drains, pipes, hydrocyclones, low belt tension (build-up protection)
High self-cleaning effect flotation cells, tanks, etc for example
Noise damping; reduces dust formation in the sand and gravel industry

REMALINE MP 40/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.05 g/cm DIN EN ISO 1183

Hardness 44 Shore A DIN ISO 7619-1

Colour Black/Orange*

Ref. No. Designation Dimensions Signal layer Weight


549 1630 REMALINE MP 40/CN 6(4) x 2 000 x 10 000 mm 2 mm 6.80 kg/m

549 1631 REMALINE MP 40/CN 8(6) x 2 000 x 10 000 mm 2 mm 9.15 kg/m

549 1632 REMALINE MP 40/CN 10(6) x 2 000 x 10 000 mm 4 mm 11.13 kg/m

549 1633 REMALINE MP 40/CN 12(8) x 2 000 x 10 000 mm 4 mm 13.23 kg/m

549 1634 REMALINE MP 40/CN 15(11) x 2 000 x 10 000 mm 4 mm 16.85 kg/m

549 1635 REMALINE MP 40/CN 20(16) x 2 000 x 10 000 mm 4 mm 21.84 kg/m

549 1636 REMALINE MP 40/CN 25(21) x 2 000 x 10 000 mm 4 mm 27.04 kg/m

549 1490 REMALINE MP 40/CN 50(40) x 2 000 x 5 000 mm 10 mm 54.08 kg/m

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 15 Material Processing
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

REMALINE 50 - The highly tear-resistant lining


REMALINE 50 is suitable for wet and dry applications due to its unique characteristics.
Its great elasticity and high tear resistance make it especially suitable for
lining pipes, chutes and tanks in power plants and gravel works.
Furthermore, it can be used on non-driven pulleys to prevent build-up.

Properties Area of application


Safe protection against wear and Applications in wet areas such as
material build-up especially from wet linings for cool water pipes in
abrasion and sharp-edged material power plants
High tear growth resistance Lining of chutes, tanks and
High cut resistance discharge hoppers for round grains
CN bonding layer provides Lagging for non-driven pulleys with
fast and long-lasting adhesion low belt traction (prevents caking)

REMALINE 50/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183

Hardness 51 Shore A DIN ISO 7619-1

Colour Orange*

Ref. No. Designation Dimensions Weight


549 2527 REMALINE 50/CN 3 x 1 500 x 10 000 mm 3.96 kg/m

549 9080 REMALINE 50/CN 5 x 2 000 x 10 000 mm 6.25 kg/m

549 2565 REMALINE 50/CN 6 x 2 000 x 10 000 mm 7.38 kg/m

549 2620 REMALINE 50/CN 10 x 2 000 x 10 000 mm 11.70 kg/m

549 2644 REMALINE 50/CN 12 x 2 000 x 10 000 mm 14.04 kg/m

549 2668 REMALINE 50/CN 15 x 2 000 x 10 000 mm 17.40 kg/m

549 2682 REMALINE 50/CN 20 x 2 000 x 10 000 mm 23.00 kg/m


r

16
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

1
REMALINE 60 - The lining for protection from impact wear
Due to its low-abrasion properties, REMALINE 60 is especially suitable for protecting
against impact and dry wear and, based on this, is frequently used for conveying coal.
Furthermore, non-driven pulleys can be vulcanized with REMALINE 60.

Properties Area of application


Safe protection against wear and Lining for vibration chutes, slides,
material build-up to dry abrasion material transfer points, truck bodies,
and impact impact curtains, bunkers, silos,
Good weather resistance chutes and filtering buckets
CN bonding layer provides Lagging for non-driven pulleys
fast and long-lasting adhesion with moderate to high belt traction

REMALINE 60/CN

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 2819 REMALINE 60/CN 3 x 1 500 x 10 000 mm 4.05 kg/m

549 3052 REMALINE 60/CN 5 x 2 000 x 10 000 mm 6.30 kg/m

549 2871 REMALINE 60/CN 6 x 2 000 x 10 000 mm 7.44 kg/m

549 2895 REMALINE 60/CN 8 x 2 000 x 10 000 mm 9.84 kg/m

549 2912 REMALINE 60/CN 10 x 2 000 x 10 000 mm 12.10 kg/m

549 2936 REMALINE 60/CN 12 x 2 000 x 10 000 mm 14.28 kg/m

549 2950 REMALINE 60/CN 15 x 2 000 x 10 000 mm 17.85 kg/m

549 2974 REMALINE 60/CN 20 x 2 000 x 10 000 mm 23.60 kg/m

549 2998 REMALINE 60/CN 25 x 2 000 x 10 000 mm 29.50 kg/m

549 3021 REMALINE 60/CN 30 x 2 000 x 10 000 mm 35.40 kg/m

549 3069 REMALINE 60/CN 40 x 2 000 x 5 000 mm 47.20 kg/m

549 3083 REMALINE 60/CN 50 x 2 000 x 5 000 mm 59.00 kg/m

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 17 Material Processing
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

REMALINE 60/EP160 - The fabric reinforced lining for


protection from impact wear

REMALINE 60/EP160 has been specially designed to withstand wear and caking for
a variety of wet or dry applications in challenging operating conditions with high
impact energies.

Properties Area of application


REMALINE 40 premium quality with Lining for vibration chutes, slides,
fabric reinforcement material transfer points, truck bodies,
Safe protection against wear and mate- impact curtains, bunkers, silos,
rial build-up to dry abrasion and impact chutes and filtering buckets
Good weather resistance Lagging for non-driven pulleys
CN bonding layer provides fast with moderate to high belt traction
and long-lasting adhesion

REMALINE 60/EP160/CN
Fabric reinforced

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 3100 REMALINE 60/EP160/CN 6 x 2 000 x 10 000 mm 7.62 kg/m

549 3131 REMALINE 60/EP160/CN 10 x 2 000 x 10 000 mm 12.50 kg/m

18
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

1
REMALINE MP 60 - The perfect way to reliable production planning
REMALINE MP 60 (Maintenance Pro) puts an end to premature, unplanned system down-
time and unnecessary maintenance and standstill costs. This new development, which
points the way to the future of lining materials, offers you more than just premium
surface protection. It also gives you a timely reminder when the lining needs to
be renewed. Thus, you can easily plan and schedule to ensure smooth-running
production processes, and significantly increased system productivity. A unique
advantage, particularly where it is difficult to check the thickness of the
lining using conventional methods.

Properties Area of application


Safe protection against wear and mate- Especially suitable for conveying
rial build-up with built-in wear indicator components that are hard to access
Black wear layer and inspect using conventional methods
Orange signal layer Lining of drains, pipes, hydrocyclones,
Highly wear-resistant, particularly flotation cells, tanks, etc for example
for dry abrasion and impact in the sand and gravel industry
Very elastic Slurry handling
High self-cleaning effect Flexilo and bunker lining
Noise damping; reduces dust formation Lining of excavator buckets
Good weather resistance to prevent caking
CN bonding layer provides Lagging for non-driven pulleys with
fast and long-lasting adhesion low belt tension (build-up protection)

REMALINE MP 60/CN

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183

Hardness 60 Shore A DIN ISO 7619-1

Colour Black/Orange

Ref. No. Designation Dimensions Signal layer Weight


549 1640 REMALINE MP 60/CN 6(4) x 2 000 x 10 000 mm 2 mm 7.27 kg/m

549 1641 REMALINE MP 60/CN 10(6) x 2 000 x 10 000 mm 4 mm 11.91 kg/m

549 1642 REMALINE MP 60/CN 12(8) x 2 000 x 10 000 mm 4 mm 14.28 kg/m

549 1643 REMALINE MP 60/CN 20(16) x 2 000 x 10 000 mm 4 mm 23.86 kg/m

549 1644 REMALINE MP 60/CN 25(21) x 2 000 x 10 000 mm 4 mm 29.68 kg/m

549 1645 REMALINE MP 60/CN 50(40) x 2 000 x 10 000 mm 10 mm 59.22 kg/m

19 Material Processing
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

REMALINE 70 - Premium quality for extreme wear situations


REMALINE 70 is a material featuring especially excellent resistance to abrasion.
REMALINE 70 is the material of choice for applications with extremely high wear
and impact. Due to its high tear resistance and tensile strength, REMALINE 70
is especially suitable for equipment used to convey large-particle,
broken and sharp-edged material.

Properties Area of application


Superior resistance to wear Material transfer points, chutes,
Excellent resistance to abrasion bunkers and slides
Extremely high tensile strength Lining for truck bodies, impact
Good weather resistance curtains and vibrating conveyors
CN bonding layer provides Lagging for non-driven pulleys with
fast and long-lasting adhesion moderate to high belt traction
Cold refurbishing of conveyor belts
Mill lining
REMALINE 70/CN

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm3


DIN EN ISO 1183

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 3210 REMALINE 70/CN 3 x 1 500 x 10 000 mm 4.14 kg/m

549 9100 REMALINE 70/CN 5 x 2 000 x 10 000 mm 6.30 kg/m

549 9110 REMALINE 70/CN 6 x 2 000 x 10 000 mm 7.25 kg/m

549 3289 REMALINE 70/CN 8 x 2 000 x 10 000 mm 9.24 kg/m

549 3313 REMALINE 70/CN 10 x 2 000 x 10 000 mm 11.90 kg/m

549 3337 REMALINE 70/CN 12 x 2 000 x 10 000 mm 14.04 kg/m

549 3351 REMALINE 70/CN 15 x 2 000 x 10 000 mm 17.40 kg/m

549 3375 REMALINE 70/CN 20 x 2 000 x 10 000 mm 23.20 kg/m

549 3399 REMALINE 70/CN 25 x 2 000 x 10 000 mm 28.75 kg/m

549 3416 REMALINE 70/CN 30 x 2 000 x 10 000 mm 34.50 kg/m

549 3430 REMALINE 70/CN 40 x 2 000 x 5 000 mm 46.00 kg/m

549 3454 REMALINE 70/CN 50 x 2 000 x 5 000 mm 57.50 kg/m

20
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

1
REMALINE 70/EP160 - The fabric reinforced premium quality
for extreme wear situations

REMALINE 70/EP160 has been specially designed to withstand extreme wear and
caking for a variety of wet or dry applications in challenging operating conditions.

Properties Area of application


REMALINE 70 premium quality Material transfer points, chutes,
with fabric reinforcement bunkers and slides
Superior resistance to wear Lining for truck bodies, impact
Excellent resistance to abrasion curtains and vibrating conveyors
Extremely high tensile strength Lagging for non-driven pulleys with
Good weather resistance moderate to high belt traction
CN bonding layer provides Cold refurbishing of conveyor belts
fast and long-lasting adhesion Mill lining

REMALINE 70/EP160/CN
Fabric reinforced

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm3 DIN EN ISO 1183

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 3485 REMALINE 70/EP160/CN 6 x 2 000 x 10 000 mm 7.50 kg/m

549 3502 REMALINE 70/EP160/CN 10 x 2 000 x 10 000 mm 12.10 kg/m

549 3526 REMALINE 70/EP160/CN 15 x 2 000 x 10 000 mm 17.85 kg/m

549 3533 REMALINE 70/EP160/CN 20 x 2 000 x 10 000 mm 23.60 kg/m

21 Material Processing
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

REMALINE 70 OIL - The oil and grease resistant premium quality


for extreme wear situations

REMALINE 70 OIL has been specially designed to withstand extreme wear and caking
for a variety of wet or dry applications in challenging operating conditions in which
oil and grease are or might be involved.

Properties Area of application


Oil and grease resistant REMALINE 70 Material transfer points, chutes,
premium quality bunkers and slides
Superior resistance to wear Lining for truck bodies, impact
Excellent resistance to abrasion curtains and vibrating conveyors
Extremely high tensile strength Lagging for non-driven pulleys with
Good weather resistance moderate to high belt traction
CN bonding layer provides Cold refurbishing of conveyor belts
fast and long-lasting adhesion Mill lining

REMALINE 70 OIL/CN
Oil and grease resistant

Specifications
Polymer basis NBR DIN ISO 1629

Specific weight 1.15 g/cm DIN EN ISO 1183

Hardness 59 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 3739 REMALINE 70 OIL/CN 3 x 1 500 x 10 000 mm 3.88 kg/m

549 9120 REMALINE 70 OIL/CN 6 x 2 000 x 10 000 mm 7.75 kg/m

549 3571 REMALINE 70 OIL/CN 10 x 2 000 x 10 000 mm 12.60 kg/m


r

22
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

1
REMALINE 70 OIL/EP160 - The fabric reinforced, oil and grease resistant
premium quality for extreme wear situations

REMALINE 70 OIL/EP160 has been specially designed to withstand extreme wear and
caking for a variety of wet or dry applications in challenging operating conditions in
which oil and grease are or might be involved.

Properties Area of application


Oil and grease resistant REMALINE 70 Material transfer points, chutes,
premium quality bunkers and slides
Fabric reinforced Lining for truck bodies, impact
Superior resistance to wear curtains and vibrating conveyors
Excellent resistance to abrasion Lagging for non-driven pulleys with
Extremely high tensile strength moderate to high belt traction
Good weather resistance Cold refurbishing of conveyor belts
CN bonding layer provides Mill lining
fast and long-lasting adhesion

REMALINE 70 OIL/EP160/CN
Oil and grease resistant, fabric reinforced

Specifications
Polymer basis NBR DIN ISO 1629

Specific weight 1.15 g/cm DIN EN ISO 1183

Hardness 59 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 9130 REMALINE 70 OIL/EP160/CN 6 x 2 000 x 10 000 mm 7.80 kg/m

549 9140 REMALINE 70 OIL/EP160/CN 10 x 2 000 x 10 000 mm 12.40 kg/m

23 Material Processing
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

REMALINE 70 V - The self-extinguishing premium quality for extreme wear situations


REMALINE 70 V is self-extinguishing and antistatic. It has been specially designed to withstand extreme
wear and caking for a variety of wet or dry applications in challenging ATEX operating conditions with high
fire regulation or potentially explosive environments.

Required adhesive system for antistatic rubber coatings: PRIMER PR 200 and CEMENT SC 4000 black/
HARDENER ER-42 or CEMENT SC 2000 black/HARDENER UT-R 20.

German underground approval: LOBA No. 18.43.21-89-33


Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013

Properties Good weather resistance Lining for truck bodies, impact


Self-extinguishing, antistatic CN bonding layer provides curtains and vibrating conveyors
REMALINE 70 premium quality fast and long-lasting adhesion Lagging for non-driven pulleys with
Moderate oil resistance moderate to high belt traction
Superior resistance to wear Area of application Cold refurbishing of conveyor belts
Excellent resistance to abrasion Material transfer points, chutes, Mill lining
Extremely high tensile strength bunkers and slides

REMALINE 70 V/CN
Self-extinguishing, antistatic and moderate oil resistance

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 1.39 g/cm DIN EN ISO 1183

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 3203 REMALINE 70 V/CN 3 x 1 500 x 10 000 mm 4.41 kg/m

549 3863 REMALINE 70 V/CN 6 x 2 000 x 10 000 mm 8.82 kg/m

549 3935 REMALINE 70 V/CN 10 x 2 000 x 10 000 mm 14.80 kg/m

549 3959 REMALINE 70 V/CN 12 x 2 000 x 10 000 mm 17.76 kg/m

549 3973 REMALINE 70 V/CN 15 x 2 000 x 10 000 mm 22.20 kg/m

549 3997 REMALINE 70 V/CN 20 x 2 000 x 10 000 mm 29.60 kg/m

24
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

1
REMALINE 70 HR - The heat resistant premium quality for extreme wear situations
REMALINE 70 HR is made to withstand a continuous thermal stress of 110 C and
even short-term stresses of 130 C. It has been specially designed to withstand
extreme wear and caking for a variety of wet or dry applications in challenging
operating conditions in high-temperature environments.

Properties Area of application


Heat resistant REMALINE 70 premium Material transfer points, chutes,
quality up to 110 C, short peaks bunkers and slides
up to 130 C Lining for truck bodies, impact
Superior resistance to wear curtains and vibrating conveyors
Excellent resistance to abrasion Lagging for non-driven pulleys with
Extremely high tensile strength moderate to high belt traction
Good weather resistance Cold refurbishing of conveyor belts
CN bonding layer provides Mill lining
fast and long-lasting adhesion

REMALINE 70 HR/CN
Heat resistant

Specifications
Polymer basis BR/IR DIN ISO 1629

Specific weight 1.1 g/cm DIN EN ISO 1183

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 3715 REMALINE 70 HR/CN 6 x 2 000 x 10 000 mm 7.26 kg/m

549 3753 REMALINE 70 HR/CN 10 x 2 000 x 10 000 mm 12.00 kg/m

25 Material Processing
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

REMALINE 70 WHITE OIL FOOD - The oil and grease resistant


premium food quality for extreme wear situations

REMALINE 70 WHITE OIL FOOD has been specially designed to fulfill the requirements
for food contact and can be safely applied against wear and caking for a variety of wet
or dry applications in challenging operating conditions with hygiene requirements.

Properties Area of application


Oil and grease resistant REMALINE 70 Material transfer points, chutes,
premium quality bunkers and slides
Food quality Lining for truck bodies, impact
Superior resistance to wear curtains and vibrating conveyors
Excellent resistance to abrasion Lagging for non-driven pulleys with
Extremely high tensile strength moderate to high belt traction
Good weather resistance Cold refurbishing of conveyor belts
CN bonding layer provides Mill lining
fast and long-lasting adhesion

REMALINE 70 WHITE OIL FOOD/CN


Food quality, oil and grease resistant

Specifications
Polymer basis NBR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183

Hardness 56 Shore A DIN ISO 7619-1

Colour White*

Ref. No. Designation Dimensions Weight


550 2008 REMALINE 70 WHITE OIL FOOD/CN 3 x 1 500 x 10 000 mm 4.08 kg/m

549 9170 REMALINE 70 WHITE OIL FOOD/CN 6 x 2 000 x 10 000 mm 8.16 kg/m

549 9090 REMALINE 70 WHITE OIL FOOD/CN 10 x 2 000 x 10 000 mm 13.20 kg/m
r

26
Wear PROTECTION Lining
REMALINE - High-quality rubber lining material

1
REMALINE 90 - The lining for better material flow
REMALINE 90 is a hard-rubber material featuring outstanding sliding properties
and wear-resistance. Due to its slippery surface, wear and build-up can
be efficiently prevented and material flow improved.

Properties Area of application


Safe protection against Especially suitable for lining and
material flow problems coating in foundries, steel mills
Extraordinary hard and smooth surface and glass recycling plants
Smoothness increases during operation Improves flow of material in
Good weather resistance chutes with fine, grainy materials
Workable after warming up Lining of sliding surfaces
CN bonding layer provides Lining for electro-magnetic vibratory
fast and long-lasting adhesion feeders
Discharge chutes for waste slag
Lagging for non-driven pulleys
with high belt traction

REMALINE 90/CN

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183

Hardness 88 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 4130 REMALINE 90/CN 6 x 2 000 x 10 000 mm 7.68 kg/m

549 4154 REMALINE 90/CN 10 x 1 000 x 2 000 mm 12.50 kg/m

549 4178 REMALINE 90/CN 15 x 1 000 x 2 000 mm 18.75 kg/m

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 27 Material Processing
Wear PROTECTION Lining
REMASTAR - High wear-resistance lining material

REMASTAR - Premium quality with extreme abrasion-resistance


REMASTAR is a combination of thermoplastic polyurethane and rubber. It has features
new and significantly improved features compared to existing lining materials.
REMASTAR provides excellent resistance to wear caused by cutting and grooving
and remains flexible even at low temperatures. The material is resistant to
oil, grease and many solvents and also to ageing.

Properties Area of application


Excellent abrasion-resistance Lining of vibration chutes,
High resistance to wear caused by cutting slides, silos, bunkers
and grooving Wear protection of magnetic belts
Resistant to oil, grease and many solvents
Remains flexible even at low temperatures
CN bonding layer provides fast
and long-lasting adhesion

REMASTAR
Base: Rubber with CN bonding layer, 1 mm

Specifications
Polymer basis TPU DIN ISO 1629

Specific weight 1.20 g/cm DIN EN ISO 1183

Hardness 85 Shore A DIN ISO 7619-1

Colour Red*

Ref. No. Designation Dimensions Weight


5494482 REMASTAR/CN 6 x 1 000 x 10 000 mm 7.4 kg/m

28
Wear Protection Lining
UNILINE - Rubber lining material for simple applications

1
UNILINE 40 - The lining for simple applications and wet wear
UNILINE 40 can be universally used as rubber lining for simple applications
and wet wear.

Properties Area of application


Wear-resistant Protection against minor, wet wear
Good elasticity
Green contact layer (KS)

UNILINE 40/KS

Specifications
Polymer basis NR/SBR DIN ISO 1629

Hardness 45 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


550 3503 UNILINE 40/KS 3 x 1 500 x 10 000 mm 3.75 kg/m

550 3433 UNILINE 40/KS 4 x 2 000 x 10 000 mm 4.96 kg/m

550 3432 UNILINE 40/KS 5 x 2 000 x 10 000 mm 6.50 kg/m

550 3421 UNILINE 40/KS 6 x 2 000 x 10 000 mm 7.25 kg/m

550 3446 UNILINE 40/KS 8 x 2 000 x 10 000 mm 9.49 kg/m

550 3453 UNILINE 40/KS 10 x 2 000 x 10 000 mm 11.87 kg/m

550 3540 UNILINE 40/KS 12 x 2 000 x 10 000 mm 14.11 kg/m

550 3479 UNILINE 40/KS 15 x 2 000 x 10 000 mm 17.64 kg/m

550 3486 UNILINE 40/KS 20 x 2 000 x 10 000 mm 23.31 kg/m

550 3493 UNILINE 40/KS 25 x 2 000 x 10 000 mm 29.14 kg/m


r

*Please note that this is a product based on natural rubber and therefore
deviations in colour may occur. 29 Material Processing
Wear PROTECTION Lining
UNILINE - Rubber lining material for simple applications

UNILINE 60 - The lining for simple applications and dry wear


UNILINE 60 can be universally used as rubber lining for simple applications and dry wear.

Properties Area of application


Wear-resistant Protection against minor, dry wear
Good tear growth resistance
Green contact layer (KS)

UNILINE 60/KS

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


550 3351 UNILINE 60/KS 3 x 1 500 x 10 000 mm 3.97 kg/m

550 7520 UNILINE 60/KS 5 x 2 000 x 10 000 mm 6.51 kg/m

550 3280 UNILINE 60/KS 6 x 2 000 x 10 000 mm 7.81 kg/m

550 3296 UNILINE 60/KS 8 x 2 000 x 10 000 mm 10.33 kg/m

550 3306 UNILINE 60/KS 10 x 2 000 x 10 000 mm 12.92 kg/m

550 3313 UNILINE 60/KS 12 x 2 000 x 10 000 mm 15.37 kg/m

550 3320 UNILINE 60/KS 15 x 2 000 x 10 000 mm 19.22 kg/m

550 3337 UNILINE 60/KS 20 x 2 000 x 10 000 mm 25.62 kg/m

550 3344 UNILINE 60/KS 25 x 2 000 x 10 000 mm 32.03 kg/m

550 3920 UNILINE 60/KS 30 x 2 000 x 10 000 mm 38.43 kg/m

550 3270 UNILINE 60/KS 40 x 2 000 x 5 000 mm 50.82 kg/m

550 3260 UNILINE 60/KS 50 x 2 000 x 5 000 mm 63.53 kg/m


r

30
Wear Protection Lining
REMATHAN - High-quality polyurethane lining material

1
REMATHAN G 65 - High-quality polyurethane lining material
REMATHAN premium wear protection plates are a convincing choice due to their
extremely high wear-resistance and their excellent resistance to oil and grease.

Properties Area of application


High resistance to wear Oil-, grease- and wear-resistant
Oil and grease resistant lining
Resists hydrolysis Prevents caking and noise
Resists microbes Slides and chutes
High impact elasticity Slip ground containers
High notch value
Temperature range from -30 C to +80 C

REMATHAN G 65

Specifications

Polymer basis PUR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183

Hardness 65 Shore A DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


573 2081 REMATHAN G 65 6 x 1 400 x 10 000 mm

573 2098 REMATHAN G 65 8 x 1 400 x 10 000 mm

573 2108 REMATHAN G 65 10 x 1 400 x 10 000 mm

573 0003 REMATHAN G 65 12 x 1 400 x 10 000 mm

31 Material Processing
Wear Protection Lining
REMATHAN - High-quality polyurethane lining material

REMATHAN G 65/CN - High-quality polyurethane lining material


REMATHAN premium wear protection plates are a convincing choice due to their
extremely high wear-resistance and their excellent resistance to oil and grease.

Properties Area of application


High resistance to wear Oil-, grease- and wear-resistant
Oil and grease resistant lining
Resists hydrolysis Prevents caking and noise
Resists microbes Slides and chutes
High impact elasticity Slip ground containers
High notch value
Temperature range from -30 C to +80 C
CN bonding layer provides
fast and long-lasting adhesion

REMATHAN G 65/CN

Specifications

Polymer basis PUR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183

Hardness 65 Shore A DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


573 2263 REMATHAN G 65/CN 6 x 1 400 x 10 000 mm

573 2270 REMATHAN G 65/CN 8 x 1 400 x 10 000 mm

573 2287 REMATHAN G 65/CN 10 x 1 400 x 10 000 mm

573 4292 REMATHAN G 65/CN 12 x 1 400 x 10 000 mm

32
Wear Protection Lining
REMATHAN - High-quality polyurethane lining material

1
REMATHAN G 75 - High-quality polyurethane lining material
REMATHAN premium wear protection plates are a convincing choice due to their
extremely high wear-resistance and their excellent resistance to oil
and grease.

Properties Area of application


Excellent resistance to wear Oil-, grease- and wear-resistant
Oil and grease resistant lining
Resists hydrolysis Prevents caking and noise
Resists microbes Slides and chutes
High impact elasticity Slip ground containers
High notch value
Temperature range from -30 C to +80 C

REMATHAN G 75

Specifications
Polymer basis PUR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183

Hardness 75 Shore A DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


573 2146 REMATHAN G 75 6 x 1 400 x 10 000 mm

573 2153 REMATHAN G 75 8 x 1 400 x 10 000 mm

573 2160 REMATHAN G 75 10 x 1 400 x 10 000 mm

573 4175 REMATHAN G 75 12 x 1 400 x 10 000 mm

33 Material Processing
Wear Protection Lining
REMATHAN - High-quality polyurethane lining material

REMATHAN G 75/CN - High-quality polyurethane lining material


REMATHAN premium wear protection plates are a convincing choice due to their
extremely high wear-resistance and their excellent resistance to oil and grease.

Properties Area of application


Excellent resistance to wear Oil-, grease- and wear-resistant
Oil and grease resistant lining
Resists hydrolysis Prevents caking and noise
Resists microbes Slides and chutes
High impact elasticity Slip ground containers
High notch value
Temperature range from -30 C to +80 C
CN bonding layer provides
fast and long-lasting adhesion

REMATHAN G 75/CN

Specifications
Polymer basis PUR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183

Hardness 75 Shore A DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


573 2328 REMATHAN G 75/CN 6 x 1 400 x 10 000 mm

573 2335 REMATHAN G 75/CN 8 x 1 400 x 10 000 mm

573 2342 REMATHAN G 75/CN 10 x 1 400 x 10 000 mm

573 4357 REMATHAN G 75/CN 12 x 1 400 x 10 000 mm

34
Wear Protection Lining
REMATHAN - High-quality polyurethane lining material

1
REMATHAN G 90 - High-quality polyurethane lining material
REMATHAN premium wear protection plates are a convincing choice due
to their extremely high wear-resistance and their excellent resistance to
oil and grease.

Properties Area of application


High resistance to wear Oil-, grease- and wear-resistant
Oil and grease resistant lining
Resists hydrolysis Prevents caking and noise
Resists microbes Slides and chutes
High impact elasticity Concrete discharge chutes
High notch value
Temperature range from -30 C to +80 C

REMATHAN G 90

Specifications
Polymer basis PUR DIN ISO 1629

Specific weight 1.23 g/cm DIN EN ISO 1183

Hardness 90 Shore A DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


573 2201 REMATHAN G 90 6 x 1 400 x 10 000 mm

573 2218 REMATHAN G 90 8 x 1 400 x 10 000 mm

573 2225 REMATHAN G 90 10 x 1 400 x 10 000 mm

573 4230 REMATHAN G 90 12 x 1 400 x 10 000 mm


r

35 Material Processing
Wear Protection Lining
REMATHAN - High-quality polyurethane lining material

REMATHAN G 90/CN - High-quality polyurethane lining material


REMATHAN premium wear protection plates are a convincing choice due to their
extremely high wear-resistance and their excellent resistance to oil and grease.

Properties Area of application


High resistance to wear Oil-, grease- and wear-resistant
Oil and grease resistant lining
Resists hydrolysis Prevents caking and noise
Resists microbes Slides and chutes
High impact elasticity Concrete discharge chutes
High notch value
Temperature range from -30 C to +80 C
CN bonding layer provides fast
and long-lasting adhesion

REMATHAN G 90/CN

Specifications
Polymer basis PUR DIN ISO 1629

Specific weight 1.23 g/cm DIN EN ISO 1183

Hardness 90 Shore A DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


573 2380 REMATHAN G 90/CN 6 x 1 400 x 10 000 mm

573 2397 REMATHAN G 90/CN 8 x 1 400 x 10 000 mm

573 2407 REMATHAN G 90/CN 10 x 1 400 x 10 000 mm

573 4412 REMATHAN G 90/CN 12 x 1 400 x 10 000 mm

36
Heavy Wear Protection

REMA TIP TOP

REMALOX - Ceramic lining material 38-40

Special rubber elements 41-52

37 MateriaL ProceSSing
Heavy Wear Protection
REMALOX - Ceramic lining material

REMALOX - Ceramic/rubber lining material


REMALOX is a composite construction of highly wear-resistant 92 %-Al2O3
ceramic tiles (square, rectangular or hexagonal SW) vulcanized in special rubber
with CN bonding layer.

Properties Area of application


Highest abrasion-resistance Lining against extreme wear
Easy application by bonding through abrasion at high speeds
to substrate For simple to medium duty
Reduces operating costs applications in mining, gravel, sand
Long service life increases the and stone breaking mills and
efficiency of your equipment other industrial sectors
Good resistance against weather In applications like pipelines, vibratory
feeders, cyclones, skips, bunkers,
chutes, loading points, slides,
hoppers, silos , etc.

REMALOX

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Dimensions of ceramic tiles


539 9015 REMALOX 4/4 8 x 500 x 500 mm 4 x 20 x 20 mm

539 9022 REMALOX 10/4 14 x 500 x 500 mm 10 x 20 x 20 mm

539 9039 REMALOX 25/15 40 x 500 x 600 mm 25 x 100 x 150 mm

539 9046 REMALOX SW 6/6 12 x 510 x 525 mm SW 32 x 6 mm

539 9053 REMALOX SW 12/8 20 x 510 x 525 mm SW 32 x 12 mm

38
Heavy Wear Protection
REMALOX - Ceramic lining material

REMALOX HD 35 - Ceramic/rubber lining material


REMALOX HD 35 is a composite construction of highly wear-resistant 92 %-Al2O3 2
ceramic tiles hot vulcanized in special rubber. A 5 mm ST-37 metal layer hot-
vulcanized on the undersurface enables an easy fitting to the application
areas by means of stud bolt and prevents dust and material spillage.

Properties Area of application


Highest abrasion-resistance Lining against extreme wear REMALOX HD 35
Easy, flexible and fast application through abrasion at high speeds
with secure fastening Lining of material transfer stations
Reduces operating costs with low impact angles
Long service life increases the For simple to medium duty appli-
efficiency of your equipment cations in mining, gravel, sand and
Easy replacement stone breaking mills and other
Good resistance against weather industrial sectors
In applications like pipelines, vibratory
feeders, cyclones, skips, bunkers,
chutes, loading points, slides,
hoppers, silos, etc.

REMALOX HD 35

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Dimensions of ceramic tiles


539 8970 REMALOX HD 35 35 x 250 x 500 mm 20 x 20 mm

539 8980 REMALOX HD 35 35 x 500 x 500 mm 20 x 20 mm

39 Material Processing
Heavy Wear Protection
REMALOX - Ceramic lining material

REMALOX HD 75 - Ceramic/rubber lining material


REMALOX HD 75 is a composite construction of highly wear-resistant 92 %-Al2O3
ceramic tiles hot vulcanized in special rubber. A 5 mm ST-37 metal layer hot-
vulcanized on the undersurface enables an easy fitting to the application areas
by means of stud bolt and prevents dust and material spillage.

Properties Area of application


Highest abrasion-resistance Lining against extreme wear through REMALOX HD 75
Absorption of impact energies impact and abrasion at high speeds
Easy, flexible and fast application Lining of material transfer stations
with secure fastening with low impact angles
Reduces operating costs For heavy to medium duty appli-
Long service life increases the cations in mining, gravel, sand and
efficiency of your equipment stone breaking mills and other
Easy replacement industrial sectors
Good resistance against weather In applications like pipelines, vibratory
feeders, cyclones, skips, bunkers,
chutes, loading points, slides,
hoppers, silos, etc.

REMALOX HD 75

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Dimensions of ceramic tiles


539 3200 REMALOX HD 75 75 x 300 x 600 mm 30 x 50 mm

40
Heavy Wear Protection
Special rubber elements

KG bars
KG bars with rubber quality REMALINE 70 with excellent resistance against wear in 2
dry conditions and impact energy. Installation by means of vulcanized fastening
profile made of aluminium and TT-Fastening Unit.
KG-01 KG-02/KG-03/
KG-06/KG-08
Properties Area of application
Safe protection against abrasion In applications with abrasion
in addition to impact energies with at high speeds
large-size bulk material For medium to heavy-duty
Easy, flexible and fast application applications in mining, gravel,
with secure fastening sand and stone breaking mills
Reduces operating costs and other industrial sectors
Long service-life increases the In applications like bunkers, KG-04/KG-05/ KG-09/KG-10
efficiency of your equipment chutes, loading points KG-07
Easy replacement
Good resistance against weather

KG bars WKG-01

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight TT-Fastening Unit


539 0014 KG bars KG-01 50 x 100 x 2 500 mm 13 kg I

539 0021 KG bars KG-02 42 x 100 x 2 500 mm 12 kg I

539 0038 KG bars KG-03 80 x 100 x 2 500 mm 22.5 kg I

539 0045 KG bars KG-04 100 x 100 x 2 500 mm 28 kg II

539 0052 KG bars KG-05 100 x 150 x 2 500 mm 42 kg II

539 0069 KG bars KG-06 60 x 100 x 2 500 mm 16 kg I

539 0076 KG bars KG-07 150 x 150 x 2 500 mm 62 kg II

539 0083 KG bars KG-08 80 x 70 x 2 500 mm 16 kg I

539 0090 KG bars KG-09 40 x 40 x 1 000 mm 2.3 kg III

527 2008 KG bars KG-10 50 x 50 x 2 500 mm 8.5 kg III

539 0100 KG bars WKG-01 36 x 100 x 2 500 mm 9 kg I

41 Material Processing
Heavy Wear Protection
Special rubber elements

ZP bars
ZP bars with rubber quality REMALINE 70 with excellent resistance against wear
in dry conditions and impact energy. The profile enables a compensation of un-
favourable impact angles (for rubber: 10 - 50). Installation by means of
vulcanized fastening profile made of aluminium and TT-Fastening Unit.

Properties Area of application


Safe protection against abrasion in In applications with abrasion
addition to impact energies with at high speeds ZP bars
large-size bulk material For medium to heavy-duty appli-
Easy, flexible and fast application cations in mining, gravel, sand
with secure fastening and stone breaking mills and
Reduces operating costs other industrial sectors
Long service-life increases the In applications like bunkers,
efficiency of your equipment chutes, loading points
Easy replacement
Good resistance against weather

ZP bars

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight TT-Fastening Unit


539 0148 ZP bars ZP-100 100 x 130 x 2 500 mm 29 kg II

539 0155 ZP bars ZP-150 150 x 190 x 2 500 mm 60 kg II

42
Heavy Wear Protection
Special rubber elements

TT-Fastening Units
TT-Fastening Units I 2
Torque: 90 Nm
Consists of forged TT-Fasteners with washer and self-locking nut
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions


TT-Fastening Unit type I
539 1006 TT-Fastening Unit I M 16 x 40 mm

539 1013 TT-Fastening Unit I M 16 x 60 mm

539 1020 TT-Fastening Unit I M 16 x 80 mm

539 1037 TT-Fastening Unit I M 16 x 100 mm

539 1044 TT-Fastening Unit I M 16 x 120 mm


r

TT-Fastening Units II
Torque: 150 Nm
Consists of forged TT-Fasteners with washer and self-locking nut
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions


539 1068 TT-Fastening Unit II M 20 x 60 mm

539 1075 TT-Fastening Unit II M 20 x 80 mm

539 1082 TT-Fastening Unit II M 20 x 100 mm

539 1099 TT-Fastening Unit II M 20 x 120 mm

TT-Fastening Units III


Torque: 15 Nm
Consists of forged TT-Fasteners with washer and self-locking nut
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions


539 1460 TT-Fastening Unit III M 10 x 30 mm

539 1477 TT-Fastening Unit III M 10 x 60 mm


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43 Material Processing
Heavy Wear Protection
Special rubber elements

Serrated profile plates


Serrated profile plates ZP with rubber quality REMALINE 70 with excellent resistance
against wear in dry conditions and impact energy. The profile enables a
compensation of unfavourable impact angles (for rubber: 10 - 50).

Properties Area of application


Safe protection against abrasion in Material transfer points with
addition to impact energies with problematic impact angle
large-size bulk material Impact aprons and elastic ZP 15 A/ZP 35 A/ZP 55 A
Easy, flexible and fast application impact curtains
with secure fastening
Reduces operating costs
Long service-life increases the
efficiency of your equipment
Easy replacement
Good resistance against weather ZP 15 B/ZP 35 B/
ZP 55 B

Serrated profile plate ZP A


REMALINE 70 serrated anti-wear rubber on ST-37 steel backing.

Ref. No. Designation Dimensions Weight


539 4278 Serrated profile plate ZP 35 A 15 x 500 x 2 520 mm 42 kg

539 4292 Serrated profile plate ZP 35 A 35 x 500 x 2 520 mm 59 kg

539 4319 Serrated profile plate ZP 55 A 55 x 500 x 2 486 mm 72 kg

Serrated profile plate ZP B


REMALINE 70 serrated anti-wear rubber fabric reinforced (EP 160) and
equipped with CN bonding layer.

Ref. No. Designation Dimensions Weight


539 4285 Serrated profile plate ZP 15 B 15 x 500 x 2 495 mm 17 kg

539 4302 Serrated profile plate ZP 35 B 35 x 500 x 2 495 mm 32 kg

539 4326 Serrated profile plate ZP 55 B 55 x 500 x 2 461 mm 47 kg

44
Heavy Wear Protection
Special rubber elements

Serrated profile plate ZPL


REMALINE 70 serrated anti-wear rubber. 2

Ref. No. Designation Dimensions Weight Number of fasteners


539 5301 Serrated profile plate ZPL 40 40 x 1 400 x 2 420 mm 105 kg 10

539 5318 Serrated profile plate ZPL 60 60 x 1 400 x 2 420 mm 162 kg 12

539 5325 Serrated profile plate ZPL 80 80 x 1 400 x 2 420 mm 208 kg 14

539 5332 Serrated profile plate ZPL 100 100 x 1 400 x 2 420 mm 242 kg 16

539 5349 Serrated profile plate ZPL 120 120 x 1 400 x 2 420 mm 300 kg 20

539 2861 T screw, for serrated profile plate ZPL M 16 x 80 mm

45 Material Processing
Heavy Wear Protection
Special rubber elements

UVZ plates - Serrated rubber plates with metal backing


UVZ plates with rubber quality REMALINE 70 on 5 mm ST-37 metal layer hot-
vulcanized with excellent resistance against wear in dry conditions and impact energy.
The profile enables a compensation of unfavourable impact angles (for rubber: 10 - 50).
The ST-37 metal layer on the undersurface enables an easy fitting to the application UVZ plate
areas and prevents dust and material spillage.

Properties Easy replacement For medium to heavy-duty appli-


Safe protection against abrasion in Good resistance against weather cations in mining, gravel, sand and
addition to impact energies with stone breaking mills and other
large-size bulk material Area of application industrial sectors
Easy, flexible and fast application Material transfer points with In applications like bunkers,
with secure fastening problematic impact angle chutes, loading points
Reduces operating costs In applications with abrasion
Long service-life increases the at high speeds
efficiency of your equipment

UVZ plate

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


539 7282 UVZ plate 80 x 450 x 1 000 mm 41 kg

539 7323 UVZ plate 80 x 500 x 1 000 mm 46 kg

539 7361 UVZ plate 80 x 600 x 1 000 mm 54 kg

539 7402 UVZ plate 80 x 750 x 1 000 mm 68 kg

539 7440 UVZ plate 105 x 450 x 1 000 mm 48 kg

539 7488 UVZ plate 105 x 500 x 1 000 mm 54 kg

539 7529 UVZ plate 105 x 600 x 1 000 mm 63 kg

539 7567 UVZ plate 105 x 750 x 1 000 mm 80 kg

539 7608 UVZ plate 130 x 450 x 1 000 mm 61 kg

539 7646 UVZ plate 130 x 500 x 1 000 mm 68 kg

539 7684 UVZ plate 130 x 600 x 1 000 mm 81 kg

539 9228 UVZ plate 130 x 750 x 1 000 mm 102 kg

46
Heavy Wear Protection
Special rubber elements

HDL MP plates (Heavy-Duty Lining - Maintenance Pro)


Highly wear-resistant rubber quality REMALINE 70 combined with REMALINE 40 2
Orange as signal layer hot vulcanized on 5 mm ST-37 steel backing. The thickness
of the REMALINE 40 Orange signal layer depends on the total thickness of the
HDL MP plates. Fastening holes in a given distance are already properly drilled.
The vulcanized steel backing enables an easy fitting to the application areas
and prevents dust and material spillage. Also available without holes.

Properties Area of application HDL MP plate


A precise and reliable production Highest resistance for applications
planning is possible (preventive with impact energies and abrasion
maintenance) For heavy to medium duty appli-
Excellent wear protection with wear cations in mining, gravel, sand and
indicator (signal layer) stone breaking mills and other
Safe protection against abrasion in industrial sectors
addition to impact energies with In applications like SKW bodies,
large-size bulk material bunkers, chutes, loading points,
Easy, flexible and fast application slides, hoppers, silos, etc.
with secure fastening
Reduction of operating costs
Long service-life increases the
efficiency of your equipment
Easy replacement possible
Noise and vibration reduction
Good resistance against weather
Also available without holes

HDL MP plate

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

47 Material Processing
Heavy Wear Protection
Special rubber elements

Ref. No. Designation Dimensions


539 2200 HDL MP plate 50 x 500 x 500 mm

539 2210 HDL MP plate 60 x 500 x 500 mm

539 2220 HDL MP plate 80 x 500 x 500 mm

539 2230 HDL MP plate 100 x 500 x 500 mm

539 2240 HDL MP plate 120 x 500 x 500 mm

539 2250 HDL MP plate 150 x 500 x 500 mm

539 2260 HDL MP plate 50 x 500 x 750 mm

539 2270 HDL MP plate 60 x 500 x 750 mm

539 2280 HDL MP plate 80 x 500 x 750 mm

539 2290 HDL MP plate 100 x 500 x 750 mm

539 2300 HDL MP plate 120 x 500 x 750 mm

539 2310 HDL MP plate 150 x 500 x 750 mm

539 2320 HDL MP plate 50 x 750 x 1 500 mm

539 2330 HDL MP plate 60 x 750 x 1 500 mm

539 2340 HDL MP plate 80 x 750 x 1 500 mm

539 2350 HDL MP plate 100 x 750 x 1 500 mm

539 2360 HDL MP plate 120 x 750 x 1 500 mm

539 2370 HDL MP plate 150 x 750 x 1 500 mm

539 2380 HDL MP plate 50 x 500 x 1 500 mm

539 2390 HDL MP plate 60 x 500 x 1 500 mm

539 2400 HDL MP plate 80 x 500 x 1 500 mm

539 2410 HDL MP plate 100 x 500 x 1 500 mm

539 2420 HDL MP plate 120 x 500 x 1 500 mm

539 2430 HDL MP plate 150 x 500 x 1 500 mm

48
Heavy Wear Protection
Special rubber elements

HDL plates (Heavy-Duty Lining)


Highly wear-resistant rubber quality REMALINE 70 hot vulcanized on 5 mm ST-37 2
steel backing. Fastening holes in a given distance already properly drilled.
The vulcanized steel backing enables an easy fitting to the application
areas and prevents dust and material spillage. Also available without holes.

Properties Area of application


Safe protection against abrasion in Highest resistance for applications
addition to impact energies with with impact energies and abrasion HDL plate
large-size bulk material For heavy to medium duty appli-
Easy, flexible and fast application cations in mining, gravel, sand
with secure fastening and stone breaking mills and
Reduction of operating costs other industrial sectors
Long service-life increases the In applications like SKW bodies,
efficiency of your equipment bunkers, chutes, loading points,
Easy replacement possible slides, hoppers, silos, etc.
Noise and vibration reduction
Good resistance against weather

HDL plate

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


539 5442 HDL plate 60 x 500 x 1 500

539 5459 HDL plate 80 x 500 x 1 500

539 5466 HDL plate 100 x 500 x 1 500

539 5473 HDL plate 120 x 500 x 1 500

539 5576 HDL plate 150 x 500 x 1 500

539 5521 HDL plate 60 x 750 x 1 500

539 5538 HDL plate 80 x 750 x 1 500

539 5545 HDL plate 100 x 750 x 1 500

539 5552 HDL plate 120 x 750 x 1 500

539 5590 HDL plate 150 x 750 x 1 500


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49 Material Processing
Heavy Wear Protection
Special rubber elements

REMASTEEL 60 - Rubber plates with metal backing


REMASTEEL plates with rubber quality REMALINE 60 with excellent resistance against wear in dry conditions
and impact energy. A 5 mm ST-37 metal layer hot vulcanized on the undersurface enables an easy
fitting to the application areas and prevents dust and material spillage.

Properties Area of application


Safe protection against abrasion in Highest resistance for applications
addition to impact energies with with impact energies and abrasion
large-size bulk material For heavy to medium duty appli-
Easy, flexible and fast application cations in mining, gravel, sand
with secure fastening and stone breaking mills and
REMASTEEL 60
Reduction of operating costs other industrial sectors
Long service-life increases the In applications like SKW bodies,
efficiency of your equipment bunkers, chutes, loading points,
Easy replacement possible slides, hoppers, silos, etc.
Noise and vibration reduction
Good resistance against weather

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

REMASTEEL 60

Ref. No. Designation Dimensions


539 1500 REMASTEEL 60 10 x 1 250 x 2 500 mm

539 1510 REMASTEEL 60 15 x 1 250 x 2 500 mm

539 1520 REMASTEEL 60 20 x 1 250 x 2 500 mm

539 1530 REMASTEEL 60 25 x 1 250 x 2 500 mm

539 1540 REMASTEEL 60 30 x 1 250 x 2 500 mm

539 1550 REMASTEEL 60 40 x 1 250 x 2 500 mm

539 2000 REMASTEEL 60 10 x 300 x 300 mm

539 2010 REMASTEEL 60 15 x 300 x 300 mm

539 2020 REMASTEEL 60 20 x 300 x 300 mm

539 2030 REMASTEEL 60 25 x 300 x 300 mm

539 2040 REMASTEEL 60 30 x 300 x 300 mm

539 2050 REMASTEEL 60 40 x 300 x 300 mm

50
Heavy Wear Protection
Special rubber elements

REMASTEEL 70 - Rubber plates with metal backing


REMASTEEL plates with rubber quality REMALINE 70 with excellent resistance against wear 2
in dry conditions and impact energy. A 5 mm ST-37 metal layer hot vulcanized on
the undersurface enables an easy fitting to the application areas
and prevents dust and material spillage.

Properties Noise and vibration reduction


Safe protection against abrasion Good resistance against weather
in addition to impact energies with
large-size bulk material Area of application
Easy, flexible and fast application Highest resistance for applications
REMASTEEL 70
with secure fastening with impact energies and abrasion
Reduction of operating costs For heavy to medium duty appli-
Long service-life increases the cations in mining, gravel, sand and In applications like SKW bodies,
efficiency of your equipment stone breaking mills and other bunkers, chutes, loading points,
Easy replacement possible industrial sectors slides, hoppers, silos, etc.

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

REMASTEEL 70

Ref. No. Designation Dimensions


539 1560 REMASTEEL 70 10 x 1 250 x 2 500 mm

539 1570 REMASTEEL 70 15 x 1 250 x 2 500 mm

539 1580 REMASTEEL 70 20 x 1 250 x 2 500 mm

539 1590 REMASTEEL 70 25 x 1 250 x 2 500 mm

539 1600 REMASTEEL 70 30 x 1 250 x 2 500 mm

539 1610 REMASTEEL 70 40 x 1 250 x 2 500 mm

539 2060 REMASTEEL 70 10 x 300 x 300 mm

539 2070 REMASTEEL 70 15 x 300 x 300 mm

539 2080 REMASTEEL 70 20 x 300 x 300 mm

539 2090 REMASTEEL 70 25 x 300 x 300 mm

539 2100 REMASTEEL 70 30 x 300 x 300 mm

539 2110 REMASTEEL 70 40 x 300 x 300 mm

51 Material Processing
Heavy Wear Protection
Special rubber elements

Accessories - HDL and HDL MP plates


HDL and HDL MP Fastening Unit A

Ref. No. Designation


HDL Fastening Unit A
539 2696 Hex. bolt, M 20 x 80 mm

539 2816 Hex. nut, DIN 985, self-locking, M 20

539 4412 Rubber cord, 55 x 1 000 mm

539 2768 U - washer, DIN 125-St., inside 21 mm

539 2775 U - washer, DIN 7349, outer 44 mm

HDL and HDL MP Fastening Unit B

Ref. No. Designation


539 2720 Stud bolt, M20 x 35 mm
HDL Fastening Unit B
539 2775 U - washer, DIN 7349, outer 44 mm

539 2816 Hex. nut, DIN 985, self-locking, M 20

539 4412 Rubber cord, 55 x 1 000 mm

HDL and HDL MP drill


For additional boreholes in rubber such as REMASTEEL.

Ref. No. Designation


539 4405 HDL drill 50 mm
Shaft for drill chuck (rigid shaft 10 mm). 539 4405
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52
AnticAking

3
REMA TIP TOP

REMAFLON - Non-stick liners 54


REMALEN - Non-stick liners 55
REMASLIDE Plate - Non-stick liners 56

53 MAtERiAL PROcESSing
Anticaking
REMAFLON - Non-stick liners

REMAFLON - The solution for extreme material flow problems


Our high-quality REMAFLON lining is a combination of polytetrafluorethylene (PTFE = Teflon)
and rubber. They feature especially slippery surfaces, thereby preventing extreme build-up
and material flow problems. REMAFLON ensures perfect protection in most applications where
dust or very fine and slightly moist material prone to build-up has to be conveyed. In particu-
lar, the virginal PTFE surface of REMAFLON features outstanding anti-adhesive properties,
which make the surface even more slippery.

Properties Area of application


Safe protection from material Used for toughest caking and material
flow problems flow problems requiring the use of
Excellent anti-caking properties Teflon surfaces, such as for REA plaster
due to the Teflon surface or for the molasses segment (wet)
(PTFE = extremely low adhesion of the sugar industry
and friction coefficients) Flow improvement of very fine and
Extremely good chemical resistance powdery, non-abrasive materials
Noise damping Lining to prevent bridging and
CN bonding layer provides fast obstructions
and good adhesion Lining for gutters, slides, transfer
Teflon surfaces approved for stations and containers
contact with food Coating for walls and outlet elements
in glass production Lining to prevent
bridge formation and blockage

REMAFLON
Surface: White, PTFE virginal, 1 mm
Base: Rubber (black) with CN bonding layer, 2 mm

Specifications
Polymer basis PTFE DIN ISO 1629

Specific weight 2.16 g/cm DIN EN ISO 1183-1

Hardness 54 Shore D DIN ISO 7619-1

Colour White

Ref. No. Designation Dimensions


550 7004 REMAFLON 3 x 1 200 x 2 000 mm

550 7005 REMAFLON 3 x 1 200 x 4 000 mm

550 7006 REMAFLON 3 x 1 200 x 6 000 mm

550 7007 REMAFLON 3 x 1 200 x 8 000 mm

550 7008 REMAFLON 3 x 1 200 x 10 000 mm


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54
Anticaking
REMALEN - Non-stick liners

REMALEN - The special solution for any material flow problem


REMALEN linings are designed for a specially wide range of applications in a
wide area of industry due to their excellent surface quality. Especially when
conveying and handling very fine-particle and dust-like material, linings with
REMALEN reduce the build-up of fine material to a minimum and thereby 3
increase the productivity of your equipment.

Properties Area of application


Optimum protection from build-up, Prevents flow problems with very fine
bridging and against wear and powdery, non-abrasive materials
Noise damping Used in the storage and transport
Reduction of maintenance costs area for bulk and unit load materials
Excellent cost-performance-ratio Lining for gutters, slides, material
CN bonding layer provides fast transfer stations, pipelines, storage
and good adhesion container, funnels, cyclones,
PE surface is food quality cones, etc.

REMALEN
Surface: Transparent, UHMW-PE, 1 mm
Base: Rubber (black) with CN bonding layer, 2 mm

Specifications
Polymer basis PE DIN ISO 1629

Specific weight 0.93 g/cm DIN EN ISO 1183-1

Hardness 61 Shore D DIN ISO 7619-1

Colour Transparent

Ref. No. Designation Dimensions


550 9882 REMALEN 3 x 1 450 x 4 000 mm

550 9883 REMALEN 3 x 1 450 x 6 000 mm

550 9884 REMALEN 3 x 1 450 x 8 000 mm

550 9885 REMALEN 3 x 1 450 x 10 000 mm


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55 Material Processing
Anticaking
REMASLIDE Plate - Non-stick liners

REMASLIDE plates - The solution for any material flow problem


REMASLIDE plates are a combination of polyethylene (PE) and high-quality rubber.
Due to its excellent anti-adhesion properties, REMASLIDE plates improve the flow
of fine and powdery (non-sharp-edged) material and thereby increasing the
productivity of your equipment.

Properties Area of application


Excellent anti-adhesion properties Prevents flow problems with fine and
Optimum protection against wear powdery (non-sharp-edged) materials
and caking for example in coal or ore processing
CN bonding layer provides fast plants or paper, cement or gypsum
and good adhesion industry
Lining for bunkers, silos and other
containers as well as their transport
through chutes and hoppers

REMASLIDE plate
Surface: Green, PE-UHMW, 5 mm or 10 mm
Base: Rubber (black) with CN bonding layer, 3 mm

Specifications
Polymer basis PE-UHMW DIN ISO 1629

Specific weight 0.94 g/cm DIN EN ISO 1183-1

Hardness 63 Shore D DIN ISO 7619-1

Colour Green

Ref. No. Designation Dimensions


550 7065 REMASLIDE plate 8 x 1 000 x 1 900 mm

550 6963 REMASLIDE plate 13 x 1 000 x 1 900 mm


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56
Adhesives And RubbeR solutions

REMA TIP TOP


4

REMABOND Adhesive Systems 58-65

REMAFIX filler and repair pastes 66

Self-vulcanizing repair systems 67-70

Adhesives and Rubber Solutions 71-73


based on trichloroethylene

57 MAteRiAl PRoCessing
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

CEMENT SC 4000
REMA TIP TOP CEMENT SC 4000 processed with HARDENER ER-42 is a trichloro-
ethylene-free, two-component bonding system with excellent adhesion and superior
dynamic load. It is universally applicable to durable rubber-rubber, rubber-fabric,
rubber-metal and fabric-fabric bonds in the fields of wear and corrosion
protection as well as in conveyor belt technology.

Properties Complements REMA TIP TOP wear


Outstanding initial bonding strength protection and repair systems 525 2602 525 1067
High dynamic load rating with CN bonding layer
High-strength bonds Good resistance to water,
Can be universally used on acids and alkalis
many materials
Future-proof, REACH compliance Area of application
Excellent adhesion Splicing and repairs of conveyor
Proven product quality belts with fabric reinforcements
Easy to apply Bonding of rubber components
Brand quality from REMA TIP TOP and linings
Economic in consumption Bonding of elastomer laggings
for drive pulleys

CEMENT SC 4000 525 2619 525 1151


CHC-free

High initial adhesion strength. Pot life of 2 hours. Processed with 4 % HARDENER
ER-42 or HARDENER E-40 (30 g per 0.7 kg).

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 0.96 g/cm

Solvent Cyclohexane/Ethyl acetate

Colour Black, green, white

Ref. No. Designation Colour Content Qty


525 2509 CEMENT SC 4000 green 700 g (780 ml) 10

525 2516 CEMENT SC 4000 green 4.5 kg (5 l) 1

525 2530 CEMENT SC 4000 green 190 kg (200 l) 1

525 2592 CEMENT SC 4000 black 350 g (390 ml) 20

58
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

Ref. No. Designation Colour Content Qty


525 2602 CEMENT SC 4000 black 700 g (780 ml) 10

525 2619 CEMENT SC 4000 black 4.5 kg (5 l) 1

525 2657 CEMENT SC 4000 black 9 kg (10 l) 1

525 2633 CEMENT SC 4000 black 190 kg (200 l) 1

525 2704 CEMENT SC 4000 white 700 g (780 ml) 10


4
525 1122 HARDENER E-40 15 g 10

525 1067 HARDENER E-40 30 g 10

525 1116 HARDENER ER-42 15 g 10

525 1151 HARDENER ER-42 30 g 10


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59 Material Processing
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

CEMENT MC 2000
REMA TIP TOP CEMENT MC 2000 processed with 4 % HARDENER UT-R 20 is a
non-flammable, two-component bonding system with excellent adhesion strength.
It can be applied to durable rubber-rubber, rubber-fabric, rubber-metal and fabric-
fabric bonds in the fields of wear and corrosion protection underground. Furthermore,
CEMENT MC 2000 can be used as a heating solution for hot spliced joints as
well as repairs of fabric conveyor belts for V-quality cover rubber.

Properties Complements REMA TIP TOP wear


Adhesive and heating solution protection and repair systems
all-in-one with CN bonding layer 525 3160
High contact adhesion Good resistance against influences
High dynamic load rating such as humidity, acids and brine
High-strength bonds
Universal use on many materials Area of application
Excellent adhesion Hot and cold splicing and repairs of
Easy to apply fabric conveyor belts underground
Brand quality from REMA TIP TOP Applications in tunnels
Economic in consumption (fire prevention) 525 1043
ATEX applications

CEMENT MC 2000
Non-flammable

High initial adhesion strength. Pot life of 2 hours.


Processed with 4 % HARDENER UT-R 20 (40 g per 1 kg).

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 1.6 g/cm

Solvent Perchloroethylene

Colour Black

Ref. No. Designation Colour Content Qty


525 3160 CEMENT MC 2000 black 1 kg (625 ml) 10

525 1043 HARDENER UT-R 20 40 g 10

60
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

CEMENT BC 3004
REMA TIP TOP CEMENT BC 3004 processed with HARDENER ER-42 is a trichloro-
ethylene-free, two-component bonding system. Due to its long open contact
adhesion time it is especially suitable for large-area, rubber-rubber, rubber-metal
and rubber-concrete bonds in the fields of wear and corrosion protection.

Properties Complements REMA TIP TOP wear 4


Long open time protection and repair systems
High dynamic load rating with CN bonding layer
High-strength bonds Good resistance to water, 525 4088
Can be universally used on acids and alkalis
many materials
Future-proof, REACH compliance Area of application
Excellent adhesion Tank linings
Proven product quality Lagging of large-size pulleys
Easy to apply On-site rubber linings
Brand quality from REMA TIP TOP Large-area surface protecion linings
Economic in consumption 525 1151

CEMENT BC 3004
CHC-free

Long open contact adhesion time - especially for large-area corrosion protection linings. Long curing time. Not suitable
for repairing and splicing conveyor belts or for bonding that requires high initial adhesion strength.
Processed with 4 % HARDENER ER-42 or HARDENER E-40 (30 g per 0.7 kg).

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 0.96 g/cm

Solvent Cyclohexane/Ethyl acetate

Colour Blue

Ref. No. Designation Colour Content Qty


525 4088 CEMENT BC 3004 blue 700 g (780 ml) 10

525 4095 CEMENT BC 3004 blue 4.5 kg (5 l) 1

525 4143 CEMENT BC 3004 blue 9 kg (10 l) 1

525 4130 CEMENT BC 3004 blue 18 kg (20 l) 1

525 4105 CEMENT BC 3004 blue 190 kg (200 l) 1

525 1067 HARDENER E-40 30 g 10

525 1151 HARDENER ER-42 30 g 10


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61 Material Processing
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

CEMENT PC-4
REMA TIP TOP CEMENT PC-4 processed with HARDENER ER-42 is a trichloro-
ethylene-free, two-component bonding system especially developed for the
durable splicing of PVC conveyor belts as well as for the repair and bonding
of foils and sheets made of soft PVC or polyurethane.

Properties Area of application 532 0352


Long open time Splicing and repairs of PVC
High dynamic load rating conveyor belts
High-strength bonds Repair of soft PVC items
Future-proof, REACH compliance Bonding of polyurethane materials
Excellent adhesion
Proven product quality
Easy to apply
Brand quality from REMA TIP TOP
Economic in consumption 525 1122 525 1151

CEMENT PC-4
CHC-free

Processed with 4 % HARDENER ER-42 or HARDENER E-40 (15 g per 350 g).

Specifications
Polymer basis PU DIN ISO 1629

Specific weight 0.83 g/cm

Solvent Ethylmethylketone

Colour Transparent

Ref. No. Designation Colour Content Qty


532 0352 CEMENT PC-4 transparent 350 g (440 ml) 20

532 0369 CEMENT PC-4 transparent 9 kg (10.8 l) 1

525 1122 HARDENER E-40 15 g 10

525 1067 HARDENER E-40 30 g 10

525 1116 HARDENER ER-42 15 g 10

525 1151 HARDENER ER-42 30 g 10


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62
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

METAL PRIMER
REMA TIP TOP METAL PRIMER are used to promote adhesion strength and
temperature stability of elastomer-metal bonds with high dynamic and static
loads. Primers and adhesives that are designed to work together produce a bon-
ding system with superior stability. Aside of excellent adhesion to rubber-metal,
the primers offer additional temporary corrosion protection for the prepared
steel surfaces with low consumption of materials and easy application.
4
Properties Area of application
Future-proof, REACH compliance METAL PRIMER are used to pretreat
Economic in consumption metal surfaces of elastomer-metal 525 4112
Excellent adhesion in combination bonds prior to rubber-metal bonding
with SC 4000, BC 3004 with high dynamic and static loads
Short drying time
Additional temporary protection for
atmospheric corrosion (humidity)

METAL PRIMER
CHC-free

Ref. No. Designation Colour Content Qty


525 2406 PRIMER PR 200 grey 750 g (810 ml) 10

525 2451 PRIMER PR 200 grey 9 kg (9.7 l) 1


525 2406
525 4112 PRIMER PR 304 red 750 g (740 ml) 10

525 4150 PRIMER PR 304 red 10 kg (9.8 l) 1


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63 Material Processing
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

Cleaning fluid
REMA TIP TOP cleaning fluid provides clean surfaces (free of dust, oil and grease)
for all kinds of bondings or coatings. It has proven highly effective for cleaning
metal surfaces subsequent to blasting or grinding.

Properties Area of application


Excellent oil and grease-dissolving REMA TIP TOP cleaning fluids can be
Future-proof, REACH compliance universally used to remove oil and 595 9118
Economic in consumption grease from surfaces and to clean used
brushes (i.e. CHC-free adhesive
systems, primers, vulcanizing and
heating solutions)

SOLVENT CF-R4
CHC-free

For universal use with CHC-free adhesive systems, primers, vulcanizing and
heating solutions. Can be used as spray for precise cleaning of small areas.

Ref. No. Designation Content Qty


595 9118 SOLVENT CF-R4 250 ml 25
595 9125
595 9125 SOLVENT CF-R4 800 ml 10

595 9132 SOLVENT CF-R4 5l 1

595 9149 SOLVENT CF-R4 500 ml spray 12


r

SOLVENT CF-CE
CHC-free

For universal use with CHC-free adhesive systems, primers, vulcanizing and
heating solutions.

Ref. No. Designation Content Qty


595 9163 SOLVENT CF-CE 10 l 1
r

595 9132

64
Adhesives and Rubber Solutions
REMABOND Adhesive Systems

Accessories
Measuring cup
For dosing adhesives, heating solutions, hardeners, etc.

Ref. No. Designation


595 8597 4
595 8597 Measuring cup, 180 ml, plastic

Measuring bucket
For dosing adhesives, heating solutions, hardeners, etc.
595 8580

Ref. No. Designation


595 8580 Measuring bucket, 1 l

595 8573 Cover, for measuring bucket, 1 l


r

Filling device for drums 595 8573

Filling device for 200 l drum with 2 inch bunghole.

Ref. No. Designation


525 8871 Filling device

65 Material Processing
Adhesives and Rubber Solutions
REMAFIX filler and repair pastes

Filler paste for steel and concrete surfaces


REMAFIX L (A+B)
Solvent-free

REMAFIX L (A+B) is an electrically conductive, reaction hardening, solvent-free two-component synthetic resin product based
on an epoxy resin. REMAFIX L (A+B) repair pastes are used to refurbish steel or concrete subsurfaces that are subsequently
lined. REMAFIX L (A+B) repair pastes can be used to smooth out small-scaled surface unevenness, such as grooves, troughs and
cracks. Due to its conductive properties, a high-voltage test of the lining in accordance with DIN EN 14879-4 is possible.

Ref. No. Designation Colour Content Qty


528 7055 REMAFIX L (A+B), 2 x 0.5 kg black 1 kg 1
r

Repair paste for hard-rubber lining


528 7055
REMAFIX H (A+B)
Solvent-free

REMAFIX H (A+B) is a reaction-hardening, solvent-free material in paste form, used for the repair of small damaged areas such
as pores and cracks in hard-rubber lining. REMAFIX H (A+B) is also used as an adhesive paste for applying vulcanized hard-
rubber plates to flange surfaces.

Ref. No. Designation Colour Content Qty


525 0563 REMAFIX H (A+B), 2 x 0.5 kg black 1 kg 1
r

Repair paste for soft-rubber lining 525 0563

REMAFIX S
Solvent-free

REMAFIX S is a solvent-free, elastic repair kit on a polymer base of a modified poly-butadiene rubber (BR). REMAFIX S, in com-
bination with PRIMER REMAFIX PR 100 bonding primer, displays outstanding adhesion to various substrates, such as steel,
soft-rubber lining, hard-rubber lining, graphite components and acid-proof ceramic. Its unique properties are good chemical
resistance to non-oxidising mineral acids, bases, aqueous liqours, and especially good resistance to media that feature high
content of solids.

Ref. No. Designation Colour Content Qty


525 2853 REMAFIX S black 500 g 1

525 2891 HARDENER REMAFIX S H3 25 g 1

525 2901 PRIMER REMAFIX PR 100 250 g 1


r

525 2853

66
Adhesives and Rubber Solutions
Self-vulcanizing repair systems

FIXPASTE REMAFIX P
REMAFIX P is a one-component fill compound for the filling of small flaws and
damaged areas in rubber components based on NR/SBR/IR/BR or blends of these
elastomers (such as NR/IR). It is processed with CEMENT SC 4000.

REMAFIX P
CHC-free 4

Ref. No. Designation Content Qty


525 0631
525 0631 REMAFIX P 700 g (780 ml) 10

FIXPASTE VC-4 set


FIXPASTE VC-4 set is a two-component repair compound for the filling of small
flaws and damaged areas in rubber components based on NR/SBR/IR/BR or blends
of these elastomers (such as NR/IR). It is processed with CEMENT SC-BL.

FIXPASTE VC-4 set


CHC-free

Ref. No. Designation Content Qty


516 9087 FIXPASTE VC-4 (A+B), 2 x 650 g 1.3 kg 1
incl. CEMENT SC-BL, 225 g
r

516 9087

67 Material Processing
Adhesives and Rubber Solutions
Self-vulcanizing repair systems

FIXPASTE REMA GOO


REMA GOO is a special developed solvent-free and UV resistant, two-component
polyurethane repair paste for temporary repairs of small and medium damage of con-
veyor belts. REMA GOO can be applied easily and fast to ensure that your plant keeps
running and unplanned shutdowns are reduced to a minimum. REMA GOO has
unique rubber properties unlike any other product on the market.

Properties Material remains usable up to


Short curing time 30 days after opening
Excellent adhesion properties Doubling of adhesive strength in
to rubber surfaces combination with one coat of
60 Shore A nominal hardness the REMABOND SC series
Hardness remains constant REMA GOO
High elasticity Area of application
No shrinkage after application Repair of damaged belt covers
Excellent oil and diesel fuel Temporary repairs of perforations
resistance properties For filling of gaps and joints in
Moderate resistance against rubber lining and lagging
chemicals For filling of V-shaped gaps in
Easy and fast application pulley lagging
No mixing required prior to application Cosmetic repairing of rubber
components

FIXPASTE REMA GOO


Solvent-free

The drying time depends on the ambient temperature and can be accelerated by
means of additional heat considerably.

Specifications
Polymer basis PU DIN ISO 1629

Specific weight 1.08 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Content Qty


525 3105 REMA GOO cartridge, incl. 3 mixing nozzles 400 ml 1

525 3112 REMA GOO mixing nozzle, green 1

525 3121 REMA GOO manual cartridge gun 1


r

68
Adhesives and Rubber Solutions
Self-vulcanizing repair systems

T2 repair system
The two-component T2 repair system is the time-saving, mobile and
efficient choice for the repair of damages in belt covers or damages
to rubber components based on NR/SBR/IR/BR or blends of these
elastomers (such as NR/IR). It is mixed and applied with the
REMA TIP TOP COMPOUND MASTER and self-vulcanizes at an
ambient temperature of min. 18 C. An additional vulcanizing
system is not needed. 4

Properties Area of application


Easy and fast application For repair of damages in belt 517 9008
No need for special heavy covers or longitudinal tears
tools and machinery For maintenance of gaskets
Simple to operate For filling of gaps and joints
Very light and transportable in rubber lining and lagging
for use on-site For filling of V-shaped gaps
Quick return to service of your in pulley lagging
plants and equipment (no For cosmetic repairing on
waiting time after repair) rubber components
Reduces downtime, increases
plant availability
Cost-effective method of repair

T2 products 517 9015

Processed with SOLUTION T2-A4 and T2-B4 (1:1)


Application with REMA TIP TOP COMPOUND MASTER
T2-CL cleaning rubber for cleaning of device
Available in units: approx. 2 kg, 6 kg (A+B)

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.19 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

69 Material Processing
Adhesives and Rubber Solutions
Self-vulcanizing repair systems

Ref. No. Designation Content Qty


517 7323 RUBBER T2-A approx. 2 kg
5 rolls 3 x 20 x 5 500 mm
517 7330 RUBBER T2-B approx. 2 kg
5 rolls 3 x 20 x 5 500 mm
517 7300 RUBBER T2-A, rope 6 kg

517 7310 RUBBER T2-B, rope 6 kg

517 7402 RUBBER T2-CL approx. 1 kg


5 rolls 3 x 18 x 3 000 mm
517 7420 RUBBER T2-CL, rope 6 kg

517 9008 SOLUTION T2-A4, CHC-free 700 g (780 ml) 10

517 9015 SOLUTION T2-B4, CHC-free 700 g (780 ml) 10

70
ADHESIVES AND RUBBER SOLUTIONS BASED ON TRICHLOROETHYLENE
(exclusively offered to countries outside of the European Union)

Note
The following products are based on the non-flammable solvent trichloroethylene (CHC) and are exclusively offered to
countries outside of the European Union (EU) exworks from the manufacturer. Adhesives and rubber solutions containing
trichloroethylene are regulated within the EU by the REACH Regulation policies (EC) No. 1907/2006 of the European
Parliament and the regulation (EU) No. 348/2013 of the EU Commission of 17.04.2013 amending Appendix XIV of the
REACH Regulation. Following these policies, the ban on the use, storage and transport of CHC for all EU member
states comes into effect on 21.04.2016.

For further information please check www.rtt-tri-free.eu 4

CEMENT SC 2000
Non-flammable

High initial adhesion strength. Pot life of 2 hours.


Processed with 4 % HARDENER UT-R 20 (40 g per 1 kg) or
3 % HARDENER ER-42 (30 g per 1 kg).

Ref. No. Designation Colour Content Qty Made in


525 2025 CEMENT SC 2000 green 1 kg (690 ml) 10 US

525 2027 CEMENT SC 2000 green 1 kg (690 ml) 10 ZA

525 2161 CEMENT SC 2000 black 1 kg (690 ml) 10 ZA

525 2163 CEMENT SC 2000 black 1 kg (690 ml) 10 US

525 2173 CEMENT SC 2000 black 5 kg (3.44 l) 1 US

525 4024 CEMENT SC 2000 black 6 kg (4.1 l) 1 ZA

525 2247 CEMENT SC 2000 white 1 kg (690 ml) 10 US

525 1151 HARDENER ER-42 30 g 10 DE

525 1043 HARDENER UT-R 20 40 g 10 DE

71 Material Processing
ADHESIVES AND RUBBER SOLUTIONS BASED ON TRICHLOROETHYLENE
(exclusively offered to countries outside of the European Union)

CEMENT BC 3000
Non-flammable

Long open contact adhesion time - especially for large-area corrosion protection linings.
Long curing time. Not suitable for repairing and splicing conveyor belts or for bonding that
requires high initial adhesion strength. Processed with 4 % HARDENER UT-R 20 (40 g per 1 kg)
or 3 % HARDENER ER-42 (30 g per 1 kg).

Ref. No. Designation Colour Content Qty Made in


525 2463 CEMENT BC 3000 blue 1 kg (690 ml) 10 US

525 4063 CEMENT BC 3000 blue 5 kg (3.44 l) 1 US

525 2493 CEMENT BC 3000 blue 290 kg (200 l) 1 US

525 1151 HARDENER ER-42 30 g 10 DE

525 1043 HARDENER UT-R 20 40 g 10 DE


r

CEMENT PC-2
Non-flammable

Processed with 4 % HARDENER UT-R 20 (40 g per 1 kg) or 3 % HARDENER ER-42 (30 g per 1 kg).

Ref. No. Designation Colour Content Qty Made in


532 3182 CEMENT PC-2 transparent 1 kg (740 ml) 10 ZA

525 1151 HARDENER ER-42 30 g 10 DE

525 1043 HARDENER UT-R 20 40 g 10 DE


r

SOLVENT CF-R2
Non-flammable

Cleaning fluid for the removal of oil and grease from surfaces as well as used brushes
(i.e. adhesives, vulcanizing and heating solutions). For use with CHC-containing adhesive
systems and bonding solutions.

Ref. No. Designation Content Qty Made in


595 9025 SOLVENT CF-R2 800 ml 10 US

595 9027 SOLVENT CF-R2 800 ml 10 ZA

595 9083 SOLVENT CF-R2 3.79 l 1 US


r

72
ADHESIVES AND RUBBER SOLUTIONS BASED ON TRICHLOROETHYLENE
(exclusively offered to countries outside of the European Union)

T2 repair system
Non-flammable

Adhesive solution for T2 repair system.

Ref. No. Designation Content Qty Made in


517 7363 SOLUTION T2-A 1 kg (704 ml) 10 US
4
517 7377 SOLUTION T2-B 1 kg (704 ml) 10 US
r

SOLUTION STL-RF
Non-flammable

Heating solution for steel cord conveyor belts.

Ref. No. Designation Content Qty Made in


538 1239 SOLUTION STL-RF 1 kg (690 ml) 10 ZA
r

SOLUTION HL-T
Non-flammable

Heating solution for conveyor belts with fabric plies with Standard, K and HR-quality cover
rubber sheeting.

Ref. No. Designation Content Qty Made in


538 1311 SOLUTION HL-T 1 kg (690 ml) 10 ZA

73 Material Processing
PullEy lAGGING

REMA TIP TOP

REMAGRIP - High-quality pulley lagging 76-95

UNIGRIP - Drum coating material 96-97


for simple applications

UNILAG - Pulley lagging 98


for simple applications

75 MATERIAl PROCESSING
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 50 - The universal lagging with high elasticity


REMAGRIP 50 has been designed for a variety of wet or dry applications and can be universally applied
as a lagging for drive pulleys for low to medium-loaded fabric belts. Due to its high elasticity,
REMAGRIP 50 also features high-qualities for eliminating material build-up
(also for non-driven pulleys).

Properties Excellent self-cleaning properties


Highly elastic, soft lagging CN bonding layer provides fast and
for drive pulleys good adhesion
Reduces slippage between
belt and pulley Area of application
Improves and stabilizes Grooved rubber lagging for
coefficient of friction drive pulleys
Evacuation of moisture and dirt For low to medium-loaded fabric belts
Protects the pulley against For short belt conveyers or small REMAGRIP 50
wear and corrosion pulley diameters (up to 800 mm)
Prevents material build-up
Positive influence on belt tracking

REMAGRIP 50/CN

Specifications REMAGRIP 50
B = 35 mm
Polymer basis NR DIN ISO 1629
L = 18 mm
Specific weight 1.11 g/cm DIN EN ISO 1183-1 S = 6 mm
t = 3 mm
Hardness 51 Shore A DIN ISO 7619-1
d = 8/10/12 mm
Profile 18 x 6 x 3 mm (Profile 20)

Colour Orange*

Ref. No. Designation Dimensions Weight


549 4548 REMAGRIP 50/CN 8 x 2 000 x 10 000 mm 8.56 kg/m

549 4605 REMAGRIP 50/CN 10 x 2 000 x 10 000 mm 10.60 kg/m

549 4667 REMAGRIP 50/CN 12 x 2 000 x 10 000 mm 12.72 kg/m


r

*Please note that this is a product based on natural rubber and therefore variations in color may occur.

76
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 60 - The universal lagging with high wear-resistance


REMAGRIP 60 has been designed for a variety of wet or dry applications and can be universally applied as a
lagging for drive pulleys for low to medium-loaded fabric belts. REMAGRIP 60 offers optimum wear-
resistance and also features excellent qualities for eliminating material build-up
(also for non-driven pulleys).

Properties Prevents material build-up


Excellent wear-resistance Positive influence on belt tracking
Reduces slippage between CN bonding layer provides fast
belt and pulley and good adhesion 5
Improves and stabilizes coefficient
of friction Area of application
Evacuation of moisture and dirt Grooved rubber lagging for drive pulleys
Protects the pulley against For low to medium-loaded fabric belts
wear and corrosion Small pulley diameters (up to 800 mm) REMAGRIP 60

REMAGRIP 60/CN

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1 REMAGRIP 60


B = 35 mm
Hardness 62 Shore A DIN ISO 7619-1
L = 18 mm
Profile 18 x 6 x 3 mm (Profile 20) S = 6 mm
t = 3 mm
Colour Black
d = 8/10/12/15 mm

Ref. No. Designation Dimensions Weight


549 4708 REMAGRIP 60/CN 6 x 2 000 x 10 000 mm 6.55 kg/m

549 4715 REMAGRIP 60/CN 8 x 1 200 x 10 000 mm 8.96 kg/m

549 4739 REMAGRIP 60/CN 8 x 1 500 x 10 000 mm 8.96 kg/m

549 4746 REMAGRIP 60/CN 8 x 1 600 x 10 000 mm 8.96 kg/m

549 4753 REMAGRIP 60/CN 8 x 2 000 x 10 000 mm 8.96 kg/m

549 4777 REMAGRIP 60/CN 10 x 1 200 x 10 000 mm 11.20 kg/m

549 4791 REMAGRIP 60/CN 10 x 1 500 x 10 000 mm 11.20 kg/m

549 4801 REMAGRIP 60/CN 10 x 1 600 x 10 000 mm 11.20 kg/m

549 4819 REMAGRIP 60/CN 10 x 2 000 x 10 000 mm 11.20 kg/m

549 4877 REMAGRIP 60/CN 12 x 2 000 x 10 000 mm 13.44 kg/m

549 4904 REMAGRIP 60/CN 15 x 2 000 x 10 000 mm 17.10 kg/m


r

77 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 60 V - The self-extinguishing universal lagging with high wear-resistance


REMAGRIP 60 V is self-extinguishing and antistatic. It has been specially designed for
ATEX operating conditions with high fire regulation or potentially explosive environ-
ments such as coal mines or power plants.

Required adhesive system for antistatic rubber coatings: PRIMER PR 200 and CEMENT
SC 4000 black/HARDENER ER-42 or CEMENT SC 2000 black/HARDENER UT-R 20.

German underground approval: LOBA No. 18.43.21-89-33


Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013

Properties Prevents material build-up


Self-extinguishing, antistatic Positive influence on belt tracking
REMAGRIP 60 premium quality CN bonding layer provides fast REMAGRIP 60 V
Excellent wear-resistance and good adhesion
Reduces slippage between
belt and pulley Area of application
Improves and stabilizes coefficient Grooved rubber lagging
of friction for drive pulleys
Evacuation of moisture and dirt For low to medium-loaded fabric belts
Protects the pulley against Small pulley diameters
wear and corrosion (up to 800 mm)

REMAGRIP 60 V/CN REMAGRIP 60


Self-extinguishing, antistatic and moderate oil resistance B = 35 mm
L = 18 mm
S = 6 mm
Specifications t = 3 mm
d = 8/10/12 mm
Polymer basis CR DIN ISO 1629

Specific weight 1.39 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Electric resistance Antistatic*

Inflammability Self-extinguishing**

CN bonding layer Conductive, black

Profile 18 x 6 x 3 mm (Profile 20)

Colour Black

Ref. No. Designation Dimensions Weight *Surface and volume resistivity


< 1 x 10^6 Ohm, tested in accordance
549 6782 REMAGRIP 60 V/CN 10 x 2 000 x 10 000 mm 13.20 kg/m with DIN EN ISO 284, DIN IEC 93.
**Fulfills DIN 22100-7 safety require-
549 5075 REMAGRIP 60 V/CN 12 x 2 000 x 10 000 mm 15.84 kg/m ments (fire safety, hygiene, electrical).
r

78
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 60 OIL - The oil and grease resistant universal lagging


with high wear-resistance

REMAGRIP 60 OIL has been specially designed for operating conditions in which oil
and grease are or might be involved and can be universally applied as a lagging for
drive pulleys for a variety of wet or dry applications.

Properties Prevents material build-up


Oil and grease resistant Positive influence on belt tracking
REMAGRIP 60 premium quality CN bonding layer provides fast and 5
Excellent wear-resistance good adhesion
Reduces slippage between
belt and pulley Area of application REMAGRIP 60 OIL
Improves and stabilizes coefficient Grooved rubber lagging for
of friction drive pulleys
Evacuation of moisture and dirt For low to medium-loaded fabric belts
Protects the pulley against Small pulley diameters
wear and corrosion (up to 800 mm)

REMAGRIP 60 OIL/CN
Oil and grease resistant

REMAGRIP 60
Specifications B = 35 mm
L = 18 mm
Polymer basis NBR DIN ISO 1629
S = 6 mm
Specific weight 1.15 g/cm DIN EN ISO 1183-1 t = 3 mm
d = 8/10/12 mm
Hardness 59 Shore A DIN ISO 7619-1

Profile 18 x 6 x 3 mm (Profile 20)

Colour Black

Ref. No. Designation Dimensions Weight


549 5116 REMAGRIP 60 OIL/CN 8 x 2 000 x 10 000 mm 8.96 kg/m

549 5138 REMAGRIP 60 OIL/CN 10 x 2 000 x 10 000 mm 11.20 kg/m

549 5154 REMAGRIP 60 OIL/CN 12 x 2 000 x 10 000 mm 13.44 kg/m

79 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 60 HR - The heat resistant universal lagging


with high wear-resistance

REMAGRIP 60 HR has been specially designed as a lagging for drive pulleys in


operating conditions with high-temperature environments. It is able to withstand
a continuous thermal stress of 90 C and even short-term stress of 110 C.

Properties Prevents material build-up


Heat resistant REMAGRIP 60 Positive influence on belt tracking
premium quality CN bonding layer provides fast
Excellent wear-resistance and good adhesion REMAGRIP 60 HR
Reduces slippage between
belt and pulley Area of application
Improves and stabilizes coefficient Grooved rubber lagging for
of friction drive pulleys
Evacuation of moisture and dirt For low to medium-loaded fabric belts
Protects the pulley against Small pulley diameters
wear and corrosion (up to 800 mm)

REMAGRIP 60 HR/CN
Heat resistant REMAGRIP 60
B = 35 mm
L = 18 mm
Specifications S = 6 mm
t = 3 mm
Polymer basis BR/IR DIN ISO 1629
d = 8/10/12 mm
Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Profile 18 x 6 x 3 mm (Profile 20)

Max. temperature up to 90 C, short peaks up to 110 C

Colour Black

Ref. No. Designation Dimensions Weight


549 5305 REMAGRIP 60 HR/CN 8 x 2 000 x 10 000 mm 8.64 kg/m

549 5329 REMAGRIP 60 HR/CN 10 x 2 000 x 10 000 mm 10.80 kg/m

549 5358 REMAGRIP 60 HR/CN 12 x 2 000 x 10 000 mm 12.96 kg/m


r

80
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 60 WHITE OIL FOOD - The oil and grease resistant


universal lagging with high wear-resistance for food contact

REMAGRIP 60 WHITE OIL FOOD has been specially designed to fulfill the require-
ments for food contact and can be safely applied as a lagging for drive pulleys for a
variety of wet or dry applications in operating conditions with hygiene requirements.

Properties Protects the pulley against


Oil and grease resistant wear and corrosion
REMAGRIP 60 premium quality Prevents material build-up 5
Food quality according to Federal Positive influence on belt tracking REMAGRIP 60 WHITE OIL FOOD
Institute for Risk Assessment Plastics CN bonding layer provides fast
Recommendation XXI, Cat. 4 (Germany) and good adhesion
Excellent wear-resistance
Reduces slippage between Area of application
belt and pulley Grooved rubber lagging for
Improves and stabilizes coefficient drive pulleys
of friction For low to medium-loaded fabric belts
Evacuation of moisture and dirt Small pulley diameters
(up to 800 mm)

REMAGRIP 60
REMAGRIP 60 WHITE OIL FOOD/CN B = 35 mm
Food quality, oil and grease resistant L = 18 mm
S = 6 mm
t = 3 mm
Specifications d = 8/10/12 mm
Polymer basis NBR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183-1

Hardness 56 Shore A DIN ISO 7619-1

Profile 18 x 6 x 3 mm (Profile 20)

Colour White

Ref. No. Designation Dimensions Weight


549 5468 REMAGRIP 60 WHITE OIL FOOD/CN 8 x 2 000 x 10 000 mm 8.72 kg/m

549 5477 REMAGRIP 60 WHITE OIL FOOD/CN 10 x 2 000 x 10 000 mm 11.20 kg/m

549 5484 REMAGRIP 60 WHITE OIL FOOD/CN 12 x 2 000 x 10 000 mm 13.45 kg/m
r

81 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 65 - The universal lagging for medium-duty operating conditions


REMAGRIP 65 has been designed for a variety of wet or dry applications and can be univer-
sally applied as a lagging for driven as well as non-driven pulleys for medium-loaded
fabric and steel cord belts. REMAGRIP 65 offers optimum abrasion-resistance and
also features excellent qualities for eliminating material build-up.

Properties Positive influence on belt tracking


Excellent wear-resistance CN bonding layer provides fast
Reduces slippage between and good adhesion
belt and pulley
Improves and stabilizes coefficient Area of application
of friction For medium-strength fabric REMAGRIP 65
Evacuation of moisture and dirt and steel cord belts
Protects the pulley against Grooved rubber lagging for
wear and corrosion drive pulleys
Prevents material build-up

REMAGRIP 65/CN

Specifications REMAGRIP 65
B = 86 mm
Polymer basis BR/IR/SBR DIN ISO 1629
L = 50 mm
Specific weight 1.12 g/cm DIN EN ISO 1183-1 S = 6 mm
t = 3 mm
Hardness 62 Shore A DIN ISO 7619-1
d = 8/10/12 mm
Profile 50 x 6 x 3 mm (Profile 50)

Colour Black

Ref. No. Designation Dimensions Weight


549 5549 REMAGRIP 65/CN 8 x 2 000 x 10 000 mm 9.60 kg/m

549 5556 REMAGRIP 65/CN 10 x 1 200 x 10 000 mm 11.80 kg/m

549 5580 REMAGRIP 65/CN 10 x 1 500 x 10 000 mm 11.80 kg/m

549 5587 REMAGRIP 65/CN 10 x 1 600 x 10 000 mm 11.80 kg/m

549 5594 REMAGRIP 65/CN 10 x 2 000 x 10 000 mm 11.80 kg/m

549 5604 REMAGRIP 65/CN 12 x 1 200 x 10 000 mm 14.40 kg/m

549 5626 REMAGRIP 65/CN 12 x 1 500 x 10 000 mm 14.40 kg/m

549 5635 REMAGRIP 65/CN 12 x 1 600 x 10 000 mm 14.40 kg/m

549 5643 REMAGRIP 65/CN 12 x 2 000 x 10 000 mm 14.40 kg/m


r

82
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 65 V - The self-extinguishing, universal lagging for


medium-duty operating conditions

REMAGRIP 65 V is self-extinguishing and antistatic. It has been specially designed


for ATEX operating conditions with high fire regulation or potentially explosive
environments such as coal mines or power plants.

Required adhesive system for antistatic rubber coatings: PRIMER PR 200 and CEMENT
SC 4000 black/HARDENER ER-42 or CEMENT SC 2000 black/HARDENER UT-R 20.

German underground approval: LOBA No. 18.43.21-89-33 5


Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013
REMAGRIP 65 V

Properties Prevents material build-up


Self-extinguishing, antistatic Positive influence on belt tracking
REMAGRIP 65 premium quality CN bonding layer provides
Excellent wear-resistance fast and good adhesion
Reduces slippage between
belt and pulley Area of application
Improves and stabilizes coefficient For medium-strength fabric
of friction and steel cord belts
Evacuation of moisture and dirt Grooved rubber lagging REMAGRIP 65
Protects the pulley against for drive pulleys B = 86 mm
wear and corrosion L = 50 mm
S = 6 mm
t = 3 mm
REMAGRIP 65 V/CN d = 8/10/12 mm
Self-extinguishing, antistatic and moderate oil resistance

Specifications
Polymer basis CR DIN ISO 1629 Inflammability Self-extinguishing**

Specific weight 1.39 g/cm DIN EN ISO 1183-1 CN bonding layer Conductive, black

Hardness 60 Shore A DIN ISO 7619-1 Profile 50 x 6 x 3 mm (Profile 50)

Electric resistance Antistatic* Colour Black

Ref. No. Designation Dimensions Weight


549 5707 REMAGRIP 65 V/CN 8 x 2 000 x 10 000 mm 11.36 kg/m

550 3075 REMAGRIP 65 V/CN 10 x 2 000 x 10 000 mm 14.20 kg/m

550 3123 REMAGRIP 65 V/CN 12 x 2 000 x 10 000 mm 17.04 kg/m


r

*Surface and volume resistivity < 1 x 10^6 Ohm, tested in accordance with DIN EN ISO 284,
DIN IEC 93.**Fulfills DIN 22100-7 safety requirements (fire safety, hygiene, electrical).

83 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMALINE 65 - The lagging for individual grooving


REMAGRIP 65 has been designed for a variety of wet or dry applications and can be
universally applied as a lagging for driven as well as non-driven pulleys for fabric
and steel cord belts. The plain surface can be individually regrooved with the
RUBBER CUT system and perfectly fitted to the requested application.

Properties Production of custom groove designs


Smooth lagging for individual is possible (such as arrowhead design)
grooving CN bonding layer provides fast and
Reduces slippage between good adhesion
belt and pulley REMALINE 65
Improves the coefficient of friction Area of application
Protects the pulley against For individual regrooving with
wear and corrosion the RUBBER CUT system
Pulley lagging to prevent material For medium-strength fabric and
build-up, with positive influence steel cord belts
on belt tracking

REMALINE 65/CN

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 0062 REMALINE 65/CN 8 x 2 000 x 10 000 mm 10.00 kg/m

549 0079 REMALINE 65/CN 10 x 1 500 x 10 000 mm 12.40 kg/m

549 0086 REMALINE 65/CN 10 x 2 000 x 10 000 mm 12.40 kg/m

549 0103 REMALINE 65/CN 12 x 2 000 x 10 000 mm 14.76 kg/m

549 0110 REMALINE 65/CN 15 x 1 500 x 10 000 mm 18.30 kg/m

549 0127 REMALINE 65/CN 15 x 2 000 x 10 000 mm 18.30 kg/m

549 0141 REMALINE 65/CN 20 x 2 000 x 10 000 mm 24.40 kg/m


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84
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 70 - The universal lagging for heavy-duty operating conditions


REMAGRIP 70 has been designed for a variety of wet or dry applications and can be
universally applied as a lagging for driven pulleys for heavy-loaded fabric and steel
cord belts. REMAGRIP 70 offers optimum abrasion-resistance, the deep grooving
enables the handling of large amounts of dirt and provides a long operating life.

Properties Area of application


Reduces slippage between Grooved rubber lagging for
belt and pulley drive pulleys
Improves and stabilizes coefficient Long belt conveyors 5
of friction Large pulley diameters REMAGRIP 70
Evacuation of moisture and dirt (from 800 mm)
Protects the pulley from For high-tension fabric and
wear and corrosion steel cord belts of all strengths
Prevents material build-up REMAGRIP 70
Positive influence on belt tracking 8 x 6:
Deep grooving to handle large amounts B = 86 mm
of dirt and provide long operating life L = 50 mm
CN bonding layer provides fast S = 8 mm
and good adhesion t = 6 mm
d = 10/12/15 mm

REMAGRIP 70/CN 10 x 8:
B = 86 mm
L = 50 mm
Specifications S = 10 mm
t = 8 mm
Polymer basis BR/IR/SBR DIN ISO 1629
d = 15/20 mm
Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Profile 8 x 6 or 10 x 8 (Profile 50)

Colour Black

Ref. No. Designation Dimensions Profile Weight


549 5798 REMAGRIP 70/CN 10 x 2 000 x 10 000 mm 8 x 6 mm 10.20 kg/m

549 5805 REMAGRIP 70/CN 12 x 2 000 x 10 000 mm 8 x 6 mm 12.30 kg/m

549 5817 REMAGRIP 70/CN 15 x 2 000 x 10 000 mm 8 x 6 mm 15.86 kg/m

549 5824 REMAGRIP 70/CN 15 x 2 000 x 10 000 mm 10 x 8 mm 14.40 kg/m

549 5831 REMAGRIP 70/CN 20 x 2 000 x 10 000 mm 10 x 8 mm 20.33 kg/m

85 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 70 V - The self-extinguishing universal lagging


for heavy-duty operating conditions

REMAGRIP 70 V is self-extinguishing and antistatic. It has been specially designed


for challenging ATEX operating conditions with high fire regulation or potentially
explosive environments such as coal mines or power plants.

Required adhesive system for antistatic rubber coatings: PRIMER PR 200 and CEMENT
SC 4000 black/HARDENER ER-42 or CEMENT SC 2000 black/HARDENER UT-R 20.
REMAGRIP 70 V
German underground approval: LOBA No. 18.43.21-89-33
Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013

Properties Protects the pulley from Area of application


Self-extinguishing REMAGRIP 70 wear and corrosion Grooved rubber lagging
premium quality Prevents material build-up for drive pulleys
Reduces slippage between Positive influence on belt tracking Long belt conveyors
belt and pulley Deep grooving to handle large Large pulley diameters
Improves and stabilizes amounts of dirt and provide (from 800 mm)
coefficient of friction long operating life For high-tension fabric
Evacuation of moisture and dirt CN bonding layer provides
fast and good adhesion

REMAGRIP 70 V/CN REMAGRIP 70


Self-extinguishing, antistatic and moderate oil resistance 8 x 6:
B = 86 mm
L = 50 mm
Specifications S = 8 mm
t = 6 mm
Polymer basis CR DIN ISO 1629
d = 12 mm
Specific weight 1.39 g/cm DIN EN ISO 1183-1
10 x 8:
Hardness 60 Shore A DIN ISO 7619-1
B = 86 mm
Electric resistance Antistatic* L = 50 mm
S = 10 mm
Inflammability Self-extinguishing**
t = 8 mm
CN bonding layer Conductive, black d = 15/20 mm

Profile 8 x 6 or 10 x 8 (Profile 50)

Colour Black

Ref. No. Designation Dimensions Profile Weight *Surface and volume resistivity
< 1 x 10^6 Ohm, tested in accordance
549 5853 REMAGRIP 70 V/CN 12 x 2 000 x 10 000 mm 8 x 6 mm 15.20 kg/m with DIN EN ISO 284, DIN IEC 93.
**Fulfills DIN 22100-7 safety require-
549 5876 REMAGRIP 70 V/CN 15 x 2 000 x 10 000 mm 10 x 8 mm 18.48 kg/m
ments (fire safety, hygiene, electrical).
549 5886 REMAGRIP 70 V/CN 20 x 2 000 x 10 000 mm 10 x 8 mm 25.69 kg/m
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86
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 70 HR - The heat resistant universal lagging for


heavy-duty operating conditions

REMAGRIP 70 HR has been specially designed as a lagging for drive pulleys in


challenging operating conditions with high-temperature environments.
It is able to withstand a continuous thermal stress of 90 C and even
short-term stresses of 110 C.

Properties Deep grooving to handle large


Heat resistant REMAGRIP 70 amounts of dirt and provide REMAGRIP 70 HR
premium quality long operating life 5
Reduces slippage between CN bonding layer provides fast
belt and pulley and good adhesion REMAGRIP 70
Improves and stabilizes coefficient 8 x 6:
of friction Area of application B = 86 mm
Evacuation of moisture and dirt Grooved rubber lagging for L = 50 mm
Protects the pulley from drive pulleys S = 8 mm
wear and corrosion Long belt conveyors t = 6 mm
Prevents material build-up Large pulley diameters (from 800 mm) d = 12 mm
Positive influence on belt tracking For high-tension fabric
10 x 8:
B = 86 mm
REMAGRIP 70 HR/CN L = 50 mm
Heat resistant S = 10 mm
t = 8 mm
d = 15 mm
Specifications
Polymer basis BR/IR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Profile 8 x 6 or 10 x 8 (Profile 50)

Max. temperature up to 90 C, short peaks up to 110 C

Colour Black

Ref. No. Designation Dimensions Profile Weight


549 5958 REMAGRIP 70 HR/CN 12 x 2 000 x 10 000 mm 8 x 6 mm 12.20 kg/m

549 5972 REMAGRIP 70 HR/CN 15 x 2 000 x 10 000 mm 10 x 8 mm 14.05 kg/m


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87 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 70 - SL strip lagging


REMAGRIP 70 SL strip lagging with diamond pattern and additional longitudinal
grooves is used on a global scale. Strips (343 mm wide) can be easily cut to size
at the workshop or on-site to fit any required pulley width. REMAGRIP 70 SL
is a great alternative to lagging currently available in the market.

Properties Deep grooving to handle large


REMAGRIP 70 premium quality amounts of dirt and provide
with high abrasion-resistance long operating life
Reduces slippage between belt CN bonding layer provides REMAGRIP 70 - SL
and pulley fast and good adhesion
Improves and stabilizes
coefficient of friction Area of application
Evacuation of moisture and dirt Grooved rubber lagging for
Protects the pulley from wear drive pulleys
and corrosion Long belt conveyors
Prevents material build-up Large pulley diameters
Positive influence on belt tracking (from 800 mm)
For high-tension fabric

REMAGRIP 70/CN - SL
Can be cut to size for strip lagging of the pulley (also on the equipment).
Easy to cut to size with rubber cutting device Type 32 and attachment.

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Profile 8 x 6 mm (Profile 50)

Colour Black

Ref. No. Designation Dimensions


549 5941 REMAGRIP 70/CN - SL 10 x 2 060 x 10 000 mm

549 5893 REMAGRIP 70/CN - SL 12 x 2 060 x 10 000 mm

549 6005 REMAGRIP 70/CN - SL 15 x 2 060 x 10 000 mm

549 5996 REMAGRIP 70/CN - SL 18 x 2 060 x 10 000 mm


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88
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 100 - The lagging for extremely wet operating conditions


REMAGRIP 100 has been specially designed as a lagging for drive pulleys in extremely
difficult operating conditions. REMAGRIP 100 offers optimum abrasion-resistance,
the knobbed surface enables to handle extreme environments such as wet
operating conditions, clay or other smeary materials.

Properties Area of application


Excellent self-cleaning properties REMAGRIP 100 for lagging of drive
Good belt tracking even in extremely pulleys for light belt conveyors
wet conditions and where there is (up to EP 630) 5
increased risk of slippage REMAGRIP 100 HD (heavy-duty) also for
Superior wear-resistance medium belt conveyors (up to EP 1250) REMAGRIP 100
CN bonding layer provides fast Extremely difficult operating conditions
and good adhesion (such as extremely wet conditions, clay
or other smeary materials)

REMAGRIP 100/CN

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Knob height


539 4340 REMAGRIP 100/CN, Round knob shape 12 x 1 470 x 2 560 mm 6 mm

539 4333 REMAGRIP 100 HD/CN, Oval knob shape 18 x 300 x 2 400 mm 7 mm
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89 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP 200 WHITE OIL FOOD - The lagging for


pharmaceutical and food processing industry

REMAGRIP 200 WEISS OIL FOOD has been specially designed to fulfill the
requirements for food contact and can be safely applied as a lagging for
non-driven as well as driven pulleys for a variety of wet or dry
applications in operating conditions with hygiene requirements.

Properties Area of application REMAGRIP 200 WHITE OIL FOOD


Horizontal grooves ensure excellent Special rubber lagging for the
evacuation of dirt and easy cleaning food and animal feed industries
CN bonding layer provides fast and according to Federal Institute for
good adhesion Risk Assessment Plastics Recom-
mendation XXI, Cat. 4 (Germany) REMAGRIP 200
Pulley lagging for rubber and B = 16 mm
PVC/PVG conveyor belts S = 8 mm
t = 4 mm
d = 8 mm

REMAGRIP 200 WHITE OIL FOOD/CN 539 4371


Food quality, oil and grease resistant

Specifications
Polymer basis NBR DIN ISO 1629

Specific weight 1.22 g/cm DIN EN ISO 1183-1

Hardness 56 Shore A DIN ISO 7619-1

Colour White

Ref. No. Designation Dimensions


539 4371 REMAGRIP 200 WHITE OIL 8 x 1 400 x 2 500 mm
FOOD/CN
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90
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP CK-X - The premium quality for extreme conditions


The knobbly surface of the ceramic tiles provides optimum grip on pulleys subject
to high stress. Ceramic material is suitable for pulley lagging, due to its specific
properties of extremely high wear-resistance provided by aluminium oxide (Al2O3).
It replaces traditional materials, because it provides higher profitability by
considerably increasing the service life and the efficiency of pulley laggings.

Properties Area of application REMAGRIP CK-X


Vulcanized Al2O3 ceramic tiles Pulley lagging for pulleys operating
Single-row ceramic, with knobs under extreme conditions 5
Highly resistant to wear For wet, clay-containing, muddy
Elastic base made of REMALINE 70 and abrasive materials
or REMALINE 70 V protects the belt Also for belts under very high tension
Simple and durable affixing with Especially suitable for drive pulleys
REMA TIP TOP bonding systems subject to extreme wear (CK-X)

REMAGRIP CK-X
Al2O3 ceramic with knobbed surface.

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Width of ceramic area For belt width
539 7172 REMAGRIP CK-X 40 15 x 500 x 1 250 mm 840 mm 800 mm

539 6990 REMAGRIP CK-X 40 FS 15 x 500 x 1 250 mm 920 mm 900 mm

539 6980 REMAGRIP CK-X 45 15 x 500 x 1 500 mm 1 100 mm 1 000 mm

539 7165 REMAGRIP CK-X 50 15 x 500 x 1 600 mm 1 200 mm 1 200 mm

539 6960 REMAGRIP CK-X 50 FS 15 x 500 x 1 600 mm 1 450 mm 1 400 mm

539 7230 REMAGRIP CK-X 60 15 x 500 x 1 900 mm 1 610 mm 1 500 mm

91 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

Ref. No. Designation Dimensions Width of ceramic area For belt width
539 7158 REMAGRIP CK-X 70 15 x 500 x 2 100 mm 1 720 mm 1 600 mm

539 7100 REMAGRIP CK-X 70 FS 15 x 500 x 2 100 mm 2 060 mm 2 000 mm

539 6950 REMAGRIP CK-X 75 15 x 500 x 2 300 mm 1 880 mm 1 800 mm

539 7141 REMAGRIP CK-X 90 15 x 500 x 2 500 mm 2 060 mm 2 000 mm

539 7270 REMAGRIP CK-X 90 FS 15 x 500 x 2 500 mm 2 420 mm 2 400 mm

539 6930 REMAGRIP CK-X 110 15 x 500 x 2 880 mm 2 420 mm 2 400 mm

539 7080 REMAGRIP CK-X 125 FS 15 x 500 x 3 250 mm 3 100 mm 3 000 mm


r

REMAGRIP CK-X V
Self-extinguishing, antistatic and moderate oil resistance

REMAGRIP CK-X V is self-extinguishing and antistatic. It has been specially designed


for challenging ATEX operating conditions with high fire regulation or potentially
explosive environments such as coal mines or power plants.

Required adhesive system for antistatic rubber coatings: PRIMER PR 200 and CEMENT
SC 4000 black/HARDENER ER-42 or CEMENT SC 2000 black/HARDENER UT-R 20.

German underground approval: LOBA No. 18.43.21-89-33


Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013

Ref. No. Designation Dimensions Width of ceramic area For belt width
539 7250 REMAGRIP CK-X 50 V 15 x 500 x 1 600 mm 1 200 mm 1 200 mm

539 7070 REMAGRIP CK-X 60 V 15 x 500 x 1 900 mm 1 610 mm 1 500 mm

539 7260 REMAGRIP CK-X 70 V 15 x 500 x 2 100 mm 1 720 mm 1 600 mm

539 7220 REMAGRIP CK-X 90 V 15 x 500 x 2 500 mm 2 060 mm 2 000 mm


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92
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP CK-X HD (Heavy-Duty) - For continuous grip under heavy-duty conditions


Optimization of the established CK-X pulley lagging with 20 mm total lagging
thickness. The thicker rubber matrix of REMAGRIP CK-X HD allows more deflection
of the tiles under the belt. This property provides additional reserves with extreme
belt tensions, especially in combination with fabric belts with high elongation
or low cover thickness on the running side.

Ref. No. Designation Dimensions Width of ceramic area For belt width
539 7167 REMAGRIP CK-X 50 HD 20 x 500 x 1 600 mm 1 200 mm 1 200 mm
5
539 7160 REMAGRIP CK-X 70 HD 20 x 500 x 2 100 mm 1 720 mm 1 600 mm

539 6955 REMAGRIP CK-X 75 HD 20 x 500 x 2 300 mm 1 880 mm 1 800 mm

539 7271 REMAGRIP CK-X 90 HD FS 20 x 500 x 2 500 mm 2 420 mm 2 400 mm

539 6931 REMAGRIP CK-X 110 HD 20 x 500 x 2 880 mm 2 420 mm 2 400 mm


r

REMAGRIP CK-X HDX (Extra Heavy-Duty) - For continuous grip under extra
heavy-duty conditions
Optimization of the established CK-X pulley lagging with 25 mm total lagging
thickness. REMAGRIP CK-X HDX is designed to maximum forces in all dimensions.
Besides the even thicker rubber base (allows more deformation under the belt)
REMAGRIP CK-X HDX features 11 mm thick tiles with a further improved
embedding into the rubber matrix. The highly elastic rubber base is optimized
for maximum dynamic performance over years. This pulley lagging allows
optimum drive force transmission on highest tension belts even under extreme
conditions while providing optimum protection for your conveyor belt.

Ref. No. Designation Dimensions Width of ceramic area For belt width
539 9435 REMAGRIP CK-X 50 HDX 25 x 500 x 1 600 mm 1 200 mm 1 200 mm

539 9450 REMAGRIP CK-X 70 HDX 25 x 500 x 2 100 mm 1 720 mm 1 600 mm

539 9455 REMAGRIP CK-X 75 HDX 25 x 500 x 2 300 mm 1 880 mm 1 800 mm

539 9460 REMAGRIP CK-X 90 HDX 25 x 500 x 2 500 mm 2 060 mm 2 000 mm

539 9480 REMAGRIP CK-X 110 HDX 25 x 500 x 2 880 mm 2 420 mm 2 400 mm
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93 Material Processing
Pulley Lagging
REMAGRIP - High-quality pulley lagging

REMAGRIP CP-X - The benchmark for wear-resistance


The plain surface of the ceramic tiles is highly efficient, particularly on non-drive
pulleys (ranging from tail pulleys to snub pulleys) which are subject to high wear.

Properties Area of application


Vulcanized alumina oxide (Al2O3) Pulley lagging for pulleys operating
ceramic tiles under extreme conditions
Single-row ceramic, plain For wet, clay-containing, muddy REMAGRIP CP-X
Highly resistant to wear and abrasive materials
Elastic base protects the belt Also for very high belt tensions
Simple and durable affixing with For tail pulleys subject to
REMA TIP TOP bonding systems extreme wear
For non-powered drums

REMAGRIP CP-X
Plain alumina oxide (Al2O3) ceramic.

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Width of ceramic area For belt width
539 7240 REMAGRIP CP-X 60 15 x 500 x 1 900 mm 1 600 mm 1 500 mm

539 7190 REMAGRIP CP-X 70 15 x 500 x 2 100 mm 1 720 mm 1 600 mm

539 6940 REMAGRIP CP-X 75 15 x 500 x 2 300 mm 1 880 mm 1 800 mm

539 7180 REMAGRIP CP-X 90 15 x 500 x 2 500 mm 2 060 mm 2 000 mm


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94
Pulley Lagging
REMAGRIP - High-quality pulley lagging

Cover strip CK-X / CP-X


Properties Area of application
CN bonding layer Superior sealing of butt joints
Highly elastic for REMAGRIP CK-X and CP-X
Wear-resistant pulley lagging
Especially for powdery materials
or in critical climates
Additional protection against
infiltration of corrosion

522 0780 5

Cover strip CK-X / CP-X

Ref. No. Designation Dimensions Qty


522 0780 Cover strip CK-X / CP-X 1.5 x 28 x 10 000 mm 5

CN crowning wedge
Properties
Cost-effective crowning for pulleys
Improves belt tracking, especially for
uneven loading of material

Area of application
Conveyor belts with fabric plies

CN crowning wedge

Ref. No. Designation Dimensions


528 5545 CN crowning wedge 1/3 x 255 x 2 500 mm
r

95 Material Processing
Pulley Lagging
UNIGRIP - Drum coating material for simple applications

UNIGRIP 60
UNIGRIP 60 can be universally applied as a pulley lagging for simple applications.

Properties Area of application UNIGRIP 60


Reduces slippage between Profile tread for drive pulleys B = 35 mm
belt and pulley For low to averagely loaded L = 18 mm
Increases and stabilizes the textile conveyor belts S = 6 mm
coefficient of friction Small pulley diameters t = 3 mm
Evacuation of moisture and dirt (up to 800 mm) d = 8/10 mm
Protects the pulley against
wear and corrosion
Prevents material build-up
Positive influence on belt tracking
Wear-resistant material quality

UNIGRIP 60/KS

Specifications
Polymer basis NR/IR/SBR DIN ISO 1629

Specific weight 1.18 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


550 3700 UNIGRIP 60/KS 8 x 2 000 x 10 000 mm 8.45 kg/m

550 3710 UNIGRIP 60/KS 10 x 2 000 x 10 000 mm 10.92 kg/m

96
Pulley Lagging
UNIGRIP - Drum coating material for simple applications

UNIGRIP 65
UNIGRIP 65 can be universally applied as a pulley lagging for simple applications.

Properties Area of application UNIGRIP 65


Reduces slippage between Profiled tread for drive pulleys B = 86 mm
belt and pulley For low to medium loading of L = 50 mm
Increases and stabilizes the textile conveyor belts S = 6 mm
coefficient of friction For small pulley diameters t = 3 mm
Evacuation of moisture and dirt (up to 800 mm) d = 10/12/15 mm
Protects the pulley against
wear and corrosion 5
Prevents material build-up
Positive influence on belt tracking
Wear-resistant material quality

UNIGRIP 65/KS

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.18 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


550 3715 UNIGRIP 65/KS 10 x 2 000 x 10 000 mm 11.68 kg/m

550 3720 UNIGRIP 65/KS 12 x 2 000 x 10 000 mm 14.22 kg/m

550 3730 UNIGRIP 65/KS 15 x 2 000 x 10 000 mm 17.89 kg/m


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97 Material Processing
Pulley Lagging
UNILAG - Pulley lagging for simple applications

UNILAG
UNILAG can be universally applied as a pulley lagging for simple applications.

Properties Area of application


Symmetrical profile - for use in Grooved rubber lagging for
horizontal and vertical directions drive pulleys
Scrap is reduced to a minimum For low to medium-loaded
Cost-efficient material fabric belts
Evacuation of moisture and dirt UNILAG
Protects the pulley against D = 30 mm
wear and corrosion t = 5 (4) mm
Prevents material build-up d = 8/10/12/15 mm
Positive influence on belt tracking
Wear-resistant material quality

UNILAG/KS

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.18 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


550 3636 UNILAG/KS 8 x 2 000 x 10 000 mm 6.4 kg/m

550 3643 UNILAG/KS 10 x 2 000 x 10 000 mm 10.0 kg/m

550 3650 UNILAG/KS 12 x 2 000 x 10 000 mm 11.64 kg/m

550 3667 UNILAG/KS 15 x 2 000 x 10 000 mm 15.3 kg/m


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98
Feeding SyStemS

REMA TIP TOP

REMASLIDE - Low-friction impact bars 100-102

UNISLIDE - Low-friction impact bars 103

99 mAteRiAL PRoceSSing
Feeding Systems
REMASLIDE - Low-friction impact bars

REMASLIDE impact bars


REMASLIDE impact bars absorb the drop energy of material impact through
their proven REMA TIP TOP special rubber substrate. By fully supporting the
conveyor belt across the feed points and transfer stations, damage of
the belt is avoided.

Properties Elastic rubber underside


Combination of extra high molecular (approx. 40 Shore A)
polyethylene (PE) and REMA TIP TOP Distance between conveyor belt and REMASLIDE Low Friction type 02/03/04
special rubber impact bars must be at least 20 mm with TT-Fastening type I
Low friction between conveyor (when conveyor belt is not loaded)
belt and REMASLIDE surface
Beveled ends of the polyethylene Area of application
layer to protect the conveyor belt Impact protection for conveyor belts at
Increases operating life of the belt/bar the material feed and transfer points
Reduction in energy requirement Good sealing effect when used in
Easy and quick mounting by integrated conjunction with REMASKIRT
aluminium profile with TT-Fastening
Unit type I for bars KG-02, KG-03
and KG-04

REMASLIDE Low Friction


Innovative, low friction sliding surface made of highly wear-resistant PE (10 mm, grey)
Increases the service life by more than 30 % compared to other standard impact bars
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions TT-Fastening Unit


539 0510 REMASLIDE LF KG-02 52 x 100 x 1 220 mm I

539 0520 REMASLIDE LF KG-03 80 x 100 x 1 220 mm I

539 0530 REMASLIDE LF KG-04 100 x 100 x 1 220 mm I

100
Feeding Systems
REMASLIDE - Low-friction impact bars

REMASLIDE V
Self-extinguishing, antistatic and moderate oil resistance

Can be used in underground areas


Highly wear-resistant PUR coat (15 mm, black)
Electrical resistance: antistatic
PUR quality: self-extinguishing
Rubber quality: self-extinguishing
Elastic rubber underside (approx. 60 Shore A)
Recommendation: 4 pieces TT-Fastening Units per impact bar REMASLIDE V with TT-Fastening Unit type IV

German underground approval (for rubber compound): LOBA No. 18.43.21-91-24


Polish underground approval (for rubber compound):
Dopuszczenie WUG Katowice No. B/1724/III/2013
PUR sliding plate with LOBA approval 6

Ref. No. Designation Dimensions TT-Fastening Unit


539 4730 REMASLIDE V KG-02 52 x 100 x 1 220 mm IV

539 4740 REMASLIDE V KG-03 80 x 100 x 1 220 mm IV

539 4750 REMASLIDE V KG-04 100 x 100 x 1 220 mm IV

REMASLIDE ATEX
Antistatic

Can be used in ATEX areas


Low friction surface made of antistatic PE (10 mm, black)
Electrical resistance: antistatic
Elastic rubber underside (approx. 50 Shore A) REMASLIDE ATEX with
Recommendation: 4 pieces TT-Fastening Units per impact bar TT-Fastening Unit type IV

Ref. No. Designation Dimensions TT-Fastening Unit


539 0420 REMASLIDE A KG-02 52 x 100 x 1 220 mm IV

539 0440 REMASLIDE A KG-03 80 x 100 x 1 220 mm IV

539 0400 REMASLIDE A KG-04 100 x 100 x 1 220 mm IV

101 Material Processing


Feeding Systems
REMASLIDE - Low-friction impact bars

TT-Fastening Units I
Torque: 90 Nm
Consists of forged TT-Fasteners with washer and self-locking nut
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions


539 1006 TT-Fastening Unit I M 16 x 40 mm

539 1013 TT-Fastening Unit I M 16 x 60 mm TT-Fastening Unit type I

539 1020 TT-Fastening Unit I M 16 x 80 mm

TT-Fastening Units IV
Torque: 60 Nm
Consists of forged TT-Fasteners with washer and self-locking nut
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions


539 3561 TT-Fastening Unit IV M 16 x 40 mm

539 3468 TT-Fastening Unit IV M 16 x 60 mm TT-Fastening Unit type IV

539 3475 TT-Fastening Unit IV M 16 x 80 mm

102
Feeding Systems
UNISLIDE - Low-friction impact bars

UNISLIDE impact bars


UNISLIDE impact bars absorb the drop energy of material impact through their
special rubber substrate. By fully supporting the conveyor belt across the feed
points and transfer stations, damage of the belt is avoided.

Properties Area of application


Combination of polyethylene (PE) Impact protection for conveyor belts at
and special rubber the material feed and transfer points
Beveled ends of the polyethylene Good sealing effect when used in UNISLIDE 02/03 with
layer to protect the conveyor belt conjunction with UNISKIRT TT-Fastening Unit type IV
Easy and quick mounting by
integrated steel profile with
TT-Fastening Unit type IV 6
Distance between conveyor belt and
impact bars must be at least 20 mm
(when conveyor belt is not loaded)

UNISLIDE
Surface made of polyethylene (12.5 mm, green)
Elastic rubber underside (approx. 45 Shore A)
Recommendation: 4 pieces TT-Fastening Units per impact bar

Ref. No. Designation Dimensions TT-Fastening Unit


539 9962 UNISLIDE 02 50 x 100 x 1 220 mm IV

539 9963 UNISLIDE 03 75 x 100 x 1 220 mm IV


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103 Material Processing


Skirting

REMA TIP TOP

REMASKIRT - Skirting rubber 106-108 7


UNISKIRT - Skirting rubber 109-111

105 MAtEriAl PrOcESSing


Skirting
REMASKIRT - Skirting rubber

REMASKIRT 40
High-quality skirting rubber with excellent flexibility and elasticity. Excellent sealing
properties particularly in connection with REMASLIDE impact bars.

Properties Designed for temperatures


Low friction from -40 C to +80 C
Easy fitment
Available in thicknesses from Area of application
8 to 30 mm and belt Skirting rubber and scraper for
widths from 100 to 1 800 mm moist material
Special qualities available on request
REMASKIRT 40 green

REMASKIRT 40 green

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 51 Shore A DIN ISO 7619-1

Colour Green*

Ref. No. Designation Dimensions Ref. No. Designation Dimensions


549 6074 REMASKIRT 40 8 x 120 x 10 000 mm 549 6191 REMASKIRT 40 12 x 150 x 10 000 mm

549 6098 REMASKIRT 40 8 x 1 800 x 10 000 mm 549 6201 REMASKIRT 40 12 x 200 x 10 000 mm

549 6115 REMASKIRT 40 10 x 100 x 10 000 mm 549 6218 REMASKIRT 40 12 x 1 800 x 10 000 mm

549 6122 REMASKIRT 40 10 x 120 x 10 000 mm 549 6249 REMASKIRT 40 15 x 150 x 10 000 mm

549 6139 REMASKIRT 40 10 x 150 x 10 000 mm 549 6256 REMASKIRT 40 15 x 200 x 10 000 mm

549 6146 REMASKIRT 40 10 x 200 x 10 000 mm 549 6280 REMASKIRT 40 15 x 1 800 x 10 000 mm

549 6154 REMASKIRT 40 10 x 1 800 x 10 000 mm 549 6304 REMASKIRT 40 20 x 150 x 10 000 mm

549 6177 REMASKIRT 40 12 x 100 x 10 000 mm 549 6311 REMASKIRT 40 20 x 200 x 10 000 mm

549 6184 REMASKIRT 40 12 x 120 x 10 000 mm 549 6335 REMASKIRT 40 20 x 1 800 x 10 000 mm

*Please note that this is a product based on natural rubber and therefore deviations in colour may occur.

106
Skirting
REMASKIRT - Skirting rubber

REMASKIRT 50
High-quality skirting rubber made of natural rubber with high tensile strength.
Excellent sealing properties particularly in connection with REMASLIDE impact bars.

Properties Designed for temperatures


Low friction from -40 C to +80 C
Easy fitment
Available in thicknesses from Area of application
8 to 30 mm and belt Skirting rubber and scraper
widths from 100 to 1 800 mm for wet, sticky material
Special qualities available on request
REMASKIRT 50 orange

REMASKIRT 50 orange
7
Specifications
Polymer basis NR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 51 Shore A DIN ISO 7619-1

Colour Orange*

Ref. No. Designation Dimensions Ref. No. Designation Dimensions


550 1842 REMASKIRT 50 5 x 1 800 x 10 000 mm 549 6555 REMASKIRT 50 10 x 1 800 x 10 000 mm

549 6438 REMASKIRT 50 6 x 1 800 x 10 000 mm 549 6620 REMASKIRT 50 12 x 200 x 10 000 mm

550 1921 REMASKIRT 50 7 x 150 x 10 000 mm 549 6630 REMASKIRT 50 12 x 1 800 x 10 000 mm

550 1938 REMASKIRT 50 7 x 1 800 x 10 000 mm 549 6641 REMASKIRT 50 15 x 150 x 10 000 mm

549 6476 REMASKIRT 50 8 x 120 x 10 000 mm 549 6658 REMASKIRT 50 15 x 200 x 10 000 mm

549 6500 REMASKIRT 50 8 x 1 800 x 10 000 mm 549 6670 REMASKIRT 50 15 x 1 800 x 10 000 mm

549 6517 REMASKIRT 50 10 x 100 x 10 000 mm 549 6696 REMASKIRT 50 20 x 150 x 10 000 mm

549 6524 REMASKIRT 50 10 x 120 x 10 000 mm 549 6730 REMASKIRT 50 20 x 1 800 x 10 000 mm

549 6531 REMASKIRT 50 10 x 150 x 10 000 mm 549 6737 REMASKIRT 50 25 x 1 800 x 10 000 mm

549 6546 REMASKIRT 50 10 x 200 x 10 000 mm 549 6751 REMASKIRT 50 30 x 1 800 x 10 000 mm

*Please note that this is a product based on natural rubber and therefore deviations in colour may occur.

107 Material Processing


Skirting
REMASKIRT - Skirting rubber

REMASKIRT CB 195
REMASKIRT CB 195 sealing profile with matching mounting rails for your
conveyor belt. Excellent sealing properties particularly in connection with
REMASLIDE impact bars. The special sealing lips with their labyrinth effect
keep transported material on the conveyor belt and reduce contamination and loss
of material. The sealing lips are held down on the conveyor belt by their
own weight, thus preventing damage.

Properties Area of application


Easy fitment in combination Skirting rubber seal for conveyor
with the mounting rails belts transporting fine-grained
Designed for temperatures and dusty material
from -40 C to +80 C Proven especially useful for
Sealing lips with labyrinth effect conveying coal

REMASKIRT CB 195
REMASKIRT CB 195

Specifications
Polymer basis NR/SBR DIN ISO 1629

Specific weight 1.10 g/cm DIN EN ISO 1183-1

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


550 2651 REMASKIRT CB 195 6/10 x 195 x 31 000 mm
r

Spare and wear parts - REMASKIRT CB 195


Primed and painted red.

Ref. No. Designation Length Content


Mounting rails
550 2670 Mounting rails CB 195, with screws 1 200 mm 2 pcs
REMASKIRT CB 195
550 2660 Mounting rails CB 195, with screws 1 200 mm 10 pcs
r

108
Skirting
UNISKIRT - Skirting rubber

UNISKIRT 40
Skirting rubber for easy applications. Excellent sealing properties particularly in
connection with UNISLIDE impact bars.

Properties Area of application


Low friction Skirting rubber and scraper for
Easy fitment moist, sticky material for
Available in thicknesses from non-complex applications
6 to 25 mm and belt widths from
100 to 2 000 mm
Designed for temperatures
from -40 C to +80 C UNISKIRT 40 black

UNISKIRT 40 black
7
Specifications
Polymer basis NR/SBR DIN ISO 1629

Specific weight 1,23 g/cm DIN EN ISO 1183-1

Hardness 45 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


550 7491 UNISKIRT 40 6 x 2 000 x 10 000 mm

550 7081 UNISKIRT 40 8 x 2 000 x 10 000 mm

550 7120 UNISKIRT 40 10 x 2 000 x 10 000 mm

550 7137 UNISKIRT 40 12 x 2 000 x 10 000 mm

550 7144 UNISKIRT 40 15 x 2 000 x 10 000 mm

550 7151 UNISKIRT 40 20 x 2 000 x 10 000 mm

109 Material Processing


Skirting
UNISKIRT - Skirting rubber

UNISKIRT 40
Skirting rubber for easy applications. Excellent sealing properties particularly in
connection with UNISLIDE impact bars.

Properties Area of application


Low friction Skirting rubber and scraper for
Easy fitment moist, sticky material for
Available in thicknesses from non-complex applications
6 to 25 mm and belt widths from
100 to 2 000 mm
Designed for temperatures
from -40 C to +80 C UNISKIRT 40 red

UNISKIRT 40 red

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183-1

Hardness 45 Shore A DIN ISO 7619-1

Colour Red

Ref. No. Designation Dimensions


550 7600 UNISKIRT 40 red 10 x 100 x 20 000 mm

550 7610 UNISKIRT 40 red 10 x 150 x 20 000 mm

550 7620 UNISKIRT 40 red 10 x 200 x 20 000 mm

550 7630 UNISKIRT 40 red 10 x 2 000 x 20 000 mm

110
Skirting
UNISKIRT - Skirting rubber

UNISKIRT 60
Skirting rubber for easy applications. Excellent sealing properties particularly in
connection with UNISLIDE impact bars.

Properties Area of application


Low friction Skirting rubber and scraper for
Easy fitment non-complex applications
Available in thicknesses from
6 to 25 mm and belt widths from
100 to 2 000 mm
Designed for temperatures
from -40 C to +80 C UNISKIRT 60 black

UNISKIRT 60 black
7
Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.20 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


550 7510 UNISKIRT 60 6 x 2 000 x 10 000 mm

550 7190 UNISKIRT 60 8 x 2 000 x 10 000 mm

550 7224 UNISKIRT 60 10 x 2 000 x 10 000 mm

550 7231 UNISKIRT 60 12 x 2 000 x 10 000 mm

550 7248 UNISKIRT 60 15 x 2 000 x 10 000 mm

550 7255 UNISKIRT 60 20 x 2 000 x 10 000 mm

550 7262 UNISKIRT 60 25 x 2 000 x 10 000 mm

550 7280 UNISKIRT 60 40 x 2 000 x 5 000 mm

111 Material Processing


RolleRs / IdleRs

REMA TIP TOP

REMASLEEVE - Belt idler sleeves 114-116

113 MAteRIAl PRoCessING


Rollers / Idlers
REMASLEEVE - Belt idler sleeves

REMASLEEVE VSB-RE 25 ORANGE


REMASLEEVE special rubber sleeves for conveyor belt idlers for all common
diameters of idlers according to the DIN standard. Quick and easy
mounting through pneumatic device.

Properties Area of application


Protection against caking, wear Rubber sleeves for carrying
and corrosion idlers and return idlers REMASLEEVE VSB-RE 25 ORANGE/CN
Extremely elastic
Excellent self-cleaning properties
in wet operation

REMASLEEVE VSB-RE 25 ORANGE/CN

Specifications
Polymer basis NR DIN ISO 1629

Specific weight 0.98 g/cm DIN EN ISO 1183-1

Hardness 31 Shore A DIN ISO 7619-1

Colour Orange

Ref. No. Designation Dimensions


537 1404 REMASLEEVE VSB-RE 25 ORANGE/CN 2 x 7 x 1 300 mm

537 1428 REMASLEEVE VSB-RE 25 ORANGE/CN 3 x 7 x 1 300 mm

537 1459 REMASLEEVE VSB-RE 25 ORANGE/CN 4 x 7 x 1 300 mm

537 1473 REMASLEEVE VSB-RE 25 ORANGE/CN 5 x 7 x 1 300 mm

537 1411 REMASLEEVE VSB-RE 25 ORANGE/CN 63.5 x 7 x 1 300 mm

537 1435 REMASLEEVE VSB-RE 25 ORANGE/CN 80 x 7 x 1 300 mm

537 1442 REMASLEEVE VSB-RE 25 ORANGE/CN 89 x 7 x 1 300 mm

537 1466 REMASLEEVE VSB-RE 25 ORANGE/CN 108 x 7 x 1 300 mm

537 1480 REMASLEEVE VSB-RE 25 ORANGE/CN 133 x 7 x 1 300 mm

537 1497 REMASLEEVE VSB-RE 25 ORANGE/CN 150 x 7 x 1 300 mm

114
Rollers / Idlers
REMASLEEVE - Belt idler sleeves

REMASLEEVE VSB-E 40
REMASLEEVE special rubber sleeves for conveyor belt idlers for all common
diameters of idlers according to the DIN standard. Quick and easy mounting
through pneumatic device.

Properties Area of application


Protection against caking, wear Rubber sleeves for carrying
and corrosion idlers and return idlers REMASLEEVE VSB-E 40/CN

REMASLEEVE VSB-E 40/CN

Specifications
Polymer basis NR/SBR DIN ISO 1629

Specific weight 1.02 g/cm DIN EN ISO 1183-1

Hardness 40 Shore A DIN ISO 7619-1


8
Colour Black

Ref. No. Designation Dimensions


537 5280 REMASLEEVE VSB-E 40/CN 2 x 7 x 1 300 mm

537 5314 REMASLEEVE VSB-E 40/CN 3 x 7 x 1 300 mm

537 5345 REMASLEEVE VSB-E 40/CN 4 x 7 x 1 300 mm

537 5376 REMASLEEVE VSB-E 40/CN 5 x 7 x 1 300 mm

537 5022 REMASLEEVE VSB-E 40/CN 63.5 x 7 x 2 750 mm

537 5039 REMASLEEVE VSB-E 40/CN 80 x 7 x 2 750 mm

537 5046 REMASLEEVE VSB-E 40/CN 89 x 7 x 2 750 mm

537 5053 REMASLEEVE VSB-E 40/CN 108 x 7 x 2 750 mm

537 5060 REMASLEEVE VSB-E 40/CN 133 x 7 x 2 750 mm

537 5400 REMASLEEVE VSB-E 40/CN 150 x 7 x 1 300 mm

115 Material Processing


Rollers / Idlers
REMASLEEVE - Belt idler sleeves

REMASLEEVE KSB-E 60
REMASLEEVE special rubber sleeves for conveyor belt idlers for all common
diameters of idlers according to the DIN standard. Quick and easy
mounting through pneumatic device.

Properties Area of application


Protection against corrosion and wear Rubber sleeves for carrying REMASLEEVE KSB-E 60/CN
Cost-effective tubing sleeve for idlers and return idlers
protection against corrosion

REMASLEEVE KSB-E 60/CN

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Ref. No. Designation Dimensions


537 3206 REMASLEEVE KSB-E 60/CN 50 x 4 x 1 300 mm 537 5149 REMASLEEVE KSB-E 60/CN 89 x 4 x 2 750 mm

537 5125 REMASLEEVE KSB-E 60/CN 63,5 x 4 x 2 750 mm 537 5156 REMASLEEVE KSB-E 60/CN 108 x 4 x 2 750 mm

537 5132 REMASLEEVE KSB-E 60/CN 80 x 4 x 2 750 mm 537 5163 REMASLEEVE KSB-E 60/CN 133 x 4 x 2 750 mm
r

Accessories - REMASLEEVE VSB / KSB


For quick and easy pneumatic mounting of the belt idler sleeves.

Ref. No. Designation Dimensions


596 7478 Mounting set VSB/KSB
includes 1x mounting adapter (idler 50/63.5/80/89/108/133/150 mm), 1x fastening strap,
1x pedal-operated air injection device with flexible hose
595 2470 Mounting adapter VSB/KSB 50 mm

595 2421 Mounting adapter VSB/KSB 63.5 mm

595 2438 Mounting adapter VSB/KSB 80 mm

595 2445 Mounting adapter VSB/KSB 89 mm

595 2469 Mounting adapter VSB/KSB 108 mm

595 2483 Mounting adapter VSB/KSB 133 mm

595 2490 Mounting adapter VSB/KSB 150 mm

116
BELt CLEANINg SyStEMS

REMA TIP TOP

REMACLEAN - Scraper Rubber 118-123

REMACLEAN - Belt Scraper 124-131

REMACLEAN - Tension Unit 132-135

REMACLEAN - F-Series - for use 136-145 9


on pulley

REMACLEAN - F-Series - for use 146-148


on pulley in large conveyor systems

REMACLEAN - U-Series - for use 149-166


on belt

REMACLEAN - Belt Cleaning Brushes 167-173

REMACLEAN - Belt Return Side Scraper 174-177

117 MAtERIAL PROCESSINg


Belt Cleaning Systems
REMACLEAN - Scraper Rubber

REMACLEAN 60
Due to its excellent abrasion-resistance and high elasticity, our special rubber
material REMACLEAN 60 is capable of significantly prolonging service life
compared to conventional rubber materials. The scraper rubber is mounted
on the systems existing scraper system and when new may
protrude from the bracket by up to its own thickness.
REMACLEAN 60

Properties Area of application


Excellent wear-resistance Universally applicable as scraper
Very high flexibility and skirting rubber for granulated,
Low friction on conveyor belt non-sticky material
Easy fitment
Different thicknesses available
from 5 - 30 mm
Widths up to 2 000 mm available
Designed for service temperatures
from -40 C to +70 C

REMACLEAN 60

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.13 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


549 7035 REMACLEAN 60 8 x 1 800 x 10 000 mm

549 7091 REMACLEAN 60 10 x 1 800 x 10 000 mm

549 7138 REMACLEAN 60 15 x 1 800 x 10 000 mm

549 7183 REMACLEAN 60 20 x 1 800 x 10 000 mm


r

118
Belt Cleaning Systems
REMACLEAN - Scraper Rubber

REMACLEAN 60 MOR
Moderate oil resistance

Especially for moderately oil resistant conveyor belts with fabric plies used in the
recycling industry. Roll can be cut into strips upon request.

REMACLEAN 60 MOR

Specifications
Polymer basis NBR/SBR DIN ISO 1629

Specific weight 1.14 g/cm DIN EN ISO 1183-1

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 7520 REMACLEAN 60 MOR 5 x 2 000 x 10 000 mm 11.97 kg/m
9
549 7530 REMACLEAN 60 MOR 7 x 2 000 x 10 000 mm 16.76 kg/m

549 7540 REMACLEAN 60 MOR 10 x 2 000 x 10 000 mm 23.94 kg/m


r

119 Material Processing


Belt Cleaning Systems
REMACLEAN - Scraper Rubber

REMACLEAN 70
Due to its excellent abrasion-resistance and high elasticity, our special rubber
material REMACLEAN 70 is perfectly suitable to achieve significantly longer
service life compared to conventional rubber materials. The scraper rubber
is mounted on the systems existing scraper system and when new
may protrude from the bracket by up to its own thickness.

Properties Area of application


Excellent wear-resistance Universally applicable as scraper
Very high flexibility and skirting rubber for granulated,
Low friction on conveyor belt non-sticky material REMACLEAN 70
Easy fitment
Different thicknesses available
from 5 - 30 mm
Widths up to 2 000 mm available
Designed for service temperatures
from -40 C to +70 C

REMACLEAN 70
Minimum order from 30 mm thickness: 1 roll, 2 000 mm wide.
Roll can be cut into strips upon request.

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.09 g/cm DIN EN ISO 1183-1

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Weight


549 9200 REMACLEAN 70 6 x 2 000 x 10 000 mm 13.86 kg/m

549 6815 REMACLEAN 70 10 x 120 x 10 000 mm 1.39 kg/m

549 6822 REMACLEAN 70 10 x 150 x 10 000 mm 1.73 kg/m

549 6839 REMACLEAN 70 10 x 2 000 x 10 000 mm 23.00 kg/m

549 6860 REMACLEAN 70 15 x 200 x 10 000 mm 3.45 kg/m

549 6884 REMACLEAN 70 15 x 2 000 x 10 000 mm 34.50 kg/m

549 6925 REMACLEAN 70 20 x 2 000 x 10 000 mm 46.00 kg/m

120
Belt Cleaning Systems
REMACLEAN - Scraper Rubber

REMACLEAN 70 V
Self-extinguishing, antistatic and moderate oil resistance

German underground approval: LOBA No. 18.43.21-91-4


Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013
May be used in ATEX installations.
Roll can be cut into strips upon request.

REMACLEAN 70 V

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 1.40 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black
9

Ref. No. Designation Dimensions Weight


549 7333 REMACLEAN 70 V 8 x 2 000 x 10 000 mm 23.52 kg/m

549 7388 REMACLEAN 70 V 10 x 2 000 x 10 000 mm 29.20 kg/m

549 7436 REMACLEAN 70 V 15 x 2 000 x 10 000 mm 43.80 kg/m

549 7474 REMACLEAN 70 V 20 x 2 000 x 10 000 mm 58.40 kg/m

121 Material Processing


Belt Cleaning Systems
REMACLEAN - Scraper Rubber

REMACLEAN CAB GREEN


Three-ply combi scraping rubber (CAB) with wear-resistant outer layer and elastic
inner layer. The combi scraper rubber may protrude from its support up
to 1.5 times its thickness.

Properties Designed for service temperatures


Excellent wear-resistance from -40 C to +70 C REMACLEAN CAB GREEN
Very belt-friendly
Low friction on conveyor belt Area of application
Different thicknesses available Universally applicable as scraper for
from 15 - 50 mm granular, slightly sticky and moist
Widths up to 2 000 mm available material

REMACLEAN CAB GREEN


Minimum order from 30 mm thickness: 1 roll, 2 000 mm wide. Roll can be cut into strips upon request.

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.21 g/cm DIN EN ISO 1183-1

Hardness 69/51/69 Shore A DIN ISO 7619-1

Colour Black/Green/Black

Ref. No. Designation Dimensions Weight


549 8411 REMACLEAN CAB GREEN 15 x 100 x 10 000 mm 1.81 kg/m

549 8428 REMACLEAN CAB GREEN 15 x 120 x 10 000 mm 2.17 kg/m

549 8435 REMACLEAN CAB GREEN 15 x 150 x 10 000 mm 2.73 kg/m

549 8442 REMACLEAN CAB GREEN 15 x 2 000 x 10 000 mm 36.29 kg/m

549 8459 REMACLEAN CAB GREEN 20 x 100 x 10 000 mm 2.38 kg/m

549 8473 REMACLEAN CAB GREEN 20 x 150 x 10 000 mm 3.57 kg/m

549 8497 REMACLEAN CAB GREEN 20 x 2 000 x 10 000 mm 47.56 kg/m

549 8514 REMACLEAN CAB GREEN 25 x 120 x 10 000 mm 3.51 kg/m

549 8521 REMACLEAN CAB GREEN 25 x 150 x 10 000 mm 4.39 kg/m

549 8538 REMACLEAN CAB GREEN 25 x 200 x 10 000 mm 5.84 kg/m

549 8552 REMACLEAN CAB GREEN 25 x 2 000 x 10 000 mm 58.43 kg/m

549 8624 REMACLEAN CAB GREEN 30 x 2 000 x 10 000 mm 68.88 kg/m

549 8648 REMACLEAN CAB GREEN 40 x 2 000 x 10 000 mm 91.84 kg/m


r

122
Belt Cleaning Systems
REMACLEAN - Scraper Rubber

REMACLEAN CAB GREY


Three-ply combi scraping rubber (CAB) with wear-resistant outer layer and elastic
inner layer. The combi scraper rubber may protrude from its support
up to 1.5 times its thickness.

Properties Area of application REMACLEAN CAB GREY


Excellent wear-resistance Universally applicable as scraper
Very belt-friendly for granular, slightly sticky and moist
Low friction on conveyor belt material
Different thicknesses available
from 15 - 50 mm
Widths up to 2 000 mm available
Designed for service temperatures
from -40 C to +70 C

REMACLEAN CAB GREY


Minimum order from 30 mm thickness: 1 roll, 2 000 mm wide. Roll can be cut into
strips upon request.

9
Specifications
Polymer basis BR/NR/IR DIN ISO 1629

Specific weight 1.23/1.08/1.23 g/cm DIN EN ISO 1183-1

Hardness 81/48/81 Shore A DIN ISO 7619-1

Colour Black/Grey/Black

Ref. No. Designation Dimensions Weight


549 9283 REMACLEAN CAB GREY 15 x 150 x 10 000 mm 2.81 kg/m

549 9300 REMACLEAN CAB GREY 15 x 2 000 x 10 000 mm 37.50 kg/m

549 9317 REMACLEAN CAB GREY 20 x 100 x 10 000 mm 2.50 kg/m

549 9331 REMACLEAN CAB GREY 20 x 150 x 10 000 mm 3.75 kg/m

549 9355 REMACLEAN CAB GREY 20 x 2 000 x 10 000 mm 50.00 kg/m

549 9379 REMACLEAN CAB GREY 25 x 120 x 10 000 mm 3.47 kg/m

549 9386 REMACLEAN CAB GREY 25 x 150 x 10 000 mm 4.58 kg/m

549 9410 REMACLEAN CAB GREY 25 x 250 x 10 000 mm 5.8 kg/m

549 9434 REMACLEAN CAB GREY 25 x 2 000 x 10 000 mm 61.00 kg/m

549 9506 REMACLEAN CAB GREY 30 x 2 000 x 10 000 mm 72.00 kg/m


r

123 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN KWA
Highly abrasion-resistant KWA rubber scraper bar for universal use with a rigid
steel construction. Recommended to be fitted with tensioning device
type INNOVATION, PRECISION or STANDARD.

Properties Area of application


High-performance scraper Particularly suited for pre-cleaning
which protects the belt Universally applicable to many
Long service life due to wear-resistant types of materials such as moist sand
REMA TIP TOP rubber quality and gravel, hard coal, clay, refuse REMACLEAN KWA
Excellent cost-performance-ratio and fat-containing material
Three subsequently-usable
scraper bars
Easy fitment
Designed for service temperatures
from -40 C to +80 C and belt
speeds up to 3.5 m/s
Also suited for use with
mechanical joints

REMACLEAN KWA

Specifications
Polymer basis NR/BR DIN ISO 1629

Specific weight 1.10 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Belt width


578 7012 REMACLEAN KWA 500 mm

578 7029 REMACLEAN KWA 650 mm

578 7036 REMACLEAN KWA 800 mm

578 7043 REMACLEAN KWA 1 000 mm

578 7050 REMACLEAN KWA 1 200 mm

578 7270 REMACLEAN KWA 1 400 mm

578 7407 REMACLEAN KWA 1 600 mm


r

124
Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN KWA V
Highly abrasion-resistant KWA rubber scraper bar for universal use with a rigid
steel construction. V quality is self-extinguishing, antistatic and moderately
oil resistance and therefore particularly suitable for underground mining
and for oil-containing conveyor goods. Recommended to be fitted with
tensioning device type INNOVATION, PRECISION or STANDARD.

German underground approval: LOBA No. 18.43.21-91-24


Polish underground approval: Dopuszczenie WUG Katowice No. B/1724/III/2013

REMACLEAN KWA V
Properties Area of application
High-performance scraper which Particularly suited for pre-cleaning
protects the belt Universally applicable to many
Long service life due to wear-resistant types of materials such as moist sand
rubber quality and gravel, hard coal, clay, refuse
Excellent cost-performance-ratio and fat-containing material
Three subsequently-usable scraper bars
Easy fitment
Designed for service temperatures
from -40 C to +80 C and belt
speeds up to 3.5 m/s
Suited for use with mechanical joints 9

REMACLEAN KWA V
Self-extinguishing, antistatic and moderate oil resistance

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 1.39 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Belt width


578 7225 REMACLEAN KWA V 650 mm

578 7232 REMACLEAN KWA V 800 mm

578 7249 REMACLEAN KWA V 1 000 mm

578 7256 REMACLEAN KWA V 1 200 mm

578 7263 REMACLEAN KWA V 1 400 mm

578 7311 REMACLEAN KWA V 1 600 mm

125 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN KWA PUR


Highly abrasion-resistant polyurethane KWA scraper bar for universal use with
a rigid steel construction (special version with stainless steel construction
available on request). EU quality is antistatic and resistant to hydrolysis and
therefore particularly suitable for water-containing conveyor goods. Recommended
to be fitted with tensioning device type INNOVATION, PRECISION or STANDARD.

Properties Area of application REMACLEAN KWA PUR


High-performance scraper which Particularly suited for pre-cleaning,
protects the belt moderately useable for fine cleaning
Long service life due to wear-resistant Universally applicable to many types
REMA TIP TOP PUR quality of materials such as moist sand and
Excellent cost-performance-ratio gravel, hard coal, lignite, clay, cement
Three subsequently-usable scraper bars and gypsum
Easy fitment
Designed for service temperatures
from -30 C to +70 C and belt
speeds up to 3.5 m/s
Suited for use with mechanical joints

REMACLEAN KWA PUR

Specifications
Polymer basis PUR DIN ISO 1629

Hardness 90 Shore A DIN ISO 7619-1

Colour Brown

Ref. No. Designation Belt width


578 7840 REMACLEAN KWA PUR 500 mm

578 7850 REMACLEAN KWA PUR 650 mm

578 7860 REMACLEAN KWA PUR 800 mm

578 7870 REMACLEAN KWA PUR 1 000 mm

578 7880 REMACLEAN KWA PUR 1 200 mm

578 7890 REMACLEAN KWA PUR 1 400 mm

578 7900 REMACLEAN KWA PUR 1 600 mm

126
Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN PUR
Highly abrasion-resistant polyurethane scraper bar for universal use with a rigid
steel construction (special version with stainless steel construction available on
request). EU quality is antistatic and resistant to hydrolysis and therefore
particularly suitable for water-containing conveyor goods. Recommended to
be fitted with tensioning device type INNOVATION, PRECISION or STANDARD.

Properties Area of application REMACLEAN PUR


High-performance scraper which Particularly suited for pre-cleaning,
protects the belt moderately useable for fine cleaning
Long service life due to wear-resistant Universally applicable to many types
REMA TIP TOP PUR quality of materials such as moist sand and
Excellent cost-performance-ratio gravel, hard coal, lignite, clay, cement,
Two subsequently-usable scraper bars gypsum, refuse and fat-containing
Easy fitment material
Designed for service temperatures
from -30 C to +70 C and belt
speeds up to 3.5 m/s
Also suited for use with
mechanical joints

9
REMACLEAN PUR

Specifications
Polymer basis PUR DIN ISO 1629

Hardness 90 Shore A DIN ISO 7619-1

Colour Brown

Ref. No. Designation Belt width


578 7500 REMACLEAN PUR 500 mm

578 7517 REMACLEAN PUR 650 mm

578 7524 REMACLEAN PUR 800 mm

578 7531 REMACLEAN PUR 1 000 mm

578 7548 REMACLEAN PUR 1 200 mm

578 7555 REMACLEAN PUR 1 400 mm

578 7562 REMACLEAN PUR 1 600 mm

127 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN PUR LIGHT


Highly abrasion-resistant polyurethane scraper bar for universal use with a
rigid, weight reduced steel construction (special version with stainless steel
construction available on request). Recommended to be fitted with tensioning
device type INNOVATION, PRECISION or STANDARD.

Properties Area of application


High-performance scraper which Particularly suited for pre-cleaning
protects the belt in lightweight version as well as main cleaner for dry materials REMACLEAN PUR LIGHT
Long service life due to wear-resistant Universally applicable to many types
REMA TIP TOP PUR quality of materials such as moist sand and
Excellent cost-performance-Ratio gravel, hard coal, lignite, clay, cement,
Two subsequently-usable scraper bars gypsum, refuse and fat-containing
Easy fitment material
Designed for service temperatures
from -30 C to +70 C and belt
speeds up to 2.5 m/s

REMACLEAN PUR LIGHT

Specifications
Polymer basis PUR DIN ISO 1629

Hardness 64 Shore A DIN ISO 7619-1

Colour Red

Ref. No. Designation Belt width


578 7430 REMACLEAN PUR LIGHT 400 mm

578 7440 REMACLEAN PUR LIGHT 500 mm

578 7450 REMACLEAN PUR LIGHT 650 mm

578 7460 REMACLEAN PUR LIGHT 800 mm

578 7470 REMACLEAN PUR LIGHT 1 000 mm

578 7480 REMACLEAN PUR LIGHT 1 200 mm

578 7490 REMACLEAN PUR LIGHT 1 400 mm

128
Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN C
Highly abrasion-resistant rubber scraper bar for universal use with ceramic
material flexibly embedded in rubber and a rigid steel construction.
Belt-friendly cleaning due to rounded outer ceramic elements.

Properties Area of application


High-performance scraper Particularly suited for pre-cleaning and
which protects the belt just as well suited as main cleaner
Long service life due to wear-resistant Universally applicable to many types REMACLEAN C
REMA TIP TOP rubber quality of materials such as hard coal, lignite,
Excellent cost-performance-ratio clay, cement, gypsum, refuse and sticky
Easy fitment material with a high water content
Designed for service temperatures Less suited for material containing
from -40 C to +80 C and belt quartz and fat
speeds up to 3.5 m/s
Not suited for use with
mechanical joints

REMACLEAN C
9
Specifications
Polymer basis NR/BR DIN ISO 1629

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Belt width


578 7593 REMACLEAN C 400 mm

578 7603 REMACLEAN C 500 mm

578 7610 REMACLEAN C 650 mm

578 7627 REMACLEAN C 800 mm

578 7634 REMACLEAN C 1 000 mm

578 7641 REMACLEAN C 1 200 mm

578 8640 REMACLEAN C 1 400 mm

578 7665 REMACLEAN C 1 600 mm

129 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN M
Highly abrasion-resistant rubber scraper bar for universal use with tungsten
carbide inserts flexibly embedded in rubber and a rigid steel construction.
Belt-friendly cleaning due to rounded outer carbide inserts. Recommended
to be fitted with tensioning device type INNOVATION.

Properties Area of application REMACLEAN M


High-performance scraper Particularly suited for pre-cleaning and
which protects the belt just as well suited as main cleaner
Long service life due to wear-resistant Universally applicable to many types
REMA TIP TOP rubber quality of materials such as moist sand and
Excellent cost-performance-ratio gravel, hard coal, lignite, clay, cement,
Easy fitment gypsum, refuse and extremely sticky
Designed for service temperatures and abrasive material
from -40 C to +80 C and belt Less suited for material containing fat
speeds up to 3.5 m/s
Not suited for use with
mechanical joints

REMACLEAN M

Specifications
Polymer basis NR/BR DIN ISO 1629

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Belt width


578 9010 REMACLEAN M 500 mm

578 9027 REMACLEAN M 600 mm

578 9041 REMACLEAN M 800 mm

578 9072 REMACLEAN M 1 000 mm

578 9096 REMACLEAN M 1 200 mm

578 9106 REMACLEAN M 1 400 mm

578 9120 REMACLEAN M 1 600 mm

130
Belt Cleaning Systems
REMACLEAN - Belt Scraper

REMACLEAN HML
Highly wear-resistant, universally usable scraper bar made from carbide with a
non-stick coating and a robust steel system carrier. A special version in stainless
or galvanised steel is also available. Recommended to be fitted with
tensioning device type INNOVATION.

Properties Area of application REMACLEAN HML


High-performance scraper Particularly suited for pre-cleaning and
which protects the belt just as well suited as main cleaner
Long service life due to the Universally applicable to many types
high-quality carbide plates of materials such as moist sand and
Requires very little contact pressure gravel, hard coal, lignite, clay, cement,
due to very small carbide surface area gypsum, refuse and very quartz-rich,
Easy fitment sticky and abrasive material
Designed for service temperatures
from -40 C to +80 C (special versions
up to +120 C available) and belt
speeds up to 4.0 m/s
Not suited for use with
mechanical joints

9
REMACLEAN HML

Ref. No. Designation Belt width


578 2010 REMACLEAN HML 400 mm

578 2020 REMACLEAN HML 500 mm

578 2030 REMACLEAN HML 650 mm

578 2040 REMACLEAN HML 800 mm

578 2060 REMACLEAN HML 1 000 mm

578 2070 REMACLEAN HML 1 200 mm


r

131 Material Processing


Belt Cleaning Systems
REMACLEAN - Tension Unit

REMACLEAN STANDARD
Tension unit for universal use with torsion element and support arm with
adjustable angle for optimum inspection and servicing of the system. Extremely
long service life. Vibration absorbing and flexible due to integrated rubber
spring elements. Can be retrofitted with reversing stop that can also be
used as a buffer for the support arm.

Properties Designed for service temperatures


Extremely long-lasting from -40 C to +80 C, belt speeds
Easy fitting - can also retroactively up to 3.5 m/s and belt widths
be fitted to all conveyor belt from 400 to 1 600 mm
systems with minimal effort Suited for use with mechanical joints
Quick and easy scraper bar exchange
Consistent cleaning performance Area of application
through consistent contact pressure Particularly suited for scraper bars
Low design height made from rubber or Polyurethane
Maintenance-free, resulting in with square support tubes such as
minimal time needed for inspection REMACLEAN KWA/PUR
and maintenance

REMACLEAN STANDARD

Ref. No. Designation For belt width Content


578 8389 REMACLEAN STANDARD 400 - 800 mm 1 pair
includes 2x tensioning devices SE 27, 2x holders SE 27, screws
578 8406 Tensioning device SE 27 1 piece

578 8420 Holder SE 27 1 piece

578 8396 REMACLEAN STANDARD 1 000 - 1 600 mm 1 pair


includes 2x tensioning devices SE 38, 2x holders SE 38, screws
578 8413 Tensioning device SE 38 1 piece

578 8437 Holder SE 38 1 piece

132
Belt Cleaning Systems
REMACLEAN - Tension Unit

REMACLEAN PRECISION
Tension unit for universal use with torsion element and support arm with pivoting
mechanism for precise 90 adjustment of the scraper to the belt as well as an
scale for setting the contact pressure for optimum inspection and servicing
of the system. Extremely long service life. Vibration absorbing and flexible
due to integrated rubber spring elements. Can be retrofitted with
reversing stop that can also be used as a buffer for the support arm.

Properties Area of application REMACLEAN PRECISION


Extremely long-lasting Particularly suited for scraper bars
Quick and easy scraper bar exchange made from rubber or polyurethane
Consistent cleaning performance with square support tubes such as
through consistent contact pressure REMACLEAN KWA/PUR/C/M
Low design height
Maintenance-free, resulting in
minimal time needed for inspection
and maintenance
Designed for service temperatures
from -40 C to +80 C, belt speeds
up to 3.5 m/s and belt widths
from 400 to 1 800 mm
Suited for use with mechanical joints 9

REMACLEAN PRECISION

Ref. No. Designation For belt width Content


578 8310 REMACLEAN PRECISION 400 - 800 mm 1 pair

578 8341 REMACLEAN PRECISION 1 000 mm 1 pair

578 8358 REMACLEAN PRECISION 1 200 - 1 800 mm 1 pair


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133 Material Processing


Belt Cleaning Systems
REMACLEAN - Tension Unit

REMACLEAN INNOVATION
Tension unit for universal use with torsion element and support arm with pivoting
mechanism for precise 90 adjustment of the scraper to the belt as well as scale for
setting the contact pressure for optimum inspection and servicing of the system.
The contact pressure can be continuously adjusted* using a tension spindle (display
for adjustment included). Extremely long service life. Vibration absorbing and
flexible due to integrated rubber spring elements. Can be retrofitted with
reversing stop that can also be used as a buffer for the support arm.

Properties Designed for service temperatures


Extremely long-lasting from -40 C to +80 C, belt speeds
Easy fitting - can also retroactively up to 4.0 m/s and belt widths REMACLEAN INNOVATION
be fitted to all conveyor belt from 400 to 1 800 mm
systems with minimal effort Suited for use with mechanical joints
Quick and easy scraper bar exchange
Consistent cleaning performance Area of application
through consistent contact pressure Particularly suited for scraper bars
Low design height, compact made from carbide, rubber or poly-
construction urethane with square support tubes
Maintenance-free, resulting in such as REMACLEAN KWA/PUR/C/M
minimal time needed for and particularly HML
inspection and maintenance
Integrated preload indicator

REMACLEAN INNOVATION

Ref. No. Designation For belt width Content


578 8320 REMACLEAN INNOVATION 400 - 800 mm 1 pair

578 8330 REMACLEAN INNOVATION 1 000 mm 1 pair

578 8360 REMACLEAN INNOVATION 1 200 - 1 800 mm 1 pair

Reversing stop HM-U3 / HM-U5 / INNOVATION


For REMACLEAN HM-U3/HM-U5/INNOVATION.

Ref. No. Designation For belt width Content


578 8130 Reversing stop up to 800 mm 1 pair

578 8140 Reversing stop 1 000 mm 1 pair

578 8150 Reversing stop from 1 200 mm 1 pair

*Provided the condition of a explicit authorization of the plant operator.

134
Belt Cleaning Systems
REMACLEAN - Tension Unit

REMACLEAN INNOVATION S
Tension unit for universal use with torsion element and one-sided torsion unit
for optimum inspection and servicing of the system. The contact pressure
can be continuously adjusted* using a gear and snapper mechanism. Extremely
long service life. Vibration absorbing and flexible due to integrated rubber
spring elements. Can be retrofitted with reversing stop that can also be
used as a buffer for the support arm.

Properties Maintenance-free, resulting in


Long-lasting minimal time needed for inspection REMACLEAN INNOVATION S
Easy fitting - can also retroactively and maintenance
be fitted to all conveyor belt Designed for service temperatures
systems with minimal effort from -40 C to +80 C, belt speeds
Tensioning unit can be used on up to 4.0 m/s and belt widths
either the left or right side from 650 to 1 200 mm
Quick and easy scraper bar exchange Suited for use with mechanical joints
Consistent cleaning performance
through consistent contact pressure Area of application
Easy preloading from just one side Particularly suited for scraper bars
Low design height, compact made from carbide, rubber or poly-
construction urethane with square support
tubes such as REMACLEAN KWA/PUR/ 9
C/M/HML

REMACLEAN INNOVATION S

Ref. No. Designation For belt width


578 8650 REMACLEAN INNOVATION S 650 mm

578 8660 REMACLEAN INNOVATION S 800 mm

578 8670 REMACLEAN INNOVATION S 1 000 mm

578 8680 REMACLEAN INNOVATION S 1 200 mm


r

Spare and wear parts - REMACLEAN INNOVATION S

Ref. No. Designation


578 8690 Chipsite, for REMACLEAN INNOVATION S
r

*Provided the condition of a explicit authorization of the plant operator.

135 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN HM-F1
Belt scraper system with individual elastically supported tungsten carbide blades and a spindle-
type tension unit for cleaning of conveyor belt top covers at the head pulley. The solid design
of the support tube, where the tungsten carbide segments are elastically mounted, allow
the system to be used for belt speeds of up to 6.5 m/s. The tungsten carbide blades
optimally adjust to the belt surface and guarantee effective and belt-friendly
cleaning as well as long service life and high reliability.
REMACLEAN HM-F1

Properties The tensioning device can be


High cleaning efficiency through ideal shifted inside or outside of the
adaptation of the carbide blades (flexibly and conveyor belt construction
individually mounted) to the belt surface Also suited for reverse operation
Long service life through the use of highly Designed for service temperatures
wear-resistant carbide and low-friction, from -40 C to +80 C, belt speeds up to
non-stick skirting 6.5 m/s, belt widths to 2 400 mm and
Easy fitment of the scraper beneath the pulley pulley diameters up to 2 000 mm
axis (outside of the materials main flow)
Consistent contact pressure through low- Area of application
maintenance and high-quality rubber Universally applicable as a pre-cleaner
torsion elements or main cleaner for many types of
Open construction of the carbide carriers materials such as sand, gravel, hard
and the torsion elements for unhampered coal, lignite, ores, sinter, cement
dispersion of material and in the chemical industry

REMACLEAN HM-F1

Ref. No. Designation Belt width Ref. No. Designation Belt width
578 2158 REMACLEAN HM-F1 650 mm 578 2213 REMACLEAN HM-F1 1 600 mm

578 2165 REMACLEAN HM-F1 800 mm 578 2220 REMACLEAN HM-F1 1 800 mm

578 2189 REMACLEAN HM-F1 1 000 mm 578 2237 REMACLEAN HM-F1 2 000 mm

578 2196 REMACLEAN HM-F1 1 200 mm 578 2244 REMACLEAN HM-F1 2 200 mm

578 2206 REMACLEAN HM-F1 1 400 mm 578 2251 REMACLEAN HM-F1 2 400 mm
r

Spare and wear parts - REMACLEAN HM-F1

Ref. No. Designation


578 3803 Hard metal scraper segment HMT-F1, with PE deflector apron, center

578 1080 Hard metal scraper segment HMT-F1, with PE deflector apron, right

578 1070 Hard metal scraper segment HMT-F1, with PE deflector apron, left
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136
Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN HM-F2
Belt scraper system with individual elastically supported tungsten carbide blades and a
spindle-type tension unit for cleaning of conveyor belt top covers at the head pulley. The
individual elastically supported tungsten carbide blades can pivot about the axis of the
joint. Therefore, the tungsten carbide blades optimally adjust to the belt surface and
guarantee effective and belt-friendly cleaning. The scraper blade is tensioned
by a spindle type tension unit. The outer tungsten carbide segments are
equipped with an indicator showing the contact pressure of the blades. REMACLEAN HM-F2

Properties Easily fitted and adjusted; Designed for service temperatures


High cleaning efficiency through low-maintenance through rubber from -40 C to +80 C, belt speeds
ideal adaptation of the carbide blades torsion elements up to 4.5 m/s and belt widths
(flexibly and individually mounted) Consistent and ideal contact pressure; to 2 000 mm
to the belt surface easily adjustable and definable A special version in stainless steel
Long service life through the use of Consistent contact pressure through and heat-resistant up to +120 C
highly wear-resistant carbide and low-maintenance and high-quality is also available
low-friction, non-stick skirting rubber torsion elements
Easy fitment of the scraper The tensioning device can be Area of application
beneath the pulley axis (outside shifted inside or outside of the Universally applicable as a pre-cleaner
of the materials main flow) conveyor belt construction or main cleaner for many types of
Open construction of the carbide Also suited for reverse operation materials such as sand, gravel, hard
carriers and the torsion elements for coal, lignite, ores, sinter, cement 9
unhampered dispersion of material and in the chemical industry

REMACLEAN HM-F2

Ref. No. Designation Belt width


578 3009 REMACLEAN HM-F2 400 mm

578 3016 REMACLEAN HM-F2 500 mm

578 3023 REMACLEAN HM-F2 650 mm

578 3030 REMACLEAN HM-F2 800 mm

578 3054 REMACLEAN HM-F2 1 000 mm

578 1001 REMACLEAN HM-F2 1 200 mm

578 1018 REMACLEAN HM-F2 1 400 mm

578 1025 REMACLEAN HM-F2 1 600 mm

578 1032 REMACLEAN HM-F2 1 800 mm

578 1049 REMACLEAN HM-F2 2 000 mm


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137 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN HM-F2 HR
Special model for use at temperatures up to 120 C.

Ref. No. Designation Belt width


578 1221 REMACLEAN HM-F2 HR 500 mm

578 1238 REMACLEAN HM-F2 HR 650 mm REMACLEAN HM-F2 HR

578 1245 REMACLEAN HM-F2 HR 800 mm

578 1269 REMACLEAN HM-F2 HR 1 000 mm

578 1276 REMACLEAN HM-F2 HR 1 200 mm

578 1283 REMACLEAN HM-F2 HR 1 400 mm


r

Spare and wear parts - REMACLEAN HM-F2 / HM-F2 HR

Ref. No. Designation Width


578 3250 Hard metal scraper segment HMT-F2/120, center 120 mm

578 3267 Hard metal scraper segment HMT-F2/120, right 120 mm

578 3274 Hard metal scraper segment HMT-F2/120, left 120 mm

578 0435 Hard metal scraper segment HMT-F2/240, center 240 mm

578 0442 Hard metal scraper segment HMT-F2/240, right 240 mm

578 0459 Hard metal scraper segment HMT-F2/240, left 240 mm

578 3243 Torsion element HM-F2

578 3951 Torsion element HM-F2 HR, up to 120 C


r

138
Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN HM-F2 VA
Stainless steel model for corrosive media and the food industry. Material 1.4571 (VA).

Ref. No. Designation Belt width


578 0167 REMACLEAN HM-F2 VA 400 mm

578 0174 REMACLEAN HM-F2 VA 500 mm REMACLEAN HM-F2 VA

578 0181 REMACLEAN HM-F2 VA 650 mm

578 0198 REMACLEAN HM-F2 VA 800 mm

578 0215 REMACLEAN HM-F2 VA 1 000 mm

578 0497 REMACLEAN HM-F2 VA 1 200 mm

578 0507 REMACLEAN HM-F2 VA 1 400 mm

578 0514 REMACLEAN HM-F2 VA 1 600 mm


r

Spare and wear parts - REMACLEAN HM-F2 VA


9
Material 1.4571 (VA).

Ref. No. Designation Width


578 0222 Hard metal scraper segment HMT-F2 VA, center 120 mm

578 0239 Hard metal scraper segment HMT-F2 VA, right 120 mm

578 0246 Hard metal scraper segment HMT-F2 VA, left 120 mm

578 0253 Torsion element HM-F2 VA


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139 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN PUR-F3
Primary belt scraper system with a polyurethane blade and a spring lever tension
unit for the cleaning of conveyor belt top covers at the head pulley. The poly-
urethane blade is attached to the system support structure but can revolve
around its own axis, if necessary. The scraper blade optimally adjusts to
the belt surface and guarantees effective and belt-friendly cleaning.
Precise contact pressure is achieved by a spring lever tension unit.
REMACLEAN PUR-F3

Properties For belt widths up to 2 200 mm


Highly effective cleaning through and pulley diameters from 220
perfect adaptation of the poly- up to 500 mm
urethane bar to the belts surface Designed for service temperatures
Long service life through the use of from -40 C to +70 C and belt
highly wear-resistant polyurethane speeds up to 4.0 m/s
Suitable for use with
mechanical joints Area of application
Easily fitted and adjusted; Universally applicable as a pre-cleaner
low-maintenance due to the use or main cleaner for many types of
of the tension springs materials such as sand, gravel,
Also suited for reverse operation hard coal, lignite, ores, sinter, cement
and for use with spherical pulleys and in the chemical industry
A version for underground use is also
available (ATEX-suitable) as well as a
special version in stainless steel

REMACLEAN PUR-F3

Ref. No. Designation Belt width


578 5504 REMACLEAN PUR-F3 500 mm

578 5505 REMACLEAN PUR-F3 650 mm

578 5506 REMACLEAN PUR-F3 800 mm

578 5507 REMACLEAN PUR-F3 1 000 mm

578 5508 REMACLEAN PUR-F3 1 200 mm

578 5509 REMACLEAN PUR-F3 1 400 mm

578 5510 REMACLEAN PUR-F3 1 600 mm

578 5511 REMACLEAN PUR-F3 1 800 mm

578 5512 REMACLEAN PUR-F3 2 000 mm

578 5513 REMACLEAN PUR-F3 2 200 mm


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140
Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

Spare and wear parts - REMACLEAN PUR-F3

Ref. No. Designation Width Belt width


578 5500 Segment PUR-F3 100 mm

578 5501 Segment PUR-F3 200 mm 578 5500

578 5502 Segment PUR-F3 300 mm

578 5503 Segment PUR-F3 400 mm

578 5581 Segment PUR-F3 V, black, with ATEX approval 300 mm

578 5591 Segment PUR-F3 V, black, with ATEX approval 400 mm

578 5696 Belt scraper construction PUR-F3 / PUR-F4 VA 650 mm


578 5501
578 5690 Belt scraper construction PUR-F3 / PUR-F4 VA 800 mm

578 5691 Belt scraper construction PUR-F3 / PUR-F4 VA 1 000 mm

578 5692 Belt scraper construction PUR-F3 / PUR-F4 VA 1 200 mm

578 5693 Belt scraper construction PUR-F3 / PUR-F4 VA 1 400 mm

578 5694 Belt scraper construction PUR-F3 / PUR-F4 VA 1 600 mm

578 5695 Belt scraper construction PUR-F3 / PUR-F4 VA 1 800 mm


578 5502 9
578 5270 Belt scraper construction PUR-F3 / PUR-F4 VA 2 000 mm

578 4930 Supporting tube PUR-F3 / PUR-F4 800 mm

578 4940 Supporting tube PUR-F3 / PUR-F4 1 000 mm

578 4950 Supporting tube PUR-F3 / PUR-F4 1 200 mm

578 4960 Supporting tube PUR-F3 / PUR-F4 1 400 mm

578 4970 Supporting tube PUR-F3 / PUR-F4 1 600 mm

578 4980 Supporting tube PUR-F3 / PUR-F4 1 800 mm 578 5503

578 4981 Supporting tube PUR-F3 / PUR-F4 2 000 mm

578 4982 Supporting tube PUR-F3 / PUR-F4 2 200 mm

578 4990 Lengthning piece - supporting tube PUR-F3 / Belt scraper


PUR-F4 / PUR-F5, light construction
578 4991 Lengthning piece reinforced - supporting tube
PUR-F3 / PUR-F4 / PUR-F5, heavy Lengthning
piece, light
r

Lengthning
piece, heavy

141 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN PUR-F4
Primary belt scraper system with a polyurethane blade and a spring lever tension
unit for the cleaning of conveyor belt top covers at the head pulley. The poly-
urethane blade is attached to the system support structure yet can revolve
around its own axis, if necessary. The scraper blade optimally adjusts to
the belt surface and guarantees effective and belt-friendly cleaning.
Precise contact pressure is achieved by a spring lever tension unit.
REMACLEAN PUR-F4

Properties Also suited for reverse operation


Highly effective cleaning through and for use with spherical pulleys
perfect adaptation of the poly- A version for underground use is also
urethane bar to the belts surface available (ATEX-suitable) as well as
Long service life through the use of a special version in stainless steel
highly wear-resistant polyurethane For belt widths up to 2 200 mm Area of application
Suitable for use with and pulley diameters from 500 Universally applicable as a pre-cleaner
mechanical joints up to 1 600 mm or main cleaner for many types of
Easily fitted and adjusted, Designed for service temperatures materials such as sand, gravel, hard
low-maintenance due to the use from -40 C to +70 C and belt speeds coal, lignite, ores, sinter, cement
of the tension springs up to 4.0 m/s and in the chemical industry

REMACLEAN PUR-F4

Ref. No. Designation Belt width


578 5524 REMACLEAN PUR-F4 500 mm

578 5525 REMACLEAN PUR-F4 650 mm

578 5526 REMACLEAN PUR-F4 800 mm

578 5527 REMACLEAN PUR-F4 1 000 mm

578 5528 REMACLEAN PUR-F4 1 200 mm

578 5529 REMACLEAN PUR-F4 1 400 mm

578 5530 REMACLEAN PUR-F4 1 600 mm

578 5531 REMACLEAN PUR-F4 1 800 mm

578 5532 REMACLEAN PUR-F4 2 000 mm

578 5533 REMACLEAN PUR-F4 2 200 mm

578 5800 REMACLEAN PUR-F4 V, with ATEX approval 800 mm

578 5810 REMACLEAN PUR-F4 V, with ATEX approval 1 000 mm

578 5820 REMACLEAN PUR-F4 V, with ATEX approval 1 200 mm

578 5830 REMACLEAN PUR-F4 V, with ATEX approval 1 400 mm


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142
Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

Spare and wear parts - REMACLEAN PUR-F4

Ref. No. Designation Width Belt width


578 5520 Segment PUR-F4 100 mm

578 5521 Segment PUR-F4 200 mm 578 5520

578 5522 Segment PUR-F4 300 mm

578 5523 Segment PUR-F4 400 mm

578 5580 Segment PUR-F4 V 300 mm

578 5590 Segment PUR-F4 V 400 mm

578 5696 Belt scraper construction PUR-F3 / PUR-F4 VA 650 mm


578 5521
578 5690 Belt scraper construction PUR-F3 / PUR-F4 VA 800 mm

578 5691 Belt scraper construction PUR-F3 / PUR-F4 VA 1 000 mm

578 5692 Belt scraper construction PUR-F3 / PUR-F4 VA 1 200 mm

578 5693 Belt scraper construction PUR-F3 / PUR-F4 VA 1 400 mm

578 5694 Belt scraper construction PUR-F3 / PUR-F4 VA 1 600 mm

578 5695 Belt scraper construction PUR-F3 / PUR-F4 VA 1 800 mm


578 5522 9
578 5270 Belt scraper construction PUR-F3 / PUR-F4 VA 2 000 mm

578 4930 Supporting tube PUR-F3 / PUR-F4 800 mm

578 4940 Supporting tube PUR-F3 / PUR-F4 1 000 mm

578 4950 Supporting tube PUR-F3 / PUR-F4 1 200 mm

578 4960 Supporting tube PUR-F3 / PUR-F4 1 400 mm

578 4970 Supporting tube PUR-F3 / PUR-F4 1 600 mm

578 4980 Supporting tube PUR-F3 / PUR-F4 1 800 mm 578 5523

578 4981 Supporting tube PUR-F3 / PUR-F4 2 000 mm

578 4982 Supporting tube PUR-F3 / PUR-F4 2 200 mm

578 4990 Lengthning piece - supporting tube PUR-F3 / Belt scraper


PUR-F4 / PUR-F5, light construction
578 4991 Lengthning piece reinforced - supporting tube
PUR-F3 / PUR-F4 / PUR-F5, heavy Lengthning
piece, light
r

Lengthning
piece, heavy

143 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN PUR-F4 A
Primary belt scraper system with a polyurethane blade and a spring lever tension
unit for the cleaning of conveyor belt top covers at the head pulley. The poly-
urethane blade is attached to the system support structure yet can revolve
around its own axis, if necessary. The scraper blade optimally adjusts to the
belt surface and guarantees effective and belt-friendly cleaning. Precise
contact pressure is achieved by a spring lever tension unit.

REMACLEAN PUR-F4 A
Properties For belt widths up to 2 000 mm
Highly effective cleaning through and pulley diameters from 500
perfect adaptation of the poly- up to 1 600 mm
urethane bar to the belts surface Designed for service temperatures
Long service life through the use of from -40 C to +70 C and belt
highly wear-resistant polyurethane speeds up to 4.0 m/s
Suitable for use with
mechanical joints Area of application
Easily fitted and adjusted, Universally applicable as a pre-cleaner
low-maintenance due to the use or main cleaner for many types of
of the tension springs materials such as sand, gravel, hard
Also suited for reverse operation coal, lignite, ores, sinter, cement
and for use with spherical pulleys and in the chemical industry
A version for underground use is also
available (ATEX-suitable) as well as a
special version in stainless steel

REMACLEAN PUR-F4 A

Ref. No. Designation Belt width


578 5700 REMACLEAN PUR-F4 A 500 mm

578 5710 REMACLEAN PUR-F4 A 650 mm

578 5720 REMACLEAN PUR-F4 A 800 mm

578 5730 REMACLEAN PUR-F4 A 1 000 mm

578 5740 REMACLEAN PUR-F4 A 1 200 mm

578 5750 REMACLEAN PUR-F4 A 1 400 mm

578 5760 REMACLEAN PUR-F4 A 1 600 mm

578 5770 REMACLEAN PUR-F4 A 1 800 mm

578 5780 REMACLEAN PUR-F4 A 2 000 mm


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144
Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley

REMACLEAN PUR-F5
Conveyor belt cleaning system with a scraper consisting of polyurethane segments and
a lever tensioning system with a compression spring for cleaning the conveyor belt
load-bearing side at the head pulley. The individual polyurethane segments are
permanently attached to the support. Due to a special function, the segments can
always move elastically. This allows the segments to contact the conveyor belt
surface at the drum optimally and ensures effective and gentle cleaning. The
entire scraper strip is exactly pretensioned at one or both sides
by means of the lever tensioning unit. REMACLEAN PUR-F5

Properties Consistent and ideal contact pressure; For belt widths up to 1 400 mm
High cleaning efficiency through easily adjustable and, through and pulley diameters from 240
perfect adaptation of the polyure- the length of the cylinder spring, up to 800 mm
thane segments to the belts surface easily definable; a pre-tension Designed for the highest loads with
Long service life through the use indicator is provided service temperatures from -40 C to
of highly wear-resistant polyurethane Up to a belt width of 1 400 mm pre- +60 C and belt speeds up to 4.0 m/s
Easily fitted and adjusted; tensioning occurs from only one side
low-maintenance PUR-segments are also available Area of application
Each segment is mounted to the in a natural white colour Universally applicable as a pre-cleaner
system carrier with a quick- Stainless steel system carrier or main cleaner for many types of
tensioning fastener available materials such as sand, gravel, hard
Segment width of 100 mm coal, lignite, ores, sinter, cement
and in the chemical industry 9
REMACLEAN PUR-F5

Ref. No. Designation Belt width Ref. No. Designation Belt width
578 5600 REMACLEAN PUR-F5 500 mm 578 5630 REMACLEAN PUR-F5 1 000 mm

578 5610 REMACLEAN PUR-F5 650 mm 578 5640 REMACLEAN PUR-F5 1 200 mm

578 5620 REMACLEAN PUR-F5 800 mm 578 5650 REMACLEAN PUR-F5 1 400 mm
r

578 5660

Spare and wear parts - REMACLEAN PUR-F5

Ref. No. Designation Width


578 5660 Segment PUR-F5 100 mm

578 5670 Mounting plate PUR-F5, with bearing

578 5680 Mounting plate PUR-F5, with bearing


and tensioning device
578 4990 Lengthning piece - supporting tube PUR-F3 / 578 5680
PUR-F4 / PUR-F5, light
578 4991 Lengthning piece reinforced - supporting
tube PUR-F3 / PUR-F4 / PUR-F5, heavy
r

578 5670

145 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley in large conveyor systems

REMACLEAN PUR-F300
REMACLEAN PUR-F300 is intended for pre-cleaning at the discharge pulley
for pulley diameters from 630 mm and up. The individual polyurethane
segments are solidly connected to the carrier. Due to a special function, the
segments are more flexible. Thus the segments adapt themselves perfectly
to the belts surface at the pulley and ensure effective and gentle cleaning.
Through the contact pressure device the entire scraper bar with the REMACLEAN PUR-F300
PUR-segments is precisely pre-tensioned from either one, or both sides.

Properties Segment widths of 200 mm Run-off aprons at the back of the


High cleaning efficiency through and 300 mm PUR-segments protect the
perfect adaptation of the poly- Easily fitted and adjusted; carrier body
urethane segments (individually low-maintenance Designed for pulley diameters from
mounted) to the belts surface Consistent and ideal contact 630 mm and belt speeds up to 6.5 m/s
Long service life through the use of pressure; easily adjustable and,
highly wear-resistant polyurethane through the length of the cylinder Area of application
Each segment is equipped with a springs, easily definable Suitable for large conveyor systems
supporting spring and can thus The segment carrier has a very Universally applicable to many types
function in a dynamic manner; height strong design for the highest of materials such as sand, gravel, hard
differences are compensated for loads (box profile) coal, lignite, ores, sinter and cement
Also suitable for reverse operation

REMACLEAN PUR-F300

Ref. No. Designation Belt width


578 5843 REMACLEAN PUR-F300 900 mm

578 5842 REMACLEAN PUR-F300 1 000 mm

578 5841 REMACLEAN PUR-F300 1 200 mm

578 5840 REMACLEAN PUR-F300 1 400 mm

578 5291 REMACLEAN PUR-F300 1 600 mm

578 5290 REMACLEAN PUR-F300 1 800 mm

578 5280 REMACLEAN PUR-F300 2 000 mm


r

Spare and wear parts - REMACLEAN PUR-F300

Ref. No. Designation Width


578 5850 Segment PUR-F300 200 mm

578 5860 Segment PUR-F300 300 mm


r

146
Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley in large conveyor systems

REMACLEAN PUR-F400
REMACLEAN PUR-F400 is intended for pre-cleaning at the discharge pulley for
pulley diameters from 1 000 mm and up. The individual polyurethane segments
are solidly connected to the carrier. Due to a special function, the segments are
more flexible. Thus the segments adapt themselves perfectly to the belts
surface at the pulley and ensure effective and gentle cleaning. Through the
contact pressure device the entire scraper bar with the PUR segments is REMACLEAN PUR-F400
precisely pre-tensioned from either one, or both sides.

Properties Easily fitted and adjusted; Designed for pulley diameters


High cleaning efficiency through low-maintenance from 1 000 mm and belt speeds
perfect adaptation of the poly- Consistent and ideal contact pressure; up to 6.5 m/s
urethane segments (individually easily adjustable and, through the
mounted) to the belts surface length of the cylinder springs, Area of application
Long service life through the use of easily definable Suitable for large conveyor systems
highly wear-resistant polyurethane The segment carrier has a very Universally applicable to many types
Each segment is equipped with a strong design for the highest of materials such as sand, gravel, hard
supporting spring and can thus loads (box profile) coal, lignite, ores, sinter and cement
function in a dynamic manner; height Also suitable for reverse operation
differences are compensated for Run-off aprons at the back of the
Segment widths of 200 mm PUR-segments protect the
and 300 mm carrier body 9

REMACLEAN PUR-F400

Ref. No. Designation Belt width


578 6080 REMACLEAN PUR-F400 1 600 mm

578 6081 REMACLEAN PUR-F400 1 800 mm

578 6110 REMACLEAN PUR-F400 2 000 mm

578 6120 REMACLEAN PUR-F400 2 200 mm


r

Spare and wear parts - REMACLEAN PUR-F400

Ref. No. Designation Width


578 6090 Segment PUR-F400 200 mm

578 6100 Segment PUR-F400 300 mm


r

147 Material Processing


Belt Cleaning Systems
REMACLEAN - F-Series - for use on pulley in large conveyor systems

REMACLEAN PUR-F500
REMACLEAN PUR-F500 is optimally suited for the cleaning of the carrier-side of
belts in large systems with belt speeds of up to 10 m/s. The individual segments
of the system are solidly connected to the carrier body, yet mounted in such a
way that they have flexible movement. This enables them to adapt perfectly
to the belts surface and ensure effective and gentle cleaning.
REMACLEAN PUR-F500

Properties Easy fitment and adjustment; Run-off aprons at the back of the PUR
High cleaning efficiency through low-maintenance segments protect the carrier body
perfect adaptation of the PUR Consistent and ideal contact pressure; Designed for belt speeds up to 10 m/s
segments (individually mounted) easily adjustable and, through the
to the belts surface length of the cylinder springs, Area of application
Long service life of the individual easily definable Suitable for large conveyor systems
segments through the use of highly Carrier body has a very strong design Universally applicable to many types
wear-resistant polyurethane in order to cope with the highest of materials such as sand, gravel,
Each segment is equipped with loads (box profile) hard coal, lignite and ores
supporting springs, and can thus
work in a dynamic manner

REMACLEAN PUR-F500

Ref. No. Designation Belt width Ref. No. Designation Belt width
578 5910 REMACLEAN PUR-F500, 4 segments 1 400 mm 578 5570 REMACLEAN PUR-F500, 6 segments 2 200 mm

578 5920 REMACLEAN PUR-F500, 4 segments 1 400 mm 578 5940 REMACLEAN PUR-F500, 7 segments 2 200 mm

578 5571 REMACLEAN PUR-F500, 4 segments 1 600 mm 578 5950 REMACLEAN PUR-F500, 7 segments 2 400 mm

578 5572 REMACLEAN PUR-F500, 5 segments 1 600 mm 578 5960 REMACLEAN PUR-F500, 8 segments 2 600 mm

578 5573 REMACLEAN PUR-F500, 5 segments 1 600 mm 578 5970 REMACLEAN PUR-F500, 8 segments 2 800 mm

578 5930 REMACLEAN PUR-F500, 5 segments 1 800 mm 578 5980 REMACLEAN PUR-F500, 9 segments 2 800 mm

578 5870 REMACLEAN PUR-F500, 6 segments 2 000 mm 578 5990 REMACLEAN PUR-F500, 9 segments 3 000 mm
r

Spare and wear parts - REMACLEAN PUR-F500

Ref. No. Designation Width


578 5900 Segment PUR-F500 300 mm
r

148
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U1
REMACLEAN HM-U1 is a belt cleaning system for belt return side applications consisting of
tungsten carbide segments. The solid design of the support tube, where the tungsten
carbide segments are mounted, and the spindle-type tension unit allows the system
to be used for belt speeds up to 6.5 m/s. The design of the carbide blade perfectly
adjusts to the belt, thus providing an effective and belt-friendly cleaning. The
design of the carbide blade, as well as its anti-caking coating made of
polyethylene, guarantee extended service life and high reliability. REMACLEAN HM-U1

Properties Protection of the belt edges through


Effective cleaning performance sunken outer carbide-carriers (HMT)
Long service life through the use of Can be upgraded for reverse operation
highly wear-resistant carbide For belt widths up to 2 400 mm
Modular design consisting of the system Designed for service temperatures
suspension tube, carbide-blades (HMT) from -40 C to +80 C and belt
with PE-deflector plate, suspension tube speeds up to 6.5 m/s
extensions and spindle sets with Special versions available for service
torsional thrust bearing temperatures up to 120 C and also
Consistent and ideal contact pressure; made from stainless steel
easily adjustable and easily readable
on the pre-tension indicator Area of application
Flange connection for easy and quick Universally applicable for the fine 9
installation and de-installation cleaning to many types of materials
Spindle sets can be mounted on the such as sand, gravel, hard coal, lignite,
inside and outside of the conveyor ores, sinter, cement, clay, refuse
belt construction and gypsum

REMACLEAN HM-U1

Ref. No. Designation Belt width


578 9137 REMACLEAN HM-U1 400 mm

578 9144 REMACLEAN HM-U1 500 mm

578 9151 REMACLEAN HM-U1 650 mm

578 9168 REMACLEAN HM-U1 800 mm

578 9182 REMACLEAN HM-U1 1 050 mm

578 9199 REMACLEAN HM-U1 1 200 mm

578 9209 REMACLEAN HM-U1 1 400 mm

578 9216 REMACLEAN HM-U1 1 600 mm

578 9223 REMACLEAN HM-U1 1 800 mm

578 9230 REMACLEAN HM-U1 2 000 mm

578 9247 REMACLEAN HM-U1 2 200 mm

578 9254 REMACLEAN HM-U1 2 400 mm


r

149 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

Spare and wear parts - REMACLEAN HM-U1

Ref. No. Designation Width


578 9326 Hard metal scraper segment HMT-U1, with PE skirting, center 120 mm

578 9333 Hard metal scraper segment HMT-U1, with PE skirting, right 120 mm

578 9340 Hard metal scraper segment HMT-U1, with PE skirting, left 120 mm

Accessories - REMACLEAN HM-U1

Ref. No. Designation For belt width Content


578 9371 Hard metal scraper segment HMT-U1, without PE skirting, 120 mm 50

578 9508 Reversing stop set 400 - 650 mm

578 9515 Reversing stop set 800 - 1 000 mm

578 9522 Reversing stop set 1 200 - 1 400 mm

578 9539 Reversing stop set from 1 600 mm

578 9845 Step tread set, with fastening elements 400 - 800 mm 2
r

REMACLEAN HM-U1 HR
Other belt widths on request.

Ref. No. Designation Belt width


578 3281 REMACLEAN HM-U1 HR 400 mm

578 3298 REMACLEAN HM-U1 HR 500 mm

578 3308 REMACLEAN HM-U1 HR 650 mm

578 3315 REMACLEAN HM-U1 HR 800 mm

578 3322 REMACLEAN HM-U1 HR 900 mm

578 3339 REMACLEAN HM-U1 HR 1 000 mm REMACLEAN HM-U1 HR

578 3340 REMACLEAN HM-U1 HR 1 200 mm


r

150
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

Spare and wear parts - REMACLEAN HM-U1 HR

Ref. No. Designation Width


578 9807 Hard metal scraper segment HMT-U1 HR, 120 mm
with VA skirting, center
578 9814 Hard metal scraper segment HMT-U1 HR, 120 mm
with VA skirting, right
578 9821 Hard metal scraper segment HMT-U1 HR, 120 mm
with VA skirting, left
r

REMACLEAN HM-U1 VA
Special versions for the chemical and food industry. Material 1.4571 (VA).

Ref. No. Designation Belt width


578 5210 REMACLEAN HM-U1 VA 500 mm

578 5227 REMACLEAN HM-U1 VA 650 mm


9
578 5234 REMACLEAN HM-U1 VA 800 mm

578 5258 REMACLEAN HM-U1 VA 1 000 mm

578 5260 REMACLEAN HM-U1 VA 1 200 mm


r
REMACLEAN HM-U1 VA

Spare and wear parts - REMACLEAN HM-U1 VA


Material 1.4571 (VA).

Ref. No. Designation


578 9883 Hard metal scraper segment HMT-U1 VA, with VA skirting, center

578 9890 Hard metal scraper segment HMT-U1 VA, with VA skirting, right

578 9900 Hard metal scraper segment HMT-U1 VA, with VA skirting, left

151 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U2
REMACLEAN HM-U2
REMACLEAN HM-U2 is a belt scraper system for belt return side applications
with a tungsten carbide blade. The solid design of the support tube, where the
tungsten carbide blade is mounted, allows the system to be used for belt speeds
up to 6.5 m/s. The tungsten carbide blade optimally adjusts to the belt
surface and guarantees effective and belt-friendly cleaning. The design of
the scraper blade and the anti caking coating made of highly wear-resistant
REMATHAN ensure long service life and high reliability.

Properties Spindle sets can be mounted on the One-piece blade


Effective cleaning performance inside and outside of the conveyor For belt widths up to 2 400 mm
Long service life through the use of belt construction Designed for service temperatures
highly wear-resistant carbide and Consistent and ideal contact pressure, from -40 C to +80 C and belt
low-friction anti-caking coatings which is easily adjustable and read- speeds up to 6.5 m/s
Modular design consisting of the sys- able on the pre-tension indicator
tem suspension tube, carbide-blade, The highly wear-resistant REMATHAN Area of application
suspension tube extension and spind- sliding units on the front of the Universally applicable for the fine
le sets with torsional thrust bearing carbide-bar ensure accumulation- cleaning to many types of materials
Flange connection for easy free removal of the material such as sand, gravel, hard coal, lignite,
and quick fitment Protection of the belt edges ores, sinter, cement, clay, refuse
Easily fitted and adjusted; low- through sunken outer carbide-blade and gypsum
maintenance due to the use of a Can be upgraded for reverse operation
spindle contact device with torsion Very robust polyurethane skirting
elements and a pre-tension indicator

REMACLEAN HM-U2

Ref. No. Designation Belt width


578 9278 REMACLEAN HM-U2 500 mm

578 9285 REMACLEAN HM-U2 650 mm

578 9292 REMACLEAN HM-U2 800 mm

578 0112 REMACLEAN HM-U2 1 000 mm

578 0920 REMACLEAN HM-U2 1 200 mm

578 0930 REMACLEAN HM-U2 1 400 mm

578 0931 REMACLEAN HM-U2 1 600 mm

578 0932 REMACLEAN HM-U2 1 800 mm

578 0933 REMACLEAN HM-U2 2 000 mm

578 0934 REMACLEAN HM-U2 2 200 mm


r

152
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

Spare and wear parts - REMACLEAN HM-U2

Ref. No. Designation For belt width


578 9412 Hard metal scraper segment HMT-U2 500 mm

578 9429 Hard metal scraper segment HMT-U2 650 mm

578 9436 Hard metal scraper segment HMT-U2 800 mm

578 0136 Hard metal scraper segment HMT-U2 1 000 mm

578 0140 Hard metal scraper segment HMT-U2 1 200 mm

578 0150 Hard metal scraper segment HMT-U2 1 400 mm

578 0950 Hard metal scraper segment HMT-U2 1 600 mm

578 0951 Hard metal scraper segment HMT-U2 1 800 mm

578 0952 Hard metal scraper segment HMT-U2 2 000 mm

578 0953 Hard metal scraper segment HMT-U2 2 200 mm


r

Accessories - REMACLEAN HM-U2 9

Ref. No. Designation For belt width Content


578 9508 Reversing stop set 400 - 650 mm

578 9515 Reversing stop set 800 - 1 000 mm

578 9522 Reversing stop set 1 200 - 1 400 mm

578 9845 Step tread set, 400 - 800 mm 2


with fastening elements
r

153 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U3
REMACLEAN HM-U3 is a belt scraper system for belt return side applications
with a tungsten carbide blade featuring a low installation height and tension
unit type INNOVATION. The tungsten carbide blade optimally adjusts to the belt
and therefore guarantees effective and belt-friendly cleaning. The design of the
tungsten carbide blade as well as the multi layer anti-caking coating guarantees
long service life and high reliability. The tension unit type INNOVATION allows
continuous calibration of the contact pressure and fits various
installation situations.
REMACLEAN HM-U3

Properties Integrated scraper bar tilt-adjustment


Effective cleaning performance REMA-REPCOAT SL non-stick coating
Long service life through the use on the carbide-bars off-flow side
of highly wear-resistant carbide Can be upgraded for reverse operation
Protection of the belt surface edges For belt widths up to 1 200 mm
through sunken outer carbide-blade Designed for service temperatures
Easy fitting and adjustment of the from -40 C to +80 C and belt
system due to the use of the tension speeds up to 2.5 m/s
unit INNOVATION with torsion elements Special versions available for service
and a pre-tension indicator temperatures up to 130 C and also
Spindle sets can be mounted on with electro-galvanized bar
the inside and outside of the
conveyor belt construction Area of application
Low-maintenance Universally applicable to many types
Requires little space due to the of materials such as sand, gravel, hard
compact carbide-blade coal, lignite, ores, sinter, cement, clay,
Automatic system readjustment refuse and gypsum
Tension unit INNOVATION with
accurate micro-adjustment of
the contact pressure

REMACLEAN HM-U3

Ref. No. Designation Belt width


578 8900 REMACLEAN HM-U3 400 mm

578 8910 REMACLEAN HM-U3 500 mm

578 8920 REMACLEAN HM-U3 650 mm

578 8930 REMACLEAN HM-U3 800 mm

578 8940 REMACLEAN HM-U3 1 000 mm

578 8950 REMACLEAN HM-U3 1 200 mm


r

154
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U4
Belt cleaning system for belt return side applications with a CONTOUR
tungsten carbide blade and tension unit type STANDARD. The parabolic design
of the tungsten carbide blade optimally adjusts to the conveyor belt - even
in case of progressive wear in the center of the belt - and therefore
guarantees effective and belt-friendly cleaning.

Properties Not suitable for reverse operation REMACLEAN HM-U4


Effective cleaning due to the Protection of the belt edges through
scraper bars parabolic form sunken outer carbide-blades
Adapts well to the belts surface For belt widths up to 1 200 mm
Long service life through the use Designed for service temperatures
of highly wear-resistant carbide from -40 C to +80 C and belt
made in shock-resistant design speeds up to 2.5 m/s
Requires little space for fitment
Easy fitment and adjustment Area of application
of the scraper system Universally applicable to many types
Low-maintenance of materials such as moist sand and
Automatic system readjustment gravel, hard coal, cement, refuse
through rubber suspension elements and recycle materials
Integrated tilt-adjustment for
optimal positioning 9
Scraper bar is coated with a high-
quality anti-corrosion layer

REMACLEAN HM-U4
Used with REMA TIP TOP tension unit STANDARD.

Ref. No. Designation Belt width


578 9260 REMACLEAN HM-U4, with parabolic bar 500 mm

578 9261 REMACLEAN HM-U4, with parabolic bar 650 mm

578 9262 REMACLEAN HM-U4, with parabolic bar 800 mm

578 9263 REMACLEAN HM-U4, with parabolic bar 1 000 mm

578 9264 REMACLEAN HM-U4, with parabolic bar 1 200 mm

578 5550 Tension unit SE 27 HM-U4 to 800 mm

578 5560 Tension unit SE 38 HM-U4 from 1 000 mm


r

155 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U5
Belt cleaning system for belt return side applications with a CONTOUR
tungsten carbide blade and tension unit type INNOVATION, that allows continuous
calibration of the contact pressure and fits various installation situations.
The parabolic design of the tungsten carbide blade optimally adjusts to the
conveyor belt - even in case of progressive wear in the center of the belt -
and therefore guarantees effective and belt-friendly cleaning.

Properties Not suitable for reverse operation REMACLEAN HM-U5


Effective cleaning through the Protection of the belt edges through
scraper bars parabolic form sunken outer carbide-blades
Adapts well to the belts surface For belt widths up to 1 200 mm
Long service life through the use of Designed for service temperatures
highly wear-resistant carbide from -40 C to +80 C and belt
made in shock-resistant design speeds up to 2.5 m/s
Requires little space for fitment
Easy fitment and adjustment Area of application
of the scraper system Universally applicable to many
Low-maintenance types of materials such as moist
Integrated tilt-adjustment for sand and gravel, hard coal, cement,
optimal positioning refuse and recycle materials
Scraper bar is coated with a high-
quality anti-corrosion layer

REMACLEAN HM-U5

Ref. No. Designation Belt width


578 9360 REMACLEAN HM-U5, with parabolic bar 500 mm

578 9361 REMACLEAN HM-U5, with parabolic bar 650 mm

578 9362 REMACLEAN HM-U5, with parabolic bar 800 mm

578 9363 REMACLEAN HM-U5, with parabolic bar 1 000 mm

578 9364 REMACLEAN HM-U5, with parabolic bar 1 200 mm

578 9950 Connection piece HM-U5 800 mm

578 9960 Connection piece HM-U5 1 000 mm


r

156
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

Spare and wear parts - REMACLEAN HM-U3 / HM-U4 / HM-U5


Reversing stop HM-U3 / HM-U5 / INNOVATION
For REMACLEAN HM-U3/HM-U5/INNOVATION.

Ref. No. Designation For belt width Content


578 8130 Reversing stop up to 800 mm 1 pair

578 8140 Reversing stop 1 000 mm 1 pair

578 8150 Reversing stop from 1 200 mm 1 pair


r

Reversing stop

Spare and wear parts - REMACLEAN HM-U3

Ref. No. Designation Belt width


578 2010 REMACLEAN HML 400 mm

578 2020 REMACLEAN HML 500 mm

578 2030 REMACLEAN HML 650 mm


9
578 2040 REMACLEAN HML 800 mm

578 2060 REMACLEAN HML 1 000 mm

578 2070 REMACLEAN HML 1 200 mm


r

Spare and wear parts - REMACLEAN HM-U4 / HM-U5

Ref. No. Designation For belt width


578 9400 HMT-CONTOUR 500 mm

578 9401 HMT-CONTOUR 650 mm

578 9402 HMT-CONTOUR 800 mm

578 9403 HMT-CONTOUR 1 000 mm

578 9404 HMT-CONTOUR 1 200 mm


r

157 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

RAMACLEAN HM-U6
REMACLEAN HM-U6
Belt cleaning system for return side application with elastically mounted carbide segments and a
torsion tension unit with spindle adjustment. The individual elastically supported carbide seg-
ments achieve optimum cleaning efficiency while avoiding damage to the conveyor belt sur-
face. The segments dynamically adjust to the belt surface and hence ensure effective and
belt-friendly cleaning. Plastic skirts prevent that material builds up on the elements.

Properties Spindle sets with torsional


Belt-friendly cleaning achieved thrust bearing included For belt widths up to 2 000 mm
by the sagging function of Consistent and ideal contact Designed for service tempera-
the blade segments pressure, which is easily tures from -40 C to +70 C and
The tungsten carbide segments adjustable by using the torsion belt speeds up to 2.5 m/s
are individually supported tension unit with spindle
and can adapt dynamically in adjustment Area of application
the running direction of the belt Particularly robust poly- Universally applicable to many
Modular system composed of urethane sliding deflectors types of materials such as sand,
system suspension tube, for highest demands gravel, hard coal, lignite, ores,
carbide-blades, polyurethane Not suitable for reverse sinter, cement, clay, conditioned
deflector operation refuse and gypsum

REMACLEAN HM-U6

Ref. No. Designation Belt width


578 8960 REMACLEAN HM-U6 400 mm

578 8961 REMACLEAN HM-U6 500 mm

578 8962 REMACLEAN HM-U6 650 mm

578 8963 REMACLEAN HM-U6 800 mm

578 8964 REMACLEAN HM-U6 1000 mm

578 8965 REMACLEAN HM-U6 1200 mm

578 8966 REMACLEAN HM-U6 1400 mm

578 8967 REMACLEAN HM-U6 1600 mm

578 8968 REMACLEAN HM-U6 1800 mm

578 8969 REMACLEAN HM-U6 2000 mm


r

Spare and wear parts - REMACLEAN HM-U6

Ref. No. Designation


578 8590 Hard metal scraper HMT-U6, with polyurethane skirt
r
578 8590

158
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U7
REMACLEAN HM-U7
Belt cleaning system for belt return side applications with elastically supported
tungsten carbide blades and a spindle-type tension unit. High cleaning
efficiency and long service life due to the high-quality of the carbides.
Good adaptability to the conveyor belt through flexibly mounted
and overlapping of the blades. Belt-protective scraper system
through the segment blades dragging function.

Properties Consistent and ideal contact pressure,


Belt-friendly cleaning achieved by which is easily adjustable by using Designed for service temperatures
the sagging function of the blade the torsion tension unit with from -40 C to +70 C and belt
segments spindle adjustment speeds up to 2.5 m/s
The tungsten carbide segments No tools needed for segment fitment -
manufactured from stainless steel exchange due to clamping fastener Area of application
are individually supported, can adapt Not suitable for reverse operation Universally applicable to many types
dynamically in the running direction MF version is suitable for the of materials such as sand, gravel, hard
of the belt and move 180 on use with mechanical joints coal, lignite, ores, sinter, cement,
its own axis V version is suitable for ATEX conditioned refuse and dry gypsum
Modular system composed of system applications (in that case
suspension tube, carbide-blades, assembly feet are black)
polyurethane deflector For belt widths up to 1 400 mm
9
REMACLEAN HM-U7

Ref. No. Designation Belt width


578 9300 REMACLEAN HM-U7 400 mm

578 9301 REMACLEAN HM-U7 500 mm

578 9302 REMACLEAN HM-U7 650 mm

578 9303 REMACLEAN HM-U7 800 mm

578 9304 REMACLEAN HM-U7 1 000 mm Ref. No. Designation Belt width
578 9305 REMACLEAN HM-U7 1 200 mm 578 8995 REMACLEAN HM-U7 LONG 1 200 mm
(310/335 mm)
578 9306 REMACLEAN HM-U7 1 400 mm
578 8996 REMACLEAN HM-U7 LONG 1 400 mm
578 8990 REMACLEAN HM-U7 LONG 400 mm (310/335 mm)
(310/335 mm)
578 8970 REMACLEAN HM-U7 MF 400 mm
578 8991 REMACLEAN HM-U7 LONG 500 mm
(310/335 mm) 578 8971 REMACLEAN HM-U7 MF 500 mm

578 8992 REMACLEAN HM-U7 LONG 650 mm 578 8972 REMACLEAN HM-U7 MF 650 mm
(310/335 mm)
578 8973 REMACLEAN HM-U7 MF 800 mm
578 8993 REMACLEAN HM-U7 LONG 800 mm
(310/335 mm) 578 8974 REMACLEAN HM-U7 MF 1 000 mm

578 8994 REMACLEAN HM-U7 LONG 1 000 mm 578 8975 REMACLEAN HM-U7 MF 1 200 mm
(310/335 mm) r

159 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U8
Belt scraper system for belt return side applications with elastically supported
tungsten carbide blades and a spindle-type tension unit with reinforcement
bracket, designed for heavy-duty conditions. High cleaning efficiency
and long service life due to the high-quality of the carbides. Good
adaptability to the conveyor belt through flexibly mounted and
overlapping of the blades. Belt-protective scraper system
through the segment blades dragging function.
REMACLEAN HM-U8

Properties Consistent and ideal contact pressure, For belt widths up to 2 000 mm
Belt-friendly cleaning achieved by which is easily adjustable by using Designed for service temperatures
the sagging function of the blade the torsion tension unit with from -40 C to +70 C and belt
segments spindle adjustment speeds up to 5.5 m/s
The tungsten carbide segments No tools needed for segment fitment -
manufactured from stainless steel exchange due to clamping fastener Area of application
are individually supported, can Not suitable for reverse operation Universally applicable to many types
adapt dynamically in the running MF version is suitable for the of materials such as sand, gravel, hard
direction of the belt and move use with mechanical joints coal, lignite, ores, sinter, cement,
180 on its own axis V version is suitable for ATEX conditioned refuse and dry gypsum
Modular system composed of system applications (in that case
suspension tube, carbide-blades, assembly feet are black)
PUR assembly foot and spindle Version with PUR segment foot
tensioning device with brace with screw mounting

REMACLEAN HM-U8

Ref. No. Designation Belt width


578 9310 REMACLEAN HM-U8 800 mm

578 9311 REMACLEAN HM-U8 1 000 mm

578 9312 REMACLEAN HM-U8 1 200 mm Ref. No. Designation Belt width
578 9313 REMACLEAN HM-U8 1 400 mm 578 8985 REMACLEAN HM-U8 MF 1 800 mm

578 9314 REMACLEAN HM-U8 1 600 mm 578 9450 REMACLEAN HM-U8 MF V, 800 mm
with ATEX approval
578 9315 REMACLEAN HM-U8 1 800 mm
578 9451 REMACLEAN HM-U8 MF V, 1 000 mm
578 9316 REMACLEAN HM-U8 2 000 mm with ATEX approval

578 8980 REMACLEAN HM-U8 MF 800 mm 578 9452 REMACLEAN HM-U8 MF V, 1 200 mm
with ATEX approval
578 8981 REMACLEAN HM-U8 MF 1 000 mm
578 9453 REMACLEAN HM-U8 MF V, 1 400 mm
578 8982 REMACLEAN HM-U8 MF 1 200 mm with ATEX approval
578 9454 REMACLEAN HM-U8 MF V, 1 600 mm
578 8983 REMACLEAN HM-U8 MF 1 400 mm
with ATEX approval
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578 8984 REMACLEAN HM-U8 MF 1 600 mm

160
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

Spare and wear parts - REMACLEAN HM-U7 / HM-U8

Ref. No. Designation Length


578 9441 Blade SP-U7/U8-210 210 mm
Only round bar with hard metal blade.
578 9440 Segment SEG+SP-U7-210 210 mm
With hard metal blade and red polyurethane base,
industrial version.
578 9442 Blade SP-U7/U8-235 235 mm
Only round bar with hard metal blade.
578 9443 Segment SEG+SP-U7-235 235 mm
With hard metal blade and red polyurethane base,
industrial version.
578 8550 Blade SP-U7/U8-310 310 mm
Only round bar with hard metal blade.
578 8551 Segment SEG+SP-U7/U8-310 310 mm
With hard metal blade and red polyurethane base,
industrial version.
578 8560 Blade SP-U7/U8-335 335 mm
Only round bar with hard metal blade.
578 8561 Segment SEG+SP-U7/U8-335 335 mm
With hard metal blade and red polyurethane base, 9
industrial version.
578 9460 Blade SP-U7/U8-210 MF 210 mm
Only round bar with impact-proof metal blade.
578 9540 Segment SEG+SP-U7-210 MF 210 mm
With impact-proof hard metal blade and red polyurethane Type MF V
base, industrial version.
578 9470 Segment SEG+SP-U7-210 MF V 210 mm
With impact-proof metal blade and black
polyurethane base, ATEX version.
578 9480 Blade SP-U7/U8-235 MF 235 mm
Only round bar with impact-proof hard metal blade.
578 9550 Segment SEG+SP-U7-235 MF 235 mm
With impact-proof hard metal blade and red
polyurethane base, industrial version. Type MF

578 9490 Segment SEG+SP-U7-235 MF V 235 mm


With impact-proof hard metal blade and black
polyurethane base, ATEX version.
578 7750 Segment SEG+SP-U8-210 210 mm

578 7760 Segment SEG+SP-U8-210 MF 210 mm

578 7770 Segment SEG+SP-U8-210 MF V 210 mm

578 7780 Segment SEG+SP-U8-235 235 mm

578 7790 Segment SEG+SP-U8-235 MF 235 mm

578 7800 Segment SEG+SP-U8-235 MF V 235 mm


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161 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

Accessories - REMACLEAN HM-U7 / HM-U8

Ref. No. Designation For belt width Content


578 9660 Off-set arm HM-U7/U8 1 piece

578 9610 Clamping spindle HM-U7/U8 1 piece

578 9670 Mounting bracket HM-U7/U8, hot-dip 1 pair


galvanized, with mounting screws
578 8290 Tension unit HM-U7 1 pair
578 9610
578 8300 Tension unit HM-U8 1 pair

578 8160 System support bar HM-U7/U8/PUR-F5 400 mm

578 8170 System support bar HM-U7/U8/PUR-F5 500 mm 578 9670

578 8180 System support bar HM-U7/U8/PUR-F5 650 mm

578 8190 System support bar HM-U7/U8/PUR-F5 800 mm

578 8200 System support bar HM-U7/U8/PUR-F5 1 000 mm

578 8210 System support bar HM-U7/U8/PUR-F5 1 200 mm

578 8220 System support bar HM-U7/U8/PUR-F5 1 400 mm

578 8230 System support bar HM-U7/U8/PUR-F5 1 600 mm 578 8290

578 8240 System support bar HM-U7/U8/PUR-F5 1 800 mm

578 8250 System support bar HM-U7/U8/PUR-F5 2 000 mm

578 6140 System support bar HM-U7/U8/PUR-F5 VA 500 mm

578 6150 System support bar HM-U7/U8/PUR-F5 VA 650 mm

578 6160 System support bar HM-U7/U8/PUR-F5 VA 800 mm

578 6170 System support bar HM-U7/U8/PUR-F5 VA 1 000 mm

578 6180 System support bar HM-U7/U8/PUR-F5 VA 1 200 mm


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578 8300

162
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U9
Belt scraper system for belt return side applications with elastically supported
tungsten carbide blades and a spindle-type tension unit. Comparable to
HM-U6 but a more robust design. High cleaning efficiency and long
service life through high-quality of the carbides. Good adaptability
to the conveyor belt through flexible mounted blade segments.
REMACLEAN HM-U9

Properties Consistent and ideal contact


Belt-friendly cleaning achieved by pressure, which is easily adjustable
the sagging function of the blade Not suitable for reverse operation
segments For belt widths up to 2 600 mm
The tungsten carbide segments Designed for service temperatures
manufactured from stainless steel from -40 C to +70 C and
are individually supported, can belt speeds up to 6.5 m/s
adapt dynamically in the running
direction of the belt Area of application
Modular system consisting of a robust Universally applicable to many types
system suspension tube, carbide of materials such as sand, gravel,
scrapers with PU deflectors and hard coal, lignite, ores, sinter, cement,
spindle with torsional thrust bearing clay, conditioned refuse and gypsum
Robust sliding deflectors made from
polyethylene for the highest loads 9
Low-maintenance

REMACLEAN HM-U9

Ref. No. Designation Belt width


578 9345 REMACLEAN HM-U9 650 mm

578 9346 REMACLEAN HM-U9 800 mm

578 9348 REMACLEAN HM-U9 1 000 mm

578 9349 REMACLEAN HM-U9 1 200 mm

578 9350 REMACLEAN HM-U9 1 400 mm

578 9351 REMACLEAN HM-U9 1 600 mm

578 9352 REMACLEAN HM-U9 1 800 mm

578 9353 REMACLEAN HM-U9 2 000 mm


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163 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U10
Belt scraper system for belt return side applications with elastically supported
tungsten carbide blades and a spindle-type tension unit. Comparable to
HM-U9 but with a spindle tensioning device. High cleaning efficiency and
long service life through high-quality of the carbides. Good adaptability
to the conveyor belt through flexible mounted blade segments.

Properties Consistent and ideal contact REMACLEAN HM-U10


The sagging function of the blade seg- pressure, which is easily adjustable
ments ensures belt-friendly cleaning Low-maintenance
The tungsten carbide segments Not suitable for reverse operation
manufactured from stainless steel For belt widths up to 2 200 mm
are individually supported, can Designed for service temperatures
adapt dynamically in the running from -40 C to +70 C and belt
direction of the belt speeds up to 6.5 m/s
Modular system composed of a
robust system suspension tube, Area of application
carbide-blades with apron made Universally applicable to many types
from polyurethane and spindle of materials such as sand, gravel, hard
tensioning device coal, lignite, ores, sinter, cement, clay,
Robust sliding deflectors made from conditioned refuse and gypsum
polyethylene for the highest loads

REMACLEAN HM-U10

Ref. No. Designation Belt width


578 1550 REMACLEAN HM-U10 400 mm

578 1551 REMACLEAN HM-U10 500 mm

578 1552 REMACLEAN HM-U10 650 mm

578 1553 REMACLEAN HM-U10 800 mm

578 1555 REMACLEAN HM-U10 1 000 mm

578 1556 REMACLEAN HM-U10 1 200 mm

578 1560 REMACLEAN HM-U10 1 400 mm

578 1570 REMACLEAN HM-U10 1 600 mm

578 1580 REMACLEAN HM-U10 1 800 mm

578 1581 REMACLEAN HM-U10 2 000 mm

578 1582 REMACLEAN HM-U10 2 200 mm


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164
Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U11 R
Belt scraper system for belt return side applications with elastically supported
tungsten carbide blades and a spindle-type tension unit suited for reverse
operation. High cleaning efficiency and long service life through high-quality
of the carbides. Good adaptability to the conveyor belt through flexible
mounted blade segments.

Properties System carrier is protected with


The sagging function of the blade seg- sliding aprons of the PUR foot REMACLEAN HM-U11 R
ments ensures belt-friendly cleaning Version with PUR segment foot
The tungsten carbide segments with screw mounting
manufactured from stainless steel Particularly suited for reverse
are individually supported, can operation
adapt dynamically in the running For belt widths up to 2 000 mm
direction of the belt Designed for service temperatures
Modular system consisting of a robust from -40 C to +70 C and
system suspension tube, carbide belt speeds up to 6.5 m/s
blades, foot made from soft polyure-
thane and a spindle mounting system Area of application
Robust sliding deflectors made from Universally applicable to many types
polyethylene for the highest loads of materials such as sand, gravel, hard
Consistent and ideal contact coal, lignite, ores, sinter, cement, clay,
pressure, which is easily adjustable conditioned refuse and gypsum 9
Low-maintenance

REMACLEAN HM-U11 R

Ref. No. Designation Belt width Ref. No. Designation Belt width
578 1800 REMACLEAN HM-U11 R 400 mm 578 1850 REMACLEAN HM-U11 R 1 200 mm

578 1810 REMACLEAN HM-U11 R 500 mm 578 1860 REMACLEAN HM-U11 R 1 400 mm

578 1820 REMACLEAN HM-U11 R 650 mm 578 1870 REMACLEAN HM-U11 R 1 600 mm

578 1830 REMACLEAN HM-U11 R 800 mm 578 1880 REMACLEAN HM-U11 R 1 800 mm

578 1840 REMACLEAN HM-U11 R 1 000 mm 578 1890 REMACLEAN HM-U11 R 2 000 mm
r

Spare and wear parts - REMACLEAN HM-U11 R

Ref. No. Designation Width


578 1900 Segment SEG+SP-U11 R-120 120 mm
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*Available from November 2015

165 Material Processing


Belt Cleaning Systems
REMACLEAN - U-Series - for use on belt

REMACLEAN HM-U500
REMACLEAN HM-U500 is a belt cleaning system for belt return side applications in large
conveyor systems with elastically supported tungsten carbide blades and a spindle-type
tension unit. The segments are individually mounted to the system suspension tube
and the carbide blades are mounted in polyurethane feet in such a way that
they can turn. Thus, they adapt to the conveyor belt in the best way
possible and ensure effective cleaning.

REMACLEAN HM-U500
Properties Consistent and ideal contact
Belt-friendly cleaning achieved by pressure, which is easily adjustable
the sagging function of the blade Low-maintenance
segments System carrier is protected with
The tungsten carbide segments sliding aprons of the PUR foot
manufactured from stainless steel Each polyurethane foot is equipped
are individually supported, can with supporting springs, which
adapt dynamically in the running resist dynamic loads
direction of the belt and move For belt widths up to 3 000 mm
180 on its own axis Designed for service temperatures
Modular system consisting of a robust from -40 C to +70 C and
system suspension tube, carbide belt speeds up to 10.0 m/s
blades, foot made from soft polyure-
thane and a spindle mounting system Area of application
Robust sliding deflectors made from Universally applicable to many types
polyethylene for the highest loads of materials such as sand, gravel, hard
coal, lignite, ores, sinter and cement

REMACLEAN HM-U500

Ref. No. Designation Belt width


578 5890 REMACLEAN HM-U500 1 400 mm

578 5891 REMACLEAN HM-U500 1 600 mm

578 3970 REMACLEAN HM-U500 1 800 mm

578 5880 REMACLEAN HM-U500 2 000 mm


r

Spare and wear parts - REMACLEAN HM-U500

Ref. No. Designation Length


578 8580 Blade SP-U500-350 350 mm
Only round bar with hard metal blade.
578 8570 Blade SP-U500-375 375 mm
Only round bar with hard metal blade.
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166
Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

REMACLEAN GRB
REMACLEAN GRB with round rubber fingers and an electric extern drive for the fine
cleaning of the carrier-side of the conveyor belt behind or under the discharge pulley.
The rubber fingers optimally adapt to the belt surface and guarantee effective and
belt-friendly cleaning.

Properties Motor capacity BB 1 200 - 1 600: 1.1 kW


Cleaning brush direct drive Motor capacity BB 1 800 - 2 000: 1.5 kW
through an electric motor Designed for belt speeds up to 2.5 m/s REMACLEAN GRB
Highly flexible and extremely gentle on
the belt due to rubber fingers Area of application
Speed: 1 000 rpm Universally suitable for removing fine
Voltage: 400 v, 50 Hz (other and pulverised as well as slightly
versions available on request) adhering materials; to be combined
Protective system: B3, IP55 with a pre-scraper for moist materials
Motor capacity BB 400 - 500: 0.55 kW
Motor capacity BB 600 - 1 000: 0.75 kW

REMACLEAN GRB
9
Specifications
Polymer basis NR DIN ISO 1629

Hardness 49 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Belt width


578 5007 REMACLEAN GRB 400 mm

578 5014 REMACLEAN GRB 500 mm

578 5021 REMACLEAN GRB 650 mm

578 5038 REMACLEAN GRB 800 mm

578 5045 REMACLEAN GRB 1 000 mm

578 5052 REMACLEAN GRB 1 200 mm

578 5069 REMACLEAN GRB 1 400 mm

578 5076 REMACLEAN GRB 1 600 mm

578 5083 REMACLEAN GRB 1 800 mm

578 5090 REMACLEAN GRB 2 000 mm


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167 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

Spare cleaning brush GRB


Consists of shaft made from steel with attached rubber bristles in standard quality.
Versions with rubber bristles in food quality or self-extinguishing quality available
on request.

Ref. No. Designation Belt width


578 4400 REMACLEAN spare cleaning brush GRB 400 mm

578 4417 REMACLEAN spare cleaning brush GRB 500 mm Spare cleaning brush
GRB
578 4424 REMACLEAN spare cleaning brush GRB 650 mm

578 4431 REMACLEAN spare cleaning brush GRB 800 mm

578 4448 REMACLEAN spare cleaning brush GRB 1 000 mm

578 4455 REMACLEAN spare cleaning brush GRB 1 200 mm

578 4462 REMACLEAN spare cleaning brush GRB 1 400 mm

578 4479 REMACLEAN spare cleaning brush GRB 1 600 mm

578 4486 REMACLEAN spare cleaning brush GRB 1 800 mm

578 4493 REMACLEAN spare cleaning brush GRB 2 000 mm


r

Rubber bristle GRB,


black
Rubber bristle GRB

Ref. No. Designation Dimensions


529 7100 Rubber bristle standard, black, Hardness 48 Shore A 745 x 297 mm

527 2723 Rubber bristle WHITE FOOD, white, 745 x 297 mm


Hardness 40 Shore A Rubber bristle GRB,
Food quality
white
527 2716 Rubber bristle V, black, Hardness 62 Shore A 745 x 297 mm
Moderately oil and grease resistant
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168
Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

Shaft set GRB


Please state the belt width when ordering.

Ref. No. Designation For belt width


578 4840 Shaft set GRB 400 - 1 000 mm

578 4850 Shaft set GRB 1 200 - 2 000 mm


r

Tschan coupling GRB


Please state the belt width when ordering.

Ref. No. Designation For belt width


578 6700 REMACLEAN tschan coupling S 50 400 - 2 000 mm

578 6710 REMACLEAN star, for REMACLEAN 400 - 2 000 mm


tschan coupling S 50
9
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169 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

REMACLEAN TMB
REMACLEAN TMB is a conveyor belt cleaning system with plastic bristles and
internally located drive for fine cleaning of the conveyor belt carrier-side.

Properties Available with stainless steel motor


Cleaning brush with direct Suitable for reverse operation;
electric motor drive the motor must be switched over
Highly flexible and extremely gentle to correspond with the direction
on the belt due to plastic bristles of operation
Drum motor: 400 V, 50 Hz Designed for service temperatures
(other versions available on request) from -40 C to +70 C and belt REMACLEAN TMB
Motor capacity BB 400 - 800: 1.1 kW speeds up to 6.5 m/s
Motor capacity BB 900 - 2 000: 1.5 kW
Self-cleaning Area of application
Very compact construction Universally suitable for removing fine
through the drum motor and pulverised as well as slightly
All electric motors fall into adhering materials; to be combined
protection class IP66 with a pre-scraper for moist materials
Also available in version suitable for
use in ex-zones (Device Group II
Category 3D T135 C) also
available for food processing and
in an oil resistant version

REMACLEAN TMB

Ref. No. Designation Belt width


578 0590 REMACLEAN TMB 400 mm

578 0600 REMACLEAN TMB 500 mm

578 4802 REMACLEAN TMB 650 mm

578 0617 REMACLEAN TMB 800 mm

578 0631 REMACLEAN TMB 1 000 mm

578 0648 REMACLEAN TMB 1 200 mm

578 0916 REMACLEAN TMB 1 400 mm

578 0915 REMACLEAN TMB 1 600 mm

578 0970 REMACLEAN TMB 1 800 mm

578 0971 REMACLEAN TMB 2 000 mm


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170
Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

Spare and wear parts - REMACLEAN TMB

Ref. No. Designation Belt width


578 0810 REMACLEAN brush set TMB 400 mm

578 0827 REMACLEAN brush set TMB 500 mm

578 0834 REMACLEAN brush set TMB 650 mm

578 0841 REMACLEAN brush set TMB 800 mm

578 0865 REMACLEAN brush set TMB 1 000 mm

578 0872 REMACLEAN brush set TMB 1 200 mm

578 0899 REMACLEAN brush set TMB 1 400 mm

578 0804 REMACLEAN brush set TMB 1 600 mm

578 0805 REMACLEAN brush set TMB 1 800 mm

578 0906 REMACLEAN individual brush segment TMB 100 mm

578 0889 REMACLEAN locking ring, for brush set TMB up to 800 mm

578 1050 REMACLEAN brush segment TMB, 226 mm from 1 000 mm

578 1060 REMACLEAN endpiece TMB, 157 mm from 1 000 mm


9

171 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

REMACLEAN SGB
REMACLEAN SGB is a belt cleaning system with rubber bristles for fine
cleaning of the carrier-side of a belt with CHEVRON profile.

Properties Also available with bristles


Electric motor cleaning brush in V quality
with bevel gear drive Suitable for reverse operation;
Cleat height max. 24 mm the motor must be switched over
Highly flexible and extremely gentle to correspond with the direction
on the belt due to rubber bristles of operation
with a hardness 64 Shore A Designed for service temperatures
Drum motor: 230 - 400 V, 50 Hz from -40 C to +70 C and belt REMACLEAN SGB
(other versions available on request) speeds up to 2.5 m/s
Motor capacity BB 400 - 800: 1.1 kW
Motor capacity BB 900 - 1 050: 1.5 kW Area of application
Motor capacity BB 1 000 - 1 400: Universally applicable removing
2.2 kW sticky material such as sand, gravel,
Self-cleaning hard coal, cement, ores, lignite,
Compact construction conditioned refuse and sinter from
All electric motors fall into conveyor belts with CHEVRON profile
protection class IP55
Also available in a version suitable for
use in ex-zones (Device Group II
Category 3D T135 C) zone from 22

REMACLEAN SGB
Other belt widths on request.

Ref. No. Designation Belt width


578 0655 REMACLEAN SGB 400 mm

578 0662 REMACLEAN SGB 500 mm

578 0679 REMACLEAN SGB 650 mm

578 0686 REMACLEAN SGB 800 mm

578 0703 REMACLEAN SGB 1 000 mm

578 0710 REMACLEAN SGB 1 200 mm

578 0727 REMACLEAN SGB 1 400 mm

172
Belt Cleaning Systems
REMACLEAN - Belt Cleaning Brushes

Spare cleaning brush SGB

Ref. No. Designation Belt width


578 0734 Spare cleaning brush SGB 400 mm

578 0741 Spare cleaning brush SGB 500 mm

578 0758 Spare cleaning brush SGB 650 mm

578 0765 Spare cleaning brush SGB 800 mm

578 0789 Spare cleaning brush SGB 1 000 mm

578 0796 Spare cleaning brush SGB 1 200 mm


Spare cleaning brush SGB
578 0803 Spare cleaning brush SGB 1 400 mm
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173 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Return Side Scraper

REMACLEAN IGP plough scraper


Plough scraper for return side applications at the running side to protect
the pulley from material. The frame construction levels off the belt and thus
guarantees optimum alignment of the scraper and ensures efficient cleaning.
The required contact pressure is created by the weight of the system.
An auxiliary wheel mounted on the scraper prevents contact
of the steel frame with the belt surface after the
rubber bar is worn out.

Properties Area of application REMACLEAN RB-IGP


Highly compact construction Universally applicable to many types
Base frame with suspension rollers of materials such as sand, gravel, hard
and plough scraper (rubber lip coal, cement, ores, lignite, refuse, clay
consists of REMACLEAN CAB) and sinter
A version for underground use is
also available (ATEX-suitable)
Not suited for reverse operation
For belt widths up to 2 000 mm
Designed for service temperatures
from -40 C to +70 C and
belt speeds up to 3.5 m/s

REMACLEAN RB-IGP

Ref. No. Designation Belt width


578 1300 REMACLEAN RB-IGP 500 mm

578 1310 REMACLEAN RB-IGP 650 mm

578 1320 REMACLEAN RB-IGP 800 mm

578 1330 REMACLEAN RB-IGP 1 000 mm

578 1340 REMACLEAN RB-IGP 1 200 mm

578 1350 REMACLEAN RB-IGP 1 400 mm

578 1360 REMACLEAN RB-IGP 1 600 mm

578 1363 REMACLEAN RB-IGP 1 800 mm

578 1290 REMACLEAN RB-IGP 2 000 mm

174
Belt Cleaning Systems
REMACLEAN - Belt Return Side Scraper

REMACLEAN RB-IGP V
Self-extinguishing, antistatic and moderate oil resistance

Scraper bar in LOBA quality for unterground applications.

Ref. No. Designation Belt width


578 1301 REMACLEAN RB-IGP V 500 mm

578 1311 REMACLEAN RB-IGP V 650 mm

578 1321 REMACLEAN RB-IGP V 800 mm


REMACLEAN RB-IGP V
578 1331 REMACLEAN RB-IGP V 1 000 mm

578 1341 REMACLEAN RB-IGP V 1 200 mm

578 1351 REMACLEAN RB-IGP V 1 400 mm

578 1361 REMACLEAN RB-IGP V 1 600 mm


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175 Material Processing


Belt Cleaning Systems
REMACLEAN - Belt Return Side Scraper

REMACLEAN RB-IGD diagonal scraper


Diagonal scraper for return side applications at the running side to
protect the pulley from material. The required contact pressure is
achieved by the spindle-type tension unit.
REMACLEAN RB-IGD

Properties Universally applicable to many types


Highly compact construction with a of materials such as sand, gravel, hard
spindle-type tension unit (rubber lip coal, cement, ores, lignite, refuse, clay
consists of REMACLEAN CAB) and sinter
A version for underground use is
also available (ATEX-suitable)
Suited for reverse operation
For belt widths up to 2 000 mm
Designed for service temperatures
from -40 C to +70 C and belt
speeds up to 3.5 m/s

Area of application

REMACLEAN RB-IGD

Ref. No. Designation Belt width


578 1370 REMACLEAN RB-IGD 400 mm

578 1380 REMACLEAN RB-IGD 500 mm

578 1390 REMACLEAN RB-IGD 650 mm

578 1400 REMACLEAN RB-IGD 800 mm

578 1410 REMACLEAN RB-IGD 1 000 mm

578 1420 REMACLEAN RB-IGD 1 200 mm

578 1430 REMACLEAN RB-IGD 1 400 mm

578 1440 REMACLEAN RB-IGD 1 600 mm

578 1450 REMACLEAN RB-IGD 1 800 mm

578 1460 REMACLEAN RB-IGD 2 000 mm


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176
Belt Cleaning Systems
REMACLEAN - Belt Return Side Scraper

REMACLEAN RB-IGD V
Self-extinguishing, antistatic and moderate oil resistance

Scraper bar in LOBA quality for underground applications.

REMACLEAN RB-IGD V
Ref. No. Designation Belt width
578 1371 REMACLEAN RB-IGD V 400 mm

578 1381 REMACLEAN RB-IGD V 500 mm

578 1391 REMACLEAN RB-IGD V 650 mm

578 1401 REMACLEAN RB-IGD V 800 mm

578 1411 REMACLEAN RB-IGD V 1 000 mm

578 1421 REMACLEAN RB-IGD V 1 200 mm

578 1431 REMACLEAN RB-IGD V 1 400 mm

578 1441 REMACLEAN RB-IGD V 1 600 mm


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177 Material Processing


CONVEYOR COVER SYSTEMS

REMA TIP TOP

Dust sealing systems 180-181

10

179 MATERiAl PROCESSiNg


CONVEYOR COVER SYSTEMS
Dust sealing systems

REMADUST dust sealing blankets


REMADUST is a dust sealing system which minimises dust emissions and reduces noise levels. It is characterised by its high
levels of elasticity and rupture strength. Its long-lasting weather-resistance means it can be used in a wide range of industrial
sectors. This means REMADUST can guarantee virtually dust-free operation in many conveyor and processing systems and
increase profitability by reducing maintenance and assembly costs.

Properties Area of application


Significant reduction of dust content Minimises problems with dust in
Highly elastic screening machines, conveyor systems
High tear growth resistance and other bulk materials transport
Good resistance to weather installations
Simple to fit using clamping profiles
Minimal maintenance costs
Reduced amount of extraction
air required
Considerable sound reduction

REMADUST 25
REMALINE 25 material
With textile grid pattern on both sides.

Ref. No. Designation Colour Dimensions


549 4439 REMADUST 25 black 2 x 1 350 x 20 000 mm

TT rubber grip strips


Fastener on 10 mm round steel. External = 31 mm for clamping profiles:
radius to center of groove is 55 mm.

Clamping profile 90 clamping profile, 90 clamping profile, 90 clamping profile, Clamping profile
internal groove external groove groove on bottom side system

180
CONVEYOR COVER SYSTEMS
Dust sealing systems

Ref. No. Designation Dimensions Bend angle Content


549 4446 TT clamping profile 35 m roll

549 4453 TT 90 corner clamping profile, internal groove 205 x 205 mm 90

549 4460 TT 90 corner clamping profile, external groove 205 x 205 mm 90

549 4477 TT 90 corner clamping profile, groove on underside 205 x 205 mm 90


r

REMADUST CCS (Conveyor Cover System)


The REMA TIP TOP cover system offers a fast and effective solution for the enclosure
of conveyor belts of any size. Due to its simple construction, the system can easily
be fitted to both existing and new conveyors. The frame arches are
simply bolted or welded to the conveyor frame and the plastic tarp
placed over these, entirely covering the belt. This way, material
losses due to wind are effectively avoided and the belt is
protected against the effects of weather.

Properties
Mounting frame:
Zinc-plated metal bows for frame 10
Simple and fast attachment on
conveyor frame
Cover:
UV-stable and resistant to
weather influences
Standard material (impregnated Emission protection requirements can
PVC fabric) suitable for use be fulfilled quickly and cost-effectively
from -20 C to +60 C Standard dimensions per element:
Easy access to belt from both sides; 1 200 mm
cover can be fixed in open position No sheet metal noises,
Fast attachment and opening no change due to rust
due to quick fasteners
(can be carried out by one person Area of application
without problems) Prevents problems due to dust in
Cover and frame (bolted variant) conveyor systems and other bulk
can be quickly removed for inspection materials transport systems
and maintenance work Protects conveyor belt system and bulk
System can be retrofitted to materials being transported against
existing belt conveyors weather influences

*Various sizes or special versions of this item are available on request.


A detailed inquiry form is attached.
181 Material Processing
MILL LINING

REMA TIP TOP

REMAMILL 184-185

11

183 MAtERIAL PRocESSING


MILL LINING
REMAMILL

REMAMILL mill lining


REMAMILL mill lining reduces operating costs and increases productivity. The
individual design of the lining, adapted to each customers needs,
improves mill efficiency and output many times over and
thereby significantly cuts energy costs. Highly
wear-resistant elastomer materials prolong
service-life and reduce noise considerably.

Properties
Highly abrasion-resistant
REMAMILL 70 rubber (up to 70 C)
Heat resistant REMAMILL 70 HR
rubber (up to 90 C)

Area of application Rod tube mills


Autogenous (AG) mills Ceramic mills (salt mills,
Semi-autogenous (SAG) mills continuous mills)
Ball mills Washing and slurry drums
Pebble mills Bark peeling drums

Lifter bars
Transport of grinding media and the material to be milled
Beveled for optimal cataract effect
Fastening of shell plates
Fastening profile made for the specific purpose of aluminium or steel

Shell plates
Wear protection for the mill shell
Fastening lips made of steel or rubber
Fixed by lifters

Head plates
Lining of the head or shell
Fastening lips made of steel or rubber
Fixed by lifters

Grate plate
Sifting of crushed material
Fastening lips made of steel or rubber
Fixed by lifters, self-centring chuck, pulp lifters and connecting profile

184
MILL LINING
REMAMILL

End profiles and filling segments


Transition between the shell and head lining
Multiple parts for easier installation

Discharger
Transport of milled material
Steel construction with high-quality vulcanized rubber wear protection

Center cone
Central material discharge element
Steel construction with high-quality vulcanized rubber wear protection

Manhole cover
Manhole cover with adapted lifter and shell plates
Form made of steel with high-quality vulcanized rubber wear protection
Adjusted lifters and shell plates screwed on manhole lid

TT-Fastening System 11
TT-Fastening System: Consists of forged TT bolts with washer,
elastomer seal and self-locking nut
Clamp Block Fastening System: Consists of clamp block with
washer, elastomer seal and self-locking nut

Clamp Block TT-Fastening


Fastening System System

Information on the various sizes and profile versions of all items is available on request.
A detailed questionnaire is included in the enclosures.

185 Material Processing


MATERIAL HANDLING HOSE SYSTEMS

REMA TIP TOP

Slurry handling hoses 188

Couplings 189

Gaskets 190

12

187 MATERIAL PROcESSING


MATERIAL HANDLING HOSE SYSTEMS
Slurry handling hoses

DUNLOP HD slurry handling hoses - For hydraulic operation


DUNLOP HD slurry handling hoses have been designed to withstand heavy-duty
operating conditions and are a convincing choice due to their highly wear-resistant
inner tube layer (40 Shore A) with a smooth surface and a low flow resistance. A special
cord and a fully embedded galvanized steel wire spiral provide additional reinforcement,
the smooth outer tube optimum resistance to wear and weather. In combination with
REMA TIP TOP split flange couplings and REMA TIP TOP gaskets, DUNLOP HD slurry
handling hoses can be easily adjusted to different lengths and offer a complete material
handling system universally applicable to many types of materials with high reliability.

Properties Applicable for temperatures


Red NR-wear protecion from -35 C to +70 C
inner tube layer Bursting pressure of 3.2 fold
Highly resistant against operating pressure
wear and abrasion
Avoidance of leaks and Area of application
point areas of wear Hydraulic delivery and suction
Quick and easy installation operation for abrasive slurry
without special tools (stones and sand with lump
Can be cut to length on-site size of up to 10 mm)
Also suitable for bends To be used as compensation
Reduces operating costs tube for steel pipes under
Long service life thermal expansion
Noise damping
Reduces vibration
Good weather resistance
Marking: red vulcanette

Ref. No. ID ID AD in Thickness Minimum Weight Standard Working Vacuum


in mm in mm of inner bending in kg/m length pressure in %
inches tube layer radius in mm in Mpa
in mm in mm
537 8000 76 3.00 99.5 6 450 4.1 20 1 90

537 8001 102 4.00 125 6 600 5.4 20 1 90

537 8002 127 5.00 154 6 750 7.5 10 1 90

537 8003 152 6.00 178 6 900 8.9 10 1 90

537 8004 204 8.00 238 7.5 1 300 16.2 10 1 90

537 8005 254 10.00 291 7.5 1 600 21.3 10 0.7 50

537 8006 305 12.00 341 7.5 1 800 27.5 10 0.7 50

537 8007 355 14.00 403 12 2 200 4.8 10 0.7 50

Other dimensions, 3-D rubber bends, reducers, Y-pieces and fixing clamps on request.

188
MATERIAL HANDLING HOSE SYSTEMS
Couplings

REMA TIP TOP split flange couplings - For DUNLOP HD slurry handling hoses
REMA TIP TOP split flange couplings are especially designed for DUNLOP
HD slurry handling hoses. The couplings are made of high strength
aluminum alloys and consist of two or four identical segments which
are mounted mechanically on the smooth hose. Since they do not
come into contact with the transported materials, the couplings
are reusable after replacing.

Properties Area of application


No wear on couplings Connecting element for use
Quick and easy installation with DUNLOP HD hoses and
without special tools bends for slurry handling in
Low weight due to high heavy wear applications
strength aluminum alloy
Reusable, reduces operating costs
Good weather resistance
Suitable for all common standard
flange drillings (DIN, ANSI)

Ref. No. Dimen- For hoses No. of Weight Suitable for standard flance drilling
sion in ID segments in kg/pcs
mm in mm in pcs BS10 BS4504 SABS 1123 UMHK

D E 10/3 16/3 1000/3

537 8100 76 76 2 1.7 x x - x x -

537 8101 102 102 2 2.7 x x - x x -

537 8102 127 127 2 3.5 x x - x x -

537 8103 152 152 2 5.3 x x x x x -


12
537 8104 204 204 2 9.4 x x x x x x

537 8105 254 254 2 11.5 x x x x x x

537 8106 305 305 2 17 x x x - x x

537 8107 355 355 4 22.5 x x x - x x

Other dimensions and alloys on request.

189 Material Processing


MATERIAL HANDLING HOSE SYSTEMS
Gaskets

REMA TIP TOP gaskets - For DUNLOP HD slurry handling hoses


REMA TIP TOP gaskets are made of highly wear-resistant poly-
urethane especially designed for DUNLOP HD material handling
hoses. In combination with REMA TIP TOP split flange couplings,
the gaskets offer a secure and reliable connection against leakage
between hose compontents, hose bends, hoses and lined pipes.

Properties Area of application


No
 turbulences Sealing
 for use with REMA TIP TOP
Quick and easy installation couplings and DUNLOP HD slurry
without special tools handling hoses and bends
Low weight
Good chemical resistance

Ref. No. Dimension in mm For hoses ID in mm Weight in kg/pcs


537 8200 76 76 0.1

537 8201 102 102 0.15

537 8202 127 127 0.2

537 8203 152 152 0.25

537 8204 204 204 0.4

537 8205 254 254 0.6

537 8206 305 305 0.7

537 8207 355 355 0.75

Other dimensions on request.

190
Cleats and sidewalls

REMA TIP TOP

REMAWELL 192-193

13

191 MateRial PROCessing


Cleats and Sidewalls
REMAWELL

533 8021 533 8069 533 8083 533 8124

533 8045 533 8090 533 8117

Rubber cleats and corrugated edges


REMACLEAT - Rubber cleats
These rubber cleats have a black contact layer protected by a thin fabric.
Rubber cleats may be cut to the desired length for processing. Remove the
fabric just prior to application of adhesive. If the contact layer is dirty or if the
protective fabric is removed more than 2 hours prior to applying the adhesive,
the cleats must be buffed and 2 layers of adhesive must be applied.

Specifications
Polymer basis SBR DIN ISO 1629

Specific weight 1,14 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Height Dimensions Qty


533 8021 REMACLEAT T 20 20 mm Base: 30 x 2 000 mm 5

533 8045 REMACLEAT T 30 30 mm Base: 40 x 2 000 mm 5

533 8069 REMACLEAT T 40 40 mm Base: 70 x 2 000 mm 5

533 8090 REMACLEAT T 50 50 mm Base: 70 x 2 000 mm 5

533 8083 REMACLEAT TD 50 50 mm Base: 70 x 2 000 mm 5

533 8117 REMACLEAT TS 60 60 mm Base: 75 x 2 000 mm 5

533 8124 REMACLEAT T 75 75 mm Base: 85 x 2 000 mm 5


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192
Cleats and Sidewalls
REMAWELL

Corrugated rubber edge


Available in lengths of up to 50 m. Buffing required before applying adhesive.

Ref. No. Designation Dimensions


574 2290 Corrugated rubber edge WK40 Base width: 40 mm

574 2291 Corrugated rubber edge WK60 Base width: 50 mm

574 2292 Corrugated rubber edge WK80 Base width: 50 mm

574 2293 Corrugated rubber edge WK100 Base width: 50 mm

574 2294 Corrugated rubber edge WK120 Base width: 50 mm

Corrugated rubber edge

13

193 Material Processing


CONVEYOR BELTING
Manufactured by
DUNLOP Belting Products (Pty) Ltd.
Lincoln Road Benoni 1500
South Africa

REMA TIP TOP

Steel cord conveyor belts 196-197

EP conveyor belts with fabric plies 198

SOLID WOVEN/PVC conveyor belts 199

14

195 MATERIAL PROCESSING


CONVEYOR BELTING
Steel cord conveyor belts

Steel cord conveyor belts - High-quality and extremely durable


REMA TIP TOP steel cord conveyor
belts are manufactured according to
international standards, meet applicable
tolerances and can be delivered with
additional fabric breakers as protection
against slitting on the transport side
of the belt if required. The steel cords
are held at a pre-defined tension during
vulcanization in Simpelkamp presses.
The steel cord conveyor belts manu-
factured in this way are excellently
suited for use under heavy-duty
conditions.

The details
Conforming to the German DIN 22131
norm in W, X, Y, K qualities
Conforming to the international
DIN EN ISO 15236 norm
Conforming to the South African
SANS 1366 norm in M, N, F qualities
Steel cords are hot dip galvanized
Differing cord diameters in the normal
7 x 7 mm and 7 x 19 mm constructions
Belt widths of up to 2 400 mm
For extreme tensile strengths of
up to 6 300 kN/m
Steel cord construction

Cross-section of steel cord construction,


left: 7 x 7 mm, right: 7 x 19 mm

196
CONVEYOR BELTING
Steel cord conveyor belts - construction of the steel cord conveyor belts

ST ST ST ST ST ST ST ST ST ST ST
Belt strength Tolerance
1000 1250 1600 2000 2500 3150 3500 4000 4500 5000 5400

Number of steel cords

Often-used 14+8
7+5 9+6 10+6 14+6 14+8 14+8 15+8 16+10 16+10 16+10
coverings 16+8

Cord diameter in mm 3,6 4,1 4,8 5,4 6,7 7,6 8,2 8,8 9,6 10,7 11,2
max. acc. to DIN 4,1 4,9 5,6 5,6 7,2 8,1 8,6 8,9 9,7 10,9 11,3

Cord strands acc. to 12 14 15 12 15 15 15 15 16 17 17


1,5
DIN in mm 13 13,5 14 13 15 15 15 15 16 18

Cord construction 7x7 7x7 7x7 7x7 7x19 7x19 7x19 7x19 7x19 7x19 7x19

Belt width in mm

800 64 55 50 64
8
56 55 53 56

1000 81 69 64 81 64 64 64 64 59 55 55
10
71 68 66 71 59 58 55 60 53 53 53

1200 97 84 77 97 77 77 71
10 77 77 66 66
87 82 79 87 70 69 63

1400 114 98 90 114 90 90 90 90 84 79 78


12
102 95 92 102 82 81 78 83 74 73 73

1600 131 112 104 131 104 104 104 104 96 90


12 90
112 109 105 119 104 92 92 95 84 84

1800 147 127 117 147 117 117 117 117 109 102 102 14
14
133 122 118 133 105 104 103 107 95 94 94

2000 164 141 130 164 130 130 130 130 121 113 113
14
152 136 131 131 117 116 116 119 107 105 105

2200 155 144 181 144 144 144 144 134 125 125
15 181
149 144 166 130 129 129 131 116 105 105

2400 197 169 157 197 157 157 157 157 146 137 137
15
182 163 157 183 142 142 142 143 126 126 126

197 MATERIAL PROCESSING


CONVEYOR BELTING
EP conveyor belts with fabric plies

EP fabric conveyor belts - Wear-resistant and versatile


REMA TIP TOP
EP fabric conveyor belts adhere to
The international DIN EN ISO 14980
standard
The South-African standard
SANS 1173 as well as
The German DIN 22102 standard
in the qualities W, X, Y and
The DIN 22103 in the quality K

These consist of two or more woven


polyester-polyamide plies, separated from
each other by rubber plies. Their surface
consists of a highly wear-resistant rubber
covering. REMA TIP TOP EP fabric
conveyor belts are suitable for the
transport of a wide variety of materials
at standard and also heavy loads,
for example:
the transport of sand, gravel or cement
in the steel industry, harbors or quarries
in many other industrial sectors
Fabric construction

EP fabric No. of
Type 500 650 800 1000 1200 1400 1600 1800 2000
conveyor belts fabric plies
4:2 4:2 4:2
EP 400/3 3 EP 125 4:2
6:2 6:2 6:2
4:2 4:2 4:2

EP 500/3 3 EP 160 5:2 5:2 5:2 5:2

EP 500/4 4 EP 125 5:2 5:2 5:2 5:2


6:2 6:2 6:2 6:2
EP 630/4 4 EP 160 8:3 8:3 8:3 8:3
6:2 6:2 6:2
EP 800/3 3 EP 250 8:3 8:3 8:3
6:2 6:2 6:2 6:2 6:2 6:2
EP 800/4 4 EP 200 8:3 8:3 8:3 8:3 8:3 8:3
EP 1000/4 4 EP 250 8:3 8:3 8:3 8:3

EP 1250/4 4 EP 315
On request,
EP 1250/5 5 EP 250
non-standard
products can be EP 1600/5 5 EP 315
made available.
EP 2000/5 5 EP 400

198
CONVEYOR BELTING
SOLID WOVEN/PVC conveyor belts

SOLID WOVEN/PVC conveyor belts - Extra-strong fabric conveyor belt


The Solid Woven conveyor belt
was developed over 40 years ago,
primarily for underground operations,
and in particular coal mining. It is
extraordinarily tear- and wear-resistant
as well as resistant to humidity.
These characteristics make it the
ideal belt for extreme conditions.
Since it is ideal for mechanical
connecting elements (clamps). It is
often even preferred to strengthened
steel-core conveyor belts.

Solid woven construction

Properties and advantages


This special type of weave of the There are many coatings available: Solid Woven conveyor belts are suitable
polyester sheath gives it special Chemical-proof, oil and grease for transport of materials in a wide
anti-tearing properties. This permits resistant or highly wear-resistant. range of applications and under the
the use of mechanical connecting File-resistant according to ISO most difficult conditions, for example in
elements, such as clamps. norm 340. cement factories, stone and sand
The polyester fibers used are ideal Antistatic according to ISO norm 284. quarries, in the steel industry, in
for PVC impregnation. This perfect Our Solid Woven conveyor belt is harbors, thermal power stations,
combination gives the belt surface SABS-certified (South African Bureau agriculture and in sugar refineries as
outstanding abrasion-resistance. of Standards; TV in Europe). The well as in many other industrial areas.
The extremely hard-wearing unique manufacturing process enabled These conveyor belts conform to the
components of the polyester surface us to create an extremely smooth strictest safety standards and are
limit the expansion of the surface structure. This reduces still used today in underground 14
conveyor belt. operating noise and facilitates operations in South Africa.
Due to its unique manufacturing cleaning with the scraper.
process, the woven fabric belt can Due to the chemical reaction between
be impregnated with PVC thus the impregnation and the nitrile rubber
lengthening its life. coating, the various layers adhere
Due to its special weave, the Solid very well to one another.
Woven is extraordinarily tear-resistant
and ideal for attaching scoops for
use in a rising conveyor belt.

199 MATERIAL PROCESSING


Cold SpliCing and RepaiR MateRial

REMA TIP TOP

Cold splicing and repair products 202-208

15

201 MateRial pRoCeSSing


Cold Splicing and Repair Material
Cold splicing and repair products

Cold splicing and repair products


Filler rubber
With CN bonding layer on both sides.

Specifications
Polymer basis SBR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1 Filler rubber

Hardness 62 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


528 5208 Filler rubber 0.5 x 500 x 10 000 mm

528 5198 Filler rubber 1.5 x 500 x 10 000 mm

528 5497 Filler rubber 3 x 500 x 10 000 mm


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Filler rubber V
Self-extinguishing, antistatic and moderate oil resistance

With CN bonding layer on both sides.


German underground approval: LOBA NW No.: 18.43.21-63-6

Ref. No. Designation Dimensions


528 5693 Filler rubber V 1.5 x 500 x 10 000 mm

528 5758 Filler rubber V 3 x 500 x 10 000 mm


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202
Cold Splicing and Repair Material
Cold splicing and repair products

Cover strip
For cold splices on carrying and pulley side.

Specifications

Polymer basis SBR DIN ISO 1629

Specific weight 1.14 g/cm DIN EN ISO 1183-1


Cover strip
Hardness 65 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


531 6800 Cover strip 1.5 x 100 x 10 000 mm

532 8024 Cover strip V 1.5 x 100 x 10 000 mm


German underground approval:
LOBA NW No.: 18.43.21-63-6
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Repair fabric EP 100


With CN bonding layer on both sides.

Ref. No. Designation Dimensions


522 0751 Repair fabric EP 100 1.8 x 500 x 10 000 mm

Repair fabric EP 100

15

203 Material Processing


Cold Splicing and Repair Material
Cold splicing and repair products

Rubber sheeting
With CN bonding layer on one side for the repair of damaged belt covers.

Specifications
Polymer basis BR/IR/SBR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


522 0218 Rubber sheeting 1.5 x 500 x 10 000 mm

522 0225 Rubber sheeting 2 x 500 x 10 000 mm

522 0232 Rubber sheeting 3 x 500 x 10 000 mm

522 0249 Rubber sheeting 4 x 500 x 10 000 mm

522 0256 Rubber sheeting 5 x 500 x 10 000 mm


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Rubber sheeting V
Self-extinguishing, antistatic and moderate oil resistance

With CN bonding layer on one side for the repair of damaged belt covers.
German underground approval: LOBA NW No.: 18.43.21-63-6

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 1.39 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


522 1815 Rubber sheeting V 1.5 x 500 x 10 000 mm

522 1839 Rubber sheeting V 3 x 500 x 10 000 mm

522 1853 Rubber sheeting V 5 x 500 x 10 000 mm


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204
Cold Splicing and Repair Material
Cold splicing and repair products

Round patches
For the repair of small damaged areas in belt covers.

Specifications
Polymer basis SBR DIN ISO 1629

Specific weight 1.14 g/cm DIN EN ISO 1183-1


Round patch
Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Qty


530 7052 Round patch, Size 0 50 x 2 mm 10

530 7083 Round patch, Size 1 80 x 2.5 mm 10

530 7124 Round patch, Size 3 120 x 3.3 mm 10


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Rhomboid patches
For the repair of large damaged areas in belt covers.

Ref. No. Designation Dimensions Qty


530 7519 Rhomboid patch, Size 1 2.4 x 130 x 160 mm 5

530 7526 Rhomboid patch, Size 2 2.4 x 130 x 160 mm 5


Rhomboid patch
530 7533 Rhomboid patch, Size 3 2.4 x 270 x 360 mm 5
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Rhomboid patches EP 160, fabric reinforced


For the repair of perforations and ply damage.
15

Ref. No. Designation Dimensions Qty


530 5511 Rhomboid patch EP 160, Size 1 3.8 x 130 x 160 mm 5

530 5528 Rhomboid patch EP 160, Size 2 3.8 x 200 x 260 mm 5

530 5535 Rhomboid patch EP 160, Size 3 3.8 x 270 x 360 mm 5


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205 Material Processing


Cold Splicing and Repair Material
Cold splicing and repair products

Rectangular patches
For the repair of damaged belt covers.

Ref. No. Designation Dimensions Qty


531 7066 Rectangular patch 1.5 x 50 x 1 100 mm 30

531 7107 Rectangular patch 1.8 x 100 x 240 mm 10 Rectangular patch

531 7190 Rectangular patch 1.8 x 100 x 1 100 mm 10

531 7293 Rectangular patch 2.8 x 150 x 1 100 mm 10

531 7334 Rectangular patch 2.8 x 220 x 320 mm 10

531 7396 Rectangular patch 2.8 x 220 x 1 100 mm 10

531 7451 Rectangular patch 3.0 x 300 x 500 mm 10

531 7499 Rectangular patch 3.0 x 300 x 1 100 mm 10

531 7547 Rectangular patch 3.0 x 400 x 1 100 mm 10

Rectangular patches EP 160, fabric reinforced


For the repair of perforations and ply damage.

Ref. No. Designation Dimensions Qty


531 5109 Rectangular patch EP 160 3.2 x 100 x 240 mm 10

531 5295 Rectangular patch EP 160 4.2 x 150 x 1 100 mm 10 Rectangular patch EP 160

531 5336 Rectangular patch EP 160 4.2 x 220 x 320 mm 10

531 5398 Rectangular patch EP 160 4.2 x 220 x 1 100 mm 10

531 5491 Rectangular patch EP 160 4.4 x 300 x 1 100 mm 10

531 5549 Rectangular patch EP 160 4.4 x 400 x 1 100 mm 10


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206
Cold Splicing and Repair Material
Cold splicing and repair products

Repair strip
For the repair of longitudinal belt cover damage.

Specifications

Polymer basis SBR DIN ISO 1629

Specific weight 1.14 g/cm DIN EN ISO 1183-1 Repair strip

Hardness 64 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


531 7601 Repair strip 1.7 x 50 x 10 000 mm

531 7728 Repair strip 2.2 x 70 x 10 000 mm

531 7735 Repair strip 2.2 x 100 x 10 000 mm

531 7742 Repair strip 3.2 x 150 x 10 000 mm

531 7754 Repair strip 3.2 x 220 x 10 000 mm

531 7610 Repair strip 3.4 x 300 x 10 000 mm

531 7611 Repair strip 3.4 x 400 x 10 000 mm

Repair strip V
Self-extinguishing, antistatic and moderate oil resistance

For the repair of longitudinal belt cover damage.


German underground approval: LOBA NW No.: 18.43.21-63-6

Specifications
Polymer basis CR DIN ISO 1629
Repair strip V
Specific weight 1.39 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1 15


Colour Black

Ref. No. Designation Dimensions


531 8735 Repair strip V 2.2 x 100 x 10 000 mm

531 8742 Repair strip V 3.2 x 150 x 10 000 mm

531 8759 Repair strip V 3.2 x 220 x 10 000 mm


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207 Material Processing


Cold Splicing and Repair Material
Cold splicing and repair products

Repair strip EP 160, fabric reinforced


For the repair of longitudinal tears in fabric ply and steel cord belts.

Specifications
Polymer basis SBR DIN ISO 1629

Specific weight 1.14 g/cm DIN EN ISO 1183-1 Repair strip EP 160

Hardness 65 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


531 5737 Repair strip EP 160 3.6 x 100 x 10 000 mm

531 5744 Repair strip EP 160 4.6 x 150 x 10 000 mm

531 5751 Repair strip EP 160 4.6 x 220 x 10 000 mm

531 7620 Repair strip EP 160 4.8 x 300 x 10 000 mm

531 7621 Repair strip EP 160 4.8 x 400 x 10 000 mm


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Repair strip EP 160 V, fabric reinforced


Self-extinguishing, antistatic and moderate oil resistance

For the repair of longitudinal tears in fabric ply and steel cord belts.
German underground approval: LOBA NW No.: 18.43.21-63-6

Ref. No. Designation Dimensions


Repair strip EP 160 V
531 6751 Repair strip EP 160 V 4 x 220 x 10 000 mm

531 6737 Reparaturband EP 160 V 3 x 100 x 10 000 mm

208
Hot Splicing and RepaiR MateRial

REMA TIP TOP

Hot splicing and repair products 210-217

16

209 MateRial pRoceSSing


Hot Splicing and Repair Material
Hot splicing and repair products

Hot splicing and repair products for conveyor belts with fabric plies
Cover rubber, uncured
Green protection foil (poly).

Specifications
Polymer basis IR/BR DIN ISO 1629

Specific weight 1.12 g/cm DIN EN ISO 1183-1

Hardness 64 Shore A DIN ISO 7619-1

Electric resistance Antistatic*

Colour Black

Ref. No. Designation Dimensions


538 0062 Cover rubber, uncured 1 x 500 x 17 800 mm

538 0000 Cover rubber, uncured 2 x 500 x 9 000 mm

538 0017 Cover rubber, uncured 3 x 500 x 6 000 mm

538 0024 Cover rubber, uncured 4 x 500 x 4 500 mm

538 0031 Cover rubber, uncured 5 x 500 x 3 300 mm

538 0048 Cover rubber, uncured 6 x 500 x 2 800 mm


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*Surface and volume resistivity < 1 x 10^6 Ohm, tested in accordance with DIN IEC 60093 / VDE 0303 part 30.

210
Hot Splicing and Repair Material
Hot splicing and repair products

Cover rubber V, uncured


Self-extinguishing, antistatic and moderate oil resistance

Gray protection foil (poly).


German underground approval: LOBA NW No.: 18.43.21-63-7

Specifications
Polymer basis CR DIN ISO 1629

Specific weight 1.39 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Electric resistance Antistatic*

Colour Black

Ref. No. Designation Dimensions


538 0158 Cover rubber V, 2 x 500 x 7 000 mm
uncured
r

Cover rubber HR, uncured


Heat resistant

Yellow protection foil (poly).


Heat resistant up to max. 110 C, short peaks up to 130 C.

Specifications
Polymer basis BR/IR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 60 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


538 0206 Cover rubber HR, 2 x 500 x 9 200 mm 16
uncured
538 0196 Cover rubber HR, 3 x 500 x 6 000 mm
uncured
r

*Surface and volume resistivity < 1 x 10^6 Ohm, tested in accordance with DIN IEC 93 / VDE 0303 part 30.

211 Material Processing


Hot Splicing and Repair Material
Hot splicing and repair products

Intermediate rubber (tie gum), uncured

Ref. No. Designation Dimensions


538 0316 Intermediate rubber (tie gum), for Standard, K 0.8 x 500 x 10 300 mm
and HR-quality
White protection foil.
538 0189 Intermediate rubber (tie gum) V 0.8 x 500 x 9 000 mm
Green protection foil (poly). German underground
approval: LOBA NW No.: 18.43.21-63-7
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Repair fabric
Rubberized on both sides, uncured.
Green protection foil (poly).

Ref. No. Designation Dimensions Content


538 0361 Perlon-Dreher fabric No. 10 0.9 x 920 x 10 000 mm 10 m roll

538 0354 Repair fabric EP 160 1.4 x 1 000 x 10 000 mm 10 m roll


r

SOLUTION HL-T4
CHC-free

For Standard, K and HR quality cover rubber.

Ref. No. Designation Content Qty


538 1377 SOLUTION HL-T4 500 g (670 ml) 10

538 1676 SOLUTION HL-T4 3.5 kg (4.7 l) 1

538 1683 SOLUTION HL-T4 7 kg (9.3 l) 1 538 1377

212
Hot Splicing and Repair Material
Hot splicing and repair products

SOLUTION HCR-4
CHC-free

Processed with 4 % HARDENER ER-42 or HARDENER E-40 (30 g per 1 kg).


For V-quality cover rubber.

Ref. No. Designation Content Qty


538 1646 SOLUTION HCR-4 700 g (730 ml) 10
525 1067
525 1151 HARDENER ER-42 30 g 10

525 1067 HARDENER E-40 30 g 10


r

Accessories - Conveyor belts with fabric plies

Ref. No. Designation Dimensions Content


538 0990 Shirting, black 1 000 mm per m

538 1009 Pressure compensation cloth, 1 250 mm per m


538 0990
Rayon
527 0550 Silicone paper 80 mm 25 m
r

538 1009

16

213 Material Processing


Hot Splicing and Repair Material
Hot splicing and repair products

Hot splicing and repair products for steel cord conveyor belts
Cover rubber sheeting STB, uncured
Green protection foil.
Other strengths on request.

Specifications
Polymer basis NR/IR/BR DIN ISO 1629

Specific weight 1.14 g/cm DIN EN ISO 1183-1

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


538 0055 Cover rubber sheeting STB, uncured 1 x 500 x 17 800 mm

538 0505 Cover rubber sheeting STB, uncured 2 x 500 x 9 000 mm

538 0464 Cover rubber sheeting STB, uncured 3 x 500 x 6 000 mm

538 5691 Cover rubber sheeting STB, uncured 3 x 1 400 x 23 000 mm

538 0471 Cover rubber sheeting STB, uncured 4 x 500 x 4 500 mm

538 6341 Cover rubber sheeting STB, uncured 4 x 1 400 x 23 000 mm

538 0488 Cover rubber sheeting STB, uncured 5 x 500 x 3 300 mm

538 5138 Cover rubber sheeting STB, uncured 5 x 1 400 x 23 000 mm

538 0495 Cover rubber sheeting STB, uncured 6 x 500 x 2 800 mm

538 5031 Cover rubber sheeting STB, uncured 6 x 1 400 x 23 000 mm

538 5556 Cover rubber sheeting STB, uncured 12 x 1 400 x 11 500 mm

538 5580 Cover rubber sheeting STB, uncured 15 x 1 400 x 11 500 mm

214
Hot Splicing and Repair Material
Hot splicing and repair products

Intermediate rubber STZ, uncured


Red protection foil (poly).

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.21 g/cm DIN EN ISO 1183-1

Hardness 66 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


538 0921 Intermediate rubber STZ, uncured 0.5 x 500 x 33 000 mm

538 0897 Intermediate rubber STZ, uncured 1 x 500 x 16 400 mm

538 0907 Intermediate rubber STZ, uncured 2 x 500 x 8 200 mm

538 5519 Intermediate rubber STZ, uncured 2 x 1 400 x 23 000 mm

Intermediate rubber strips STZ, uncured


Red protection foil (poly).

Specifications
Polymer basis NR/BR/SBR DIN ISO 1629

Specific weight 1.21 g/cm DIN EN ISO 1183-1

Hardness 66 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions Content


544 0050 Intermediate rubber strips STZ, uncured 2 x 5 x 8 200 mm 19 rolls
16
544 0060 Intermediate rubber strips STZ, uncured 2.5 x 5 x 6 800 mm 19 rolls

544 0150 Intermediate rubber strips STZ, uncured 2 x 6 x 8 200 mm 17 rolls

544 0160 Intermediate rubber strips STZ, uncured 2.5 x 6 x 6 800 mm 17 rolls

544 0200 Intermediate rubber strips STZ, uncured 2 x 7 x 8 200 mm 14 rolls

544 0270 Intermediate rubber strips STZ, uncured 2 x 8 x 8 200 mm 12 rolls

215 Material Processing


Hot Splicing and Repair Material
Hot splicing and repair products

Ref. No. Designation Dimensions Content


544 0280 Intermediate rubber strips STZ, uncured 2.5 x 8 x 6 800 mm 12 rolls

544 0350 Intermediate rubber strips STZ, uncured 2 x 9 x 8 200 mm 11 rolls

544 0360 Intermediate rubber strips STZ, uncured 2.5 x 9 x 6 800 mm 11 rolls

544 0370 Intermediate rubber strips STZ, uncured 3 x 9 x 6 800 mm 11 rolls

544 0430 Intermediate rubber strips STZ, uncured 2 x 10 x 8 200 mm 10 rolls

544 0440 Intermediate rubber strips STZ, uncured 2.5 x 10 x 6 800 mm 10 rolls

544 0510 Intermediate rubber strips STZ, uncured 2 x 11 x 8 200 mm 9 rolls

544 0520 Intermediate rubber strips STZ, uncured 2.5 x 11 x 6 800 mm 9 rolls

544 0600 Intermediate rubber strips STZ, uncured 2 x 12 x 8 200 mm 8 rolls

544 0610 Intermediate rubber strips STZ, uncured 2.5 x 12 x 6 800 mm 8 rolls

544 0620 Intermediate rubber strips STZ, uncured 3 x 12 x 6 800 mm 8 rolls

544 0680 Intermediate rubber strips STZ, uncured 2 x 13 x 8 200 mm 8 rolls

544 0690 Intermediate rubber strips STZ, uncured 2.5 x 13 x 6 800 mm 8 rolls

STZ extruder
For correct and quick filling of a steel cord splice.

Ref. No. Designation Dimensions Content


544 0900 STZ filling strips 4 x 20 mm 2 kg
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SOLUTION STL-RF4
CHC-free

Ref. No. Designation Content Qty


538 1256 SOLUTION STL-RF4 500 g (670 ml) 10

538 1281 SOLUTION STL-RF4 2 kg (2.67 l) 1

538 1274 SOLUTION STL-RF4 3.5 kg (4.67 l) 1

538 1267 SOLUTION STL-RF4 7 kg (9.3 l) 1


538 1267
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216
Hot Splicing and Repair Material
Hot splicing and repair products

Accessories - Steel cord belts

Ref. No. Designation Dimensions Content


538 0990 Shirting, black 1 000 mm per m

538 1009 Pressure compensation cloth, 1 250 mm per m


Rayon
538 1092 Silicone paper 600 mm 500 m roll 538 0990

538 1085 Silicone paper 900 mm 500 m roll

538 1078 Silicone paper 1 200 mm 500 m roll

538 1061 Silicone paper 1 300 mm 500 m roll

538 1054 Silicone paper 1 500 mm 500 m roll

538 1023 Silicone paper 2 180 mm 500 m roll


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538 1009

16

217 Material Processing


WK Splicing and RepaiR MateRial

REMA TIP TOP

WK splicing and repair material 220-221

17

219 MateRial pROceSSing


WK Splicing and Repair Material
WK splicing and repair material

WK splicing and repair material


The unique WK VULCANIZING SYSTEM combines the benefits of general hot
splicing systems whilst considerably reducing vulcanizing time. Compared to
traditional hot vulcanizing presses, the WK vulcanizing press is smaller, lighter
and consumes less energy. The WK VULCANIZING SYSTEM is the ideal solution
when it comes to safe and cost-efficient splicing of fabric-reinforced
conveyor belts with low and medium tensile strengths.

Properties Area of application


Belt-friendly, low-temperature Splicing of single or multi-ply conveyor
vulcanization (approx. 120 C / 230 F) belts with fabric plies up to belt type
Short warm-up intervals EP 1250/5 (DIN 22102) and rubber
Short vulcanization periods covers with polymer base:
Short cooling time Natural Rubber NR
Low energy consumption Styrene Butadiene Rubber SBR
Consists of only 4 components: Isoprene Rubber IR
Top / bottom press body, pressure Butadiene Rubber BR
compensation pad, torque wrench Or other blends of the above rubbers,
Suitable for splicing geometries e.g. NR/SBR
of 0/ 16/ 22 Belt widths: WK 800 for belt widths
up to 800 mm; WK 1 200 for belt widths
up to 1 200 mm

WK intermediate rubber (tie gum)


Red protection foil (poly).

Specifications
Polymer basis NR/SBR DIN ISO 1629

Specific weight 1.08 g/cm DIN EN ISO 1183-1

Hardness 59 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


527 0529 WK intermediate rubber 0.8 x 500 x 10 000 mm
(tie gum)
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220
WK Splicing and Repair Material
WK splicing and repair material

WK cover rubber (cover stock)


Red protection foil (poly).

Specifications

Polymer basis NR DIN ISO 1629

Specific weight 1.11 g/cm DIN EN ISO 1183-1

Hardness 63 Shore A DIN ISO 7619-1

Colour Black

Ref. No. Designation Dimensions


527 0536 WK cover rubber (cover stock) 2 x 500 x 5 000 mm
r

SOLUTION HL-WK4
CHC-free

Processed with 4 % HARDENER ER-42 or HARDENER E-40 (15 g per 350 g).

Ref. No. Designation Content Qty


527 0608 SOLUTION HL-WK4 350 g (390 ml) 10

525 1116 HARDENER ER-42 15 g 10


527 0608
525 1122 HARDENER E-40 15 g 10

525 1122

17

221 Material Processing


Mechanical Splicing and RepaiR
MateRial

REMA TIP TOP

REMACLIP - Mechanical belt 224-234


splicing systems

18

223 MateRial pRoceSSing


Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

REMACLIP TTN
REMACLIP TTN S / TTN AS is a mechanical belt splicing system used for
EP conveyor belts with strengths of up to 1 400 N/mm.

Properties The splices are supplied in 200 mm


The stainless steel plates and staples strips and packed in cartons for
are also suitable for use with standard belt widths of 1 000 mm
corrosive media or 1 200 mm
The configuration of the staples and For compatible connecting pins, see
length of the plates is designed for REMACLIP connecting pins
both extreme static pull-out strength
and optimal dynamic running Area of application
characteristics Mechanical splicing system for fabric
TTN AS is equipped with an additional conveyor belts used in
sealing strip that prevents the loss of Coal mining
any material through the joint Gravel pits and quarries
during belt operation Cement plants and steel works

REMACLIP TTN 10 S
Pulley diameter min. 250 mm
Belt strength max. 1 000 N/mm
Belt thickness 7 - 11 mm

Ref. No. Designation Belt width


530 2129 REMACLIP TTN 10 S 1 000 mm

REMACLIP TTN 12 S
Pulley diameter min. 350 mm
Belt strength max. 1 400 N/mm
Belt thickness 8 - 12 mm

Ref. No. Designation Belt width


530 2150 REMACLIP TTN 12 S 1 200 mm

224
Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

REMACLIP TTN 14 S
Pulley diameter min. 350 mm
Belt strength max. 1 400 N/mm
Belt thickness 10 - 14 mm

Ref. No. Designation Belt width


530 2174 REMACLIP TTN 14 S 1 200 mm

REMACLIP TTN 16 S
Pulley diameter min. 350 mm
Belt strength max. 1 400 N/mm
Belt thickness 13 - 16 mm

Ref. No. Designation Belt width


530 2198 REMACLIP TTN 16 S 1 200 mm

REMACLIP TTN 10 AS with seal


Pulley diameter min. 250 mm
Belt strength max. 1 000 N/mm
Belt thickness 7 - 11 mm

Ref. No. Designation Belt width


530 4213 REMACLIP TTN 10 AS 1 200 mm

REMACLIP TTN 16 AS with seal


Pulley diameter min. 250 mm
Belt strength max. 1 000 N/mm
Belt thickness 5 - 9 mm

Ref. No. Designation Belt width


530 4268 REMACLIP TTN 16 AS 1 000 mm
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18

225 Material Processing


Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

REMACLIP TTE
The REMACLIP Ecosystem TTE is used for conveyor belts with strengths up to
1 400 N/mm when the splice is to be replaced after a short running time.

Properties Area of application


Plate material and staples are Temporary splicing system for fabric
made from carbon steel conveyor belts used in
Alignment of the staples and length Coal mining
of the plates have been optimised Gravel pits and quarries
through extensive testing and Cement plants and steel works
designed for high static pull-out
strength and for good dynamic
running characteristics
The splices are supplied in 200 mm
strips and packed in cartons for
standard belt widths of 1 000 mm
or 1 200 mm

REMACLIP TTE 10
Pulley diameter min. 250 mm
Belt strength max. 1 000 N/mm
Belt thickness 7 - 11 mm

Ref. No. Designation Belt width


530 2222 REMACLIP TTE 10 1 000 mm

530 2239 REMACLIP TTE 10 1 200 mm


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REMACLIP TTE 12
Pulley diameter min. 350 mm
Belt strength max. 1 400 N/mm
Belt thickness 8 - 12 mm

Ref. No. Designation Belt width


530 2246 REMACLIP TTE 12 1 000 mm

226
Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

Installation device for REMACLIP TTN and TTE


With the mechanical lacing machine TM, feeding and injection are performed
manually. Screw clamps TS are available in the standard widths of
1 200 and 1 400 mm.

Mechanical lacing machine TM

Ref. No. Designation


530 2590 Mechanical lacing machine TM

Screw clamps TS

Ref. No. Designation


530 2617 Screw clamps TS 1 200

530 2624 Screw clamps TS 1 200


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Wave stop system


The wave stop system TWS is suitable for belts of up to 1 600 N/mm. Installation
of the TTN and TTE systems leads to compression which may produce belt
displacement, creating a bow or wave. By inserting the tensioning cable
(= wave stop system) between the belt and the mechanical splice, formation
of waves and bows is prevented and insertion of the connection pins is facilitated.
In addition, the belt runs evenly over belt scrapers, wear is minimized
and excessive stress on the belt edge is avoided.

Ref. No. Designation Length Qty


530 3654 TWS kit
TWS kit (in metal case) consists of: 530 3654
Tension unit, 2 clamps, 20 tension cables with
locking plate (2 600 mm), cutting pliers and spacer.

530 3661 TWS mounting kit


TWS mounting set (packing unit: 10 pcs each)
consisting of: clamp, tension screw holder,
M6 tension screw, and M6 VZ wing nut

530 3678 TWS tension cable with locking plate 1 800 mm 20

530 3685 TWS tension cable with locking plate 2 600 mm 20


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530 3678
18

227 Material Processing


Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

Belt plane devices


Planing is recommended for cover rubber thicknesses over 2 mm. The planer
allows accurate planing of rubber covers with minimal effort. Planing provides
a proven advantage: the belt fasteners are recessed in the belt cover, thereby
reducing or avoiding the risk of damage to belt fasteners, scrapers, rollers,
drive pulleys or tail pulleys.

Ref. No. Designation


530 4639
530 4639 Belt plane device for frames TS, TTN + TTE system (5 - 20 mm)

530 4646 Spare blade, for belt plane devices


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530 4646
REMACLIP TTB
Properties Area of application
The REMACLIP TTB bolt system is used TTB splices made from steel,
as a temporary splice and for repair. for general use
TTB H wear-resistant fasteners with
high-carbon steel top plate for use
with highly abrasive materials

REMACLIP TTB 1
Pulley diameter min. 250 mm
Belt strength max. 300 N/mm
Belt thickness 5 - 11 mm

Ref. No. Designation Belt width Qty


530 2404 REMACLIP TTB 1 1 000 mm 25

530 2411 REMACLIP TTB 1 H 1 000 mm 25


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228
Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

REMACLIP TTB 140


Pulley diameter min. 300 mm
Belt strength max. 400 N/mm
Belt thickness 5 - 11 mm

Ref. No. Designation Belt width Qty


530 2435 REMACLIP TTB 140 1 000 mm 25

530 2442 REMACLIP TTB 140 H 1 000 mm 25


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REMACLIP TTB 190


Pulley diameter min. 400 mm
Belt strength max. 600 N/mm
Belt thickness 8 - 14 mm

Ref. No. Designation Belt width Qty


530 2466 REMACLIP TTB 190 1 000 mm 25

530 2473 REMACLIP TTB 190 H 1 000 mm 25


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REMACLIP TTB 1
Pulley diameter min. 400 mm
Belt strength max. 500 N/mm
Belt thickness 11 - 17 mm

Ref. No. Designation Belt width Qty


530 2507 REMACLIP TTB 1 1 000 mm 25

530 2514 REMACLIP TTB 1 H 1 000 mm 25


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18

229 Material Processing


Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

REMACLIP TTB 2
Pulley diameter min. 700 mm
Belt strength max. 750 N/mm
Belt thickness 14 - 21 mm

Ref. No. Designation Belt width Qty


530 2545 REMACLIP TTB 2 1 000 mm 25

530 2552 REMACLIP TTB 2 H 1 000 mm 25


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REMACLIP TTB 2
Pulley diameter min. 1 000 mm
Belt strength max. 750 N/mm
Belt thickness 19 - 25 mm

Ref. No. Designation Belt width Qty


530 2583 REMACLIP TTB 2 1 000 mm 10
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REMACLIP TTB 2
Pulley diameter min. 1 000 mm
Belt strength max. 850 N/mm
Belt thickness 14 - 30 mm

Ref. No. Designation Belt width Qty


530 3874 REMACLIP TTB 2 1 000 mm 25
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230
Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

Installation accessories for REMACLIP TTB


Template TL-B
The template ensures that the holes for the bolt fasteners are punched in exactly
the right position. It is available in the standard length of 1 050 mm and suitable
for the various sizes of fasteners.

Ref. No. Designation


530 2727 Template TL-B 140

530 2734 Template TL-B 190

530 2758 Template TL-B 1.5

530 2765 Template TL-B 2


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Punch
For punching holes for the bolt fasteners. Punched-out material is automatically
ejected during repeated punching.

Ref. No. Designation


530 2789 Punch TS-B 1-140-19

530 2796 Punch TS-B 1.5 -2-2.25

530 2806 Punch TS-B 2.5

Wrench
The wrench is used where height is restricted. It is designed to safely
tighten the nuts.

Ref. No. Designation


530 2813 Wrench, TH-B 1-140-190

530 2820 Wrench TH-B 1.5-2-2.25

530 2837 Wrench TH-B 2.5

18

231 Material Processing


Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

Socket wrench
The socket wrench is designed to safely tighten the nuts.

Ref. No. Designation


530 2844 Socket wrench TA-B 1-140-190

530 2851 Socket wrench TA-B 1.5-2-2.25

530 2868 Socket wrench TA-B 2.5

Bolt breaker
The bolt breakers are used to break off protruding screw ends. They are used in
pairs for safe and convenient handling.

Ref. No. Designation


530 2875 Bolt breaker 1-140-190

530 2882 Bolt breaker 1.5-2-2.25

530 2899 Bolt breaker 2.5

232
Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

REMACLIP shark tooth clips


Shark tooth clips TT-R are primarily used for quick repair of small tears and cuts in
conveyor belts or as an aid for retracting or changing belts.

Shark tooth clips TT-R

Ref. No. Designation Qty


530 4024 Shark tooth clips TT-R-8 100

530 4031 Shark tooth clips TT-R-10 100

530 4048 Shark tooth clips TT-R-13 100

530 4055 Shark tooth clips TT-R-15 100

530 4062 Shark tooth clips TT-R-18 100

530 4079 Shark tooth clips TT-R-21 100


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REMACLIP connecting pins


Connecting pins, which are employed as splicing rods, are used for the
REMACLIP TTN / TTE / TTM Systems.

Connecting pin TT10 S


Sheathed stainless steel wire pin
Sheath: chrome steel
Min. diameter 5.3 mm

Ref. No. Designation


530 3166 Connecting pin TT10 S Belt width 800

Connecting pin TT10 SG


Sheathed stainless steel wire pin
Sheath: chrome steel with thread
Min. diameter 5.3 mm

Ref. No. Designation


530 3290 Connecting pin TT10 SG Belt width 1 000
18

233 Material Processing


Mechanical Splicing and Repair Material
REMACLIP - Mechanical belt splicing systems

Connecting pin TT12 S


Sheathed stainless steel wire pin
Sheath: chrome steel
Min. diameter 6.4 mm

Ref. No. Designation


530 3221 Connecting pin TT12 S Belt width 1 200

Connecting pin TT16 S


Sheathed stainless steel wire pin
Sheath: chrome steel
Min. diameter 7.1 mm

Ref. No. Designation


530 3252 Connecting pin TT16 S Belt width 1 000

530 3269 Connecting pin TT16 S Belt width 1 200

530 3276 Connecting pin TT16 S Belt width 1 400


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REMACLIP accessories
Hand wrench THS
Hand wrench for screwing in TT SG connecting pins.

Ref. No. Designation


530 2909
530 2909 Hand wrench THS

Hammer pin driver

Ref. No. Designation


530 4660 Hammer pin driver for connecting pins
530 4660

234
Questionnaire
REMAMILL lining

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

Mill Data
Manufacturer: Mill Serial No.:
Installed Engine Power:  KW Delivery year:

Conditions of operation
Grinding Stage Primary Secondary Regrind

Type of Mill* Autogeneous (AG) Semiautogeneous (SAG) Rod


Ball Pebble Washing drum
Multi compartment Batch (additional questionnaire)

Process* Overflow Grate End peripheral


Center peripheral Other
Process* Wet Dry, max. temperature C
Inside diameter* mm Length (inside) mm
Inner diameter of the feed trunnion* mm
Inner diameter of the discharge trunnion* mm
Heads* Straight Inclined Cupped
Speed* Fixed rpm or equal to % Ncr
Variable, between and rpm

Rotating direction, seen from feed end:


Clockwise Anticlockwise Dual

Number of manholes*:
Numbers of rows*: Feed end head Shell Discharge end head
Grinding media Type*: Max. size:mm Charge volume media:  %

Operational data
Type of ground material*: Max. size of feed*:  mm
Capacity*: Product size*: um
Type of water used* Well water Recycled water Other
Oil or chemicals in process water*: Yes No
pH value of process water*: Conductivity uS cm-1
Operating:  hours / year Bond work index: kWh/t

Existing lining product


Manufacturer: Steel Rubber Other
Thickness of lining: Feed end head plate:  mm Lifter:  mm
(rubber lining) Shell plate:  mm Lifter:  mm
Discharge end head plate:  mm Lifter:  mm
*minimum data required for a preliminary quotation

Place and date Name Signature

235 Material Processing


Questionnaire
Wear protection lining

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

1) Equipment
Equipment or installation to be lined:
Partial lining Equipment already in operation
Complete lining No. of drawing / drawing enclosed
New lining Still in planning stage
Previously lined Indicate angle in drawing
Manufacturer: Remarks:
Material:
Thickness of material:
Fixing system:
Total material flow:

2) Purpose of the lining


Protection from wear Noise reduction
Protection from corrosion Other:
Protection from caking

3) Information about transported materials


Type of material: Lump size
Composition of material: From: To:
Breakdown of lump size in percentage:
Spec. weight:
Humidity:
Oil content:
Chemicals (especially acids):

Constant temperature: Maximum temperature:


Period:

236
Questionnaire
Wear protection lining

4) Material delivery (feeding system)


Conveyor belt Belt speed:  m/s
Truck Tonnage/load:
Excavator
Other method:
Capacity/h
Angle of impact (see sketch)
Height of fall h (see sketch)
Area of impact marked in drawing no.
Type of wear (abrasive or cutting, etc.) and any further information:

5) Recommended type of lining (to be filled out by REMA TIP TOP)


Material: Fixing system:
Dimensions:
Modification of existing construction: Not necessary
Not possible
Required (drawing enclosed!)
Problems during installation:

Additional information:

Place and date Name Signature

237 Material Processing


Questionnaire
Pulley lagging

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

General information on conveyor system


Manufacturer/OEM:
Maintained by:
Type of plant:
Year built:
Location Outside Roofed over Closed room Underground
Temperature C Min.C Max. C
Carrying capacity t/h
Operating times Day  h/d Week  d/w
Conveying direction horizontal rising falling
Please attach pictures! If possible, attach a drawing of the plant!

Information on drive / If more than three drive pulleys, please record in notes
Speed v= m/s
Drive power Pulley Wrap angle T1 Start T1 Running T2 Start T2 Running
[kW] [mm] [] [kN] [kN] [kN] [kN]

Pulley 1:
Pulley 2:
Pulley 3:
Drive on System head System foot Multiple
Reversing operation Yes No

Information on material being conveyed


Designation:
Min. lump size Max.  mm Specific weight  g/cm3
Moisture  % Temperature  C
Oil/grease or chemicals No If yes, which kind:
Please attach pictures!

Place and date Name Signature

238
Questionnaire
Pulley lagging

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

Information about conveyor belt


Type Fabric belt Steel cord belt PVC/PVG
Manufacturer: Designation:
Strength: Pretension  kN
Troughing transition  m Belt trough 
Dimensions Width mm Thickness mm Length mm
Cover plate thickness Running side mm Conveying side mm
Condition New Used Damaged
Splice type Cold Hot Mechanical

Information on pulley / If multiple drives, please record data in notes


Type of pulley Drive Bend pulley Snub pulley
Pulley width B1  mm B2  mm B3  mm
Crown bow Yes Yes Yes

Old lagging
Manufacturer: Type:
Lagging thickness:mm Service life:
Problem:
Required quality V S HR L
Please attach pictures!

New lagging
Lagging thickness:mm Type:
Date installed: Planned service life:
Special quality V HR OIL
Please attach pictures!

Notes, special details!

Place and date Name Signature

239 Material Processing


Questionnaire
REMACLEAN belt cleaning systems

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

Information about conveyor equipment


Belt designation: Type / brand: Belt thickness (mm):
Belt width (mm): Axial distances (m): Belt speed (m/s):
Belt surface: New Used / smooth Damaged Heavily damaged
Belt splice: Cold Hot Mechanical/Type
Pulley diameter (mm): Pulley shape: Cylindric  Curved
Pulley Lagging Yes No Attachment Cold Hot Mechanical
Pulley lagging designation: Reverse mode: Yes  No
Operating time: hours per day  hours per week
Temperature at the position of the belt cleaning system: C
Remarks:

Material conveyed Lump size (mm):


Moisture content: % Incline to dry or harden Yes No
Quartz content: Yes,  % No
Sticky admixture content:

Installed cleaning system


Manufacturer: Type:
Assessment of the cleaning performance:

Remarks:

Information prepared by:

Place and date Name Signature

Recommendation for a new belt cleaning system


Type: Ref. No.:
Remarks:

Recommendation prepared by:

Place and date Name Signature

240
Questionnaire
REMACLEAN belt cleaning systems - specifications

A I
B J
C K
D L
E M
F N
G T
H

Remarks

241 Material Processing


Questionnaire
Conveyor belt cover systems

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

Please enter all data and ask REMA TIP TOP for an individual offer!
ID Designation Value
A Width of structure mm
B Distance between fitting drill holes mm
D Profile size mm
E Roll length mm
G Width roll to roll mm
H Roll diameter mm
K Distance profile to roll mm
M Distance profile to upper edge of roll mm
Y Ceiling distance mm
Z Cover plate Yes No
P Profile alignment Inwards Outwards
L No. of elements per 1200 mm

Place and date Name Signature

242
Questionnaire
Splice packages for steel cord belts

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

We hereby request an offer for units of splice packages, as per following specifications:
Belt manufacturer
Belt specifications/Belt designation St
Rubber grade mm
Cable pitch mm
Cable diameter mm
Belt width mm
Top cover thickness mm
Bottom cover thickness mm
Specified splice length mm
Splice geometry Rhombic (16) Rectangular
Rhombic (22) Other:

Breaker Running side Carrying side

Place and date Name Signature

243 Material Processing


Questionnaire
Material handling hose systems

Customer: Contact person:


Phone: Fax:
Address: Country (representation):
E-Mail:

1) Process
Hydraulic transport Pneumatic transport Transport by gravitation
Medium/material:
Specific weight: g/cm
Chemicals:
Concentration: Temperature:
Particle size of solid material:
Flow rate: m/s
Velocity: m/s

2) Material handling hose


Inner diameter:  mm Length:m
Qty elbows/bends (please attach piping diagram):
Flange/coupling: Type: Material:
Flange holes according to standard:
Bolt circle: mm
Outer diameter: mm
Bolt holes: mm
Operating pressure:
Pressure Suction Pressure and suction
Working pressure:  MPa Vacuum:MPa
Permanent temperature:  C Maximum temperature: C/ min
Minimal bending radius: mm

3) Customer preferences
Problems:

Additional information:

Drawing attached:
Yes For retention For returning

Place and date Name Signature

244
Natural and synthetic rubber
Typical characteristics

Abbreviation Designation General Characteristics of Vulcanized Rubber Operating Temperatures (C)


according to
DIN ISO 1629 longer short
periods periods

NR Natural Rubber Multi purpose rubber with the most balanced -30 to +80 -55 to +90
characteristics (high tensile strength, elasticity and
resistance to wear). Moderate resistance against
ozone (light colors only). Not resistant against oil,
grease and fuel.

IR Isoprene Rubber see NR

BR Butadiene Rubber Only used for blends with other elastomers -40 to +100 -60 to +110
(NR, IR, SBR). Very high abrasion-resistance
and high elasticity.
CR Chloroprene Rubber High flame resistance, good resistance against -25 to +90 -30 to +110
chemicals, ozone and ageing. Moderate resistance
against oil and grease.
SBR Styrene Butadiene High tensile strength and abrasion-resistance. -25 to +90 -30 to +100
Rubber Moderate to good resistance against ozone,
ageing. Not resistant against oil and grease.
NBR Nitrile Rubber Special rubber with high resistance against mineral oil, -25 to +100 -35 to +120
grease and fuel. Moderate to good resistance against
ozone and ageing (light colors only).
IIR Butyl Rubber Special rubber with low air permeability and excellent -30 to +120 -40 to +140
dampening properties. Good resistance against heat.
Not resistant against oil, grease and fuel.
CIIR Chlorbutyl / Special rubber with high chemical resistance (acids, -40 bis +100 -40 bis +120
BIIR Brombutyl Rubber alkaline solutions). Good resistance against heat
and ozone. High resistance against water vapors.
Not resistant against oil, grease and fuel.

AU Polyurethane Very good abrasion-resistance. Good resistance -30 to +80 -30 to +80
against mineral oil, grease and fuel. High elasticity.

CSM Chlorosulfonated Excellent resistance against ozone and weathering. -20 to +100 -20 to +120
Polyethylen Good resistance against oxiding chemicals
(chromic acid, hypochlorite). Good resistance against
mineral oil and fuel. Electrically insulating.

This is general information. In specific cases we recommend you to seek for technical application advice regarding
stresses caused by temperature, ozone, media dynamic and static forces, tension, distension or any other influences.
Instruction or operation manuals and product information have to be taken notice of.

245 Material Processing


INDEX

A F
Accessories - Conveyor belts with fabric plies 213 Filler rubber 202
Accessories - REMACLEAN HM-U1 150 Filler rubber V 202
Accessories - REMACLEAN HM-U2 153 Filling device for drums 65
Accessories - REMACLEAN HM-U7 / HM-U8 162 FIXPASTE REMA GOO 68
Accessories - REMASLEEVE VSB / KSB 116 FIXPASTE VC-4 set 67
Accessories - Steel cord belts 217 G
B Gaskets, for DUNLOP HD slurry handling hoses 190
Belt plane devices 228 H
Bolt breaker 232 Hammer pin driver 234
C Hand wrench THS 234
CEMENT BC 3000 72 HDL and HDL MP drill 52
CEMENT BC 3004 61 HDL and HDL MP Fastening Unit A 52
CEMENT MC 2000 60 HDL and HDL MP Fastening Unit B 52
CEMENT PC-2 72 HDL MP plate 47
CEMENT PC-4 62 HDL plate 49
CEMENT SC 2000 71 I
CEMENT SC 4000 58 Intermediate rubber (tie gum), uncured 212
CN crowning wedge 95 Intermediate rubber strips STZ, uncured 215
Connecting pin TT 10 S 233 Intermediate rubber STZ, uncured 215
Connecting pin TT 10 SG 233 K
Connecting pin TT 12 S 234 KG bars 41
Connecting pin TT 16 S 234 M
Corrugated rubber edge 193 Measuring bucket 65
Cover rubber HR, uncured 211 Measuring cup 65
Cover rubber sheeting STB, uncured 214 Mechanical lacing machine TM 227
Cover rubber V, uncured 211 METAL PRIMER 63
Cover rubber, uncured 210 P
Cover strip 203 Punch 231
Cover strip CK-X / CP-X 95 R
D Rectangular patches 206
DUNLOP HD slurry handling hoses 188 Rectangular patches EP 160, fabric reinforced 206
E REMACLEAN 60 118
EP conveyor belts with fabric plies 198 REMACLEAN 60 MOR 119
REMACLEAN 70 120

246
INDEX

REMACLEAN 70 V 121 REMACLEAN PUR-F4 142


REMACLEAN C 129 REMACLEAN PUR-F4 A 144
REMACLEAN CAB GREEN 122 REMACLEAN PUR-F400 147
REMACLEAN CAB GREY 123 REMACLEAN PUR-F5 145
REMACLEAN GRB 167 REMACLEAN PUR-F500 148
REMACLEAN HM-F1 136 REMACLEAN RB-IGD 176
REMACLEAN HM-F2 137 REMACLEAN RB-IGD V 177
REMACLEAN HM-F2 HR 138 REMACLEAN RB-IGP 174
REMACLEAN HM-F2 VA 139 REMACLEAN RB-IGP V 175
REMACLEAN HML 131 REMACLEAN SGB 172
REMACLEAN HM-U1 149 REMACLEAN STANDARD 132
REMACLEAN HM-U1 HR 150 REMACLEAN TMB 170
REMACLEAN HM-U1 VA 151 REMACLEAT 192
REMACLEAN HM-U10 164 REMACLIP connecting pins 233
REMACLEAN HM-U11 R 165 REMACLIP TTB 228
REMACLEAN HM-U2 152 REMACLIP TTB 1 228
REMACLEAN HM-U3 154 REMACLIP TTB 1  229
REMACLEAN HM-U4 155 REMACLIP TTB 140 229
REMACLEAN HM-U5 156 REMACLIP TTB 190 229
REMACLEAN HM-U500 166 REMACLIP TTB 2 230
REMACLEAN HM-U6 158 REMACLIP TTB 2  230
REMACLEAN HM-U7 159 REMACLIP TTB 2  230
REMACLEAN HM-U8 160 REMACLIP TTE 10 226
REMACLEAN HM-U9 163 REMACLIP TTE 12 226
REMACLEAN INNOVATION 134 REMACLIP TTN 10 AS with seal 225
REMACLEAN INNOVATION S 135 REMACLIP TTN 10 S 224
REMACLEAN KWA 124 REMACLIP TTN 12 S 224
REMACLEAN KWA PUR 126 REMACLIP TTN 14 S 225
REMACLEAN KWA V 125 REMACLIP TTN 16 AS with seal 225
REMACLEAN M 130 REMACLIP TTN 16 S 225
REMACLEAN PRECISION 133 REMADUST 25 180
REMACLEAN PUR 127 REMADUST CCS (Conveyor Cover System) 181
REMACLEAN PUR LIGHT 128 REMAFIX H (A+B) 66
REMACLEAN PUR-F3 140 REMAFIX L (A+B) 66
REMACLEAN PUR-F300 146 REMAFIX P 67

247 Material Processing


INDEX

REMAFIX S 66 REMALINE 70 OIL/CN 22


REMAFLON 54 REMALINE 70 OIL/EP160/CN 23
REMAGRIP 100/CN 89 REMALINE 70 V/CN 24
REMAGRIP 200 WHITE OIL FOOD/CN 90 REMALINE 70 WHITE OIL FOOD/CN 26
REMAGRIP 50/CN 76 REMALINE 70/CN 20
REMAGRIP 60 HR/CN 80 REMALINE 70/EP160/CN 21
REMAGRIP 60 OIL/CN 79 REMALINE 90/CN 27
REMAGRIP 60 V/CN 78 REMALINE MP 35/CN 9
REMAGRIP 60 WHITE OIL FOOD/CN 81 REMALINE MP 40/CN 15
REMAGRIP 60/CN 77 REMALINE MP 60/CN 19
REMAGRIP 65 V/CN 83 REMALOX 38
REMAGRIP 65/CN 82 REMALOX HD 35 39
REMAGRIP 70 HR/CN 87 REMALOX HD 75 40
REMAGRIP 70 V/CN 86 REMAMILL 184
REMAGRIP 70/CN 85 REMASKIRT 40 green 106
REMAGRIP 70/CN - SL 88 REMASKIRT 50 orange 107
REMAGRIP CK-X 91 REMASKIRT CB 195 108
REMAGRIP CK-X HD (Heavy-Duty) 93 REMASLEEVE KSB-E 60/CN 116
REMAGRIP CK-X HDX (Extra Heavy-Duty) 93 REMASLEEVE VSB-E 40/CN 115
REMAGRIP CK-X V 92 REMASLEEVE VSB-RE 25 ORANGE/CN 114
REMAGRIP CP-X 94 REMASLIDE ATEX 101
REMALEN 55 REMASLIDE Low Friction 100
REMALINE 25/CN 6 REMASLIDE plate 56
REMALINE 35/CN 7 REMASLIDE V 101
REMALINE 35/EP160/CN 8 REMASTAR/CN 28
REMALINE 40 OIL/CN 13 REMASTEEL 60 50
REMALINE 40 ORANGE/CN 11 REMASTEEL 70 51
REMALINE 40 WHITE FOOD/CN 14 REMATHAN G 65 31
REMALINE 40/CN 10 REMATHAN G 65/CN 32
REMALINE 40/EP160/CN 12 REMATHAN G 75 33
REMALINE 50/CN 16 REMATHAN G 75/CN 34
REMALINE 60/CN 17 REMATHAN G 90 35
REMALINE 60/EP160/CN 18 REMATHAN G 90/CN 36
REMALINE 65/CN 84 Repair fabric 212
REMALINE 70 HR/CN 25 Repair fabric EP 100 203

248
INDEX

Repair strip 207 Spare and wear parts - REMACLEAN HM-U1 VA 151
Repair strip EP 160 V, fabric reinforced 208 Spare and wear parts - REMACLEAN HM-U11 R 165
Repair strip EP 160, fabric reinforced 208 Spare and wear parts - REMACLEAN HM-U2 153
Repair strip V 207 Spare and wear parts - REMACLEAN HM-U3 157
Reversing stop HM-U3 / HM-U5 / INNOVATION 134, 157 Spare and wear parts - REMACLEAN  157
Rhomboid patches 205 HM-U3 / HM-U4 / HM-U5

Rhomboid patches EP 160, fabric reinforced 205 Spare and wear parts - REMACLEAN HM-U4 / HM-U5 157
Round patches 205 Spare and wear parts - REMACLEAN HM-U500 166
Rubber bristle GRB 168 Spare and wear parts - REMACLEAN HM-U6 158
Rubber sheeting 204 Spare and wear parts - REMACLEAN HM-U7 / HM-U8 161
Rubber sheeting V 204 Spare and wear parts - REMACLEAN INNOVATION S 135
S Spare and wear parts - REMACLEAN PUR-F3 141
Screw clamps TS 227 Spare and wear parts - REMACLEAN PUR-F300 146
Serrated profile plate ZP A 44 Spare and wear parts - REMACLEAN PUR-F4 143
Serrated profile plate ZP B 44 Spare and wear parts - REMACLEAN PUR-F400 147
Serrated profile plate ZPL 45 Spare and wear parts - REMACLEAN PUR-F5 145
Shaft set GRB 169 Spare and wear parts - REMACLEAN PUR-F500 148
Shark tooth clips TT-R 233 Spare and wear parts - REMACLEAN TMB 171
Socket wrench 232 Spare and wear parts - REMASKIRT CB 195 108
SOLID WOVEN/PVC conveyor belts 199 Spare cleaning brush GRB 168
SOLUTION HCR-4 213 Spare cleaning brush SGB 173
SOLUTION HL-T 73 Split flange couplings, for 189
SOLUTION HL-T4 212 DUNLOP HD slurry handling hoses

SOLUTION HL-WK4 221 Steel cord conveyor belts 196


SOLUTION STL-RF 73 STZ extruder 216
SOLUTION STL-RF4 216 T
SOLVENT CF-CE 64 T2 products 69
SOLVENT CF-R2 72 T2 repair system 73
SOLVENT CF-R4 64 Template TL-B 231
Spare and wear parts - REMACLEAN HM-F1 136 Tschan coupling GRB 169
Spare and wear parts - REMACLEAN HM-F2 / HM-F2 HR 138 TT rubber grip strips 181
Spare and wear parts - REMACLEAN HM-F2 VA 139 TT-Fastening Units I 43, 102
Spare and wear parts - REMACLEAN HM-U1 150 TT-Fastening Units II 43
Spare and wear parts - REMACLEAN HM-U1 HR 151 TT-Fastening Units III 43
TT-Fastening Units IV 102

249 Material Processing


INDEX

U W
UNIGRIP 60/KS 96 Wave stop system 227
UNIGRIP 65/KS 97 WK cover rubber (cover stock) 221
UNILAG/KS 98 WK intermediate rubber (tie gum) 220
UNILINE 40/KS 29 Wrench 231
UNILINE 60/KS 30 Z
UNISKIRT 40 black 109 ZP bars 42
UNISKIRT 40 red 110
UNISKIRT 60 black 111
UNISLIDE 103
UVZ plate 46

250
Your local contact
582 0201 - VI.15 Printed in Germany

ONE BRAND ONE SOURCE ONE SYSTEM

SERVICE
MATERIAL PROCESSING
SURFACE PROTECTION
AUTOMOTIVE

REMA TIP TOP AG


Gruber Strasse 65 85586 Poing / Germany
Phone: +49 8121 707-0
Fax: +49 8121 707-10 222
info@tiptop.de
www.rema-tiptop.com
Workshop Equipment

EVERYTHING FOR
TYRES & WHEELS
2007/2008
2
TABLE OF CONTENT

Vulcanizing Machines and Accessories A

Valves, Balance Weights, Tyre Pressure


Monitoring Systems, Wheel Fasteners B

Tyre Changers, Mounting Tools C

Mobile Service D

Wheel Balancers, Centering Adapters,


Wheel Washers E

Lifting Equipment F

Wheel Alignment G

Compressed-Air Equipment H

Chemical Products I

Safety at Work J

3
SERVICECYCLE

ONE BRAND - ONE SOURCE - ONE SYSTEM

4
REMA TIP TOP WORLDWIDE SUBSIDIARIES

AUSTRALIA REMA TIP TOP Australia Pty. Ltd. Phone +61-29/7724899


Unit 9+10, 332-350 Edgar Street Fax +61-29/7711260
Bankstown N.S.W. 2200

JAPAN REMA TIP TOP Japan Inc. Phone +81-52/5023500


338, Kamiotai 2-chome Fax +81-52/5023620
Nishi-ku
Nagoya 452-0821

USA REMA TIP TOP North America Inc. Phone +1-201/7688100


119 Rockland Avenue (P.O. Box 76) Fax +1-201/7680947
Northvale N.J. 07647

DENMARK Koldvulk A/S Phone +45-75/528133


Ambolten 27 Fax +45-75/542305
DK-6000 Kolding

FINLAND REMA TIP TOP Oy Phone +358-9/8700520


Hakamenkuja 7 Fax +358-9/87005222
SF-01510 Vantaa

FRANCE REMA TIP TOP France S.A.R.L. Phone +33-1/30139902


8, rue Jean Rostand Phone +33-1/30139932
F-78190 Trappes Fax +33-1/30502919

NETHERLANDS REMA TIP TOP Nederland B. V. Phone +31-318509950


Wageningselaan 62/ Postbus 387 Phone +31-318509951
NL-3903 LA Veenendaal Fax +31-318521468
Explora B.V. Phone +31-318648220
Postbus 300, 6710 BH Ede Fax +31-318648245
Maxwellstraat 4, 6716 BX Ede

SPAIN REMA TIP TOP Iberica S.A. Phone +34-93/5885551


Luxemburg, 11 P.I. Phone +34-93/5862728
Cova Solera Phone +34-93/5862727
E-08191 Rubi/Barcelona Fax +34-93/5887292
Fax +34-93/5887293

SWITZERLAND REMA TIP TOP Vulc-Material AG Phone +41-1/7358220


Birmensdorfer Str. 30 Phone +41-1/7358230
CH-8902 Urdorf/ZH Fax +41-1/7358299

ENGLAND / UK REMA TIP TOP U.K. Ltd. Phone +44-1132/770044


Westland Square Fax +44-1132/772139
Leeds LS11 5XS West Yorkshire

GERMANY REMA TIP TOP Automotive GmbH Phone +49 2947/97387-0


Boschstrae 4 Fax +49 2947/97387-50
59609 Anrchte

SOUTH AFRICA NENANA MANAGEMENT Phone +27-11-626 24 86


SERVICES (PTY) LTD. Fax +27-11-626 20 22
83, Wriggle Road, Heriotdale 2094
P.O. Box 40583, Cleveland 2022

CHINA REMA TIP TOP RUBBER Phone +86-20-3993 4868


TECHNOLOGY CO. LTD. Fax +86 20-3993 4828
Building 7, Shenlan Industrial Zone
Shi Bei Da Dao, Da Shi,
Panyu District
511430 Guangzhou

5
6
Vulcanizing Machines and Accessories A

7
Vulcanizing Machines and Accessories

Repair Products for Tubes

Tube patches, red edge


Tube patches for the repair of bicycle, motorcycle, car, truck, and tractor tubes. REMA TIP TOP tube
A patches with double-scalloped edge ensure perfect bonding and 100% vulcanization. Due to the
stepped multi-layer structure of their main bodies, they stretch evenly in all directions when the tube
is inflated. Furthermore they leave no edges on the repair area.

Tube Patches shown in original


size, dimensions in mm approx.

8
Vulcanizing Machines and Accessories

Tube Patches shown in original


size, dimensions in mm approx.

9
Vulcanizing Machines and Accessories

Tube patches, red edge


Tube patches for the repair of bicycle, motorcycle, car, truck, and tractor tubes. REMA TIP
TOP tube patches with double-scalloped edge ensure perfect bonding and 100% vulca-
nization. Due to the stepped multi-layer structure of their main bodies, they stretch evenly
in all directions when the tube is inflated. Furthermore they leave no edges on the repair
area.

A Ref. No. Designation Size [mm] Content Qty


Red edge

500 0012 Tube patches F 0 16 100 5


500 0029 Tube patches F 1 25 100 5
500 0191 Tube patches F 2 50 x 25 100 6
500 0036 Tube patches No. 0 30 100 6
500 0043 Tube patches No. 1 35 30 6
500 0050 Tube patches No. 2 45 30 6
500 0067 Tube patches No. 3 54 30 6
500 0081 Tube patches No. 4 75 30 3
500 0108 Tube patches No. 5 94 10 1
500 0122 Tube patches No. 6 116 10 1
500 0201 Tube patches No. 7 74 x 37 30 6
500 0225 Tube patches No. 7A 90 x 45 30 3
500 0263 Tube patches No. 7B 150 x 75 10 1
500 0304 Tube patches No. 7C 188 x 94 10 1

Tube patches, black edge


Tube patches for the repair of bicycle, motorcycle, car, truck, and tractor tubes. REMA TIP
TOP tube patches with double-scalloped edge ensure perfect bonding and 100% vulca-
nization. Due to the stepped multi-layer structure of their main bodies, they stretch evenly
in all directions when the tube is inflated. Furthermore they leave no edges on the repair
area.

Ref. No. Designation Size [mm] Content Qty


Black edge

500 1011 Tube patches F 0 16 100 5


500 1028 Tube patches F 1 25 100 5
500 1190 Tube patches F 2 50 x 25 100 6
500 1035 Tube patches No. 0 30 100 6
500 1042 Tube patches No. 1 35 30 6
500 1059 Tube patches No. 2 45 30 6
500 1066 Tube patches No. 3 54 30 6
500 1080 Tube patches No. 4 75 30 3
500 1107 Tube patches No. 5 94 10 1
500 1121 Tube patches No. 6 116 10 1
500 1200 Tube patches No. 7 74 x 35 30 6
500 1224 Tube patches No. 7A 90 x 45 30 3
500 1262 Tube patches No. 7B 150 x 75 10 1
500 1303 Tube patches No. 7C 188 x 94 10 1

10
Vulcanizing Machines and Accessories

Two-wheel repair kits

Ref. No. Designation Qty


506 0007 Two-wheel repair kit TT 01, touring 36
The basic kit for bicycle tyre repair
Scope of delivery:
4 patches size F1
1 patch size F2
A
1 tube of SVS solution (3 g)
1 emery paper 506 0007
1 valve tube
1 instruction
506 4003 Two-wheel repair kit TT 01, touring, 10
with self-service clip
The basic kit for bicycle tyre repair
Scope of delivery:
4 patches size F1
1 patch size F2
1 tube of SVS solution (3 g)
1 emery paper
1 valve tube
1 instruction
506 0100 Two-wheel repair kit TT 02, touring 24
The 'No. 1' among the repair kits.
Scope of delivery:
6 patches size F1
1 patch size F2
1 tube of SVS solution (5 g)
1 emery paper
506 0100
1 valve tube
1 instruction
506 4106 Two-wheel repair kit TT 02, touring, 10
with self-service clip
The 'No. 1' among the repair kits.
Scope of delivery:
6 patches size F1
1 patch size F2
1 tube of SVS solution (5 g)
1 emery paper
1 valve tube
1 instruction
507 9892 Two-wheel repair kit TT 02, touring, 20
in display stand dispenser box
The 'No. 1' among the repair kits.
Scope of delivery:
6 patches size F1
1 patch size F2
1 tube of SVS solution (5 g)
1 emery paper
1 valve tube
1 instruction

507 9892

11
Vulcanizing Machines and Accessories

Two-wheel repair kits continued

Ref. No. Designation Qty


506 9163 Two-wheel repair kit TT 02, touring, 1
in nostalgic metal box
The 'No. 1' among the repair kits.
Scope of delivery:
A 6 patches size F1
1 patch size F2
1 tube of SVS solution (5 g)
1 emery paper
1 valve tube
506 9163
1 instruction
506 0045 Two-wheel repair kit TT 04, sport, 36
with self-service clip
Special assortment of extra thin pat-
ches for the professional repair of
sport bicycles.
Scope of delivery:
4 patches size F0
1 patch size F01
1 tube of SVS solution (3 g)
1 emery paper
1 instruction
506 0045
506 4041 Two-wheel repair kit TT 04, sport, 10
with self-service clip
Special assortment of extra thin pat-
ches for the professional repair of
sport bicycles.
Scope of delivery:
4 patches size F0
1 patch size F01
1 tube of SVS solution (3 g)
1 emery paper
1 instruction
506 0193 Two-wheel repair kit TT 05, MTB 16
The mobile breakdown kit for the ATB,
MTB and frequent cyclist.
Scope of delivery:
2 patches size F1
1 patch size F2
1 patch size 0
1 cover plaster F2 blue
1 tube of SVS solution (5 g)
506 0193 1 emery paper
2 tyre levers
1 instruction
506 4199 Two-wheel repair kit TT 05, MTB, 10
with self-service clip
The mobile breakdown kit for the ATB,
MTB and frequent cyclist.
Scope of delivery:
2 patches size F1
1 patch size F2
1 patch size 0
1 cover plaster F2 blue
1 tube of SVS solution (5 g)
1 emery paper
2 tyre levers
1 instruction

12
Vulcanizing Machines and Accessories

Two-wheel repair kits continued

Ref. No. Designation Qty


506 0382 Two-wheel repair kit TT 05 professio- 10
nal, MTB
The breakdown kit that puts the tyre
under pressure.
Scope of delivery:
A
2 patches size F1
1 patch size F2
1 patch size 0
1 cover plaster F2 blue
1 tube of SVS solution (5 g)
1 emery paper
2 tyre levers
1 CO2 cartridge
1 CO2 cartridge adapter
1 valve core
1 valve adapter 506 0382
1 slotted valve cap
1 instruction
506 4175 Two-wheel repair kit TT 05 professional, 10
MTB, with self-service clip
The breakdown kit that puts the tyre
under pressure.
Scope of delivery:
2 patches size F1
1 patch size F2
1 patch size 0
1 cover plaster F2 blue
1 tube of SVS solution (5 g)
1 emery paper
2 tyre levers
1 CO2 cartridge
1 CO2 cartridge adapter
1 valve core
1 valve adapter
1 slotted valve cap
1 instruction
506 0605 Two-wheel repair kit TT 06, MTB 10
The 'top-class' box.
Scope of delivery:
2 patches size F1
2 patches size F2
2 patches size 1
1 cover plaster F2 blue
506 0605
1 tube of SVS solution (5 g)
1 emery paper
2 tyre levers
2 CO2 cartridges
1 CO2 cartridge adapter
1 rapid valve
1 valve core
1 collar nut
1 valve adapter
1 slotted valve cap
1 instruction

13
Vulcanizing Machines and Accessories

Two-wheel repair kits continued

Ref. No. Designation Qty


506 4601 Two-wheel repair kit TT 06, MTB, 10
with self-service clip
The 'top-class' box.
Scope of delivery:
A 2 patches size F1
2 patches size F2
2 patches size 1
1 cover plaster F2 blue
1 tube of SVS solution (5 g)
1 emery paper
2 tyre levers
2 CO2 cartridges
1 CO2 cartridge adapter
1 rapid valve
1 valve core
1 collar nut
1 valve adapter
1 slotted valve cap
1 instruction
506 0203 Two-wheel repair kit TT 10, motorcycle 24
Ideal for moped and motorcycle.
Scope of delivery:
4 patches size 0
1 patch size 7
1 tube of SVS solution (5 g)
1 emery paper
1 instruction
506 0203 506 4209 Two-wheel repair kit TT 10, motor- 10
cycle, with self-service clip
Ideal for moped and motorcycle.
Scope of delivery:
4 patches size 0
1 patch size 7
1 tube of SVS solution (5 g)
1 emery paper
1 instruction

Workshop kits

Ref. No. Designation Qty


506 0306 Tube repair kit TT 11 24
Scope of delivery:
6 patches size 0
1 patch size 7
1 tube of SVS solution (5 g)
506 0306 1 emery paper
1 instruction
506 4302 Tube repair kit TT 11, with self-service clip 40
Scope of delivery:
6 patches size 0
1 patch size 7
1 tube of SVS solution (5 g)
1 emery paper
1 instruction

14
Vulcanizing Machines and Accessories

Ref. No. Designation Qty


506 0519 Tube repair kit TT 12 10
Scope of delivery:
4 patches size 1
2 patches size 2
1 patch size 3, 4, 7, 7A
A
1 tube of SVS solution (10 g)
1 rasp
1 instruction
506 4515 Tube repair kit TT 12, with self-service clip 20
Scope of delivery:
4 patches size 1
2 patches size 2 506 0519
1 patch size 3, 4, 7, 7A
1 tube of SVS solution (10 g)
1 rasp
1 instruction
506 0911 Tube repair kit TT 20 1
Scope of delivery:
8 patches size 1
2 patches size 2
1 patch size 3, 4, 5
2 patches size 7
1 patch size 7A, 7B
1 tube of SVS solution (25 g)
3 rasps
3 short valve cores
1 instruction
507 0011 Tube repair kit TT 21 1
Scope of delivery:
14 patches size 1
4 patches size 2
506 0911
2 patches size 3, 4
1 patch size 5
4 patches size 7
2 patches size 7A, 7B
1 PN 03
1 tube of SVS solution (50 g)
5 rasps
1 rasp handle
3 short valve cores
1 stitcher
1 instruction
507 0310 Tube repair kit TT 30 1
Scope of delivery:
12 patches size 2
6 patches size 3
2 patches size 4
1 patch size 5
3 patches size 7
4 patches size 7A
2 patches size 7B
2 PN 03
1 tube of SVS solution (50 g)
2 rasps
1 rasp handle
1 stitcher
1 instruction
507 0310

15
Vulcanizing Machines and Accessories

Workshop kits, tube

Ref. No. Designation Qty


507 0602 Workshop kit TT 40 1
Scope of delivery:
70 patches size 1
50 patches size 2
A 40 patches size 3
10 patches size 4
30 patches size 7
20 patches size 7A
5 patches size 7B
1 can of SVS solution (175 g)
2 rasps
1 rasp handle
1 stitcher
3 rubber-based valves
1 instruction
507 9706 Workshop kit TT 42 1
Scope of delivery:
30 patches F 2
100 patches size 1
40 patches size 2
20 patches size 3
507 9706 50 patches size 7
1 can of SVS solution (175 g)
2 rasps
1 rasp handle
1 stitcher
1 can of LIQUID BUFFER (250 ml)
1 instruction

Tubeless
Special REMA TIP TOP patches for tubeless bicycle tyres:
1. Seal the injury.
2. Prevent further tearing of the damage.
3. Stabilize the carcass of the tyre at the injury.

Dia.
Ref. No. Designation [mm] Qty

506 0160 Tubeless repair kit 5


For tubeless tyres. Also suitable
for repair of bicycle tube tyres.
Scope of delivery:
3 repair patches 30 mm,
fabric reinforced
1 SPECIAL CEMENT BL (4 g),
free of CFC/aromatic
506 0160 compounds
1 emery paper
1 instruction
503 2066 Repair patch, fabric reinforced 30 10
503 2073 Repair patch, fabric reinforced 40 10

503 2066

16
Vulcanizing Machines and Accessories

REP & AIR


The complete breakdown service for repair on the trail.
After the repair, the tyre is inflated from the cartridges within
seconds. Without air pump and loss of time, simply TIP TOP.

Ref. No. Designation Qty


506 0375 REP & AIR, motorcycle/ATB 5
For ATB, MTB and motorcycle tubes.
A
Scope of delivery:
2 patches size 0
1 patch size 7
1 tube of SVS solution (3 g)
1 emery paper
1 car valve core, short
1 slotted valve cap
4 cartridges each 16 g
1 cartridge adapter 506 0375
1 cartridge freeze protector
1 instruction
506 4371 REP & AIR, motorcycle/ATB, 5
with self-service clip
For ATB, MTB and motorcycle tubes.
Scope of delivery:
2 patches size 0
1 patch size 7
1 tube of SVS solution (3 g)
1 emery paper
1 car valve core, short
1 slotted valve cap
4 cartridges each 16 g
1 cartridge adapter
1 cartridge freeze protector
1 instruction
506 0351 REP & AIR Tubeless, Motorcycle 5
This kit is part of the initial equipment supplied
by a German motorcycle manufacturer. For sea-
ling of punctures without demounting the tyre
from the rim. Includes cartridges for fast and
easy inflation of the tyre after the repair. Suitable
only for temporary repair of mounted tyres.

Safety warning: The tyre should be


checked/repaired permanently after 400 km 506 0351
maximum (at a maximum speed of 60 km/h) by a
tyre expert or workshop!
Scope of delivery:
3 SUPER SEALASTIC repair plugs
1 tube of SPECIAL CEMENT BL (4 g)
1 inserting tool
1 clasp knife
1 chalk
3 cartridges each 16 g
1 cartridge adapter
1 cartridge freeze protector
1 instruction

17
Vulcanizing Machines and Accessories

REP & AIR continued

Ref. No. Designation Content Qty


506 4357 REP & AIR Tubeless, Motorcycle, with self- 5
service clip
This kit is part of the initial equipment sup-
plied by a German motorcycle manufacturer.
A For sealing of punctures without demounting
the tyre from the rim. Includes cartridges for
fast and easy inflation of the tyre after the
repair. Suitable only for temporary repair of
mounted tyres.
Safety warning: The tyre should be chek-
ked/repaired permanently after 400 km maxi-
mum (at a maximum speed of 60 km/h) by a
tyre expert or workshop!
Scope of delivery:
3 SUPER SEALASTIC repair plugs
1 tube of SPECIAL CEMENT BL (4 g)
1 inserting tool
596 0413
1 clasp knife
1 chalk
3 cartridges each 16 g
1 cartridge adapter
1 cartridge freeze protector
1 instruction
510 3036 Plugs, refill pack 5
596 0413 CO2 cartridges 12 g cartridge 36
Threaded CO2 cartridges are filled with
596 0262 medical/technical carbon dioxide.
596 4430 CO2 cartridges, with self-service clip 12 g cartridge 10
Threaded CO2 cartridges are filled with
medical/technical carbon dioxide.
596 0420 CO2 cartridges 16 g cartridge 24
Threaded CO2 cartridges are filled with
medical/technical carbon dioxide.
596 4426 CO2 cartridges, with self-service clip 16 g cartridge 10
Threaded CO2 cartridges are filled with
medical/technical carbon dioxide.
596 0255 Cartridge adapter, plastic, flexible 10
506 0423 For car valve.
596 0262 Cartridge adapter, plastic, flexible 10
For bicycle or Sclaverand valve
506 0423 AIR-SET, bicycle 5
Threaded CO2 cartridges are filled with
medical/technical carbon dioxide.
Scope of delivery:
3 cartridges each 12 g
1 cartridge adapter
1 cartridge freeze protector
1 instruction
506 0454
506 0454 AIR-SET, motorbike/ATB/MTB, with self- 5
service clip
Threaded CO2 cartridges are filled with
medical/technical carbon dioxide.
Scope of delivery:
4 cartridges each 16 g
1 cartridge adapter
1 cartridge freeze protector
1 instruction

18
Vulcanizing Machines and Accessories

Rubber base valves


Note: Before doing repairs with valve patches and rubber base valves always buff the tube mechanically!

Rubber Shaft Rim


base dia. Bending dia. Length TR hole Alliga-
Ref. No. Designation [mm] angle [] [mm] [mm] No. [mm] tor No. Content Qty

501 0040 Moped valve 45 10 1


A
501 0071 Scooter valve 45 70 10 1
501 0088 Scooter valve 45 90 10 1
501 0136 Car valve 60 12 38 13 10 1
501 0143 Car valve 60 13.5 38 14 10 1
501 0150 Car valve 60 16.5 38 15 10 1
501 0174 Car valve 80 16.5 52 25 10 1
501 0181 Car valve 80 13.5 67 35 10 1
501 0167 Car valve, slanted 60 13.5 41 14 10 1
501 0215 Truck valve 90 13.5 94 50 10 1
501 0318 Truck valve 90 95.5 75a 5 1
501 0356 Truck valve 90 115.5 177a 5 1
501 0370 Truck valve 90 125.5 77a 5 1
501 0394 Truck valve 90 135.5 175a 5 1
501 0404 Truck valve 90 147.5 78a 5 1
501 0428 Truck valve 120 163.5 179a 5 1
501 0442 Truck valve 120 178.5 79a 5 1
501 0277 Air/water valve, 80 218a 10 1
new type
501 0253 Air/water valve, 80 218 10 1
old type
501 0600 Special rubber 1 1
valve, retractable,
loose in bag
For rubber tubes
used for swimming
and other sports
equipment.
Accessories:
563 1900 Plastic rim ferrule, 16 3305 100 1
for TR 13

501 0071 501 0088 501 0136 501 0143 501 0167

501 0318 501 0277 501 0253 501 0600 563 1900

19
Vulcanizing Machines and Accessories

Valve patches
Note: Before doing repairs with valve patches and rubber base
valves always buff the tube mechanically!

Rubber
base dia.
Ref. No. Designation [mm] Content Qty
A 501 0545 Truck valve 80 10 1
seating
For use with VG12
501 0583 Truck valve 120 5 1
seating
Valve patch For use with VG12
501 0507 Truck valve 80 10 1
seating
For use with VG8
(Michelin)
501 0521 Truck valve 120 5 1
seating
For use with VG8
(Michelin)

Valve patches with fabric reinforcement


Note: Before doing repairs with valve patches and rubber base valves always buff the tube
mechanically!
Rim hole Tube size
Ref. No. Designation [mm] [mm] Content Qty

500 5718 Valve patch V1 7.5 10 1


500 5725 Valve patch V2 7.5 2.50 x 19 10 1
500 5732 Valve patch V3 7.5 3.00 x 19 and 10 1
3.50 x 19
500 5749 Valve patch V4 7.5 4.25 x 15 up to 10 1
7.00 x 20
Valve patch, fabric reinforced
500 5756 Valve patch V5 7.5 7.25 x 20 up to 10 1
7.50 x 20
500 5763 Valve patch V6 7.5 8.25 x 20 up to 10 1
14.00 x 20

LIQUID BUFFER
LIQUID BUFFER (free of CFC and aromatic com-
pounds). For quick and easy cleaning and buffing of
tubes. For chemical cleaning before mechanical buffing.

Ref. No. Designation Content Qty


505 9685 LIQUID BUFFER 250 ml tin 25
505 9702 LIQUID BUFFER 1000 ml can 10
505 9719 LIQUID BUFFER 5 l can 1
505 9685 505 9702
505 9692 LIQUID BUFFER 500 ml spray 12
Accessories:
593 0144 Spray bottle 0.5 l 1

505 9692 593 0144

20
Vulcanizing Machines and Accessories

Vulcanizing fluid
Vulcanizing fluid (free of CFC and aromatic compounds). For the
vulcanization of tube patches, valve patches and rubber-based
valves. 595 8353

Ref. No. Designation Content Qty


505 9018 Vulcanizing fluid 50 x 3 g tube 1
A
505 9025 Vulcanizing fluid 10 x 3 g tube 1
505 9032 Vulcanizing fluid 50 x 5 g tube 1
505 9056 Vulcanizing fluid 50 x 10 g tube 1
505 9128 Vulcanizing fluid 50 x 25 g tube 1
505 9142 Vulcanizing fluid 25 x 50 g tube 1
505 9159 Vulcanizing fluid, with brush top 25 x 70 g can 1
505 9197 Vulcanizing fluid, with brush top 25 x 175 g can 1
505 0196 Vulcanizing fluid 25 x 175 g can 1
505 9245 Vulcanizing fluid 10 x 500 g can 1
Accessories:
595 8353 Brush, with screw top 10 1 Vulcanizing fluid

Camping

SUPER BOAT kits


Repair material for the permanent repair of rubber dinghies.
Mixed adhesive (free of CFC/aromatic compounds) and HYPALON-coated
repair patches with high-strength polyester fibre fabric. The repair patches
are feather-edged, thus they leave no edges on the repair area. Can be
used for NEOPRENE, HYPALON, SYNOTEX or similar coatings; not suit-
able for PVC and plastics.
553 5642
Ref. No. Designation Colour Qty
553 5635 SUPER BOAT, kit grey 5
Scope of delivery:
2 patches about 50 mm
1 patch about 75 mm
1 patch about 150 x 75 mm
1 patch about 165 x 50 mm
1 tube of SUPER BOAT cement (30 g)
1 bottle of SUPER BOAT accelerator (10 g)
1 mixing bowl
1 cement spatula
1 emery paper
1 instruction
553 5642 SUPER BOAT, kit black 5
Scope of delivery:
2 patches about 50 mm
1 patch about 75 mm
1 patch about 150 x 75 mm
1 patch about 165 x 50 mm
1 tube of SUPER BOAT cement (30 g)
1 bottle of SUPER BOAT accelerator (10 g)
1 mixing bowl
1 cement spatula
1 emery paper
1 instruction

21
Vulcanizing Machines and Accessories

SUPER BOAT patches


HYPALON-coated and reinforced by high-strength polyester fibre fabric.
Only to be used in combination with REMA TIP TOP SUPER BOAT cement!

Ref. No. Designation Colour Dia. Size Qty


[mm] [L x W mm]

553 5422 SUPER BOAT, patch black 50 10


A
553 5439 SUPER BOAT, patch black 75 10
553 5460 SUPER BOAT, patch black 150 x 75 10
553 5477 SUPER BOAT, patch black 165 x 50 10
553 5491 SUPER BOAT, patch black 400 x 50 10

SUPER BOAT Patches

SUPER BOAT cement/accelerator


For repairs with SUPER BOAT repair patches. Free of CFC and aromatic
compounds. Store cool and dry. Can be stored max. 2 years unopened.

Ref. No. Designation Content Qty


553 5903 SUPER BOAT, cement 30 g tube 10
553 5903
553 5927 SUPER BOAT, accelerator 10 g bottle 10

553 5927

22
Vulcanizing Machines and Accessories

CAMPLAST kits
For the repair of small punctures on tents and other outdoor arti-
cles with PVC, PU or fabric surfaces. Can also be used for sealing
leaky seams of PU-coated tents.

Contain CAMPLAST repair patches and products for pasting of


plasticized PVC and textile fabric, such as sun blinds. Joints
pasted with CAMPLAST cement are thermally stable up about A
60C depending on load. Free of CFC and aromatic compounds.
Store cool and dry.

Ref. No. Designation Qty


552 3001
552 3001 CAMPLAST 1, kit 24
Scope of delivery:
2 patches about 35 mm
1 patch about 45 mm
1 patch about 73 x 38 mm
1 tube of CAMPLAST cement (6 g)
1 emery paper
1 instruction
552 4000 CAMPLAST 1, kit, with self-service clip 10
Scope of delivery:
2 patches about 35 mm
1 patch about 45 mm
1 patch about 73 x 38 mm
1 tube of CAMPLAST cement (6 g)
1 emery paper
1 instruction
552 3063 CAMPLAST 1, kit, in display stand 20
dispenser box
Scope of delivery:
2 patches about 35 mm
1 patch about 45 mm
1 patch about 73 x 38 mm
1 tube of CAMPLAST cement (6 g)
1 emery paper
1 instruction
552 3207 CAMPLAST 3, kit 10
Scope of delivery:
3 patches about 35 mm
3 patches about 45 mm
552 3063
3 patches about 73 x 38 mm
1 repair strip about 75 x 300 mm
2 tubes of CAMPLAST cement (12 g each)
1 emery paper
1 instruction
552 4206 CAMPLAST 3, kit, with self-service clip 10
Scope of delivery:
3 patches about 35 mm
3 patches about 45 mm
3 patches about 73 x 38 mm
1 repair strip about 75 x 300 mm
2 tubes of CAMPLAST cement (12 g each)
1 emery paper
1 instruction

552 3207

23
Vulcanizing Machines and Accessories
552 5377
CAMPLAST patches

Ref. No. Designation Size [L x W x H mm] Qty


552 5377 CAMPLAST, strip 300 x 75 x 0.4 10

A
CAMPLAST cement

Ref. No. Designation Content Qty


552 2208 CAMPLAST, cement 6 g tube 50
552 2246 CAMPLAST, cement, 80 g tin 15
552 2208 with brush cover

EMERGENCY REPAIR KIT

Ref. No. Designation Qty


552 3070 EMERGENCY REPAIR KIT 24
Scope of delivery:
1 patch about 35 mm
1 patch about 45 mm
1 patch about 73 x 38 mm
552 3070 1 tube of EMERGENCY COAT (6 g)
1 emery paper
1 instruction

Universal repair kits


For rubber articles such as e.g. bicycle tubes, rubber boots, or
similar, plus CAMPLAST repair products for plasticized PVC etc.
Ref. No. Designation Qty
552 4196 Universal repair kit 10
Scope of delivery:
3 patches size 1
3 patches size 2
1 patch size 7
1 tube of vulcanizing fluid (5 g)
1 working instructions for rubber items
2 CAMPLAST patches about 35 mm
2 CAMPLAST patches about 45 mm
1 CAMPLAST patch about 73 x 38 mm
1 tube of CAMPLAST cement (6 g)
2 emery papers
1 instruction
552 3197 Universal repair kit, with self-service clip 10
Scope of delivery:
3 patches size 1
3 patches size 2
552 4196 1 patch size 7
1 tube of vulcanizing fluid (5 g)
1 working instructions for rubber items
2 CAMPLAST patches about 35 mm
2 CAMPLAST patches about 45 mm
1 CAMPLAST patch about 73 x 38 mm
1 tube of CAMPLAST cement (6 g)
2 emery papers
1 instruction

24
Vulcanizing Machines and Accessories

REMA TIP TOP seam sealing compound


Transparent compound for sealing seams on tents, backpacks,
panniers, etc. Very efficient and easy to apply. On PU base, free
of CFC and aromatic compounds. Light-fast, does not embrittle
and discolour. Store cool and dry.

Ref. No. Designation Content Qty


553 5965 Seam sealing compound, 80 g tin 5
A
with brush top
553 6177 Seam sealing compound 4 kg can 1 553 5965

Accessories

Ref. No. Designation Qty


501 0600 Special rubber valve, submerging 1
For rubber tubes, e.g. fun sport or
swimming/beach articles. Use in combination
with TIP TOP vulcanization fluid.
501 0600
552 4062 Leak detector, with self-service clip 6
For localization of even the smallest leaks.
Guide with grid facing downwards over the
area to be checked. The leak is where the
beads are agitated. Can be used for leaky
bicycle tubes, air mattresses, swimming belts,
rubber dinghies etc.

552 4062

Tire Repair

RUN FLAT*
The new REMA TIP TOP RUN FLAT Repair Kit enables success-
ful repair of tread injuries to run flat tyres. The kit includes
appropriate tools and products with special instructions for the
safe repair of these tyres.

Ref. No. Designation Qty


511 1190 RUN FLAT Repair Kit 1
Scope of delivery:
1 workshop kit MC A3
1 workshop kit MC A 4.5
511 1190
1 can of LIQUID BUFFER (250 ml)
1 INNERLINER SEALER (175 ml can,
with brush top)
1 carbide mill cutter 3 mm
1 carbide mill cutter 4.5 mm
1 contour wheel K 60
1 tool holder with 8 mm shaft
1 positioning template
1 repair instructions RUN FLAT

25
Vulcanizing Machines and Accessories

MINICOMBI*
MINICOMBI, the combined patch/plug tyre repair for punctures to the tread of both
radial and cross-ply tyres. The MINICOMBI repair units self-vulcanize in the tyre. The
tyre inside and the puncture channel are repaired in one operation. The ingression of
moisture, dirt, stones or all materials that lead to premature deterioration of the casing
and belts is prevented. All MINICOMBIs are available with the practical and time-
saving metal pilots.
A

Ref. No. Designation Qty


511 1200 PROFI MINICOMBI BOX 1
The products included in the kit can also
be ordered individually.
Scope of delivery:
511 1217 1 MINICOMBI A3, refill
(10 pie ces)
511 1224 1 MINICOMBI A 4.5, refill
(8 pieces)
511 1231 1 MINICOMBI A6, refill
(8 pieces)
511 1231 1 LIQUID BUFFER
(250 ml can)
515 9028 1 INNERLINER SEALER
(175 g can)
515 9334 2 tubes of SPECIAL CEMENT
BL (30 g each)
570 9070 1 leak detection spray
(400 ml spray can)
596 1027 1 patch stitcher, standard,
corrugated
595 8353 1 brush top
595 4900 1 carbide mill cutter 3 mm
595 5019 1 carbide mill cutter 4.5 mm
595 4962 1 carbide mill cutter 6 mm
595 4216 1 dome rasp K36 65 mm
595 4034 1 arbour
506 0519 1 tube repair kit TT 12
511 2151 MINICOMBI Combi Pack A3/A6 1
The Combi Pack A3/A6 combines the shop
Repair chart valid at the moment of printing.
kits A3 and A6.
Always refer to the repair chart and safety Scope of delivery:
advice packed with the product! 25 repair units A3
20 repair units A6
6 tubes of SPECIAL CEMENT BL
(12 g each)
1 HSS steel cutter 3 mm
1 HSS steel cutter 6 mm
511 2209 MINICOMBI Combi Pack A6/B8 1
The Combi Pack A6/B8 combines the shop
kits A6 and B8.
Scope of delivery:
511 1200
20 repair units A6
20 repair units B8
4 tubes of SPECIAL CEMENT BL
(30 g each)
511 2151 1 HSS steel cutter 6 mm
1 HSS steel cutter 8 mm
Instructions for RUN FLAT, MINICOMBI, SEALASTIC, SUPER SEALASTIC, REMA SEAL, and SEALFIX:
*/** Follow the guidelines and legal regulations of your country when using the product(s). In the Federal Republic of Germany,
please comply with the Guideline for the Repair of Pneumatic Tyres VkBl. 2001, page 91:3. General Requirements (excerpt):
3.1. As a matter of principle, a tyre must be demounted from the rim to evaluate the injury before the tyre is repaired.
3.3. ...only appropriate repair material must be used in accordance with the instructions of the manufacturer ... taking into
account the compatibility of the products used for repair.
3.5. Injuries to tyres treated with a puncture spray cannot be repaired.
3.6. Inserting a tube without first repairing the tyre injury is not allowed.

26
Vulcanizing Machines and Accessories

Ref. No. Designation Qty


511 1956 MINICOMBI A3, workshop kit 1
Used for tread damage up to 3 mm.
Scope of delivery:
25 repair units
3 tubes of SPECIAL CEMENT BL
(12 g each)
1 HSS steel cutter 3 mm
A
511 1963 MINICOMBI A3, refill pack 1
Used for tread damage up to 3 mm. 511 2209
Scope of delivery:
50 repair units with metal pilot
511 3208 MINICOMBI A4.5, workshop kit 1
Used for tread damage up to 4.5 mm.
Scope of delivery:
20 repair units
2 tubes of SPECIAL CEMENT BL
(30 g each)
1 HSS steel cutter 4.5 mm
511 1956
511 3215 MINICOMBI A4.5, refill pack 1
Used for tread damage up to 4.5 mm.
Scope of delivery:
40 repair units with metal pilot
511 3040 MINICOMBI A6, workshop kit 1
Used for tread damage up to 6 mm.
Scope of delivery:
20 repair units
2 tubes of SPECIAL CEMENT BL
(30 g each)
1 HSS steel cutter 6 mm 511 3208

511 3057 MINICOMBI A6, refill pack 1


Used for tread damage up to 6 mm.
Scope of delivery:
40 repair units with metal pilot
511 3095 MINICOMBI B8, workshop kit 1
Used for tread damage up to 8 mm.
Scope of delivery:
20 repair units
2 tubes of SPECIAL CEMENT BL
(30 g each) 511 3040
1 HSS steel cutter 8 mm
511 3105 MINICOMBI B8, refill pack 1
Used for tread damage up to 8 mm.
Scope of delivery:
20 repair units B8 with metal pilot
511 3129 MINICOMBI B8, refill pack 1
Used for tread damage up to 8 mm.
Scope of delivery:
20 repair units B8 without metal pilot
3 pull wires 511 3095
511 3136 MINICOMBI B10, kit 1
Used for tread damage up to 10 mm.
Scope of delivery:
18 repair units B10 without metal pilot
3 pull wires
511 3143 MINICOMBI B10, kit 1
Used for tread damage up to 10 mm.
Scope of delivery:
18 repair units with metal pilot
511 3143
Accessories:
511 1808 Pull wire 1

27
Vulcanizing Machines and Accessories

REMA SEAL**

Ref. No. Designation Content Qty


510 1667 REMA SEAL for car tyres, workshop kit 1
Scope of delivery:
45 Strings
1 SPECIAL CEMENT BL (225 g can)
A 1 inserting tool car
1 hand ratchet
1 mill cutter
1 knife
1 screw top brush
510 1681 REMA SEAL for truck tyres, workshop kit 1
Scope of delivery:
35 Strings
1 SPECIAL CEMENT BL (225 g can)
1 inserting tool truck
1 hand ratchet
1 mill cutter
1 knife
1 screw top brush
510 1612 REMA SEAL for car tyres, refill pack 45 1
510 1636 REMA SEAL for truck tyres, refill pack 35 1
510 1667
Accessories:
510 1526 REMA SEAL inserting tool for car tyres 1
510 1533 REMA SEAL inserting tool for truck tyres 1
510 1540 REMA SEAL hand ratchet 1

RADIAL ANCHOR SEAL**


The RADIAL ANCHOR SEAL repair system is used
for a temporary repair without demounting the wheel.

Benefits:
Quick repair on the road
No demounting of tyre - repair from outside
Supplied in a convenient plastic box
Includes all tools required
With detailed instructions

Ref. No. Designation Qty


510 3500 RAS repair kit, German version 1
Scope of delivery:
25 Super Sealastic plugs, grey
1 can of SPECIAL CEMENT BL (40 g can)
1 hand rasp with plastic handle
1 knife with plastic handle
1 folding insert tool
1 oil marking chalk, white

28
Vulcanizing Machines and Accessories

SUPER RADIAL ANCHOR SEAL**


The SUPER RADIAL ANCHOR SEAL (SRAS) repair system from
REMA TIP TOP is used for a temporary repair on the spot, with-
out demounting the tyre.

Benefits:
Very quick sealing of the injury
Perfect sealing by cold vulcanization A
Repair held securely also at high speed
Perfect survival kit on the road
Saves time and high cost of repair
510 3603
Available as kit including tools

Ref. No. Designation Content Qty


510 3603 SUPER RAS car, workshop kit 1
Scope of delivery:
25 plugs
1 can of SPECIAL CEMENT BL (40 g)
1 hand ratchet
1 rotary cutter 6 mm
1 folding insert tool
1 chalk
1 knife 510 3706
510 3706 SUPER RAS car, refill pack 40 1

Accessories - RAS and SRAS

Ref. No. Designation Dia. [mm] Qty


510 1540 Hand ratchet 1
510 2240 Hand rasp 6 1 510 1540 510 2240

Accessories:
510 1557 Rotary cutter, for hand ratchet 1
510 2202 Inserting tool, with folding handle 1
For use with RAS, SRAS, SEALASTIC,
REMASEAL
510 2202

REMA STEM**
Rubber insert used to fill cylindrical puncture channels in the tread area. REMA STEM
units are precured rubber plugs which can be used only together with the corresponding
REMA TIP TOP patches. To select the appropriate patch size, refer to the valid repair
charts. REMA STEM is suitable for hot- and cold vulcanization.

Ref. No. Designation Injury [mm] Content Qty


REMA STEM
510 1935 REMA STEM 6 max. 6 60 1
510 1942 REMA STEM 8 max. 8 60 1
510 1928 REMA STEM 10 max. 10 20 1
510 1959 REMA STEM 12 max. 12 20 1
510 1973 REMA STEM 17 max. 17 5 1
510 1997 REMA STEM 22 max. 22 5 1

29
Vulcanizing Machines and Accessories

SEALASTIC**
Temporary nail hole repair for cross-ply truck tyres mounted on the rim (max. injury
size 8 mm) as well as EM and agricultural tyres (max. injury size 15 mm). Also suitable
for tubeless radial EM tyres (up to a maximum speed of 40 km/h, if the "carbide mill
cutter, pointed" is used. For larger injuries, use the corresponding REMA TIP TOP
repair patches according to the relevant repair chart.

A Ref. No. Designation Content Qty


510 1155 SEALASTIC TRUCK/EM, kit 1
Scope of delivery:
10 repair units
2 cans of SPECIAL CEMENT BL
(40 g each)
1 insertion tool for EM
510 1155 1 rasp 6,5 mm
510 2147 SEALASTIC TT 611, refill pack 20 1
510 2161 SEALASTIC TT 612, refill pack 20 1

510 2147

SUPER SEALASTIC**
Multi-layer repair units for temporary repair of mounted cross-ply tyres. For a perma-
nent repair, use the REMA TIP TOP patches corresponding to the valid repair chart.

Ref. No. Designation Content Qty


510 3304 SUPER SEALASTIC TT 650, workshop kit 1
Scope of delivery:
510 3304 50 Super Sealastic plugs (grey)
2 cans of SPECIAL CEMENT BL (40 g each)
1 chalk
1 clasp knife
1 inserting tool car/truck
510 3407 SUPER SEALASTIC TT 651, drivers kit 6
Scope of delivery:
5 Super Sealastic plugs (grey)
1 tube of SPECIAL CEMENT BL (12 g)
1 chalk
1 clasp knife
1 inserting tool car/truck
510 3407
510 3108 SUPER SEALASTIC TT 660, refill pack 50 1

Accessories - SEALASTIC and SUPER SEALASTIC


For precise injury preparation.

Dia.
Ref. No. Designation [mm] Qty

510 2202 Inserting tool, with folding handle 1


510 2219 Inserting tool for car tyres, with 1
plastic handle
510 2226 Inserting tool for truck tyres, with 1
595 5002
plastic handle
510 2233 Inserting tool for EM tyres 1
595 8944 Rasp 6.5 1
595 8944 595 5002 HM cutter 1
For EM SEALASTIC preparation of
injuries using a drilling machine.

30
Vulcanizing Machines and Accessories

SEALFIX**
SEALFIX for temporary repairs to tread punctures. We recommend demounting the tyre from the
rim, in order to determine the actual damage size. Observe your local rules and guidelines for the
repair of tyres. Permanent repairs should be performed from the inside of the tyre. For safety
reasons, we also warn you not to carry out a sidewall repair with SEALFIX/REMA SEAL. All
products to be used with SPECIAL CEMENT BL only!

Ref. No. Designation Content Qty A


510 1849 SEALFIX, drivers kit 1 510 1849
Scope of delivery:
5 Strings
1 SPECIAL CEMENT BL (12 g tube)
1 inserting tool car/truck
1 hand rasp
510 1832 SEALFIX, workshop kit 1
Scope of delivery:
25 Strings
1 hand rasp
1 inserting tool
1 SPECIAL CEMENT BL (40 g can)
1 chalk
1 knife 510 1832

510 1856 SEALFIX, refill pack 5 1


510 1801 SEALFIX for car tyres, refill pack 50 1
510 1863 SEALFIX for truck tyres, refill pack 25 1
Accessories:
510 1818 Inserting tool 1
510 1825 Spare needle 1
510 2381 Inserting tool for car tyres, 4" 1
510 2398 Inserting tool for truck tyres, 6" 1
510 1801
510 2408 Inserting tool for OTR/EM tyres, 8" 1
510 2415 Tool kit, metal 1
Scope of delivery:
1 Inserting tool
1 Rasp
1 Allan key

510 1863

510 1818

510 2415

31
Vulcanizing Machines and Accessories

HM mill cutters and routers


For the precise injury preparation on radial and cross-ply tires. Special profile adapted to steel cord preparation.
Long service life.

Blade
595 4962 Speed Dia. length Length
A Ref. No. Designation [rpm] [mm] [mm] [mm] Qty

595 5019 HM mill cutter, pointed max. 2500 4.5 30 90 1


Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4948 595 4962 HM mill cutter, pointed max. 2500 6 50 90 1
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4948 HM mill cutter, pointed max. 2500 8 50 100 1
Specifications:
595 5060 Arbour for hand drill Fixed shaft 8 mm
Arbour for quick release chuck 519 6689
595 5060 HM mill cutter, pointed max. 2500 10 60 110 1
Specifications:
Arbour for hand drill Fixed shaft 10 mm
Arbour for quick release chuck 519 6593

595 5040 595 5040 HM mill cutter, pointed max. 2500 12 60 110 1
Specifications:
Arbour for hand drill Fixed shaft 10 mm
Arbour for quick release chuck 519 6593
595 5033 HM mill cutter, pointed max. 2500 17 60 140 1
Specifications:
Arbour for hand drill Fixed shaft 13 mm
595 5033
595 5026 HM mill cutter, pointed max. 2500 22 60 140 1
Specifications:
Arbour for hand drill Fixed shaft 13 mm
595 5002 HM cutter, pointed (extra long) max. 2500 9.5 60 250 1
For EM SEALASTIC preparation of injuries using a
drilling machine.
595 5026
Specifications:
Arbour for hand drill Fixed shaft 10 mm
595 4900 HM router/burr, pointed max. 3 25 50 1
Specifications: 25000
Arbour for hand drill Fixed shaft 3 mm
Arbour for quick release chuck 519 6782
595 5002
595 4924 HM router/burr, pointed max. 6 25 65 1
Specifications: 25000
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4931 HM router/burr, blunt headed max. 6 25 65 1
Specifications: 25000
595 4924 Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4955 Ballshaped HM burr max. 20 1
Specifications: 25000
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4931

595 4955

32
Vulcanizing Machines and Accessories

HSS mill cutters


For cylindrical enlargement and cleaning of smaller prick injuries.

Ref. No. Designation Speed Dia. Length Qty


[rpm] [mm] [mm]

595 4917 HSS mill cutter max. 2500 3 60 1


Specifications:
Arbour for hand drill Fixed shaft 3 mm
A
Arbour for quick release chuck 519 6782
511 1767 HSS mill cutter max. 2500 4.5 110 1
Specifications:
Arbour for hand drill Fixed shaft 4.5 mm
511 1781 HSS mill cutter max. 2500 6 110 1
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
511 1798 HSS mill cutter max. 2500 8 110 1
Specifications:
Arbour for hand drill Fixed shaft 8 mm
Arbour for quick release chuck 519 6689

33
Vulcanizing Machines and Accessories

Heat resistant gliding foil


This special foil is put between the repair area and the heating plate. It prevents the
repair from sticking to the Thermopress heating plate.

Ref. No. Designation Colour Size [mm] Content Qty


517 1972 Heat resistant foil yellow approx. 160 x 75 1000 sheets 1
A 517 6977 Heat resistant gliding foil white approx. 500 x 300 10 sheets 1

517 1972

Thermopress patches
For repairing nail hole injuries to radial or cross-ply tyres on
cars. Have to be applied with MTR SOLUTION. Minimum curing
temperature: 135C. The sizes 100-103 are also suitable for the
hot vulcanization of tubes.
Repair chart valid at the moment of
printing. Always refer to the repair
Ref. No. Designation Size [mm] Content Qty
chart and safety advice packed with 517 1006 Thermopress patch No. 100 30 80 1
the product!
517 1020 Thermopress patch No. 102 37 50 1
517 1037 Thermopress patch No. 103 47 35 1
517 1817 Thermopress patch No. 181, RADIAL 65 x 55 20 1
517 1707 Thermopress patch No. 170, CROSS-PLY 70 20 1

Thermopress fast-
curing repair patches

Thermopress tyre repair kit


Basic equipment with tools and repair products for fast tyre repairs.

Ref. No. Designation Qty


517 3822 Tyre repair kit, Repair kit box 1
Scope of delivery:
516 1243 1 MTR RUBBER, 2500 x 150 x 0.8 mm
517 1006 80 Thermopress patches No. 100, 30 mm
517 1020 50 Thermopress patches No. 102, 37 mm
517 1037 35 Thermopress patches No. 103, 35 mm
517 1817 20 Thermopress patches No. 181 (RADIAL),
65 x 55 mm
517 3822
516 9207 1 MTR SOLUTION (350 g can), with brush top
595 2971 2 car tyre spreaders
596 1027 1 roller stitcher, standard, corrugated
595 0076 1 rotary wire brush 60 mm x 20 mm
595 4034 1 arbour, 3/8"
511 3040 1 MINICOMBI workshop kit A6
595 4216 1 dome rasp K36, 65 mm

34
Vulcanizing Machines and Accessories

RAD repair patches, Series 100


Repair patches for durable repairs to all radial tyre sizes and for all applications. Suitable for hot- or self-vulcanization
thanks to the unique bonding layer together with the appropriate REMA TIP TOP accelerator cements or solutions.

Ref. No. Designation Ply rating Size [L x W mm] Content Qty


512 1104 RAD repair patch 110 TL 1 75 x 55 20 1
512 1128 RAD repair patch 112 TL 1 115 x 70 10 1 A
512 1142 RAD repair patch 114 TL 1 130 x 85 10 1
512 1159 RAD repair patch 115 TL 1 90 x 75 20 1
512 1207 RAD repair patch 120 TL 2 125 x 80 10 1
512 1221 RAD repair patch 122 TL 2 175 x 75 10 1
512 1245 RAD repair patch 124 TL 2 220 x 75 10 1
512 1252 RAD repair patch 125 TL 3 125 x 115 10 1
512 1269 RAD repair patch 126 TL 3 260 x 75 10 1
512 1283 RAD repair patch 128 TL 3 330 x 75 10 1
512 1355 RAD repair patch 135 TL 4 180 x 130 10 1
512 1403 RAD repair patch 140 TL 3 195 x 100 10 1
512 1427 RAD repair patch 142 TL 4 260 x 130 10 1
512 1441 RAD repair patch 144 TL 4 335 x 130 10 1
512 1458 RAD repair patch 145 TL 4 230 x 180 5 1
512 1465 RAD repair patch 146 TL 4 440 x 180 5 1
512 1506 RAD repair patch 150 TL 5 580 x 180 5 1
512 1520 RAD repair patch 152 TL 5 580 x 240 3 1
512 1551 RAD repair patch 155 TL 5 330 x 260 5 1
512 1568 RAD repair patch 156 TL 7 720 x 270 3 1
512 1609 RAD repair patch 160 TL 7 860 x 270 3 1
512 1623 RAD repair patch 162 TL 7 1030 x 325 1 1
512 1654 RAD repair patch 165 TL 6 420 x 330 3 1
512 1685 RAD repair patch 168 TL 7 760 x 350 1 1
512 1757 RAD repair patch 175 TL 8 530 x 450 3 1
512 1805 RAD repair patch 180 TL 2 190 x 150 5 1
512 1829 RAD repair patch 182 TL 3 240 x 185 5 1
512 1843 RAD repair patch 184 TL 3 295 x 215 5 1
512 1850 RAD repair patch 185 TL Steel reinfcd. 730 x 530 1 1
512 1852 RAD repair patch 185 TL+ 8 730 x 530 1 1
512 1867 RAD repair patch 186 TL 3 340 x 245 5 1
512 1881 RAD repair patch 188 TL 2 450 x 280 5 1
512 1908 RAD repair patch 190 TL 2 550 x 310 3 1

RAD repair patches, series 100, Wall chart

Ref. No. Designation Language


581 2000 Wall chart RAD 100 Multilingual

RAD repair patches,


Series 100

512 1609 512 1757 RADIAL

35
Vulcanizing Machines and Accessories

A
CROSS-PLY repair patches, Series PN
Repair patches for durable repairs to cross-ply tyres of all sizes and for the applications indicated below.
Suitable for all the current vulcanizing systems, due to the fully integrated bonding layer. Use in conjunction with
the appropriate REMA TIP TOP accelerator solutions.

Patch in
cord direc- Ply
Ref. No. Designation tion [mm] rating Content Qty

512 6013 CROSS-PLY repair patch PN 01 55 1 30 1


For tread, shoulder and sidewall injuries.
512 6020 CROSS-PLY repair patch PN 02 80 2 20 1
For tread, shoulder and sidewall injuries.
512 6037 CROSS-PLY repair patch PN 03 100 2 10 1
For tread, shoulder and sidewall injuries.
512 6044 CROSS-PLY repair patch PN 04 120 2 10 1
For tread, shoulder and sidewall injuries.
512 6051 CROSS-PLY repair patch PN 05 160 4 10 1
For tread, shoulder and sidewall injuries.
512 6116 CROSS-PLY repair patch PN 05 S 160 4 10 1
For sidewall repair.
512 6068 CROSS-PLY repair patch PN 06 235 6 10 1
For tread, shoulder and sidewall injuries.
512 6123 CROSS-PLY repair patch PN 06 S 235 6 10 1
For sidewall repair.
512 6075 CROSS-PLY repair patch PN 07 295 6 10 1
For tread, shoulder and sidewall injuries.
512 6130 CROSS-PLY repair patch PN 07 S 295 6 10 1
For sidewall repair.
512 6082 CROSS-PLY repair patch PN 08 345 6 5 1
For tread, shoulder and sidewall injuries.
512 6147 CROSS-PLY repair patch PN 08 S 345 6 5 1
For sidewall repair.
512 6099 CROSS-PLY repair patch PN 09 390 8 5 1
For tread, shoulder and sidewall injuries.
512 6154 CROSS-PLY repair patch PN 09 S 390 8 5 1
For sidewall repair.

PN Diagonal

CROSS-PLY repair patches, Series PN

36
Vulcanizing Machines and Accessories

Patch in
cord direc- Ply
Ref. No. Designation tion [mm] rating Content Qty

512 6154 CROSS-PLY repair patch PN 09 S 390 8 5 1


For sidewall repair.
512 6109 CROSS-PLY repair patch PN 010 450 8 3 1
For tread, shoulder and sidewall injuries.
512 6161 CROSS-PLY repair patch PN 010 S 450 8 3 1
For sidewall repair.
512 6202 CROSS-PLY repair patch PN 020 255 4 10 1
For tread, shoulder and sidewall injuries.
512 6219 CROSS-PLY repair patch PN 021 370 4 5 1
For tread, shoulder and sidewall injuries.
512 6226 CROSS-PLY repair patch PN 022 510 4 3 1
For tread, shoulder and sidewall injuries.
512 6233 CROSS-PLY repair patch PN 023 255 6 10 1
For tread, shoulder and sidewall injuries.
512 6240 CROSS-PLY repair patch PN 024 370 6 5 1
For tread, shoulder and sidewall injuries.
512 6257 CROSS-PLY repair patch PN 025 510 6 3 1
For tread, shoulder and sidewall injuries.
512 6408 CROSS-PLY repair patch PN 040 160 4 5 1
For tread, shoulder and sidewall injuries.
512 6415 CROSS-PLY repair patch PN 041 235 6 5 1
For tread, shoulder and sidewall injuries.
512 6422 CROSS-PLY repair patch PN 042 265 8 5 1
For tread, shoulder and sidewall injuries.

CROSS-PLY repair patches, Wall charts

Ref. No. Designation Language


581 0080 Wall chart PN Multilingual

The proper repair chart is displayed in the Vulcanizers & Retreaders


Catalogue from 2007/2008.
Please always refer to the repair chart and safety advice packed with
the product!

37
Vulcanizing Machines and Accessories

Vulcanizing

SPECIAL CEMENT BL, inflammable (International version)


Accelerator solution for the application of REMA TIP TOP RAD, PN, and UP
A repair patches, MINICOMBI, REMA STEM, SV blue bonding rubber,
SEALASTIC, VULC COMPOUND. SPECIAL CEMENT BL can be used for
self-vulcanization starting from 18C (65F) up to hot vulcanization up to
150C (300F).

Ref. No. Designation Content Qty


515 0034 SPECIAL CEMENT BL 20 g tube 50
515 0041 SPECIAL CEMENT BL 50 g tube 25
515 0340 515 0388
515 0814 SPECIAL CEMENT BL 70 g tube 15
515 0340 SPECIAL CEMENT BL 350 g tin 25
515 0357 SPECIAL CEMENT BL, with brush top 350 g tin 25
515 0371 SPECIAL CEMENT BL 500 g tin 25
515 0388 SPECIAL CEMENT BL 1 kg tin 10
595 8353 515 0508 SPECIAL CEMENT BL 200 l barrel 1
Accessories:
595 8353 Brush, with screw top 10 1

SPECIAL CEMENT BL, inflammable (*EU version)


Accelerator solution for the application of REMA TIP TOP RAD, PN, and UP
repair patches, MINICOMBI, REMA STEM, SV blue bonding rubber,
SEALASTIC, VULC COMPOUND. SPECIAL CEMENT BL can be used for
self-vulcanization starting from 18C (65F) up to hot vulcanization up to
150C (300F).

*Labeled in accordance with EU regulations for cfc-containing products.

Ref. No. Designation Content Qty


515 0035 SPECIAL CEMENT BL, EU version 20 g tube 50
515 0042 SPECIAL CEMENT BL, EU version 50 g tube 25
515 0815 SPECIAL CEMENT BL, EU version 70 g tube 15
515 0341 SPECIAL CEMENT BL, EU version 350 g tin 25
515 0358 SPECIAL CEMENT BL, EU version, 350 g tin 25
with brush top
515 0372 SPECIAL CEMENT BL, EU version 500 g tin 25
515 0389 SPECIAL CEMENT BL, EU version 1 kg tin 10
515 0405 SPECIAL CEMENT BL, EU version 6 kg can 1
515 0509 SPECIAL CEMENT BL, EU version 200 l barrel 1
Accessories:
595 8353 Brush, with screw top 10 1

38
Vulcanizing Machines and Accessories

SPECIAL CEMENT BL, free of CFC/aromatic compounds


Accelerator solution for the application of REMA TIP TOP RAD, PN, and UP
repair patches, MINICOMBI, REMA STEM, SV blue bonding rubber,
SEALASTIC, VULC COMPOUND. SPECIAL CEMENT BL can be used for
self-vulcanization starting from 18C (65F) up to hot vulcanization up to
150C (300F).

Ref. No. Designation Content Qty


515 9334
A
515 9303 SPECIAL CEMENT BL 4 g tube 50
515 9327 SPECIAL CEMENT BL 12 g tube 50
515 9334 SPECIAL CEMENT BL 30 g tube 25
515 9341 SPECIAL CEMENT BL 40 g tin 25
515 9358 SPECIAL CEMENT BL 70 g tube 25
515 9365 SPECIAL CEMENT BL 225 g tin 25
515 9406 SPECIAL CEMENT BL, with brush top 225 g tin 25
515 9389 SPECIAL CEMENT BL 650 g tin 10 515 9365 515 9341

515 9396 SPECIAL CEMENT BL 4 kg can 1


Accessories:
595 8353 Brush, with screw top 10 1

595 8353

INNERLINER SEALER
For sealing porous innerliners and coating excessively buffed repair areas
on the tyre inside. For sealing the edges of repair areas.

Ref. No. Designation Content Qty


515 9028 INNERLINER SEALER, with brush top 175 g tin 1
515 9004 INNERLINER SEALER 650 g tin 10
515 9011 INNERLINER SEALER 4 kg can 1
515 9035 INNERLINER SEALER, sprayable 3.5 kg can 1
515 9004
515 9042 INNERLINER SEALER, sprayable 7 kg can 1

MTR SOLUTION, inflammable (International version)


Accelerator solution for coating the buffed tyre inside, the buffed skive
surface or the bonding layer of REMA TIP TOP repair patches prior to lami-
nating with MTR RUBBER. MTR SOLUTION is adapted to MTR RUBBER
with regard to its accelerator and adhesion system and can therefore be
used at curing temperatures of at least 100C (212F).

Ref. No. Designation Content Qty


516 1212 MTR SOLUTION 500 g tin 1
516 1054 MTR SOLUTION 1 kg tin 1
516 1047 MTR SOLUTION 3.75 l can 1
516 1061 MTR SOLUTION 6 kg can 1
516 1054
516 1078 MTR SOLUTION 40 kg can 1
516 9221 MTR SOLUTION CFC 3.75 l can 1

39
Vulcanizing Machines and Accessories

MTR SOLUTION, inflammable (*EU version)


Accelerator solution for coating the buffed tyre inside, the buffed skive surface or the
bonding layer of REMA TIP TOP repair patches prior to laminating with MTR RUBBER.
MTR SOLUTION is adapted to MTR RUBBER with regard to its accelerator and adhesion
system and can therefore be used at curing temperatures of at least 100C (212F).

*Labeled in accordance with EU regulations for cfc-containg products


A
Ref. No. Designation Content Qty
516 1213 MTR SOLUTION, EU version 350 g tin 1
516 1055 MTR SOLUTION, EU version 1 kg tin 1
516 1048 MTR SOLUTION, EU version 3.75 l can 1
516 1062 MTR SOLUTION, EU version 6 kg can 1
516 1079 MTR SOLUTION, EU version 40 kg can 1

MTR SOLUTION, free of CFC and aromatic compounds


Accelerator solution for coating the buffed tyre inside, the buffed skive surface or the
bonding layer of REMA TIP TOP repair patches prior to laminating with MTR RUBBER.
MTR SOLUTION is adapted to MTR RUBBER with regard to its accelerator and adhesion
system and can therefore be used at curing temperatures of at least 100C (212F).

Ref. No. Designation Content Qty


516 9207 MTR SOLUTION, with brush top 350 g tin 1
516 9240 MTR SOLUTION 4.5 kg can 1

Rubber for Repair

SV bonding rubber
Self-vulcanizing cushion gum for the lamination of REMA TIP TOP RADIAL repair
patches. Only apply with REMA TIP TOP SPECIAL CEMENT BL. Special cement waiting
time before putting the tyre back into operation in case of self-vulcanization: 48 hours,
at a temperature of at least 18C/65F.

Size Weight
Ref. No. Designation [L x W x H mm] [kg] Content Qty
517 3523, 517 3509
517 3523 SV bonding rubber, blue about 8000 x 250 x 0.8 approx. 2 1 roll 1
517 3509 SV bonding rubber, blue about 10000 x 500 x 0.8 approx. 5 1 roll 1

40
Vulcanizing Machines and Accessories

MTR RUBBER
Uncured rubber compound for filling skives in all areas on the tyre. Good flowing and vulcanizing
characteristics. Required vulcanizing temperature: at least 100C (212F). Maximum temperature
for warming up MTR RUBBER 80C (176F). MTR RUBBER provides excellent adhesion to the
tyre and has high resistance to dynamic stress. Use MTR RUBBER only with MTR SOLUTION.

Size
Weight [L x W x H A
Ref. No. Designation [kg] mm] Dia. [mm] Content Qty

516 1243 MTR RUBBER approx. about 2500 1 roll 1


0.5 x 150 x 0.8
516 1267 MTR RUBBER approx. 1 about 2600 3 rolls 1
x 30 x 3.0
516 1250 MTR RUBBER approx. about 7200 1 roll 1
2.5 x 250 x 1.2
516 1274 MTR RUBBER approx. 5 about 2600 1 roll 1
516 1164
x 500 x 3.0
516 1170 MTR RUBBER, Rope for approx. 6 approx. 8 1 rope 1
extruder
516 1164 MTR RUBBER, Rope for approx. 12 approx. 8 1 rope 1
extruder

Cleaning rubber
For the cleaning of hand extruders.

Weight Size [H x W
Ref. No. Designation [kg] x L mm] Dia. [mm] Content Qty

517 7402 T2 cleaning rubber approx. 1 about 3.0 x 5 rolls 1


20 x 5500
517 7402
517 7420 T2 cleaning rubber, rope approx. 6 approx. 8 1 rope 1
for extruder

Cold-vulcanizing compound A+B, free of CFC and


aromatic compounds
For the repair of rubber damage to all tyres and for the filling of
skives especially on tractor tyres. The cold-vulcanizing mass is
homogeneously bonded to the tyre. The components A + B have
to be mixed in equal quantities to achieve vulcanization. Apply with
SPECIAL CEMENT BL.

Ref. No. Designation Qty


516 9025
516 9025 Cold-vulcanizing compound A+B 1
Scope of delivery:
1 cold-vulcanizing compound A (150 g)
1 cold-vulcanizing compound B (150 g)
1 tin of SPECIAL CEMENT BL (40 g)

41
Vulcanizing Machines and Accessories

REMA TIP TOP Extruders


For quick filling when repairing or retreading light truck, truck and EM tyres.
Can be used for cushion gum and tread stock qualities. Please observe the
information on the average rubber throughput (in kilograms per hour).

Rubber Operating
Connection throughput pressure
A Ref. No. Designation [V/W] [kg/h] [bar] Qty

517 7615 REMA TIP TOP 115/400 6 5-8 1


Extruder NAILHOLE,
pneumatic, 115V
517 7608 REMA TIP TOP 230/400 6 5-8 1
Extruder NAILHOLE,
pneumatic

517 7608

Pressure hose repair

Fire hose repair kit


For the repair of delivery hoses with inner rubber coating and polyester syn-
thetic fibre fabric. For curing of fire hose patches the REMA TIP TOP
Thermopress DUPLEX machine or the Thermopress TP II ECONOMY with
equalizing pad is recommended.

Ref. No. Designation Qty


517 8009 Fire hose repair kit 1
All items of the kit are also available individually.
Scope of delivery:
516 1243 1 MTR RUBBER
(L 2500 x W 150 x H 0.8 mm)
516 9207 1 MTR SOLUTION (350 g can), free
of CFC/aromatic compounds
525 2554 1 SC 4000 green (350 g can)
525 1122 1 accelerator for SC 4000 (15 g bottle)
517 8016 10 fire hose patches 50 mm
517 8023 20 fire hose patches 60 mm
517 8030 10 fire hose patches 80 mm
517 8047 5 fire hose patches 160 x 80 mm
517 8009 595 8913 1 hand rasp K46 6mm x 102 mm
595 8597 1 plastic measuring cup for mixing
595 8353 2 screw top brushes
595 2287 1 scissors 200 mm
595 0076 1 round wire brush 60 mm x 20 mm
517 1972 1 pack of heat-resistant foil, yellow
596 1034 1 patch stitcher
1 repair instructions
Accessories:
517 8126 Fire service Envelope pressure equalizing plate, bottom 1
517 8092 Fire hose tightener 1
Holds the hose and provides a smooth base for vulcanizing
of fire hoses.

42
Vulcanizing Machines and Accessories

Vulcanizing Equipment

Thermopress machines

Ref. No. Designation Qty A


517 3815 Thermopress JUNIOR, 230V 1
For the economic repair of car tyres.
Most minor injuries in radial and cross-ply
tyres can be repaired within 30 - 50 minutes.
Repairs small rubber injuries and small tears
in the fabric quickly and safely (perforations
up to 12 mm in the tread area of T-tyres).
Low operating temperature of about 145 C,
therefore no deformation of tyre
Automatic current cut-off when using timer unit
Specifications:
Electric power [V/W] 230/600
Scope of delivery:
557 2076 2 heating plates 230V
517 7048 1 timer unit 0 - 120 min
517 3853 1 pressure equalizing pad
110 x 110 mm
Accessories:
517 3884 Table support clamp JUNIOR 1
For use with Thermopress JUNIOR (517 3815) 517 3815
517 7017 Thermopress DUPLEX, 115V 1
Most minor injuries in radial and cross-ply
tyres can be repaired within 30 - 50 minutes.
Repairs small rubber injuries and small tears
in the fabric quickly and safely (perforations
up to 12 mm in the tread area of T-tyres).
Low operating temperature of about 145 C,
therefore no deformation of tyre
Automatic current cut-off when using timer
unit
Specifications:
Electric power [V/W] 115/600
Scope of delivery:
517 7079 2 heating plates 115V
517 7055 1 timer unit 0 - 120 min
517 1295 1 U-clamp
517 2438 1 pressure equalizing pad
180 x 130 mm
517 7000 Thermopress DUPLEX, 230V 1
Most minor injuries in radial and cross-ply
tyres can be repaired within 30 - 50 minutes.
Repairs small rubber injuries and small tears
in the fabric quickly and safely (perforations
up to 12 mm in the tread area of T-tyres).
Low operating temperature of about 145 C,
therefore no deformation of tyre
Automatic current cut-off when using timer
unit
Specifications:
Electric power [V/W] 230/600
Scope of delivery:
517 7062 2 heating plates 230V
517 7048 1 timer unit 0 - 120 min
517 1295 1 U-clamp
517 2438 1 pressure equalizing pad
180 x 130 mm
517 7000

43
Vulcanizing Machines and Accessories

Thermopress machines continued

Ref. No. Designation Qty


517 1532 Thermopress II ECONOMY, 115V 1
Vulcanizing machine for the repair of radial
and cross-ply car, van, truck, tractor and EM
tyres.
A Strong construction, designed for long ser-
vice life
Low operating temperature of about 145 C,
therefore no deformation of tyre
Can also be used for cosmetic repairs of
rubber injuries in tyre production and
retreading
Vulcanization pressure is continuously
adjustable
Specifications:
Electric power [V/W] 115/600
Scope of delivery:
517 3578 2 heating plates 115V
517 7048 1 timer unit 0 - 120 min
517 1295 1 U-clamp
517 3248 1 foot switch for heating plate
517 1941 1 set of pressure equalizing pads
517 7172 1 rubber cover for car tyres
517 7165 1 rubber cover for truck tyres
517 7158 1 heating plate cover, truck, top
517 1525 Thermopress II ECONOMY, 230V 1
Vulcanizing machine for the repair of radial
and cross-ply car, van, truck, tractor and EM
tyres.
Strong construction, designed for long ser-
vice life
Low operating temperature of about 145 C,
therefore no deformation of tyre
Can also be used for cosmetic repairs of
rubber injuries in tyre production and
retreading
Vulcanization pressure is continuously
adjustable
Specifications:
Electric power [V/W] 230/600
Scope of delivery:
517 3578 2 heating plates 230V
517 7048 1 timer unit 0 - 120 min
517 1295 1 U-clamp
517 3248 1 foot switch for heating plate
517 1941 1 set of pressure equalizing pads
517 7172 1 rubber cover for car tyres
517 7165 1 rubber cover for truck tyres
517 7158 1 heating plate cover, truck, top

517 1525

44
Vulcanizing Machines and Accessories

Support stand - Thermopress

Ref. No. Designation Qty


517 3891 Support stand, floor-mounted
For use with Thermopress JUNIOR (517 3815)
517 1130 Support stand, floor-mounted 1
Support stand for easier working on the tread A
area of car, van and truck tyres. Includes
shelves for storage of small parts.
For use with ECONOMY; PNEUMATIC
517 1123 Support stand PNEUMATIC 1
Allows easy lifting and lowering of the
machine and tyre with a pneumatic system.
Two rollers at the base allow tyres to be easily
turned into the repair position. 517 3891
Specifications:
Op. pressure [bar] 6 - 8
For use with
517 1130
TP II ECONOMY; TP PNEUMATIC
517 4900 Support stand TP II SHUTTLE 1
Mobile support for all TP ECONOMY and
PNEUMATIC machines. Makes it easier to
position light-truck, truck, agricultural and EM
tyres for repairs to the sidewall, shoulder or
tread. Vertically adjustable, swivelling device,
4 castors (2 with integrated stop), spacious
tool tray.
Specifications:
Size [W x D x H mm] 760 x 700 x 1230
Weight [kg] about 60
For use with
TP II ECONOMY; TP PNEUMATIC
517 1123
Accessories:
517 3884 Table support clamp 1
JUNIOR/DUPLEX
For use with Thermopress JUNIOR (517 3815)
558 8456 Retaining straps 2, TP shuttle 1
558 8457 Retaining straps 3, TP shuttle 1

517 4900

517 4900

45
Vulcanizing Machines and Accessories

Pressure equalizing pads - Thermopress

Size
Ref. No. Designation [L x W mm] Colour Qty

517 1941 Set of pressure equalizing pads 1


Scope of delivery:
2 aluminium heating plates
A 2 pads
For use with ECONOMY,
PNEUMATIC
517 3853 Pressure equalizing pad passen- 110 x 110 1
Pressure equalizing ger car, size 0
pads, large for truck, For use with JUNIOR, ECONO-
small for passenger car
MY, PNEUMATIC
517 2438 Pressure equalizing pad passen- 180 x 130 1
ger car, small
For use with ECONOMY,
PNEUMATIC
517 1989 Pressure equalizing pad truck, 210 x 150 1
large
For use with ECONOMY,
PNEUMATIC
517 1965 Pressure equalizing pad tractor, 260 x 100 1
rectangular
For use with ECONOMY,
PNEUMATIC
517 0715 TP contour pad S2, for sidewall 240 x 200 x red 1
50
517 0722 TP contour pad K3, for sidewall about 160 x red 1
130 x 50
517 0739 TP contour pad S4, for sidewall about 180 x red 1
160 x 35
517 0636 TP contour pad K1, about 200 x red 1
for tread area 170 x 50

Accessories - Thermopress

Electric Rope
Power Size [L x length
Ref. No. Designation [V/W] W mm] [m] Qty

557 2076 Spare heating plate JUNIOR, complete 230/350 1


517 7079 Spare heating plate DUPLEX, 115V 115/300 1
517 7062 Spare heating plate DUPLEX, 230V 230/300 1
517 3585 Spare heating plate TP, completed, 115V 150/300 1
Scope of delivery:
517 3633 1 heating plate aluminium casing
517 3640 1 heating plate bottom part (electric
system)
For use with ECONOMY, PNEUMATIC

46
Vulcanizing Machines and Accessories

Electric Rope
Power Size [L x length
Ref. No. Designation [V/W] W mm] [m] Qty

517 3578 Spare heating plate TP, completed, 230V 230/300 1


Scope of delivery:
517 3633 1 heating plate aluminium casing
517 3640 1 heating plate bottom part (electric
system)
A
For use with ECONOMY, PNEUMATIC
517 3729 Heating plate bottom part TP, 115V 115/270 1
With vulcanized heating filament, thermo regulator
and excess temperature cut-out as well as cable
and circular plug (4-pole).
517 3640 Heating plate bottom part TP, 230V 230/300 1
With vulcanized heating filament, thermo regulator
and excess temperature cut-out, cable and safety
plug.
517 1161 Valve pressure plate 1
For hot vulcanization of valves with rubber base.
For use with JUNIOR, ECONOMY, PNEUMATIC
517 0454 Valve pressure plate, without rubber cover 1
517 1264 Rubber cover, for valve pressure plate 1
517 1958 Aluminium heating plate 210 x 140 1
For use with ECONOMY, PNEUMATIC
517 7172 Rubber cover, for lower heating plate 1
For use with ECONOMY, PNEUMATIC
517 7165 Rubber cover, for lower heating plate 1
For use with ECONOMY, PNEUMATIC
517 3035 Thermopress balancer max. 1
Makes your work easy and effective. The carrying 2
force can be set from 22 to 32 kg by means of a
worm gear. Safety regulations for suspended loads
must be observed.
517 3042 Suspension device for TP-II models and balancer 1
517 3255 Rubber pre-heating plate 230/160 500 x 200 1
Even thicker rubber sheets can be easily applied, if
pre-heated. Preset to 80C.

517 3578 517 7172,


517 7165

517 1958

517 1161
517 3035
517 3255

47
Vulcanizing Machines and Accessories

Aluminium heating plate profile shapes, ECO & PNEUMATIC


For further use of the thermopress vulcanizing machines, for faster repairing and for the repairs
which are not covered by the standard equipment. The heat is distributed evenly due to the high
thermal conductivity of aluminium.
517 3327
Size
Ref. No. Designation [L x W mm] Qty
A 517 3327 Pressure plate for sidewall repair 210 x 140 1
For sidewall repair.
517 3334
517 3334 Pressure plate for sidewall repair about 120 x 1
For sidewall repair of low-section tyres. 70
For use with ECONOMY, PNEUMATIC
517 4003 517 4003 Pressure plate for sidewall repair truck, 210 x 115 1
70-series
For sidewall repair.
517 3365 Tread pressure plate 200 x 130 1
517 3310 For tread (inside).
517 3310 Aluminium heating plate profile shape, flat 230 x 150 1
For tread (outside).
517 3963 Aluminium heating plate profile shape, 230 x 150 1
517 3963 contour
For tread (outside).
517 3970 Aluminium pressure plate 230 x 150 1
For truck tyre tread (outside) and shoulder.
517 3970
517 3987 Aluminium heating plate cover 210 x 140 1
For truck tyre tread (inside) and shoulder.

Thermopress EM machines
Hot vulcanizing machine for repairing injuries to the tread,
shoulder or sidewall of radial, cross-ply and EM tyres, with the
use of REMA TIP TOP repair patches.

Ref. No. Designation Qty


517 7701 Thermopress EM I, pneumatic 1
EM tyres up to 33.25-35. Strong construction pro-
vides easy maintenance and a long service life.
Adaptation to every repair position by a built-in tilting
and swivelling mechanism. Electronic temperature
controller with display is integrated.
Specifications:
Voltage [V] 230
Operating pressure [bar] 4 - 8
Pressing power [ton] approx. 3
Curing temperature [C] approx. 150
Scope of delivery:
1 movable undercarriage
1 energy block/control unit
1 complete frame
517 7701
2 Pressure plates
different slip-on contour segments
517 6001 1 Thermopress heating plate No. 1
517 6025 1 Thermopress heating plate No. 2
Accessories:
517 3554 Repair stand, with hoisting winch (manual) 1
For use with Thermopress EM I and EM II
517 4254 Repair stand, with hoisting winch (electrical) 1
For use with Thermopress EM I and EM II

48
Vulcanizing Machines and Accessories

Thermopress EM heating plate


Complete with heating mat and heating pocket

Ref. No. Designation Size [mm] Qty


517 6001 Thermopress EM heating plate No. 1 approx. 230 x 230 1
For use with Thermopress EM I, EM II
517 6025 Thermopress EM heating plate No. 2 approx. 330 x 330 1 A
For use with Thermopress EM I, EM II

Thermopress EM heating mats

Ref. No. Designation Size [mm] W Qty


517 5215 Thermopress EM heating mat size 1 190 x 190 350 1
517 5222 Thermopress EM heating mat size 2 265 x 265 450 1

Thermopress EM heating pockets

Ref. No. Designation Size [mm] Qty


517 6207 Thermopress EM heating pocket size 1 230 x 230 x 18 1
517 5033 Thermopress EM heating pocket size 2 355 x 330 x 35 1

Truck tyre working table


Provides the optimum working conditions for professional truck
tyre repairs. For ergonomic positioning of tyres up to 24".

Ref. No. Designation Qty


517 1051 Truck tyre working and positioning table, can be tilted 1 517 1051
and swivelled

Equipment for Working Places

REMA TIP TOP PROFI workplace


The ideal workbench for the tyre specialist, which makes it easy for you to
keep your things tidy. Saves you from wasting your time by unnecessarily
searching for your tools. Includes illumination, zinc-plated work surface, 4
shelves and 2 multiple tool holders, multiple socket with on/off switch.

Ref. No. Designation Size [W x D x H mm] Qty


517 4508 Workplace PROFI 1500 x 750 x 2200 1

Cabinet for repair patches and materials


517 4508
For storing patches, tools etc. Completes the PROFI workplace.

Ref. No. Designation Size [W x D x H mm] Qty


517 4546 Cabinet for repair patches and 950 x 400 x 1800 1
materials, lockable
Includes 4 shelves made of galva-
nized sheet steel.

517 45465

Machines and Repair


Material not included

49
Vulcanizing Machines and Accessories

REPMAT tyre spreader


Tyre spreader for preparing the inspection and repair of car and truck tyres.
Very compact construction
Operating pressure controlled by hand lever
The tyre is rolled into position up a detachable ladder
Comfortable working height
Ideal for car tyres as well
A
Ref. No. Designation Qty
518 3506 REPMAT tyre spreader, pneumatic 1
Specifications:
Weight [kg] 45
Size [W x H mm] 800 x 500
Overall height [mm] 700
Working height [mm] 510
Operating pressure [bar] 10

518 3506

REP BOY tyre spreader


Tyre spreader for preparing the inspection and repair of car and
motorcycle tyres.
Compact construction for car and motorcycle tyres
The tyre can be inspected and prepared inside and outside
The tyre can be turned and inclined into the perfect working
position (patented mechanism)
Comfortable working height
Integrated tray for tools and materials
Halogen lamp (517 4522) not included
Base plate not included

Ref. No. Designation Qty


517 0777 REP BOY tyre spreader, mechanical 1
Specifications:
Weight [kg] 26
Accessories:
517 0784 Base plate, for REP BOY 1
Specifications:
Weight [kg] 14

517 0777

50
Vulcanizing Machines and Accessories

Tyre spreaders

Ref. No. Designation Qty


595 2971 Car tyre spreader 1
For easy spreading of tyre beads
(2 pieces necessary) 595 2971

595 2988 Tube tensioner


Holds the tube and provides a smooth
1 A
base for processing. Spreads car and
motorcycle tyres. Can be mounted on
work bench!
519 8780 Truck tyre spreader, with clamping 1
mechanism 595 2988
Specifications:
Weight [kg] 4.4
Size [W x D x H mm] 770 x 200 x 90
Spreading range [mm] 50 - 600
519 9222 EM tyre spreader, with clamping 1
mechanism
Specifications: 519 8780,
Weight [kg] 7.5 519 9222
Spreading range [mm] 100 - 530
517 6984 Truck tyre spreader, pneumatic 1
Specifications:
Weight [kg] approx. 4.4
Operating pressure [bar] 6 - 8
Spreading range [mm] 100 - 350
519 9181 EM bead spreader, hydraulic 1
517 6984
Hydraulic bead spreader for EM tyres
with stiff beads.
Specifications:
Weight [kg] 42
Operating pressure [bar] 6 - 8
Spreading force [ton] 5.5
Tyre size [inch] 20 - 57
517 6991 Spreader bars, truck 1
For securing spread tyre beads.
Specifications: 517 6991
Weight [kg] 1.2
Spreading range [mm] 230 - 360
519 9239 Spreader bars, EM 1
For securing spread tyre beads.
Specifications:
Weight [kg] 6
Spreading range [mm] 340 - 550 519 9239

51
Vulcanizing Machines and Accessories

Lighting

Voltage Connection Length


Ref. No. Designation [V] [V/W] [mm] Qty

595 3004 Tyre inspection lamp, inclu- 220/8 1


des location holder
Suitable for tyres of 5.5" - 18"
A in width. Power cord (5 m).
595 3004 595 3028 Tyre inspection lamp, without 220/8 1
holder
Suitable for tyres of 5.5" - 18"
in width. Power cord (5 m).
571 9520 Working light OPUS I 1
Ease-of-servicing design
No flickering light
Quick-change bulb
Slender shape
Sturdy hosing
Power cord (5 m)
TC-SEL lamp (230 V/11 W)
517 4522
594 0910 Flexarm 500 magnetic clamp 500 1
OPUS I
517 4522 Halogen lamp, magnetic 230 1
incl. 12 V bulb.
517 4539 Spare lamp, 12 V
For use with Halogen lamp,
magnetic (517 4522)
595 3011 Holder 1
For use with Tyre inspection
lamp with holder (595 3004);
Tyre inspection lamp without
holder (595 3004)

Cleaning brushes
For cleaning of buffed surfaces and removal of buffing dust in
595 4553
conjunction with a vacuum cleaner.

Ref. No. Designation Qty


595 4553 Brass-bristled brush 1
For gentle cleaning of the buffed area.

595 0069 595 0069 Steel-bristled brush, adjustable 1


Hardness of bristles selectable.
594 0000 Brush, with coconut fibres 1
For removal of loose buffing dust.
571 9060 Handbrush, with horsehair bristles 1
594 0000 For removal of loose buffing dust.

Tyre scrapers
For the thorough cleaning of damaged surfaces, and tyre liners
in conjunction with Liquid Buffer.
595 1178
Ref. No. Designation Qty
595 1178 Tyre scraper 1
For flat and curved surfaces.
595 4515 Tyre scraper BANDAG 1
Especially suitable for profiled inner liners.

595 4515

52
Vulcanizing Machines and Accessories

Tyre probes

Length
Ref. No. Designation [mm] Qty

570 9270 Tyre probe, with wooden handle 140 1


570 9280 Tyre probe, with plastic handle 140 1
570 9280 A

Pincers and pliers REMA TIP TOP


For the easy removal of foreign objects from tyres.

Length
Ref. No. Designation [mm] Qty

594 0580 Pincers, with lever nose 300 1


571 9100 Universal pliers, insulated, medi- 200 1
um-hard 3.8-
571 9090 Universal pliers IC 8210 1
594 0580
571 9100

Roller-Stitcher

Ref. No. Designation Width (mm) Size (mm) Qty


595 1013
595 1013 roller stitcher, checkered 1,5 13 1
595 1020 roller stitcher, checkered 2 25 1
595 1044 roller stitcher, ball bearing 4 35 1
checkered 595 1044
595 1123 roller stitcher, ball bearing 12 35 1
clogge

595 1123

Measuring tools
For accurate measurement of various values on tyre assess-
ment.

Measuring 595 4467


Ref. No. Designation range [mm] Qty

595 4467 Steel tape measure 0 - 300 1


571 9080 Steel ruler, flexible 0 - 150 1

571 9080

53
Vulcanizing Machines and Accessories

Tyre marking, electric


For the hot marking and branding of tyres. For special characters such as &, %, etc., please use
the collective Ref. No.!

519 0977 Size [L x Connection Type size


Ref. No. Designation W mm] [V/W] [mm] Content Qty

519 0977 Branding iron, 1 line 70 x 35 230/300 12 1


A
Accessories:
519 0984 Complete set (letters A-Z) 26 1
519 0991 Complete set (numbers 0-9) 10 1
Letters and numbers
(for tyre marking) 558 7195 Letter A 1
558 7205 Letter B 1
558 7212 Letter C 1
558 7229 Letter D 1
558 7236 Letter E 1
558 7243 Letter F 1
558 7250 Letter G 1
558 7267 Letter H 1
558 7274 Letter I 1
558 7281 Letter J 1
558 7298 Letter K 1
558 7315 Letter L 1
558 7322 Letter M 1
558 7339 Letter N 1
558 7346 Letter O 1
558 7353 Letter P 1
558 7360 Letter Q 1
558 7377 Letter R 1
558 7384 Letter S 1
558 7391 Letter T 1
558 7401 Letter U 1
558 7418 Letter V 1
558 7425 Letter W 1
558 7432 Letter X 1
558 7449 Letter Y 1
558 7456 Letter Z 1
558 7463 Number 1 1
558 7470 Number 2 1
558 7487 Number 3 1
558 7494 Number 4 1
558 7504 Number 5 1
558 7511 Number 6 1
558 7528 Number 7 1
558 7535 Number 8 1
558 7542 Number 9 1
558 7559 Number 0 1
558 7170 Special character (+) 1
558 7160 Special character (-) 1

54
Vulcanizing Machines and Accessories

Tyre marking
The SVS TYRE LABELS can be applied directly to the tyre for tem-
porary marking. The production and processing of SVS TYRE
LABELS are state-of-the-art and comply with the highest quality
standards (feather-edged shape of the labels). The labels are avail-
able in any size, with one- or two-colour print (corporate logo). Ask
for questionnaires.
A
Ref. No. Designation
558 9076 SVS TYRE labels, minimum quantity of 1000 pieces
For temporary identification of tyres in the cold curing
process. (Collective Ref. No.: please specify the quan-
tity, size and print required.)

558 9076

Marking with chalk


For marking on tyre rubber. Clearly visible!
595 0131
Ref. No. Designation Colour Dia. [mm] Content Qty
595 0131 Lithografic marking chalk SISA white 17 12 1
595 0203 Lithografic marking chalk SISA yellow 17 12 1
595 8401 TIP TOP tyre marker rubber white 13 12 1 595 8401

595 8418 TIP TOP tyre marker yellow 13 12 1


595 8449 Wax marking chalk white 10 20 1
595 8432 Wax marking chalk yellow 10 20 1
595 8432
595 8460 Carmel special chalk white 17.5 12 1
Can also be used for marking on wet rubber.
Accessories:
595 0227 Chalk holder SISA 1 595 8460
For use with (595 0131); (595 0203)
595 8425 TIP TOP metal holder 1
For use with (595 8401); (595 8418)
595 8456 Chalk holder, for 10 mm chalk 1 595 0227
For use with (595 8432); (595 8449)

595 8425

Marking with pen


For writing directly on rubber or marking field of repair patches.

Ref. No. Designation Colour Content Qty


595 0045 Rubber marking pen silver 595 0045
For labelling rubber items of any kind.
595 0052 Patch marking pen, 0.6 mm F blue 10 1
595 0179 Marking pen 5 1
For labelling rubber items of any kind.

595 0052

55
Vulcanizing Machines and Accessories

RUBBER CUT 300


Ergonomic design of the handle makes working easier. Switch control with
up to 8 positions, for high cutting intensity. Automatic overheating cutout
according to DIN 30600. Insulated cutting head.

The compact regrooving tool containing all components in the handle.


Excellent as a spare tool or for shops requiring a regroover only occasion-
A ally. Cutting width with FIX regrooving blades 3 - 28 mm. Integrated trans-
former with 2-step cutting capacity, easy handling.

Ref. No. Designation Voltage [V] Qty


564 1000 RUBBER CUT 300, 115V 115 1
564 1017 RUBBER CUT 300, 220/240V 220/240 1

564 1017

RUBBER CUT 400


Ergonomic design of the handle makes working easier. Switch control with
up to 8 positions, for high cutting intensity. Automatic overheating cutout
according to DIN 30600.

Insulated cutting head. Allows fast and accurate regrooving of the tread.
More freedom of movement and easy guiding due to separation of handle
and transformer. Cutting width with FIX regrooving blades 3 - 28 mm; pre-
pared for wall mounting; lockable carrying handle; GS-tested, meets recog-
nized safety standards.
564 1110

Ref. No. Designation Voltage [V] Qty


564 1103 RUBBER CUT 400, 115V 115 1
564 1110 RUBBER CUT 400, 220/240V 220/240 1
564 1127 RUBBER CUT 400, 240 V (UK version) 240 1

56
Vulcanizing Machines and Accessories

Accessories - RUBBER CUT 300, 400


R Fix = round blade, W Fix = angle blade.

Cutting Cutting
564 2834
width depth Measuring Weight
Ref. No. Designation [mm] [mm] range [mm] [g] Content Qty

564 2803 R Fix 1 3-4 max. 7 20 1


A
564 2810 R Fix 2 5-6 max. 8 20 1
564 2827 R Fix 3 6-8 max. 10 20 1
564 2889
564 2834 R Fix 4 9 - 10 max. 14 20 1
564 2841 R Fix 5 10 - 14 max. 16 20 1
564 2858 W Fix 1 3-4 max. 7 20 1
564 1020
564 2865 W Fix 2 5-6 max. 8 20 1
564 2872 W Fix 3 6-8 max. 10 20 1
564 2889 W Fix 4 9 - 10 max. 14 20 1
564 2896 W Fix 5 10 - 14 max. 16 20 1
519 1653
564 2906 W Fix 6 22 - 28 max. 16 10 1
564 1020 Gauge, for setting 1
the cutting depth
519 1653 Tread depth gauge 0 - 30 1
519 1828 Digital tread depth 0 - 35 112 1
gauge

519 1828

HOT CUTTER
Special thermal cutting tool for quick and easy removal of inner liners or old repair patches of any
type, including steel-reinforced patches. Easier handling thanks to additional handle.

Cutting Cutting
width depth
Ref. No. Designation [mm] [mm] Content Qty

564 1206 HOT CUTTER 1


564 1206
Specifications:
Connection [V] 230
564 1213 HOT CUTTER, 1
(US version)
Specifications:
Connection [V] 115
Accessories:
564 1251 HOT CUTTER blade 21 10 10 1
type 1

57
Vulcanizing Machines and Accessories

Tools for Tire Repair

Cutting tools
For the preparation of damages on tyres of every type.
A
Length Width
Ref. No. Designation [mm] [mm] Content Qty

595 0801 Side cutter for steelcord 1


Toggle joint reduces expenditure of force
With opening spring
595 2074 Plastic coated handle
595 2074 Skiving knife, 5" 125
595 0801 Chromium-plated blade
Black, knobbed plastic handle
Ergonomic anti-slipping handle
595 2067 Rubber knife, 6" 145 1
Chromium-plated blade
Black, knobbed plastic handle
595 2050
Ergonomic handle
595 2067
595 2050 Rubber knife, 8" 200 1
Chromium-plated blade
Black, knobbed plastic handle
Ergonomic handle
595 2184 Rubber knife, 10" 250 1
Chromium-plated blade
595 2177 Black, knobbed plastic handle
Ergonomic handle
595 2184
595 2191 Rubber knife, 12" 310 1
Chromium-plated blade
Black, knobbed plastic handle
Ergonomic handle
595 2177 Rubber knife, 8", with retractable blade 210 1
595 2218 Spare blade 1
595 2108
For use with Cutter 8" (595 2177)
595 4539
595 4539 Knife, 4", tapered 100 1
595 4546 Knife, 4", flexible 100 1
519 7059 Overflow cutter, large 50 1
519 7066 Spare blade, for overflow cutter 1
595 2108 Scratch knife, adjustable 1
595 2287
595 2146 Spare blade, for scratch knife 1
595 2139
595 2139 Offset flexible knife 1
595 2287 Scissors, 8", industrial quality 200 1
595 2304 Scissors, 10", industrial quality 255 1
519 7120 DOT/serial numbers knife handle 1
Special knife for removal of original
519 7059
DOT/serial numbers.
519 7120
519 7130 Blade set 12 1
For use with DOT/serial numbers knife
handle (519 7120)
519 7059 Overflow cutter
519 7066 Spare blade, for overflow cutter 1
595 2160 595 2225 Wetstone 230 1
595 2160 Steel sharpener with plastic handle 230 1
595 2225

58
Vulcanizing Machines and Accessories

HM mill cutters and routers


For the precise injury preparation on radial and cross-ply tires.
Special profile adapted to steel cord preparation. Long service life.

Blade
Speed Dia. length Length 595 4962
Ref. No. Designation [rpm] max. [mm] [mm] [mm] Qty

595 5019 HM mill cutter, pointed 2500 4.5 30 90 1


A
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4962 HM mill cutter, pointed 2500 6 50 90 1
Specifications: 595 4948
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4948 HM mill cutter, pointed 2500 8 50 100 1
Specifications:
Arbour for hand drill Fixed shaft 8 mm
Arbour for quick release chuck 519 6689 595 5060
595 5060 HM mill cutter, pointed 2500 10 60 110 1
Specifications:
Arbour for hand drill Fixed shaft 10 mm
Arbour for quick release chuck 519 6593
595 5040 HM mill cutter, pointed 2500 12 60 110 1
Specifications: 595 5040
Arbour for hand drill Fixed shaft 10 mm
Arbour for quick release chuck 519 6593
595 5033 HM mill cutter, pointed 2500 17 60 140 1
Specifications:
Arbour for hand drill Fixed shaft 13 mm
595 5026 HM mill cutter, pointed 2500 22 60 140 1 595 5033
Specifications:
Arbour for hand drill Fixed shaft 13 mm
595 5002 HM mill cutter, pointed (extra long) 2500 9.5 60 250 1
For EM SEALASTIC preparation of injuries using a
drilling machine.
Specifications:
595 5026
Arbour for hand drill Fixed shaft 10 mm
595 4900 HM router/burr, pointed 25000 3 25 50 1
Specifications:
Arbour for hand drill Fixed shaft 3 mm
Arbour for quick release chuck 519 6782
595 4924 HM router/burr, pointed 25000 6 25 65 1 595 5002
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 4931 HM router/burr, blunt headed 25000 6 25 65 1
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672 595 4924

595 4955 HM Ballshaped burr 25000 20 1


Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672

595 4931

595 4955

59
Vulcanizing Machines and Accessories

Chip cones, standard class


For buffing rubber and textile plies.

Dia. Thread Length Speed


Ref. No. Designation [mm] [inch] [mm] [rpm] max. Qty
A 595 0739 Chip cone K 18, pointed 25 3/8 102 4500 1
Specifications:
595 0739 Arbour for hand drill
595 4034
Arbour for quick release
chuck 519 6610
595 0746 Chip cone K 18, rounded 20 3/8 38 4500 1
Specifications:
Arbour for hand drill
595 4034
Arbour for quick release
chuck 519 6610
595 0746
595 8872 Chip cone K 18, pointed 25 3/8 50 4500 1
Specifications:
Arbour for hand drill
595 4034
Arbour for quick release
chuck 519 6610
595 8982 Chip cone K 36, pointed 25 3/8 102 4500 1
Specifications:
Arbour for hand drill
595 4034
Arbour for quick release
chuck 519 6610
595 8872

Chip rasps / buffing wheels, standard class


Carbide buffing tools.

Speed
Width Dia. [rpm] Thread
Ref. No. Designation [mm] [mm] max. [inch] Qty

595 8786 Buffing wheel K 18 3 50 4500 1


Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 8779 Buffing wheel K 36 3 50 4500 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 8755 Chip rasp K 16 3 50 4500 3/8 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 8793 Chip rasp K 18 3 50 4500 3/8 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610

60
Vulcanizing Machines and Accessories

Speed
Width Dia. [rpm] Thread 595 8786
Ref. No. Designation [mm] [mm] max. [inch] Qty

595 8810 Chip rasp K 18 5 50 4500 3/8 1


A
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610 595 8793
595 8762 Chip rasp K 14 5 50 4500 3/8 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 8858 Chip rasp K 18 10 50 4500 3/8 1 595 8810
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 4388 Chip rasp K 18 13 50 4500 3/8 1
Specifications:
595 8858
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 4395 Buffing wheel K 36 13 50 4500 3/8 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610 595 4388

595 8827 Chip rasp K 18 19 50 4500 3/8 1


Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 8834 Doughnut wheel K 18, 14 mm bore 16 76 4500 1 595 4395
Specifications:
Arbour for hand drill 595 4261
Arbour for quick release chuck 519 6634
595 8841 Doughnut rasp K 18, 14 mm bore 19 102 4500 1
Specifications:
595 8827
Arbour for hand drill 595 4261
Arbour for quick release chuck 519 6634

595 8834

595 8841

Ball shaped chip rasps, standard class


Carbide buffing tools.

Please order special sizes using the collective Ref. No. 595 9974 and precisely specifying the dimensions
required!

Ref. No. Designation Dia. [mm] Speed [rpm] Qty


595 8920
595 8920 Ball shaped chip rasp K 18 20 max. 4500 1
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672

61
Vulcanizing Machines and Accessories

Domed contour rasps, standard class


For buffing on inner liner or other smooth rubber surfaces. Carbide buffing tools.
Please order special sizes using the collective Ref. No. 595 9974 and precisely specifying the dimensions required!

Speed
Dia. Thread [rpm] Bore
Ref. No. Designation [mm] [inch] max. [inch] Qty
A 595 8865 Dome rasp K 18 50 3/8 4500 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick 519 6610
release chuck
595 8975 Dome rasp K 36 50 3/8 4500 1
Specifications:
595 8865
Arbour for hand drill 595 4034
Arbour for quick 519 6610
release chuck
595 4319 Dome rasp K 46 65 4500 3/8 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick 519 6627
595 4223
release chuck
595 9000 Dome rasp K 36 30 3/8 4500 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick 519 6610
release chuck

595 4209 595 4223 Dome rasp K 18 76 4500 14 1


Specifications:
Arbour for hand drill 595 4261
Arbour for quick 519 6634
release chuck
595 4216 Dome rasp K 36 65 4500 14 1
Specifications:
595 4247 Arbour for hand drill 595 4261
Arbour for quick 519 6634
release chuck
595 4209 Dome rasp K 36 76 4500 14 1
Specifications:
Arbour for hand drill 595 4261
Arbour for quick 519 6634
595 4230 release chuck
595 4247 Dome rasp K 18 102 4500 14 1
Specifications:
Arbour for hand drill 595 4261
Arbour for quick 519 6634
release chuck
595 4230 Dome rasp K 36 102 4500 14 1
Specifications:
Arbour for hand drill 595 4261
Arbour for quick 519 6634
release chuck

62
Vulcanizing Machines and Accessories

Buffing set, silver class


Set of small buffing tools for finish buffing work.

Speed [rpm]
Ref. No. Designation max. Content Qty

595 4711 Mini buffing set 4500 4 1


A
Specifications:
Arbour for hand drill Fixed shaft 3 mm
Arbour for quick release chuck 519 6782
Scope of delivery:
1 cone rasp K 60, 3 mm x 25 mm
1 cone rasp K 60, 6 mm x 15 mm
1 contour rasp K 60, 15 mm x 3 mm
1 ball rasp K 60, 10 mm 595 4711

Domed buffing rasp, silver class


For finishing work on rubber surfaces.

Bore Dia. Speed Length


Ref. No. Designation [inch] [mm] [rpm] max. [mm] Qty
595 4357
595 4357 Dome rasp K 36 3/8 65 4500 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 4656 Dome rasp K 36 14 76 4500 1
Specifications:
Arbour for hand drill 595 4261
with poly plug 595 0533 595 4656
Arbour for quick release chuck 519 6634
with poly plug 519 6665
595 4632 Dome rasp K 36 44 4500 19 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 4670 Dome rasp K 36 14 102 4500 1 595 4632
Specifications:
Arbour for hand drill 595 4261
Arbour for quick release chuck 519 6634
595 4687 Dome rasp K 60 3/8 32 4500 18 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
595 4670
595 4735 Dome rasp K 36 3/8 32 4500 18 1
Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
Accessories:
595 4364 Poly plug 3/8 65 4500 1
Specifications: 595 4735
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6610
For use with Dome rasp (595 4175)
595 4663 Poly plug 14 76 4500 1
Specifications:
Arbour for hand drill 595 0533
Arbour for quick release chuck 519 6665 595 4364
For use with Dome rasp (595 4656)

63
Vulcanizing Machines and Accessories

Buffing kit, REMA TIP TOP


The REMA TIP TOP BASIC buffing kit offers a new way of flexi-
bility. The convenient box contains eight essential special tools.
The tools are clearly arranged and embedded in foam plastic
retainers to avoid damage to the buffing tools.

The benefits:
A Flexible use for repair work
Everything immediately available
Careful storage of the tools
All buffing tools can be ordered separately
Space saving and clear arrangement
595 4750

Ref. No. Designation Content Qty


595 4750 Buffing kit BASIC 8 1
Scope of delivery:
595 8975 1 dome contour rasp
K 36, 50 mm
595 8810 1 chip rasp K 18,
50 mm
595 5057 1 pencil buffer K 36,
4 - 6 mm
519 6610 1 adapter NV 11, 3/8"
595 4412 1 stone cutting disk,
pointed, 32 mm
595 0650 1 stone cutting disk,
pointed, 40 mm
595 9000 1 contour wheel K 36,
30 mm
595 4319 1 dome rasp K 46

64
Vulcanizing Machines and Accessories

Rotary wire brushes


For the careful treatment of rubber steel cord.

Please order special sizes using the collective Ref. No. 595 9550
and precisely specifying the dimensions required!

A
Width Bore Dia. Speed
Ref. No. Designation [mm] [inch] [mm] [rpm] max. Qty

595 4522 Rotary brush, cylindrical, plastic embedded 7 3/8 50 2800 1


Specifications:
Arbour for hand drill 595 4034
Arbour for quick release chuck 519 6627
595 4168 Rotary brush, cylindrical, plastic embedded 8 14 76 2800 1
Specifications:
Arbour for hand drill 595 4261
Arbour for quick release chuck 519 6634
595 4175 Rotary brush, cylindrical, plastic embedded 20 14 76 2800 1
Specifications:
Arbour for hand drill 595 0533
Arbour for quick release chuck 519 6665
595 0722 Rotary brush, cylindrical, brass-coated 8 55 2800 1
steel wire
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 0076 Rotary brush, steel wire 20 60 2800 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
595 0571 Rotary brush, cylindrical 25 16 80 2800 1
Specifications:
Arbour for hand drill 595 0540
Arbour for quick release chuck 519 6689
595 0564 Rotary brush, cylindrical 25 16 100 2800 1
Specifications:
Arbour for hand drill 595 0540
Arbour for quick release chuck 519 6689
595 4560 Spiral / pencil brush 25 8 2800 1
For the repair of very small injuries.
Specifications:
Arbour for hand drill Fixed shaft 6 mm
Arbour for quick release chuck 519 6672

595 4522 595 4168

595 4175 595 0722

595 0076 595 0571 595 0564 595 4560

65
Vulcanizing Machines and Accessories

Limestones
Limestones for buffing soft rubber grades such as inner liners.

Speed
Width Dia. [rpm] Bore
A Ref. No. Designation [mm] [mm] max. [mm] Thread Qty

595 0117 Limestone, cylindrical 15 60 4500 1


Specifications:
Arbour for hand drill
595 0100
Arbour for quick release chuck
519 6672
595 0588 Limestone, cylindrical 30 90 4500 16 1
Specifications:
Arbour for hand drill
595 0540
Arbour for quick release chuck
595 0540 + 519 6689
595 0595 Limestone, rounded 30 90 4500 16 1
Specifications:
Arbour for hand drill
595 0540
Arbour for quick release chuck
595 0540 + 595 6689
595 0605 Limestone, spherical 60 4500 M12 1
Specifications:
Arbour for hand drill
595 0557
Arbour for quick release chuck
595 0557 + 519 6689
595 0083 Limestone, spherical, with shaft 38 4500 1
Specifications:
Arbour for hand drill
Fixed shaft 6 mm
Arbour for quick release chuck
519 6672

595 0117 595 0588 595 0595

595 0605 595 0083

66
Vulcanizing Machines and Accessories

Grinding tools for steel cord preparation


Rotary high speed stones, for steel cord preparation on tyres.

Width Bore Speed Dia. Length


Ref. No. Designation [mm] [mm] [rpm] max. [mm] [mm] Qty

595 0667 Grinding disk, cylindrical 7 16 9000 76 1


A
Specifications:
Arbour for hand drill - 595 0674
Arbour for quick release chuck
519 6689 + 595 0674
595 0636 Grinding disk, cylindrical 10 16 9000 100 1
Specifications:
Arbour for hand drill - 595 0674
Arbour for quick release chuck
519 6689 + 595 0674
595 0650 Round mushroom stone, pointed 10 25000 40 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 4780 Cutting disk, blunt 6 25000 25 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 4797 Cutting disk 10 25000 50 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 4412 Round mushroom stone, pointed 6 25000 32 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 0629 Cone stone 25000 20 65 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 4405 Pencil stone 25000 8 25 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 0681 Ball stone, spherical 25000 20 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672
595 4810 Pointed cone stone 25000 14 45 1
Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck
519 6672

595 0667 595 0650 595 4780 595 4412 595 0629 595 4405 595 0681

67
Vulcanizing Machines and Accessories

ES finish buffer
ES buffing bands can be mounted or removed by turning them slightly to the right. This allows easy
changing of band.

Height Speed Dia.


A Ref. No. Designation [mm] [rpm] max. [mm] Qty

595 5507 ES 45 finish buffer kit K 60 30 2800 45 1


Specifications:
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck 519 6672
Scope of delivery:
1 buffing sleeve
5 buffing bands
595 5507
595 5514 Spare buffing band K 60 30 2800 45 1
595 5521 Spare buffing band K 40 30 2800 45 1
595 5552 ES 75 finish buffer kit K 60 30 2800 75 1
Specifications:
Arbour for hand drill - Fixed shaft 8 mm
Arbour for quick release chuck 519 6689
Scope of delivery:
595 5552 1 buffing sleeve
4 spare bands
595 5576 Spare buffing band K 40 30 2800 75 1
595 5569 Spare buffing band K 60 30 2800 75 1
594 0830 Flap wheel K 80 30 6500 60 1
Specifications:
594 0830
Arbour for hand drill - Fixed shaft 6 mm
Arbour for quick release chuck 519 6672

Jacob chuck type arbours


For secure mounting of buffing tools on the driving machine.

Shaft
Ref. No. Designation dia. [mm] Qty

595 0100 Arbour 6 1


595 0100 595 4034 For use with buffing disk (595 0117)
595 3932 Arbour 6 1
For use with buffing tools with 3/8" thread, 3/8" bore
595 4034 Arbour 8 1
For use with buffing tools with 3/8" thread, 3/8" bore
595 4302 Arbour 8 1
For use with rotary gouge (595 4292)
595 4302 595 0533
595 0533 Arbour 8 1
For use with wire brush (595 4175); dome rasp
with POLYPLUG 76 mm (595 4656)
595 0540 Arbour 8 1
For use with wire brush (595 0571); wire brush
(595 0564); limestone (595 0588); limestone
(595 0595)
595 0540 595 0557
595 0557 Arbour 8 1
For use with ball rasp (595 0605)
595 4261 Arbour 8 1
For use with buffing tools with 14 mm bore and
max. 4 mm attachment
519 6270 Arbour 8 1
595 4261 519 6270
For use with buffing rasps R5 and R6

68
Vulcanizing Machines and Accessories

Arbours - adapters for quick release chuck type


For the secure fastening of buffing tools in the quick coupling.

Ref. No. Designation Qty


519 6603 Quick release action chuck QC, 3/8" - 24 1
For use with Arbour MK 1 (595 4010)
519 6782 Arbour NV 11, 3 mm bore 1 A
For use with all tools with 3 mm shaft
519 6672 Arbour NV 11, 6 mm bore 1
For use with all tools with 6 mm shaft 519 6603 519 6782 519 6672

519 6689 Arbour NV 11, 8 mm bore 1


For use with all tools with 8 mm shaft
519 6593 Arbour NV 11, 10 mm bore 1
For use with all tools with 10 mm shaft
519 6610 Arbour NV 11, 3/8" - 24 1
For use with buffing wheel 13 mm height,
50 mm, and contour disks
519 6689 519 6593 519 6610
519 6627 Arbour NV 11, 3/8" - 24, 21 mm thread length 1
For use with gouge 30 mm, buffing wheel
50 x 3 mm
519 6634 Arbour NV 11, M 14, 11 mm thread length 1
For use with contour disks and buffing wheels
with 76 mm + 102 mm
519 6665 Arbour NV 11, M 14, 16 mm attachment 1
For use with wire brush (595 4175); buffing
wheel with PU insert (595 4656)

519 6627 519 6634 519 6665

Pneumatic Tools

Patch hammer
Facilitates the application of large, multi-ply repair patches to passenger car, truck and EM tyres.

Ref. No. Designation Weight [kg] Qty


517 4450 Patch hammer, compact, with plastic ram 1.0 1
Specifications:
Connection [inch] 1/4
Operating pressure [bar] 6-8 517 4450
517 3602 Patch hammer, large, with metal ram 1.9 1
Specifications:
Connection [inch] 1/4
Operating pressure [bar] 6-8
Accessories:
517 3619 Spare spring 0.55 1
For use with (517 3602) 517 3602

517 3626 Spare ram 0.262 1


For use with (517 3602)
538 1009 Pressure equalizing cloth, for optimum control 1
of the patch hammer

69
Vulcanizing Machines and Accessories

Heavy-duty buffers
For buffing and grinding work, rear exhaust through hose.

Ref. No. Designation Qty


517 2933 Air buffer CP 871, with chuck and 2 m hose 1
Specifications:
Rotating speed [1/min] 0 - 20000
A Operating pressure [bar] 6-8
518 4206 Air buffer RT 1532 D, with chuck 1
Specifications:
Rotating speed [1/min] 0 - 3600
Operating pressure [bar] 6-8
517 2933
595 0234 Air buffer AIR SUPER (type PN) UT 8742 HMA, 1
quick release (QR) chuck
Specifications:
Rotating speed [1/min] 0 - 3600
Operating pressure [bar] 6-8
595 5583 Air buffer AIR SUPER RC, 1
with quick release chuck
595 0234 Specifications:
Rotating speed [1/min] 0 - 3400
Operating pressure [bar] 6-8
595 0258 Air Buffer UT 8721, high speed, with 6 mm collet chuck 1
Specifications:
Rotating speed [1/min] 0 - 22000
Operating pressure [bar] 6-8
Accessories:
517 2861 Exhaust hose PN, 3 m 1
595 0258
For use with (595 0234)
595 5590 Exhaust hose RC 1
For use with (595 5583)
517 2940 Exhaust hose, 2 m 1
For use with (517 2933)
517 3097 Universal Quick-Twist clamping chuck, with 3/8" thread 1
517 3097 519 6775 For changing tools quickly and easily.
519 6775 Collet chuck reducer, 6 mm to 3 mm 1
For use with (595 0258); All chucks (6 mm)

Pneumatic fret saws


For removal of steel plies embedded within the rubber.

Ref. No. Designation Qty


517 2847 Fret saw, pneumatic 1
For the preparation of sidewall damages to truck tyres.
Specifications:
Operating pressure [bar] 6 - 8
517 2847
Accessories:
517 2854 Special saw blades, for steel/rubber 10
Specifications:
Length [mm] 85

Vacuum cleaner for dust/water


For removal of dust and water from the tyre.

Ref. No. Designation Qty


519 7028 Vacuum cleaner for dust/water, pneumatic 1
519 7028 Accessories:
519 7080 Spare vacuum bag 1

70
Vulcanizing Machines and Accessories

Electric tools

Hand drills
Powerful machines for driving buffing and milling tools.
A
Ref. No. Designation Weight [kg] Length [mm] Qty
594 0880 METABO drill machine SBE 1010 Plus CODE 1
Two speeds
Right- and left-hand rotation
594 0880
Specifications:
Rotating speed [1/min] 0 - 950; 0 - 2400
Weight [kg] 2.4
Connection [V/W] 220 - 240/1010
571 9110 DUSS hand drill B13/2 RLE 1
Right- and left-hand rotation
High torque (45 Nm in first gear) 571 9110
Specially suitable for EM/OTR repairs
Specifications:
Rotating speed [1/min] 0 - 450; 0 - 1550
Weight [kg] 1.9
Connection [V/W] 220/650
594 0590 BOSCH drill machine PSB 550 RE 1
Specifications:
Rotating speed [1/min] 0 - 3000
517 3286
Weight [kg] 1.5
Connection [V/W] 220 - 240/550
Accessories:
517 3286 Flexible Shaft, for use with drill machine 1.7 approx. 1600 1
For buffing tools up to 65 mm in diameter.
517 3293 Holder, for drill machine 1 517 3293
517 3303 Holder for flexible shaft 1

Electric fret saw


For removing damaged material when skiving out injuries on EM tyres; continuously
adjustable speed; extra blade motion can be selected to facilitate your work. Supplied
in metal case.

Ref. No. Designation Length [mm] Content Qty


595 4852 Electric fret saw 1
Specifications:
Stroke [mm] 27
Speed [1/min] 0 - 2400
Weight [kg] 3.5
595 4852
Connection [V/W] 230/1300
Accessories:
595 4876 Saw blades, for steel/rubber 150 5 1
595 4883 Saw blades, for steel/rubber 200 5 1

71
Vulcanizing Machines and Accessories

Preventive tyre sealant

TT SEAL XXL
The preventive tyre sealant for all pneumatic tyres. Avoids costly downtime of vehicles and
A equipment. Reduces the risk of slow air loss that often results from smaller punctures.

Product properties:
Seals punctures up to 8 mm
Easy introduction into mounted tyres
593 1260 Effective during the whole service life of a tyre
Maintains the repairability of the tyre
Caution: Released for a maximum speed of 40 km/h.

Ref. No. Designation Content Qty


593 1253 TT SEAL XXL 30 l container 1
593 1260 TT SEAL XXL 60 l container 1
593 1277
A detailed list of the quantities required for the
respective tyre sizes is enclosed with the product.
Accessories:
593 1277 TT SEAL hand pump XXL, 100 ml/stroke 1
593 1284 TT SEAL valve adapter VG12 to VG8 1
583 1040 TT SEAL warning label 1

Tyre sealant TT-SEAL


Preventive tyre sealant for tube-type and tubeless tyres.
Helps to avoid costs arising from the breakdown of expensive vehicles such as agri-
cultural tractors. Reduces the risk of tyre failures due to slow air loss, e.g. from smaller
punctures. Automatically seals smaller injuries. Stays effective during the whole service life
of a tyre. Affects neither existing tyre repairs nor the repairability of a tyre.
593 1239 593 2670 Ref. No. Designation Content Qty
593 1239 TT SEAL, in display box, SB 250 ml tube 12
593 1291 TT SEAL, SB 250 ml tube 5
593 2670 TT SEAL 10
Guards against punctures in tube-type and tubeless
tyres. Released for a maximum speed of 80 km/h.
A detailed list of the quantities required for the
respective tyre sizes is enclosed with the product.
Contains anti-corrosive agents for protection of rims
and metal parts. Free of CFC and aromatic com-
pounds. Includes adapter tube.

72
Valves, Balance Weights, Tyre Pressure
Monitoring Systems, Wheel Fasteners B

73
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Tube valves, motorcycle

Valves with metal base

Ref. No. Designation DIN TR No. Bending angle []


562 1006 Valve 7761
562 1013 Valve 6 eq
562 1020 Valve 7766 90
B 562 1006
562 1037 Valve 88 eq 90
562 1013

562 1020

562 1037

Tube valves, car

Valves with metal base

Ref. No. Designation TR No.


562 1202 Valve 17 A

562 1202

74
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Tube valves, truck, bus

Screw-in valves VG8, Michelin

Ref. No. Designation Length [mm]


562 7392 Screw-in valve, single bend 50
562 7419 Screw-in valve, single bend 60
(increased bend radius)
562 7402 Screw-in valve, single bend 75
B
562 7426 Screw-in valve, single bend 85
562 7433 Screw-in valve, single bend 95
562 7457 Screw-in valve, single bend 105 single bend

562 7464 Screw-in valve, single bend 115


562 7471 Screw-in valve, single bend 127
562 7488 Screw-in valve, single bend 135
562 7495 Screw-in valve, single bend 140
562 7608 Screw-in valve, double bend 75
double bend
562 7622 Screw-in valve, double bend 85
562 7639 Screw-in valve, double bend 95
562 7653 Screw-in valve, double bend 105
562 7660 Screw-in valve, double bend 115
562 7677 Screw-in valve, double bend 127
triple bend
562 7684 Screw-in valve, double bend 135
562 7691 Screw-in valve, double bend 140
562 7134 Screw-in valve, triple bend 95
562 7127 Screw-in valve, triple bend 105
562 7158 Screw-in valve, triple bend 115
562 7110 Screw-in valve, triple bend 127
562 7165 Screw-in valve, triple bend 135
562 7103 Screw-in valve, triple bend 140
Accessories: 562 2768

562 2768 Rubber seal, dia. 24 mm

75
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Screw-in valves VG12


For tubes of older design.

Ref. No. Designation Length [mm] TR No.


562 2108 Screw-in valve, single bend 50 1227 A
562 2005 Screw-in valve, single bend 60 1274 A
562 2012 Screw-in valve, single bend 75 1075 A
562 2029 Screw-in valve, single bend 85 1076 A
562 2036 Screw-in valve, single bend 95 1177 A
562 2043 Screw-in valve, single bend 105 1077 A
B 562 2050 Screw-in valve, single bend 115 1175 A
562 2067 Screw-in valve, single bend 127 1078 A
562 2074 Screw-in valve, single bend 135 1178 A
562 2081 Screw-in valve, single bend 140 1179 A
single bend
562 2414 Screw-in valve, double bend 75 1075 A
562 2421 Screw-in valve, double bend 85 1076 A
562 2438 Screw-in valve, double bend 95 1177 A
562 2445 Screw-in valve, double bend 105 1077 A
562 2452 Screw-in valve, double bend 115 1175 A
double bend
562 2469 Screw-in valve, double bend 127 1078 A
562 2483 Screw-in valve, double bend 140 1179 A
Accessories:
562 2775 Rubber seal, dia. 31 mm
562 2775 562 8401 562 8401 Reducing ring nut VG12 to VG8

Valves with metal base

Ref. No. Designation Length [mm] Bending angle [] TR No.


562 1329 Valve 75 90 75
562 1343 Valve 95 90 76
562 1381 Valve 127 90 78
562 1329 - 562 1381

Tube valves, AS

Valves with metal base

Ref. No. Designation Length [mm]


562 3011 Tractor valve 54
562 3004 Tractor valve, old version 54
Accessories:
562 3066 Core insert
562 3011 562 3066 562 3042 562 3042 Core insert, old version
562 2885 Rim nut, chromium plated
562 2861 Rim nut, plastic

76
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Tubeless valves, motorcycle

Snap-in valves

Valve Maximum
dia. pressure Bending
Ref. No. Designation [mm] [bar] TR No. angle []

562 2500 Snap-in valve 8.3 4.5 438


562 2586 Snap-in valve 8.3 90
562 2531 Snap-in valve 11.3 90
562 2500 562 2586 B
562 2517 Snap-in valve, with metal cap 11.3 4.5 412S
High-temperature valve core

562 2531 562 2517

Metal valves

Valve
dia. Bending
Ref. No. Designation [mm] DIN Colour TR No. angle []

562 2603 Metal valve 8.3 7782


562 2720 Metal valve 8.3 430
562 2830 Aluminium valve 8.3 silver 90
562 1110 Aluminium valve 11.3 silver 90
562 1120 Aluminium valve 8.3 black 90
562 1130 Aluminium valve 11.3 black 90
562 1140 Aluminium valve 8.3 gold 90
562 1150 Aluminium valve 11.3 gold 90

562 2603 562 2720 562 2830 562 1110

562 1120 562 1130 562 1140 562 1150

77
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Tubeless valves, car, van

Snap-in valves, premium

Valve Maximum
dia. Length ETRTO pressure TR
Ref. No. Designation [mm] [mm] No. DIN [bar] No.

562 2548 Snap-in valve 8.3 60 V2-03-9 4.5


562 2641 Snap-in valve 11.3 33 V2-03-6 4.5 412
B 562 2627 Snap-in valve 11.3 43 V2-03-1 7780 4.5 413
562 2555 Snap-in valve 11.3 49 V2-03-2 7780 4.5 414
562 2524 Snap-in valve 11.3 57 V2-03-8 4.5 414 L
562 2562 Snap-in valve 11.3 61.5 V2-03-4 4.5 418
562 2548 562 2641,
563 1200
562 2579 Snap-in valve 11.3 74 4.5 423
562 2634 Snap-in valve 16 43 V2-03-3 7780 4.5 415

Snap-in valves, standard

Valve dia. Maximum TR


Ref. No. Designation [mm] pressure [bar] No.

562 2627, 562 2555, 563 1200 Snap-in valve 11.3 4.5 412
563 1210 563 1220 563 1210 Snap-in valve 11.3 4.5 413
563 1220 Snap-in valve 11.3 4.5 414
563 1230 Snap-in valve 16 4.5 415
563 1240 Snap-in valve 11.3 4.5 418

562 2524 562 2562,


563 1240

Snap-in valves, cap unmounted

Valve dia. Maximum TR


Ref. No. Designation [mm] pressure [bar] No.

562 2335 Snap-in valve 11.3 4.5 413


562 2359 Snap-in valve 11.3 4.5 414
562 2373 Snap-in valve 11.3 4.5 418

562 2579 562 2634,


563 1230
Snap-in valves, core & cap unmounted

Valve dia. Maximum TR


Ref. No. Designation [mm] pressure [bar] No.

562 2342 Snap-in valve 11.3 4.5 413


562 2366 Snap-in valve 11.3 4.5 414
562 2380 Snap-in valve 11.3 4.5 418

78
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Snap-in valves, metal cap

Valve dia. Maximum TR


Ref. No. Designation [mm] pressure [bar] No.

562 2397 Snap-in valve 11.3 4.5 412


562 2304 Snap-in valve 11.3 4.5 413
562 2311 Snap-in valve 11.3 4.5 414
562 2328 Snap-in valve 11.3 4.5 418 562 2397 562 2304 562 2311 562 2328

Snap-in valves with metal base

Valve
dia. Length Maximum
Ref. No. Designation [mm] [mm] pressure [bar] ETRTO No. TR No.

563 1110 Snap-in valve 11.3 33 14 V2-03-6 412


563 1120 Snap-in valve 11.3 43 14 V3-23-1 413
563 1130 Snap-in valve 11.3 49 14 V2-03-2 414
563 1150 Snap-in valve 11.3 61.5 14 V3-23-2 418
Accessories:
563 1160 Valve removal tool
For removal of snap-in valves with
metal base.

563 1160

563 1110 563 1120 563 1130 563 1150

Snap-in valves, chromium socket

Valve dia. Maximum TR


Ref. No. Designation [mm] pressure [bar] No.

562 2809 Snap-in valve 11.3 4.5 413


562 2816 Snap-in valve 11.3 4.5 414
562 2823 Snap-in valve 11.3 4.5 418

562 2809 562 2816 562 2823

79
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Metal valves, standard

Valve
dia. Length TR
Ref. No. Designation [mm] [mm] DIN No.

562 2713 Metal valve 8.3 38.5 MS


562 2751 Metal valve 9.85 30 MS
562 2744 Metal valve 11.3 37 MS

562 2713 562 2751 562 2744 562 2672 562 2672 Metal valve 11.3 42 MS
562 2658 Metal valve 11.3 42 MS
B 562 2782 Metal valve 11.3 42 MS
562 2995 Metal valve, 11.3 42 MS
with plastic
washer
562 2665 Metal valve 11.3 42 MS
562 2658 562 2782 562 2995 562 2665
562 2689 Metal valve 11.3 45 MS
562 2696 Metal valve 11.3 40 MS 7778 4169
562 2610 Metal valve 16 40 MS 7779 416

562 2689 562 2696 562 2610

Metal valves, aluminium


Aluminium alloy reduces weight by about 65% compa-
red with conventional metal valves.

Valve
dia.
562 2902 562 2919 562 2926 Ref. No. Designation [mm] Length [mm]

562 2902 Aluminium valve 8.3 26.5


562 2919 Aluminium valve 8.3 34
562 2926 Aluminium valve 8.3 39
562 2933 Aluminium valve 11.3 34
562 2940 Aluminium valve 11.3 37
562 2957 Aluminium valve 11.3 42
562 2933 562 2940 562 2957

80
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Metal valves (I-Vent)


These valves improve the aesthetic impression and the design of
the rim substantially. The valve is protected by its special con-
struction against pressure loss, sabotage, contamination and
tearing off. Fits for cars and motorcycles.

Valve
dia.
Ref. No. Designation [mm] Qty

562 1420 I-Vent 8.3 1


562 1408 I-Vent 11.3 1
Scope of delivery:
4 valves with screw cap
2 spare caps
B
1 removable valve stem inflator
Accessories:
562 1415 Removable valve stem inflator
For use with
Metal valves (I-Vent) (562 1420);
Metal valves (I-Vent) (562 1408)

562 1420,
562 1408

Tubeless valves, truck, bus

Metal valves, van


Metal valves for highly stressed wheels on vans, vehicles with high tyre
pressure, and high temperatures.

Valve Maximum
dia. Length pressure Alligator
Ref. No. Designation [mm] [mm] [bar] No.

562 3320 Metal valve ASC-HT 11.3 40 MS 14 51.2573 562 3320


562 3330 Metal valve ASC-HT 11.3 47 MS 14 51.2583
562 3340 Metal valve ASC-HT 11.3 60 MS 14 51.2593

562 3330

562 3340

81
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Metal valves, standard 9.7 MS

Valve dia. Length ETRTO Bending


Ref. No. Designation [mm] [mm] No. angle []

562 6805 Metal valve 9.7 36 MS V3-20-1


562 6898 Metal valve 9.7 58 MS 45
562 6812 Metal valve 9.7 70 MS V3-20-5 27
562 6960 Metal valve 9.7 80 MS V3-20-7 27
562 6829 Metal valve 9.7 90 MS V3-20-4 27
562 6850 Metal valve 9.7 100 MS V3-20-12 27
B 562 6991 Metal valve 9.7 115 MS V3-20-6 27
562 6867 Metal valve 9.7 119 MS 27
562 6977 Metal valve 9.7 100 MS V3-20-11 27
562 6836 Metal valve 9.7 100 MS 12
562 6843 Metal valve 9.7 119 MS V3-20-8 12

562 6836

562 6843
562 6805 562 6898 562 6812 562 6960 - 562 6867 562 6977

Metal valves, nickel-plated, for aluminium rims, 9.7 MS

Valve dia. Length ETRTO Bending


Ref. No. Designation [mm] [mm] TR No. No. angle []

562 2799 Metal valve 9.7 32 MS 542


562 6702 Metal valve 9.7 36 MS V3-20-1
562 6506 Metal valve 9.7 59 MS 543
562 6513 Metal valve 9.7 90 MS 545
562 6719 Metal valve 9.7 70 MS V3-20-5 27
562 6568 Metal valve 9.7 59 MS 543 C 45
562 6551 Metal valve 9.7 72 MS 50
562 6520 Metal valve 9.7 60 MS 543 D 60
562 6537 Metal valve 9.7 75 MS 544 D 60
562 6544 Metal valve 9.7 91 MS 545 D 60
562 6575 Metal valve 9.7 59 MS 543 E 75

562 2799 562 6702 562 6506, 562 6719 562 6551 562 6568 - 562 6575
562 6513

82
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Metal valves, nickel-plated, for Alcoa rims, 9.7 MS

Valve dia. Bending


Ref. No. Designation [mm] Length [mm] angle []

562 6680 Metal valve 9.7 70 MS 7


562 6680
562 6690 Metal valve 9.7 70 MS 27

562 6690 B

Metal valves, nickel-plated, for aluminium rims, 11.3 MS

Valve dia. Length ETRTO


Ref. No. Designation [mm] [mm] No.

562 6580 Metal valve 11.3 36 MS


562 6599 Metal valve 11.3 36 MS V2-04-1 562 6580

562 6599

Metal valves, standard 16 MS

Valve dia. Length Bending


Ref. No. Designation [mm] [mm] TR No. angle []

562 9716 Metal valve 16 32 MS 575 562 9716,


562 9723
562 9723 Metal valve 16 42 MS 501
563 5016 Metal valve 16 54 MS 500
563 5023 Metal valve 16 84 MS 570
563 5030 Metal valve 16 89 MS 571
563 5047 Metal valve 16 99 MS 572
563 5054 Metal valve 16 114 MS 573
562 9750 Metal valve 16 84 MS 90
562 9730 Metal valve 16 89 MS 571 C 90 563 5016 - 563 5054

562 6764 Metal valve 16 114 MS 573 C 90

562 9750 - 562 6764

83
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

562 6630

Metal valves, standard 16 MSF

Valve Length ETRTO


Ref. No. Designation dia. [mm] [mm] No.
562 6647
562 6630 Metal valve, double T-shape 16
562 6647 Metal valve, double Y-shape 16

B 562 6616 Metal valve 16 35 MSF V0-09-3


562 6623 Metal valve, with long thread 16 40 MSF V3-12-1
562 6616
562 6609 Metal valve 16 40 MSF V3-12-1
562 6726 Metal valve 16 65 MSF
562 6795 Metal valve 16 95 MSF V3-12-2
562 6623 - 562 6795 562 6733 Metal valve 16 75 MSF V3-14-1
562 6771 Metal valve 16 85 MSF V3-14-3
562 6788 Metal valve 16 95 MSF V3-14-2
562 6881 Metal valve 16 110 MSF
562 6733 - 562 6881
562 6757 Metal valve 16 140 MSF

562 6757

Metal valves, standard 20.5 MSF

Valve Length ETRTO


Ref. No. Designation dia. [mm] [mm] No.
562 6654 562 6654 Metal valve 20.5 44 MSF V3-15-1
562 6946 Metal valve 20.5 65 MSF V3-16-1
562 6953 Metal valve 20.5 115 MSF V3-18-1
562 6939 Metal valve 20.5 130 MSF V3-18-2
562 6946
562 6915 Metal valve 20.5 140 MSF V3-19-1

562 6953,
562 6939

562 6915

Metal valves, Unimog 20.5 MSF

Valve
Ref. No. Designation dia. [mm] Length [mm]

562 6922 562 6922 Metal valve 20.5 120 MSF

84
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Tubeless valves, AS

Snap-in valves for air/water filling

Ref. No. Designation Valve dia. [mm]


562 3035 Snap-in valve 16

562 3035

B
Metal valves for air/water filling

Valve
dia. Length Bending ETRTO
Ref. No. Designation [mm] [mm] angle [] TR No. No.

562 3080 Metal valve 16 50 618 A V5-01-1


562 3114 Metal valve 16 57 65 623 A V5-02-3
562 3097 Metal valve 16 75 65 621 A V5-02-1
562 3080 562 3114,
562 3107 Metal valve 16 115 90 622 A V5-02-2 562 3097

Accessories:
562 3066 Core insert 16 CH 3 V4-02-1
562 3042 Core insert, 16 CH 1
old version 562 3107

562 3066 562 3042

Water filling and draining fittings

Ref. No. Designation


562 3138 Hanauer mouse
562 3138
562 3176 Water boy, 3/4"
562 3180 Empty

562 3176

562 3180

85
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Tubeless valves, EM

Metal valves, complete

Valve Length Bending ETRTO


Ref. No. Designation dia. [mm] [mm] angle [] TR No. No.

562 9709 Metal valve 20.5 41 J 670-03 V5-03-1


562 9606 Metal valve 20.5 64 80 J 653-03

B 562 9613 Metal valve 20.5 80 60 J 654-03


562 9620 Metal valve 20.5 80 74 J 655-03
562 9637 Metal valve 20.5 80 80 J 650-03 V5-04-1

562 9606 - 562 9651


562 9644 Metal valve 20.5 119 90 J 651-03 V5-04-2
562 9709
562 9651 Metal valve 20.5 140 86 J 652-03

Metal valves (valve base, valve top)

Valve Length Bending ETRTO


562 9699 Ref. No. Designation dia. [mm] [mm] angle [] TR No. No.

562 9699 Valve base 20.5 SP 2


562 3073 Valve top 20.5 41 J 670-02 V5-03-1
562 3073
562 9668 Valve top 20.5 64 80 J 653-02
562 9675 Valve top 20.5 80 80 J 650-02 V5-04-1
562 9668 - 562 9682
562 9682 Valve top 20.5 80 90 J 654-02
562 9747 Valve top 20.5 64 90 J 4000-
21/2
562 9761 Valve top 20.5 191 90 J 4000-
562 9747,
562 9761 71/2

Valve extensions

Valve extensions, plastic, car

Ref. No. Designation Length [mm]


562 4508 Valve extension 19
562 4515 Valve extension 32
562 4522 Valve extension 38
562 4508 562 4515 562 4522

Valve extensions, metal, car

Ref. No. Designation Length [mm]


562 4319 Valve extension 19
562 4326 Valve extension 32

562 4319 562 4326

86
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve extensions, plastic, truck, bus

Length
Ref. No. Designation [mm]

562 4553 Valve extension 70 562 4553 - 562 4584


562 4560 Valve extension 115
562 4577 Valve extension 150
B
562 4584 Valve extension 170
562 4591 Valve extension, short collar 85
562 4591,
562 4601 Valve extension, short collar 115 562 4601

Valve extensions, metal, truck, bus

Length
Ref. No. Designation [mm]

562 4010 Valve extension 34 562 4010 - 562 4034

562 4027 Valve extension 54


562 4072 Valve extension 64
562 4034 Valve extension 77
562 4096 Valve extension 94
562 4072 - 562 4041
562 4089 Valve extension 100
562 4041 Valve extension 125

Valve extensions type Michelin, flexible, truck, bus

Length 562 4216 - 562 4285


Ref. No. Designation [mm]

562 4216 Valve extension 85


562 4223 Valve extension 105
562 4230 Valve extension 115
562 4247 Valve extension 125
562 4254 Valve extension 140
562 4175 Valve extension 160
562 4261 Valve extension 180
562 4278 Valve extension 210
562 4285 Valve extension 270

87
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve extensions, flexible, wire-strengthened,


truck, bus
Length
Ref. No. Designation [mm]

562 4405 - 562 4450 562 4405 Valve extension 125


562 4412 Valve extension 150
562 4429 Valve extension 175
562 4436 Valve extension 200

B 562 4443 Valve extension 250


562 4450 Valve extension 300

Valve extensions with fastening bow, flexible,


wire-strengthened, truck, bus
Length
Ref. No. Designation [mm]
562 4106 - 562 4151 562 4106 Valve extension 125
562 4113 Valve extension 150
562 4120 Valve extension 175
562 4137 Valve extension 200

562 4209 562 4144 Valve extension 250


562 4151 Valve extension 300
562 4209 Fastening bow, separate

Valve extension holders

Ref. No. Designation

562 4199 562 4182 Holder, double


562 4182 562 4199 Holder, single

Valve extensions, flexible, EM

Length
Ref. No. Designation [mm]
562 9503 - 562 9558
562 9503 Valve extension 275
562 9510 Valve extension 320
562 9527 Valve extension 360
562 9541 Valve extension 555
562 9558 Valve extension 615

Valve extensions, angle shaped

Ref. No. Designation Bending angle []


562 4333 Valve extension 45
562 4333 562 4292 562 4292 Valve extension 90

88
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve cores

Valve cores
Ref. No. Designation TR No. Content Qty
562 0007 Valve core, long C1 100 1
562 0014 Valve core, long C1 20 5
562 0045 Valve core, short C1 100 1 562 0052
562 0052 Valve core, short C1 20 5 B
562 0090 Valve core, extra short 100 1
562 0038 Valve core, heat-resisting C1 100 1 562 0007, 562 0045
562 0014
562 3963 BERU valve core RDV 1
562 3547 SCHRADER valve core RTPMS 20 1
566 0160 Valve core EQUAL, with filter
562 0069 Valve core EM, long
562 0083 Valve core EM, short
562 0090 566 0160 562 0069 562 0083

Valve caps

Valve caps, plastic

Ref. No. Designation Colour TR No. Content Qty


562 0296 Valve cap black VC 8 eq 100 1
562 0470 Valve cap, with seal black VC 8 eq 100 1
562 3970 BERU valve cap RDV grey 562 0296,
562 0470
562 0306 Valve cap red 100 1
562 0423 Valve cap red 1000 1 562 0306,
562 0313 Valve cap green 100 1 562 0423

562 0430 Valve cap green 1000 1


562 0313 -
562 0460 Valve cap, with seal green 100 1 562 0320
562 0460
562 0320 Valve cap orange 100 1
562 0447 Valve cap orange 1000 1
562 0520 Valve cap, with seal yellow 100 1 562 0337,
562 0454
562 0337 Valve cap blue 100 1
562 0454 Valve cap blue 1000 1
562 0520 562 0480
562 0480 Valve cap, with seal grey 100 1

89
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve caps, metal

Ref. No. Designation TR No. Colour Content Qty


562 0155 Valve cap, extra short 100 1
562 0234 Valve cap, extra short 20 5
562 0203 Valve cap VC 3 eq 100 1
562 0490 Valve cap chromium 100 1
562 0500 Valve cap green 100 1
562 0510 Valve cap blue 100 1

B 562 0117 Valve cap, with core remover VC 2 eq 20 5


562 0100 Valve cap, with core remover VC 2 eq 100 1
562 0179 Valve cap set VC 2 eq 100 1
Scope of delivery:
562 0100 Valve cap, with core remover
562 0241 Valve cap, rubber
562 0148 Valve cap, with core remover 100 1
562 0289 Valve cap set 100 1
Scope of delivery:
562 0148 Valve cap, with core remover
562 0272 Valve cap, rubber
562 4302 Valve cap truck, with double seal
562 0375 Adapter AD-1, EM
562 0124 Valve cap, with core remover, EM
562 0368 Reducing cap, EM
562 0351 Valve cap, with core remover
For use with reducing cap (562 0368)
Accessories:
562 0241 Valve cap, rubber
For use with valve cap, with core remover
(562 0100)
562 0272 Valve cap, rubber
For use with valve cap, with core remover
(562 0148)

562 0155, 562 0234 562 0203 562 0490 562 0500 562 0510

562 0117, 562 0100 562 0148

562 4302 562 0375 562 0124

562 0368 562 0351 562 0241 562 0272

90
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve tools

Valve core screwdriver

Ref. No. Designation


562 8102 Valve core screwdriver standard VG5
Plastic grip, nickel-plated metal parts
562 8092 Valve core screwdriver standard EM VG5/VG8
Plastic grip, nickel-plated metal parts
562 3956 Valve core screwdriver
B
Fore tyre pressure monitoring systems
562 8119 Valve core screwdriver EM VG5/VG8
Plastic grip, burnished metal parts, with sockets for 562 8102 562 8092 562 3956
valve cores/caps
Accessories:
562 8126 Standard socket VG5
562 8133 EM Socket VG8

562 8133 562 8126 562 8119

Valve core LOCK TOOL


The valve core is held by a spring clip when fitting or unscrewing.

Ref. No. Designation 562 8360

562 8360 LOCK TOOL standard VG5


562 8377 LOCK TOOL VG5, flexible
562 8377
562 8384 LOCK TOOL VG8, EM
562 8391 LOCK TOOL VG5, MOTO
562 8384

562 8391

Valve core screwdriver VALVE SAVE


Safety valve core screwdriver with torque limiter.

Ref. No. Designation


562 8220 VALVE SAVE standard VG5
Scope of delivery:
2 Valve core screwdriver, red (snap-in valves)
1 Valve core screwdriver, black (metal valves) 562 8220

91
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve mounting tools

562 8353 Ref. No. Designation


562 8353 Valve mounting tool Alligator
562 8410 Valve mounting tool MOTO
Mounting tool for motorcycles. A free-wheel at the
562 8410 threaded part allows easy removal after pulling in
the valve without interference by spokes or brake
disk.
562 8308 Valve mounting tool
562 8308
B 562 8339 Valve mounting tool R
562 8230 Valve mounting tool
562 8240 Spare rubber
562 8339 For use with valve mounting tool (562 8230)
562 8250 Valve mounting tool QUICK
Fast and easy mounting of snap-in valves with
valve cap attached.
562 8230 Accessories:
562 8281 Spring
For use with valve mounting tool QUICK (562 8250)
562 8267 Protective jaw
562 8250 For use with valve mounting tool QUICK (562 8250)

Valve repair tool


For the repair of damaged valve threads.

Ref. No. Designation


562 8016 Valve repair tool, 3-piece
Application:
562 8016
External thread VG8
Internal thread VG5
Core removal tool
562 8023
562 8023 Valve repair tool, 4-piece
Application:
External thread VG8/VG12
Internal thread VG5
Standard valve core mounting/removal tool
562 8030 Valve repair tool, 4-piece
562 8030
Application:
562 8061
External thread VG8/VG12
Internal thread VG5
Core removal tool
562 8061 Valve repair tool, 4-piece
Application:
External thread VG12
Internal thread VG5/VG8
EM valve core mounting/removal tool

Valve tool QUICK TURN


For mounting and removal of valve caps and extensions.

562 8322 Ref. No. Designation


562 8322 Valve tool QUICK TURN,
for twin tyres

92
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Valve fishing tool


Designed to assist valve hole location when fitting tubes.

Ref. No. Designation


562 8315
562 8315 Valve fishing tool

Valve holder
Facilitates cutting of thread stub of broken tube valves with
rubber base.

Ref. No. Designation


562 8212 Valve holder, with cutting gauge 562 8212 B

Valve connectors

Snap-on airline connectors

Ref. No. Designation Tube size [mm]


562 5208 Snap-on connector 4.5 x 10
Light-alloy design, without adjustable cover.
562 5215 Snap-on connector 4.5 x 10
Bright-finished design with collar, adjustable cover. Pressure of sealing
membrane is adjustable.
562 5222 Snap-on connector 6.0 x 14
Bright-finished design with collar, adjustable cover. Pressure of sealing
membrane is adjustable.
562 5239 Snap-on connector 8.0 x 20
Bright-finished design with collar, adjustable cover. Pressure of sealing
membrane is adjustable.
562 5246 Snap-on connector 4.5 x 10
Sturdy, bright-finished design with collar, adjustable cover. Pressure of sealing
membrane is adjustable.
562 5253 Snap-on connector 5.0 x 14
Sturdy, bright-finished design with collar, adjustable cover. Pressure of sealing
membrane is adjustable.
562 5112 Snap-on connector 5.0 x 14
562 5301 Spare collar
562 5318 Spare sealing membrane
562 5325 Spare valve lifting pin
562 5291 Spare snap-on connector, EM 8.0 x 20

562 5208 562 5215 - 562 5239 562 5246, 562 5253 562 5112

562 5301 562 5318 562 5325 562 5291

93
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Snap-on airline connectors

Ref. No. Designation Tube size [mm]

562 5105 562 5095


562 5105 Snap-on connector 5.0 x 14
562 5095 Snap-on connector 8.0 x 14
562 5277 Snap-on connector, open 6
562 5284 Snap-on connector, closed 6

562 5277, 562 5284 562 5088


562 5088 Snap-on connector, EM 8.0 x 20

Valve deflating connector


Quick and complete extraction of air from car tubes. Suitable for
connection to all valve adapters.

Ref. No. Designation


562 8195
562 8195 Valve deflating connector

Tyre inflating connectors

Tyre inflating connectors, open end

Ref. No. Designation


562 6238 562 6245
562 6238 Tyre inflating connector
562 6245 Tyre inflating connector

562 6252 Tyre inflating connectors, closed end


For quick coupling to snap-on connectors.

Ref. No. Designation


562 6252 Tyre inflating connector
562 6207 Tyre inflating connector, without handle
562 6221 Tyre inflating connector, with handle
562 6276 Tyre inflating connector, with handle

562 6207 562 6221 562 6276

Spare parts - tyre inflating connectors

562 6300 562 6317 Ref. No. Designation


562 6300 Cover
562 6317 Valve lifting pin
562 6331 562 6355 562 6331 Sealing membrane
562 6355 Rubber gasket ring

94
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weights with clip, car

Balance weight No. 161, zinc


Universal - steel rims
For J flange
Replaces Nos. 100, 101, 107, 611
Coated

Ref. No. Designation Weight [g] Qty


566 6009 Balance weight 5 100
B
566 6016 Balance weight 10 100
566 6023 Balance weight 15 100
566 6030 Balance weight 20 100
566 6047 Balance weight 25 100
566 6054 Balance weight 30 100
566 6061 Balance weight 35 50
566 6078 Balance weight 40 50
566 6085 Balance weight 45 50
566 6092 Balance weight 50 50
566 6009 - 566 6119
566 6102 Balance weight 55 50
566 6119 Balance weight 60 50

Balance weight No. 160, zinc


Opel/Ford - steel rims
For thin rim flange (1.5 to 1.8 mm)
Replaces Nos. 108, 132
Coated

Ref. No. Designation Weight [g] Qty


566 5804 Balance weight 5 100
566 5811 Balance weight 10 100
566 5828 Balance weight 15 100
566 5835 Balance weight 20 100
566 5842 Balance weight 25 100 566 5804 - 566 5914
566 5859 Balance weight 30 100
566 5866 Balance weight 35 50
566 5873 Balance weight 40 50
566 5880 Balance weight 45 50
566 5897 Balance weight 50 50
566 5907 Balance weight 55 50
566 5914 Balance weight 60 50

95
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weight No. 164, zinc


French vehicles - steel rims, light-alloy rims
For thick rim flange
Replaces Nos. 107, 540
Coated

Ref. No. Designation Weight [g] Qty


566 6800 Balance weight 5 100
566 6810 Balance weight 10 100
566 6820 Balance weight 15 100
B 566 6830 Balance weight 20 100
566 6840 Balance weight 25 100
566 6850 Balance weight 30 100
566 6860 Balance weight 35 50
566 6870 Balance weight 40 50
566 6880 Balance weight 45 50
566 6800 - 566 6970
566 6890 Balance weight 50 50
566 6900 Balance weight 55 50
566 6910 Balance weight 60 50
566 6920 Balance weight 65 50
566 6930 Balance weight 70 50
566 6940 Balance weight 75 50
566 6950 Balance weight 80 50
566 6960 Balance weight 85 50
566 6970 Balance weight 90 50

Balance weight No. 660, zinc


Universal - light-alloy rims
For J flange
Replaces Nos. 604, 608, 610, 616
Coated

Ref. No. Designation Weight [g] Qty


566 5402 Balance weight 5 100

566 5402 - 566 5512


566 5419 Balance weight 10 100
566 5426 Balance weight 15 100
566 5433 Balance weight 20 100
566 5440 Balance weight 25 100
566 5457 Balance weight 30 100
566 5464 Balance weight 35 50
566 5471 Balance weight 40 50
566 5488 Balance weight 45 50
566 5495 Balance weight 50 50
566 5505 Balance weight 55 50
566 5512 Balance weight 60 50

96
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weight No. 661, zinc


Japanese vehicles - light-alloy rims
For JJ flange
Replaces No. 617
Coated

Ref. No. Designation Weight [g] Qty


566 5608 Balance weight 5 100
566 5615 Balance weight 10 100
566 5622 Balance weight 15 100
566 5639 Balance weight 20 100 B
566 5646 Balance weight 25 100
566 5653 Balance weight 30 100
566 5660 Balance weight 35 50
566 5677 Balance weight 40 50
566 5684 Balance weight 45 50 566 5608 - 566 5718

566 5691 Balance weight 50 50


566 5701 Balance weight 55 50
566 5718 Balance weight 60 50

Balance weight No. 662, zinc


e.g. SMART - light-alloy rims with small rim flange
Replaces No. 624
Coated

Ref. No. Designation Weight [g] Qty


566 7230 Balance weight 5 100
566 7240 Balance weight 10 100
566 7230 - 566 7310
566 7250 Balance weight 15 100
566 7260 Balance weight 20 100
566 7270 Balance weight 25 100
566 7280 Balance weight 30 100
566 7290 Balance weight 35 50
566 7300 Balance weight 40 50
566 7310 Balance weight 45 50

566 7110 - 566 7220


Balance weight No. 666, zinc
Fiat/Lancia - light-alloy rims
Short retaining clip
Replaces Nos. 610, 616
Coated

Ref. No. Designation Weight [g] Qty Ref. No. Designation Weight [g] Qty
566 7110 Balance weight 5 100 566 7170 Balance weight 35 50
566 7120 Balance weight 10 100 566 7180 Balance weight 40 50
566 7130 Balance weight 15 100 566 7190 Balance weight 45 50
566 7140 Balance weight 20 100 566 7200 Balance weight 50 50
566 7150 Balance weight 25 100 566 7210 Balance weight 55 50
566 7160 Balance weight 30 100 566 7220 Balance weight 60 50

97
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weights with separate clip, car

Balance weight No. 260, zinc


VW/Seat/Skoda - steel rims (clip V3)
Audi - steel rims (clip F3)
BMW - steel rims (clip BS)
BMW - light-alloy rims (clip BA)
Replaces No. 213
Coated

B Ref. No. Designation Weight [g] Qty


566 6200 Balance weight 5 100
566 6210 Balance weight 10 100
566 6220 Balance weight 15 100
566 6230 Balance weight 20 100
566 6240 Balance weight 25 100
566 6200 - 566 6310 566 6250 Balance weight 30 100
566 6260 Balance weight 35 50
566 6270 Balance weight 40 50
566 6280 Balance weight 45 50
566 6290 Balance weight 50 50
566 6300 Balance weight 55 50
566 6310 Balance weight 60 50

Balance weight No. 261, zinc


DC - steel rims (clip M1)
DC - light-alloy rims (clip MA)
Replaces Nos. 225, 230
Coated

Ref. No. Designation Weight [g] Qty


566 6400 Balance weight 5 100
566 6410 Balance weight 10 100
566 6420 Balance weight 15 100
566 6430 Balance weight 20 100
566 6440 Balance weight 25 100
566 6450 Balance weight 30 100
566 6460 Balance weight 35 50
566 6400 - 566 6510
566 6470 Balance weight 40 50
566 6480 Balance weight 45 50
566 6490 Balance weight 50 50
566 6500 Balance weight 55 50
566 6510 Balance weight 60 50

98
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weight No. 280, zinc


Audi/VW - light-alloy rims (clip V3)
Replaces No. 223
Coated

Ref. No. Designation Weight [g] Qty


566 6600 Balance weight 5 100
566 6610 Balance weight 10 100
566 6620 Balance weight 15 100
566 6630 Balance weight 20 100 B
566 6640 Balance weight 25 100
566 6650 Balance weight 30 100
566 6660 Balance weight 35 50 566 6600 - 566 6710

566 6670 Balance weight 40 50


566 6680 Balance weight 45 50
566 6690 Balance weight 50 50
566 6700 Balance weight 55 50
566 6710 Balance weight 60 50

Clips, car

Clips

Ref. No. Designation Qty


565 5065 Clip V3 100
For use with balance weight Nos. 260, 280
565 5070 Clip F3 100
For use with balance weight No. 260
565 5080 Clip BA 100
565 5065 565 4200 565 4217
For use with balance weight No. 260
565 5090 Clip BS 100
For use with balance weight No. 260
565 4200 Clip M1 100
For use with balance weight No. 261
565 4217 Clip MA 100
For use with balance weight No. 261

99
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Adhesive weights, single, car

Adhesive weight No. 360, zinc


Dimensions W x H (mm): 15 x 5.8
Temperature range (C): -40 to +250
Replaces Nos. 303-5, 325-5
Coated

Ref. No. Designation Weight [g] Qty


566 5000 Adhesive weight 5 100
B
566 5017 Adhesive weight 10 100
566 5024 Adhesive weight 15 100
566 5031 Adhesive weight 20 100
566 5048 Adhesive weight 25 100
566 5055 Adhesive weight 30 100
566 5062 Adhesive weight 35 50
566 5000 - 566 5110 566 5079 Adhesive weight 40 50
566 5086 Adhesive weight 45 50
566 5093 Adhesive weight 50 50
566 5103 Adhesive weight 55 50
566 5110 Adhesive weight 60 50

Adhesive weight No. 361, zinc


Dimensions W x H (mm): 18 x 3.8
Temperature range (C): -40 to +250
Replaces Nos. 322, 330, 329-5
Coated

Ref. No. Designation Weight [g] Qty


566 5206 Adhesive weight 5 100
566 5213 Adhesive weight 10 100
566 5220 Adhesive weight 15 100
566 5237 Adhesive weight 20 100

566 5206 - 566 5316 566 5244 Adhesive weight 25 100


566 5251 Adhesive weight 30 100
566 5268 Adhesive weight 35 50
566 5275 Adhesive weight 40 50
566 5282 Adhesive weight 45 50
566 5299 Adhesive weight 50 50
566 5309 Adhesive weight 55 50
566 5316 Adhesive weight 60 50

100
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Adhesive weights, car

Adhesive weight No. 369-2, zinc, flat


Dimensions W x H (mm): 19 x 2.8
Temperature range (C): -40 to +250
Coated

Ref. No. Designation Weight [g] Segments Qty


566 7410
566 7410 Adhesive weight 30 4 x 5 + 4 x 2.5 100
B

Adhesive weight No. 365-2, zinc


Dimensions W x H (mm): 19 x 3.8
Temperature range (C): -40 to +250
Coated

Ref. No. Designation Weight [g] Segments Qty


566 7030
566 7030 Adhesive weight 35 7x5 100

Adhesive weight No. 363-2, zinc


Dimensions W x H (mm): 15 x 6.1
Temperature range (C): -40 to +250
Coated

Ref. No. Designation Weight [g] Segments Qty


566 7040
566 7040 Adhesive weight 45 3 x 5 + 3 x 10 100

Adhesive weight No. 367-2, zinc


Dimensions W x H (mm): 15 x 6.1
Temperature range (C): -40 to +250
Chromium-plated

Ref. No. Designation Weight [g] Segments Qty


566 7400 Adhesive weight 45 3 x 5 + 3 x 10 100
566 7400

Adhesive weight No. A 23, zinc, flat


Dimensions W x H (mm): 18 x 2.3
Temperature range (C): -40 to +250
Coated

Ref. No. Designation Weight [g] Segments Qty


566 7430 Adhesive weight 30 12 x 2.5 100 566 7430

101
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Adhesive weight No. A 40, zinc


Dimensions W x H (mm): 18 x 4.1
Temperature range (C): -40 to +250
Coated
566 7420
Ref. No. Designation Weight [g] Segments Qty
566 7420 Adhesive weight 60 12 x 5 100

B
Adhesive weight type TT, tin
Dimensions W x H (mm): 19 x 3.0
Temperature range (C): -40 to +250
Uncoated

566 2410 Ref. No. Designation Weight [g] Segments Qty


566 2410 Adhesive weight 40 8x5 100

Adhesive weight type JB A2, stainless steel, flat


Dimensions W x H (mm): 18 x 3.0
Temperature range (C): -40 to +90, 195 short-time
Uncoated

566 7010 Ref. No. Designation Weight [g] Segments Qty


566 7010 Adhesive weight 45 18 x 2.5 20

Adhesive weight type JB A2, stainless steel


Dimensions W x H (mm): 18 x 3.8
Temperature range (C): -40 to +90, 195 short-time
Uncoated
566 7050,
Ref. No. Designation Weight [g] Segments Qty
566 7090
566 7050 Adhesive weight 60 12 x 5 20
566 7090 Adhesive weight 60 12 x 5 50

102
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Rolls of adhesive weights, car

Roll of adhesive weights No. A 23, zinc, flat


Dimensions W x H (mm): 18 x 2.3
Temperature range (C): -40 to +250
Coated

Ref. No. Designation Weight [g] Segments Qty


566 7460 Roll of adhesive 4650 1860 x 2.5 1
weights
B
566 7460

Roll of adhesive weights No. A 40, zinc


Dimensions W x H (mm): 18 x 4.0
Temperature range (C): -40 to +250
Coated

Ref. No. Designation Weight [g] Segments Qty


566 7450 Roll of adhesive 6000 1200 x 5 1
weights
566 7450

Roll of adhesive weights JB A2, stainless steel


Dimensions W x H (mm): 18 x 3.8
Temperature range (C): -40 to +90, 195 short-time
Uncoated

Ref. No. Designation Weight [g] Segments Qty


566 7060 Adhesive weights 6000 1200 x 5 1
roll 566 7060

Roll of adhesive weights type TT, zinc


Dimensions W x H (mm): 19 x 3.0
Temperature range (C): -40 to +250
Uncoated

Ref. No. Designation Weight [g] Segments Qty


566 6400 Roll of adhesive weights 6500 continuous 1
For use with PROBALANCE machines with weight dispenser.

103
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Adhesive weights XACTBalance, car

Adhesive weights XACTBalance


The dynamic wheel weight for all types of vehicles, for a smooth long-lasting ride.

Includes:
Flexible thermoplastic shell
Filled with free-moving steel particles
Acrylic adhesive tape

B Performance features:
Noticeable improved driving comfort/smoother ride
Exact balancing with less wheel weights
Long-lasting balance because XACTBalance adjusts to changing driving conditions
The dynamic filling breaks the frequencies causing vibration
Free of lead

Size
Ref. No. Designation Weight [g] [H x W x L mm] Content Qty

566 8400 XACTBalance 5 9.5 x 16 x 51 25 4


566 8410 XACTBalance 10 9.5 x 16 x 51 25 4
566 8420 XACTBalance 15 9.5 x 16 x 64 25 4
566 8430 XACTBalance 20 9.5 x 16 x 76 25 4
566 8440 XACTBalance 25 9.5 x 16 x 102 25 4
566 8450 XACTBalance 30 9.5 x 16 x 102 25 4
566 8460 XACTBalance 35 9.5 x 16 x 140 25 4
566 8470 XACTBalance 40 9.5 x 16 x 165 25 4
566 8480 XACTBalance 45 9.5 x 16 x 165 25 4
566 8490 XACTBalance 50 9.5 x 16 x 190 25 4
566 8500 XACTBalance 55 9.5 x 16 x 216 25 4
566 8510 XACTBalance 60 9.5 x 16 x 216 25 4
566 8520 XACTBalance 65 9.5 x 16 x 241 25 4
566 8530 XACTBalance 70 9.5 x 16 x 267 25 4
566 8540 XACTBalance 75 9.5 x 16 x 292 25 4
566 8550 XACTBalance 80 9.5 x 16 x 292 25 4
566 8560 XACTBalance 85 9.5 x 16 x 305 25 4

104
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Ref. No. Designation Content Qty


566 8600 XACTBalance package MINI 1
Scope of delivery:
566 8400 5 XACTBalance 5g
566 8410 5 XACTBalance 10 g
566 8420 10 XACTBalance 15 g
566 8430 10 XACTBalance 20 g
566 8440 10 XACTBalance 25 g
566 8450 10 XACTBalance 30 g
B
566 8460 10 XACTBalance 35 g
566 8470 10 XACTBalance 40 g
566 8480 10 XACTBalance 45 g
566 8490 10 XACTBalance 50 g
566 8500 10 XACTBalance 55 g
566 8510 5 XACTBalance 60 g
566 8520 5 XACTBalance 65 g
566 8530 5 XACTBalance 70 g
566 8540 5 XACTBalance 75 g
566 8550 5 XACTBalance 80 g
566 8560 5 XACTBalance 85 g
566 8580 1 XACTBalance placement tool
566 8590 1 XACTBalance cleaner
566 8570 XACTBalance package STANDARD 1
Scope of delivery:
566 8400 10 XACTBalance 5 g
566 8410 10 XACTBalance 10 g
566 8420 20 XACTBalance 15 g
566 8430 20 XACTBalance 20 g
566 8440 20 XACTBalance 25 g
566 8450 20 XACTBalance 30 g
566 8460 20 XACTBalance 35 g
566 8470 20 XACTBalance 40 g
566 8480 20 XACTBalance 45 g
566 8490 20 XACTBalance 50 g
566 8500 20 XACTBalance 55 g
566 8510 10 XACTBalance 60 g 566 8600, 566 8570
566 8520 10 XACTBalance 65 g
566 8530 10 XACTBalance 70 g
566 8540 10 XACTBalance 75 g
566 8550 10 XACTBalance 80 g
566 8560 10 XACTBalance 85 g
566 8580 1 XACTBalance placement tool
566 8590 1 XACTBalance cleaner
Accessories:
566 8580 XACTBalance placement tool 1
For the placement of the XACTBalance wheel
weight parallel to the rim edge.
566 8580
566 8590 XACTBalance cleaner 950 ml 1
Highly efficient rim cleaner, environmentally
safe, inhibits corrosion, leaves no residues.

566 8590

105
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weights with clip, truck, bus

Balance weight No. 525, lead


Trucks with tube-type tyres - steel rims
Uncoated

Ref. No. Designation Weight [g] Qty


565 9401 Balance weight 50 10
565 9418 Balance weight 75 10
B 565 9425 Balance weight 100 10
565 9432 Balance weight 150 10
565 9401 - 565 9487
565 9449 Balance weight 200 10
565 9456 Balance weight 250 10
565 9463 Balance weight 300 10
565 9470 Balance weight 350 10
565 9487 Balance weight 400 10

Balance weight No. 527, lead


5.25 x 17.5" to 6.00 x 22.5" tubeless - steel rims
Uncoated

Ref. No. Designation Weight [g] Qty


565 9607 Balance weight 50 10
565 9614 Balance weight 75 10
565 9607 - 565 9645
565 9621 Balance weight 100 10
565 9638 Balance weight 150 10
565 9645 Balance weight 200 10

Balance weight No. 530, lead


6.75 x 22.5" to 12.00 x 26.5" tubeless - steel rims
Uncoated

Ref. No. Designation Weight [g] Qty


565 9690 Balance weight 25 10
565 9700 Balance weight 50 10
565 9717 Balance weight 75 10
565 9724 Balance weight 100 10
565 9731 Balance weight 150 10
565 9690 - 565 9786
565 9748 Balance weight 200 10
565 9755 Balance weight 250 10
565 9762 Balance weight 300 10
565 9779 Balance weight 350 10
565 9786 Balance weight 400 10

106
Valves, balance weights, tyre pressure monitoring systems, wheel fasteners

Balance weight No. 630, lead


6.75 x 22.5" to 12.00 x 26.5" tubeless - steel rims
Uncoated

Ref. No. Designation Weight [g] Qt