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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:
SERVICE MANUAL (COMMON)
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9 888 140 P3 ( Pan Asia )
9-888-140-C1 ( China )
9-888-140-A1 ( America )
9-888-140-J1 ( Japan)
9-888-140-E1 ( Europe)
SERVICE MANUAL (COMMON)
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MODEL LIST
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REGION
ASIA CHINA AMERICA JAPAN EUROPE
MODEL
KDL 32W600A
KDL-32W600A KDL 32W654A
KDL-42W656A
KDL-32W603A KDL-32W655A KDL-42W651A KDL-42W657A
KDL-32W605A
KDL 32W605A KDL-32W656A
KDL 42W658A
KDL-32W651A KDL-32W674A
KDL-32W653A
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TABLE OF CONTENTS
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SECTION 1
SAFETY NOTES
1-1. Warnings and Caution 1-2. Caution Handling of LCD Panel

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1-3 Safety Check-Out 1-4.Leakage Test

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1-7. Handling the FLEXIBLE FLAT CABLE (FFC)

1-5. How to Find a Good Earth Ground
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1-8.
1 8. Method to disassemble Bracket Top and Chassis Box
1-8-1 . Method to disassemble Bracket Top
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1 10 Instruction about Disassembling Smart Core (LW Segment)

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15
5% * CHASSIS
Self Diagnostic Function : $ : $ : $ : $ : $ : $ : $
: $ : $ : $: $ : $ : $ : $
2-5. Triage Chart

1RWH 'HWDLOV UHIHU WR 7URXEOHVKRRWLQJ 6HFWLRQ
Green
Symptoms - Shutdown. Power LED No Video Bluetooth
LED Remote Network Audio Skype Smart Core
blinking red diagnostics sequences Power - missing or distorted (BT)
g
Blinking
%OXHWRRWK
Reference *UHHQ 1R :KLWH 3RZHU 6WDWLRQDU\
1R YLGHR :LUHOHVV 6PDUW &RUH QR 2QH 6WHS
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,QSXWV FRQQHFW VWLOO DOLYH 265 FDQ W
%OLQNLQJ UHPRWH 'HDG 6HW GRWV
FRQQHFW
B* Board S z S S z z S S S z z S S z S S S
G* Board (n/a) z S S z S z S
H* Board (IR) S / z
H** Board (SC) S S z S
Speaker S z
Skype Module z
Wifi Module z z S
BT Module(n/a) z
LD* Board z S
LVDS FFC S S S S
Tcon S z S S S S S
LCD Panel z z z S z z S
3DQHO 3DQHO 6RIW

3RZHU 3RZHU /' 7FRQ %DFNOLJKW 7(03 ZDUH (PLWWHU
% %RDUG 7\SH + +
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, &
27+(56 (8523( -3
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16
5% * CHASSIS
: $ : $ : $ : $ : $ : $ : $
: $ : $ : $: $ : $ : $ : $
SECTION 3
TROUBLESHOOTING
3-1. No Power 1RWH )RU ORFDWLRQ GHWDLOV UHIHU WR WURXEOHVKRRWLQJ 5HIHUHQFH IRU SDUWV ORFDWLRQ
1R 3RZHU
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27+(56 (8523( -3
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5% * CHASSIS
Troubleshooting : $ : $ : $ : $ : $ : $ : $
: $ : $ : $: $ : $ : $ : $
Troubleshooting Reference
Board Board PWB (A side) Detail

Name
%$ 6
L9101
(L9101)
%$ : L9101
(L9101)
%0
(L9101)
L9101
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
Board Name Board PWB (A side) Detail
%.;
& C9318
%.(
& C9318
%.-
& C9318
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-1-1. No POWER DC / DC Converter Check
67$57
&KHFN 6/ 9ROWDJH &KHFN 6/ LV QR

QR &KHFN )
&K N )
&KHFN LWL 9"
,V WKH YROWDJH 9"
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6L]H % %RDUG 7\SH
6HJPHQW /:
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27+(56 (8523( -3
%.; %.( %.-
%.; %.( %.-

5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 SL9109
SL9105
6/ SL9111
F9102
6/
6/
6/
6/
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)
) SL9103 F9106
F9105
SL9107
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6/ F9102
6/
SL9105
6/
6/
6/
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)
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) SL9103
F9105 F9106
SL9107
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%0
6/ F9106
SL9107 SL9111 F9104
6/
6/
6/
6/
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SL9109
)
)
) F9105 SL9105
F9102 SL9103
%.( SL9103 F9102 SL9109 F9105

6/
6/
6/
SL9105
6/
6/ SL9111
)
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) F9104
F9106
SL9107
)
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%.;
6/ SL9103 F9102 SL9109
6/
6/ F9105
6/
6/
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SL9107 F9104
)
%.-
6/ SL9103 F9102 SL9109
6/
6/ F9105
6/
6/
)
)
) SL9111
) SL9107 F9104
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-1-2.
3 1 2. No POWER: Ayu2 Control
1RWH
* %2$5' 1 $ )25 7+,6 02'(/
1R 3RZHU
&KHFN 67%<B 9
1* &KHFN $&B021 /RRN IRU $&B021 OLQH
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ORRN IRU ZKHUH
DW $<8 DW &1 SLQ H[FHSW %. RU
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&
2. 2.
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1* &KHFN 0$,1B3:5
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2.
2.
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27+(56 (8523( -3
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5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
Board Name Board PWB Detail
C7349
%$ 6 (B side)
&
&
&
C7348
C7350
R7386 R7344
%$ 6 (A side)
5
Pin 7 Pin 1
5
5
&1
CN9101
Pin 2
R7352
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
Board Name Board PWB (B side) Detail
%$ : ( B sii d e )
&
&
&
C7348
C7350
C7349
R7386 R7344
%$ : (A side)
5 Pin 7 Pin 1
5
5
&1
CN9101
Pin 2
R7352
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%0 ( B sii d e ) C7350
&
C7348
&
&
C7349
%0 (A side)
R7344
5 R7386
5
5
&1
CN9101
Pin 7
R7352 Pin 1
Pin 2
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
C7349
%.( (B side)
&
&
&
C7348
C7350
%.( (A side) R7352
5
5
5
)
F9301
R7386
R7344
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%.; (B side) C7349
&
&
&
C7348
C7350
%.; (A side)
R7352
5
5
5
)
F9301
R7386
R7344
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
C7349
%.- (B side)
&
&
&
C7348
C7350
%.- (A side)
R7352
5
5
5
)
F9301
R7386
R7344
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-1-3. No POWER: Ayu2 Failure
$<8 )DLO 6XVSHFWHG
$<8 LV ZRUNLQJ
EXW VSHFLILF EORFN IDLOV <HV 6HH $<8
OLNH QR SLFWXUH UHSODFHPHQW IORZ
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$<8 SRZHU LV 2. ''5 5DZ1$1' ILQG ZKLFK GHYLFH HQYLURQPHQW DUHD
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5HSODFH $\X %URZQLH ,&
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-1-4. No POWER: Ayu2 Replacement
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5HFRYHU" 5DZ1$1' LVVXH
1R 1RWH
$<8 ,&
%RDUG LVVXH %URZQLH ,&
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
(*)
3-2. LED Blinking
1RWH 6L]H % %RDUG 7\SH
3-2-1. LED BLINKING 3x (DC Alert, Audio Error & Communication Error) 6HJPHQW /:
$<8 ,&
%URZQLH ,&
27+(56 (8523( -3
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5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 :
CL2151
CL2152 CL2152
CL2151
%0
&/
&/ CL2151
CL2152
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%.; -
&/
&/ CL2152
CL2151
%.7 %.(
&/
CL2152
&/
CL2151
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 :
R8502 R8502
R8503
R8503
%0 R8503
R8502
R8502
R8503
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%.; -
R8502
R8503
R8503
R8502
%.(
R8502
R8503
R8503
R8502
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 :
CL5023 CL5023
CL5024
CL5024
%0
&/
&/ CL5023 CL5024
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%.; - CL5024
CL5023
CL5024
CL5023
%.(
CL5023 CL5024
CL5024
CL5023
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 :
CN9101
CN9101 pin9
CN9101 pin8
%0
&1
CN9101 pin9
CN9101 pin8
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 :
IC4601
IC4601
%0
IC4601
IC4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%.; -
IC4601 F4601
F4601
IC4601
%.(
IC4601
F4601
F4601
IC4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
%$ 6 :
F4601
F4601
%0
F4601
F4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-2-2. LED BLINKING 3x (Audio Error) BA2 and BM board only (not applicable for this model)
F4601,IC4601 HWF IC4601 HWF
% %RDUG % %RDUG
&KHFN WKH IC4601

+LJK Check the IC4601
&KHFN 9 2XW SLQ 1R 1R
HQRXJK pin 18 (at CL4606)
DW ) WR *1' 5HSODFH F4601 6ZLWFKLQJ 9 WR 9
is HIGH?
LPSHGDQFH DURXQG N+]
<HV <HV
Solder NG
/RZ LPSHGDQFH
IC4601 or parts around IC4601 NG
L4601-L4604
&KHFN WKH &1
1R or
IC4601 1R &KHFN EURNHQ SDUWV '& OHYHO ~2V DW
C4611-C4614
EXUQ RU EURNHQ " DURXQG IC4601 -/ a-/
NG
<HV
Check the IC4601
<HV 1*
I2S line pin 5, 6, 7, 8
IC9000 NG
5HSODFH IC4601 DW &/ a&/
2.
IC4601 NG 1RWH
$<8 ,&
%URZQLH ,&
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 board -Side A (not applicable for this model)
CL4604
C
CL4603
C
C
CL4602
CL4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 board -Side B (not applicable for this model)
IC4601
9 32
JL4622
JL462
JL462
JL462
16 25 F4601
CL4606
21
24
23
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BM board -Side
Side B (not applicable for this model)
F4601
32 25
CL460
CL460
CL460
CL460
CL4606
9 16
04
03
01
02
JL4621
IC4601
JL4622
JL4623
JL4624
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-2-3. LED BLINKING 3x (Audio Error) BKE and BKX board only 6L]H % %RDUG 7\SH
6HJPHQW /:
27+(56 (8523( -3
%.; %.( %.-
F4601,IC4601 HWF IC4601 HWF %.; %.( %.-
% %RDUG % %RDUG
+LJK &KHFN WKH IC4601

&KHFN 9 Check the IC4601
HQRXJK 2XW SLQ 1R 1R
DW IXVH ) pin 18 (at CL4606)
5HSODFH F4601 6ZLWFKLQJ 9 WR 199
WR *1' is HIGH?
DURXQG N+]
LPSHGDQFH <HV
<HV
Solder NG
/RZ LPSHGDQFH
IC4601 or parts around IC4601 NG
L4601-L4604
&KHFN WKH &1
1R or
IC4601 1R &KHFN EURNHQ SDUWV '& OHYHO a9.79
C4611-C4614
C 6 C 6
EXUQ RU EURNHQ " DURXQG IC4601 DW -/ a-/
NG
<HV
<HV Check the IC4601

1*
I2S line pin
IC9000 NG
4, 12, 15, 16 DW
5HSODFH IC4601
&/ a&/
2.
1RWH
IC4601 NG $<8 ,&
%URZQLH ,&
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BKE and BKX board Side A
CL46
CL46
CL46
603
604
602
F4601
CL4601
IC4601
32
42
47
43
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BKE and BKX board Side B
JL4622 JL4621
JL4624
JL4622
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-2-4. LED Blinking 4x (LED Voltage Error) 3-2-5. LED Blinking 5x (T-Con Error) (HG and TE Model)
WLPHV EOLQNLQJ WLPHV EOLQNLQJ
1*
3DQHO 7 FRQ
% %RDUG
FKDQJH
%HWZHHQ 9 WR 9
&KHFN -/ &KHFN 3$1(/B9&& &RQILUP 7FRQ 9
9 DW SLQ RI 1*
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6HJPHQWW /:
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5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 board Side B (not applicable for this model)
LED Blinking 4x (LED Voltage Error)
BACKLIGHT_MON =
JL9112
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BK* board Side B
BK
BACKLIGHT_MON =
JL8206
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BM board Side B (not applicable for this model)
BACKLIGHT_MON
BACKLIGHT MON =
JL9112
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2S board Side A (not applicable for this model)
*LED Blinking 5x (T-Con Error)

(HG and TE Model)
*(not applicable for this model)
PANEL_VCC
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BK* board Side A
BK
* LED Blinking 5x (T-Con Error)

(HG and TE Model)
* (Not applicable for this model)
PANEL_VCC
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BM board Side A (Not applicable for this model)
LED Blinking 5x (T-Con Error)

(HG and TE Model)
PANEL_VCC
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-2-7. LED Blinking 7x (Temperature Error)

3-2-6. LED Blinking 6x (Backlight Error)
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3-3. No Sound
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CL4603
CL4602
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CL460
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5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BM board Side A (not applicable for this model)
9 Vdd
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CL4501
IC4501
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CP 7
CL4502
MUTE_SPHPLO 5
C4501
X_AUDIO_M
5% * CHASSIS
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CN4801
Vcc
Vin (pin
n 1)
5% * CHASSIS
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C4501
5% * CHASSIS
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CN4801
Vcc
Vin (pin 1)
5% * CHASSIS
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CL4501
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5% * CHASSIS
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3-3-2. No Sound : Audio (Additional : For Europe models only)
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C4511
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-3-3. Main Board Power Off Checking (for Main SP Lch & Rch)
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BA2 board Side A (not applicable for this model)
Pin 4
Pin 2
Pin 1
Pin 3
CN4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
IC4601
C4608 C4606
C4609 C4607 F4601

5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
CN4601
Pin 3
Pin 4
Pin 1
Pin 2
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
F4601
C4606 C4607
C4608 IC4601
C4609
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
F4601
IC4601
CN4601
2
7
Pin 4
Pin 3
Pin 1
Pin 2
C4609
C 609 C4606
C4608 C4607
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-3-3. Main Board Power Off Checking (for Main SP Lch & Rch)
No Checking Item OK NG
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5% * CHASSIS
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P 4
Pin CN4601
P 2
Pin
P 1
Pin
P 3
Pin
L4604 L4603 L4602
L4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
L4601
L4602
L4604
L4603
CN4601
Pin 3
Pin 4
Pin 1
Pin 2
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
F4601
L4604 L4603 L4602 L4601
CN4601
Pin 4
Pin 3
Pin 1
Pin 2
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-3-4. Main Board Power On Checking (for Main SP Lch & Rch)
No Checking Item OK NG If NG If NG
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5% * CHASSIS
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BA2 board Side A ((not applicable
pp for this model))
L4604 L4603 L4602
L4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
CN9101
Pin
Pin 10
n8
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 board Side B ((not applicable
pp for this model))
F4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
CN9101
Pin 10
Pin 8
L4601
L4602
L4604
L4603
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
F4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
F4601
L4604 L4603 L4602 L4601

5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
F4601
IC4601
CN4601
2
7
Pin 4
Pin 3
Pin 1
Pin 2
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
3-3-4. Main Board Power On Checking (for Main SP Lch & Rch)
No Checking Item OK NG If NG If NG
&KHFN &/ 9GF 9 9 9GF 9 &/ 1* &/ 1*

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CL4604
C
CL4603
C
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CL4602
CL4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 board Side B ((not applicable
pp for this model))
CL4607
CL4605
CL4606
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BM board Side B ((not applicable
pp for this model))
CL4605
CL
CL
CL
CL
L4604
L4603
L4601
CL4606
L4602
CL4607
IC4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
CL46
CL46
CL46
CL46
CL46
603
604
602
607
605
F4601
IC4601
CL4601
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
CL4606
5% * CHASSIS
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3-3-5. No Sound: HP / Lineout Only 6HJPHQW /:
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5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 Board Side A (not applicable for this model)
CL4506
CL4505
C 505
R4508
5% * CHASSIS
: $ : $ : $: $ : $ : $ : $
BA2 Board Side B (not applicable for this model)
CL4501
CL4604
CL4603
CL4502
CL4602
CL4601
X_AUDIO_MUTE_SPHPLO 5
IC4501 9 Vdd
R8113
C4501

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HISTORY INFORMATION FOR THE FOLLOWING MANUAL:

SERVICE MANUAL (COMMON)

6$)(7< 127(6 6(59,&( $'-8670(176

7528%/( 6+227,1* ',$*5$06

1-1. Warnings and Caution 1-2. Caution Handling of LCD Panel

'R QRW OHDYH 3RZHU 21 ! KRXU

)LJXUH 79 LV IDFHG GRZQ RQ D FORWK GXULQJ UHSDLU

1-3 Safety Check-Out 1-4.Leakage Test

1-7. Handling the FLEXIBLE FLAT CABLE (FFC)

)LJXUH &KHFNLQJ IRU HDUWK JURXQG

1-6. Lead Free Information

)LJXUH /) /RJR )LJXUH /) ORJR RQ FLUFXLW ERDUG

1-8-1 . Method to disassemble Bracket Top

1 8 2 . Method to disassemble Chassis Box (Standing)

5HPRYH FRQQHFWRUV 5HPRYH VFUHZV IURP &KDVVLV %R[

0DNH VXUH JRW KRRNV

0DNH VXUH JRW KRRNV

1 9 . Method to Handle Chassis Box

2. 3RVLWLRQ WR KROG 1* 3RVLWLRQ WR KROG

1 10 Instruction about Disassembling Smart Core (LW Segment)

Wipe off Wipe off

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2SHQ 7KH 6FUHZ

Open SCREW +BVTP 3v10

Apply some force to unhook left side, next right side

5HPRYH 3:% +,5

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5HPRYH 3:% :,),

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2-1. Overview of Control Buttons

2-1-1. (EXCEPT CHINA) 2-1-2. (CHINA)

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6HQVRUV DQG LOOXPLQDWLRQ 6HQVRUV DQG LOOXPLQDWLRQ

CH+/- (Channel) / / , 9 +/- (Channel) / / ,

2-2. LED Display Control 2-4. Standby LED Error Display

0.5sec 3.0sec 3.0sec %/; %/( %/-

2-5. Triage Chart

H** Board (SC) S S z S

3DQHO 3DQHO 6RIW

0RVW OLNHO\ GHIHFWLYH SDUW %/; %/( %/- HIR HSC

%/; %/( HIR HSC

&KHFN 67%< 9 1* 5HSODFH 1*

'& '& FRQYHUWHU FKHFN 6L]H % %RDUG 7\SH

%.; %.( %.-

%.; %.( %.-

Board Board PWB (A side) Detail

Board Name Board PWB (A side) Detail

3-1-1. No POWER DC / DC Converter Check

&KHFN 6/ 9ROWDJH &KHFN 6/ LV QR

%.; %.( %.-

%.; %.( %.-

Board Name Board PWB (A side) Detail

Board Name Board PWB (A side) Detail

%.( SL9103 F9102 SL9109 F9105

Board Name Board PWB (A side) Detail

&KHFN 67%<B 9 &KHFN 5(* 9

&KHFN ;WDO RVFLOODWLRQ 1* ,W PLJKW EH SRZHU VXSSO\ SUREOHP

&KHFN 67%< /(' %/,1.,1*

Board Name Board PWB Detail

Board Name Board PWB (B side) Detail

Board Name Board PWB (B side) Detail