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Contents
Why Choose Brian Perry Civil? 1-4
Driven Piles 5 - 10
Bored Piles 11 - 14
Pile Testing 15 - 16
Ground Improvement 17 - 22
Pressure Grouting 23 - 24
Ground Retention 27 - 30
Cut-off Walls 31 - 32
Plant and Equipment 33 - 34
Why Choose Brian Perry Civil?
Breadth of Capability
Brian Perry Civil is New Zealands leading A strong team of experienced professionals Specialised plant provides versatility and we
foundation engineering contractor with a provide technical support and lead the industry with our range of cranes, piling
reputation for performance, innovation and management skills. equipment and marine plant.
quality in demanding and high risk jobs.
Strong relationships with New Zealands We are committed to safe work places, employee
Our workforce is highly trained, committed leading geotechnical consultants adds to our health and protection of the environment.
and has a range of practical skills backed technical capability. We are certified to the ISO 9001 quality standard.
with experience.
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Alternatives and Innovation Unrivalled Experience
Our experienced and professional staff are Brian Perry Civil has been a significant player in We have encountered a wide range of ground
always on the lookout for a better or smarter the NZ piling market since 1973, with experience conditions ranging from deep alluvial gravels
way of doing things. evolving from temporary shoring of deep and silts to the complex geology of Aucklands
pipeline excavations. volcanic region.
We are regularly approached at the feasibility
or design stages of a project to assist with Piling applications include foundations and We have worked throughout New Zealand
technical solutions and innovative methods for retention works for high rise buildings, heavy and the South Pacific.
demanding foundation applications industrial plant, bridging and marine structures,
pump stations and pipelines.
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Innovation
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Strategic Alliance and Joint Venture Certainty of Delivery
If we dont have the experience in house, we Our design / build piling and foundation service, We work successfully in any contractual
team up with those who do. including ground investigation, is offered in arrangement, be it competitively bid, main
conjunction with specialist geotechnical and contract, subcontract, negotiated, alliancing,
Some of our most successful projects have structural consultants. design / build, guaranteed maximum price,
been joint ventures with specialist overseas fast track or turnkey.
experts where we provide the local knowledge We operate in a team environment, either as a
and resources. team leader or team member. Our success in competitive tendering
Performance
demonstrates our cost effectiveness.
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Driven Piles
Application
5
Hammer Selection Frequency Power
Amplitude The higher the frequency the lower the vibration The available power places limits on what
effects on the surrounding structures but the eccentric moment can be driven at the
For the pile to penetrate the ground, the vibro lower the productive capacity of the hammer. desired frequency.
hammer must create sufficient amplitude to
exceed the elastic range of the soil. 1600 rpm is considered to be a good If the power is too low the vibro hammer
compromise. Variable frequency units allow the will not be able to overcome the skin friction
The more cohesive the soil the greater the frequency to be adjusted to minimise noise and between the soil and the pile and the pile will
amplitude required. vibration in built-up areas. no longer move.
PTC 60
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Middleton Road, Wellington- Stabilization using Sheet Piles Rewa Bridge, Fiji- Bottom driven steel tubes up to 50m long
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Furgusson Wharf, Auckland- Raking H Piles
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Bottom-driven steel tubes
Pitch steel tube and Drive tube with Perform Pile Set / PDA Place reinforcement Pour concrete
form driving plug with Internal Drop Hammer to confirm pile cage inside casing
drop hammer (maintaining plug) capacity is achieved
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Vibro-set Piles
A vibro set pile is a closed-off casing that is vibrated into the ground displacing and densifying all the material in its path. The casing is then filled with
reinforcement and concrete, and then extracted. The base can be enlarged for greater capacity. For use as an alternative to precast piles or bored piles in
soft grounds, especially when vibrating a tube is faster than drilling and casing, or when vertical tie downs are necessary.
Pitch steel tube with Vibrate tube to depth Place reinforcement Pour Concrete Remove casing
sacrificial shoe (displacing soil) cage inside casing with Vibro
10
2
Bored Piles
Application
Contiguous piles Additional skin friction resistance in bored piles Rock chisels
can be achieved by spiral grooving the socket
Secant piles length using a reaming tool.
11
Waihi Shafts, Waihi- 2 x 2.5m diameter x 85m deep shafts
Central Motorway Junction, Auckland - Installing retaining wall piles under viaduct
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Continuous Flight Auger (CFA) Piles
Set up on a pile position Drill to pre-determined Pressurise concrete Concrete pile to Clean pile head and
and commence drilling pile of founding level system and blow bung ground level / piling plunge reinforcement
to commence concreting platform cage into fluid concrete
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Piles excavated using Benonite / Polymer
Set up on a pile position Excavate the pile bore to Clean or exchange the Place the high slump Remove the temporary
and install a short founding mainting the support fluid and install concrete using casing
temporary casing support fluid level the reinforcement cage tremie methods
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Bentonite Equipment
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Bored Pile Construction Methodology Options
CFA Auger Spoil on the Hollow Cost effective option. Good control and monitoring of the
Piling auger string stem auger process is required.
Cage insertion into the concrete can restrict depth achievable
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Pile Testing
Application
Pile testing offered by Brian Perry Civil include: Its key advantages are low cost and ease of Load (KN)
application but it must be used with high 0
0 1,000 2,000 3,000 4,000
Pile Load Testing factors of safety ie. 2.5 to 3.0 and preferably in
conjunction with calculations of load capacity
based on investigation data. 5
Calculations using the Hiley formula
PDA (Pile Driving Analyser), a proprietary
dynamic testing system, including PDA (Pile Driving Analyser) 10
Displacement (mm)
Grlweap wave analysis software The PDA method is becoming increasingly
Traditional static load testing popular due to its low cost and rapid results.
15
using kentledge or reaction anchors
It derives pile resistance from hammer energy
Osterberg cell but takes better account of elastic compression
effects, shaft friction and associated damping. 20
Pile Integrity Testing Cycle 1
Cycle 2
Cycle 3
Cross Hole Sonic Logging (CSL) Comparisons with static load tests indicate Cycle 4
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Static Load Testing The cell works in 2 directions, upward against
side shear and downward against end bearing
Static load testing involves the direct
thus allowing these parameters to be accurately
measurement of pile head displacement in
and separately determined.
response to a physically applied test load.
Cross-hole Sonic Logging (CSL)
It remains the most accurate method of
determining long term load capacity of a pile This determines the quality of the concrete
of deep foundations. PVC or steel tubes are
It allows the most complete assessment of load installed within the pile during construction.
versus settlement characteristics, in particular
time-related effects. During the test a transmitter is lowered down
one of the tubes and sends a high frequency
Testing may be carried out for the following load signal to a receiver inserted in another tube.
configurations: Avalon Drive, Hamilton- PDA texting 710 dia tubes
Transmitter and receiver move down each pair
compression of tubes scanning the entire length of shaft.
lateral Software analyses the results to produce an
image of the shaft showing imperfections.
tension (uplift)
The load is most commonly applied via a Pile Echo Tester (PET)
jack acting against a dead weight
(kentledge) or a reaction beam restrained The top of the pile is tapped with a lightweight
by an anchorage system. plastic hammer and the reflected sonic wave
is recorded by a computer to determine both
length and continuity of the pile. The method
Osterberg Cell
has limitations and must be used carefully.
The Osterberg Cell is a hydraulically-driven, high
capacity, sacrificial loading device installed in
the pile during construction. Pile Integrity Testing
There are a number of systems available to
This negates the need for overhead structural
test and evaluate the soundness of the
beams and tie-down piles required for a static Avalon Drive, Hamilton- 710 diameter tubes
constructed shaft.
load test. PDA testing, results and analysis
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Ground Improvement
Application
Lime cement columns 0.002 0.006 0.02 0.06 0.2 0.6 2.0 6.0 20 60 100
Particle Size (mm)
Grouting
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Vibrocompaction Process
Vibration and air / water Side and upper jets are The probe is raised in
jets directed downwards switched on to promote 0.5m increments over
at the tip facilitate probe the flow of material the full depth to be
penetration. Jets turned towards the probe and treated. The compaction
off as required depth of commence compaction. causes localised craters
compaction is reached. The probe is lifted once so the working platform
thepredetermined needs re-levelling. Pegasus Town, Christchurch
criterionis achieved.
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Cohesive Soils Cohesive to Cohesionless Soils
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Vibroreplacement Process
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Mokai Geothermal Power, Taihape Kings Wharf, Fiji- Delivered in conjunction with Northern Busway, Auckland
Stone Column foundations Fletchers South Pacific Division. Wick drains for embankment construction
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Waiwere Drive, Hamilton- Wick drains for gully infill
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Pressure Grouting
Application
Pressure grouting is a widely used technique to: Tube Manchette Grouting Grout then pumped down
tubes to effect seal at interface
Rock Face
Seal cavities in retaining and cut-off walls This technique has been used by Brian Perry Civil
to arrest settlement of sinking piles and heavy
Increase ground resistance in anchor and foundations in situations where ground has
Sheet piling driven Tunnel
tie-back systems behaved unexpectedly. through boulders
and rock after
concentrated blasting
Improve pile performance It has been used successfully in a number of
bridge applications where settlement was Grout Seal
becoming critical. Sheet Piles
Ground Anchors Grouting
The capacity of ground anchorage systems is The technique involves enchancing ground at Drilled holes with grout
tubes installed,
determined by the size of tendon, surrounding various points immediatly adjacent to the pile by Up to 1 ton cement them
Rock Face
pumped into each tube
ground conditions and grouting technique. controlled grouting using the tube manchettes.
Post-grouting in non-cohesive or
cohesionless soil. The application of grout
via grout tube in the bond anchor length
compacts the surrounding soil and enhances
the insitu length, thereby increasing
anchorage capacity. Instrumented Grouting Plant
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Tauranga Harbour Link- Bored pile base grouted using Tube manchettes
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Marine and Bridge Foundations
Application
Brian Perry Civil is an experienced and capable Drilled and socketed precast piles for: Marine Plant
marine contractor with a history of
wharf construction Brian Perry Civil has an up-to-date fleet
performance on a multitude of challenging and
of marine equipment including a range of
high risk projects. bridge abutments pontoons, barges and work boats
Our capability includes:
Sheet Piles for: Jack-up barge: Tuapapa
Driven and bored piles for: permanent works Size: 24m x 18m
bridges coffer dams Operating Weight: 419 tonnes
wharves and jetties temporary staging
Maximum crane capacity: 100 tonnes
berths ground retention
Maximum working water depth: 18m
marinas
Reclamation and dredging using:
navigational structures Allows work to continue unrestricted by tide
reclaimed fill levels and sea conditions.
ground retention and reclamation
mudcrete Jack up Barge: Kaupapa
navigational structures
rock bund retaining walls
Size: 25 x 9.5
ground retention and reclamation
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Rewa Bridge, Fiji- Delivered in conjunction with Fletchers South Pacific Division.
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Ground Retention
Application
Diaphragm walls
Gravity walls
crib / gabion / reinforced earth
Slurry walls
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Permanent or Temporary Ground Anchors
Shotcrete
Soil Nails
GF
Platform Level
Embedded
structured wall
Top of Slurry Wall
B1
r
ho
nc An economical tie back system utilising steel bar or strand
il A drilled into the ground, post-grouted and tensioned
So B2
against a waler system. Passive Anchors and Soil Nails can
also be used.
or B3
ch
An
B4
ck
Ro
Bedrock
Excavation level
Grout Curtain
Ground Retention
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Soldier Pile Wall Contiguous Bored Pile Wall Soilmix / Slurry Wall
Constructed using timber, steel Series of bored piles installed Ground supported with stiffness
or pre cast concrete piles with timber relatively close together, dependant on steel section.
or precast concrete infill panels. supporting shotcrete arches. Precast panels can increase stiffness.
.Ground supported with stiffness
Wall Movement Ground unsupported allowing relaxation Ground unsupported allowing relaxation
prior placement of panels and backfilling. prior to concrete. Finish product stiff. dependant on steel section.
Stiffness depends on steel section Permeable until shotcrete place with no Precast panels can increase stiffness.
and backfill compaction. groundwater control below excavation.
Watertightness Permeable with no groundwater control Seepages long term. Good temporary performance due to
Product
below excavation. Seepages long term. replacement with CB slurry but some seepages.
Connections Numerous connection options Drilled and grouted bars in to piles, shear Welded to steel sections, shear & bending
dependant on materials used and bending capacity possible. capacity possible.
Durability Conventional concrete in the ground Conventional concrete in ground design Sacrificial thickness of steel and internal
design or sacrificial steel thickness given lining wall for long-term ground water seepage
long term seepage potential.
Load Capacity Capacity can be enhanced by increasing Capacity can be enhanced by increasing Capacity limited by penetration of steel beams
the length of some piles. the length of some piles.
Materials to site Concrete, reinforcement cages, steel Concrete, reinforcement cages Cement, bentonite,
or precast concrete panels steel or precast concrete panels
Work face access Plant & Materials delivery Plant & Materials delivery Plant, materials and pipeline delivery of slurry
Noise Yes, if driven sections Machine only Machine only
Vibration Yes, if driven sections No No
Spoil Dependand on installation method 100% nett volume 30%-80% Nett volume
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Sheet Pile Wall Secant Pile Wall Diaphragm Wall
Clutched sheet piles driven A series of piles installed so that they A series of interlocking reinforced
into position. overlap to form a wall. concrete panels.
Wall Movement Flexible In-situ wall with ground supported Ground supported throughout excavation.
throughout construction. Very stiff. Stiffest option given wall thickness.
Seepages long term.
Watertightness Good with joint treatment Ground water control over pile length and Excellent over full depth of the wall with waterbar across p
Product
satisfactory performance with some seepages joints welded to steel sections, shear & bending capacity.
Connections Welded below capping beam level Drilled & grouted bars in to piles, Full moment & shear connection via box-out
shear & bending capacity possible and pull-out bars
Durability Internal painting and sacrificial thickness Conventional concrete in the ground design Conventional concrete in the ground design.
of steel Internal lining for long-term seepage No internal lining necessary
Load Capacity Low end bearing capacity Capacity can be enhanced by increasing Wall has a large bearing area and individual
the length of some piles panels can be extended
Establishment Cranes, vibros and hammers and / or pile 50-60T self erecting hydraulic drilling rigs 50T crane + grab, handling crane,
jacking plant (Giken). and handling crane. mud conditioning plant, mud storage
Materials to site Sheet Piles Concrete, reinforcement cages Bentonite, reinforcement cages or precast concrete panels
Construction
Work face access Plant & Materials delivery Plant & Materials delivery Plant, materials and pipelines for bentonite mud circulatio
Noise Yes, if jacked in Machine only Machine Only
Vibration Yes, if jacked in No No
Spoil No 100% nett volume 100% nett volume
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Cut off Walls
Application
Slurry Cut off Walls This typically comprises a HDPE liner, which for
shallow walls is lowered horizontally into the
Bentonite Cement
liquid slurry trench as either a continuous sheet
These are formed by using a specially formulated or roll, or vertically with interlocking panels for
mix of cementitious and bentonite based deeper walls.
materials together with proprietary additives to
provide a plastic structure that offers extremely To complete the composite wall, the
low permeability with a degree of flexibility self hardening bentonite / cement slurry
which is important in areas prone to earthquake. encapsulates the flexible liner.
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Arapuni Dam, Waikato- Overlapping piles to 85mm depths
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Plant and Equipment
Application
Brian Perry Civil owns a wide range of modern Drill Rigs Boring Tools and Attachments
plant appropriate to NZ conditions.
We operate a range of sophisticated hydraulic
drill rigs, well proven in NZs toughest conditions Drill buckets
Plant is maintained in our own well-equipped
and offering superior production rates in a
workshops and we are always looking to Soil and rock augers
multitude of applications and conditions.
upgrade or re-invest in new plant to keep
abreast of the latest technologies. Core barrels
Rig weight ranges from 30 to 70 tonnes with
drilling diameters up to 3m and depths to 80m. Down-hole hammer drills
Piling Cranes
We have an extensive range of modern, heavy Low headroom rigs are available capable for Rock chisels
duty, high line pull, tracked cranes from 30 to drilling 1.2m diameter to 24m depth.
Benoto buckets
250 tonnes capacity with a spread of leaders
and attachments. Crane mount rotary rigs with drilling diameters
Diaphragm wall buckets
up to 2.5m and depths to 58m deliver
Operators undergo comprehensive and reliable production and provide the flexibility to
continuing training on new and existing cranes allow the crane fleet to be used in both piling
Bentonite Equipment
and handling modes.
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34
Cut off Walls
Application
Slurry Cut off Walls This typically comprises a HDPE liner, which for
shallow walls is lowered horizontally into the
Bentonite Cement Arapuni Dam, Waikato
liquid slurry trench as either a continuous sheet
These are formed by using a specially formulated or roll, or vertically with interlocking panels for
mix of cementitious and bentonite based deeper walls.
materials together with proprietary additives to
provide a plastic structure that offers extremely To complete the composite wall, the
low permeability with a degree of flexibility self hardening bentonite / cement slurry
which is important in areas prone to earthquake. encapsulates the flexible liner.
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Arapuni Dam, Waikato- Overlapping piles to 85mm depths
322