Actions Towards Accident Prevention :

S No. Description of work Frequency

I Accident prevention techniques :
Identification of unsafe acts and conditions ( Physical , chemical , mechanical ,
1 ergonomical and biological hazards ) in all the areas Daily
2 Effective implementation of CAPA ( Corrective And Preventive Actions ) Then and there
3 Horizontal deployment of CAPA Then and there
4 Accident investigation and counter measure implementation Monthly
5 Capturing near miss incidents Weekly
6 Safety audit on Presses Quarterly
7 Safety audit on the LPG Bullets , diesel storage , HCL storage area Monthly
8 Inspection of hazardous chemical storage areas Quarterly
9 Hot spot analysis and corrective actions implementation Quarterly
10 Audit on counter measure implementation on past accidents Monthly
11 Audit on 3 days on the job training to temp. workmen Monthly
12 Fire safety audit Quarterly
13 Effective Work permit system As and when required
14 Audit on EOT Cranes - 4 Nos. - Operation and condition Quarterly
15 Internal electrical safety audit Once in 6 months

II Risk prevention techniques :

1 Audit on usage of PPEs Quarterly
2 Noise level monitoring Once in 4 months
3 Audit on the Fire extinguishers condition Quarterly
4 Inspection of First-aid boxes Quarterly
5 Inspecting the Antivenom for snake bite Weekly
6 Drinking water - R.O Plant audit Once in 2 months
7 Process R.O Plant , ETP , STP audit Once in 6 months

III Trainings :
1 Pre-employment safety training to newly joined temp. operators During recruitment
2 Safety campaign by Safety officer in all modules Each module / month
3 Facilitating Safety campaign by DEC members in all modules Weekly
4 Awareness training on Battery operated / Manual pallet trucks operations Once in 4 months
5 LPG / Ammonia safety training Once in 12 months
6 First-aid training Once in 12 months
7 Fire fighting training Once in 12 months
8 ERT members training on emergency preparedness Quarterly
9 Pep-talk with contractors Quarterly

IV Statutory requirements :
1 Facilitating external inspection of Statutory equipments As per schedule
2 Fire license updation Once in 12 months
3 Conducting mock drill Once in 4 months
4 On-site emergency plan - update As and when required
5 Safety committee meet Quarterly
6 Canteen employees - Medical examination Yearly
7 Employees working in hazardous process - Medical examination Yearly

VI Others :
1 External safety audit Once in 2 years
2 Safety officers meet Monthly

VII New methods to be followed to improve the quality of Safety audit :

1 HAZOP ( Hazard operability ) study in new machine operations
2 Job Safety analysis