Assumptions

Rated Power = 5.0435 kW

Operating hours = 7 hours per day

AC motor = High torque

Angular velocity 1 = 155 rad/s

Angular velocity 8 = 25.5 rad/s

1 = 2 , 3 = 4 , 5 = 6 , 7 = 8

VR1 = VR2 = VR3

2 4 6
Train value (TV) =
3 5 7

2
=
7

155rad / s
=
25.5rad / s

= 6.08

Train value (TV) = VR1 x VR2 x VR3

6.08 = VR3
 VR1/2/3 = 1.825

2 4 6
VR1 = VR2 = VR3 =
3 5 7

155 84.93 46.54

1.825 = 1.825 = 1.825 =
3 5 7

3 = 84.93 rad/s 5 = 46.54 rad/s 7 = 25.50 rad/s

No Descriptions Value

1 Train value 6.080

2 Velocity ratio , VR1 1.825

3 Velocity ratio , VR2 1.825

4 Velocity ratio , VR3 1.825

5 Angular velocity , 1 & 2 155.00 rad/s

6 Angular velocity , 3 & 4 84.93 rad/s

7 Angular velocity , 5 & 6 46.54 rad/s

8 Angular velocity , 7 & 8 25.50 rad/s

For V-belt drive

1.) From Table 7-1 V-belt service factors

Service factor for hoist that works between 6-15 hours daily is 1.6.

Design Power = Rated Power x Service factor

 = 5.0435 x 1.6

= 8.07 kW

2
2.) Velocity ratio =
3

= 1.825

3.) Range for speed of belt : 762 < Vt < 2133 m/min

Assume Vb = 1220 m/min

Vb = r22 = r33

D22 D33
Vb Vb
2 2

1220 D2 (155) 1220 D3 (84.92)

60 2 60 2

D2 = 262.37 mm (Estimated) D3 = 478.88 mm (Estimated)

4.) From Figure 7-9

With 2 = 155 rad/s & design power = 8.07 kW , the power rating for the belt is

3V belt.

From Figure 7-10

Standard 3V sheave size that is nearest to D3 is 481.33 mm.

5.) To find the standard D2 , choose the diameter with lowest variance.

Standard D2 Estimated D3 Standard Actual VR Actual 3 Variance

D3

201.93 368.57 481.30 2.38 65.13 30.39 %

267.95 489.08 481.30 1.80 85.85 0.99 %

Actual D2 = 267.95 mm , Actual D3 = 481.30 mm

6.) To find the center distance nominal range

D3 < C < 3 ( D3 + D2 )

481.30 < C < 2247.75

7.) To find the estimated belt length

( D3 D2 ) 2
L 2C 1.57( D3 D2 )
4C

Assume C = 560 mm

(481.3 267.95) 2
Estimated L = 2(560) 1.57(481.3 267.95)
4(560)

Estimated L = 2316.64 mm

From Table 7-2 , Standard L = 2413 mm

8.) To find the actual center distance

 B B 2 32( D3 D2 ) 2
Actual C =
16

B = 4L - 6.28 ( D2 + D3 )

B = 4(2413) - 6.28(267.95+481.3)

B = 4946.71

4946.71 4946.712 32(481.3 267.95) 2

Actual C =
16

Actual C = 609 mm (Acceptable)

9.) Angle of wrap for sheave

D3 D2
2 1800 2 sin 1 | |
2C

481.3 267.95
2 180 2 sin 1 | |
2(609)

2 159.820 ( Smaller Sheave )

D3 D2
3 1800 2 sin 1 | |
2C

481.3 267.95
3 1800 2 sin 1 | |
2(609)

3 200.180 ( Bigger Sheave )

10.) To find length & wrap correction factor

From Figure 7-14 & 7-15

CL = 1.08 , C = 0.95
 From Figure 7-10

Power per belt = 8.55 kW

From Figure 7-13

By doing interpolating,

121.45 183.22 857 1297

155 183.22 X 1297

X = 1095 W

Power added to rated power = 1.095 kW

Actual power rated / belt = 8.55 kW + 1.095 kW

= 9.645 kW

Corrected power rated / belt = CLC (9.645)

= 1.08(0.95)(9.645)

= 9.90 kW

Design Power
11.) Number of belts required =
Corrected Power

8.07
=
9.90

= 0.82

= 1 belt