7628 EXTERIOR/INTERIOR TRIM BACK DOOR GARNISH SUBASSY

OUTSIDE (LIFTBACK MODELS)

BACK DOOR GARNISH SUBASSY OUTSIDE (LIFTBACK

MODELS)
760WA01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 7540)
2. REMOVE BACK DOOR SIDE GARNISH LH (See page 7540)
3. REMOVE BACK DOOR SIDE GARNISH RH (See page 7540)
4. REMOVE BACK DOOR SIDE GARNISH CLIP (See page 7540)
5. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7540)
6. REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE (See page 7540)
(a) Remove the 5 nuts, clip and garnish.

Nut
Clip

B67627

7. INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE

(a) Install the garnish with the 5 nuts and clip.
Torque: 4.9 N
m (50 kgf
cm, 43 in.
lbf)

AVENSIS REPAIR MANUAL (RM1018E)

 EXTERIOR/INTERIOR TRIM BACK DOOR GARNISH SUBASSY 7629
OUTSIDE (WAGON MODELS)

BACK DOOR GARNISH SUBASSY OUTSIDE (WAGON

MODELS)
760WB01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER (See page 7545)
2. REMOVE BACK DOOR SIDE GARNISH LH (See page 7545)
3. REMOVE BACK DOOR SIDE GARNISH RH (See page 7545)
4. REMOVE BACK DOOR TRIM BOARD ASSY (See page 7545)
5. REMOVE DOOR PULL HANDLE (See page 7545)
6. REMOVE BACK DOOR GARNISH SUBASSY OUTSIDE
(a) Remove the 5 nuts, clip and back door garnish.

Nut
Clip

B67627

7. INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE

(a) Install the garnish with the 5 nuts and clip.
Torque: 4.9 N
m (50 kgf
cm, 43 in.
lbf)

AVENSIS REPAIR MANUAL (RM1018E)

 761
EXTERIOR/INTERIOR TRIM FRONT BUMPER

FRONT BUMPER
760WX01

COMPONENTS

Front Bumper Side

Retainer RH

Front Bumper
Reinforcement Subassy

Radiator Grille Lower

Front Bumper Side
Retainer LH
Radiator Grille
Front Bumper
Stay Subassy RH

w/ CAC

CAC Cooling
Front Bumper Side Hood to Front
Air Duct Subassy
Moulding RH End Panel Seal

w/ Fog Lamp Front Bumper

Fog Lamp Stay Subassy LH
Assy RH
Front Bumper Side
Moulding LH

Front Bumper Hole

Cover RH

w/ Fog Lamp
Front Bumper Cover
Fog Lamp Assy LH

Front Spoiler
Cover RH Front Spoiler Front Bumper Hole
Cover LH Cover LH
B67422

AVENSIS REPAIR MANUAL (RM1018E)

762
EXTERIOR/INTERIOR TRIM FRONT BUMPER

w/ Headlamp Cleaner

Headlamp Washer
Actuator Subassy RH

Headlamp Washer
Nozzle Subassy RH

Headlamp Washer
Actuator Subassy LH
Headlamp Washer
Nozzle Subassy LH

Radiator Grille Lower

Front Bumper Cover

Front Spoiler
Cover RH

Front Spoiler
Cover LH

B68229

AVENSIS REPAIR MANUAL (RM1018E)

 763
EXTERIOR/INTERIOR TRIM FRONT BUMPER
760WY01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.

1. REMOVE FRONT BUMPER COVER

(a) Put protective tape under the front fender.
HINT:
Claw Because the spoiler covers LH and RH are assembled, remove
them together.
(b) Remove the spoiler.
(1) Remove the 9 screws and 6 claws.
(2) Remove the 6 retainers.
B67425 (3) Remove the spoiler covers LH and RH together.
(4) Remove the bolt and separate the spoiler cover RH
from the LH.
(c) Remove the 3 bolts and 2 clips.
(d) Using a screwdriver, disengage the 6 claws and remove
the bumper cover.
HINT:
Tape the screwdriver tip before use.
(e) w/ Fog lamp:
Disconnect the fog lamp connectors.

2. REMOVE HEADLAMP WASHER ACTUATOR

SUBASSY LH (W/ HEADLAMP CLEANER)
(a) Remove the washer hose clip.
(b) Using a screwdriver, pry out the front washer nozzle.
HINT:
Tape the screwdriver tip before use.
(c) Remove the 2 screws and actuator.

B67431

3. REMOVE HEADLAMP WASHER ACTUATOR SUBASSY RH (W/ HEADLAMP CLEANER)

HINT:
Use the same procedures described for the LH side.
4. REMOVE INTERCOOLER COOLING AIR DUCT SUBASSY (W/ CAC 1CDFTV ENGINE TYPE)
(a) Remove the 3 screws and air duct.
5. REMOVE FRONT BUMPER REINFORCEMENT SUBASSY
(a) Using a screwdriver, remove the wire harness.
(b) Remove the 8 bolts and reinforcement.
6. REMOVE FRONT BUMPER SIDE RETAINER LH
(a) Using a screwdriver, remove the 2 screws and retainer.
HINT:
Tape the screwdriver tip before use.

AVENSIS REPAIR MANUAL (RM1018E)

764
EXTERIOR/INTERIOR TRIM FRONT BUMPER

7. REMOVE FRONT BUMPER SIDE RETAINER RH

HINT:
Use the same procedures described for the LH side.
8. REMOVE FRONT BUMPER STAY SUBASSY LH
(a) Remove the 2 bolts and stay.
9. REMOVE FRONT BUMPER STAY SUBASSY RH
(a) Remove the 2 bolts and stay.
10. REMOVE FOG LAMP ASSY LH (W/ FOG LAMP)
(a) Remove the 2 screws and fog lamp.
11. REMOVE FOG LAMP ASSY RH (W/ FOG LAMP)
(a) Remove the 2 screws and fog lamp.
12. REMOVE FRONT BUMPER HOLE COVER LH
13. REMOVE FRONT BUMPER HOLE COVER RH
14. REMOVE FRONT BUMPER SIDE MOULDING LH
(a) Using a screwdriver, disengage the 9 claws and remove the retainer.
HINT:
Tape the screwdriver tip before use.
15. REMOVE FRONT BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
16. REMOVE HOOD TO FRONT END PANEL SEAL
(a) Using a screwdriver, remove the 10 clips and panel seal.
HINT:
Tape the screwdriver tip before use.
17. REMOVE RADIATOR GRILLE
(a) Using a screwdriver, disengage the 13 claws and remove the 2 screws and radiator grille.
HINT:
Tape the screwdriver tip before use.
18. REMOVE RADIATOR GRILLE LOWER
(a) Using a screwdriver, disengage the 10 claws and remove the grille lower.
HINT:
Tape the screwdriver tip before use.
19. INSTALL FRONT BUMPER REINFORCEMENT SUBASSY
(a) Install the reinforcement with the 8 bolts.
(b) Install the wire harness.
20. INSTALL FRONT BUMPER COVER
(a) w/ Fog lamp:
Connect the fog lamp connector.
(b) Engage the 6 claws and install the bumper cover.
(c) Install the 3 bolts and 2 clips.
(d) Install the spoiler.
(1) Install the spoiler covers LH and RH together.
(2) Install the 6 retainers.
B67425 (3) Install the 9 screws and 10 claws.

AVENSIS REPAIR MANUAL (RM1018E)

7632
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST

FRONT FLOOR FOOTREST

760WC01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal.

1. REMOVE FR FLOOR FOOTREST LH

(a) Using a screwdriver, disengage the 2 clips and remove
the footrest.
HINT:
Tape the screwdriver tip before use.
(b) Disengage the clips and then remove the 2 clips from the
footrest.
Clip
B67619

AVENSIS REPAIR MANUAL (RM1018E)

7632
EXTERIOR/INTERIOR TRIM FRONT FLOOR FOOTREST

FRONT FLOOR FOOTREST

760WC01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal.

1. REMOVE FR FLOOR FOOTREST LH

(a) Using a screwdriver, disengage the 2 clips and remove
the footrest.
HINT:
Tape the screwdriver tip before use.
(b) Disengage the clips and then remove the 2 clips from the
footrest.
Clip
B67619

AVENSIS REPAIR MANUAL (RM1018E)

 7611
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

FUEL LID LOCK CONTROL ASSY

760X501

COMPONENTS
Sedan Models

Luggage Compartment Floor Carpet

Fuel Filler Opening Lid Lock Retainer

Fuel Lid Lock Control Assy

Rear Floor Finish Plate

5.5 (56, 49 in.lbf)

Luggage Compartment Trim Hook No. 2

5.0 (51, 44 in.lbf)

Luggage Compartment Trim Inner LH

Rope Hook Assy

Nm (kgfcm, ftlbf) : Specified torque B68948

AVENSIS REPAIR MANUAL (RM1018E)

7612
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

Liftback Models
Rear Floor Finish Plate

Rope Hook Assy

Rope Hook Assy

Rear Door Opening Trim Weatherstrip LH Deck Trim Side Board LH

Fuel Lid Lock Control Assy

5.5 (56, 49 in.lbf)

Rear Door Scuff Plate LH

Fuel Filler Opening Lid Lock Retainer

N
m (kgf
cm, ft
lbf) : Specified torque

B68947

AVENSIS REPAIR MANUAL (RM1018E)

 7613
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

Wagon Models Tonneau Cover Assy

Rear Floor Finish Plate

Deck Floor Box Front

Deck Board Subassy

Deck Floor Box LH

Deck Floor Box Rear

Deck Trim Side Board LH
Rear Door Opening Trim Weatherstrip LH Luggage Compartment
Trim Hook No. 2

Fuel Lid Lock Control Assy

5.5 (56, 49 in.lbf)

Rear Door Scuff Plate LH

Fuel Filler Opening Lid Lock Retainer

N
m (kgf
cm, ft
lbf) : Specified torque
B68946

AVENSIS REPAIR MANUAL (RM1018E)

7614
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY
760X601

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE LUGGAGE COMPARTMENT TRIM COVER INNER LH (SEDAN MODELS)
(See page 7636)
(a) Remove the luggage compartment floor carpet.
(b) Remove the 2 rope hooks.
(c) Remove the rear floor finish plate.
(d) Remove the 2 luggage compartment trim hooks.
(e) Remove the luggage compartment trim inner.
2. REMOVE DECK TRIM SIDE BOARD LH (LIFTBACK MODELS) (See page 7645)
(a) Remove the 2 rope hooks.
(b) Remove the rear floor finish plate.
(c) Remove the rear door opening trim weatherstrip LH.
(d) Remove the rear door scuff plate LH.
(e) Remove the deck trim side board.
3. REMOVE DECK TRIM SIDE PANEL ASSY LH (WAGON MODELS) (See page 7654)
(a) Remove the rear door opening trim weatherstrip LH
(b) Remove the rear door scuff plate.
(c) Remove the tonneau cover.
(d) Remove the deck board.
(e) Remove the deck floor box rear.
(f) Remove the deck floor box LH.
(g) Remove the deck floor box front.
(h) Remove the rear floor finish plate.
(i) Remove the luggage compartment trim hook No. 2.
(j) Remove the deck trim side board.

4. REMOVE FUEL LID LOCK CONTROL ASSY

(a) Disconnect the connector.
(b) Remove the nut and fuel lid lock control.

B68949

5. REMOVE FUEL FILLER OPENING LID LOCK

RETAINER
(a) Remove the fuel filler opening lid lock retainer, as shown
in the illustration.

B69147

AVENSIS REPAIR MANUAL (RM1018E)

 7615
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

6. INSTALL FUEL LID LOCK CONTROL ASSY

(a) Install the fuel lid lock control with the the nut.
Torque: 8.0 N
m (82 kgf
cm, 71 in.
lbf)
HINT:
Check to see that the tip of the lock is securely insearted into
hole A, looking inside through the check hole.

Check Hole

B68950

7. INSTALL FUEL FILLER OPENING LID LOCK

Female Part
RETAINER
(a) Install the fuel filler opening lid lock retainer as shown in
Male Part
the illustration.

B68951

AVENSIS REPAIR MANUAL (RM1018E)

7616
EXTERIOR/INTERIOR TRIM FUEL LID LOCK CONTROL ASSY

Sedan Models (b) Pass the strap through the slit on the trim as shown in the
Slit illustration.
(c) Attach a strap to the trim.

Strap

Liftback Models
Slit

Strap

Wagon Models
Slit

Strap




 B69320

AVENSIS REPAIR MANUAL (RM1018E)

 EXTERIOR/INTERIOR TRIM LUGGAGE COMPARTMENT DOOR GARNISH 7627
SUBASSY OUTSIDE (SEDAN MODELS)

LUGGAGE COMPARTMENT DOOR GARNISH SUBASSY

OUTSIDE (SEDAN MODELS)
760W901

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.
1. REMOVE BACK DOOR TRIM COVER (See page 7532)
2. REMOVE LUGGAGE COMPARTMENT DOOR GARNISH SUBASSY OUTSIDE
(a) Remove the 6 nuts, clip and garnish.

Nut
Clip

B67626

3. INSTALL BACK DOOR GARNISH SUBASSY OUTSIDE

(a) Install the garnish with the 6 nuts and clip.
Torque: 4.9 N
m (50 kgf
cm, 43 in.
lbf)

AVENSIS REPAIR MANUAL (RM1018E)

 7617
EXTERIOR/INTERIOR TRIM NAME PLATE

NAME PLATE
760W401

REPLACEMENT

1 1

RH Side RH Side

110.1 (4.335) 120.9 (4.760)

57.3 (2.256) 39.1 (1.717) 39.1 (1.539)

43.6 (1.717)

1 1

LH Side LH Side

106.8 (4.205) 101.5 (3.996)

39.7 (1.563) 53.9 (2.122) 39.6 (1.559)

24.4 (0.961)

mm (in.)
B67148

AVENSIS REPAIR MANUAL (RM1018E)

7618
EXTERIOR/INTERIOR TRIM NAME PLATE

Sedan Models

1
2

1 2

20.3 (0.799) 14.6 (0.575)

59.0 (2.323) 91.1 (3.587)
131.2 (5.165)
115.4 (4.543) 161.3 (6.350)
47.1 (1.854)

26.6 (1.047)

63.5 (2.450)
49 (1.929)
97.1 (3.823)

mm (in.)
B67145

AVENSIS REPAIR MANUAL (RM1018E)

 7619
EXTERIOR/INTERIOR TRIM NAME PLATE

Liftback Models

1
2

1 2

20.5 (0.807) 14.7 (0.579)

59.3 (2.335) 88.6 (3.488)
131.2 (5.165) 89 (3.504)
161.1 (6.342)
47.1 (1.854)

27 (1.063)

61.3 (2.41)
48.2 (1.898)
97.3 (3.831)

mm (in.)
B67146

AVENSIS REPAIR MANUAL (RM1018E)

7620
EXTERIOR/INTERIOR TRIM NAME PLATE

Wagon Models
1 2

1 2

52.5 (2.067)
38.1 (1.500)
115.4 (4.543) 95.5 (3.760)
162 (6.378)
144.5 (5.689) 109.6 (4.315)
129.7 (5.106)

40 (1.575)

109.6 (4.315)
97 (3.819)
115.4 (4.543)

mm (in.) B67147

AVENSIS REPAIR MANUAL (RM1018E)

 7621
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH

OUTSIDE MOULDING LH
760W501

REPLACEMENT
HINT:
On the RH side, use the same procedures as on the LH side.

1. REMOVE OUTSIDE MOULDING LH

(a) Using a heat light, heat the moulding.
Heating temprature: 40 60C (104 140F)
Protective NOTICE:
Tape Do not heat the moulding excessively.
(b) Tie both the piano wire ends to a wooden block or a similar
object.
(c) Scrape tape off by pulling the piano wire and remove the
B50319 moulding with reference pins remaining on the moulding.
NOTICE:

If reusing the moulding, take care not to damage the
moulding.

Do not damage the body.
(d) Remove the moulding.
2. INSTALL OUTSIDE MOULDING LH
(a) Using a heat light, heat the body surface.
Heating temprature: 40 60C (104 140F)
NOTICE:
Do not heat the body excessively.
(b) Remove the tape from the body.
(c) Wipe off the stains with cleaner.
(d) Clean the moulding (if reusing the moulding).
(1) Using a heat light, heat the moulding.
Heating temprature: 20 30C (68 86F)
NOTICE:
Do not heat the moulding excessively.
(2) Remove the tape from the moulding.
(3) Wipe off the stains with cleaner.
(4) Apply new doublesided tape to the moulding as
shown in the illustration.

Doublesided Tape
B67149

AVENSIS REPAIR MANUAL (RM1018E)

7622
EXTERIOR/INTERIOR TRIM OUTSIDE MOULDING LH

(e) Using a heat light, heat the body and moulding.

Heating temperature:
Body 40 60
C (104 140
F)
Moulding 20 30
C (68 86
F)

NOTICE:
Do not heat the body and moulding excessively.
(f) Remove the peeling paper from the face of the moulding
and attach the moulding securely to the vehicle body.
NOTICE:
Be careful that dirt or foreign objects do not stick to adhe-
sive part when removeing the peeling paper.
(g) Push the moulding to the body, as shown in the illustra-
tion.
NOTICE:
Do not apply excessive force onto the moulding. Instead,
apply steady pressure with your thumbs.

3.8 (0.150)
2.3 (0.091)

16.4 (0.646)
16.2 (0.638)
28 (1.102) 119 (4.685)

228.7 (9.004) 243 (9.567) 243 (9.567) 252.7 (9.949)

mm (in.) B67150

AVENSIS REPAIR MANUAL (RM1018E)

 765
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)

REAR BUMPER (SEDAN/LIFTBACK)

760X101

COMPONENTS
Luggage Compartment Rear Floor
Finish Plate Liftback Models
Trim Hook
Rope Hook Assy
Rope Hook
Assy

Rear Floor Finish Plate

Rear Bumper Side

Retainer RH

Rear Bumper
Retainer Upper RH

Rear Bumper Rear Bumper

Retainer Upper LH Reinforcement No. 1

Rear Bumper Side

Retainer LH
Rear Bumper Pad RH

11.5 (115, 16)

Rear Bumper Pad LH

Rear Bumper Cover

Rear Bumper Side

Moulding RH

5.5 (55, 49 in.
lbf)

Rear Bumper Side

Moulding LH

N
m (kgf
cm, ft
lbf) : Specified torque

B67428

AVENSIS REPAIR MANUAL (RM1018E)

766
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)
760X201

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.

1. REMOVE REAR FLOOR FINISH PLATE (SEDAN

MODELS)
(a) Remove the 2 hooks and 2 rope hooks.
(b) Using a moulding remover, remove the 2 clips and finish
plate.
(c) Using a screwdriver, disengage the 4 claws and finish
plate.
HINT:
Tape the screwdriver tip before use.

B67426

2. REMOVE REAR FLOOR FINISH PLATE (LIFTBACK MODELS)

(a) Remove the 2 bolts and 2 rope hooks.
(b) Using a screwdriver, disengage the 4 claws and finish plate.
HINT:
Tape the screwdriver tip before use.
Claw
3. REMOVE REAR BUMPER COVER
(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 4 nuts and 3 clips.
(c) Using a screwdriver, disengage the 14 claws and remove
the bumper.
HINT:
Tape the screwdriver tip before use.

Protective Tape B67427

4. REMOVE REAR BUMPER REINFORCEMENT NO.1

(a) Remove the 8 bolts and reinforcement.
5. REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.
HINT:
Tape the screwdriver tip before use.
6. REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
7. REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, remove the retainer.

AVENSIS REPAIR MANUAL (RM1018E)

 767
EXTERIOR/INTERIOR TRIM REAR BUMPER (SEDAN/LIFTBACK)

HINT:
Tape the screwdriver tip before use.
8. REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
9. REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using a screwdriver, disengage the 10 claws and remove the moulding.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
11. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts.
Torque: 11.5 N
m (115 kgf
cm, 16 ft
lbf)
12. INSTALL REAR BUMPER COVER
(a) Install the bumper cover with the 4 nuts, 2 screws and 3
clips.
Torque: 5.5 N
m (55 kgf
cm, 49 in.
lbf) for screw

B67427

AVENSIS REPAIR MANUAL (RM1018E)

768
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)

REAR BUMPER (WAGON MODELS)

760X301

COMPONENTS

Deck Floor Box Rear

Deck Floor Box RH

Rear Floor
Finish Plate

Deck Floor
Box LH

Rear Bumper Side

Retainer RH

Rear Bumper
Retainer Upper RH
Rear Bumper
Retainer Upper LH Rear Bumper
Rear Bumper Side Reinforcement No. 1
Retainer LH 11.5 (115, 16)

Rear Bumper Pad RH

11.5 (115, 16) Rear Bumper Cover

Rear Bumper
Pad LH

Rear Bumper Side

Rear Bumper Side
Moulding RH
Moulding LH

5.5 (55,49 in.
lbf)

N
m (kgf
cm, ft
lbf) : Specified torque B67423

AVENSIS REPAIR MANUAL (RM1018E)

 769
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)
760X401

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.

1. REMOVE REAR FLOOR FINISH PLATE

(a) Using a screwdriver, remove the 4 clips and finish plate.
HINT:
Clip Tape the screwdriver tip before use.

B67429

2. REMOVE DECK FLOOR BOX REAR (See page 7654)

3. REMOVE DECK FLOOR BOX LH (See page 7654)
4. REMOVE DECK FLOOR BOX RH (See page 7654)

5. REMOVE REAR BUMPER COVER

(a) Put protective tape under the quarter panel.
(b) Remove the 2 screws, 3 clips and 4 nuts.
Claw (c) Using a screwdriver, disengage the 16 claws and remove
the bumper cover.
HINT:
Tape the screwdriver tip before use.

B67430

6. REMOVE REAR BUMPER REINFORCEMENT NO.1

(a) Remove the 8 bolts and reinforcement.
7. REMOVE REAR BUMPER SIDE RETAINER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the 3 claws and remove the side retainer.
HINT:
Tape the screwdriver tip before use.
8. REMOVE REAR BUMPER SIDE RETAINER RH
HINT:
Use the same procedures described for the LH side.
9. REMOVE REAR BUMPER RETAINER UPPER LH
(a) Remove the 2 screws.
(b) Using a screwdriver, disengage the claw and remove the retainer upper.
HINT:
Tape the screwdriver tip before use.
10. REMOVE REAR BUMPER RETAINER UPPER RH
HINT:
Use the same procedures described for the LH side.
11. REMOVE REAR BUMPER SIDE MOULDING LH
(a) Using screwdriver, remove the moulding.
AVENSIS REPAIR MANUAL (RM1018E)
7610
EXTERIOR/INTERIOR TRIM REAR BUMPER (WAGON MODELS)

HINT:
Tape the screwdriver tip before use.
12. REMOVE REAR BUMPER SIDE MOULDING RH
HINT:
Use the same procedures described for the LH side.
13. INSTALL REAR BUMPER REINFORCEMENT NO.1
(a) Install the reinforcement with the 8 bolts.
Torque: 11.5 N
m (115 kgf
cm, 16 ft
lbf)

14. INSTALL REAR BUMPER COVER

(a) Install the bumper cover with the 2 screws, 3 clips and 4
nuts.
Torque: 5.5 N
m (55 kgf
cm, 49 in.
lbf) for screw

B67430

AVENSIS REPAIR MANUAL (RM1018E)

7624
EXTERIOR/INTERIOR TRIM REAR DOOR BELT MOULDING ASSY LH

REAR DOOR BELT MOULDING ASSY LH

760W701

REPLACEMENT
HINT:

The installation is in the reverse order of the removal.

On the RH side, use the same procedures as on the LH side.
1. REMOVE REAR DOOR WINDOW REGULATOR HANDLE ASSY (See page 7522)
2. REMOVE REAR DOOR TRIM BASE LH (See page 7522)
3. REMOVE POWER WINDOW REGULATOR SWITCH ASSY REAR (W/ POWER WINDOW)
(See page 7522)
4. REMOVE REAR DOOR TRIM BOARD SUBASSY LH (See page 7522)
5. REMOVE REAR DOOR GLASS WEATHERSTRIP INNER LH (See page 7522)
6. REMOVE REAR DOOR SERVICE HOLE COVER LH (See page 7522)

7. REMOVE REAR DOOR BELT MOULDING ASSY LH

(a) Put protective tape under the moulding.
(b) Using a screwdriver or moulding remover, pry out the
claws and remove the moulding.
HINT:
Tape the screwdriver tip before use.

Tape

Tape

B67608

AVENSIS REPAIR MANUAL (RM1018E)

7630
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)

REAR SPOILER (WAGON MODELS)

760WD01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal.

Clip 1. REMOVE BACK DOOR TRIM PANEL ASSY UPPER

(a) Remove the 4 clips and door trim panel.
(b) Remove the 4 hole plugs.

B67161

Clip 2. REMOVE REAR SPOILER

(a) Disconnect the stop lamp connector.
(b) Remove the 6 nuts and clip.

B67162

(c) Using a heat light, heat the spoiler.

Heating temprature: 40 60C (104 140F)
NOTICE:
Do not heat the spoiler excessively.
(d) Lightly lift the spoiler at the right end or the left end.
Doublesided Tape
(e) Cut the tape.
(1) Tie both piano wire ends to a wooden block or simi-
lar object.
B67163 (2) Cut the tape by pulling the piano wire.
NOTICE:

If reusing the rear spoiler, take care not to damage it.

Be careful not to damage the back door.
(f) Remove the spoiler.
3. INSTALL REAR SPOILER
(a) Clean the surface on the back door where the spoiler is
to be attached.
(1) Using a heat light, heat the back door contact sur-
face.
Heating temprature: 40 60C (104 140F)
NOTICE:
Do not heat the back door excessively.

AVENSIS REPAIR MANUAL (RM1018E)

 7631
EXTERIOR/INTERIOR TRIM REAR SPOILER (WAGON MODELS)

(2) Remove the tape from the back door.

(3) Wipe off the stains with cleaner.
(b) When reusing the spoiler:
Clean the spoiler.
(1) Using a heat light, heat the spoiler.
Heating temprature: 20 30
C (68 86
F)
NOTICE:
Do not heat the spoiler excessively.
(2) Remove the tape from the spoiler.
(3) Wipe off the stains with cleaner.
(c) Install the spoiler.
(1) Using a heat light, heat the door and spoiler.
Heating temperature:
Door 40 60
C (104 140
F)
Spoiler 20 30
C (68 86
F)
NOTICE:
Do not heat the door and spoiler excessively.
(2) Apply new doublesided tape to the spoiler, as
shown in the illustration.

Doublesided Tape

B67164

(3) Remove the peeling paper from the spoiler.

NOTICE:
Be careful that dirt or foreign objects do not stick to the
adhesive part when removing the peeling paper.
(4) Install the spoiler with the 6 nuts.
Torque: 9.8 N
m (99 kgf
cm, 87 in.
lbf)
NOTICE:
Do not apply excessive force onto the spoiler. Instead, ap-
ply steady pressure with your thumbs.
(5) Connect the stop lamp connector.
(6) Install the 4 hole plugs.

AVENSIS REPAIR MANUAL (RM1018E)

 7625
EXTERIOR/INTERIOR TRIM ROCKER PANEL MOULDING LH

ROCKER PANEL MOULDING LH

760W801

REPLACEMENT
HINT:

The installation is in the reverse order of the removal.

Use the same procedures on the RH side as on the LH side.
1. REMOVE FRONT WHEEL
2. REMOVE REAR WHEEL

3. REMOVE SIDE MUDGUARD FRONT LH

(a) Remove the 2 screws and mudguard.
(b) Remove the 2 screws and wheel house plate.

B67156

4. REMOVE REAR WHEEL HOUSE PLATE FRONT LH

(a) Remove the 2 screws and wheel house plate.

B67157

Clip
5. REMOVE ROCKER PANEL MOULDING LH
Clip
(a) Remove the 3 screws, 12 clips and moulding.

Clip

B67155

AVENSIS REPAIR MANUAL (RM1018E)

7626
EXTERIOR/INTERIOR TRIM ROOF DRIP SIDE FINISH MOULDING CENTER LH

ROOF DRIP SIDE FINISH MOULDING CENTER LH

760WE01

REPLACEMENT
HINT:
Use the same procedures on the RH side as on the LH side.

1. REMOVE ROOF DRIP SIDE FINISH MOULDING

CENTER LH
(a) Put the protective tape around the circumference of the
moulding.
(b) Using a remover for the roof moulding, release the disen-
gage the clips both in the front and rear ends of the mould-
ing, and then remove the moulding.
NOTICE:
B67742
Do not remove the clips.

If that the clips are damaged or removed accidentally,
exchange them for supplied ones.

2. INSTALL ROOF DRIP SIDE FINISH MOULDING

1.3 (0.051) Front Side CENTER LH
NOTICE:
Only when exchanging the clips.
AA A (a) Remove the tape that remains on the mounting surface
of the body, and then clean the surface with white gaso-
line.
A
4.8 (0.189) (b) Using a heat light, heat up the clip installation surfaces of
the body and moulding.
Heating temperature:
Rear Side Body 40 60C (104 140F)
Moulding 20 30C (68 86F)
A
NOTICE:
1.5 (0.059) Do not heat the moulding and body excessively.
A (c) Set the supplied clips in the positions as shown in the il-
4.6 (1.811) lustration and pressfit them by hand to install them.
NOTICE:
AA Install the moulding when 30 minutes or more have passed
mm (in.) B67741 after pressfitting the clips.
HINT:

Initial hardening time: 30 minutes

Perfect hardening time: 24 hours

AVENSIS REPAIR MANUAL (RM1018E)

7642
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

ROOF HEADLINING ASSY (LIFTBACK MODELS)

760WV01

COMPONENTS
Front Door Opening Trim Weatherstrip RH
Front Pillar Garnish RH Rear Door Opening Trim Weatherstrip RH
Center Pillar Garnish RH
Roof Side Garnish Inner RH

Deck Trim Side

Panel Assy RH

Package Tray
Trim Panel Assy

Rear Door Scuff

Plate RH

Center Pillar Garnish 41.2 (420, 30)

Lower RH
Front Door
Scuff Plate RH Rear Headlining Subassy

Rear Floor Finish Plate

Cowl Side Trim Board RH
Rear Door Opening Trim
Weatherstrip LH
Center Pillar Garnish LH
Roof Side Garnish Inner LH

41.2 (420, 30)

Front Pillar Garnish LH

Front Door Opening Trim

Weatherstrip LH Deck Trim Side
Board LH

Rear Door Scuff Plate LH

Center Pillar Garnish Lower LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH
N
m (kgf
cm ft
lbf) : Specified torque B70682

AVENSIS REPAIR MANUAL (RM1018E)

 7643
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

w/ Sliding Roof

Assist Grip Subassy Roof Headlining Assy

Assist Grip Subassy

RH Visor Assy

Assist Grip Subassy

Assist Grip
Visor Holder
Subassy
LH Visor Assy
Sun Roof Opening
Trim Moulding

Lens Cover
Room Lamp Assy No. 2

Map Lamp Assy

Lens Cover

B70683

AVENSIS REPAIR MANUAL (RM1018E)

7644
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

w/o Sliding Roof

Assist Grip Subassy

Roof Headlining Assy
Assist Grip Subassy

RH Visor Assy

Assist Grip Subassy

Assist Grip Subassy

Visor Holder
LH Visor Assy
Lens Cover

Room Lamp Assy No. 2

Lens Cover
Map Lamp Assy

B66566

AVENSIS REPAIR MANUAL (RM1018E)

 7645
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)
760WW01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.

1. REMOVE FRONT DOOR SCUFF PLATE RH

Claw Clip (a) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.

B66532

2. REMOVE FRONT DOOR SCUFF PLATE LH

HINT:
Use the same procedures described for the RH side.

3. REMOVE REAR DOOR SCUFF PLATE RH

Clip
(a) Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
Claw

B66531

4. REMOVE REAR DOOR SCUFF PLATE LH

HINT:
Use the same procedures described for the RH side.

5. REMOVE COWL SIDE TRIM BOARD RH

(a) Using a screwdriver, disengage the clip and 2 claws, and
remove the trim board.
HINT:
Clip Tape the screwdriver tip before use.

Claw

B66533

6. REMOVE COWL SIDE TRIM BOARD LH

HINT:
Use the same procedures described for the RH side.

AVENSIS REPAIR MANUAL (RM1018E)

7646
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

7. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
10. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

11. REMOVE CENTER PILLAR GARNISH LOWER RH

(a) Remove the floor anchor cover.
(b) Remove the bolt and the outer belt on the floor anchor
side.

B66534

(c) Using a screwdriver, disengage the 2 clips and remove

the pillar garnish.
HINT:
Tape the screwdriver tip before use.

Clip

B66535

12. REMOVE CENTER PILLAR GARNISH LOWER LH

HINT:
Use the same procedures described for the RH side.

Clip 13. REMOVE CENTER PILLAR GARNISH UPPER RH

(a) Using a screwdriver, disengage the clip and 2 screws, and
remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.

B66527

14. REMOVE CENTER PILLAR GARNISH UPPER LH

HINT:
Use the same procedures described for the RH side.
15. REMOVE REAR SEAT ASSY (See page 7221)
16. REMOVE REAR SIDE SEAT BACK ASSY RH
(a) Remove the bolt and seatback.
17. REMOVE REAR SIDE SEAT BACK ASSY LH
(a) Remove the bolt and seatback.
18. REMOVE PACKAGE TRAY TRIM PANEL ASSY

AVENSIS REPAIR MANUAL (RM1018E)

 7647
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

19. REMOVE REAR FLOOR FINISH PLATE

(a) Remove the 2 bolts.
(b) Using a screwdriver, disengage the 4 claws and remove
the floor finish plate.
HINT:
Tape the screwdriver tip before use.

B66551

20. REMOVE DECK TRIM SIDE PANEL ASSY RH

(a) Remove the 2 screws.
Clip
(b) Using a screwdriver, disengage the 5 clips and remove
the deck trim side panel.
HINT:
Tape the screwdriver tip before use.

B66552

21. REMOVE DECK TRIM SIDE BOARD LH

HINT:
Use the same procedures described for the RH side.

22. REMOVE ROOF SIDE GARNISH INNER RH

(a) Remove the screw.
(b) Using a screwdriver, disengage the 5 clips and remove
the roof side garnish.
HINT:
Tape the screwdriver tip before use.
Clip

B63923

23. REMOVE ROOF SIDE GARNISH INNER LH

HINT:
Use the same procedures described for the RH side.

24. REMOVE ROOF HEADLINING TRIM SUBASSY

REAR
(a) Using a screwdriver, disengage the 5 clips and remove
the roof head lining trim.
HINT:
Tape the screwdriver tip before use.
Clip

B66540

AVENSIS REPAIR MANUAL (RM1018E)

7648
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

25. REMOVE FRONT PILLAR GARNISH RH

(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
Clip

B66528

(b) Pull the garnish upward and remove if from the instrument
panel.
120 mm (c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
700 mm
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
Adhesive Tape shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.

Adhesive Tape

Protective Cover

B65292

26. REMOVE FRONT PILLAR GARNISH LH

HINT:
Use the same procedures described for the RH side.
27. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
28. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.

Claw 29. REMOVE MAP LAMP ASSY

(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
Claw A79919 roof switch connector, and remove the map lamp.

AVENSIS REPAIR MANUAL (RM1018E)

 7649
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

Claw
30. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re-
move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Claw B66541

31. REMOVE ASSIST GRIP SUBASSY

Claw Claw (a) Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.

B66529

32. REMOVE VISOR HOLDER

90

(a) Remove the holder of the sun visor by turning it counter-
clockwise.

B50596

33. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

AVENSIS REPAIR MANUAL (RM1018E)

7650
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (LIFTBACK MODELS)

w/ Sliding Roof 34. REMOVE ROOF HEADLINING ASSY

(a) Using a clip remover, disengage the 2 clips and remove
the roof headling.

Clip
w/o Sliding Roof

B66557

w/ Sliding Roof
35. INSTALL ROOF HEADLINING ASSY
(a) Align the markings, and then install the wire harness with
tape.
Tape
NOTICE:
Attach the roof wire harness securely.
(b) Install the 2 clips.

w/o Sliding Roof

Tape

B66554

36. INSTALL REAR SEAT ASSY (See page 7221)

AVENSIS REPAIR MANUAL (RM1018E)

 7633
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

ROOF HEADLINING ASSY (SEDAN MODELS)

760WT01

COMPONENTS
Front Door Opening Trim Weatherstrip RH

Center Pillar Garnish RH

Rear Door Opening Trim Weatherstrip RH
Front Pillar Garnish RH
Roof Side Garnish Inner RH

Package Tray
Trim Panel Assy
Rear Door Scuff
Plate RH

41.2 (420, 30)

Center Pillar Garnish

Lower RH
Front Door Roof Side Garnish Inner LH
Scuff Plate RH
Rear Door Opening Trim
41.2 (420, 30)
Weatherstrip LH
Center Pillar Garnish LH
Cowl Side Trim Board RH

Front Pillar Garnish LH

Front Door Opening Trim

Weatherstrip LH

Rear Door Scuff Plate LH

Center Pillar Garnish Lower LH
Cowl Side Trim Board LH
Front Door Scuff Plate LH

N
m (kgf
cm ft
lbf) : Specified torque B66561

AVENSIS REPAIR MANUAL (RM1018E)

7634
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

w/ Sliding Roof

Assist Grip Subassy

Roof Headlining Assy

Assist Grip Subassy

RH Visor Assy

Assist Grip Subassy

Assist Grip
Visor Holder Subassy
LH Visor Assy

Sun Roof Opening

Trim Moulding
Lens Cover
Room Lamp Assy No. 2

Map Lamp Assy

Lens Cover

B70686

AVENSIS REPAIR MANUAL (RM1018E)

 7635
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

w/o Sliding Roof

Assist Grip Subassy Roof Headlining Assy

Assist Grip Subassy

RH Visor Assy

Assist Grip Subassy

Assist Grip Subassy

Visor Holder
LH Visor Assy
Lens Cover

Room Lamp Assy No. 2

Lens Cover
Map Lamp Assy

B66563

AVENSIS REPAIR MANUAL (RM1018E)

7636
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)
760WU01

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.

1. REMOVE FRONT DOOR SCUFF PLATE RH

Claw Clip (a) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.

B66532

2. REMOVE FRONT DOOR SCUFF PLATE LH

HINT:
Use the same procedures described for the RH side.

3. REMOVE REAR DOOR SCUFF PLATE RH

Clip
(a) Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
Claw

B66531

4. REMOVE REAR DOOR SCUFF PLATE LH

HINT:
Use the same procedures described for the RH side.

5. REMOVE COWL SIDE TRIM BOARD RH

(a) Using a screwdriver, disengage the clip and 2 claw and re-
move the trim board.
HINT:
Clip Tape the screwdriver tip before use.

Claw

B66533

6. REMOVE COWL SIDE TRIM BOARD LH

HINT:
Use the same procedures described for the RH side.

AVENSIS REPAIR MANUAL (RM1018E)

 7637
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

7. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
10. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

11. REMOVE CENTER PILLAR GARNISH LOWER RH

(a) Remove the floor anchor cover.
(b) Remove the bolt and outer belt on the floor anchor side.

B66534

(c) Using a screwdriver, disengage the 2 clips and remove

the pillar garnish lower.
HINT:
Tape the screwdriver tip before use.

Clip

B66535

12. REMOVE CENTER PILLAR GARNISH LOWER LH

HINT:
Use the same procedures described for the RH side.

Clip 13. REMOVE CENTER PILLAR GARNISH UPPER RH

(a) Using a screwdriver, disengage the clip and 2 screws and
remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.

B66527

14. REMOVE CENTER PILLAR GARNISH UPPER LH

HINT:
Use the same procedures described for the RH side.
15. REMOVE REAR SEAT ASSY (See page 7227, 7232)

AVENSIS REPAIR MANUAL (RM1018E)

7638
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

16. REMOVE ROOF SIDE GARNISH INNER RH

(a) Using a screwdriver, disengage the 4 clips and claw and
Clip remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.
Claw

B70032

17. REMOVE ROOF SIDE GARNISH INNER LH

HINT:
Use the same procedures described for the RH side.

18. REMOVE PACKAGE TRAY TRIM PANEL ASSY

(a) Remove the 4 clips.
(b) Remove the roof package tray trim panel.
(c) Pull out the belt from the slit and remove the tray trim pan-
el.
Slit

B66550

19. REMOVE FRONT PILLAR GARNISH RH

(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
Clip

B66528

AVENSIS REPAIR MANUAL (RM1018E)

 7639
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

(b) Pull the garnish upward and remove from the instrument
panel.
120 mm (c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
700 mm
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover with adhesive tape as shown in
Adhesive Tape the illustration.
NOTICE:
Cover the curtain shield airbag with the protection cover as
soon as the front pillar garnish is removed.

Adhesive Tape

Protective Cover

B65292

20. REMOVE FRONT PILLAR GARNISH LH

HINT:
Use the same procedures described for the RH side.
21. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
22. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.

Claw 23. REMOVE MAP LAMP ASSY

(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
Claw A79919 roof switch connector, and remove the map lamp.

Claw
24. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re-
move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Claw B66541

AVENSIS REPAIR MANUAL (RM1018E)

7640
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

25. REMOVE ASSIST GRIP SUBASSY

Claw Claw (a) Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.

B66529

26. REMOVE VISOR HOLDER

90

(a) Remove the holder of the sun visor by turning it counter-
clockwise.

B50596

27. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

w/ Sliding Roof
28. REMOVE ROOF HEADLINING ASSY
(a) Using a clip remover, disengage the 2 clips and remove
the roof headling.

Clip
w/o Sliding Roof

B66556

AVENSIS REPAIR MANUAL (RM1018E)

 7641
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (SEDAN MODELS)

w/ Sliding Roof 29. INSTALL ROOF HEADLINING ASSY

(a) Align the markings, and then install the wire harness with
tape.
NOTICE:
Tape
Attach the roof wire harness securely.
(b) Install the 2 clips.

w/o Sliding Roof

Tape

B66553

30. INSTALL REAR SEAT ASSY (See page 7227, 7232)

AVENSIS REPAIR MANUAL (RM1018E)

 7651
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

ROOF HEADLINING ASSY (WAGON MODELS)

760WZ01

COMPONENTS
Center Pillar Garnish Roof Side Rear Window Side
Upper RH Rear Door Garnish Inner RH Garnish RH
Front Pillar Garnish RH Opening Trim
Front Door Opening Trim Weatherstrip RH
Weatherstrip RH

Deck Trim
Side Board RH

Rear Door Scuff Plate RH

41.2 (420, 30)

Center Pillar Garnish

Lower RH
Deck Floor Tonneau Cover
Front Door
Box Front Assy
Scuff Plate RH
Cowl Side Trim
Board RH
Deck Floor
Box RH

Deck Board
Deck Floor Subassy
Box Rear
Front Door Opening Trim Deck Floor
Weatherstrip LH Box LH
Center Pillar Rear Door Roof Side
Garnish Inner LH Rear Window Side
Garnish Opening Trim
41.2 (420, 30) Garnish LH
Upper LH Weatherstrip LH

Front Pillar
Garnish LH

Cowl Side Trim

Board LH Deck Trim Side Board LH

Rear Door Scuff Plate LH

Center Pillar Garnish Lower LH
Front Door Scuff Plate LH
N
m (kgf
cm ft
lbf) : Specified torque B70684

AVENSIS REPAIR MANUAL (RM1018E)

7652
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

w/ Sliding Roof

Assist Grip Subassy

Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy

Visor Holder Sun Roof Opening
Trim Moulding Assist Grip Subassy
LH Visor Assy

Lens Cover
Lens Cover
Map Lamp Assy Room Lamp Assy No. 2

B70685

AVENSIS REPAIR MANUAL (RM1018E)

 7653
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

w/o Sliding Roof

Assist Grip Subassy

Assist Grip Subassy

Roof Headlining Assy

RH Visor Assy

Assist Grip Subassy

Visor Holder
Assist Grip Subassy
LH Visor Assy

Lens Cover
Lens Cover
Map Lamp Assy Room Lamp Assy No. 2

B66548

AVENSIS REPAIR MANUAL (RM1018E)

7654
EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)
760X001

REPLACEMENT
HINT:
The installation is in the reverse order of the removal. However, when there is a special point concerning
the installation, it is indicated.

1. REMOVE FRONT DOOR SCUFF PLATE RH

Claw Clip (a) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.

B66532

2. REMOVE FRONT DOOR SCUFF PLATE LH

HINT:
Use the same procedures described for the RH side.

3. REMOVE REAR DOOR SCUFF PLATE RH

Clip
(a) Using a screwdriver, disengage the 3 clips and 2 claws,
and remove the scuff plate.
HINT:
Tape the screwdriver tip before use.
Claw

B66531

4. REMOVE REAR DOOR SCUFF PLATE LH

HINT:
Use the same procedures described for the RH side.

5. REMOVE COWL SIDE TRIM BOARD RH

(a) Using a screwdriver, disengage the clip and 2 claws, and
remove the trim board.
HINT:
Clip Tape the screwdriver tip before use.

Claw

B66533

6. REMOVE COWL SIDE TRIM BOARD LH

HINT:
Use the same procedures described for the RH side.

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7. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP RH

8. REMOVE FRONT DOOR OPENING TRIM WEATHERSTRIP LH
9. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP RH
10. REMOVE REAR DOOR OPENING TRIM WEATHERSTRIP LH

11. REMOVE CENTER PILLAR GARNISH LOWER RH

(a) Remove the floor anchor cover.
(b) Remove the bolt and outer belt on the floor anchor side.

B66534

(c) Using a screwdriver, disengage the 2 clips and remove

the pillar garnish.
HINT:
Tape the screwdriver tip before use.

Clip

B66535

12. REMOVE CENTER PILLAR GARNISH LOWER LH

HINT:
Use the same procedures described for the RH side.

Clip 13. REMOVE CENTER PILLAR GARNISH UPPER RH

(a) Using a screwdriver, disengage the clip and 2 screws, and
remove the pillar garnish.
HINT:
Tape the screwdriver tip before use.

B66527

14. REMOVE CENTER PILLAR GARNISH UPPER LH

HINT:
Use the same procedures described for the RH side.
15. REMOVE REAR SEAT ASSY (See page 7221)
16. REMOVE REAR SIDE SEAT BACK ASSY RH
(a) Remove the bolt and seatback
17. REMOVE REAR SIDE SEAT BACK ASSY LH
(a) Remove the bolt and seatback
18. REMOVE TONNEAU COVER ASSY
19. REMOVE BACK DOOR WEATHERSTRIP
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20. REMOVE DECK BOARD SUBASSY

21. REMOVE DECK FLOOR BOX REAR

(a) Remove the deck floor box.

B66545

22. REMOVE DECK FLOOR BOX FRONT

Clip
(a) Using a screwdriver, disengage the 2 clips and 2 screws,
and remove the deck floor box.
HINT:
Tape the screwdriver tip before use.

B66544

23. REMOVE DECK FLOOR BOX RH

(a) Remove the 2 screws and deck floor box.
24. REMOVE DECK FLOOR BOX LH
(a) Remove the 2 screws and deck floor box.

B66543

25. REMOVE REAR FLOOR FINISH PLATE

(a) Using a screwdriver, disengage the 4 clips and remove
Clip the floor finish plate.
HINT:
Tape the screwdriver tip before use.

B66542

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EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

26. REMOVE DECK TRIM SIDE BOARD RH

Clip (a) Remove the bolt and screw.
(b) Using a screwdriver, disengage the 5 clips and 2 claws,
and remove the deck trim side board.
HINT:
Tape the screwdriver tip before use.

Claw
B66536

27. REMOVE DECK TRIM SIDE BOARD LH

HINT:
Use the same procedures described for the RH side.

28. REMOVE ROOF HEADLINING TRIM SUBASSY

REAR
(a) Using a screwdriver, disengage the 5 clips and remove
the roof headlining trim.
HINT:
Tape the screwdriver tip before use.
Clip

B66540

29. REMOVE ROOF SIDE GARNISH INNER RH

(a) Remove the bolt.
(b) Using a screwdriver, disengage the 2 clips and remove
the window side garnish.
HINT:
Clip
Tape the screwdriver tip before use.

B66538

30. REMOVE ROOF SIDE GARNISH INNER LH

HINT:
Use the same procedures described for the RH side.

Clip 31. REMOVE REAR WINDOW SIDE GARNISH RH

(a) Using a screwdriver, disengage the 3 clips and screw, and
remove the roof side garnish.
HINT:
Tape the screwdriver tip before use.

B66539

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EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

32. REMOVE REAR WINDOW SIDE GARNISH LH

HINT:
Use the same procedures described for the RH side.

33. REMOVE FRONT PILLAR GARNISH RH

(a) Using a screwdriver, disengage the 2 clips and remove
the pillar garnish.
HINT:
Tape the screwdriver tip before use.
Clip

B66528

(b) Pull the garnish upward and remove if from the instrument
panel.
120 mm (c) w/ Curtain shield airbag:
Protect the curtain shield airbag LH.
700 mm
(1) Thoroughly cover the airbag with cloth or nylon of
700 mm (27.56 in.) x 120 mm (4.72 in.) and fix the
ends of the cover in place with adhesive tape as
Adhesive Tape shown in the illustration.
NOTICE:
Cover the curtain shield airbag with a protective cover as
soon as the front pillar garnish is removed.

Adhesive Tape

Protective Cover

B65292

34. REMOVE FRONT PILLAR GARNISH LH

HINT:
Use the same procedures described for the RH side.
35. REMOVE RH VISOR ASSY
(a) Remove the 2 screws and visor.
36. REMOVE LH VISOR ASSY
(a) Remove the 2 screws and visor.

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Claw 37. REMOVE MAP LAMP ASSY

(a) Using a screwdriver, disengage the 6 claws and remove
the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 screws.
(c) Using a moulding remover, disengage the claws.
(d) Disconnect the map lamp switch connector and sliding
Claw A79919 roof switch connector, and remove the map lamp.

Claw
38. REMOVE ROOM LAMP ASSY NO.2
(a) Using a moulding remover, disengage the 8 claws and re-
move the lens cover.
HINT:
Tape the screwdriver tip before use.
(b) Using a moulding remover, disengage the claws.
(c) Disconnect the map lamp switch connector and remove
the map lamp.
Claw B66541

39. REMOVE ASSIST GRIP SUBASSY

Claw Claw (a) Using a screwdriver, disengage the 2 claws and remove
the 2 assist grip covers.
HINT:
Tape the screwdriver tip before use.
(b) Remove the 2 bolts and assist grip.

B66529

40. REMOVE VISOR HOLDER

90

(a) Remove the holder of the sun visor by turning it counter-
clockwise.

B50596

41. REMOVE SUN ROOF OPENING TRIM MOULDING (W/ SLIDING ROOF)

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EXTERIOR/INTERIOR TRIM ROOF HEADLINING ASSY (WAGON MODELS)

w/ Sliding Roof 42. REMOVE ROOF HEADLINING ASSY

Clip (a) w/ Sliding roof:
Using a clip remover, disengage the 2 clips and remove
the roof headling.
(b) w/o Sliding roof:
Using a clip remover, disengage the 4 clips and remove
the roof headling.

w/o Sliding Roof Clip

B66558

w/ Sliding Roof 43. INSTALL ROOF HEADLINING ASSY

(a) Align the markings, and then install the wire harness with
tape.
NOTICE:
Tape
Attach the roof wire harness securely.
(b) w/ Sliding roof:
Install the 4 clips.
(c) wo/ Sliding roof:
Install the 2 clips.
w/o Sliding Roof

Tape

B66555

44. INSTALL REAR SEAT ASSY (See page 7221)

AVENSIS REPAIR MANUAL (RM1018E)