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0255

PREPARATION AUDIO & VISUAL SYSTEM

AUDIO & VISUAL SYSTEM


022KX01

PREPARATION
Recomended Tools
0904200010 Torx Socket T30 NAVIGATION ANTENNA ASSY

0904200030 Torx Socket T20 CIGARETTE LIGHTER ASSY

0905000032 Air Drill FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

(0905000210) Chuck Set FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

(0905000220) Handle FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

0905020010 Air Riveter FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

(0905002010) Dust Cap FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

(0905002020) Nose Piece No.1 FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

0906060350 Revet Cutter FRONT NO.1 SPEAKER ASSY


REAR SPEAKER ASSY

0907020010 Moulding Remover RADIO RECEIVER ASSY


ANTENNA CORD SUBASSY
POWER POINT SOCKET ASSY
NAVIGATION ANTENNA ASSY
ANTENNA CORD SUBASSY NO.3
AMPLIFIER ANTENNA
ASSY(LIFTBACK MODELS)
AMPLIFIER ANTENNA ASSY(SEDAN
MODELS)
AMPLIFIER ANTENNA
ASSY(WAGON MODELS)

Equipment
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0236
PREPARATION AUTOMATIC TRANSMISSION / TRANS

AUTOMATIC TRANSMISSION / TRANS


022L402

PREPARATION
SST
0711058060 Air Conditioner Service Tool Set TRANSMISSION CONTROL CABLE
ASSY

(0711758060) Refrigerant Drain Service Valve TRANSMISSION CONTROL CABLE


ASSY

(0711758070) TJoint TRANSMISSION CONTROL CABLE


ASSY

(0711758080) Quick Disconnect Adapter TRANSMISSION CONTROL CABLE


ASSY

(0711758090) Quick Disconnect Adapter TRANSMISSION CONTROL CABLE


ASSY

(0711778050) Refrigerant Charging Gauge TRANSMISSION CONTROL CABLE


ASSY

(0711788060) Refrigerant Charging Hose TRANSMISSION CONTROL CABLE


ASSY

(0711788070) Refrigerant Charging Hose TRANSMISSION CONTROL CABLE


ASSY

(0711788080) Refrigerant Charging Hose TRANSMISSION CONTROL CABLE


ASSY

0902312700 Union Nut Wrench 17mm AUTOMATIC TRANSAXLE


ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)

0930800010 Oil Seal Puller FRONT DIFFERENTIAL OIL


SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

0931660011 Transmission & Transfer Bearing FRONT DIFFERENTIAL OIL


Replacer SEAL(U241E)

AVENSIS REPAIR MANUAL (RM1018E)


0237
PREPARATION AUTOMATIC TRANSMISSION / TRANS

(0931600011) Replacer Pipe FRONT DIFFERENTIAL OIL


SEAL(U241E)

0935032014 TOYOTA Automatic Transmission TORQUE CONVERTER CLUTCH


Tool Set AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)

(0935132010) Oneway Clutch Test Tool TORQUE CONVERTER CLUTCH


AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
(0935132020) Stator Stopper TORQUE CONVERTER CLUTCH
AND DRIVE PLATE(ATM)
AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)

0952001010 Drive Shaft Remover Attachment AUTOMATIC TRANSAXLE


ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

0952024010 Differential Side Gear Shaft AUTOMATIC TRANSAXLE


Puller ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

(0952032040) Shocker Set AUTOMATIC TRANSAXLE


ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)
0955414010 Differential Oil Seal Replacer FRONT DIFFERENTIAL OIL
SEAL(U341E)

0962862011 Boll Joint Puller AUTOMATIC TRANSAXLE


ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

0964917010 Steering Knuckle Tool FRONT DIFFERENTIAL OIL


SEAL(U241E)

0972627012 Front Suspension Arm Bushing FRONT DIFFERENTIAL OIL


Remover & Replacer SEAL(U341E)

AVENSIS REPAIR MANUAL (RM1018E)


0238
PREPARATION AUTOMATIC TRANSMISSION / TRANS

(0972602041) Replacer FRONT DIFFERENTIAL OIL


SEAL(U341E)

0993000010 Drive Shaft Nut Chisel AUTOMATIC TRANSAXLE


ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

0995070010 Handle Set FRONT DIFFERENTIAL OIL


SEAL(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

(0995107150) Handle 150 FRONT DIFFERENTIAL OIL


SEAL(U241E)

(0995107200) Handle 200 FRONT DIFFERENTIAL OIL


SEAL(U341E)

Recomended Tools
0901112301 Socket Wrench 30 mm AUTOMATIC TRANSAXLE
ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

0904000011 Hexagon Wrench Set AUTOMATIC TRANSAXLE


ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)

(0904320100) Socket Hexagon Wrench 10 AUTOMATIC TRANSAXLE


ASSY(U241E)
TRANSMISSION WIRE(U241E)
TRANSMISSION VALVE BODY
ASSY(U241E)
FRONT DIFFERENTIAL OIL
SEAL(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)
TRANSMISSION VALVE BODY
ASSY(U341E)
TRANSMISSION WIRE(U341E)
FRONT DIFFERENTIAL OIL
SEAL(U341E)

0904200010 Torx Socket T30 TRANSMISSION CONTROL CABLE


ASSY

AVENSIS REPAIR MANUAL (RM1018E)


0239
PREPARATION AUTOMATIC TRANSMISSION / TRANS

0909004020 Engine Sling Device AUTOMATIC TRANSAXLE


ASSY(U241E)
AUTOMATIC TRANSAXLE
ASSY(U341E)

9541600140 Gas Leak Detector TRANSMISSION CONTROL CABLE


(Halogen Leak Detector) ASSY
(DENSO Part No.)

0921600021 Belt Tension Gauge AUTOMATIC TRANSAXLE


ASSY(U151E/U151F)

SSM
0883300080 Adhesive 1344 TRANSMISSION WIRE(U241E)
THREE BOND 1344 TRANSMISSION VALVE BODY
LOCTITE 242 or equivalent ASSY(U241E)

Equipment
Straight edge Automatic transaxle assy
Torque wrench
Vernier calipers Automatic transaxle assy
Dial indicator with magnetic base Torque converter and drive plate
Slide calipers Automatic transaxle assy
Chain block Automatic transaxle assy
Lubricant
U341E
Automatic transaxle fluid
ATF type TIV
Dry fill 6.9 liter (7.7 USqts, 6.4 lmp.qts)
Drain and refill 3.0 liter (3.2 USqts, 2.6 lmp.qts)
U241F
Automatic transaxle fluid
ATF type TIV
Dry fill 8.6 liter (9.0 USqts, 7.6 lmp.qts)
Drain and refill 3.5 liter (3.7 USqts, 3.1 lmp.qts)

AVENSIS REPAIR MANUAL (RM1018E)


0233
PREPARATION BRAKE

BRAKE
022KS01

PREPARATION
SST
0902300100 Union Nut Wrench 10 mm BRAKE FLUID
BRAKE MASTER CYLINDER
SUBASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)
BRAKE ACTUATOR ASSY(W/O VSC)

0902338400 Union Nut Wrench 14mm BRAKE FLUID


BRAKE MASTER CYLINDER
SUBASSY
FRONT BRAKE
REAR BRAKE
BRAKE BOOSTER ASSY(LHD)
BRAKE BOOSTER ASSY(RHD)
BRAKE ACTUATOR ASSY(W/ VSC)

0921476011 Crankshaft Pulley Replacer SKID CONTROL SENSOR

0952000031 Rear Axle Shaft Puller SKID CONTROL SENSOR

(0952000040) Shocker SKID CONTROL SENSOR

0952100020 Drive Shaft Boot Clamping Tool SKID CONTROL SENSOR

0955060010 Differential Side Bearing FRONT BRAKE


Replacer

(0971006051) Replacer REAR BRAKE

0995000020 Bearing Remover SKID CONTROL SENSOR

Recomended Tools
0904200010 Torx Socket T30 STEERING SENSOR

AVENSIS REPAIR MANUAL (RM1018E)


0234
PREPARATION BRAKE

Equipment
Micrometer
Dial indicator w/ magnetic base
Brake drum gauge
Slide calipers
Torque wrench
Lubricant
Item Capacity Classification
Brake fluid SAE J1704 or FMVSS No. 116 DOT4

AVENSIS REPAIR MANUAL (RM1018E)


0243
PREPARATION CLUTCH

CLUTCH
022KZ01

PREPARATION
SST
0902300100 Union Nut Wrench 10 mm CLUTCH ACCUMULATOR
ASSY(1CDFTV)
CLUTCH RELEASE CYLINDER
ASSY(MTM)
CLUTCH MASTER CYLINDER
ASSY(MTM)

0930100220 Clutch Guide Tool CLUTCH UNIT(MTM)

0933300013 Universal Joint Bearing Remover CLUTCH UNIT(MTM)


& Replacer

Recomended Tools
0904000011 Hexagon Wrench Set CLUTCH PEDAL SUBASSY(MTM)

Equipment
Torque wrench
Vernier calipers
Dial indicator with magnetic base
Vernier calipers
Lubricant
Item Capacity Classification
Brake fluid SAE J1704 or FMVSS No.116 DOT 4

AVENSIS REPAIR MANUAL (RM1018E)


0256
PREPARATION COMMUNICATION SYSTEM

COMMUNICATION SYSTEM
022L201

PREPARATION
Recomended Tools
0908200050 TOYOTA Electrical Tester Set HORN SYSTEM

AVENSIS REPAIR MANUAL (RM1018E)


0218
PREPARATION COOLING

COOLING
022KA01

PREPARATION
SST
0902312700 Union Nut Wrench 17mm WATER PUMP ASSY(1CDFTV)

0921354015 Crankshaft Pulley Holding Tool WATER PUMP ASSY(1CDFTV)

(9010508076) Bolt WATER PUMP ASSY(1CDFTV)

0924963010 Torque Wrench Adaptor WATER PUMP ASSY(1AZFE)


THERMOSTAT(1AZFE)
WATER PUMP ASSY(1AZFSE)
THERMOSTAT(1AZFSE)

0933000021 Companion Flange Holding Tool WATER PUMP ASSY(1CDFTV)

0995050013 Puller C Set WATER PUMP ASSY(1CDFTV)

(0995105010) Hanger 150 WATER PUMP ASSY(1CDFTV)

(0995205010) Slide Arm WATER PUMP ASSY(1CDFTV)

(0995305020) Center Bolt 150 WATER PUMP ASSY(1CDFTV)

(0995405021) Claw No.2 WATER PUMP ASSY(1CDFTV)

(0995405031) Claw No.3 WATER PUMP ASSY(1CDFTV)

0996010010 Variable Pin Wrench Set WATER PUMP ASSY(1AZFE)


WATER PUMP ASSY(1AZFSE)
WATER PUMP ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)


0219
PREPARATION COOLING

(0996201000) Variable Pin Wrench Arm Assy WATER PUMP ASSY(1AZFE)


WATER PUMP ASSY(1AZFSE)
WATER PUMP ASSY(1CDFTV)

(0996300700) Pin 7 WATER PUMP ASSY(1AZFE)


WATER PUMP ASSY(1AZFSE)

(0996301000) Pin 10 WATER PUMP ASSY(1CDFTV)

Recomended Tools
0921600021 Belt Tension Gauge WATER PUMP ASSY(1CDFTV)

Equipment
Hexagon wrench (8mm)
Ohmmeter
Radiator cap tester
Thermometer
Torque wrench
Slide calipers
Wooden block
Heater

SSM
0882600080 Seal Packing Black or equivalent WATER PUMP ASSY(1AZFE)
(FIPG) WATER PUMP ASSY(1AZFSE)
WATER PUMP ASSY(1CDFTV)

Coolant
Item Capacity Classification
Engine coolant (3ZZFE) TOYOTA long life coolant
Lefthand drive vehicles 5.8 liters (6.1 US qts, 5.1 lmp. qts)
Righthand drive vehicles 5.9 liters (6.2 US qts, 5.2 lmp. qts)
Engine coolant (1ZZFE) TOYOTA long life coolant
Lefthand drive vehicles M/T 5.8 liters (6.1 US qts, 5.1 lmp. qts)
A/T 5.7 liters (6.0 US qts, 5.0 lmp. qts)
Righthand drive vehicles M/T 5.9 liters (6.2 US qts, 5.2 lmp. qts)
A/T 5.8 liters (6.1 US qts, 5.1 lmp. qts)
Engine coolant (1AZFE/1AZFSE) TOYOTA long life coolant
Lefthand drive vehicles M/T 6.0 liters (6.3 US qts, 5.3 lmp. qts)
A/T 6.3 liters (6.7 US qts, 5.5 lmp. qts)
Righthand drive vehicles M/T 6.1 liters (6.4 US qts, 5.4 lmp. qts)
A/T 6.4 liters (6.8 US qts, 5.6 lmp. qts)
Engine coolant (1CDFTV) TOYOTA long life coolant
w/ power heater 7.6 liters (8.0 US qts, 6.7 lmp. qts)
w/o power heater 7.4 liters (7.8 US qts, 6.5 lmp. qts)

AVENSIS REPAIR MANUAL (RM1018E)


021
PREPARATION DIAGNOSTICS

DIAGNOSTICS
022LX01

PREPARATION
SST
0924300020 Idle Adjusting Screw Wrench SFI SYSTEM(1AZFE)

0984318040 Diagnosis Check Wire No.2 AIR CONDITIONING SYSTEM


ELECTRONIC MOTOR POWER
STEERING SYSTEM
SUPPLEMENTAL RESTRAINT
SYSTEM
SFI SYSTEM(1AZFE)
ECD SYSTEM(1CDFTV)
SFI SYSTEM(1ZZFE/3ZZFE)

0999200242 Turbocharger Pressure Gauge ECD SYSTEM(1CDFTV)

Recomended Tools
0908200040 TOYOTA Electrical Tester COMBINATION METER
SFI SYSTEM(1AZFE)
SFI SYSTEM(1AZFSE)
ECD SYSTEM(1CDFTV)
SFI SYSTEM(1ZZFE/3ZZFE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)

AVENSIS REPAIR MANUAL (RM1018E)


022
PREPARATION DIAGNOSTICS

(0908300150) Test Lead Set AIR CONDITIONING SYSTEM


ABS WITH EBD SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
MULTIPLEX COMMUNICATION
SYSTEM
ENGINE IMMOBILISER SYSTEM
ABS WITH EBD & BA & TRC & VSC
SYSTEM
WIRELESS DOOR LOCK CONTROL
SYSTEM
COMBINATION METER
KEY REMINDER WARNING SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
SFI SYSTEM(1AZFE)
SFI SYSTEM(1AZFSE)
ECD SYSTEM(1CDFTV)
SFI SYSTEM(1ZZFE/3ZZFE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)
0908200050 TOYOTA Electrical Tester Set POWER DOOR LOCK CONTROL
SYSTEM

(0908300150) Test Lead Set AIR CONDITIONING SYSTEM


ABS WITH EBD SYSTEM
ELECTRONIC MOTOR POWER
STEERING SYSTEM
MULTIPLEX COMMUNICATION
SYSTEM
ENGINE IMMOBILISER SYSTEM
ABS WITH EBD & BA & TRC & VSC
SYSTEM
WIRELESS DOOR LOCK CONTROL
SYSTEM
COMBINATION METER
KEY REMINDER WARNING SYSTEM
POWER DOOR LOCK CONTROL
SYSTEM
SFI SYSTEM(1AZFE)
SFI SYSTEM(1AZFSE)
ECD SYSTEM(1CDFTV)
SFI SYSTEM(1ZZFE/3ZZFE)
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U241E(1AZFSE))
ELECTRONIC CONTROLLED
AUTOMATIC TRANSAXLE
[ECT](U341E)

AVENSIS REPAIR MANUAL (RM1018E)


0229
PREPARATION DRIVE SHAFT / PROPELLER SHAFT

DRIVE SHAFT / PROPELLER SHAFT


022KL01

PREPARATION
SST
0924000020 Wire Gauge Set FRONT DRIVE SHAFT

0952000031 Rear Axle Shaft Puller FRONT AXLE HUB SUBASSY LH

0952001010 Drive Shaft Remover Attachment FRONT DRIVE SHAFT

0952024010 Differential Side Gear Shaft FRONT DRIVE SHAFT


Puller

(0952032040) Shocker Set FRONT DRIVE SHAFT

0952124010 Rear Axle Shaft Puller FRONT DRIVE SHAFT

0952710011 Rear Axle Shaft Bearing Remover FRONT DRIVE SHAFT

0952717011 Rear Axle Shaft Bearing Remover FRONT AXLE HUB SUBASSY LH

0960816042 Front Hub Bearing Adjusting Tool FRONT DRIVE SHAFT

(0960802021) Bolt & Nut FRONT DRIVE SHAFT

(0960802041) Retainer FRONT DRIVE SHAFT

0960832010 Steering Knuckle Oil Seal FRONT AXLE HUB SUBASSY LH


Replacer

AVENSIS REPAIR MANUAL (RM1018E)


0230
PREPARATION DRIVE SHAFT / PROPELLER SHAFT

0961020012 Pitman Arm Puller REAR AXLE CARRIER SUBASSY


LH

0962810011 Ball Joint Puller REAR AXLE LH HUB BOLT


FRONT AXLE LH HUB BOLT

0962862011 Boll Joint Puller FRONT AXLE HUB SUBASSY LH


REAR AXLE CARRIER SUBASSY
LH
FRONT DRIVE SHAFT

0971004081 Base FRONT DRIVE SHAFT

0971800010 Shoe Hold Down Spring Driver REAR AXLE CARRIER SUBASSY
LH

0972640010 Lower Control Shaft Bearing FRONT DRIVE SHAFT


Replacer

0993000010 Drive Shaft Nut Chisel FRONT AXLE HUB SUBASSY LH


FRONT DRIVE SHAFT

0995000020 Bearing Remover FRONT DRIVE SHAFT

0995040011 Puller B Set FRONT AXLE HUB SUBASSY LH

(0995104020) Hanger 200 FRONT AXLE HUB SUBASSY LH

(0995204010) Slide Arm FRONT AXLE HUB SUBASSY LH

(0995304030) Center Bolt 200 FRONT AXLE HUB SUBASSY LH

(0995404010) Arm 25 FRONT AXLE HUB SUBASSY LH

AVENSIS REPAIR MANUAL (RM1018E)


0231
PREPARATION DRIVE SHAFT / PROPELLER SHAFT

(0995504061) Claw No.6 FRONT AXLE HUB SUBASSY LH

(0995704010) Attachment FRONT AXLE HUB SUBASSY LH

(0995804010) Holder (J) FRONT AXLE HUB SUBASSY LH

0995060010 Replacer Set FRONT AXLE HUB SUBASSY LH

(0995100370) Replacer 37 FRONT AXLE HUB SUBASSY LH

(0995100600) Replacer 60 FRONT AXLE HUB SUBASSY LH

(0995100640) Replacer 64 FRONT AXLE HUB SUBASSY LH

0995060020 Replacer Set No.2 FRONT AXLE HUB SUBASSY LH


FRONT DRIVE SHAFT

(0995100710) Replacer 71 FRONT DRIVE SHAFT

(0995100720) Replacer 72 FRONT AXLE HUB SUBASSY LH

0995070010 Handle Set FRONT AXLE HUB SUBASSY LH


FRONT DRIVE SHAFT

(0995107100) Handle 100 FRONT AXLE HUB SUBASSY LH


FRONT DRIVE SHAFT

Recomended Tools
0901112301 Socket Wrench 30 mm FRONT AXLE HUB SUBASSY LH
FRONT DRIVE SHAFT

AVENSIS REPAIR MANUAL (RM1018E)


0232
PREPARATION DRIVE SHAFT / PROPELLER SHAFT

0904000011 Hexagon Wrench Set FRONT AXLE HUB SUBASSY LH


FRONT DRIVE SHAFT

(0904320060) Socket Hexagon Wrench 6 FRONT AXLE HUB SUBASSY LH


FRONT DRIVE SHAFT

0990400010 Expander Set FRONT DRIVE SHAFT

(0990400050) No. 4 Claw FRONT DRIVE SHAFT

0990500012 Snap Ring No.1 Expander FRONT DRIVE SHAFT

0990500013 Snap Ring Pliers FRONT AXLE HUB SUBASSY LH

Equipment
Torque wrench
Dial indicator with magnetic base

Lubricant
Item Capacity
Front drive shaft
1AZFSE, 1AZFE, 1CDFTV Outboard joint grease: 152.0 162.0 g (5.4 5.7 oz.)
Inboard joint grease: 170.0 190.0 g (6.0 6.7 oz.)
3ZZFE, 1ZZFE Outboard joint grease: 85.0 105.0 g (3.0 3.7 oz.)
Inboard joint grease: 125.5 135.5 g (4.4 4.8 oz.)

AVENSIS REPAIR MANUAL (RM1018E)


023
PREPARATION ENGINE CONTROL SYSTEM

ENGINE CONTROL SYSTEM


022J501

PREPARATION
SST
0926821010 Fuel Hose Puller KNOCK SENSOR(1AZFE)

Recomended Tools
0908200040 TOYOTA Electrical Tester SFI SYSTEM(1AZFE)
SFI SYSTEM(1AZFSE)
SFI SYSTEM(1ZZFE/3ZZFE)

(0908300150) Test Lead Set SFI SYSTEM(1AZFE)


SFI SYSTEM(1AZFSE)
SFI SYSTEM(1ZZFE/3ZZFE)

Equipment
Ohmmeter
Radiator cap tester
Service Wire Harness
Torque wrench
Vernier calipers
Voltmeter

AVENSIS REPAIR MANUAL (RM1018E)


0261
PREPARATION ENGINE HOOD/DOOR

ENGINE HOOD/DOOR
022K801

PREPARATION
SST
0981200010 Door Hinge Set Bolt Wrench FRONT DOOR

0981200020 Door Hinge Set Bolt Wrench FRONT DOOR

Recomended Tools
0904200010 Torx Socket T30 FRONT DOOR
REAR DOOR

0904200020 Torx Socket T40 FRONT DOOR


REAR DOOR
LUGGAGE COMPARTMENT DOOR
BACK DOOR(LIFTBACK MODELS)
BACK DOOR(WAGON MODELS)
0905000032 Air Drill FRONT DOOR

0905020010 Air Riveter FRONT DOOR

SSM
0883300070 Adhesive 1324, FRONT DOOR
THREE BOND 1324 or equivalent REAR DOOR

Equipment
Brass bar
Clip remover
Hand riveter
Hammer
Plasticfaced hammer
Tape To avoid surface damage
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


028
PREPARATION ENGINE MECHANICAL

ENGINE MECHANICAL
022KB01

PREPARATION
SST
0902300100 Union Nut Wrench 10 mm PARTIAL ENGINE ASSY(1CDFTV)

0902312700 Union Nut Wrench 17mm VALVE CLEARANCE(1CDFTV)


CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
0902312900 Union Nut Wrench 19mm VALVE CLEARANCE(1AZFSE)
PARTIAL ENGINE ASSY(1AZFSE)
CHAIN SUBASSY(1AZFSE)
CAMSHAFT(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)

0903200100 Oil Pan Seal Cutter CHAIN SUBASSY(1AZFE)


CYLINDER HEAD GASKET(1AZFE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
0921354015 Crankshaft Pulley Holding Tool PARTIAL ENGINE ASSY(1AZFE)
CHAIN SUBASSY(1AZFE)
CYLINDER HEAD GASKET(1AZFE)
ENGINE REAR OIL SEAL(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
PARTIAL ENGINE ASSY(1AZFSE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
ENGINE REAR OIL SEAL(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
ENGINE REAR OIL SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

(9010508076) Bolt TIMING BELT(1CDFTV)


CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
ENGINE REAR OIL SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)


029
PREPARATION ENGINE MECHANICAL

(9165160855) Bolt PARTIAL ENGINE ASSY(1AZFE)


CHAIN SUBASSY(1AZFE)
CYLINDER HEAD GASKET(1AZFE)
ENGINE REAR OIL SEAL(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
PARTIAL ENGINE ASSY(1AZFSE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
ENGINE REAR OIL SEAL(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)

0922315020 Oil Seal & Bearing Replacer ENGINE REAR OIL


SEAL(1ZZFE/3ZZFE)

0922315030 Oil Seal & Bearing Replacer ENGINE REAR OIL SEAL(1AZFE)
ENGINE REAR OIL SEAL(1AZFSE)
ENGINE REAR OIL SEAL(1CDFTV)

0922322010 Crankshaft Front Oil Seal TIMING GEAR CASE OR TIMING


Replacer CHAIN CASE OIL SEAL(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
CHAIN
SUBASSY(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZFE/3ZZFE)
0922346011 Crankshaft Front Oil Seal CAMSHAFT(1CDFTV)
Replacer CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)

0924855050 Valve Clearance Adjust Tool Set VALVE CLEARANCE(1CDFTV)

(0924805510) Valve Lifter Press VALVE CLEARANCE(1CDFTV)

(0924805520) Valve Lifter Stopper VALVE CLEARANCE(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)


0210
PREPARATION ENGINE MECHANICAL

0924963010 Torque Wrench Adaptor FAN AND GENERATOR V


BELT(1AZFE)
CHAIN SUBASSY(1AZFE)
CYLINDER HEAD GASKET(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
FAN AND GENERATOR V
BELT(1AZFSE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)

0926821010 Fuel Hose Puller CYLINDER HEAD


GASKET(1ZZFE/3ZZFE)

0926846021 Nozzle Holder Retaining Nut PARTIAL ENGINE ASSY(1AZFE)


Wrench PARTIAL ENGINE ASSY(1AZFSE)

0930100210 Clutch Guide Tool PARTIAL ENGINE ASSY(1CDFTV)


PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)

0930100220 Clutch Guide Tool ENGINE REAR OIL SEAL(1CDFTV)

0931660011 Transmission & Transfer Bearing CRANKSHAFT SEAL(1CDFTV)


Replacer

(0931600011) Replacer Pipe CRANKSHAFT SEAL(1CDFTV)

0933000021 Companion Flange Holding Tool PARTIAL ENGINE ASSY(1AZFE)


CHAIN SUBASSY(1AZFE)
CYLINDER HEAD GASKET(1AZFE)
ENGINE REAR OIL SEAL(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
PARTIAL ENGINE ASSY(1AZFSE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
ENGINE REAR OIL SEAL(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
ENGINE REAR OIL SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)


0211
PREPARATION ENGINE MECHANICAL

(0933000030) Pin PARTIAL ENGINE ASSY(1AZFE)


PARTIAL ENGINE ASSY(1AZFSE)

0952001010 Drive Shaft Remover Attachment ENGINE REAR OIL SEAL(1CDFTV)

0952024010 Differential Side Gear Shaft ENGINE REAR OIL SEAL(1CDFTV)


Puller

(0952032040) Shocker Set ENGINE REAR OIL SEAL(1CDFTV)

0962862011 Boll Joint Puller ENGINE REAR OIL SEAL(1CDFTV)


PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)

0967000010 Front Crossmember Guide Tool ENGINE REAR OIL SEAL(1CDFTV)


PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)

0981733190 Sensor Socket Wrench PARTIAL ENGINE ASSY(1AZFE)


PARTIAL ENGINE ASSY(1AZFSE)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)

0984318020 Diagnosis Check Wire ENGINE(1AZFSE)


ENGINE(1ZZFE/3ZZFE)

0984318040 Diagnosis Check Wire No.2 ENGINE(1AZFE)


ENGINE(1AZFSE)
ENGINE(1CDFTV)
ENGINE(1ZZFE/3ZZFE)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)

0993000010 Drive Shaft Nut Chisel ENGINE REAR OIL SEAL(1CDFTV)


PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)


0212
PREPARATION ENGINE MECHANICAL

0995050013 Puller C Set CHAIN SUBASSY(1AZFE)


CYLINDER HEAD GASKET(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

(0995105010) Hanger 150 CHAIN SUBASSY(1AZFE)


CYLINDER HEAD GASKET(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

(0995205010) Slide Arm CHAIN SUBASSY(1AZFE)


CYLINDER HEAD GASKET(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

(0995305010) Center Bolt 100 CRANKSHAFT SEAL(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)


0213
PREPARATION ENGINE MECHANICAL

(0995305020) Center Bolt 150 CHAIN SUBASSY(1AZFE)


CYLINDER HEAD GASKET(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

(0995405021) Claw No.2 CHAIN SUBASSY(1AZFE)


CYLINDER HEAD GASKET(1AZFE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFE)
CHAIN SUBASSY(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
TIMING GEAR CASE OR TIMING
CHAIN CASE OIL SEAL(1AZFSE)
CRANKSHAFT SEAL(1CDFTV)
(0995405031) Claw No.3 TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)

0995070010 Handle Set ENGINE REAR OIL SEAL(1AZFE)


ENGINE REAR OIL SEAL(1AZFSE)
ENGINE REAR OIL SEAL(1CDFTV)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)
(0995107100) Handle 100 ENGINE REAR OIL SEAL(1AZFE)
ENGINE REAR OIL SEAL(1AZFSE)
ENGINE REAR OIL SEAL(1CDFTV)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)
0996010010 Variable Pin Wrench Set TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
CHAIN
SUBASSY(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZFE/3ZZFE)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)


0214
PREPARATION ENGINE MECHANICAL

(0996201000) Variable Pin Wrench Arm Assy TIMING BELT(1CDFTV)


CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
CHAIN
SUBASSY(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZFE/3ZZFE)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)
(0996301000) Pin 10 TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
CHAIN
SUBASSY(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)
TIMING CHAIN OR BELT COVER OIL
SEAL(1ZZFE/3ZZFE)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)
0999200025 Cylinder Compression Check Gauge ENGINE(1CDFTV)
Set

(0999200121) No. 4 Attachment ENGINE(1CDFTV)

(0999200211) Gauge Assy ENGINE(1CDFTV)

0999200242 Turbocharger Pressure Gauge VALVE CLEARANCE(1CDFTV)


CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)

0999200500 Compression Gauge Attachment ENGINE(1AZFE)


ENGINE(1AZFSE)
ENGINE(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)


0215
PREPARATION ENGINE MECHANICAL

Recomended Tools
0901112301 Socket Wrench 30 mm ENGINE REAR OIL SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)
0901738120 Deep Socket Wrench 12 mm PARTIAL ENGINE ASSY(1CDFTV)

0904000011 Hexagon Wrench Set PARTIAL ENGINE


ASSY(1ZZFE/3ZZFE)

(0904320050) Socket Hexagon Wrench 5 PARTIAL ENGINE


ASSY(1ZZFE/3ZZFE)

(0904320100) Socket Hexagon Wrench 10 PARTIAL ENGINE


ASSY(1ZZFE/3ZZFE)

0904350100 Bihexagon Wrench 10 mm CYLINDER HEAD GASKET(1AZFE)


CYLINDER HEAD
GASKET(1AZFSE)

0909004020 Engine Sling Device PARTIAL ENGINE ASSY(1CDFTV)


PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)

0921600021 Belt Tension Gauge ENGINE(1CDFTV)


DRIVE BELT(1CDFTV)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)

(0985700031) Spark Plug Gap Gauge ENGINE(1AZFE)


ENGINE(1AZFSE)
ENGINE(1ZZFE/3ZZFE)

Equipment
Hexagon wrench (6mm)
Feeler gauge
CO/HC meter
Compression gauge
Dial indicator
Dial indicator or dial indicator with magnetic base
Micro meter
Radiator cap tester
Straight edge
Tachometer
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0216
PREPARATION ENGINE MECHANICAL

Vernier calipers
Tire pressure gauge
Alignment tester
Toein gauge
OBD II scan tool
Deep socket wrench 24 mm
Slide calipers
Sand paper (#400)
Wooden block
Chain block
Spark plug cleaner
Angle gauge
Universal engine lifter
SSM
0882600080 Seal Packing Black or equivalent VALVE CLEARANCE(1AZFE)
(FIPG) CYLINDER HEAD GASKET(1AZFE)
VALVE CLEARANCE(1AZFSE)
CYLINDER HEAD
GASKET(1AZFSE)
VALVE CLEARANCE(1CDFTV)
TIMING BELT(1CDFTV)
CAMSHAFT(1CDFTV)
CYLINDER HEAD
GASKET(1CDFTV)
CRANKSHAFT SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
VALVE
CLEARANCE(1ZZFE/3ZZFE)
CHAIN
SUBASSY(1ZZFE/3ZZFE)
CAMSHAFT(1ZZFE/3ZZFE)
CYLINDER HEAD
GASKET(1ZZFE/3ZZFE)

0883300070 Adhesive 1324, PARTIAL ENGINE ASSY(1AZFE)


THREE BOND 1324 or equivalent ENGINE REAR OIL SEAL(1AZFE)
PARTIAL ENGINE ASSY(1AZFSE)
ENGINE REAR OIL SEAL(1AZFSE)
ENGINE REAR OIL SEAL(1CDFTV)
PARTIAL ENGINE ASSY(1CDFTV)
PARTIAL ENGINE
ASSY(1ZZFE/3ZZFE)
ENGINE REAR OIL
SEAL(1ZZFE/3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)


0217
PREPARATION EXHAUST

EXHAUST
022J701

PREPARATION
Equipment
Torque wrench
Vernier calipers
Wooden block

AVENSIS REPAIR MANUAL (RM1018E)


0262
PREPARATION EXTERIOR/INTERIOR TRIM

EXTERIOR/INTERIOR TRIM
022KP01

PREPARATION
Recomended Tools
0907020010 Moulding Remover FRONT DOOR BELT MOULDING
ASSY LH
REAR DOOR BELT MOULDING
ASSY LH
ROOF HEADLINING
ASSY(LIFTBACK MODELS)
ROOF HEADLINING ASSY(SEDAN
MODELS)
ROOF HEADLINING ASSY(WAGON
MODELS)

Equipment
Adhesive tape To avoid surface damage.
Clip remover
Piano wire
Protective tape To avoid surface damage.
Torque wrench
Wooden block For tying both piano wire ends

AVENSIS REPAIR MANUAL (RM1018E)


0225
PREPARATION FRONT SUSPENSION

FRONT SUSPENSION
022KF01

PREPARATION
SST
0962862011 Boll Joint Puller LOWER BALL JOINT ASSY FRONT
LH
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUBASSY LOWER NO.1 LH(ATM)
0972730021 Coil Spring Compressor FRONT SHOCK ABSORBER WITH
COIL SPRING

0972922031 Front Spring Upper Seat Holder FRONT SHOCK ABSORBER WITH
COIL SPRING

0993000010 Drive Shaft Nut Chisel LOWER BALL JOINT ASSY FRONT
LH

Recomended Tools
0901112301 Socket Wrench 30 mm LOWER BALL JOINT ASSY FRONT
LH

0904000011 Hexagon Wrench Set FRONT SHOCK ABSORBER WITH


COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUBASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUBASSY LOWER NO.1 LH(MTM)

(0904320060) Socket Hexagon Wrench 6 FRONT SHOCK ABSORBER WITH


COIL SPRING
STABILIZER BAR FRONT
FRONT SUSPENSION ARM
SUBASSY LOWER NO.1 LH(ATM)
FRONT SUSPENSION ARM
SUBASSY LOWER NO.1 LH(MTM)

Equipment
Torque wrench
Dial indicator with magnetic base
Tire pressure gauge
Alignment tester
Toein gauge
Angle gauge
Cambercasterkingpingauge
Engine Sling Device
Drill

AVENSIS REPAIR MANUAL (RM1018E)


024
PREPARATION FUEL

FUEL
022J601

PREPARATION
SST
0902312700 Union Nut Wrench 17mm INJECTOR ASSY(1CDFTV)
INJECTION OR SUPPLY PUMP
ASSY(1CDFTV)
COMMON RAIL ASSY(1CDFTV)

0921354015 Crankshaft Pulley Holding Tool INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(9010508076) Bolt INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

0922864030 Fuel Filter Wrench FUEL FILTER ASSY(1CDFTV)

0926821010 Fuel Hose Puller FUEL INJECTOR ASSY(1AZFE)


FUEL PRESSURE PULSATION
DAMPER ASSY(1AZFE)
FUEL INJECTOR ASSY
(1ZZFE/3ZZFE)
0926841047 Injection Measuring Tool Set FUEL SYSTEM(1AZFE)
FUEL SYSTEM(1ZZFE/3ZZFE)

(0926841110) Adaptor FUEL SYSTEM(1AZFE)


FUEL SYSTEM(1ZZFE/3ZZFE)

(0926841300) Clamp FUEL SYSTEM(1AZFE)


FUEL SYSTEM(1ZZFE/3ZZFE)

(9533608070) Hose FUEL SYSTEM(1AZFE)


FUEL SYSTEM(1ZZFE/3ZZFE)

0928000010 Union Bolt,inspection INJECTOR ASSY(1CDFTV)

0933000021 Companion Flange Holding Tool INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0961724011) Steering Rack Wrench FUEL PUMP ASSY(1AZFSE)

AVENSIS REPAIR MANUAL (RM1018E)


025
PREPARATION FUEL

0980814010 Fuel Sender Gauge Tool Assy FUEL TANK ASSY(DIESEL)


FUEL PUMP ASSY(GASOLINE)
FUEL TANK ASSY(GASOLINE)

0984230080 Wire H EFI Inspection FUEL SYSTEM(1AZFE)


FUEL SYSTEM(1ZZFE/3ZZFE)

0995050013 Puller C Set INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0995105010) Hanger 150 INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0995205010) Slide Arm INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0995305020) Center Bolt 150 INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0995405021) Claw No.2 INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0995405031) Claw No.3 INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

0996010010 Variable Pin Wrench Set INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0996201000) Variable Pin Wrench Arm Assy INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

(0996301000) Pin 10 INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

0999200242 Turbocharger Pressure Gauge INJECTOR ASSY(1CDFTV)

Recomended Tools
0904200020 Torx Socket T40 FUEL INJECTOR ASSY(1AZFSE)

AVENSIS REPAIR MANUAL (RM1018E)


026
PREPARATION FUEL

0908200040 TOYOTA Electrical Tester FUEL SYSTEM(1CDFTV)


FUEL SYSTEM(1ZZFE/3ZZFE)

(0908300150) Test Lead Set FUEL SYSTEM(1AZFE)


FUEL SYSTEM(1AZFSE)
FUEL SYSTEM(1ZZFE/3ZZFE)

0913000150 Water Pump Pliers FUEL FILTER ASSY(1CDFTV)

0921600021 Belt Tension Gauge INJECTION OR SUPPLY PUMP


ASSY(1CDFTV)

Equipment
Clip
Hexagon wrench (6 mm)
Measuring Flask
Ohmmeter
Radiator cap tester
Service Wire Harness
Stopwatch
Torque wrench
Vernier calipers
Wooden block

SSM
0882600080 Seal Packing Black or equivalent INJECTOR ASSY(1CDFTV)
(FIPG)

0885000065 Butyl Tape Set FUEL TANK ASSY(DIESEL)

AVENSIS REPAIR MANUAL (RM1018E)


0247
PREPARATION HEATER & AIR CONDITIONER

HEATER & AIR CONDITIONER


022KJ01

PREPARATION
SST
0711058060 Air Conditioner Service Tool Set REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711758060) Refrigerant Drain Service Valve REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711758070) TJoint REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)


0248
PREPARATION HEATER & AIR CONDITIONER

(0711758080) Quick Disconnect Adapter REFRIGERANT


AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711758090) Quick Disconnect Adapter REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711778050) Refrigerant Charging Gauge REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)

AVENSIS REPAIR MANUAL (RM1018E)


0249
PREPARATION HEATER & AIR CONDITIONER

(0711788060) Refrigerant Charging Hose REFRIGERANT


AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711788070) Refrigerant Charging Hose REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
(0711788080) Refrigerant Charging Hose REFRIGERANT
AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)
0711748130 Vacuum Pump (220 V) W/RECEIVER CONDENSER ASSY

0711748140 Vacuum Pump (240 V) W/RECEIVER CONDENSER ASSY

0987000015 A/C Quick Joint Puller No.1 AIR CONDITIONING RADIATOR


ASSY

AVENSIS REPAIR MANUAL (RM1018E)


0250
PREPARATION HEATER & AIR CONDITIONER

0987000025 A/C Quick Joint Puller No.2 AIR CONDITIONING RADIATOR


ASSY

0995050013 Puller C Set AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

(0995105010) Hanger 150 AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

(0995205010) Slide Arm AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

(0995305020) Center Bolt 150 AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

(0995405021) Claw No.2 AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

Recomended Tools
0904000011 Hexagon Wrench Set AIR CONDITIONING RADIATOR
ASSY
W/RECEIVER CONDENSER ASSY

(0904320050) Socket Hexagon Wrench 5 AIR CONDITIONING RADIATOR


ASSY

(0904320100) Socket Hexagon Wrench 10 W/RECEIVER CONDENSER ASSY

0904100030 Torx Driver T30 AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

0904200010 Torx Socket T30 AIR CONDITIONING RADIATOR


ASSY
BLOWER ASSY

0907020010 Moulding Remover AIR CONDITIONING CONTROL


ASSY
AIR CONDITIONING RADIATOR
ASSY
BLOWER ASSY
0921600021 Belt Tension Gauge V (COOLER COMPRESSOR TO
CRANKSHAFT PULLEY) BELT NO.1

AVENSIS REPAIR MANUAL (RM1018E)


0251
PREPARATION HEATER & AIR CONDITIONER

9541600140 Gas Leak Detector REFRIGERANT


(Halogen Leak Detector) AIR CONDITIONING RADIATOR
(DENSO Part No.) ASSY
W/PULLEY COMPRESSOR
ASSY(1AZFE)
W/PULLEY COMPRESSOR
ASSY(1AZFSE)
W/PULLEY COMPRESSOR
ASSY(1CDFTV)
W/PULLEY COMPRESSOR
ASSY(1ZZFE)
W/PULLEY COMPRESSOR
ASSY(2AZFSE)
W/PULLEY COMPRESSOR
ASSY(3ZZFE)

Equipment
Voltmeter
Anmeter
Ohmmeter
Vinyl tape
Hexagon wrench 4 mm (0.15 in.)
Hexagon wrench 14 mm (0.55 in.)
Gas leak detector
Dial indicator with magnetic base
Radiator cap tester
Torque wrench

Lubricant
Item Capacity Classification
Compressor oil NDOIL 8 or equivalent

AVENSIS REPAIR MANUAL (RM1018E)


0223
PREPARATION IGNITION

IGNITION
022J801

PREPARATION
SST
0924963010 Torque Wrench Adaptor CRANKSHAFT POSITION SENSOR
(1AZFE/1AZFSE)

Recomended Tools
0908200040 TOYOTA Electrical Tester IGNITION SYSTEM(1AZFE)
IGNITION SYSTEM(1AZFSE)
IGNITION SYSTEM
(1ZZFE/3ZZFE)

(0908300150) Test Lead Set IGNITION SYSTEM(1AZFE)


IGNITION SYSTEM(1AZFSE)
IGNITION SYSTEM
(1ZZFE/3ZZFE)

0920000010 Engine Adjust Kit IGNITION SYSTEM(1AZFE)


IGNITION SYSTEM(1AZFSE)
IGNITION SYSTEM
(1ZZFE/3ZZFE)

(0985700031) Spark Plug Gap Gauge IGNITION SYSTEM(1AZFE)


IGNITION SYSTEM(1AZFSE)
IGNITION SYSTEM
(1ZZFE/3ZZFE)

Equipment
Ohmmeter
Service Wire Harness
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0258
PREPARATION INSTRUMENT PANEL/METER

INSTRUMENT PANEL/METER
022G701

PREPARATION
SST
0995050013 Puller C Set INSTRUMENT PANEL SUBASSY
LOWER

(0995105010) Hanger 150 INSTRUMENT PANEL SUBASSY


LOWER

(0995205010) Slide Arm INSTRUMENT PANEL SUBASSY


LOWER

(0995305020) Center Bolt 150 INSTRUMENT PANEL SUBASSY


LOWER

(0995405021) Claw No.2 INSTRUMENT PANEL SUBASSY


LOWER

Recomended Tools
0908200040 TOYOTA Electrical Tester COMBINATION METER

(0908300150) Test Lead Set COMBINATION METER

0904100030 Torx Driver T30 INSTRUMENT PANEL SUBASSY


LOWER

0904200010 Torx Socket T30 INSTRUMENT PANEL SUBASSY


LOWER

0907020010 Moulding Remover INSTRUMENT PANEL SUBASSY


LOWER
MULTIDISPLAY (CRT DISPLAY)
DISPLAY

Equipment
Torque wrench
Tape To avoid surface damage

AVENSIS REPAIR MANUAL (RM1018E)


027
PREPARATION INTAKE

INTAKE
022KR01

PREPARATION
SST
0999200242 Turbocharger Pressure Gauge TURBO CHARGER SYSTEM
(1CDFTV)

Recomended Tools
0908200040 TOYOTA Electrical Tester TURBO CHARGER SYSTEM
(1CDFTV)

(0908300150) Test Lead Set TURBO CHARGER SYSTEM


(1CDFTV)

Equipment
Vacuum gauge
Voltmeter
Ohmmeter
Service wire harness
Torque wrench
Slide calipers
Radiator cap testor
Vernier calipers
Handheld vacuum pump
Wooden block

AVENSIS REPAIR MANUAL (RM1018E)


0220
PREPARATION LUBRICATION

LUBRICATION
022K901

PREPARATION
SST
0902312900 Union Nut Wrench 19mm OIL PUMP ASSY(1AZFSE)

0903200100 Oil Pan Seal Cutter OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

0921354015 Crankshaft Pulley Holding Tool OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

(9010508076) Bolt OIL PUMP ASSY(1CDFTV)

(9165160855) Bolt OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)

0922346011 Crankshaft Front Oil Seal OIL PUMP ASSY(1CDFTV)


Replacer

0922806501 Oil Filter Wrench OIL FILTER SUBASSY(1AZFE)


OIL FILTER SUBASSY(1AZFSE)
OIL FILTER
SUBASSY(1ZZFE/3ZZFE)

0922810002 Oil Filter Wrench OIL FILTER SUBASSY(1CDFTV)

0924963010 Torque Wrench Adaptor OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)

0931660011 Transmission & Transfer Bearing OIL PUMP ASSY(1CDFTV)


Replacer

(0931600011) Replacer Pipe OIL PUMP ASSY(1CDFTV)

(0931600021) Replacer A OIL PUMP ASSY(1CDFTV)

AVENSIS REPAIR MANUAL (RM1018E)


0221
PREPARATION LUBRICATION

0933000021 Companion Flange Holding Tool OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

0995050013 Puller C Set OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

(0995105010) Hanger 150 OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

(0995205010) Slide Arm OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

(0995305010) Center Bolt 100 OIL PUMP ASSY(1CDFTV)

(0995305020) Center Bolt 150 OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

(0995405021) Claw No.2 OIL PUMP ASSY(1AZFE)


OIL PUMP ASSY(1AZFSE)
OIL PUMP ASSY(1CDFTV)

(0995405031) Claw No.3 OIL PUMP ASSY(1CDFTV)

0996010010 Variable Pin Wrench Set OIL PUMP ASSY(1CDFTV)

(0996201000) Variable Pin Wrench Arm Assy OIL PUMP ASSY(1CDFTV)

(0996301000) Pin 10 OIL PUMP ASSY(1CDFTV)

Recomended Tools
0921600021 Belt Tension Gauge OIL PUMP ASSY(1CDFTV)

Equipment
Radiator cap tester
Torque wrench
Wooden block

AVENSIS REPAIR MANUAL (RM1018E)


0222
PREPARATION LUBRICATION

SSM
0882600080 Seal Packing Black or equivalent OIL PUMP ASSY(1CDFTV)
(FIPG)

Lubricant
Item Capacity Classification
Oil grade (gasoline engine) API grade SJ EnergyConserving, SL Energy
Conserving multigrade engine oil or ILSAC multi-
grade engine oil
Oil grade (Diesel engine) ACEA B1, API CF4 or CF

(You may also use API CE or CD.)
Drain and refill (1ZZFE/3ZZFE)
w/ oil filter change 3.7 liters (3.9 US qts, 3.3 lmp. qts)
w/o oil filter change 3.5 liters (3.7 US qts, 3.1 lmp. qts)
Drain and refill (1AZFE/1AZFSE)
w/ oil filter change 4.2 liters (4.4 US qts, 3.7 lmp. qts)
w/o oil filter change 4.0 liters (4.2 US qts, 3.5 lmp. qts)
Drain and refill (1CDFTV)
w/ oil filter change 5.9 liters (6.2 US qts, 5.2 lmp. qts)
w/o oil filter change 5.3 liters (5.6 US qts, 4.7 lmp. qts)
Dry fill (1ZZFE/3ZZFE) 4.2 liters (4.4 US qts, 3.7 lmp. qts)
Dry fill (1AZFE/1AZFSE) 4.9 liters (5.2 US qts, 4.3 lmp. qts)
Dry fill (1CDFTV) 6.7 liters (7.1 US qts, 5.9 lmp. qts)

AVENSIS REPAIR MANUAL (RM1018E)


0240
PREPARATION MANUAL TRANSMISSION/TRANSAXLE

MANUAL TRANSMISSION/TRANSAXLE
022KY01

PREPARATION
SST
0902300100 Union Nut Wrench 10 mm MANUAL TRANSAXLE
ASSY(1CDFTV)

0902312700 Union Nut Wrench 17mm MANUAL TRANSAXLE


ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)

0930800010 Oil Seal Puller FRONT DIFFERENTIAL OIL


SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)

0952001010 Drive Shaft Remover Attachment MANUAL TRANSAXLE


ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
0952024010 Differential Side Gear Shaft MANUAL TRANSAXLE
Puller ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
(0952032040) Shocker Set MANUAL TRANSAXLE
ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
0955414010 Differential Oil Seal Replacer FRONT DIFFERENTIAL OIL
SEAL(C50/C250)

0960810010 Steering Knuckle Oil Seal FRONT DIFFERENTIAL OIL


Replacer SEAL(E354/E357)

AVENSIS REPAIR MANUAL (RM1018E)


0241
PREPARATION MANUAL TRANSMISSION/TRANSAXLE

0960832010 Steering Knuckle Oil Seal FRONT DIFFERENTIAL OIL


Replacer SEAL(E354/E357)

0962862011 Boll Joint Puller MANUAL TRANSAXLE


ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
0967000010 Front Crossmember Guide Tool MANUAL TRANSAXLE
ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
0993000010 Drive Shaft Nut Chisel MANUAL TRANSAXLE
ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)
0995070010 Handle Set FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)

(0995107200) Handle 200 FRONT DIFFERENTIAL OIL


SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)

Recomended Tools
0901112301 Socket Wrench 30 mm MANUAL TRANSAXLE
ASSY(1AZFE/1AZFSE)
MANUAL TRANSAXLE
ASSY(1CDFTV)
MANUAL TRANSAXLE
ASSY(1ZZFE/3ZZFE)
FRONT DIFFERENTIAL OIL
SEAL(C50/C250)
FRONT DIFFERENTIAL OIL
SEAL(E354/E357)

AVENSIS REPAIR MANUAL (RM1018E)


0242
PREPARATION MANUAL TRANSMISSION/TRANSAXLE

Equipment
Torque wrench
Hexagon wrench (6 mm)
Lubricant
Item Capacity Classification
C50, C250
API GL4 or GL5
Manual Transaxle oil 1.9 litters (2.0 US qts, 1.7 Imp. qts)
SAE 75W90
(w/ Differential oil)
E354, E357
API GL4 or GL5
Manual Transaxle oil 2.5 litters (2.6 US qts, 2.2 Imp. qts)
SAE 75W90
(w/ Differential oil)

AVENSIS REPAIR MANUAL (RM1018E)


0235
PREPARATION PARKING BRAKE

PARKING BRAKE
022JT01

PREPARATION
SST
0971800010 Shoe Hold Down Spring Driver PARKING BRAKE ASSY
PARKING BRAKE CABLE ASSY NO.3

Recomended Tools
0907020010 Moulding Remover PARKING BRAKE CABLE ASSY NO.1
PARKING BRAKE LEVER SUBASSY

Equipment
Torque wrench
Slide calipers

AVENSIS REPAIR MANUAL (RM1018E)


0245
PREPARATION POWER STEERING

POWER STEERING
022KE01

PREPARATION
SST
0902312700 Union Nut Wrench 17mm RACK & PINION POWER STEERING
GEAR ASSY
VANE PUMP ASSY(1CDFTV)

0924963010 Torque Wrench Adaptor VANE PUMP ASSY(AZ Series)

0952124010 Rear Axle Shaft Puller STEERING GEAR ASSY


RACK & PINION POWER STEERING
GEAR ASSY

0961200012 Rack & Pinion Steering Rack STEERING GEAR ASSY


Housing Stand

0961600011 Steering Worm Bearing Adjusting STEERING GEAR ASSY


Socket

0963000014 Power Steering Gear Housing VANE PUMP ASSY(1CDFTV)


Overhaul Tool Set VANE PUMP ASSY(AZ Series)

(0963100132) Vane Pump Bracket VANE PUMP ASSY(1CDFTV)


VANE PUMP ASSY(AZ Series)

0992210010 Variable Open Wrench STEERING GEAR ASSY

0995060010 Replacer Set VANE PUMP ASSY(1CDFTV)


VANE PUMP ASSY(AZ Series)

(0995100280) Replacer 28 VANE PUMP ASSY(1CDFTV)


VANE PUMP ASSY(AZ Series)

0995070010 Handle Set VANE PUMP ASSY(1CDFTV)


VANE PUMP ASSY(AZ Series)

(0995107100) Handle 100 VANE PUMP ASSY(1CDFTV)


VANE PUMP ASSY(AZ Series)

AVENSIS REPAIR MANUAL (RM1018E)


0246
PREPARATION POWER STEERING

Recomended Tools
0902500010 Torque Wrench (30 kgfcm) STEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY
VANE PUMP ASSY(1CDFTV)
VANE PUMP ASSY(AZ Series)
0909004020 Engine Sling Device STEERING GEAR ASSY
RACK & PINION POWER STEERING
GEAR ASSY

0990500012 Snap Ring No.1 Expander VANE PUMP ASSY(1CDFTV)


VANE PUMP ASSY(AZ Series)

Equipment
Caliper gauge Vane pump assy
Belt tension gauge Vane pump assy
Vernier calipers Vane pump assy
Feeler gauge Vane pump assy
Micrometer Vane pump assy
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0226
PREPARATION REAR SUSPENSION

REAR SUSPENSION
022L801

PREPARATION
SST
0961020012 Pitman Arm Puller REAR SUSPENSION ARM ASSY
NO.1 LH
LOWER CONTROL ARM ASSY LH

0962862011 Boll Joint Puller REAR SUSPENSION ARM ASSY


NO.1 LH

0963236010 Steering Vane Pump Bearing REAR SUSPENSION ARM ASSY


Replacer NO.1 LH

0972730021 Coil Spring Compressor REAR SHOCK ABSORBER WITH


COIL SPRING

(0972700010) Bolt Set REAR SHOCK ABSORBER WITH


COIL SPRING

(0972700021) Arm Set REAR SHOCK ABSORBER WITH


COIL SPRING

(0972700031) Compressor REAR SHOCK ABSORBER WITH


COIL SPRING

0995040011 Puller B Set REAR SUSPENSION ARM ASSY


NO.1 LH

(0995104010) Hanger 150 REAR SUSPENSION ARM ASSY


NO.1 LH

(0995204010) Slide Arm REAR SUSPENSION ARM ASSY


NO.1 LH

(0995304030) Center Bolt 200 REAR SUSPENSION ARM ASSY


NO.1 LH

(0995404020) Arm 100 REAR SUSPENSION ARM ASSY


NO.1 LH

AVENSIS REPAIR MANUAL (RM1018E)


0227
PREPARATION REAR SUSPENSION

(0995504051) Claw No.5 REAR SUSPENSION ARM ASSY


NO.1 LH

(0995704010) Attachment REAR SUSPENSION ARM ASSY


NO.1 LH

(0995804011) Holder REAR SUSPENSION ARM ASSY


NO.1 LH

Recomended Tools
0904000011 Hexagon Wrench Set REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(0904320050) Socket Hexagon Wrench 5 REAR SHOCK ABSORBER WITH
COIL SPRING
REAR SUSPENSION ARM ASSY
NO.1 LH
STABILIZER BAR REAR
(0904320060) Socket Hexagon Wrench 6 REAR SHOCK ABSORBER WITH
COIL SPRING

Equipment
Torque wrench
Dial indicator with magnetic base
Wheel balancer
Tire pressure gauge
Alignment tester
Toein gauge
Cambercasterkingpingauge
Drill

AVENSIS REPAIR MANUAL (RM1018E)


0259
PREPARATION SEAT

SEAT
022L601

PREPARATION
Recomended Tools
0908200050 TOYOTA Electrical Tester Set FRONT POWER SEAT CONTROL
SYSTEM
SEAT HEATER SYSTEM

0908200040 TOYOTA Electrical Tester FRONT POWER SEAT CONTROL


SYSTEM
SEAT HEATER SYSTEM

Equipment
Hog ring
Hog ring pliers
Tape To avoid surface damage
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0260
PREPARATION SLIDING ROOF/CONVERTIBLE

SLIDING ROOF/CONVERTIBLE
022KO01

PREPARATION
Recomended Tools
0904100020 Torx Driver T25 SLIDING ROOF

0908200040 TOYOTA Electrical Tester SLIDING ROOF SYSTEM

Equipment
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0224
PREPARATION STARTING & CHARGING

STARTING & CHARGING


022J901

PREPARATION
SST
0924963010 Torque Wrench Adaptor GENERATOR
ASSY(1AZFE/1AZFSE)

Recomended Tools
0908200040 TOYOTA Electrical Tester STARTING SYSTEM(1AZFE)
STARTING SYSTEM(1AZFSE)
STARTING SYSTEM
(1ZZFE/3ZZFE)

(0908300150) Test Lead Set STARTING SYSTEM(1AZFE)


STARTING SYSTEM(1AZFSE)
STARTING SYSTEM
(1ZZFE/3ZZFE)

0921600021 Belt Tension Gauge GENERATOR ASSY(1CDFTV)

Equipment
Slide calipers
Ammeter(A)
Ohmmeter
Radiator cap tester
Torque wrench
Service Wire Harness

AVENSIS REPAIR MANUAL (RM1018E)


0244
PREPARATION STEERING COLUMN

STEERING COLUMN
022JS01

PREPARATION
SST
0961600011 Steering Worm Bearing Adjusting STEERING COLUMN ASSY
Socket

0995050013 Puller C Set STEERING COLUMN ASSY

(0995105010) Hanger 150 STEERING COLUMN ASSY

(0995205010) Slide Arm STEERING COLUMN ASSY

(0995305020) Center Bolt 150 STEERING COLUMN ASSY

(0995405021) Claw No.2 STEERING COLUMN ASSY

Recomended Tools
0902500010 Torque Wrench (30 kgfcm) STEERING COLUMN ASSY

0904200010 Torx Socket T30 STEERING COLUMN ASSY

0907020010 Moulding Remover STEERING COLUMN ASSY


POWER STEERING ECU ASSY

EQUIPMENT
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)


0252
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM

SUPPLEMENTAL RESTRAINT SYSTEM


022L501

PREPARATION
SST
0908200700 SRS Airbag Deployment Tool HORN BUTTON ASSY
CURTAIN SHIELD AIR BAG ASSY LH
FRONT SEAT AIRBAG ASSY LH
INSTRUMENT PANEL PASSENGER
AIR BAG ASSY
INSTRUMENT PANEL AIR BAG
ASSY

0908200750 Airbag Deployment Wire FRONT SEAT AIRBAG ASSY LH


Subharness No.3

0908200780 Airbag Deployment Wire HORN BUTTON ASSY


Subharness No.6 INSTRUMENT PANEL PASSENGER
AIR BAG ASSY

0908200802 Airbag Deployment Wire HORN BUTTON ASSY


SubHarness No. 8 CURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY

(0908210801) Wire A HORN BUTTON ASSY


CURTAIN SHIELD AIR BAG ASSY LH
INSTRUMENT PANEL AIR BAG
ASSY

(0908220801) Wire B CURTAIN SHIELD AIR BAG ASSY LH


INSTRUMENT PANEL AIR BAG
ASSY

(0908230801) Wire C HORN BUTTON ASSY

0995050013 Puller C Set SPIRAL CABLE SUBASSY

(0995105010) Hanger 150 SPIRAL CABLE SUBASSY

(0995205010) Slide Arm SPIRAL CABLE SUBASSY

(0995305020) Center Bolt 150 SPIRAL CABLE SUBASSY

(0995405021) Claw No.2 SPIRAL CABLE SUBASSY

AVENSIS REPAIR MANUAL (RM1018E)


0253
PREPARATION SUPPLEMENTAL RESTRAINT SYSTEM

Recomended Tools
0904200010 Torx Socket T30 HORN BUTTON ASSY
SPIRAL CABLE SUBASSY

0907020010 Moulding Remover AIR BAG SENSOR ASSY CENTER

Equipment
Torque wrench
Bolt Length: 35.0 mm (1.378 in.) Pitch: 1.0 mm (0.039 in.)
Airbag disposal
Diam.: 6.0 mm (0.236 in.)
Tire Width: 185 mm (7.28 in.) Inner diam.: 360 mm (14.17 in.) Airbag disposal
Tire with disc wheel Width: 185 mm (7.28 in.)
Airbag disposal
Inner diam.: 360 mm (14.17 in.)
Plastic bag Airbag disposal

AVENSIS REPAIR MANUAL (RM1018E)


0228
PREPARATION TIRE & WHEEL

TIRE & WHEEL


022KG01

PREPARATION
Equipment
Tire pressure gauge
Dial indicator with magnetic base
Wheel balancer

AVENSIS REPAIR MANUAL (RM1018E)


0263
PREPARATION VEHICLE CONTROL SYSTEM

VEHICLE CONTROL SYSTEM


022L301

PREPARATION
Recomended Tools
0908200040 TOYOTA Electrical Tester IGNITION OR STARTER SWITCH
ASSY

0908200050 TOYOTA Electrical Tester Set IGNITION OR STARTER SWITCH


ASSY

AVENSIS REPAIR MANUAL (RM1018E)


0257
PREPARATION WINDSHIELD/WINDOWGLASS/MIRROR

WINDSHIELD/WINDOWGLASS/MIRROR
022L701

PREPARATION
Recomended Tools
0907020010 Moulding Remover WINDSHIELD GLASS

0908200040 TOYOTA Electrical Tester POWER WINDOW CONTROL


SYSTEM
WINDOW DEFOGGER SYSTEM
POWER MIRROR CONTROL
SYSTEM
(0908300150) Test Lead Set POWER WINDOW CONTROL
SYSTEM

(0908300350) AC/DC 400 A Probe POWER WINDOW CONTROL


SYSTEM

Equipment
Knife
Piano wire Windshield
Plastic sheet To avoid surface damage.
Sealer gun
Tape To avoid surface damage.
Torque wrench
Wooden block or similar object For tying both piano wire ends

SSM
0885000065 Butyl Tape Set INNER REAR VIEW MIRROR ASSY

0885000801 Windshield Glass Adhesive Set WINDSHIELD GLASS


or equivalent BACK DOOR GLASS(LIFTBACK
MODELS)
BACK WINDOW GLASS(SEDAN
MODELS)
QUARTER WINDOW ASSY
LH(WAGON MODELS)
BACK DOOR GLASS(WAGON
MODELS)

AVENSIS REPAIR MANUAL (RM1018E)


0254
PREPARATION WIPER & WASHER

WIPER & WASHER


022KW01

PREPARATION
SST
0984318040 Diagnosis Check Wire No.2 WIPER AND WASHER SYSTEM

Recomended Tools
0904200010 Torx Socket T30 WINDSHIELD WIPER MOTOR ASSY

0908200040 TOYOTA Electrical Tester WIPER AND WASHER SYSTEM

(0908300150) Test Lead Set WIPER AND WASHER SYSTEM

Equipment
Torque wrench

AVENSIS REPAIR MANUAL (RM1018E)