Kmw-250rb Op Man

Operation Manual
250W MF Radio Beacon Transmitter

Model : KMW-250RB
October , 2012
Hanjin Electronic Ind Co., Ltd

1. Safety Instructions
WARNING : Each and every part of the equipment is connected with high pressure
current electric power. Therefore, operators should be careful not to be contacted
with it with utmost care all the time.
This part of manual describes general guidelines in handling the equipment of operators, who
understand the equipment as well as possible danger in handling electrical and electronic circuits.
However, safety cautions and warnings could not be covered by the manual, and not limited within
the descriptions in the manual.
The equipment should be installed, operated and maintained by only qualified engineers to
install, operate and service the equipment.
The manufacturer, Hanjin Electronics Industry Co., Ltd., is not responsible for any damage to
personnel or the equipment when it is operated by unqualified personnel or by improper operating
procedure.
If you have questions for After Sales Service or something else, please contact us with the
details below.
Address : 323-1 sangsu-ri Nam-myun Yangju-si Kyunggi-do KOREA

Telephone : + 82-31- 867 - 0861, +82-70-7169-3900
FAX : + 82-31-867 - 0863
Web Site : http://www.hanjinetc.co.kr
E-mail : hanjinetc@yahoo.co.kr
** CAUTION **
Operators should follow Safety Instruction all the time. Whenever operator likes
to open cover, door, panel or shielded parts, operator should disconnect power
supply.
Before doing maintenance work, first disconnect power supply, then discharge
electricity with grounding rod.
Do not implement adjustment or maintenance work on the equipment alone or

under tired physical condition.
When a disconnection of active circuitry is needed, preceeding works must be

implemented in advance to protect the circuit.
2. In Emergency
In emergency, disconnect Transmitter main switch immediately.
To recover from electric shock by Artificial Respiration
If victim does not show consciousness, artificial respiration should be done as per following
procedures.
Lay him on his back on flat floor or table carefully.

A. Keep air passage open
When victim is unconscious, generally rolled back tongue interrupts respirations. To keep air
passage open, the head tilted backward and chin pointing upward so that the tongue does not block
the throat.
Put his head backward to make the throat open as per above illustration.
Support his neck upward with hands.
Press his forehead with hand.
Remove something in his mouth by hands if necessary.
Observe his respiration cycles.
B. Artificial Respiration
When only one rescuer is available for recovering the patient.
In this case, press victim's breast fifteen times and do mouth-to-mouth artificial respiration two times
as one cycle per 15 seconds. If victim does not show good sign, repetitive cycles should be
needed to have him 4 times breaths per one minute by 60 pressures per minute. And observe the
victim carefully if he shows good signs with checking his pulses by hand.
When two rescuers are available for recovering the patient.
In this case, two rescuers set their position opposite face to face, in-between the victim. One
should take position near from head to do artificial respirations two times while the other implements
breast pressure for 15 times within 15 seconds per cycle. If victim does not show good sign,
repetitive cycles should be needed to have him 4 times breaths per one minute by 60 pressures per
minute. It is much better for the rescuer doing breast pressing to count loudly pressure times to let
the other know when he does artificial respirations.
C. Pressure on breast
1) Position of rib bones
It is easy to understand that the position is combined part of two rib bones. But exact position is
about 4 cm upper part from combined part of right & left rib bones.
2) Breast pressure
80 times per minute One rescuer : 15 times breast thrust

and two times breath
60 times per minute Two rescuers : 5 times breast thrust
and one breath
< CAUTIONS > When second rescuer is blowing into the victim's mouth, nose, or both, the first
rescuer must keep breast thrust with same intervals.
3) Call medical doctor as soon as possible.
1) If patient shows sensible response,

Make his body warm.
Make him comfortable in quiet atmosphere.
Loosen clothes.
Let him lean on something comfortably.
3. Emergency Treatment
Each and every engineer doing installation works, operation, maintenance and servicing of this
Transmitter equipment should familiarize himself with Emergency Treatment Procedures and
Practices as well.
Following explanations are general and summarized ones for engineer's reference. If necessary,
each and every engineer should refer to Medical Books concerned with Artificial Respirations as
well as to Doctors.
< Treatment of Electrical Burns >
1. Serious burns and damaged skin

Cover damaged skin with plain cloth or clothes.
Do not touch water blisters as they are and take off clothes carefully from skin.
(At this time, do not use medical ointments.)
If necessary, give the victim shock medical treatment.
Transport the victim to hospital as soon as possible.
If arms or legs are damaged, raise them a little.
** CAUTIONS AND WARNING **
If professional help is not available within one hour while victim is conscious without
vomit, feed him salt & soda solutions.
TABLE OF CONTENTS
Section 1. GENERAL --------- 1

1.1 : Introduction --------- 2
1.2 : Composition --------- 2
1.3 : Test Data --------- 2-1
Section 2. INSTALLATION --------- 3

2.1 : Installation --------- 4
Section 3. OPERATION --------- 5

3.1 : Operating Procedures --------- 6
3.2 : RF Amplifier Unit ( KMW-250RB-PA ) --------- 7
3.3 : Antenna Change Unit ( KMW-250RB-CU ) --------- 10
3.4 : Remote Control Unit ( KMW-250RB-RCU ) --------- 10
Section 4. COMPOSITION OF CIRCUITS --------- 11

4.1 : RF Drive PCB ( DDS OSC ) --------- 12
4.2 : Modulator Driver PCB --------- 24
4.3 : RF Amplifier ( 250W ) --------- 46
4.4 : MF Radio Beacon Control PCB --------- 54
4.5 : VDC Control PCB --------- 56
4.6 : NO MOD Detector PCB --------- 57
4.7 : Auto Keyer PCB --------- 59
Section 5. SPECIFICATIONS OF UNIT --------- 66

5.1 : RF Drive PCB & Modulator Driver PCB --------- 67
5.2 : RF Amplifier & Low Pass Filter --------- 67
5.3 : Power Supply Unit ( KMW-250RB-PS ) --------- 67
Section 6. SCHEMATICS & PART LIST --------- 68

Section 1. GENERAL
-1-
1.1 INTRODUCTION
This 250W Solid State Radio BEACON Transmitter, Model No. KMW-250 is designed to
transmit either carrier only signals or AM Modulation signals by internal Tone Keyer within
the bandwidth from 190Khz to 535Khz.
Also the transmitter is designed to operate without adjustment. It operates with RF Output
Power 250W for 50 ohm from 190Khz to 535Khz, and if KMA-250 RB type Matching Unit is
used for the transmitter, it matches well for good frequency tuning with antennas, of which
specifications are Resistance 2 to 25 ohms and Capacitance 200 to 1500 pF as well.
1.2 COMPOSITION
1.2.1 RF AMPLIFIER UNIT (Model No : KMW-250RB-PA)

It is comprised of RF Drive PCB ( DDS OSC) , MOD DRIVER , RF AMP (250W) , LPF ,
FWD/REF DET , CONTROL PCB, Auto Keyer, RF DRIVE AMP , NO MOD Detector and
FREQUENCY SET SW , TX ON SW , MOD SELECT SW , RF OUT POWER ADJ , RF
OUT MONITOR . INDICATOR LED on the front panel and RF OUT CONNECTOR on the
rear panel.
1.2.2 POWER SUPPLY UNIT (KMW-250RB-PS)
-. Single Phase SCR Power Supply for -72VDC ( B-VDC ) Output Low Volt Power Supply
for +24VDC , +15VDC , -15VDC Output.
-. VDC Control for B-VDC Step Start Power Supply DC Volt Meter on Front Panel.
-. DC Current Meter
-. RF Out Power Meter
-. Meter Function Selection SW
-. Main Power Supply Switch
-2-
1.3 TEST DATA
2-1
Section 2. INSTALLATION
-3-
2.1 INSTALLATION
(1) Place the transmitter on flat and dry place and ground it with a wire more than 14 sq
mm.
(2) Set Input AC power on 110V/220V Selection Switch located in back panel of Power
Supply (Model number : KMW-250RB-PS).
(3) Use RG-8 Coaxial Cable to connect of J3(Antenna Matching) in Antenna Change Unit
(KMW-250RB-CU) to RF input connector of Antenna Matching Unit
(KMW-250RB-MU).
(4) Use 3p Shield Cable to connect of J5 in Antenna Change Unit (KMW-250RB-CU) to

J2 connector of Antenna Matching Unit (KMW-250RB-MU).
(5) Use RG-8 Coaxial Cable to connect of J4 (D/L) in Antenna Change Unit
(KMW-250RB-CU) to 300watt Dummy Load.
-4-
Section 3. OPERATION
-5-
3.1 Operating Procedures
(1) Power Switch OFF in the Front Panel of Power Supply.
(2) Set Switch on the Front Panel of RF Amplifier Unit (KMW-250RB-PA).
Local/Remote Switch Local Position Set

Auto Keyer/Test Key Switch Test Key Position Set
Test Key ON/OFF Switch OFF Position Set
Push CW of MOD Selector Switch.
(3) Turn Variable Volume on RF Amplifier Unit Front Panel to

Counter- clockwise to maximum.
(4) Input Main Power, 110VAC or 220VAC by plug-in Power Supply Cord.
(5) Connect scope to Monitor Terminal in Power Amplifier front panel.
(6) Power Switch On in Power Supply front panel.

-. At this time Power LED is ON.
-. Check each voltage +24VDC, -15VDC, +15VDC by Volt Meter.
(7) Push TX ON Switch on RF Amplifier Unit.

-. At this time B-VDC LED is ON. And voltage of -72VDC is increasing gradually.
(8) ON Position Set Test Key ON/OFF Switch of RF Power Amplifier Unit.
Make RF OUT POWER ADJ of RF Power Amplifier Unit to turn clockwise to check
CURRENT METER VALUE and RF POWER METER VALUE, and changes in wave
form on the scope connected to MONITOR terminal.
(9) Push on MOD Selector Switch to select MCW2.

And check CURRENT METER value and RF POWER METER value and changes in
wave form on the scope connected to MONITOR terminal.
Finally AM Modulated wave form would appear.
(10) When MOD Selector Switch is in MCW1 position, received voice signals will be
transmitted after modulation.
At this time, if voice modulation level is needed to be adjusted, please adjust it by
controlling Total Modulation Volume (R34) in Modulator Driver PCB.
( NOTE ) When Modulation level by Tone Keyer is needed to adjust, control it with VR1
( IDENT Modulation Volume) in Control PCB.
(11) Set on Operation
Auto Keyer/Test Key Switch Auto Keyer Position Set.

Push MCW1 of MOD Selector Switch.
-6-
3.2 RF Amplifier Unit (KMW-250RB-PA)
3.2.1. SWITCH FUNCTION
(1) LOCAL/ REMOTE SWITCH (S1)

This Switch Selects either LOCAL or REMOTE Control Operation Mode.
(2) TX ON/ TX OFF SWITCH FUNCTIONS (S2)

This is a Momentary type Push Button Switch, which is On or OFF when Pushed each.
(3) MODE SELECT SWITCH (S3)
(a) CW Switch
This Switch defeats Modulation of built-in TONE OSC to Transmit Carrier without
Modulation Controlled by KEY.
(b) MCW1 Switch

This Switch is used to Transmit Carrier with Modulation Controlled by KEY.
(c) MCW2 Switch

This Switch is used to Transmit RF Carrier which is Modulated Continously by
built-in TONE OSC Controlled by KEY.
(4) MONITOR CONNECTOR (J2)

RF Output pickup Monitor Terminal Connector.
(5) PA VOLT (TP1)

MOS-FET DC + AF Output Voltage Test Terminal at RF AMP (250W)
(6) RF OUT POWER ADJ (VR1)

This is used to Adjust RF Output Power.
(7) Frequency Switch ( S6 )

RF Output Frequency Setup Switch.
(8) Key Select Switch ( S4 )

Select Switch Internal Auto Keyer, External Key ( or Test Key ),.
(9) Test Key Switch ( S5 )

Test Key Switch.
Normal Set = OFF Position
3.2.2. INDICATIONS OF LED
(1) PA-FLT
LED is on when RF Amplifier (250W) fails to operate.
(2) VSWR
LED is on when VSWR is over set-up value at RF out Terminal.
-7-
(3) O/P
LED is on when Output is over set-up value at RF out Terminal.
(4) O/D
LED is on when Power loss is over set-up value at RF Amplifier
(5) PWR CUT

LED is on when RF out power supply disconnected.
(6) B-VDC
LED is on when power is supplied to B- Vdc.
(7) REMOTE
LED is on when it is Operated in Remote.
-8-
EMISSION
MOD SELECT KEY SELECT

Switch Position Switch Positon
Test Ext Ext
Key Key Audio
Auto Test Key
CW MCW1 MCW2
Keyer Ext Key
NO MOD Carrier
A0 O O ON
Continuos
NO MOD Carrier Key
A1A O O OFF
Telegraph Input
A2A Beacon O O X
Beacon Audio
A2A O O X
+ Voice MOD Input
Audio
A3E Voice MOD O O OFF
Input
MOD Carrier
A2 O O ON
Continuous
MOD Carrier Key
A2A O O OFF
Telegraph Input
MOD Carrier
A2A O O X
Beacon
MODE Select
400 Hz or 1020 Hz Modulation RF Carrier Output
Switch Position
CW Continuos OFF ON / OFF by KEY
MCW1 ON / OFF by KEY Continuos ON
MCW2 ON / OFF by KEY ON / OFF by KEY
-9-
3.3 Antenna change Unit (KMW-250RB-CU)
(1) Move TX ON/TX OFF switches of the TX1 TX2 transmitter to TX OFF.
(2) Move the Local/Remote switch to Local.
(3) Selecting TX1 will connect the TX1 transmitter to ANT, while having the TX2 transmitter
connects with D/L.
(4) Selecting TX2 will connect the TX1 transmitter to ANT while having the TX2 transmitter
connects with D/L.
(5) TX1 and TX2 will be switchable only when the TX1 and TX2 transmitters are all set to TX
OFF.
(6) If the output power of the operating transmitter is decreased or NMD Fault ( NO MOD Fault ),
it is Automatically immediately replaced with a redundant transmitter.
Preset Condition
(a) Operating Transmitter shall be set Main
(b) Auto / Manual Switch shall be Auto position.
(c) Local/Remote Switch of TX1 and TX2 transmitters should be set to Remote
3.4 Remote Control Unit (KMW-250RB-RCU)
Used for remote control, monitoring and operation in close proximity.
(1) Allows the meter reading of TX1 and TX2 transmitters.

(a) FORWARD POWER METER.
(b) DC VOLT/CURR METER.
(2) Allows monitoring of the STATUS ALARMS LED of the TX1 and TX2 transmitters.
(3) Features control of TX ON/TX OFF of TX1 and TX2 transmitters.
(Local/Remote Switch of TX1 and TX2 transmitters should be set to Remote.)
(4) Allows switching of TX1 and TX2 ANTs of Antenna Change Unit (ACU).
(Local/Remote Switch of ACU should be set to Remote.)
(5) If the output power of the operating transmitter is decreased or NMD Fault ( NO MOD Fault ),
it is Automatically immediately replaced with a redundant transmitter.
Preset Condition
(a) Operating Transmitter should be set to Main
(b) Auto / Manual Switch should be set to Auto position.
(c) Local/Remote Switch of TX1 and TX2 transmitters should be set to Remote
- 10 -
Section 4. COMPOSITION OF CIRCUITS
- 11 -
RF DRIVE PCB ( DDS OSC )
4.1 RF Drive PCB ( DDS OSC )
TABLE OF CONTENTS
A PREPARATION FOR USE
A1 USER DEFINED REQUIREMENTS -------------- A-1
A1.1 CARRIER FREQUENCY -------------- A-1
A1.2 2Fpwm -------------- A-1
A2 FREQ DEPENDENT VARIABLES -------------- A-1
A2.1 TCXO -------------- A-1
A2.2 FREQUENCY VARIABLES -------------- A-1
A2.3 RF DRIVE SOURCE LINK -------------- A-1
A2.3.1 Internal Source -------------- A-1
A2.3.2 External Source -------------- A-1
B CIRCUIT DESCRIPTION
B1 INTRODUCTION -------------- B-1
B1.1 CARRIER OSCILLATOR -------------- B-1
B1.2 Direct Digital Synthesizer ( DDS ) -------------- B-1
B1.3 EXTERNAL RF DRIVE -------------- B-1
B1.4 IPM CORRECTION -------------- B-1
B1.5 Fc BALANCED DRIVE -------------- B-1
B1.6 RF DRIVE LEVEL DETECTOR -------------- B-1
B1.7 N DIVIDER -------------- B-2
B1.8 2Fpwm BALANCED DRIVE -------------- B-2
C MAINTENANCE
C.1 MAINTENANCE PHILOSOPHY -------------- C-1
C.2 TEST EQUIPMENT REQUIRED -------------- C-1
C.3 ANTI-STATIC PRECAUTIONS -------------- C-1
C.4 FUNCTIONAL TEST / ADJUSTMENT -------------- C-1
C4.1 TCXO CHECK -------------- C-1
C4.2 Direct Digital Synthesizer ( DDS ) CHECK -------------- C-2
C4.3 2Fpwm OUTPUT CHECK -------------- C-2
C4.4 IPM COMPENSATION TUNING -------------- C-3
C4.5 RF DRIVE SYMMETRY AND GAIN CHECK -------------- C-3
- 12 -
TABLE OF CONTENTS
C MAINTENANCE
C4.5.1 Internal Rf Drive Source -------------- C-3
C4.5.2 External Rf Drive Source -------------- C-4
C4.6 RF DRIVE OUTPUT CHECK -------------- C-4
C4.7 RF DRIVE LEVEL DETECTOR CHECK -------------- C-4
- 13 -
A1 USER DEFINED REQUIREMENTS

The user must determine or define some influencing parameters to prepare the rf drive PCB for testing and/or
use. These parameters include :
A1.1 CARRIER FREQUENCY

The carrier frequency of the host transmitter will normally be used as the rf drive PCB's carrier frequency.
A1.2 2Fpwm
2Fpwm Frequency = 160 KHz
A2 FREQ DEPENDENT VARIABLES

Prior to testing, the rf drive PCB must be configured for a specific carrier frequency.
Before installation in a transmitter, it must be configured for the assigned carrier frequency, its rf drive source
and be subjected to the test/adjustment procedure described in the maintenance section of this manual.
Determine the configuration for a specific carrier frequency as follows:
A2.1 TCXO
TCXO Oscillator Reference frequency is 12.0 MHz.
Frequency Stability is within 3 PPM in operating temperature from -10 to +50.
A2.2 Frequency variables
Adjustment for EXCITER RF DRIVER PLL PCB Frequency
ON ON
S1

1 8 4 2 1 8 4 2 1 8 4 2 1 8 4 2 1
1MHz 100KHz 10KHz 1KHz 0.1KHz
a) In case of RF frequency is 190KHz, switch-on No.1 of DIP SW 100KHz, and switch-on No.8 and No.1 of
DIP SW 10KHz.
b) In case RF frequency is 535KHz, switch-on No.4 and No.1 of DIP SW 100KHz, and switch-on No.2 and
No.1 of DIP SW 10KHz, and switch-on No.4 and No.1 of DIP SW 1KHz.
A2.3 RF DRIVE SOURCE LINK

A link that determines the rf drive source must be installed.
A2.3.1 Internal Source

If the integral DDS oscillator is to be used as the rf drive source.
JP5 = INT Position Jumper.
A2.3.2 External Source

If an external exciter is to be used as the rf drive source.
JP5 = EXT Position Jumper.
- 14 -
B1 INTRODUCTION
The rf drive PCB produces a low level rf drive at the desired carrier frequency ( Fc ) using an integral DDS
oscillator or an external exciter as the signal source.
A phase monitor/shifting circuit provides correction for any incidental phase modulation(IPM) introduced by
the transmitter's rf power amplifier stages.
The rf drive PCB also produces a 2Fpwm output, using the integral TCXO as its signal source, that ultimately
deter-mines the pulse width modulation frequency.
The descriptions are based on the electrical schematic.
Detailed description is limited to complex or non-obvious circuits
B1.1 CARRIER OSCILLATOR

CARRIER OSCILLATOR ( DDS Type ) is generating RF output carrier frequency.
Trimmer Capacitor of TCXO is able to adjust frequency precisely.
B1.2 Direct Digital Synthesizer ( DDS ).

Output of DDS is Sine wave within 4 x Carriar Frequency.
B1.3 EXTERNAL RF DRIVE

When the rf drive is being applied from an external source, JP5 must be connected to EXT.
The frequency of this externally produced rf drive must be the assigned carrier frequency ( Fc ) and its
peak-to-peak voltage ( sine or square wave ) must be more than 5.0 volts but less than 12.0 volts.
B1.4 IPM CORRECTION

The IPM correction circuit forms part of a dynamic loop that uses the modulation information on the PAVolts
input to phase modulate the rf drive by an amount that is equal to but in opposite phase, to any incidental
phase modulation introduced by the transmitter's rf power stages.
B1.4.1 Transistor Q8, capacitor C50 and their associated components form a virtual capacitor; the value of
which is determined by the current flow thru Q8.
The amplitude and phase of the PAVolts input controls the gain of Q8.
IPM BALance (R55) potentiometer is adjusted, when the rf drive PCB is in a transmitter, for optimum
correction of any incidental phase modulation.
B1.4.2 the SLICER BIAS potentiometer (R32) is adjusted for a symmetrical square wave ( 50 percent duty
cycle ) at test point TP6.
B1.5 Fc BALANCED DRIVE

The Fc balanced drive is a switching circuit that ensures the rise and fall times of its output square wave are
minimal.
The output of the balanced drive circuit; which is a nominal 15 vdc, symmetrical waveform; is applied to J1-2
as the host transmitter's low level rf drive.
B1.6 RF DRIVE LEVEL DETECTOR

The rf drive level detector is a half-wave rectifier (D7) and a voltage controlled switch (Q7).
When rf drive is not being produced, Q7 will not be forward biased ( turned on ) and the circuit's RF inhibit
output will be on open collector.
When an rf drive is being produced, C52 will charge to the average value of the positive voltage half cycles
- 15 -
and forward bias ( turn on ) Q7.

The circuit's RF inhibit output will be a current sink to ground.
B1.7 N DIVIDER
N DIVIDER divides 12.0 MHz frequency from TCXO to 1/5 at U6, and to 1/15 at U7.
Output is 160KHz at 15Vpp in normal condition.
B1.8 2Fpwm BALANCED DRIVE

The 2Fpwm balanced drive is a switching circuit that ensures the rise and fall times of its output square wave
are minimal.
The output of the 2Fpwm balanced drive, which is 0.0 to +15 vdc pulses, is applied to J2 as the 2Fpwm
source for the modulator drive PCB in the host transmitter.
The 2Fpwm output ultimately determines the transmitter's variable pulse width modulation ( PWM ) frequency.
- 16 -
C MAINTENANCE
C1 MAINTENANCE PHILOSOPHY
The rf drive PCB is intended to be removed from the transmitter, placed on a suitable work surface and
connected to appropriate test equipment for servicing.
C2 TEST EQUIPMENT REQUIRED

Test equipment in table C-1 is required.
C3 ANTI-STATIC PRECAUTIONS
The rf drive PCB contains semiconductor devices that are susceptible to damage from electrostatic discharge.
The anti-static precautions must be observed at all times.
C4 FUNCTIONAL TEST / ADJUSTMENT

A functional test will determine if the rf drive PCB's circuits are operating within defined parameters.
It also identifies any adjustment that can be made to correct out-of-tolerance conditions.
The results will determine if additional corrective action is required and in most cases will pin point any faults
to a specific circuit.
Connect the rf drive PCB to the test setup as depicted in figure C-6.
Ensure dc return paths designated E1, E2, E3 and E4 are interconnected.
Set test setup's +15.0 vdc switch to ON.
NOTE
PCB mounted potentiometers are multi-turn potentiometers that have a clutch at either extreme of
their adjustment.
Their wipers must be turned a minimum of four turns in one direction to ensure they have been set
fully clockwise or fully counterclockwise.
C4.1 TCXO CHECK

Check the TCXO output as follows:
Connect test leads of a frequency counter between U6-12 and terminal E(ground) of rf drive PCB.
The frequency counter's reading shall be within 1.0Hz of the frequency stamped on the TCXO.
If necessary, adjust FREQ ADJust trimmer capacitor ( TCXO ), to precisely obtain the required carrier
oscillator frequency.
Disconnect the frequency counter test leads.
Connect test leads of an oscilloscope between U6-12 and terminal E (ground) of rf drive PCB.
- 17 -
Oscilloscope indication should be a nominal 5.0 volts peak-to-peak waveform similar to example shown in
figure C-1.
Disconnect the oscilloscope test leads.
C4.2 Direct Digital Synthesizer ( DDS ) CHECK

Verify the DDS circuit is providing the required outputs as follows:
Connect test leads of a frequency counter between U12-1 ( internal rf drive source ) and terminal E
( ground ) of rf drive PCB.
The frequency counter's reading shall be the assigned rf carrier frequency ( Fc ) 1.0 Hz.
Connect test leads of an oscilloscope between U12-1 ( internal rf drive source ) and terminal E ( ground )
of rf drive PCB.
Oscilloscope indication should be a nominal 15.0 volts peak-to-peak waveform similar to example shown
in figure C-2.
Ftcxo = 12.0 MHz c = 350 kHz

2.0V/div, Scale Center=0.0 vdc 5.0V/div, Scale Center = 0.0vdc
Figure C-1 TCXO Output Waveform Figure C-2 Frequency Divider Output Waveform
C4.3 2Fpwm OUTPUT CHECK

Verify the 'N' divider circuit is providing the appropriate 2Fpwm output as follows:
Connect test leads of a frequency counter between test point TP2 and terminal E(ground) of rf drive PCB.
The frequency counter's reading shall be the desired 2Fpwm output.

Connect test leads of an oscilloscope between test point TP2 and terminal E(ground) of rf drive PCB.
- 18 -
Oscilloscope waveform indication should be nominal 15.0 volts peak-to-peak pulses similar to example
shown in figure C-3.
2Fpwm = 160 kHz c = 350 kHz

5.0V/div, Scale Center = 0.0 vdc 5.0V/div, Scale center = 0.0 vdc
Figure C-3 2Fpwm Output Waveform Figure C-4 Balanced Drive Input Waveform
C4.4 IPM COMPENSATION TUNING
It is not possible to fully test the IPM compensation circuit on a work bench.
The IPM compensation input is a dynamic feedback of the rf carrier's modulation envelope from the host
transmitter's rf power amplifier stage.
Final testing / adjustment is completed when rf drive PCB is in the transmitter.
C4.5 RF DRIVE SYMMETRY AND GAIN CHECK

Verify the input to the balanced drive circuit is a symmetrical, 15 volt peak-to-peak, square wave at the rf
carrier frequency as follows:
Verify requirements of paragraph C4.2 has been completed and is being met.
C4.5.1 Internal Rf Drive Source

If the integral rf oscillator is to be used as the rf drive source, proceed as follows:
Verify a link is connected between Jumper. JP5 = INT Position Jumper.
Connect oscilloscope test leads between U12-1 and terminal E(ground) of rf drive PCB.
Oscilloscope indication should be similar to example in figure C-2. If should be a relatively symmetrical
square wave, at the carrier frequency, with a nominal peak-to-peak amplitude of 15.0 volts.
Connect oscilloscope between test point TP6 and terminal E(ground) of rf drive PCB.
Oscilloscope indication should be similar to example shown in figure C-4.

It should be a symmetrical (50% duty cycle) square wave, at the carrier frequency (c), with a nominal
- 19 -
peak-to-peak amplitude of 15.0 volts.
If necessary, adjust SLICER BIAS potentiometer R32 for 50% duty cycle.
C4.5.2 External Rf Drive Source

If an external exciter is to be used as the rf drive source, check the input stage as follows:
Verify a link is connected between Jumper.

JP5 = EXT Position Jumper.
Set the frequency of the test setup's function generator to the carrier frequency(c), at a peak-to-peak
output level of 5.0 volts.
NOTE
The external rf drive input may be a sine wave or a square wave.
The minimum amplitude in both cases must be not less than 5.0 volts peak-to-peak.
Maximum amplitude must not exceed 12.0 volts peak-to-peak for square wave input or 15.0 volts for a
sine wave input.
Connect test leads of an oscilloscope between test point TP6 and terminal E(ground) of rf drive PCB.

It should be a symmetrical (50% duty cycle) square wave, at the carrier frequency (c),
with a nominal peak-to-peak amplitude of 15.0 volts.
If necessary, adjust SLICER BIAS potentiometer R32 for 50% duty cycle.
C4.6 RF DRIVE OUTPUT CHECK

Verify the rf drive output is satisfactory, as follows:
Verify requirements of paragraph C4.5 have been completed and are being met.
Connect test leads of an oscilloscope between test setup' rf drive test point (J1-2) and (ground).

It should be a symmetrical (50% duty cycle) square wave, at the carrier frequency (c),
with a nominal peak-to-peak amplitude of 15.0 volts.
C4.7 Rf DRIVE LEVEL DETECTOR CHECK

Verify the rf drive level detector circuit provides a current sink to ground, as the RF Inhibit output, when rf drive
is present as follows:
Verify requirements of paragraph C4.6 have been completed and are being met.
Verify the 15 volt dc power supply connected as the voltage source for the RF Inhibit load resistor, is
turned on and its output voltage is 15 volts dc.
- 20 -
c = 350 kHz
5.0V/div, Scale center = 0.0 vdc
Figure C-5 RF Drive Output Waveform
Connect test leads of a digital multimeter, that has been set to measure dc volts, across diode D7.
The positive test lead should be connected to D7's cathode.
Digital multimeter indication should be a nominal 2.0 vdc that is positive with respect to ground.
Connect test leads of digital multimeter, that has been set to measure dc volts, between the test setup's
RF Inhibit test point (J1-4) and ground.
Digital multimeter indication should be near zero volts dc, indicating the RF Inhibit output is a current sink
to ground.
Monitor digital multimeter indication while momentarily connecting a shorting jumper across capacitor C52.
Digital multimeter indication should be a nominal 15 vdc, indicating the RF Inhibit output is an open
collector, while shorting jumper is connected.
Disconnect test leads of digital multimeter.
- 21 -
Figure C-6 Test Setup for Rf Drive PCB
- 22 -
Table C-1 Test Equipment
PART, MODEL,
NOMENCLATURE OR TYPE NUMBER APPLICATION
(EQUIVALENTS MAY BE USED)
3 1/2 digit, ac and dc volts

Digital Multimeter (10Mohm input), ohms and amps, Testing and maintenance
+0.5% accuracy, Beckman 3010
5ppm up to 10 MHz
Frequency Counter Measure rf frequency
Fluke Model 1900A
Any good quality oscilloscope with

Oscilloscope a calibrated time base Testing and maintenance
Tektronix Model T922
Sine, square and triangular

Function Generator waveform with dc offset External rf drive signal source
Hewlett Packard model 651B
DC Power Supply Positive dc voltage source

15 vdc, 1.0 A
(Fixed) (+15 vdc)
DC Power Supply Negative dc voltage source

15 vdc, 1.0 A
(Fixed) (-15 vdc)
Interconnection between rf
Test Setup As depicted in figure C-7 drive PCB under test and test
equipment.
- 23 -
MODULATOR DRIVER PCB
4-2. MODULATOR DRIVER PCB
TABLE OF CONTENTS
A1 USER DEFINED REQUIREMENTS -------------- A-1
A1.1 2Fpwm -------------- A-1
A1.2 DIVIDE-BY LINK CONNECTIONS -------------- A-1
A1.3 PULSE WIDTH MODULATION FREQUENCY -------------- A-1
A1.4 LOW PASS FILTER SETTING -------------- A-1
B1 INTRODUCTION -------------- B-1
B2 DETAILED DESCRIPTION -------------- B-1
B2.1 BALANCE/UNBALANCE AMPLIFIER -------------- B-1
B2.2 ZERO CROSSING RESET -------------- B-1
B2.3 MODULATION LEVEL DETECTOR/COMPARATOR -------------- B-2
B2.4 THRESHOLD LATCH/CHOPPER SWITCH -------------- B-2
B2.5 AUDIO GAIN -------------- B-2
B2.6 LOW PASS FILTER -------------- B-3
B2.7 CARRIER LEVEL CONTROL -------------- B-3
B2.8 PWM DIVIDER -------------- B-3
B2.9 PWM RAMP INTEGRATOR -------------- B-3
B2.10 VARIABLE PULSE WIDTH GENERATOR -------------- B-3
B2.11 MOD DRIVE FAULT DETECTOR -------------- B-4
B2.12 MOD DRIVE INHIBIT -------------- B-4
B2.13 PWM FAULT DETECTOR -------------- B-5
C MAINTENANCE
C1 MAINTENANCE PHILOSOPHY -------------- C-1
C2 TEST EQUIPMENT REQUIRED -------------- C-1
C3 ANTI-STATIC PRECAUTIONS -------------- C-1
C4 TEST/ADJUSTMENT PREREQUISITES -------------- C-1
C5 FUNCTIONAL TEST/ADJUSTMENT -------------- C-1
C5.1 INITIAL CONNECTION/SETTINGS -------------- C-1
C5.2 PWM DIVIDER CHECK -------------- C-2
C5.3 PWM FAULT DETECTOR CHECK -------------- C-2
- 24 -
TABLE OF CONTENTS
C MAINTENANCE
C5.4 PWM RAMP INTEGRATOR CHECK -------------- C-3
C5.5 NOISE CANCELLATION/AUDIO BALANCE CHECK -------------- C-3
C5.6 MODULATION LEVEL DETECTOR/COMPARATOR CHECK -------------- C-4
C5.7 POSITIVE MODULATION LIMITING -------------- C-5
C5.8 AUDIO/MODULATION DEPTH CONTROL -------------- C-6
C5.9 CARRIER LEVEL REFERENCE CONTROL -------------- C-7
C5.10 VARIABLE PULSE WIDTH GENERATOR CHECK -------------- C-10
C5.11 SHUTBACK/MOD DRIVE ENABLE CONTROL CHECK -------------- C-10
C5.12 MOD DRIVE FAULT CHECK -------------- C-11
- 25 -
A1 USER DEFINED REQUIREMENTS

The user must determine or define some parameters to prepare the modulator driver PCB for testing and/or
use.
These parameters include:
A1.1 2Fpwm
2Fpwm = 160 KHz
A1.2 DIVIDE-BY LINK CONNECTIONS

modulator driver PCB's A and B divide-by links shall be connected to the /2 terminals.
A1.3 PULSE WIDTH MODULATION FREQUENCY

The pulse width modulation frequency (pwm) is derived from the frequency applied to the modulator driver
2Fpwm.
Dependent on its frequency, 2Fpwm is divided by two to obtain an pwm 80.0 kHz.
A1.4 LOW-PASS FILTER SETTING

The low-pass filter switch (S1) settings set the -1.0 dB high frequency roll-off for the modulating audio to one
of four preset frequencies (see table A-1).
A1.4.1 When the modulator driver is installed in a transmitter, the low-pass filter switch settings are dictated
by complex factors.
These factors may include an antenna system with sideband limitations, square wave overshoot and the type
or method of audio processing.
Refer to the transmitter's records for switch settings when installing a modulator driver PCB in a transmitter.
Table A-1 Low-Pass Filter Switch Settings

S1 SWITCH SETTINGS
HIGH FREQUENCY ROLL-OFF
(-1.0 dB)
S1-1 S1-2
16.5 kHz OPEN OPEN
10.0 kHz OPEN CLOSED
6.6 kHz CLOSED OPEN
5.5 kHz CLOSED CLOSED
- 26 -
B1 INTRODUCTION
The modulator driver PCB produces a train of variable width, rectangular pulses; at a nominal 80kHz, as the
mod drive output.
B1.1 The on/off ratio of these pulses contains the carrier level and modulation envelope information for a
host transmitter's rf power amplifier stage(s).
The carrier level is determined by a dc reference voltage, while the modulation envelope is determined by the
frequency and amplitude of the modulating audio.
The modulating audio is superimposed on the dc reference voltage and amplified by a four-quadrant multiplier,
which produces the carrier reference level.
The gain of the multiplier is determined by the externally produced gain control input, the amplitude of the
B-vdc voltage and carrier level potentiometer R37.
B1.2 Logic circuits monitor the rf current sample, which is a voltage that is directly proportional to the host
transmitter's rf output current, for duration (frequency) and amplitude of the modulation peaks. this circuit
effectively forms a dynamic servo with the rf power amplifier stage.
When the stress current limit of the rf power amplifier stage is approached, the logic circuit inhibits a portion of
the modulating audio's offending positive going half-cycles.
The rf output is cutback during and only during this portion of the offending half-cycles.
B1.3 The precise frequency of the pulse width modulated(PWM) mod drive, is determined by the 2Fpwm
input.
This input is divided by two to produce a pulse width modulation frequency (pwm) that is between. 80.0 kHz.
B1.4 Additional protection for the host transmitter's rf power stage is provided by an electronic switch that is
controlled by the shutback input.
When the host transmitter's protection circuits generate a shutback command, the electronic switch instantly
inhibits the mod drive output and maintains the inhibited state until the shutback command is removed.
B1.5 A relay, which is controlled by the externally produced mod drive enable input and an internal mod
drive fault detector, acts as a fail-safe mechanical switch for the mod drive output. The relay is normally held
energized.
It de-energizes when a mod drive input is removed or when a mod drive output with an excessive on/off ratio
is detected.
B2 DETAILED DESCRIPTION
The following is a detailed description of complex or non-obvious circuits based on the electrical schematics.
B2.1 BALANCE/UNBALANCE AMPLIFIER

The balance/unbalance amplifier circuit impedance matches the 600 ohm balanced audio input.
COMMON MODE BALANCE potentiometer R17 balances the output of unity gain amplifiers U1C and U1D to
balance the out-of-phase audio and to eliminate unwanted in-phase transients.
B2.2 ZERO CROSSING RESET

U4A and CR6 are connected as a zero crossing switch that provides a +15 vdc output during the negative
voltage half-cycles of the audio signal's voltage waveform and is effectively an open circuit during its positive
voltage half-cycles.
- 27 -
B2.2.1 During negative voltage half-cycles, U4A's inverting input will be less positive than its non-inverting
input and its output will be +15 vdc.
Since this state occurs at the negative voltage transition and the output of U4A is a low impedance voltage
source, capacitor C8 will charge to +15 vdc at the zero volt crossing.
B2.2.2 During positive voltage half-cycles, U4A's inverting input will be more positive than its non-inverting
input and its output will be -15 vdc.
Diode CR6 will block this voltage and the output of U4A will have no influence on the charge-state of capacitor
C8.
B2.3 MODULATION LEVEL DETECTOR/ COMPARATOR

The mod level detector rectifies the mod envelope input and produces and audio waveform that is
representative of the modulation envelope.
This waveform is compared to fixed reference voltages that represent specific modulation depths by an eight
stage comparator circuit.
As the reference thresholds are exceeded, the comparator circuit progressively connects more elements of a
resistor ladder into capacitor C8's discharge path.
Any combination of on-time(frequency) and amplitude (mod depth) that will over-stress the current capacity of
the host transmitter's rf power amplifier stage, will result in capacitor C8 discharging to zero volts before the
next zero volt crossover of the input audio's voltage waveform.
B2.3.1 The voltage divider formed by R70 and R7 thru R14, provides eight incremental threshold voltages
for the level comparators.
Each threshold represents the nominal voltage of the modulation envelope audio for specific modulation
depths.
SET THRESHOLD potentiometer R6 is adjusted, when the modulator driver PCB is installed in a transmitter,
for the actual voltage present when the rf output's modulation peaks are 40 percent.
B2.4 THRESHOLD LATCH/CHOPPER SWITCH

The threshold latch and the chopper switch form a circuit that completes the excessive modulation peak
stress current protection circuit.
B2.4.1 When capacitor C8 has a positive voltage charge(normal), U4B's non-inverting input will be more
positive than its inverting input ant U4B's output will be +15 vdc.
Field effect transistor Q1 will be reverse biased (turned off) and have no influence on the audio signal. Audio
Limiting lamp DS1 will not be turned on.
B2.4.2 As capacitor C8 discharges through ground to a negative voltage, U4B's non-inverting input will go
less positive than its inverting input and U4B's output will switch to -15 vdc.
Q1 will be forward biased (turned on) and clamp the audio signal to ground.
The audio signal will be clamped to ground for the balance of its positive voltages half-cycle.
At the end of the half-cycle, the zero voltage crossing will charge capacitor C8 to a positive voltage (see
paragraph A1) and reset the chopper switch.
B2.5 AUDIO GAIN

U1A is connected as a unity gain, buffer amplifier.
AUDIO GAIN potentiometer R34 is adjusted for the desired modulation depth when the modulator driver PCB
is installed in its host transmitter.
It has sufficient range to set the modulation depth at 100% when the audio input is between 0dBm and
+12dBm.
- 28 -
B2.6 LOW PASS FILTER

The low pass filter circuit is a -1.0dB, high frequency roll-off, three-pole filter.
One of four roll-off frequencies (16.5 kHz, 10 kHz, 6.5 kHz or 5.5 kHz) may be selected, dependent on the
settings of low pass filter switch S1.
The high frequency roll-off selection will normally be dictated by complex factors, such as an antenna system
with sideband limitations, square wave overshoot or the equipment that pre-processes the audio.
B2.7 CARRIER LEVEL CONTROL

The carrier level control circuit is a variable gain, wideband, linear amplifier.
B2.7.1 The filtered audio from U7A is superimposed on a nominal 1.95 vdc offset at the junction of R53/R51,
as the carrier reference level source.
B2.7.2 U10's gain is determined by the gain control input's dc level and the B-vdc level.
Its gain will be unity when the gain control is set for the host transmitter's rated carrier level(nominally 9.0 vdc)
and the B-vdc input is -72vdc.
B2.7.3 U10's gain changes in direct proportion to changes in the gain control voltage.
If the gain control voltage goes to or is set to 0.0 vdc, U10's gain will be minimum (zero) and the host
transmitter's rf output will be turned off.
B2.7.4 U10's gain changes inversely to changes in the B-vdc input.

This eliminates the need for sophisticated filtering of the B-vdc power supply and will maintain host
transmitter's rf output at the selected preset level during changes of up to 10 percent in B-vdc input.
Since the B-vdc input voltage is directly proportional to ac power source voltage, variations of up to 10
percent will not affect the host transmitter's rf output.
B2.7.5 Carrier lever (CAR LVL) potentiometer R37 is provided to adjust the output voltage nominally 5% to
ensure equal amplitudes form each exciter in dual exciter applications.
B2.8 PWM DIVIDER

The PWM divider divides the 2Fpwm input by two and provides a square wave output at the required pulse
width modulation frequency (pwm).
2Fpwm is 160.0 kHz, / 2links are connected and only one flip flop (U5B) is incircuit.
pwm will be between 80.0 kHz.
B2.9 PWM RAMP INTEGRATOR

The PWM ramp integrator is an integrating circuit that is driven by the square wave output of the PWM divider
circuit.
It operates on the linear portion of its R/C curve and produces a linear, triangular, waveform at pwm.
B2.10 VARIABLE PULSE WIDTH GENERATOR

The variable pulse width generator is a differential amplifier that compares the carrier reference level voltage
to the PWM ramp waveform.
It produces a variable pulse width rectangular waveform, at pwm, as the mod drive output.
The on period (+15 vdc) of the rectangular waveform is determined by the percentage of each cycle that the
carrier level reference voltage is more positive than the PWM ramp voltage (see figure B-1).
When the carrier level reference voltage is a stable dc (no modulation) that represents the host transmitter's
rated carrier level, the on/off ratio will be a nominal 45/55.
- 29 -
When audio is added to the carrier level reference voltage, the on/off ratio will be continuously changing in
direct proportion to the frequency and amplitude of the audio.
When the reference dc voltage represents the rated carrier level and the modulating audio's amplitude
represents 100 percent modulation, the on/off ratio will be a nominal 0/100 at the valley and 90/10 at the peak
of each cycle.
Figure B-1 Timing Diagram for PWM Differential Amplifier
B2.11 MOD DRIVE FAULT DETECTOR

The mod drive fault detector circuit is a voltage controlled switch that controls the status of relay K1 when mod
drive enable input is +15 vdc.
It provides a current sink to ground when the on/off ratio of the mod drive is satisfactory and an open collector
when it is not.
The rectangular mod drive waveform at the junction of voltage divider R67/R68(+7.5 vdc during on period) is
applied to an average detector formed by C20/C21 and R66.
B2.11.1 The average on/off ratio, for all except very low audio frequencies, will not exceed 45/55, and the
resultant control voltage applied to the non-inverting input of U9B will be less positive than the +4.3 vdc
reference voltage applied to its inverting input.
Comparator U9B will provide a current sink to ground and energize relay K1.
The mod drive output will applied to J1-9.
B2.11.2 If a malfunction occurs that causes the on/off ratio to exceed 57/43 or if a very low audio frequency
causes the apparent on/off ratio to exceed 57/43, the control voltage will go more positive than the +4.3 vdc
reference voltage.
Comparator U9B's output will switch to an open collector and relay K1 will de-energize.
The mod drive output will be inhibited.
B2.11.3 If the +15 vdc mod drive enable input is removed, relay K1 will be de-energized regardless of the
mod drive fault detector's status, and the mod drive output will be inhibited.
B2.12 MOD DRIVE INHIBIT

The mod drive inhibit circuit is an electronic switch that clamps the output of U9A to ground and inhibits the
PWM(mod drive) signal whenever +15 vdc is applied as the shutback input at J1-5 or when the output of the
PWM fault detector (U6-7) is +15 vdc.
When both of these inputs are an open collector(zero volts), the mod drive inhibit circuit has no influence.
- 30 -
B2.13 PWM FAULT DETECTOR

The PWM fault detector peak detects the 0.0 to +15 Vdc square wave output of the PWM divider, which
occurs at a repetition rate of the PWM frequency (80.0 kHz).
The resultant positive dc voltage is applied to the inverting input of comparator U6B.
When the PWM divider is not producing a square wave output, this voltage will be less positive than the
threshold voltage on U6B's non-inverting input(nominally 1.96 Vdc) and U6B's output will be +15 vdc.
This +15 vdc output is applied to the mod drive inhibit circuit as an inhibiting input.
When the PWM divider is producing a square wave output, the peak detector's output voltage will be more
positive than the threshold voltage on U6B's non-inverting input. U6B's output will be zero volts and it will have
no influence.
- 31 -
C MAINTENANCE
The modulator driver PCB is intended to be removed from the transmitter, placed on a suitable work surface
and connected to the appropriate test equipment for servicing.
C2 TEST EQUIPMENT REQUIRED

Test equipment in table C-1 is required.
The modulator driver PCB contains semiconductor devices that are susceptible to damage from electrostatic
discharge.
C4 TEST/ADJUSTMENT PREREQUISITES
The following prerequisites must be completed prior to commencing a functional test/adjustment procedure.
NOTE
PCB mounted potentiometers are multi-turn potentiometers that have a clutch at either extreme of
their adjustment.
Their wipers must be turned a minimum of four turn in one direction to ensure they have been set fully
clockwise or fully counter clockwise.
Verify the appropriate divider links ( /2 ), on modulator driver PCB to be tested, are connected to provide a
PWM frequency that is 80.0 kHz as determined in paragraph A1. 1.
Verify the low-pass filter switch (S1) is set for the desired -1.0 dB high frequency roll-off as tabulated in
table A-1.
C5 FUNCTIONAL TEST/ADJUSTMENT
A functional test will determine if the modulator driver PCB's circuits are within defined parameters.
The results determine if corrective action is required and in most cases will pin point any faults to a specific
circuit.
C5.1 INITIAL CONNECTION/SETTINGS

Connect the modulator driver PCB to be tested to a test setup and preset the test setup's switches and power
supplies as follows:
Connect modulator driver PCB to the test setup as depicted in figure C-7.
Set the output of the test setup's B-vdc power supply to precisely -72.0 vdc and open its associated B-vdc
switch.
Set the output of the test setup's +15 vdc power supply to precisely +15.0 vdc and open its associated +15
vdc switch.
Set the output of the test setup's -15 vdc power supply to precisely -15.0 vdc and open its associated -15
vdc switch.
Set the test setup's function generator for a 0.0 to +15.0 volt square wave at a frequency of 2Fpwm (see
paragraph A1.3)
- 32 -
Set the test setup's audio signal generator for 1000 Hz and a zero output(turned off),
Set the output of the test setup's Test power supply for zero volts.
Connect Test power supply's positive output to J2-3 by setting test setup's TEST switch to MOD
ENVELOPE.
Set test setup's +15.0 vdc switch to ON.
Set test setup's -15.0 vdc switch to ON.
Set test setup's B-vdc switch to ON.
Set test setup's MOD DRIVE switch to ENABLE.
Set test setup's SHUTBACK switch to its open position.
C5.2 PWM DIVIDER CHECK: Verify the PWM divider circuit produces the appropriate pulse width
modulation frequency (pwm) from the 2Fpwm input, as follows:
Verify requirements of paragraph C5.1 are completed and are being met.
Connect a frequency counter between TP4 of the modulator driver PCB and ground.
The frequency counter's reading shall be the pulse width modulation frequency (pwm) ( 80.0 kHz ). See
paragraph A1.3.
Connect an oscilloscope between TP4 of the modulator driver PCB and ground.
Oscilloscope waveform indication should be similar to the example depicted in figure C-1.
It should be a zero to 15.0 vdc square wave.
2Fpwm = 160 kHz (pwm = 80.0 kHz)

10.0 us/div, 5.0v/div, Scale Centre = 0.0 vdc
Figure C-1 pwm Output of PWM Divider
C5.3 PWM FAULT DETECTOR CHECK: Verify the PWM fault detector circuit will produce a +15 vdc
mod drive inhibiting output when the pulse width modulation frequency is not present, as follows:
Verify requirements of paragraph C5.1 and C5.2 are being met.
- 33 -
Connect a digital multimeter(set to measure dc volts) between TP16 of the modulator driver PCB and
ground.
The digital multimeter's indication should be near zero volts dc.
Turn off the 2Fpwm input, by turning off output of test setup's function generator.
The digital multimeter's indication shall swich to a nominal +15 Vdc.
Turn on the 2Fpwm input by tuning on output of test setup's function generator.
The digital multimeter's indication shall return to near zero volts dc.
C5.4 PWM RAMP INTEGRATOR CHECK: Verify the output of the PWM ramp integrator circuit is a
triangular waveform at the pulse width modulation frequency (pwm) as follows:
Verify requirements of paragraphs C5.1 and C5.2 are completed and are being met.
Connect test leads of an oscilloscope between TP6 of the modulator driver PCB and ground.
Oscilloscope indication should be similar to example depicted figure C-2.

It should be a nominal 4.0 volt, peak-to-peak, triangular waveform, at pwm.
NOTE
Negative going peaks of triangular waveform in step should just touch 0.0 vdc.

10.0 us/div, 5.0v/div, Scale Centre = 0.0 vdc
Figure C-2 pwm Output of PWM Divider
C5.5 NOISE CANCELLATION/AUDIO BALANCE CHECK

Verify In-phase, equal amplitude, noise spikes are cancelled and the input audio is balanced as follows:
Verify requirements of paragraph C5.1 are being met.
Apply in-phase audio to the positive and negative audio inputs by reconnecting the audio signal
- 34 -
generator's test leads so the shield is disconnected, the negative lead is connected to J2-7 and the positive
lead is connected to J2-6 and J2-8.
Verify audio signal generator's frequency is 1000Hz and set its output level to +10 dBm.
Oscilloscope waveform should be a zero volt dc trace.
If necessary, adjust modulator driver PCB's COMMON MODE BALANCE potentiometer (R17) for a null
(dc trace) on oscilloscope's waveform.
Restore normal audio input by connecting the audio signal generator's test leads as depicted in figure C-7.
Oscilloscope waveform should be a symmetrical 1000 Hz sine wave that is centred on the zero vdc
reference.
C5.6 MODULATION LEVEL DETECTOR/ COMPARATOR CHECK

Check the modulation level detector/comparator circuit as follows:
NOTE
The modulation level detector/comparator circuit is a dynamic circuit that monitors the amplitude
modulation information on the B-vdc being applied to the transmitter's rf power amplifiers.
Its controlling factors are the frequency and amplitude of the modulation information.
Since it is difficult to simulate the dynamic operation, the following is a go/no go test only.
Set the modulator driver PCB's THRESHOLD potentiometer (R6) fully counter clockwise.
NOTE
The THRESHOLD potentiometer's final setting is determined when the modulator driver PCB is
installed in a transmitter.
It will be necessary to reestablish the final setting when the modulator driver PCB is installed in the
transmitter.
Set the output of the test setup's Test power supply to 3.0 vdc.
Verify an oscilloscope is connected to TP3 of the modulator driver PCB and it's waveform is a symmetrical
1000 Hz sine wave.
Connect a digital multimeter between TP1 of the modulator driver PCB and ground.
Multimeter indication should be +15.0 vdc.
Adjust modulator driver PCB's THRESHOLD potentiometer clockwise until digital multimeter's indication
just switches to -15.0 vdc.
Connect digital multimeter between U3-14, of the modulator driver PCB and ground.
Multimeter indication should be +15.0 vdc for at least one half of each audio cycle and than decrease
towards -15 vdc at an exponential rate during the second half-cycle.
- 35 -
NOTE
The voltage being monitored on the output of the comparator is capacitor C8's charge voltage.
It is instantly charged to +15 vdc by the zero crossing reset circuit during the audio's negative half
cycles and discharges towards -15 vdc during the positive half cycles, provided one or more
comparator is turned on and providing a current sink to -15 vdc.
The RC constant and the audio frequency determine the rate and amount of voltage change.
Slowly increase output voltage of Test power supply until the multimeter's indication just switches to -15.0
vdc.
Record Test power supply's output voltage at the instant of switchover.
The voltage recorded in step should be a nominal 3.3 vdc.
Connect multimeter between U3-1/ground and repeat steps thru . Voltage in step should be a
nominal 3.8 vdc.
nominal 3.8 vdc.
nominal 4.0 vdc.
nominal 4.2 vdc.
nominal 4.4 vdc.
nominal 4.6 vdc.
C5.7 POSITIVEMODULATION LIMITING: Verify a portion of the audio's positive half-cycles are
inhibited(clamped to ground) when duration(frequency) and amplitude of the modulation information on the
mod envelope input exceeds thresholds that represent the maximum stress current which the transmitter's rf
power amplifiers can sustain without overheating, as follows:
Verify requirements of paragraph C5.1 are being met.
Set output voltage of the test setup's Test power supply to 0.0 vdc.
Verify an oscilloscope is connected to TP3 of the modulator driver PCB and it's waveform is a symmetrical
1000 Hz sine wave.
Set audio signal generator for a frequency of 30 Hz at an output level of +10 dBm.
Set Test power supply's output to 3.2 vdc.
Oscilloscope waveform indication should be similar to example depicted in figure C-3.

It should be a 30 Hz sine wave that has a portion of its positive half cycle inhibited (clamped to ground).
- 36 -
Audio = 30 Hz
10.0 ms/div, 1.0 V/div, Scale Centre = 0.0 vdc
Figure C-3 Inhibited Audio Waveform
Modulator driver PCB's Audio Limiting lamp(DS1) shall be flashing at a 30 Hz rate.
Monitor the oscilloscope waveform while slowly increasing the Test power supply's output voltage to 4.7
vdc.
As each modulation level comparator threshold voltage (see in paragraph C5.6) is exceeded; a larger
segment of the audio's positive half-cycle will be inhibited.
Monitor the oscilloscope waveform while slowly increasing the frequency of the audio signal generator to
10 000 Hz, while maintaining its output at +10 dBm.
The inhibited portion of the audio's positive half-cycle shall decrease as the audio frequency is increased.
Set Test power supply's output to 0.0 vdc.
Set the audio signal generator's frequency to 1000Hz, at an output level of +10 dBm.
Oscilloscope waveform should be a symmetrical 1000Hz sine wave that is centred on the zero vdc
reference.
C5.8 AUDIO/MODULATION DEPTH CONTROL

Verify the amplitude of the modulating audio, which ultimately determines the modulation depth, can be
controlled and the -1.0dB high frequency roll-off point occurs at the selected audio frequency as follows:
Connect the positive output of the test setup's Test power supply to J1.1, by setting the test setup's Test
switch to GAIN CONTROL.
Set output voltage of the Test power supply to precisely 9.0 vdc.
- 37 -
Set audio generator's frequency to 1000 Hz, at an output level of +10 dBm.
Reduce the modulating audio's amplitude to zero by setting the modulator driver PCB's AUDIO
potentiometer (R34) fully counter clockwise (minimum of four turns).
Oscilloscope indication should be a nominal +1.65 vdc trace.
Slowly adjust the modulator driver PCB's AUDIO potentiometer clockwise and note a 1000 Hz audio, that
increases in amplitude as the AUDIO potentiometer is adjusted, is superimposed on +1.65 vdc reference
level.
Stop clockwise adjustment of the AUDIO potentiometer as the audio waveform reaches 0.0 vdc and it
starts to distort (flatten) and then adjust for an undistorted audio waveform that sits just above 0.0 vdc.
The oscilloscope waveform should be similar to example in figure C-4 with a peak-to-peak amplitude of 3.2
volts.
Audio = 1000Hz
Figure C-4 Filtered Audio/Control Waveform
Monitor the oscilloscope waveform and sweep the frequency of the audio generator form 30 Hz thru 20
kHz.
Maintain output level of the audio generator at +10 dBm.
The amplitude of the audio waveform should not change appreciably until the roll-off frequency selected by
low pass filter switch S1 is reached and then it should decrease quite rapidly.
Oscilloscope display should be an undistorted 1000 Hz, 3.2 volts peak-to-peak, audio waveform that sits
just above 0.0 vdc.
C5.9 CARRIER LEVEL REFERENCE CONTROL

Check the dc voltage that ultimately determines the transmitter's carrier level can be controlled as follows:
- 38 -
Connect the positive output of the test setup's Test power supply to J1-1, by setting the test setup's Test
switch to GAIN CONTROL.
Set output voltage of the test power supply to precisely 9.0 vdc.
Set output voltage of the test setup's B-vdc power supply to precisely -72.0 vdc.
Reduce the modulating audio's amplitude to zero by setting the modulator driver PCB's AUDIO
potentiometer (R34) fully counter clockwise (minimum of four turns).
Connect digital multimeter between TP9of the modulator driver PCB and ground.
Multimeter's indication should be -7.2 vdc.
Adjust the modulator driver PCB's CAR LVL potentiometer (R37) fully clockwise (minimum of four turns)
and note reference level of oscilloscope's dc trace.
Adjust CAR LVL potentiometer fully counter clockwise (minimum of four turns) and note reference level of
oscilloscope's dc trace.
The dc reference level in step shall be at least 8% less than the dc reference level noted in step .
Adjust the CAR LVL potentiometer to set the oscilloscope's dc trace at +1.8 vdc.
Monitor dc reference level of oscilloscope's dc trace and slowly increase output voltage of the Test power
supply to +12.5 vdc.
The reference level for the oscilloscope's dc trace shall increase in proportion to increase in Test power
supply's output voltage.
It should be a nominal 2.5 vdc when the Test power supply's output voltage is +12.5 vdc.
Monitor dc reference level of oscilloscope's dc trace and slowly decrease output voltage of the Test power
supply to 0.0 vdc.
The reference level for the oscilloscope's dc trace shall decrease in proportion to decrease in Test power
It should be a nominal 0.0 vdc when the Test power supply's output voltage is 0.0 vdc.
Set output voltage of the Test power supply to precisely 9.0 vdc.
The dc reference level of oscilloscope's dc trace shall return to 1.8 vdc.
Monitor dc reference level of oscilloscope's dc trace and slowly increase output voltage of the B-vdc power
supply to -79.2 vdc.
The reference level for the oscilloscope's dc trace shall decrease in proportion to increase in B-vdc power
It should be a nominal 1.6 vdc when B-vdc power supply's output voltage is -79.2 vdc.
- 39 -
Monitor dc reference level of oscilloscope's dc trace and slowly decrease output voltage of the B-vdc
power supply to -64.8 vdc.
The reference level for the oscilloscope's dc trace shall increase in proportion to decrease in B-vdc power
It should be a nominal 2.0 vdc when B-vdc power supply's output voltage is -64.8 vdc.
Set output voltage of B- vdc power supply to precisely -72.0 vdc.
The dc reference level of oscilloscope's dc trace shall return to 1.8 vdc.
Slowly adjust the modulator driver PCB's AUDIO potentiometer (R34) clockwise and note a 1000 Hz audio,
that increases in amplitude as the AUDIO potentiometer is adjusted, is superimposed on the +1.8 vdc
reference level.
(aa) Stop clockwise adjustment of the AUDIO potentiometer as the audio waveform reaches 0.0 vdc and it
starts to distort (flatten) and then adjust it for an undistorted audio waveform that sits just above 0.0 vdc.
The Oscilloscope waveform should be similar to example in figure C-5, with a peak-to-peak amplitude of
3.6 volts.
(ab) Monitor oscilloscope's waveform and slowly increase output voltage of the Test power supply to +12.5
vdc.
(ac) The oscilloscope waveform shall be an undistorted audio that sits just above 0.0 vdc and increases in
proportion to the increase in the Test power supply's output voltage.
The peak-to-peak voltage of the audio waveform should be a nominal 5.0 volts [twice the dc reference
voltage noted in step ].
Audio = 1000 Hz
Figure C-5 Carrier Level Reference Waveform
(ad) Monitor oscilloscope's waveform and slowly decrease output voltage of the Test power supply to +5.5
vdc.
(ae) The oscilloscope waveform shall be an undistorted audio that sits just above 0.0 vdc and decreases in
proportion to the decrease in the Test power supply's output voltage.
- 40 -
(af) Set output voltage of the Test power supply to precisely 9.0 vdc.
(ag) The oscilloscope waveform shall be an undistorted audio that sits just above 0.0 vdc and has a
peak-to-peak voltage of 3.6 volts.
C5.10 VARIABLE PULSE WIDTH GENERATOR CHECK

Check the output of the variable pulse width generator circuit as follows:
Verify requirements of paragraphs C5.1 thru C5.6 are being met.
Switch off audio signal generator's output.
Verify Test power supply is set to 9.0 vdc.
Connect an oscilloscope between TP10 of mod driver PCB and ground.
Oscilloscope indication should be a waveform similar to example depicted in figure C-6.

It should be a series of 0.0 to 15.0 vdc rectangular waveform with nominal on-times (15 vdc) of 42 percent.
C5.11 SHUTBACK/MOD DRIVE ENABLE CONTROL CHECK

Verify the mod drive output is clamped to ground when a shutback signal is applied or the mod drive enable
signal is removed:
Verify requirements of paragraphs C5.1 thru C5.7 are being met.
Verify audio signal generator is switched off.
Connect an oscilloscope between test setup's MOD DRIVE test point and GND.

It should be a series of 0.0 to 15.0 vdc rectangular waveform's with 15 vdc (on-time) period being a
nominal 42 percent of each rectangular waveform's duty cycle.
- 41 -

10.0 us/div, 5.0 V/div, Scale Centre = 0.0 vdc
Figure C-6 Mod Drive (PWM) Output
Simultaneously monitor oscilloscope and set test setup's SHUTBACK switch to ON.
Oscilloscope indication should switch to a waveform that is a 0.0 vdc trace.
Open the test setup's SHUTBACK switch.
Oscilloscope indication should switch to the same waveform observed in step .
Open the test setup's MOD DRIVE switch.
Oscilloscope indication should switch to a waveform that is a 0.0 vdc trace.
Set test setup MOD DRIVE switch to ENABLE.
Oscilloscope indication should switch to the same waveform observed in step .
C5.12 MOD DRIVE FAULT CHECK

Verify mod drive fault detector circuit will inhibit mod drive output, when the mod drive's on/off ratio would
cause an excessive rf carrier level to be produced by the associated transmitter, as follows:
Verify the requirements of paragraphs C5.1 thru C5.8 are being met.
Verify audio signal generator is switched off.
Connect oscilloscope between test setup's MOD DRIVE test point and GND.
- 42 -
It should be a series of 0.0 vdc to 15.0 vdc rectangular waveform's with 15 vdc (on-time) period being a
nominal 42 percent of each rectangular waveform's duty cycle.
Increase Test pwr supply's output to 12.0 vdc.
Relay K1 of mod driver shall de-energize and oscilloscope indication shall switch to a waveform that is a
0.0 vdc trace.
Connect oscilloscope between TP10 of mod driver PCB and ground.
Oscilloscope indication should be a waveform similar to example depicted in figure C-6 except its 15 vdc
(on-time) period should be a nominal 60 percent of each rectangular waveform's duty cycle.
Connect oscilloscope between test setup's MOD DRIVE test point and GND.
Set output of Test power supply to 9.0 vdc.
Relay K1 should energize and oscilloscope indication shall return to a series of 0.0 vdc to 15.0 vdc
rectangular waveform's with a nominal 42 percent 15 vdc (on-time) period during rectangular waveform's duty
cycle.
- 43 -
Figure C_7 Test Setup for Modulator Driver PCB
- 44 -
Table C-1 Test Equipment
PART, MODEL,
NOMENCLATURE OR TYPE NUMBER APPLICATION
(EQUIVALENTS MAY BE USED)
3 1/2 digit, ad/dc volts

Digital Multimeter (10Mohm input),ohms and amperes, Testing and maintenance
0.5% accuracy, beckman 3010
5ppm up to 10 MHz
Frequency Counter Measure PWM frequency
Fluke Model 1900A
Any good quality oscilloscope with a

Oscillo Scope calibrated time base. Testing and maintenance
Tektronix Model T922
10 Hz - 10 MHz, 600 ohms,

2Fpwm square wave signal
0 to 15 dBm Sine, square and
Function Generator source or 600 ohm balanced
triangular waveform with dc offset.
audio source during testing.
Hewlett Packard model 651B
Test setup's +15 vdc Power

15 vdc Power Supply
15 vdc, 1.0 A Supply. + 15 vdc voltage
(Fixed)
source during testing.
Test setup's - 15 vdc Power

15 vdc Power Supply
15 vdc, 1.0 A Supply. - 15 vdc voltage
(Fixed)
source during testing.
Test setup's Test Power

0-15 Vdc Power
0.0 to 15 vdc, 100 mA Supply. Simulate control
Supply (Variable)
voltages during testing.
Test setup's 24 vdc Power

24 vdc Power Supply
24 vdc, 1.0 A Supply. Unregulated 24 vdc
(Fixed)
voltage source during testing.
Test setup's B-vdc Power

0-100 vdc Power
0.0 to 100 vdc, 100 mA Supply. B-vdc voltage source
Supply (Variable)
during testing.
Provides test circuit for

Test Setup As depicted in figure C-7
modulator driver PCB.
- 45 -
RF POWR AMPLIFIER (250W)
4-3. RF POWER AMPLIFIER (250W)
TABLE OF CONTENTS
B1 RF POWER MODULE -------------- B-1
B1.1 MODULATOR/POWER AMPLIFIER -------------- B-1
B1.1.1 Logic Level Converter -------------- B-1
B1.1.2 Modulator -------------- B-1
B1.1.3 Low Pass Filter -------------- B-1
B1.1.4 Power Amplifier -------------- B-2
B1.1.5 Current Imbalance Detector -------------- B-2
B1.1.6 Temperature Sensor -------------- B-3
B1.1.7 Fault Switch -------------- B-3
C MAINTENANCE
C1 MAINTENANCE PHILOSOPHY -------------- C-1
C2 TEST EQUIPMENT -------------- C-1
C3 ANTI-STATIC PRECAUTIONS -------------- C-1
C4 FUNCTIONAL TEST -------------- C-1
C5 PA FAULT ISOLATION -------------- C-1
C6 CORRECTIVE MAINTENANCE -------------- C-1
C6.1 MODULATOR/POWER AMPLIFIER REMOVAL -------------- C-1
C6.2 DEFECTIVE MOSFET ISOLATION -------------- C-2
C6.3 MODULATOR/POWER AMPLIFIER DISASSEMBLY -------------- C-3
C6.4 MOSFET REPLACEMENT -------------- C-3
C6.5 RF DRIVE TRANSFORMER REPLACEMENT -------------- C-4
C6.6 MODULATOR/POWER AMPLIFIER REASSEMBLY -------------- C-4
C6.7 MODULATOR/POWER AMPLIFIER REINSTALLATION -------------- C-4
- 46 -
B1 RF POWER MODULE
The rf power module contains one wideband, modulator/power amplifier assemblies that contribute up to 458
watts of unmodulated, rf carrier power to a transmitter's rf output.
B1.1 MODULATOR/POWER AMPLIFIER

Modulator/power amplifier can contribute up to 458 watts of unmodulated rf power for RFAMP UNIT.
Protection circuits inhibit the mod drive information by clamping it to ground potential (zero rf output) and
cause current to flow in the 24 volt dc circuit should an unbalance load be sensed by the current imbalance
detector circuit or if the temperature of the heat sink exceeds 85C.
When the mod drive is being inhibited, the output of the modulator will also be clamped to ground and ensure
power MOSFETs in the power amplifier stage do not have any voltage applied to their source/drain
connections.
B1.1.1 Logic Level Converter

The logic level converter consists of transistors Q4, Q5, integrated circuit U1 and their associated
components.
This circuit shifts the logic 0 reference level, of mod drive input, from zero volts to the B- voltage (-72 volts
DC).
The zero (logic 0) to +15volt(logic 1) mod drive input will be converted to a -72 volt (logic 0) to -59 volt (logic 1)
mod drive signal.
The 13 volt differential is the difference in voltage applied to the V- and V+ inputs of U1.
This difference is maintained by zener diode A1CR4.
B1.1.2 Modulator
The modulator consists of power MOSFET Q1, Q2, free-wheeling diode CR1 and the low pass filter circuit.
Q1 and Q2 are connected in parallel as high speed switches to the B- (-72 vdc) input.
When the logic level converter circuit's output is a logic 1, Q1/Q2 will turn on and apply -72 volts to the low
pass filter circuit.
When the logic level converter circuit's output is a logic 0, Q1/Q2 will turn off. Free-wheeling diode CR1
maintains current flow in the low pass filter and prevents the source connection of power MOSFETs Q1/Q2
from going positive.
NOTE
If free wheeling diode CR1 or MOD OUTPUT CROWBAR thyristor Q11 fail, it is probable that modulator
power MOSFET transistor Q1/Q2 will also fail.
In most instances this will also cause MOSFET driver A1U1 to fail.
B1.1.3 Low Pass Filter

The low pass filter consists of inductors A2L1, A2L2, A2L3 and capacitors A2C1 thru A2C5.
This circuit is connected as a multi-pole tuned filter that shunts the PWM frequency (nominally 80 kHz)
component of the mod drive input to ground.
The output of the low pass filter will be a negative voltage that has a dc component (rf carrier level
information) and an ac component (modulating audio).
The amplitude of this negative voltage is proportional to B- voltage at the same radio as the off/on ratio of
power MOSFETs Q1/Q2.
When the on/off ratio of mod drive input is constant (carrier level only present) output will be a constant level.
When the on/off ratio of mod drive input is constant (carrie level only present) output will be a constant level.
When the on/off ratio mod drive input is varying (carrier level plus modulation present) the output will be a
negative dc voltage that varies, from the reference voltage present when the on/off ratio is constant, at the
modulating audio frequency.
The amplitude of the audio component is determined by the amount the on/off ratio of the mod drive varies.
- 47 -
B1.1.4 Power Amplifier

The power amplifier consists of power MOSFETs Q3 thru Q10, Free-Wheeling diode CR10 and rf drive splitter
transformers T1 and T2. The circuit is connected as two, parallel, push-pull, class 'D', rf power amplifier.
Refer to figure B-1 as a guide to understanding the principles of power MOSFET push-pull, class 'D'
operation.
B1.1.5 Current Imbalance Detector

This circuit consists of splitter/current sensing transformer A1T1, CR1, R2 and C3. A1T1 has two primary
windings, which are out of phase.
When all MOSFETs in the power amplifier stage are satisfactory, current flow through the primary windings
will be balanced and the current imbalance circuit will have no influence.
If a MOSFET fails, a voltage will be developed across R2 and applied to the MOD DRIVE CROWBAR (Q3).
SIMPLE CLASS 'D' OPERATION
If the switch is opened and closed with a 50% duty cycle, a square wave at the switching frequency will result
at the filter input. If the filter is designed to pass the switching frequency, but attenuate its harmonics, a sine
wave will be applied to the load.
PUSH-PULL CLASS 'D' OPERATION
If S1 and S2 are opened and closed with a 50% duty cycle, a square wave of current, at the switching
frequency, will be applied to the primary of the transformer and transformed to its secondary.
If the filter is designed to pass the switching frequency, but attenuate its harmonics, a sine wave will be
applied to the load.
- 48 -
POWER MOSFET CLASS 'D' OPERATION
Power MOSFETs can be used to replace the switches as depicted in the simple class 'D' operation and
push-pull class 'D' operation examples.
It will be noted the switch contacts have been replaced by the phase oriented secondaries of an rf drive
transformer.
Q1 corresponds to S1-A, Q2 to S1-B, Q3 to S2-B and Q4 to S2-A as depicted in the push-pull class 'D'
operation example. Q1 and Q4 turn on/off together and Q2 and Q3 turn on/off together.
Figure B-1 Simplified Principle of Class 'D' Operation
B1.1.6 Temperature Sensor

Thermistor A1RT1 has a negative coefficient, as temperature rises the resistive value of A1RT1 decreases.
When the temperature exceeds 85C, transistor A1Q1 will turn on and thyristor A1Q3 shall be gate on.
The current drain through thyristor A1Q3 will result in the mod drive input to the logic converter being
crowbarred to ground.
A ground is also applied to the base of transistor A1Q2, A1Q2 will be forward biased which gates on the MOD
OUTPUT CROWBAR.
B1.1.7 Fault Switch

Under normal operating conditions transistor A1Q2 is reversed biased, the fault switch circuit will have no
influence.
Should a current imbalance or high temperature fault occur transistor A1Q2 will turn on.
The output on the collector of A1Q2 is passed to the gate of thyristor Q11, Q11 will turn on.
The modulator's negative dc voltage shall be clamped to ground providing transient protection for the
modulator's power MOSFETs.
- 49 -
C MAINTENANCE
RF AMP UNIT is intended to be removed from the transmitter and placed on a suitable work surface for
servicing.
C2 TEST EQUIPMENT
A digital multimeter is required for checking power MOSFETs in the modulator/power amplifier assemblies
An oscilloscope are required when checking the resonant frequency of the rf drive input's tuned circuit.
The module contains semiconductor divices that are susceptible to damage from electrostatic discharge.
C4 FUNCTIONAL TEST
Functional testing of the module on a work bench requires specialized test equipment not normally available
outside of the factory.
The only practical method of functional testing the module in the field is to install it in its associated KMW
transmitter and verify it is contributing to the transmitter's rf output.
The transmitter utilizes fault detection circuits that automatically inhibit the output of an individual PA assembly,
within a power module, which is not contributing its share to the transmitter's rf output.
C5 PA FAULT ISOLATION
The resistance measurements tabulated in table C-1 will aid in isolating a fault to a specific modulator/power
amplifier assembly. If a resistance measurement is abnormal, indicating a fault, removal of the
modulator/power amplifier assembly is required.
C6 CORRECTIVE MAINTENANCE
Corrective maintenance for an rf power module consists of resistance measurements and power MOSFET
checks. Isolate a defective component or fault in the rf power module as follows:
C6.1 MODULATOR/POWER AMPLIFER REMOVAL

Remove a modulator/power amplifier assembly from the RF AMP UNIT.
NOTE
If free wheeling diode CR1 or mod output crowbar thyristor Q11 fail, it is probable that power
MOSFETs Q1/Q2 will also fail. In most cases this will also cause MOSFET driver A2U1 to fail.
- 50 -
Table C-1 Resistance Measurements ( Rf Power Module Fully Assembled)
OHMMETER CONNECTIONS
OHMMETER INDICATIONS
(METER SET TO NON-DIODE POSITION)
POSITIVE LEAD NEGATIVE LEAD NORMAL ABNORMAL
TB1-1 Ground more than 1000 ohms less than 1000 ohms
Ground TB1-1 OPEN SHORT
Ground TB1-2 OPEN SHORT
E1,E2 Ground more than 2000 ohms SHORT
*Ground E1,E1, more than 2000 ohms SHORT
* Denotes ensure the storage capacitors are discharged by connecting a 50 ohm resistor between
the -72 vdc and the chassis (ground)
C6.2 DEFECTIVE MOSFET ISOLATION

Isolate MOSFET devices in the modulator/power amplifier assemby using a digital multimeter that is capable
of measuring the forward/reverse resistance of a diode, as follows:
NOTE
A MOSFET under test must be turned on by the application of a dc voltage (between 4.0 and 9.0 vdc)
between its gate and source terminals.
some digital multimeters have sufficient dc voltage on their test leads when set to 'diode' or
'resistance' test positions.
If the digital multimeter to be used falls in this category it may be used as the voltage source.
If it does not, a dc voltage source that is between 4.0 and 9.0 vdc must be obtained.
(a) Unsolder and disconnect wiring from the gate terminal of modulator MOSFETs (Q1 and Q2) and power
amplifier MOSFETs (Q3 thru Q10) to be tested.
(b) Verify all MOSFETs to be tested are turned off, by momentarily connecting a jumper between their gate
and source terminals.
NOTE
Because paired MOSFETs are connected in parallel, all MOSFETs must be turned off prior to testing to
prevent interaction between the MOSFET under test and other MOSFETs.
(c) Measure source/drain resistance, of MOSFET being tested, in both directions.
(d) Resistance measurements in step (c) shall be an open circuit in the reverse direction and a diode pedestal
in the forward direction.
(e) If requirements of step (d) are not met, unsolder and disconnect wiring from the source of MOSFETs that
are suspected of being defective and repeat steps (b) thru (d).
(f) If requirements of step (d) are still not met, assume the MOSFET being tested is defective.
Disassemble the modulator/power amplifier as detailed in paragraph C6.3 and then replace the defective
power MOSFET as detailed in paragraph C6.4.
- 51 -
(g) Turn on a MOSFET by momentarily applying a dc voltage (4.0 to 9.0 vdc) between its gate(+) and
source(-) terminals.
(h) Measure source/drain resistance of MOSFET in both directions.
(i) Resistance measurements in step (h) shall be a short circuit in both directions.
(j) Measure resistance between drain terminal of MOSFETs Q1, Q2, Q3, Q5, Q7 and Q9 and the heat sink
(ground) in both directions.
(k) Resistance measurements in step (j) shall be an open circuit in one direction and a diode pedestal in the
other direction.
(l) If steps (i) and (k) are satisfied, the MOSFET may be assumed to be serviceable.
(m) If requirements of steps (i) and (k) are not met, the MOSFET or, where applicable, its insulating washer
may be assumed to be defective.
Disassemble the modulator/power amplifier assembly as detailed in paragraph C6.3 and then replace the
defective power MOSFET as detailed in paragraph C6.4.
C6.3 MODULATOR/POWER AMPLIFIER DISASSEMBLY

Disassemble modulator/power amplifier assembly as required for replacement of semiconductors as follows :
RF POWER AMP MODULE
(a) Remove the seven securing nuts and locking washers from the chassis fixed studs.
(b) Remove the leads from the modulator drive filter pcb terminals A and B by loosening the binding screw.
(c) Carefully lift the power MOSFET mounting plate away for repair.
C6.4 MOSFET REPLACEMENT

Replace defective MOSFETs as follows:
(a) Unsolder the applicable leads of the MOSFET to be replaced, ensure solder is not splattered on the
chassis.
CAUTION
When removing MOSFETs, note color and/or type of insulator between the MOSFET and heat sink.
Ensure same type is used when reinstalling.
If a thermo compound and mica insulator is being used in lieu of an insulator, ensure thermo
compound is clean and mica insulator is not damaged prior to reinstalling MOSFET.
(b) Remove attaching hardware from MOSFET to be replaced and remove MOSFET.
Note type of insulator between heat sink and MOSFET.
(c) Remove insulating sleeve from gate and source lead of removed MOSFET and install them on
replacement MOSFET.
(d) Position correct insulator on heat sink where the MOSFETs will be installed, ensuring lead and
mounting holes are properly aligned.
- 52 -
CAUTION
When replacing defective MOSFETs ensure that the mounting holes and mounting surface are free
from burrs or any sharp projection that could damage the insulating pads and/or plastic sleeves.
(e) Set the replacement MOSFETs in the appropriate position on the heat sink, ensuring insulator is installed
between the device and the heat sink.
(f) Position insulating spacers in the mounting holes of MOSFETs mentioned in step (e) from the under side
of the heat sink.
(g) Reinstall screws of MOSFETs ensuring that screws with Belville washers are torqued to five inch pounds
(0.665 Newton meters).
(h) Resolder the appropriate leads to the source terminals of the MOSFETs.
(i) Verify terminals of MOSFETs, which protrude through the heat sink, are not shorting to the heat sink and
the protective plastic sleeve over gate leads of Q1 thru Q10 and source terminals of Q1, Q2, Q4, Q6, Q8
and Q10 are present and not damage.
(j) Verify the Chassis is free from solder silvers and other conductive foreign objects.
Special attention will be paid to the holes in the heat sink containing MOSFET terminals, the area around the
insulated, conductive circuit board. See CAUTION following step (d).
(k) Ensure modulator MOSFETs, Q1 and Q2 have protective caps installed and mounting straps for diode
CR1 are securely fastened.
(l) Perform a resistance measurement as detailed in paragraph C6.2 to ensure replacement MOSFETs are
serviceable.
(m) Resolder leads to gate terminals of MOSFETs that have been replaced.
C6.5 RF DRIVE TRANSFORMER REPLACEMENT

Replace defective rf drive transformer T1 and/or T2 using the wiring information
CAUTION
When reinstalling modulator printed circuit board A1, ensure thermistor A2RT1 is properly fitted and
seated into the hole located on extruded, finned heat sink chassis directly below the printed circuit
board .
C6.6 MODULATOR/POWER AMPLIFIER REASSEMBLY

Reassemble the power MOSFET mounting plate to the main power amplifier chassis as follow:
(a) Carefully place power MOSFET mounting plate on the main power amplifier chassis, taking care not to
pinch any circuit wires.
(b) Connect the two 14 AWG white wires originating at modulator MOSFET Q1 and Q2, to terminal A of low
pass filter pcb A2.
(c) Connect 14 AWG white wire originating at TT1, to terminal B of low pass filter pcb A2.
(d) Install the seven securing nuts and locking washers on the modulator/power amplifier fixed studs.
C6.7 MODULATOR/POWER AMPLIFIER REINSTALLATION

Reinstall modulator/power amplifier assemblies in RF AMP UNIT.
- 53 -
MF RADIO BEACON CONTROL PCB
4-4. MF RADIO BEACON CONTROL PCB
TABLE
OF
PREPARATION FOR USE
CONTE
NTS A
B1 MF RADIO BEACON CONTROL PCB -------------- B-1
B1.1 400Hz 1020Hz Tone circuit -------------- B-1
B1.2 Internal Tone output on off control and decrease control -------------- B-1
External voice signal input level control and code tone

B1.3 -------------- B-1
level reduction
C MAINTENANCE
- 54 -
MF RADIO BEACON CONTROL PCB
B1 MF RADIO BEACON CONTROL PCB .

This PCB is used to generate the audio tone signal and DC level used to control the modulation voltage.
B1.1 400Hz 1020Hz Tone circuit .

U1D and its circuitry generate either a 400 or 1020 Hz siganl depending on the position of jumpers.
U1A and its circuitry comprise a 1020 Hz active filter and U1C and its circuitry comprise a 400 Hz active filter.
B1.2 Internal Tone output on off control and decrease control .

The selected tone frequency is fed to Gate U2A which is controlled by the squelch signal that will be present
when an external voice signal is used,
With no external voice signals is held high at 12V turning the gate on.
An external voice signal will cause the gate to turn off and the audio tone will bypass the gate through R64
with a consequent decrease in amplitude.
This feature is used when simultaneous voice and code tone modulation is desired with a low level code
tone present whenever voice is present.
When the voice signal is absent, the code tone will be revert back to its full amplitude.
The code signal from Gate U2A is fed through Gate U2B which is controlled by the Keyer at J1-1 ( ATK ) .
To select 1020 Hz or 400 Hz tone, install the appropriate jumpers that correspond with the desired frequency.
See Beacon Control PCB Schematic and arrangement .

Provisions are available for operating the transmitter in the optional emission modes of CW, MCW1, MCW2 .
B1.3 External voice signal input level control and code tone level reduction .
The signal is coupled to amplifier U4D and squelch gate U3.

The output of U4D drives the squelch control circuit U4A and U4B.
the U4B logic voltage at pin 7 will go to a logic 1, or +12 Volts, as the input signal level rises above -28dBm.
The logic voltage from pin 7 will cause squelch gate U3 to close and apply the audio signal to AF OUT circuit
J5-3 .
The squelch signal at pin U4-7 is used to control the automatic code tone level reduction during simultaneous
voice and cone tone modulation.
The timing for the return to high level IDENT modulation and/or the transmitter keyer may be adjusted by
changing the value of R81 according to the following table.
Time Value Comments
5 sec 470K Default
8 sec 820K
11 sec 1.2M
R81 Adjust Table.
- 55 -
VDC CONTROL PCB
4-5. VDC CONTROL PCB
B1 VDC CONTROL PCB

The VDC control pcb contains a relay control printed circuit board. Relay control circuit will either inhibit or
apply the mod drive and B-vdc operating voltage to its associated rf power module.
B2 Relay Control
When the transmitter is turned on, the 24 Vdc(Rf On) (A) input will be applied to the relay control pcb.
When relay control's associated RF POWER MODULE CONTROL switch (S1) is turned off, the B-vdc input
on the contacts of relay K1 will be inhibited.
Relay control's associated field effect transistors Q3 and Q4 will be turned on.
Transistor Q3 clamps the mod drive (A) output to ground and transistor Q4 applies a ground on the rf relay
control (A) output.
When relay control's associated RF POWER MODULE CONTROL switch (S1) is turned on, the B-Vdc (A)
output will be applied to its associated rf power module.
The associated rf power module's charging capacitors will begin charging, thru resistor R1 and thermistor RT1,
towards the B-vdc level.
When the voltage at J2-3 reaches a nominal -65.0 vdc, transistor A1Q2 will turn on, cause A1Q1 to turn on
and energize relay K1.
The high current B-Vdc input is then applied to the associated rf power module's charging capacitor to
complete the charge and maintain the B-vdc level.
At the same time A1Q3 and A1Q4 will turn off and remove the inhibiting ground from the mod drive (A) and rf
relay control (A) outputs.
- 56 -
NO MOD DETECTOR
4-6. NO MOD DETECTOR
TABLE OF CONTENTS
B1 GENERAL DESCRIPTION -------------- B-1
B2 INSTALLATION -------------- B-1
B3 CIRCUIT DESCRIPTION -------------- B-1
C MAINTENANCE
C1 ADJUSTMENT -------------- C-1
- 57 -
NO MOD DETECTOR
B1 GENERAL DESCRIPTION
This NMD is a built-in device into AM semi-conductor Transmitter to monitor and compare RF output
modulation signal to output alarming signal when non-modulation transmission is made.
Alarming signal is enabled by relay contact, and transmitted to remote operating center through remote
interface.
B2 INSTALLATION
AF IN is connected to transmitter AUDIO INPUT in parallel. .
RF OUT MONITOR is connected to RF OUTPUT MONITOR of transmitter.
Power source must be 24VDC which is being supplied only when TX ON.
B3 CIRCUIT DESCRIPTION
Audio Input Monitoring is designed not to influence input signal with comparatively higher resistor, 51K ohm
than Audio Input resistor, 600 ohm.
Audio Input signals supplied to J1-10~12 are amplified by U1A and transformed to DC by C7, CR2, CR3 and
C8 and finally supplied to U2A-2 with allowed DC voltage.
AM Modulated RF OUT Monitor Input Signals supplied to J1-9 are monitored by C4, R10, R11, CR1 and C5
and transformed to Audio Signals.
Transformed Audio Signals are amplified at U1B and transformed to DC at C9, CR4, CR5 and C10 and
finally supplied to U2A-3 with allowed DC voltage according to RF OUT AM Modulation Level.
DC Input Signals to U2A-2 and U2A-3 are compared by U2A. And if it found non-modulation, it produces
Low Level at U2A-1 to drive U3-6.
U3 functions as Delay Timer to monitor continuous non-modulation alarm signals with its timer range from
0.5 sec ~ 10 sec.
Output at U3-8 is activated to operate TR Q1 when in non-modulation status to drive RELAY K1 to output
alarming signal of non-modulation.
When alarming signal sounds, red LED DS1 is lit.
C MAINTENANCE
C1 ADJUSTMENT
VR1 SET = To make + 2VDC at TP1 when 100% modulation is made.

( Normal Level at P/N J1-10~12 with 100% modulation =+10dBm )
VR2 SET = To make +10VDC at TP2 when 100% modulation is made..

(Normal Level at P/N J1-9 with 100% modulation =30Vpp, 0% modulation =15Vpp )
VR3 SET = Factory Set with 5 second when Ex-Factory.

( Delay Time Range for Non-Modulation Alarm Signal Monitoring = 0.5Sec ~10Sec )
- 58 -
AUTO KEYER
4-7. AUTO KEYER

TABLE OF CONTENTS
A1 Block Diagram -------------- A-1
A2 Features -------------- A-1
A3 Technical Specifications -------------- A-1
A3.1 DC Power Supply Input -------------- A-1
A3.2 Setting the Keying Rate -------------- A-2
A3.3 Setting the No. of Characters -------------- A-3
A3.4 Setting the Morse Code Character Selection -------------- A-3
A3.5 Setting the Inter Character Sequence Tone ON/OFF Selection -------------- A-3
A3.6 Setting the Inter Character Sequence Tone Time Period -------------- A-3
A3.7 Setting the Buzzer Tone -------------- A-4
C MAINTENANCE
- 59 -
AUTO KEYER
A1 Block Diagram
A2 Features
Up to 6 Character Morse Code Selection.

Characters selectable between 26 Alphabets, 10 Numbers & 23 Special Characters.
High Speed Contact Closure Relay Output.
Keying Rate Selectable from 55ms. to 250ms.
Inter Character Sequence Tone Time Period selectable from 1 Sec. to 64 Sec.
On Board LED for Visual indication of the Transmitted Morse Code.
On Board Peizo Buzzer for Audible indication of the Transmitted Morse Code.
A3 Technical Specifications
A3.1 DC Power Supply Input

DC Power Supply Input : 7VDC to 40VDC @ 5 Watts.
Voltage Regulator : On Board , Switching Mode Regulator.
Safety : Fuse Protection and Reverse Polarity Protection.
Thermal Shutdown and Current Limit Protection.
- 60 -
AUTO KEYER
AK-09 Automatic Keying Device PCB Layout
A3.2 Setting the Keying Rate

The Keying Rate of the Morse Code can be set between & including 55ms. to 250ms. in a total of 8 steps.
This selection can be done using the Switch Nos. 1 ( Rate 2 ), 2 ( Rate 1 ) & 3 ( Rate 0 ) on the 8 Way Switch
SW7.
The factory default value for the Keying Rate is set at 125ms. See Table 1.
Table 1 - Keying Rate Selection Table
8 Way SW7
Keying Rate Rate 2 Rate 1 Rate 0

Switch 1 Switch 2 Switch 3
250ms. Off Off Off
166.67ms. Off Off On
125ms. Off On Off
100ms. Off On On
83.33ms. On Off Off
71.43ms. On Off On
62.5ms. On On Off
55ms. On On On
- 61 -
AUTO KEYER
A3.3 Setting the No. of Characters

The No. of Morse Code Characters can be selected between & including 1 to 6.
This selection can be done using the Switch Nos. 4 ( Chr. 2 ), 5 (Chr. 1 ) & 6 (Chr. 0 ) on the 8 Way Switch
SW7.
The factory default value for the No. of Morse Code Characters is set to 3 Characters. See Table 2.
Table 2 - No of Characters Selection Table
No. of 8 Way SW7 8 Way SW 7
Characters Chr.2 Chr.1 Chr.0 No 8 (Option) Note

Switch 4 Switch 5 Switch 6
No Chrs Off Off Off x
1 Chr Off Off On x
2 Chrs Off On Off x
3 Chrs Off On On x
4 Chrs On Off Off x
5 Chrs On Off On x
6 Chrs On On Off Off
Test Chrs On On On x A-Z,0-9,
Test Chrs On On Off On Special Characters
A3.4 Setting the Morse Code Character Selection

The AKD 616 supports 26 Alphabets from A Z, 10 Numbers from 0 9 & 21 other Special Characters as the
Full Set of Valid User Selectable Morse Code Characters.
The setting of the same is done using the 6 Way Switches SW1 to SW6.
The factory default Character Selections for the Switches SW1 to SW6 is set as AKD 616.
The Morse Code will be transmitted in the sequence starting from the switch setting of Switch SW1 to the
switch setting of Switch SW6. See Table 3.
A3.5 Setting the Inter Character Sequence Tone ON/OFF Selection

S7-7 Switch ON = Inter Character Sequence Tone ON
S7-7 Switch OFF = Inter Character Sequence Tone OFF
A3.6 Setting the Inter Character Sequence Tone Time Period

The Inter Character Sequence Tone Time Period can be selected between & including 1 Sec. to 64 Sec. in a
total of 64 steps.
This selection can be done using the 6 Way Switch SW6.
This selection is activated only if the Switch No. 8 ( Option ) on the 8 Way Switch SW7 is set in the On
position.
Setting the Switch No. 8 ( Option ) on the 8 Way Switch SW7 to the Off position will set the Inter Character
Sequence Tone Time Period to a fixed Time Period of 10 Sec.
See Table 4.
Note : With the Switch No. 8 ( Option ) on the 8 Way Switch SW7 is set in the On position ; the maximum No.
- 62 -
AUTO KEYER
of Morse Code Characters selectable is only up to 5 Characters.
A3.7 Setting the Buzzer Tone

The Buzzer Tone of the On-Board Peizo Buzzer can be selected as Silent ( Off ) or Audible ( On ).
This selection can be done using the Jumper Pin JP7(Buzzer).
The factory default value for the Buzzer Tone is set to Silent ( Off ).
- 63 -
AUTO KEYER
- 64 -
AUTO KEYER
- 65 -
`
Section 5. SPECIFICATIONRS of UNIT
- 66 -
`
5-1. PLL SYNTHESIZER & MODULATION DRIVER PCB
1) Frequency Range : 190KHz 535KHz

2) Frequency Display : BCD Switch of frequency in front Panel.
3) Type of Modulation : PWM (Pulse Width Modulator)
4) PWM Frequency : 80KHz (Square Wave)
5) RF Output Power : 14V p-p
6) Output Impedance : 50 ohm
7) Frequency Stability : 1PPM
8) Modulation Drive Voltage : 14V p-p (Square Wave)
5-2. RF AMPLIFIER MODULE & LOW PASS FILTER
1) RF Input Level : 14V p-p (Square Wave)

2) Modulation Level : 14V p-p (Square Wave)
3) Modulation Capability : 100% (Variable for 0% to 100%)
4) RF Output Power : 317Vp-p (Square Wave)
5-3. POWE SUPPLY UNIT (KMW-250RB-PS)
1) Power Input Voltage : AC 220V. Single Phase, 50Hz or 60Hz

2) Output Voltage: -72Vdc at 10A
+24Vdc at 2A
+15Vdc at 1A
-15Vdc at 1A
3) Power Consumption: 600 watt
- 67 -
`
Section 6. SCHEMATICS & PART LIST
- 68 -
`
KMW250RB SCHEMATICS LIST
NO SCHEMATICS NAME PAGE
1 KMW250RB MF RADIO BEACON FULL ASSEMBLY FRONT VIEW 1
2 KMW250RB MF RADIO BEACON BLOCK DIAGRAM 2
3 KMW250RB MF RADIO BEACON OVERALL SCHEMATIC DIAGRAM 3
KMW250RB POWER SUPPLY UNIT ( KMW-250RB-PS )
4 KMW250RB POWER SUPPLY UNIT FRONT REAR VIEW 4
5 KMW250RB POWER SUPPLY UNIT SCR PS CONTROL PCB 5
6 KMW250RB POWER SUPPLY UNIT VDC CONTROL PCB 9
7 KMW250RB POWER SUPPLY UNIT LOW VOLT PS 11
KMW250RB RF AMP UNIT ( KMW-250RB-PA )
8 KMW250RB RF AMP UNIT FRONT REAR VIEW 13
9 KMW250RB RF AMP UNIT CONTROL PCB 16
10 KMW250RB RF AMP UNIT MODULATOR DRIVER PWB 1 2 20
11 KMW250RB RF AMP UNIT MODULATOR DRIVER PWB 2 2 21
12 KMW250RB RF AMP UNIT RF DRIVE PCB ( DDS OSC ) 25
13 KMW250RB RF AMP UNIT MODULATOR / RF AMP ( 250W ) 29
14 KMW250RB RF AMP UNIT LOW PASS FILTER PCB 32
15 KMW250RB RF AMP UNIT FWD / REF DETECTOR 34
16 KMW250RB RF AMP UNIT NO MOD DETECTOR PCB 36
17 KMW250RB RF AMP UNIT AUTO KEYER PCB 38
- 69 -
`
KMW250RB ANTENNA CHANGE UNIT ( KMW-250RB-CU )
18 KMW250RB ANTENNA CHANGE UNIT FRONT REAR VIEW 41
19 KMW250RB ANTENNA CHANGE UNIT 42
20 KMW250RB ANTENNA CHANGE UNIT TX AUTO CHANGE PCB 44
21 KMW250RB ANTENNA CHANGE UNIT FRONT PCB 47
22 KMW250RB SYSTEM WIRING DIAGRAM 49
- 70 -
`
KMW250RB OPTIOINAL SCHEMATICS LIST
1 KMW250RB OFF AIR REMOTE BEACON MONITOR FRONT VIEW 50
2 KMW250RB OFF AIR REMOTE BEACON MONITOR 51
3 KMW250RB OFF AIR REMOTE BEACON MONITOR MONITOR AMP 53
4 KMW250RB OFF AIR REMOTE BEACON MONITOR METER AMP 55
- 71 -
`
POWER SUPPLY UNIT MAIN BODY

PARTS. NO DESCRIPTION STANDARD Q'TY REMARK
SCR P/S CONTROL PCB
VDC CONTROL PCB
LOW VOLT P/S
C1,C2,C3 CERAMIC CAPACITOR 103pF 1KV 3
C4 ELECT CAPACITOR 6800uF 100V 1
C5 BOX CAPACITOR 105pF 100V 1
C6 M.F CAPACITOR 1.8uF 250V 1
D1,D2 DIODE 1N4004 2
F1 FUSE 7A 1
F2,F3 FUSE / FUSE HOLDER 3A 2
FAN1,FAN2 FAN 92 * 92 2
J1 HRS CONNECTOR 1300 20PIN 1
J2 3P AC RECEPTACLE AC 012 1
L1 CHOKE 10mH 10A 1
LD1 LED 5phi GREEN 1
M1 METER HS310 FS=DC 15A, 1mA 50mV 1
M2 METER HS310 FS=DC 100V 1
M3 METER HS310 100uA 1
R1,R4 W.W RESISTOR 250ohm 50W
R2 RESISTOR 4.7Kohm 2W 1
R3 M.F RESISTOR 33Kohm 1/2W 1
R5 M.F RESISTOR 4.7Kohm 1/2W 1
RL1 RELAY VF24 DC24V 1
RL2 RELAY SZYLY2 DC24V 1
S1 TOGGLE SWITCH ST215N 1
S2 WINK SWITCH 2 CIRCUIT 4GANGED 1
S3 WINK SWITCH 2 CIRCUIT 2GANGED 1
ST1 SHUNT HSS01 15A 50mA 1
T1 TRANSFORMER 1KVA 1
-6-
`
SCR POWER SUPPLY
D1 DIODE 1N1190R 1
SCR1,SCR2 SCR C228M T30NU 06 DU 2
ZNR1,ZNR2 ZNR 23G 181K 2
ZNR3,ZNR4 ZNR 23G 331K 2
-7-
`
SCR POWER SUPPLY CONTROL PCB

C1 TANTAL CAPACITOR 47uF 35V 1
C3,C9 BOX CAPACITOR 224pF 63V 2
C5,C6 TANTAL CAPACITOR 1uF 50V 2
C7 TANTAL CAPACITOR 6.8uF 35V 1
CR1CR3 DIODE 1N4004 3
CR4 ZENER DIODE 1N4740 10V 1W 1
F1F2 2 RESISTOR TYPE FUSE 0.5A 2
J1 MOLEX CONNECTOR 5273,5239 8PIN 1
Q1,Q2 TRANSISTOR 2N3439 2
R1 M.F RESISTOR 33ohm 1/2W 1% 1
R2,R13 M.F RESISTOR 10Kohm 1/2W 1% 2
R3,4,15,16,20 M.F RESISTOR 3.3Kohm 1/2W 1% 5
R5 M.F RESISTOR 5.6Kohm 1/2W 1% 1
R7 M.F RESISTOR 560Kohm 1/2W 1% 1
R8 VARIABLE RESISTOR WR 10Kohm 1/2W 1% 1
R10 M.F RESISTOR 47 Kohm 1/2W 1% 1
R12 1 M.F RESISTOR 330 Kohm 1/2W 1% 1
R14,17,18 M.F RESISTOR 100 Kohm 1/2W 1% 3
U1 I.C 7815 1
U2 I.C MC3403 1
I.C SOCKET ROUND TYPE 14PIN 1
P.C.B(1.6T EPOXY) 111.4 X 66 1
-8-
`
VDC CONTROL PCB
C2 TANTAL CAPACITOR 6.8F 35V 1
CR1CR4 DIODE 1SS83 6
Q1 TRANSISTOR 2N 2907 1
Q2 TRANSISTOR 2N 3440 1
Q3,Q4 F.E.T. IRF 520 2
R1 M.F RESISTOR 3.3ohm 1/2W 1% 1
R4 M.F RESISTOR 1.8Kohm 1/2W 1% 1
R6 M.F RESISTOR 1.8Kohm 2W 1% 1
R7,R8,R10,R11 M.F RESISTOR 1 Mohm 1/2W 1% 4
R9 M.F RESISTOR 560 ohm 1/2W 1% 1
P.C.B (1.6T EPOXY) 110 X 55 1
- 10 -
`
LOW VOLT POWER SUPPLY
BD1 BRIDGE DIODE KBPC 603 1
C1C5 TANTAL CAPACITOR 6.8uF 35V 5
C6,C7 ELECT CAPACITOR 1000uF 50V 2
CR1 ZENER DIODE 20V 1W 1
Q1 TRANSISTOR MJ10012 1
Q2 TRANSISTOR TIP147TU, MJ11015G 1
R1 M.F RESISTOR 4.7 Kohm 1/2W 1
R2 M.F RESISTOR 330 ohm 1/2W 1
TB1TB2 TERMINAL BOARD SA9H 4 PIN 2
U1 REGULATOR I.C 7915 1
U2 REGULATOR I.C 78T15ACT 1
TR SOCKET TO3 2
HEAK SINK 105 X 30 X150 1SET
- 12 -
`
RF AMP UNIT MAIN BODY
CONTROL PCB 1
MOD DRIVER PCB 1
RF DRIVE PCB ( DDS OSC ) 1
RF DRIVE AMP 1
MODULATOR /
1
RF POWER AMP (250W)
L.P.F PCB 1
FWD / REF DETECTOR 1
NO MOD DETECTOR PCB 1
AUTO KEYER PCB 1

C4,C5,C6 NOT USED
C7 WIMA CAPACITOR 105pF 100V 1
C9 MF CAPACITOR 562pF 100V 1
CT1 HALL SENSOR DJC1LM 50A 4V 1
D1-D8 DIODE 1N4004 8
FAN1 FAN AC110V, 120 x 120, 1
FAN2 FAN AC110V, 92 x 92, 1
J1 HRS CONNECTOR 1300 20pin 1
J2 RF CONNECTOR BNC-RBC 1
J3 RF CONNECTOR M-BR ( S0-239 ) 1
J4 HRS CONNECTOR 1300 34pin 1
L1 CHOKE 47uH 1
LD1,LD7 LED 5phi GREEN 2
LD2LD5 LED 5phi RED 4
LD6 LED 5phi YELLOW 1
R1 M.F RESISTOR 6.8Kohm 2W 1
- 14 -
`
R4R6 M.F RESISTOR 3.3Kohm 1/2W 3
R8 M.F RESISTOR 330ohm 1/2W 1
R9 W.W RESISTOR 50ohm 50W 1
R10,R12 M.F RESISTOR 4.7Kohm 2W 2
R15 M.F RESISTOR 10ohm 20W 1
R16 M.F RESISTOR 1.1ohm 4W 1
RL1 RELAY DS1E-ML2-DC24V 1
RL2-3 RELAY DS2E-M-DC24V 2
S1 TOGGLE SWITCH 8A4001 1
S2 WINK SWITCH 2 Circuit 2 Solo Momentary 1
S3 WINK SWITCH 2 Circuit 3 Ganged Linkage 1
S4,S5, TOGGLE SWITCH MT105D 2
S6, BCD Pushwheel Switch PF-43 1set
T1 TRANS 2T:12T 1
TP1 TEST POINT JACK JT-602A-R ( Tip Jack ) 1
U1 I.C 7815 1
VR1 VARIABLE RESISTOR RV30Y 10Kohm 1
- 15 -
`
KMW 250 CONTROL PCB

C1, C10, C12,C23

BOX CAPACITOR 105pF 63V 8
C46,C59,C62,C63
C2,C3 BOX CAPACITOR 223 pF63V 2
C4,C5,C11,C55 BOX CAPACITOR 473 pF63V 4
C6,C7 BOX CAPACITOR 823 pF63V 2
C8,C16,C61 BOX CAPACITOR 103 pF63V 3
C9 TANTAL CAPACITOR 33 uF35V 1
C13,C54 TANTAL CAPACITOR 10 uF35V 2
C14,C35,C43,C45 BOX CAPACITOR 224pF 63V 4
C15 BOX CAPACITOR 474 pF63V 1
C17C19,C25C28, 18
C32C33,C39,C40,
BOX CAPACITOR 104pF 63V
C44,C50,C51,C53,
C60,C64,C65
C24,C30,C37 WIMA CAPACITOR 100pF 100V 3
C47,C48,C52 TANTAL CAPACITOR 47uF 35V 3
C58 TANTAL CAPACITOR 33Uf 35V 1

D1,D2,D4D8,
D14,D26D28, DIODE IN4004 15
D30D33
D3,D9D13,
D16D25,D29 DIODE IN4148 18
D34
D15 ZENER DIODE IN4736 6.8V 1W 1
J1 MOLEX CONNECTOR 5273,5239 1
J2,J3,J4 MOLEX CONNECTOR 5273,5239 3PIN 3
- 17 -
`
J5,J6 MOLEC CONNECTOR 5273 10PIN 1
L1 CHOKE 100uH 1
PC1,PC2 PHOTO COUPLER PC817 2
Q1 TRANSISTOR SD986 1
Q10 TRANSISTOR A1023 1
Q2,Q4,Q8 TRANSISTOR 2SC2235 3
Q3,Q9 TRANSISTOR 2SC3198 2
Q5,Q6,Q7 TRANSISTOR MPSA13 3
R1,R2,R10R12,R17,
R19,R23,R29,
R31,R33,R34,
R37R39,R41, M.F RESISTOR 10Kohm 1/4W 26
R44,R46,R48,
R49,R52,R53,
R55,R69,R71,R83
R3,R35,R36,R43,
R51,R63,R65,R75, M.F RESISTOR 100Kohm 1/4W 11
R76,R84,R85
R5,R22,R27
M.F RESISTOR 330Kohm 1/4W 5
R73,R74
R6,R50,R67,R78,
R79,R86
R8,R60 M.F RESISTOR 6.8Kohm 1/4W 2
R18 M.F RESISTOR 1Mohm 1/4W 1
R13,R24,R25,R28
M.F RESISTOR 4.7Kohm 1/4W 8
R66,R68,R87,R88
- 18 -
`
R21 JUMPER 0ohm 1
R26,R40,R47,R56 M.F RESISTOR 1.5Kohm 1/4W 4
R72,R77 M.F RESISTOR 15Kohm 1/4W 2
U1,U4 I.C LM324 2
U2,U3 I.C CD4066 2
U13 I.C 7812 1
U5,U7 I.C 4049 2
U6,U9,U12 I.C 4558 3
U8 I.C AD 633JN 1
U10,U11 I.C OP07 2
VR1 V.R CT9 10Kohm 1
VR2,VR6,VR7 V.R CT9 20Kohm 3
VR3 V.R CT9 500Kohm 1

VR4,VR5,VR12
V.R CT9 5Kohm 4
VR13
VR8,VR9 V.R CT9 100Kohm 2
VR10,VR11 V.R CT9 2Kohm 2
P.C.B (1.6Y EPOXY) 155 X 120 1
- 19 -
`
MODULATOR DRIVE PCB
C2C7 TANTAL CAPACITOR 6.8F 35V 6
C8 M.F CAPACITOR 224pF 250V 1
C10 TANTAL CAPACITOR 22F 35V 1
C12,C15,16 MICA CAPACITOR 680pF 500V 3
C14 MICA CAPACITOR 120pF 500V 1
C18,C23,C25 BOX CAPACITOR 103pF 50V 3
CR1,CR7CR8 HAT CARRIER DIODE 1N5711 3
DS1 L.E.D 5 YELLOW 1
J1 MOREX CONNECTOR 5273, 5239 12 PIN 1
J2 MOREX CONNECTOR 5273, 5239 8 PIN 1
J3 RF CONNECTOR BNCRB 1
K1 RELAY D2A 120000 1
L1L6 FERRITE BEAD 6
Q1 PCH FET J103 (2N4360) 1
Q2 TRANSISTOR 2N2222 1
- 22 -
`
R1R2 M.F RESISTOR 300 ohm 1/2W 2
R3R4 M.F RESISTOR 10 Kohm 1/2W 2
R5 M.F RESISTOR 33 Kohm 1/2W 1
R6 VARIABLE RESISTOR WR 50K 1
R12R13 M.F RESISTOR 1.5 Kohm 1/2W 2
R17,R34 VARIABLE RESISTOR WR 1K 2
R20,R27 M.F RESISTOR 120 Kohm 1/2W 2
R30 M.F RESISTOR 1 Mohm 1/2W 2
R32,R42 M.F RESISTOR 3.3 Kohm 1/2W 2
R31,R33,R39,R43 M.F RESISTOR 100 Kohm 1/2W 4
R37 VARIABLE RESISTOR WR 100K 1
R45 M.F RESISTOR 1.8Mohm 1/2W 1
R46 M.F RESISTOR 10 Mohm 1/2W 1
- 23 -
`
R52,R56,R74 M.F RESISTOR 1 Kohm 1/2W 3
R73 M.F REISTOR 1.5 Kohm 1/2W 1
S1 DIP SWITCH KSD02 1
U1 I.C TL084 1
U2U3 I.C MC3302 2
U4,U6U8 I.C TL082 4
U5 I.C MC14013 1
U9 I.C LM319 1
U10 I.C RM4200A 1
I.C SOCKET 8 PIN (ROUND TYPE) 5
I.C SOCKET 14 PIN (ROUND TYPE) 6
P.C.B (1.6T EPOXY) 243 X 115 1
- 24 -
`
RF DRIVE PCB (DDS OSC)
AR1 RESISTOR NETWORK M51472 1

AR2 RESISTOR NETWORK M51333 1
C1,C2,C3,
C6C20,C22,
C26,C28,
C33,C34,C38,
C46C48,
C52,C55C57
C5,C25,C27,
C44,C53,C60
C21,C23 MICA CAPACITOR 390pF 500V 2
C24,C29,
TANTAL CAPACITOR 10uF 25V 5
C30,C31,C35
C37,C40,
TANTAL CAPACITOR 10uF 16V 4
C42,C43
C50 CERAMIC CAPACITOR 15pF 50V (CH) 1
C51 WIMA CAPACITOR 150pF 100V 1
C58,C59 CERAMIC CAPACITOR 22pF 50V (CH) 2
C60 JUMPER 0ohm 1
CN1 CONNECTOR A15PA2.54DSA 1
CN2 CONNECTOR A13PA2.54DSA 1
D1 DIODE 1N5711 1
D2D6 DIODE 1N4938 5

D7,D10 DIODE 1N4148 2
D8,D9,D11 DIODE 1N4004 3
J1 MOLEX CONNECTOR 5273, 5239 12pin 1
J2,J4 CONNECTOR BNCRB 2
JP1JP3,
CONNECTOR A2-3PA-2.54DSA 6
JP5JP7
- 26 -
`
JP4 CONNECTOR A2-2PA-2.54DSA 4
JP8 CONNECTOR A2-2PA-2.54DSA 4
L1 CHOKE (TDK) 1.8uH 1
L2,L8,L9 CHOKE 100uH 1A 3
L3L7 CHOKE (TDK) 100uH 5
L10,L12 CHOKE (Resistor Type) 1mH 2
L11 Not Used
Q1Q4 TRANSISTOR 2N3904 4
Q5 TRANSISTOR 2N2219A 1
Q7Q10 TRANSISTOR 2N2222A 4

R1,R6,R8,R9,
M.F RESISTOR 100ohm 1/4W 5
R26,R51
R2,R35,R52 M.F RESISTOR 4.75Kohm 1/4W 3
R3,R4,
R17R19
R30,R31,R33
R42,R43,R54
R10,R12,R14 M.F RESISTOR 47.5ohm 1/4W 4

R16,R28,R29
R45,R46,R56
R20 M.F RESISTOR 82.5ohm 1/4W 1
- 27 -
`

R32 Variable Resistor CT-9 1Kohm 1
R40,R41,R57 M.F RESISTOR 4.7Kohm 1/4W 3
R48-R50 NOT USED
S1 DIP SWITCH KSD09H 1
U1 TCXO TX-D23.0FX 12MHz 1
U2 PHOTO COUPLER PC827 1
U3 I.C MC74 AC04N 1
U4 I.C ATmega 16L-8AU 1
U5 I.C AD9852ASVZ 1
U6 I.C 74MC390 1
U7 I.C MC14526 1
U8 I.C KIA7027 1
U9 I.C 7805 1
U10 I.C MC14584 1
U11 I.C LM3940-3.3 1
U12-U15 NOT USED
U16 I.C MC14013 1
XT1 X-TAL 8MHz 1
- I.C Socket 8pin 1
- I.C Socket 14pin 3
- I.C Socket 16pin 2
- HEAT SINK SY-200 2
- SHORT PIN HIF3GA-2.54SP 10
- P.C.B (1.6T EPOXY) 140 x 133 1
- 28 -
`
MODULATOR / RF AMP (250W)
A1 MODULATOR P.C.B 1SET
C1C2 BOX CAPACITOR 474pF 100V 2
CR1 NOT USED
CR3 DIODE 1SS83 1
Q2 TRANSISTOR 2N5416, 2N5415 1
Q3 SCR PCR406, 2N5062G 1
R2 M.F RESISTOR 6.8 ohm 1/2W 1
R3,R6,R9,R12 M.F RESISTOR 1 Kohm 1/2W 4
R4,R5,R8,R10 M.F RESISTOR 3.3 Kohm 1/2W 4
R7 CEMENT RESISTOR 2 Kohm 5W 1
R11 RESISTOR 68 ohm 1/2W 1
R13,R14, RESISTOR 5 ohm 30W 2
R15-R18 RESISTOR 4
RT1 THERMISTOR 200 Kohm at 25 1
T1 TRANSFORMER FERRITE (2EA) 1
U1 I.C ICL 7667 CPA 1
U2,U4, I.C MIC4451ZT 1
U3,U5, I.C MIC4452ZT 1
I.C SOCKET ROUND TYPE 8 PIN 1
P.C.B (1.6T EPOXY) 122 X 42 1
- 30 -
`
A2 LOW PASS FILTER PCB 1SET
C1,C2 M.M CAPACITOR 3F 250V 2
C3C4 M.M CAPACITOR 1.8F 250V 2
C5 M.M CAPACITOR 0.39F 250V 1
L1 INDUCTOR PQ35352EA 1SET
P.C.B (1.6T EPOXY) 310 X 38 1
C1,C2 M.F CAPACITOR 224pF 250V 2
C4C11 M.F CAPACITOR 224pF 250V 8
CR1 POWER DIODE DSEI60-06A 1

SUPRESSOR
CR2CR9 P6KE20CA 8
ZENER DIODE
CR10CR18 DIODE MUR415 9
Q1Q10 MOS FET IRFP140N 10
Q11 THYRISTOR (POWER) 2N6509G 1
R1 RESISTOR 3..3 Kohm 1/2W 1
T1 TRANSFORMER CORE4EA 1SET
T2 TRANSFORMER CORE4EA 1SET
TB1 TERMINAL BOARD YUNGPUNG ML.2PIN 1
TB1 TERMINAL BOARD YUNGPUNG ML.6PIN 1
ELECT CAPACITOR 470uF 100V 2
CERAMIC CAPACITOR 474pF 250V 2
HEAT SINK 1
P.C.B (1.6T EPOXY) 170 X 70 1
- 31 -
`
LOW PASS FILTER
C1,C14,C15 MICA CAPACITOR 5100pF 500V 3
C4,C6,C11,C18
MICA CAPACITOR 2000pF (1000pF + 1000Pf) 500V 5
C20
L1,L2 CHOCK COIL 13T 2
L3,L4 CHOCK COIL 23T 2
P.C.B (1.6T EPOXY) 190 X 140 1
- 33 -
`
FWD / REF DETECTOR
CR1CR5 DIODE ISS83 5
L1,L3 CHOKE 22uH 2
L2,L4 CHOKE 1mH 2
R1R8 M.F RESISTOR 100ohm 2W 8
J1J4 CONNECTOR BNCRB 4
T1 TRANSFORMER CURRENT RF 1
T2 TRANSFORMER VOLTAGE RF 1
TB1 TERMINAL BOARD SA9H 4PIN 1
P.C.B (1.6T EPOXY) 70 X 45 1
- 35 -
`
NO MOD Detector ( NMD )

NO MOD Detector Pcb
- 1
Assy
C1,2,6,16 Capacitor, Polyester BOX 105 pF 63V 4
C4 Capacitor, Polyester BOX 103 pF 100V 1
C3,7,9,15 Capacitor, Electric 6.8 uF 35V 4
C8,C10 Capacitor, Tantalum 47 uF 25V 2
C12-C14 Capacitor, Polyester BOX 104 pF 63V 3
CR1 Diode ISS83 1
CR2-CR7 Diode 1N4148 6
DS1 LED 5mm RED 1
K1 RELAY DS2EM, DC12V 1A 1
J1 CONNECTOR, MOREX 12PIN 1
Q1 TRANSISTOR, NPN 2SC1027Y 1
R1,2,5,6,7,
Resistor, Metal Film 51 Kohm 5% 1/4W 9
12,14,15,16
R3,4,8,9 Resistor, Metal Film 10 Kohm 5% 1/4W 4
R10 Resistor, Metal Film 1 Kohm 5% 1/4W 1
R13 Resistor, Metal Film 1 Mohm 5% 1/4W 1
R17 Resistor, Metal Film 5.1 Kohm 5% 1/4W 1
R19 Resistor, Metal Film 3.3 Kohm 5% 1/4W 1
U1,U2 IC, OP AMP, Dual LM358 2

U3 IC, CMOS, Osc/Timer MC14541 1
U4 IC, Voltage Regulator 7815, 15V 1A 1
VR1 Resistor, Variable 68WR, 1M ohm 1/2W 1
VR2,VR3 Resistor, Variable 68WR, 100K ohm 1/2W 2
XK1 Socket, Relay 16 pin, Round Type 1
XU1,XU2 Socket, IC 8 pin, Round Type 2
XU3 Socket, IC 14 pin, Round Type 1
- 37 -
`
AUTO KEYER PCB

AR1 RESISTOR NETWORK 5PX103, M5-1103, 1

ARD1-ARD6 DIODE NETWORK D7-1C, DSN601, 6
BZ1 Magnetic Buzzer ALP1205S, BTH-5, ( 5V / 12mm ) 1
C1,C2,C3,
C6,C9,C11,
C4,C5, CERAMIC CAPACITOR 22pF 50V ( CH ) 2
C7 ELECTRIC CAPACITOR 100uF 50V 1

CN1 (JTAG) Pin Header Connector Dual 10pin ( 2.54mm ) 1
CN2 (ISP) Pin Header Connector Dual 6pin ( 2.54mm ) 1

D1 DIODE 1N4004 1
D2 DIODE 1N5819 1
D3 DIODE NOT USED, ( 1N4148 ) 1
J1 CONNECTOR 5273, 5239 4pin 1
JP1-JP3 Pin Header A2-2PA2.54DSA 3
JP1-JP3 Short Pin HIF3GA-2.54SP 2pin 3
L1 INDUCTOR 100uH 1A ( Ring Core Type ) 1
LD1 LED 3phi Green 1
Q1-Q2 TRANSISTOR 2SC3198GR 2
R, M.F RESISTOR 47Kohm 1/4W 1
RL1 RELAY NOT USED, ( DS2EM DC5V ) 1

S1-S6 DIP SWITCH KSD06H 6
U1 I.C ATmega16-16AU TQFP 1
U2 I.C KIA7045 1
U3 I.C LM2576T-5.0-P 1
XT1 X-TAL 8MHz ( ATS-25/U ) 1
XK1 Socket, Relay 16 pin, Round Type 1
- 39 -
`
- HEAT SINK ( U3 ) SY-200 1

- P.C.B (1.6T EPOXY) 120 X 90 1
- 40 -
`
ANTENNA CHANGE UNIT MAIN BODY

- FRONT PCB 1SET
- TX AUTO CHANGE PCB 1SET
C1 CERAMIC CAPACITOR 103pF 1KV 1
D3 DIODE 1N4004 1
J1-J4, CONNECTOR M-R 4
J5, HRS CONNECTOR 1300-20pin 1
J6, HRS CONNECTOR 1300-60pin 1
J7-J8, HRS CONNECTOR 1300-34pin 2
RL3 RELAY JQX-40F 2C DC24V 1
ACU TX AUTO CHANGE PCB MAIN
BD1 BRIDGE DIODE KBPC606 1

D1-2,D4-15 DIODE 1N4004 14
J3 MOLEX CONNECTOR 5273. 5239 6pin 1
J8 HIF CONNECTOR HIF 3BA-40PA2.54DSA 1
RL1,RL2 RELAY DS2M DC24V 2
RL4 RELAY SD404B24V 1
RL5 RELAY DS1ML DC24V 1
RL7 RELAY DS1M DC12V 1
S1, SWITCH MT105D, WTS-3203S, 1
U1 I.C 7812 1
XK5-XK7, Socket, Relay 14 pin, Round Type 3
XK1,XK2, Socket, Relay 16 pin, Round Type 2
- P.C.B (1.6T EPOXY) 170X150 1
- 43 -
`
ACU TX AUTO CHANGE PCB


C5,C8,C9,
C12,C13

D1,D2,
D10-D12, DIODE 1N4004 7
D17,D18,
D3-D9,
DIODE 1N4148 12
D13-D16,D19
J1,J2 MOLEX CONNECTOR 5273. 5239 14pin 2
PC1,PC2 PHOTO COUPLER PC817 2
R1,R2 C.F RESISTOR 1Kohm 1/4W 1
R3-R C.F RESISTOR 4.7Kohm 1/4W 1
R5,R6 C.F RESISTOR 1Mohm 1/4W 1
R7 C.F RESISTOR 3Kohm 1/4W 1
R8 C.F RESISTOR 2.2Kohm 1/4W 1
RL1 RELAY DS2E-ML2-DC12V 1
RL2 RELAY DS4E-M-DC12V 1
RL3,RL4 RELAY DS1E-ML2-DC12V 2
U1 I.C MC14049 1
U2 I.C MC14011 1
U3 I.C MC14013 1
U4 I.C ULN2004 1
U5 I.C KIA7045 1
- 45 -
`

U6 I.C NE555 1
XK3,XK4 Socket Relay 14 pin, Round Type 2
XK1 Socket Relay 16 pin, Round Type 1
XK2 Socket Relay 28 pin, Round Type 1
XU2,XU3 Socket I,C 14 pin, Round Type 2
XU1,XU4 Socket I,C 16 pin, Round Type 2
XPC1,XPC2 Socket pc817 4 pin, Round Type 2
- 46 -
`
Please Refer to schematics no.19 to see the drawing of ANTENNA

CHANGE UNIT FRONT PCB
- 47 -
`
ANTENNA CHANGE UNIT FRONT PCB
BZ1 BUZZER DM-04 DC12V 1

J1 HIF CONNECTOR HIF 3BA-40PA2.54DSA 1
LD1-LD7,
LD8-LD10,
LD11-LD14, L.E.D 3Phi Green 19
LD16-LD17,
LD19-LD21
R74-R77,
R78-R80,
R81-R86, C.F RESISTOR 1.2Kohm 1/4W 19
R88-R89
R91-R94
S1-S3,S4-S6
SWITCH Eao96-323 12
S7,S9-S13
S8 SWITCH AT1D-2M3 1
- I.C SOCKET 14Pin 1
- MOLEX CONNECTOR 5051,5045 2Pin 1
- P.C.B (1.6T EPOXY) 1
- 48 -
`
OFF AIR REMOTE BEACON MONITOR MAIN BODY

- RECEIVER IC-R75 1SET
Off Air Beacon Monitor
- 1SET
Monitor Amp
Off Air Beacon Monitor
- 1SET
Meter Amp
PSI POWER SUPPLY AD-55 24VA 1SET
PS2 POWER SUPPLY VSF30-DDW 30VA 1SET
F1 FUSE 1A 1
J1 CONNECTOR M-R 1
J2 3P AC RECEPTACLE AC-012 1
LD1 LED 5G 1
M1 METER HS-310 1mA50mV 1
NF1 NOISE FILTER 250V 6A 1
SP1 SPEAKER 4ohm 6W 1
S1 TOGGLE SWITCH 215N 1
VR6 VARIABLE RESISTOR RV24YN 10Kohm 1
- HEAT SINK SY403 1
- 52 -
`
OFF AIR REMOTE BEACON MONITOR AMP

C1,C2,C4,
C8,C9
CN1 CONNECTOR 5267 4Pin 1
R3,R4,R14 M.F RESISTOR 1Kohm 1/4W 3
R5,R6 M.F RESISTOR 300ohm 1/4W 2
U1,U2 I.C 4556 2
U3 I.C TDA2003 1
UC1,UC2 BOX CAPACITOR 104pF 63V 2
UC3 ELECT CAPACITOR 470uF 25V 1
- 54 -
`
OFF AIR REMOTE BEACON MONITOR METER AMP

C1,C6,C7,
BOX CAPACITOR 102PF63V 6
C12,
C3,C9, NOT USE
C2,C8 NOT USE
C5,C11 BOX CAPACITOR 103PF 63V 2
D1,D2 DIODE 1N4148 2
L1,L2 CHOKE 100uH 2
PC1 PHOTO COUPLER PC817 1
Q1 TRANSISTOR C3228Y 1
R2,R8,R10
R16,R18
R4,R5,R6,
R12,R13,R14
U1,U4 I.C OP07 4
VR1,VR2, VARIABLE RESISTOR 10Kohm 2
VR3,VR4, NOT USE
_ I.C SOCKET 8PIN 4
- 56 -

Kmw-250rb Op Man

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Kmw-250rb Op Man

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Operation Manual

250W MF Radio Beacon Transmitter

Hanjin Electronic Ind Co., Ltd

Address : 323-1 sangsu-ri Nam-myun Yangju-si Kyunggi-do KOREA

Do not implement adjustment or maintenance work on the equipment alone or

When a disconnection of active circuitry is needed, preceeding works must be

In emergency, disconnect Transmitter main switch immediately.

To recover from electric shock by Artificial Respiration

Lay him on his back on flat floor or table carefully.

When only one rescuer is available for recovering the patient.

80 times per minute One rescuer : 15 times breast thrust

1) If patient shows sensible response,

< Treatment of Electrical Burns >

1. Serious burns and damaged skin

** CAUTIONS AND WARNING **

Section 1. GENERAL --------- 1

Section 2. INSTALLATION --------- 3

Section 3. OPERATION --------- 5

Section 4. COMPOSITION OF CIRCUITS --------- 11

Section 5. SPECIFICATIONS OF UNIT --------- 66

Section 6. SCHEMATICS & PART LIST --------- 68

1.2.1 RF AMPLIFIER UNIT (Model No : KMW-250RB-PA)

1.2.2 POWER SUPPLY UNIT (KMW-250RB-PS)

(4) Use 3p Shield Cable to connect of J5 in Antenna Change Unit (KMW-250RB-CU) to

(1) Power Switch OFF in the Front Panel of Power Supply.

(2) Set Switch on the Front Panel of RF Amplifier Unit (KMW-250RB-PA).

Local/Remote Switch Local Position Set

(3) Turn Variable Volume on RF Amplifier Unit Front Panel to

(5) Connect scope to Monitor Terminal in Power Amplifier front panel.

(6) Power Switch On in Power Supply front panel.

(7) Push TX ON Switch on RF Amplifier Unit.

(9) Push on MOD Selector Switch to select MCW2.

(11) Set on Operation

Auto Keyer/Test Key Switch Auto Keyer Position Set.

3.2.1. SWITCH FUNCTION

(1) LOCAL/ REMOTE SWITCH (S1)

(2) TX ON/ TX OFF SWITCH FUNCTIONS (S2)

(3) MODE SELECT SWITCH (S3)

(b) MCW1 Switch

(c) MCW2 Switch

(4) MONITOR CONNECTOR (J2)

(5) PA VOLT (TP1)

(6) RF OUT POWER ADJ (VR1)

(7) Frequency Switch ( S6 )

(8) Key Select Switch ( S4 )

(9) Test Key Switch ( S5 )

3.2.2. INDICATIONS OF LED

(5) PWR CUT

MOD SELECT KEY SELECT

CW Continuos OFF ON / OFF by KEY

MCW1 ON / OFF by KEY Continuos ON

MCW2 ON / OFF by KEY ON / OFF by KEY

3.4 Remote Control Unit (KMW-250RB-RCU)

Used for remote control, monitoring and operation in close proximity.

(1) Allows the meter reading of TX1 and TX2 transmitters.

4.1 RF Drive PCB ( DDS OSC )

C4.5.1 Internal Rf Drive Source -------------- C-3

C4.5.2 External Rf Drive Source -------------- C-4

C4.6 RF DRIVE OUTPUT CHECK -------------- C-4

C4.7 RF DRIVE LEVEL DETECTOR CHECK -------------- C-4

A PREPARATION FOR USE

A1 USER DEFINED REQUIREMENTS

A1.1 CARRIER FREQUENCY

A2 FREQ DEPENDENT VARIABLES

CAUTIONS AND WARNING