Chap 2, Casting p. 1
Six factors of the casting process:
1) A mold cavity must be produced.
- must have desired shape
- must allow for shrinkage of the solidifying metal
- a new mold must be made for each casting, or a
permanent mold must be made
Chap 2, Casting p. 2
Seven major casting processes:
Sand Casting
Chap 2, Casting p. 3
Chap 2, Casting p. 4
Patterns
Chap 2, Casting p. 5
match-plate pattern
Chap 2, Casting p. 6
Cores
Chap 2, Casting p. 7
Permanent-Mold Casting Processes
Chap 2, Casting p. 8
Die Casting
Chap 2, Casting p. 9
Melting and Pouring
The furnace used to melt the metal should:
1) provide adequate temperature
2) minimize contamination
3) allow for holding the metal at high temperature
without harmful effects for long period of time (while
chemical composition is adjusted)
4) be economical
5) avoid atmospheric pollution
Pouring Practice
must transfer the metal from the melting furnace into
the molds
a pouring device or a ladle are used
metal must be kept at proper temperature during the
pour
Chap 2, Casting p. 10
Chap 2, Casting p. 11
Cleaning, Finishing, and Heat-Treating Castings
1) Removing cores.
2) Removing gates and risers.
3) Removing fins and rough spots from the surface.
4) Cleaning the surface.
5) Repairing any defects.
Chap 2, Casting p. 12