Formulae

MCSC-DUAL MEDIA FILTER-DCR1 Page 1 of 33
TAKEN FROM INTERNAL PRESSURE CALCULATIONS
Elliptical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 55 C
LEFT HEAD
1) Required Thickness due to Internal Pressure [tr]:

= (P*D*K)/(2*S*E-0.2*P) Appendix 1-4(c)
ADD CORROSION ALLOWANCE
2) Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

Less Operating Hydrostatic Head Pressure of 0.034 MPa
= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
LESS STATIC HEAD PRESSURE
3) Maximum Allowable Pressure, New and Cold [MAPNC]:

= (2*S*E*t)/(K*D+0.2*t) per Appendix 1-4 (c)
Actual stress at given pressure and thickness, corroded [Sact]:

= (P*(K*D+0.2*t))/(2*E*t)
Straight Flange Required Thickness:

= (P*R)/(S*E-0.6*P) + c per UG-27 (c)(1)
Straight Flange Maximum Allowable Working Pressure:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.921 %
(FOR ELLIPTICAL HEAD { ID * 0.17 + (NOMINAL THICKNESS /2)} IS THE KNUCKLE RADIUS (Rf)
MDMT Calculations in the Knuckle Portion:
Govrn. thk, tg = 12.000 , tr = 10.913 , c = 0.0000 mm , E* = 1.00

Stress Ratio = tr * (E*) / (tg - c) = 0.909 , Temp. Reduction = 5 C
GOVERN.THK IS THE MINIMUM THICKNESS

AND THE STRESS RATIO VALUE OF 0.909 IS USED IN FIG UCS-66.1
TO DETERMINE THE REDUCED MDMT FOR THE MINIMUM THICKNESS
MEANS AS PER UCS-66 MDMT IS (-)3

IN ADDITION TO THAT REDUCTION IN MDMT IS ADDED
TO GET AS PER UCS-66.1 THAT IS (-)3+ (-)5=(-)8
Min Metal Temp. w/o impact per UCS-66 -3 C

Min Metal Temp. at Required thickness (UCS 66.1) -8 C
Min Metal Temp. w/o impact per UG-20(f) -29 C
MDMT Calculations in the Head Straight Flange:

Min Metal Temp. w/o impact per UCS-66 4 C

SIMILARLY FOR SHELL ALSO
Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 55 C
SHELL
Required Thickness due to Internal Pressure [tr]:

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)
ADD CORROSION ALLOWANCE
Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)
Maximum Allowable Pressure, New and Cold [MAPNC]:

= (S*E*t)/(R+0.6*t) per UG-27 (c)(1)

= (P*(R+0.6*t))/(E*t)
Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.352 %
Minimum Design Metal Temperature Results:


Hydrostatic Test Pressure Results:
Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 0.910 MPa

Pressure per UG99b[34] = 1.3 * Design Pres * Sa/S 0.910 MPa
Pressure per UG99c = 1.3 * M.A.P. - Head(Hyd) 1.007 MPa
Pressure per UG100 = 1.1 * M.A.W.P. * Sa/S 0.770 MPa
Pressure per PED = 1.43 * MAWP 1.001 MPa
UG-99(b) Note 34, Test Pressure Calculation:

= Test Factor * Design Pressure * Stress Ratio
= 1.3 * 0.700 * 1.000
= 0.910 MPa
Horizontal Test performed per: UG-99b (Note 34)
Stresses on Elements due to Hydrostatic Test Pressure:
From To Stress Allowable Ratio Pressure

LEFT HEAD 133.7 223.4 0.599 0.94
SHELL 134.2 223.4 0.601 0.94
RIGHT HEAD 133.7 223.4 0.599 0.94
THE STRESS VALUE FOR THE INDIVIDUAL ELEMENTS IS OBTAINED BY SUBSTITUTING TEST PRESSURE IN
FORMULA FOR HEAD AND SHELL SEPARATELY
ALLOWABLE STRESS IS OBTAINED BY MULTIPLYING YIELD STRESS

ORIGINAL VALUE WITH 0.9 FOR 90%ALLOWED YILED STRESS HYDROTEST
FOR NORMAL HYDROTEST ---
FROM GULF ENGINEERING DUAL MEDIA FILTER CALCULATION
1 . NOZZLE FLOOR PLATE AND SUPPORTS

DATA :-
Basis of design PD 5500 - 2000
Width of Nozzle floor plate = 3000 mm
Total length of Nozzle Floor Plate = 10488 mm
Details of total Media supported on Nozzle floor Plate
Height Type Density Weight
(mm) Kg/m3 (Kg)
500 SILICA 1532 24101
700 PUMICE 308 6784
0
Total Weight (Kg) = 30885
Total Unit Media Load on Nozzle Plate = 982 Kg/m2

0.098 Kg/cm2
Differential Pressure across Nozzle Plate = 1 barg

1.019 Kg/cm2
Material of Nozzle Plate SA 36

Design Temperature = 55 deg C
Yield Stress at Design Temp (Sy) = 34639 psi
= 2435 Kg/cm2
Allowable Stress at Design Temp (f = 0.66 x Sy) = 1607.4 Kg/cm2
Corrosion Allowance (C ) = 0 mm
Total Nos of nozzles (Approximate) = 1525
No. of Nozzles on Nozzle floor Plate / Sq. m (n) = 55 nos.

Weight of one nozzle = 1 Kg
Distance between floor and bottom surface of shell = 925 mm
Thickness of Nozzle Plate (T) = 20 mm
Unit self weight of the Nozzle Plate (T * 7.85) = 157 Kg/m2

Unit self weight of the Nozzles = 55 Kg/m2
Total Unit dead weight of the Nozzle Plate assembly = 212.00 Kg/m2
0.021 Kg/cm2
Total unit load on Nozzle floor plate (P) =
Dead Load (DL) + Differential Pressure (LL) + Self Weight including nozzles =
1.138 Kg/cm2
Longitudinal spacing of support = 870 mm

Transverse spacing of support = 800 mm
Max dia of a circle drawn thr at least 3 points of support (D)= 1181.9 mm
= 118.19 cm
Pitch of holes on Strainer Plate (p) Square = 125 mm

Nozzle floor Plate Hole Size (d) = 40 mm
Ligament Efficiency of the Strainer Plate (n) = (p-d)/p = 0.68
Effective total load on Strainer Plate (Pe) = (P / n) = 1.67 Kg/cm2
Flat Plate Support Factor (K) - Assumed to be fully welded = 0.5
Req Plate Thick (Treq) = K x D x sqrt (Pe/f) + 2 x C = 1.91 cm

19.1 mm
Since required thickness Treq < T ; Provided Strainer plate thickness is Sufficient.
Design of the Support rod :-

(50 mm dia Solid rod)
Total Load to each support rod (ps) = P *(D x D) = 15902 Kg
Support rod Material = SA 36 or Eqv.

Allow. Stress of rod material (Sp) = 18000 psi
Max.dist between Shell and bottom surface of Nozzle plate

= Max. unsupported length of support rod (L) = 925 mm
= 92.5 cm
Dia of support rod (do) 5 cm
Provided Area of support rod = 19.6 cm2
Radius of Gyration (r ) = do / 4 = 1.25 cm
Allowable Compressive stress of the support rod (Scp) = Sp / (1+ ((L/r)^2 / Sp))
= 13801 psi
= 970 Kg/cm2
Required Area of support rod = (ps / Scp) = 16.4 cm2
Since provided area > Required area ; provided support rod is safe for loading.
Weight Summary
Fabricated Wt. - Bare Weight W/O Removable Internals 20043.4 kgm

Shop Test Wt. - Fabricated Weight + Water ( Full ) 112006.3 kgm
Shipping Wt. - Fab. Wt + Rem. Intls.+ Shipping App. 21754.5 kgm
Erected Wt. - Fab. Wt + Rem. Intls.+ Insul. (etc) 21754.5 kgm
Ope. Wt. no Liq - Fab. Wt + Intls. + Details + Wghts. 21754.5 kgm
Operating Wt. - Empty Wt. + Operating Liquid (No CA) 116243.7 kgm
Oper. Wt. + CA - Corr Wt. + Operating Liquid 116243.7 kgm
Field Test Wt. - Empty Weight + Water (Full) 113717.4 kgm
Note: The Corroded Weight and thickness are used in the Horizontal
Vessel Analysis (Ope Case) and Earthquake Load Calculations.
Note: The Field Test weight as computed in the corroded condition.
SADDLE CALCULATION
Intermediate Results: Saddle Reaction Q due to Wind or Seismic
Saddle Reaction Force due to Wind Ft [Fwt]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

= Max( Fl, Friction Load, Sum of X Forces) * B / Ls
Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

= Max( Fl, Friction Force, Sum of X Forces ) * B / Ls
Saddle Reaction Force due to Earthquake Ft [Fst]:

= Ftr * ( Ft/Num of Saddles + Z Force Load ) * B / E
Load Combination Results for Q + Wind or Seismic [Q]:

= Saddle Load + Max( Fwl, Fwt, Fsl, Fst )
Summary of Loads at the base of this Saddle:

Vertical Load (including saddle weight) 708663.06 N
Transverse Shear Load Saddle 67682.04 N
Longitudinal Shear Load Saddle 135364.08 N
Formulas and Substitutions for Horizontal Vessel Analysis:
Note: Wear Plates are assumed to be Welded k = 0.1
The Computed K values from Table 4.15.1:

K1 = 0.1066 K2 = 1.1707 K3 = 0.8799 K4 = 0.4011
K5 = 0.7603 K6 = 0.0529 K7 = 0.0132 K8 = 0.3405
K9 = 0.2711 K10 = 0.0581 K1* = 0.1923 K6p = 0.0434
K7P = 0.0109
The suffix 'p' denotes the values for a wear plate if it exists.
Note: Dimension a is less than Rm/2.
Moment per Equation 4.15.3 [M1]:

= -Q*a [1 - (1- a/L + (R-h2)/(2a*L))/(1+(4h2)/3L)]
Moment per Equation 4.15.4 [M2]:

= Q*L/4(1+2(R-h2)/(L))/(1+(4h2)/( 3L))-4a/L
Longitudinal Stress at Top of Shell (4.15.6) [Sigma1]:

= P * Rm/(2t) - M2/(pi*Rmt)
Longitudinal Stress at Bottom of Shell (4.15.7) [Sigma2]:

= P * Rm/(2t) + M2/(pi * Rm * t)
Longitudinal Stress at Top of Shell at Support (4.15.8) [Sigma3]:

= P * Rm/(2t) - M1/(pi * Rm * t)
Longitudinal Stress at bottom of Shell at Support (4.15.9) [Sigma4]:

= P * Rm/(2t) + M1/(pi*Rmt)
Maximum Shear Force in the Saddle (4.15.5) [T]:

= Q(L-2a)/(L+(4*h2/3))
Shear Stress in the shell no rings, stiffened (4.15.15) [tau3]:

= K3 * Q / ( Rm * t )
Shear Stress in the head, shell stiffened (4.15.16) [tau3*]:

= K3 * Q / ( Rm * th )
Membrane stress in the head as a stiffener (4.15.18) [sigma5]:

= K4 * Q/(Rm*th) + ((P*Ri)/(2*th)) * (Ri/h2)
Decay Length (4.15.22) [x1,x2]:

= 0.78 * sqrt( Rm * t )
Circumferential Stress in shell, no rings (4.15.23) [sigma6]:

= -K5 * Q * k / ( t * ( b + X1 + X2 ) )
Effective reinforcing plate width (4.15.1) [B1]:

= min( b + 1.56 * sqrt( Rm * t ), 2a )
Wear Plate/Shell Stress ratio (4.15.29) [eta]:

= min( Sr/S, 1 )
Circumferential Stress at wear plate (4.15.26) [sigma6,r]:

= -K5 * Q * k / ( B1( t + eta * tr ) )
Circ. Comp. Stress at Horn of Saddle, L<8Rm (4.15.28) [sigma7,r*]:

= -Q/(4(t+eta*tr)b1) - 12*K7*Q*Rm/(L(t+eta*tr))
Free Un-Restrained Thermal Expansion between the Saddles [Exp]:

= Alpha * Ls * ( Design Temperature - Ambient Temperature )
Results for Vessel Ribs, Web and Base:

Baseplate Length Bplen 2600.0002 mm
Baseplate Thickness Bpthk 20.0000 mm
Baseplate Width Bpwid 300.0000 mm
Number of Ribs ( inc. outside ribs ) Nribs 4
Rib Thickness Ribtk 10.0000 mm
Web Thickness Webtk 10.0000 mm
Web Location Webloc Center
Moment of Inertia of Saddle - Lateral Direction
Y A AY Ay Io
Shell 6. 8374. 50243. 301455. 100485.
Wearplate 18. 5700. 102600. 1846798. 68400.
Web 108. 1670. 179525. 19298920. 3881216.
BasePlate 201. 6000. 1206000. 242405760. 200000.
Totals 332. 21744. 1538367. 263852928. 4250100.
Value C1 = Sumof(Ay)/Sumof(A) = 71. mm

Value I = Sumof(Ay ) + Sumof(Io) - C1*Sumof(Ay) = 159263840. mm**4
Value As = Sumof(A) - Ashell = 13370. mm
K1 = (1+Cos(beta)-.5*Sin(beta) )/(pi-beta+Sin(beta)*Cos(beta)) = 0.2035
Fh = K1 * Q = 0.2035 * 703800 = 0.1E+06 N
Tension Stress, St = ( Fh/As ) = 10.7144 MPa

Allowed Stress, Sa = 0.6 * Yield Str = 148.9320 MPa
d = B - R*Sin(theta) / theta = 505.1112 mm

Bending Moment, M = Fh * d = 72380848.0000 N-mm
Bending Stress, Sb = ( M * C1 / I ) = 32.1435 MPa

Allowed Stress, Sa = 2/3 * Yield Str = 165.4800 MPa
Minimum Thickness of Baseplate per Moss :

= ( 3 * ( Q + Saddle_Wt ) * BasePlateWidth / ( 4 * BasePlateLength *
AllStress ))
Calculation of Axial Load, Intermediate Values and Compressive Stress
Effective Baseplate Length [e]:

= ( Bplen - Clearance ) / ( Nribs - 1)
Baseplate Pressure Area [Ap]:

= e * Bpwid / 2
Axial Load [P]:

= Ap * Bp
Area of the Rib and Web [Ar]:

= ( Bpwid - Clearance - Webtk ) * Ribtk + e/2 * Webtk
Compressive Stress [Sc]:

= P/Ar
Check of Outside Ribs:

Inertia of Saddle, Outer Ribs - Longitudinal Direction
Y A AY Ay Io
Rib 125.0 2523.0 315375.0 0.0 15038800.0
Web 125.0 4291.0 536375.0 0.0 71516.6
Values 125.0 6814.0 851749.9 0.0 15110315.0
Bending Moment [Rm]:

= Fl /( 2 * Bplen ) * e * rl / 2
KL/R < Cc ( 22.6048 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
AISC Unity Check on Outside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Check = 16.75 / 140.92 + (11789274 /101004.773) / 165.48
Check = 0.82
Check of Inside Ribs

Inertia of Saddle, Inner Ribs - Axial Direction
Y A AY Ay Io
Rib 137.3 2646.0 363295.8 0.0 17255196.0
Web 137.3 8582.0 1178308.6 0.0 71516.6
Values 137.3 11228.0 1541604.4 0.0 17326712.0
KL/R < Cc ( 6.1414 < 126.0993 ) per AISC E2-1

Sca = (1-(Klr)/(2*Cc))*Fy/(5/3+3*(Klr)/(8*Cc)-(Klr)/(8*Cc)
AISC Unity Check on Inside Ribs ( must be <= 1.0 )

Check = Sc/Sca + (Rm/Z)/Sba
Input Data for Base Plate Bolting Calculations:
Total Number of Bolts per BasePlate Nbolts 4

Total Number of Bolts in Tension/Baseplate Nbt 2
Bolt Material Specification SA-307 B
Bolt Allowable Stress Stba 48.26 MPa
Bolt Corrosion Allowance Bca 0.0000 mm
Distance from Bolts to Edge Edgedis 50.0126 mm
Nominal Bolt Diameter Bnd 36.0000 mm
Thread Series Series TEMA Metric
BasePlate Allowable Stress S 114.46 MPa
Area Available in a Single Bolt BltArea 738.0151 mm
Saddle Load QO (Weight) QO 574324.2 N
Saddle Load QL (Wind/Seismic contribution) QL 35761.7 N
Maximum Transverse Force Ft 67682.0 N
Maximum Longitudinal Force Fl 135364.1 N
Saddle Bolted to Steel Foundation No
Bolt Area Calculation per Dennis R. Moss
Bolt Area Requirement Due to Longitudinal Load [Bltarearl]:

= 0.0 (QO > QL --> No Uplift in Longitudinal direction)
Bolt Area due to Shear Load [Bltarears]:

= Fl / (Stba * Nbolts)
Bolt Area due to Transverse Load
Moment on Baseplate Due to Transverse Load [Rmom]:

= B * Ft + Sum of X Moments
Eccentricity (e):
= Rmom / QO
= 230.39 mm < Bplen/6 --> No Uplift in Transverse direction
Bolt Area due to Transverse Load [Bltareart]:

= 0 (No Uplift)
Required of a Single Bolt [Bltarear]

= max[Bltarearl, Bltarears, Bltareart]
= max[0.0000 , 701.2098 , 0.0000 ]
= 701.2098 mm
PV Elite 2010 Licensee: AL SHABIA ENGINEERING CO. LLC, UAE
FileName : MCSC-DUAL MEDIA FILTER DCR1
Wind Load Calculation : Page 8 of 33
2 . FOUNDATION LOADING DATA

EMPTY OPER. HYDRO
VESSEL WEIGHTS (Kgs)
21755 116244 112006
Saddle Ht from vessel C.L. = 1955 mm
FORCE (N) MOMENT (N-m)
Description
EMPTY OPER HYD EMPTY OPER HYD
TRANSVERSE DIRECTION (FIXED / SLIDING SADDLE)
WIND 11162 11162 3683 21822 21822 7200
SEISMIC 12666 67682 - 24762 132318 -
GOVERNING 12666 67682 3683 24762 132318 7200
LONGITUDINAL DIRECTION (FIXED SADDLE ONLY)
WIND 12415 12415 4097 24271 24271 8010
SEISMIC 25333 135364 - 49526 264637 -
GOVERNING 25333 135364 4097 49526 264637 8010
Notes :-
1) Foundation loads indicated are per saddle , For Complete loading refer
weights.
2) Transverse direction loads are equally taken by both saddles.
3) Longitudinal direction loads are taken by fixed saddle only.
NOZZLE NECK CALCULATION

Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]
Reqd thk per UG-37(a)of Nozzle Wall, Trn [Int. Press]

= (P*Ro)/(S*E+0.4*P) per Appendix 1-1 (a)(1)
UG-40, Limits of Reinforcement : [Int. Press]

Parallel to Vessel Wall (Diameter Limit) Dl 843.8558 mm
Parallel to Vessel Wall, opening length d 421.9279 mm
Normal to Vessel Wall (Thickness Limit), pad side Tlwp 30.0000 mm
Weld Strength Reduction Factor [fr1]:

= min( 1, Sn/S )

= min( 1, Sn/S )

= min( 1, Sp/S )

= min( fr2, fr4 )
Results of Nozzle Reinforcement Area Calculations:

AREA AVAILABLE, A1 to A5 MAWP External Mapnc
Area Required Ar 4566.386 NA NA mm
Area in Shell A1 496.748 NA NA mm
Area in Nozzle Wall A2 613.542 NA NA mm
Area in Inward Nozzle A3 0.000 NA NA mm
Area in Welds A41+A42+A43 288.000 NA NA mm
Area in Element A5 3643.200 NA NA mm
TOTAL AREA AVAILABLE Atot 5041.491 NA NA mm
The MAWP Case Governs the Analysis.
Nozzle Angle Used in Area Calculations 66.32 Degs.
The area available without a pad is Insufficient.

The area available with the given pad is Sufficient.
SELECTION OF POSSIBLE REINFORCING PADS: Diameter Thickness

Based on given Pad Thickness: 670.4080 12.0000 mm
Based on given Pad Diameter: 710.0000 10.4351 mm
Based on Shell or Nozzle Thickness: 760.5764 10.0000 mm
Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)
Reinforcement Areas per Figure UG-37.1
Area Available in Shell [A1]:

= d( E1*t - F*tr ) - 2 * tn( E1*t - F*tr ) * ( 1 - fr1 )
Area Available in Nozzle Wall Projecting Outward [A2]:

= ( 2 * Tlwp ) * ( tn - trn ) * fr2
Note: Area in the Nozzle Wall divided by the sine of 58.4 degrees.
See Appendix L, L-7.7.7(b) for more information.
Area Available in Welds [A41 + A42 + A43]:

= Wo*fr3+(Wi-can/0.707)*fr2+Wp*fr4
Area Available in Element [A5]:

= (min(Dp,DL)-(Nozzle OD))*(min(tp,Tlwp,te))*fr4
Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: A

----------------------------------------------------------------------

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: A

----------------------------------------------------------------------

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A

----------------------------------------------------------------------

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: A

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: A

----------------------------------------------------------------------

Governing MDMT of the Nozzle : -86 C

Governing MDMT of the Reinforcement Pad : -29 C
Governing MDMT of all the sub-joints of this Junction : -29 C
Error looking up the Rating of the attached ANSI Flange !

(DUE TO PN STANDARD FLANGE)
Weld Size Calculations, Description: NOZ N2-400 NB
Intermediate Calc. for nozzle/shell Welds Tmin 10.0000 mm

Intermediate Calc. for pad/shell Welds TminPad 12.0000 mm
Results Per UW-16.1:

Required Thickness Actual Thickness
Nozzle Weld 6.3500 = Min per Code 8.4840 = 0.7 * Wo mm
Pad Weld 6.0000 = 0.5*TminPad 8.4840 = 0.7 * Wp mm
Weld Strength and Weld Loads per UG-41.1, Sketch (a) or (b)
Weld Load [W]:
= (A-A1+2*tn*fr1*(E1*t-tr))*Sv
Note: F is always set to 1.0 throughout the calculation.
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S
Strength of Connection Elements for Failure Path Analysis

Shear, Outward Nozzle Weld [Sonw]:

= (pi/2) * Dlo * Wo * 0.49 * Snw
Shear, Pad Element Weld [Spew]:

= (pi/2) * DP * WP * 0.49 * SEW
Shear, Nozzle Wall [Snw]:

= (pi *( Dlr + Dlo )/4 ) * ( Thk - Can ) * 0.7 * Sn
Tension, Pad Groove Weld [Tpgw]:

= ( pi/2) * Dlo * Wgpn * 0.74 * Seg
Tension, Shell Groove Weld [Tngw]:

= (pi/2) * Dlo * (Wgnvi-Cas) * 0.74 * Sng
Strength of Failure Paths:
PATH11 = ( SPEW + SNW ) = ( 750517 + 544700 ) = 1295218 N

PATH22 = ( Sonw + Tpgw + Tngw + Sinw )
= ( 469091 + 708423 + 708423 + 0 ) = 1885938 N
PATH33 = ( Spew + Tngw + Sinw )
= ( 750517 + 708423 + 0 ) = 1458941 N
Summary of Failure Path Calculations:

Path 1-1 = 1295218 N , must exceed W = 468453 N or W1 = 520133 N
Maximum Allowable Pressure for this Nozzle at this Location:

Converged Max. Allow. Pressure in Operating case 0.7000 MPa
Note: The MAWP of this junction was limited by the parent Shell/Head.
Note : Checking Nozzle in the Latitudinal direction.
Reinforcement CALCULATION, Description: NOZ N2-400 NB
ASME Code, Section VIII, Division 1, 2007, A-09 UG-37 to UG-45
Actual Outside Diameter Used in Calculation 406.400 mm.

Actual Thickness Used in Calculation 10.000 mm
Nozzle input data check completed without errors.
Reqd thk per UG-37(a)of Elliptical Head, Tr [Int. Press]







Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= ( 2 * Tlwp ) * ( tn - trn ) * fr2


UG-45 Minimum Nozzle Neck Thickness Requirement: [Int. Press.]

Wall Thickness per UG45(a), tra = 1.2895 mm
Wall Thickness per UG16(b), tr16b = 1.5875 mm
Wall Thickness per UG45(b)(1), trb1 = 10.8227 mm
Check UG16(b) Min. Thickness, trb1 = Max(trb1, tr16b) = 10.8227 mm
Std. Wall Pipe per UG45(b)(4), trb4 = 8.3344 mm
Wall Thickness per UG45(b), trb = Min(trb1, trb4) = 8.3344 mm
Final Required Thickness, tr45 = Max(tra, trb) = 8.3344 mm

Available Nozzle Neck Thickness = 10.0000 mm --> OK
UG-45(c) Shear Stress: 13.3 Must be less than: 80.1 MPa
Weld Size Calculations, Description: NOZ N2-400 NB


Weld Load [W]:
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S

= (pi/2) * Dlo * Wo * 0.49 * Snw

= (pi/2) * DP * WP * 0.49 * SEW


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

PATH11 = ( SPEW + SNW ) = ( 750517 + 498835 ) = 1249353 N

= ( 429592 + 648771 + 648771 + 0 ) = 1727135 N
= ( 750517 + 648771 + 0 ) = 1399289 N


The Drop for this Nozzle is : 86.5073 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 336.3573 mm
MANWAY NECK CALCULATION
Reqd thk per UG-37(a)of Cylindrical Shell, Tr [Int. Press]

= (P*R)/(S*E-0.6*P) per UG-27 (c)(1)



= min( 1, Sn/S )

= min( 1, Sn/S )

= min( 1, Sp/S )

= min( fr2, fr4 )




Area Required [A]:

= ( d * tr*F + 2 * tn * tr*F * (1-fr1) ) UG-37(c)


= ( 2 * Tlwp ) * ( tn - trn ) * fr2


Nozzle Junction Minimum Design Metal Temperature (MDMT) Calculations:
MDMT of the Nozzle Neck to Flange Weld, Curve: A

----------------------------------------------------------------------

MDMT of Nozzle Neck to Pad Weld for the Nozzle, Curve: A

----------------------------------------------------------------------

MDMT of Nozzle Neck to Pad Weld for Reinforcement pad, Curve: A

----------------------------------------------------------------------

MDMT of Shell to Pad Weld at Pad OD for pad, Curve: A

----------------------------------------------------------------------

MDMT of Nozzle-Shell/Head Weld for the Nozzle (UCS-66(a)1(b)), Curve: A

----------------------------------------------------------------------

Governing MDMT of the Nozzle : -86 C

Governing MDMT of the Reinforcement Pad : -29 C
Governing MDMT of all the sub-joints of this Junction : -29 C
Error looking up the Rating of the attached ANSI Flange !
Weld Size Calculations, Description: M/W N5-600 NB


Weld Load [W]:
Weld Load [W1]:

= (A2+A5+A4-(Wi-Can/.707)*fr2)*Sv
Weld Load [W2]:

= (A2 + A3 + A4 + (2 * tn * t * fr1)) * Sv
Weld Load [W3]:

= (A2+A3+A4+A5+(2*tn*t*fr1))*S

= (pi/2) * Dlo * Wo * 0.49 * Snw

= (pi/2) * DP * WP * 0.49 * SEW


= ( pi/2) * Dlo * Wgpn * 0.74 * Seg

PATH11 = ( SPEW + SNW ) = ( 872080 + 755048 ) = 1627128 N

= ( 483608 + 973796 + 973796 + 0 ) = 2431201 N
= ( 872080 + 973796 + 0 ) = 1845876 N


The Drop for this Nozzle is : 27.5842 mm

The Cut Length for this Nozzle is, Drop + Ho + H + T : 277.5842 mm
Wind Load Results per ASCE-7 98/02/05:
Note: Per Section 1609 of IBC 2003/06 these results are also applicable
for the determination of Wind Loads on structures (1609.1.1).
User Entered Importance Factor is 1.150

Gust Effect Factor (Ope)(G or Gf) 0.850
User entered Beta Value ( Operating Case ) 0.0100
Shape Factor (Cf) 0.532
User Entered Basic Wind Speed 160.0 km/hr
Sample Calculation for the First Element
The ASCE code performs all calculations in Imperial Units

only. The wind pressure is therefore computed in these units.
Value of [Alpha] and [Zg]

Exposure Category = 3 (C) thus from Table C6-2:
Alpha = 9.500 : Zg = 274320.000 mm
Effective Height [z]

= Centroid Hgt. + Vessel Base Elevation
= 1955.000 + 300.000 = 2255.000 mm
(SADDLE BASE TO CENTER OF VESSEL)
Compute [Kz]
Because z (7.398 ft.) < 15 ft.
= 2.01 * ( 15 / Zg ) 2 / Alpha
= 2.01 * ( 15 / 900.000 )2 / 9.500
Type of Hill: No Hill
Directionality Factor for round structures [Kd]:

= 0.95 per [6-6 ASCE-7 98][6-4 ASCE-7 02/05]
As there is No Hill Present: [Kzt]

K1 = 0, K2 = 0, K3 = 0
Topographical Factor [Kzt]

= ( 1 + K1 * K2 * K3 )
Basic Wind Pressure, Imperial Units [qz]:

= 0.00256 * Kz * Kzt * Kd * I * Vr(mph)
Force on the first element [F]:

= qz * Gh * Cf * WindArea
Element Hgt (z) K1 K2 K3 Kz Kzt qz

mm N/m
---------------------------------------------------------------------------
LEFT HEAD 2255.0 0.000 0.000 0.000 0.849 1.000 1123.624
SHELL 2255.0 0.000 0.000 0.000 0.849 1.000 1123.624
RIGHT HEAD 2255.0 0.000 0.000 0.000 0.849 1.000 1123.624
Platform Load Calculations
ID Wind Area Elevation Pressure Force Cf

mm mm N/m N
-------------------------------------------------------------------------
PLAT:[1 OF 1] 1040000.00 2100.00 1123.62 1168.54 0.20
Wind Loads on Masses/Equipment/Piping

ID Wind Area Elevation Pressure Force

mm mm N/m N
-------------------------------------------------------------------------
NOZZLE PLATE 0.00 300.00 1123.62 0.00
NOZZLE PLATE 0.00 4150.00 1123.62 0.00
MISC EXT ATTA 0.00 4800.00 1123.62 0.00
INT SUPPORT 0.00 4800.00 1123.62 0.00
TRUN 1 0.00 1450.00 1123.62 0.00
TRUN 2 0.00 1450.00 1123.62 0.00
TRUN 3 0.00 8050.00 1123.62 0.00
TRUN 4 0.00 8050.00 1123.62 0.00
NOZZLE PLATE 0.00 300.00 1123.62 0.00
Wind Load Calculation
| | Wind | Wind | Wind | Height | Element |

From| To | Height | Diameter | Area | Factor | Wind Load |
| | mm | mm | mm | N/m | N |
---------------------------------------------------------------------------
10| 20| 2255.00 | 4108.80 | 2.524E+06 | 1123.62 | 1282.80 |
20| 30| 2255.00 | 4108.80 | 36.57E+06 | 1123.62 | 19757.5 |
30| 40| 2255.00 | 4108.80 | 2.524E+06 | 1123.62 | 1282.80 |
PVElite is a registered trademark of COADE, Inc. [2010]

Note: Loads multiplied by the Scalar multiplier value of 0.7143
3 . Earthquake Analysis Results per UBC 1997

The UBC Zone Factor for the Vessel is ............. 0.0750
The Importance Factor as Specified by the User is . 1.250
The UBC Force Factor as Specified by the User is .. 2.200
The UBC Total Weight (W) for the Vessel is ........ 1139885.4 N
The UBC Total Shear (V) for the Vessel is ......... 135364.1 N
The UBC Seismic Coefficient Value Ca is ........... 0.190
The UBC Seismic Coefficient Value Cv is ........... 0.260
Note: The base shear printed above has been modified
by the user defined Earthquake scalar.
Calculation Steps for Computing the design Base Shear (V) per UBC 1997
Computation of V per equation (34-1):

V = 0.7 * Ca * I * W
V = 0.7 * 0.190 * 1.250 * 1139885
Computation of V per equation (30-5):

V = 2.5 * Ca * I * W / R
V = 2.5 * 0.190 * 1.25 * 1139885 / 2.200
The computed base shear is the minimum of V from 34-1 and 30-5.
Computation of V per equation (34-2), minimum V. V cannot be less than

this value !
V = 0.56 * Ca * I * W
V = 0.56 * 0.190 * 1.250 * 1139885
Total Adjusted Base Shear V:

= V * Scalar Multiplier = 189505.9 * 0.7143 = 135364.1 N
Next Sum the earthquake weights times their heights (wi*hi):
Current Sum = Prev. Sum + Wght 227977. * Hght 1700.000 = 387718176.

Compute the load at each level based on equation 30-15 and multiply
by the load case scalar. The sum will be the total adjusted shear.
Fx = ( V * wx * hx / ( sum of ( wi * hi ))) * EqFact

Fx = [(189506.) * 227977. * 1700.000 / 1938590848.]*0.7143 = 27073.
Fx = [(189506.) * 227977. * 1700.000 / 1938590848.]*0.7143 = 27073.
Fx = [(189506.) * 227977. * 1700.000 / 1938590848.]*0.7143 = 27073.
Fx = [(189506.) * 227977. * 1700.000 / 1938590848.]*0.7143 = 27073.
Fx = [(189506.) * 227977. * 1700.000 / 1938590848.]*0.7143 = 27073.
(INNER RADIUS OF VESSEL IS 1700)
Earthquake Load Calculation
| | Earthquake | Earthquake | Element |

From| To | Height | Weight | Ope Load |
| | mm | N | N |
-------------------------------------------------
10| 20| 1700.00 | 227977. | 27072.8 |
20|Sadl| 1700.00 | 227977. | 27072.8 |
Sadl| 30| 1700.00 | 227977. | 27072.8 |
20| 30| 1700.00 | 227977. | 27072.8 |
30| 40| 1700.00 | 227977. | 27072.8 |
SUPPORT LEG CALCULATION
RESULTS FOR LEGS : Operating Case Description: LEGS
Legs attached to: SHELL
Section Properties : Single Angle L100X100X12
United Kingdom BS 4 - 1993 Steel Table
Overall Leg Length 1150.000 mm

Effective Leg Length Leglen 1150.000 mm
Distance Leg Up Side of Vessel 250.000 mm
Number of Legs Nleg 4
Cross Sectional Area for L100X100X12 Aleg 2269.995 mm
Section Inertia ( strong axis ) 2070000.000 mm**4
Section Inertia ( weak axis ) 2070000.000 mm**4
Section Modulus ( strong axis ) 29100.145 mm
Section Modulus ( weak axis ) 29100.145 mm
Radius of Gyration ( strong axis ) 30.201 mm
Radius of Gyration ( weak axis ) 30.201 mm
Leg Orientation - Diagonal
Overturning Moment at top of Legs 7562481.5 N-mm

Total Weight Load at top of Legs W 20897.0 N
Total Shear force at top of Legs 4690.0 N
Additional force in Leg due to Bracing Fadd 0.0 N
Occasional Load Factor Occfac 1.333
Effective Leg End Condition Factor k 1.000
Note: The Legs are Not Cross Braced

The Leg Shear Force includes Wind and Seismic Effects
Pad Width along Circumference C11P 260.000 mm

Pad Length along Vessel Axis C22P 280.000 mm
Pad Thickness Tpad 10.000 mm
Maximum Shear at top of one Leg [Vleg]:

= ( Max(Wind, Seismic) + Fadd ) * ( Imax / Itot )
Axial Compression, Leg futhest from N.A. [Sma]

= ((W/Nleg)+(Mleg/(Nlegm*Rn)))/Aleg)
Axial Compression, Leg closest to N.A. [Sva]

= ( W / Nleg ) / Aleg
Computing Principal Axis and Inertias for Angle.

Leg lengths and thickness: 100.00 100.00 11.999
Distance to geometric centroid: 28.999 28.999
Arm about YY: 23.000 27.000
Arm about ZZ: 21.001 23.000
Leg areas: 1199.9 1055.9
Geometric inertia components YY: 0.64912E+06 0.14512E+07

Geometric inertia components ZZ: 0.15291E+07 0.57123E+06
Geometric inertias Iy & Iz: 0.21003E+07 0.21003E+07
Product of inertia: 0.12353E+07
Mohrs Radius: 75.382
Average Inertia: 0.21003E+07
QFACT = 1.0000 FBZ = 0.16383

Principal Axis Inertias (Z&W) = 0.86505E+06 0.33356E+07
Angle to Principal Axis = 45.000
Distances to extreme fibers CW & CZ = 70.711 29.700
FOB from Eq 5-5 = 2.0323
Bending allowables Fby & Fbz = 0.16383 0.16383
Shear Center Coordinates Wo & Zo: 31.461 0.0000

Values for Elastic Flexural-Torsional Buckling Stress:
E, G, J, R0: 29500. 11346. 0.26173 4.4025
AREA, LENGTH, Kw, Kz: 3.5185 45.276 1.0000 1.0000
H, Few, Fez, Fej: 0.65152 323.50 83.896 191.71
Fe computed from C4-1: 148.12
Initial (Kl/r)max, & (Kl/r)equiv = 58.910 44.336

Final (Kl/r)max, & Cc = 58.910 127.18
Fa based on Eq 4-1 = 0.12122
Actual Allowable
Weak Axis Bending : 51.99 218.38 MPa
Strong Axis Bending : 32.10 218.38 MPa
Axial Compression : 4.44 161.59 MPa
UNITY CHECKS ARE: H1-1 0.000

H1-2 0.000
H1-3 0.413
AISC Unity Check : 0.413 Should be <= to 1
Bolting Size Requirement for Leg Baseplates :
Baseplate Material SA-516 70

Baseplate Allowable Stress SBA 137.90 MPa
Baseplate Length D 203.0000 mm
Baseplate Width B 203.0000 mm
Baseplate Thickness BTHK 20.0000 mm
Leg Dimension Along Baseplate Length d 99.9998 mm
Leg Dimension Along Baseplate Width b 99.9998 mm
Dist. from the Leg Edge to Bolt Hole Center z 50.0000 mm
Bolt Material SA-193 B7
Bolt Allowable Stress STBA 129.63 MPa
Anchor Bolt Nominal Diameter BOD 25.4000 mm
Number of Anchor Bolts in Tension per Leg NB 1
Total Number of Anchors Bolt per Leg NBT 1
Ultimate 28-day Concrete Strength FCPRIME 20.685 MPa
Plate thickness required ( 5/8"; 16mm ) per D. Moss
Since there is only 1 bolt, the standard computation for this

geometry is not possible. A reasonable bolt size should be
selected. Per Megyesy, use a 1 inch (25.4 mm) bolt.
FROM: CAD_BACKUP\ADOS-ABUDHABI\BASKET STRAINER STR

DESIGN WORKS-28.11.06\DESIGN CALCULATION\REV.0-
14.12.2006\SOFTCOPY-18.12.06-REV.0
FLAT COVER DESIGN FOR A HORIZONTAL TANK
DESIGN OF END PLATE OF WATER TANK
b1
INPUT DATA
a
DESIGN TEMPERATURE 80 Deg C
Dt OUTER DIAMETER OF END PLATE 2858 mm
Tt COVER PLATE THICKNESS 6 mm
C CORROSION ALLOWANCE 0 mm
N NO OF STIFFNERS 6
b1 STIFFNER WEB / FLANGE THICKNESS 16 mm
h STIFFNER WEB / FLANGE HEIGHT 100 mm
Wl LIVE LOAD 0 Kgs
b
END PLATE MATERIAL SA 240 GR 304
YIELD STRESS OF END PLATE @ DESIGN TEMP, Sy 18.2 Kg/sq.mm
DENSITY OF END PLATE,Rho 8000 Kg/cu.m
YOUNG'S MODULUS AT DESIGN TEMP 1.94E+04 Kg/sq.mm
EQUEVALENT PRESSURE CALCULATION
SELF WEIGHT OF END PLATE Ps = Rho X Tt

= 0.000048 Kg/sq.mm
EQUIVALENT PRESSURE DUE TO LIVE LOAD Pl = 4*Wl / (3.142 X Dt^2)

= 0.00 Kg/sq.mm
INTERNAL DESIGN PRESSURE Pi = 0.0033 Kg/sq.mm
TOTAL PRESSURE ACTING ON END PLATE P = Ps+Pl+Pi

= 0.003 Kg/sq.mm
BENDING STRESS CALCULATION
ALLOWABLE BENDING STRESS Sb = 0.8* Sy
Sb = 14.52 Kg/sq.mm
END PLATE CORRODED THICKNESS Tc = 6 mm
STIFFNERS ARE USED ABOVE TOP PLATE AS SHOWN IN FIG.1
SPACING a=b = 688 mm
FROM STRESS & STRAIN BOOK BY ROARK AND YOUNG, TABLE 26, CASE 1
FOR SIMPLY SUPPORTED UNIFORMLY DISTRIBUTED LOAD AND a/b = 1
b = 0.2874
a = 0.044
INDUCED BENDING STRESS Si = (b x PX b^2 / (Tc^2)

= 12.51 Kg/sq.mm
INDUCED STRESS IS LESS THAN THE ALLOWABLE STRESS
DEFLECTION
DEFLECTION y = a x P X b^4 / (E X Tc^3)

= 7.77 mm
ALLOWABLE DEFELCTION = 1.5 * Tc

9 mm
INDUCED DEFLECTION IS WITHIN THE ALLOWABLE LIMIT, SO PROVIDED THICKNESS OF 6 IS SAFE
STIFFNER DESIGN
TOTAL LOAD ON STIFFNERS Wt = 3.142*Dt^2*P/4
= 21246
SINCE 6 NOS STIFFNERS ARE PLACED EQUALLY.THE LOAD ASSUME TO BE SHARED EVENLY
LENGTH OF CENTER STIFFNERS Le = 2858 2 Nos.

LENGTH OF SIDE STIFFNERS Le' = 2505 4 Nos.
TOTAL LENGTH OF STIFFNERS L = 15736
ASSUME THAT STIFFNER IS UNDER UNIFORMLY DISTRIBUTED LOAD AND SMPLY SUPPORTED AT END
SO UNIFORMLY DISTRIBUTED LOAD We = Wt/L

1.350 Kg/mm
BENDING MOMENT M = We X Le^2 / 8

= 1378511 Kg.mm
REQUIRED SECTION MODULUS,Z Zr = M/Sb

= 94927.5 Cu.mm
AVAILABLE STIFFNER IS FB 50 X 6 mm
b1 = 16 mm
h = 100 mm
AVAILABLE SECTION MODULUS Zx = 262256.0 Cu.cm
AVAILABLE SECTION MODULUS IS GREATHER THATN REQUIRED ONE, SO THE SIZE OF STIFFNER IS SAFE
LIFTING ANALYSIS
Spreader Bar
LOADS : Dimensions :
l
2
90 2L = 3800 mm
H B
Tw Tw
T T 2B = 3350 mm

Tl = 45
(Min.)
2L
H = 1900 mm
VESSEL
WEIGHT
Erection Weight of Equipment We 5000 kg (Approx.)

Dynamic Loading Factor in Lifting i 2
No. of Lifting Trunions n 4
Vertical Load per Lug T = We. i / n 2500 kg
Resolving in Vertical - Longitudinal Plane :
Tension Component in Long. Plane Twl = T/sin 3536 kg
Longitudinal Force on Lug Tl = Twl.cos 2500 kg
TRUNION CALCULATIONS :
Dimensions : Material :
B
Trunion Material : SA 106 GR B

Trunion I/D d = 304.8 mm (12" Sch STD Pipe)
Trunion Thk. t = 9.53 mm Yield Strenght at RT Sy = 22.50 kg/mm
Trunion O/D = 324 mm Allowable Bearing 0.75 Sy 16.88 kg/mm
Mom Arm A = 300 mm Allow Shear 0.4 Sy 9.00 kg/mm
Bearing Wd B = 100 mm Allow. Bending Str. 0.66 Sy = 14.85 kg/mm
Cross Section area of Trunion 9410.8 mm

Trunion Section Modulus (D -d ) /32D
4 4
718426 mm3
Bearing Area of Trunion (Projected) BxD 32386 mm
Shear stress induced in Trunion 0.38 kg/mm Safe
Bending Stress Induced in Trunion 1.48 kg/mm Safe
Bearing Stress Induced 0.11 kg/mm Safe
TRUNION LOCAL LOADS :
Radial Load P 0 N
Circumferential Shear VC 24515 N
Longitudinal Shear VL 24515 N
Circumferential Moment MC 7355 N-m
Longitudinal Moment ML 7355 N-m
Torsional Moment MT 0 N-m
Submarine gas pipeline project
CAD_BACKUP\ALFAYAH\PIG LAUNCHER\DESIGN CALCULATION By

Mr.Vishal\LATEST DCR1-11.01.09
Pig receiver has code calc file for the following
Main pipe
Header pipe
Elbow
Connector pipe
Weldolet calcs
REACTOR SPOOL ( FOR REPLACEMENT SPOOL)

CAD_BACKUP\ALSHUWAYER-K.S.A\PIPE SPOOL FOR REACTOR-DC &

DWG WORKS-03.09.08\FROM VISHAL\DESIGN CALCULATION\DCR-
2\REACTOR SPOOL_DCR 2.zip
CONTAINS ONE FLANGE WITH PIPE

IN THAT PIPE NUMBER NOZZLES ARE PLACED
FROM CAD_BACKUP\DESIGN E-MAILS\FPSO REF DWG\DESIGN CALC-

Mr.Vishal\20x22FT-HYDRATOR -REV.0-21.04.07
DESIGN OF LIFTING LUG

Material properties
Material of lug SA 516 GR 70
0C
Design temperature (Ambient) 50.00
Yield strength Fy= 26.717 kg/mm2
Allowable stress in tension (0.6Fy) Ft= 16.030 kg/mm2
Allowable bending stress (0.66Fy) Fb= 17.633 kg/mm2
Allowable shear stress (0.45Fy) Fs= 12.023 kg/mm2
Allowable bearing stress (0.6*Fy ) Fc= 16.030 kg/mm2
Wt. of the vessel 1500 kg
Impact factor I= 2.00
Effective load W= 3,000 kg
No.of lugs n= 2
Weight per lug W1= 1,500 kg

R75
L2 =
100
150.00
DIMENSIONS OF LUG mm
Thickness of lug t = 10.00 mm
Base length L1 = 150.00 mm
Outside radius= R = 75.00 mm
I.D. of lug d = 75.00 mm
Inside radius = r = 37.50 mm
Length of st. portion of lug = L2 = 100.00 mm
Lug design
Shearing of lug:
Area under
shear(As) = (R-r)t = 375.00 mm2
Shearing stress= W1 = 4.00 kg/mm2 < 12.02 kg/mm2

As Design is safe in shear
Bearing of lug:
Length of bearing surface(perlug) d = 75.00 mm
Area of bearing. Surface (Ab) = dxt = 750.00 mm2
Bearing stresses= W1 = 2.00 kg/mm2 < 16.03 kg/mm2
Ab Lug is safe in bearing
Tensile failure:
Length of surface = 2*R-d = 75.00 mm
Area of surface (At) =(2R-d) x t = 750.00 mm2
Tensile stresses= = W1 =
At
i.e.= 2.00 kg/mm2 < 16.03 kg/mm2

Design is safe in tension
Design of lug for Bending

Max.Bending force (assuming sling angle of
60max) = 750.0
Bending Moment Arm = 100.00 mm
The bending moment at the base of the lug(M) = 75,000 kg-mm
M= W1 X L2
M.I. Of Lug Ixx = 2,812,500 mm4
Section modulus Zxx = 37,500 mm3
Allowable bending stress Fb = 17.63 kg/mm2
Induced bending stress (M/Z) = 2.00 kg/mm2
Design of lug is safe
Design of Weld of lug
(0.66*
Fillet Allow. Stress = Fbw Fy) = 17.633 kg/mm2
Fillet
Size = t mm
Area Resisting against Translation = [150*2 ] * t

P1 = 300.t mm
Resitance against translation = W1 /
P1 = 5/t Kg/mm
M.I. Of Weld = Iw = 2 * (150^3 .t)/12
= 562500 .t mm4
Resistance against bending = My / Iw = 0.133/ t Kg/mm
Total Resistance = R = 5/ t Kg/mm

Fillet Throat = R / Fbw = 0.28 mm
Minimum Fillet size = 0.40 mm
Fillet Size Provided = 6.00 mm
FROM CAD_BACKUP\DEUTSCHE BABCOCK-ABUDHABI\STACK LIFTING

LUG\DETAIL DESIGN BY Mr.VISHAL\REV.0-22.03.09\STACK LIFTING
CALCULATION.zip
IN THIS LIFTING LUG CALCULATION FOR DIFFERENT ANGLE OF

LIFTING ROPE
AND TRUNNION CALCULATION
BOTH THE ABOVE ARE WITHOUT FORMULAE
TAILING LUG ANALYSIS

No. of Tailing lugs 1
IMPACT FACTOR 2.0
LOADS CASE A CASE B

MAX BENDING MAX TENSION
WITHOUT WITH WITHOUT WITH
IMPACT IMPACT IMPACT IMPACT
AXIAL LOAD / TAILING LUG Kg 10175 20350 0 0
RADIAL LOAD / TAILING LUG Kg 13321 26642 13321 26642
(Refer calculated maximum reaction values in lifting analysis)
TAILING LUG CALCULATION:
MATERIAL: SA 516 GR 70 Sa = 1406.3 kg/cm
WELD
YEILD STRESS TENSILE SHEAR BENDING
SHEAR
(Sy) (0.6 * Sy) (0.4 * Sy) (0.66 * Sy)
(0.55*Sa)
ALLOWABLE STRESS ( kg/cm ) 2671.73 1603.04 1068.69 1763.34 773.47
M A
C
R
H A D BB
TAILING LUG DIMENSIONS: (mm)

(MIN.) H - DEPTH 200 (@ Sec A-A)
M - MOMENT ARM 150
D - PIN HOLE DIA 75
T - THK. 40
R - RADIUS OF TAILING LUG 100
D' - BEARING PAD DIAMETER 0
T' - BEARING PAD THICKNESS 0
TAILING LUG PAD WIDTH 200

TAILING LUG PAD LENGTH 450
TAILING LUG PAD THICKNESS 15
CHECK ON SEC 'AA' IN TENSION: (LOAD CASE B)

WIDTH mm 200
THK mm 40
AREA mm 8000
STRESS: kg/cm 333.02 OK
CHECK ON SEC 'BB' IN SHEAR: (LOAD CASE B)

SEC. WIDTH ( w' ) mm 92.7
THK (T) mm 40
AREA 2 x w' x (T +2*T') mm 7416
STRESS: kg/cm 359.24 OK
CHECK ON PIN HOLE BEARING AREA (LOAD CASE B)

WIDTH mm 75.00
THK mm 40.00
PROJECTED AREA mm 3000.00
STRESS: kg/cm 888.06
ALLOWABLE STRESS (0.75 x Sy) kg/cm 2003.80 OK
CHECK ON SEC 'CC' IN BENDING: (LOAD CASE A)

DEPTH mm 200
WIDTH mm 40
MOMENT ARM mm 150
AREA mm 8000
SECTION MODULUS mm3 266667
BENDING MOMENT kg-mm 3052500
BENDING STRESS kg/cm 1144.69
TENSILE STRESS kg/cm 333.02
TOTAL STRESS kg/cm 1477.71 OK
TAILING LUG WELD CHECKING

TAILING LUG HEIGHT @ SKIRT WELD H1 200 mm
LENGTH OF WELD ON ONE SIDE L1 = H1 + T 240.0 mm
TOTAL LENGTH OF WELD L = 2 x L1 480.0 mm
WELD FILLET SIZE (MIN. OF 3 WELDS) f 12.0 mm

THROAT AREA OF FILLET w = f / Sqrt(2) 8.49 mm
TOTAL AVAILABLE AREA OF WELD A = wxL 4073 mm
LOAD ON TAILING LUG : LOAD CASE 'B' WD 26642 Kg
ALLOWABLE SHEAR STRESS IN WELD Ssa = 0.4 x Sy 1068.7 Kg/cm
(Eq. to Tailing Lug Material.)
REQUIRED AREA OF WELD :

LOAD CASE 'D' Ar = Ssa / WD 2492.9 mm
Therefore weld provided between Tailing Lug & Stack is safe.
CALCULATION FOR LIFTING

LL
LVV
LH
TL TH
TV
Y
R X

X cos Y cos
R sin
Forces on tailing lug and lifting Trunnion
Erection weight of the Stack Wo : 50000 kg
Material of construction : SA 516 GR 70
Dynamic load factor : 2
Effective load during lifting W=Wo*2.0 : 100000 kg
Height of the Stack : 24500 mm
Distance of the CG from the bottom CG : 16772 mm
Distance of the Tailing lug from the bottom : 1000 mm
Dist. of the Lifitng Trunnion from the bot. : 22500 mm
Dist. between tailing Lug and C.G. X : 15772 mm
Dist. between Lifting Lug and C.G. Y : 5728 mm
Tailing lug hole to centre

distance R : 1870 mm
Reactions at lifting lug & tailing lug while the stack is being lifted
Resultant force on the lifting lug LL : W*(X*COS0 + R*SIN 0)/((X+Y)*COS0+RSIN 0)

Resultant force on the tailing lug TL : W*(Y*COS 0)/(X+Y)*COS 0+RSIN 0)
Force perpendicular to the stack on lifting lug LV : LL*COS 0
Force along the stack on lifting lug LH : LL*SIN 0
Force perpendicular to the stack on tailing lug TV : TL*COS 0
Force along the stack on tailing lug TH : TL* SIN 0
FORCES WHILE LIFTING

(DEG) (RAD) LL LV LH TL TV TH
0 0 73358 73358 0 26642 26642 0
5 0.0873 73559 73279 6411 26441 26340 2304
10 0.1745 73761 72640 12808 26239 25841 4556
15 0.2618 73965 71445 19144 26035 25148 6738
20 0.3491 74176 69702 25370 25824 24267 8832
25 0.4363 74397 67426 31441 25603 23205 10820
30 0.5236 74632 64633 37316 25368 21969 12684
35 0.6109 74888 61344 42954 25112 20571 14404
40 0.6981 75170 57584 48319 24830 19021 15960

45 0.7854 75490 53379 53379 24510 17331 17331
50 0.8727 75860 48762 58112 24140 15517 18492
55 0.9599 76302 43765 62503 23698 13593 19412
60 1.0472 76846 38423 66551 23154 11577 20052
65 1.1345 77546 32772 70281 22454 9489 20350
70 1.2217 78497 26847 73763 21503 7355 20206
75 1.3090 79887 20676 77165 20113 5206 19428
80 1.3963 82159 14267 80911 17841 3098 17570
85 1.4835 86640 7551 86310 13360 1164 13309
90 1.5708 100000 0 100000 0 0 0
* Value of forces are in Kg. 73358
MAX. FORCE SUMMARY AT LIFTING AND TAILING LUG :
FORCE FORCE ANGLE

TYPE VALUE
(kg) (deg)
LL 100000 90
LV 73358 10
LH 100000 90
TL 26642 0
TV 26642 0
TH 20350 60
STRESSES WHILE LIFTING

(AT Shell)
Uniform distributed load = w = 2.04 Kg/mm

Distance between the Lug = x 21500 mm
Dist.of top of the Vessel to Mid of the span = L = 12750 mm
Outside Diameter = Do = 3430 mm (Conservative)
Inside Diameter = Di = 3400 mm
Section Modulus = Z = 1.37E+08 mm3
Cross section area = A = 160928 mm
Bend
(DEG) LV TV LH TH Sb(+/-) Sac(-) Sat(+) Sc(-) St(+) str.
0 73358 26642 0 0 4.552 0.0000 0.0000 4.552 4.552 8.566
5 73279 26340 6411 2304 4.551 0.0143 0.0398 4.565 4.591 8.583
10 72640 25841 12808 4556 4.514 0.0283 0.0796 4.543 4.594 8.534
15 71445 25148 19144 6738 4.443 0.0419 0.1190 4.485 4.562 8.420
20 69702 24267 25370 8832 4.338 0.0549 0.1576 4.393 4.496 8.241
25 67426 23205 31441 10820 4.200 0.0672 0.1954 4.267 4.395 7.998
30 64633 21969 37316 12684 4.029 0.0788 0.2319 4.108 4.261 7.694
35 61344 20571 42954 14404 3.827 0.0895 0.2669 3.917 4.094 7.331
40 57584 19021 48319 15960 3.596 0.0992 0.3002 3.695 3.897 6.911
45 53379 17331 53379 17331 3.337 0.1077 0.3317 3.445 3.669 6.437
50 48762 15517 58112 18492 3.053 0.1149 0.3611 3.167 3.414 5.912
55 43765 13593 62503 19412 2.744 0.1206 0.3884 2.864 3.132 5.341
60 38423 11577 66551 20052 2.413 0.1246 0.4135 2.538 2.827 4.727
65 32772 9489 70281 20350 2.063 0.1265 0.4367 2.189 2.500 4.072
70 26847 7355 73763 20206 1.695 0.1256 0.4584 1.821 2.153 3.382
75 20676 5206 77165 19428 1.311 0.1207 0.4795 1.432 1.790 2.656
80 14267 3098 80911 17570 0.911 0.1092 0.5028 1.020 1.413 1.891
85 7551 1164 86310 13309 0.488 0.0827 0.5363 0.570 1.024 1.061
90 0 0 100000 0 0.000 0.0000 0.6214 0.000 0.621 0.000
* Value of forces are in Kg.
* Value fo Stresses are in Kg/mm.
* Sb(+/-) = (LV X x/2 - w Cos X L/2)/Z
Max. Stress 459.4 Kg/cm
Max. Bending Stress 858.3 Kg/cm
Yield stress of the material at amb. Temp. : 2672 Kg/cm
Allowable Tensile Stress : 1603.200 Kg/cm

Allowable Bending Stress : 1763.520 Kg/cm
Induced stresses are within the allowable limit.

Hence the vessel is safe while lifting.
FROM CAD_BACKUP\EXCEL\AIR RECEIVERS\DESIGN FROM MR.

VISHAL\R1 EDITED FOR CODE CASE
WITH CODE CALC ALSO
35. LIFTING LUG CALCULATIONS

Erection Weight 1600
Impact factor for Lifting 1.5

Total Lifting Wt. 2400
No. of Lifting Lug 2
Load on one Lifting lug fL 1200
LUG DIMENSIONS
d = 32
R = 76
T = 10.3
H = 127
F = 178
E = 102
h2 = 51
A = 150
B = 300
Lifting Lug Material SA 516 GR 60
Yield Strenght at Room Temp Sy = 22.50 kg/mm
Allowable Tensile ( St ) 0.6 Sy = 13.50 kg/mm

Allowable Bearing 0.75 Sy = 16.87 kg/mm
Allowable Shear 0.4 Sy = 9.00 kg/mm
Allowable Bending Stress 0.66 Sy = 14.85 kg/mm
INDUCED STRESSES IN LIFTING LUG
Tensile str area of Lug = [ 2R - d] x T 1236 mm
Tensile Stress Induced 0.97 kg/mm Safe
Bearing Area (= d x T) 329.6 mm
Bearing Stress Induced 3.64 kg/mm Safe
Shear Area = 2T x ([R - (d/2)]) 1530.5 mm
Shear Stress Induced 0.78 kg/mm Safe
Bending Moment 152400 kg-mm
Sec Modulus 39661.9 mm3
Bending Stress Induced 3.84 kg/mm Safe
WELD CHECK
Allowable Weld Shear 0.49 ( St ) = 6.61 kg/mm
Length of Lug weld 254.0 mm
Length of Pad weld 900.0
Shorter of above two welds 254.0
Fillet Size 20.0 mm
Throat unit area 14.1 mm
Weld Throat C/S Area 3592.1 mm
Induced Shear Stress in weld 0.3 kg/mm Safe
LOCAL LOADS kg / kg-mm N / N-mm
Vessel is horizontal position : MT = [ H+F+E-(h2/2) ] x PL 457800 4489186.8
FC = PL 1200 11767.2
Vessel is vertical position : FL = PL 1200 11767.2

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MCSC-DUAL MEDIA FILTER-DCR1 Page 1 of 33

TAKEN FROM INTERNAL PRESSURE CALCULATIONS

Elliptical Head From 10 To 20 SA-36 , UCS-66 Crv. A at 55 C

1) Required Thickness due to Internal Pressure [tr]:

ADD CORROSION ALLOWANCE

2) Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

LESS STATIC HEAD PRESSURE

3) Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Straight Flange Required Thickness:

Straight Flange Maximum Allowable Working Pressure:

Percent Elong. per UCS-79, VIII-1-01-57 (75*tnom/Rf)*(1-Rf/Ro) 1.921 %

MDMT Calculations in the Knuckle Portion:

Govrn. thk, tg = 12.000 , tr = 10.913 , c = 0.0000 mm , E* = 1.00

GOVERN.THK IS THE MINIMUM THICKNESS

MEANS AS PER UCS-66 MDMT IS (-)3

Min Metal Temp. w/o impact per UCS-66 -3 C

MDMT Calculations in the Head Straight Flange:

Govrn. thk, tg = 15.000 , tr = 10.948 , c = 0.0000 mm , E* = 1.00

Min Metal Temp. w/o impact per UCS-66 4 C

SIMILARLY FOR SHELL ALSO

Cylindrical Shell From 20 To 30 SA-36 , UCS-66 Crv. A at 55 C

Required Thickness due to Internal Pressure [tr]:

ADD CORROSION ALLOWANCE

Max. Allowable Working Pressure at given Thickness, corroded [MAWP]:

LESS STATIC HEAD PRESSURE

Maximum Allowable Pressure, New and Cold [MAPNC]:

Actual stress at given pressure and thickness, corroded [Sact]:

Percent Elongation per UCS-79 (50*tnom/Rf)*(1-Rf/Ro) 0.352 %

Minimum Design Metal Temperature Results:

Govrn. thk, tg = 12.000 , tr = 10.948 , c = 0.0000 mm , E* = 1.00

Min Metal Temp. w/o impact per UCS-66 -3 C

Hydrostatic Test Pressure Results:

Pressure per UG99b = 1.3 * M.A.W.P. * Sa/S 0.910 MPa

UG-99(b) Note 34, Test Pressure Calculation:

Horizontal Test performed per: UG-99b (Note 34)

Stresses on Elements due to Hydrostatic Test Pressure:

From To Stress Allowable Ratio Pressure

ALLOWABLE STRESS IS OBTAINED BY MULTIPLYING YIELD STRESS

FROM GULF ENGINEERING DUAL MEDIA FILTER CALCULATION

1 . NOZZLE FLOOR PLATE AND SUPPORTS

Total Unit Media Load on Nozzle Plate = 982 Kg/m2

Differential Pressure across Nozzle Plate = 1 barg

Material of Nozzle Plate SA 36

Allowable Stress at Design Temp (f = 0.66 x Sy) = 1607.4 Kg/cm2

Total Nos of nozzles (Approximate) = 1525

No. of Nozzles on Nozzle floor Plate / Sq. m (n) = 55 nos.

Unit self weight of the Nozzle Plate (T * 7.85) = 157 Kg/m2

Longitudinal spacing of support = 870 mm

Pitch of holes on Strainer Plate (p) Square = 125 mm

Nozzle floor Plate Hole Size (d) = 40 mm

Ligament Efficiency of the Strainer Plate (n) = (p-d)/p = 0.68

Effective total load on Strainer Plate (Pe) = (P / n) = 1.67 Kg/cm2

Flat Plate Support Factor (K) - Assumed to be fully welded = 0.5

Req Plate Thick (Treq) = K x D x sqrt (Pe/f) + 2 x C = 1.91 cm

Design of the Support rod :-

Support rod Material = SA 36 or Eqv.

Max.dist between Shell and bottom surface of Nozzle plate

Required Area of support rod = (ps / Scp) = 16.4 cm2

Fabricated Wt. - Bare Weight W/O Removable Internals 20043.4 kgm

Note: The Field Test weight as computed in the corroded condition.

Saddle Reaction Force due to Wind Ft [Fwt]:

Saddle Reaction Force due to Wind Fl or Friction [Fwl]:

Saddle Reaction Force due to Earthquake Fl or Friction [Fsl]:

Percent Elong. per UCS-79, VIII-1-01-57 (75tnom/Rf)(1-Rf/Ro) 1.921 %

Percent Elongation per UCS-79 (50tnom/Rf)(1-Rf/Ro) 0.352 %

K1 = (1+Cos(beta)-.5Sin(beta) )/(pi-beta+Sin(beta)Cos(beta)) = 0.2035