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8/2/2017 The Oriental Chemical Works Pvt. Ltd.

Liquid Dye Penetrants > Red Dye Penetrants

ORION series of dye penetrant flaw detection materials consist of a RED DYE PENETRANT, DEVELOPER AND
PENETRANT REMOVER/CLEANER. It is used for the detection of surface defects of all kinds of material. In this process
the inspection is carried out under normal light.

Red Dye Penetrant : Brilliant red mobile fluid with very low surface tension and capillary action.

Penetrant Remover : Solvent based, volatile liquid that cleans and removes grease and other types of dirt
and also removes excess penetrant from the surface.

Developer : Solvent based, volatile liquid suspension containing very fine white powders. It is used
for drawing out the penetrant from the defects onto the surface of the component
under inspection and provides an uniform white background for maximum contrast.
Bright red indications of the defects are revealed clearly on the surface.

FEATURES

Quickly and acurately locates surface defects which are otherwise invisible to the
naked eye
Non-corrosive to all types of metals
Non-toxic
High area coverage

APPLICATIONS

Castings : Surface Porosity Cold shuts etc.


Forgings : Laps, cracks, bursts etc.
Weldments : Cracks, Pores etc.
Metallic Materials : Fatigue racks, Grinding cracks, Heat treatment cracks etc.
Tanks, pipes : Through-leaks.
Carbide Tips & Tools : Cracks, lack of bond.
Non-metallic Materials : Plastics, ceramics, glass etc.

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INSTRUCTIONS

REMOVE
PRE-CLEANING APPLY PENETRANT DEVELOPING INSPECTION
PENETRANT

Remove dirt, grease Apply Red Dye Wipe off the excess Apply Developer Defects, flaws will be
and dust from the Penetrant on the penetrant with a uniformly over the visible as bright red
surface with surface to be tested cloth dampened with surface. indications.
penetrant remover. and allow to dwell for remover.
five to twenty
minutes.

SELECTION CHART

Penetrant Conforms to Type of Type of Typical Packing


Nomenclature Specifications: Penetrant Developers Applications
MIL-I-25135, Remover/cleaner recommended
DTD-929,
ASTM E-165

ORION Low sensitivity ORION 115 PR ORION 115D General purpose 1/5/20 Litres
18 P TypeII, Method ORION 119 PR ORION 119D for castings,
C ORION 20 PR ORION 21D forgings, welding
ORION 22D and rough
surface
inspection.

ORION Low sensitivity Not Required ORION 115D General purpose, 1/5/20 Litres
18 P1 TypeII, Method ORION 119D water washable,
A ORION 21D for above
ORION 22D applications

ORION High sensitivity ORION 115 PR ORION 115D High sensitivity, 1/5/20 Litres
19 P TypeII, Method ORION 119 PR ORION 119D Red Dye with
C ORION 20 PR ORION 21D better contrast
ORION 22D for precision
jobs. Low sulphur
and chlorine.

ORION High sensitivity Not Required ORION 115D High sensitivity, 1/5/20 Litres
19 P1 TypeII, Method ORION 119D water washable
A ORION 21D Red Dye for
ORION 22D precision jobs.

ORION High sensitivity ORION 119 PR ORION 119D High sensitivity, 280/400 ml
119 P TypeII, Method with better 1/5/20 Litres
C contrast, for
precision jobs in
aerosol cans. Low
sulphur and
chlorine.

ORION Low sensitivity ORION 115 PR ORION 115D General purpose, 280/400 ml
115 P TypeII, Method low sensitivity
C similar to ORION
18P.

SURFACE AREA COVERAGE FOR REFFERENCE

Litre Pack (Brushing)

Penetrant / approx. : 55 m2 per 1 litre


Developer / approx. : 22 m2 per 1 litre

Aerosol Packs (Spray)

Penetrant / approx. : 8 m2 per 425 ml


Developer / approx. : 4 m2 per 425 ml
Penetrant / approx. :
5 m2 per 280 ml
Developer / approx. :
2.5 m2 per 280 ml

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8/2/2017 The Oriental Chemical Works Pvt. Ltd.

OTHER ITEMS OF DYE PENETRANT MATERIALS

FLUORESCENT DYE PENETRANTS


EMULSIFIERS
DEVELOPER POWDERS
FLUORESCENT MAGNETIC PARTICLES
UV-A BLACK LIGHTS
INTENSITY METERS
VARIOUS TYPES OF LDP ACCESSORIES

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