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File: 88-t05-259 Page 1 of 6

FAULT CODE 259 - Fuel Shutoff Valve - Stuck Open


TROUBLESHOOTING SUMMARY

STEPS SPECIFICATIONS SRT CODE


STEP 1: Check the fault status.
STEP 1A: Check for active Fault Code 255 Fault Code 255 active?
or high inactive counts.
STEP 2: Check for extra wires.
STEP 2A: Check for extra wires attached Extra wires?
to the fuel shutoff valve
solenoid.
STEP 3: Check fuel shutoff valve circuit operation.
STEP 3A: Check the fuel shutoff valve Voltage available at the fuel
circuit operation. shutoff valve is greater than 11-
VDC with the keyswitch ON and
less than 0.5-VDC with the
keyswitch OFF?
STEP 4: Check the fuel shutoff valve actuator disc.
STEP 4A: Check the fuel shutoff valve Debris or damage found on the
actuator disc. valve disc, valve seat, or
actuator disc?
STEP 5: Clear the fault codes.
STEP 5A: Disable the fault code. Fault Code 259 inactive?
STEP 5B: Clear the inactive fault codes. All fault codes cleared?

TROUBLESHOOTING STEP

STEP 1: Check the fault status.


STEP 1A: Check for active Fault Code 255 or high inactive counts.
Condition:
All components connected.
Turn keyswitch ON.

Action Specification/Repair Next Step

Read the fault codes. Fault Code 255 active? Fault Code
Use INSITE electronic service tool to read YES 255
the fault codes.
Fault Code 255 active? 2A
NO

2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe Online.
All Rights Reserved. Last Modified: 12-Apr-2012
File: 88-t05-259 Page 2 of 6

STEP 2: Check for extra wires.


STEP 2A: Check for extra wires attached to the fuel shutoff valve solenoid.
Condition:
Turn keyswitch OFF.

Action Specification/Repair Next Step

Check for extra wires. Extra wires? 5A


Check for extra wires attached to the fuel YES
shutoff valve solenoid.
Repair:
Remove extra wires attached to the fuel
shutoff valve solenoid.

Extra wires? 3A
NO

2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe Online.
All Rights Reserved. Last Modified: 12-Apr-2012
File: 88-t05-259 Page 3 of 6

STEP 3: Check fuel shutoff valve circuit operation.


STEP 3A: Check the fuel shutoff valve circuit operation.
Condition:
Connect all components.
Turn keyswitch ON.

Action Specification/Repair Next Step

Check the fuel shutoff valve circuit operation. Voltage available at the fuel shutoff valve is 4A
Verify the voltage available at the fuel shutoff greater than 11-VDC with the keyswitch ON
valve is greater than 11-VDC. and less than 0.5-VDC with the keyswitch
Turn keyswitch OFF. OFF?
Verify the voltage available at the fuel shutoff YES
valve is less than 0.5-VDC.
Voltage available at the fuel shutoff valve is 5A
greater than 11-VDC with the keyswitch ON
and less than 0.5-VDC with the keyswitch
OFF?
NO
Repair:
Troubleshoot the fuel shutoff valve electrical
circuit.
Reference the Engine Performance
troubleshooting symptom tree in Section TT
to diagnose the fuel shutoff valve circuit.

2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe Online.
All Rights Reserved. Last Modified: 12-Apr-2012
File: 88-t05-259 Page 4 of 6

STEP 4: Check the fuel shutoff valve actuator disc.


STEP 4A: Check the fuel shutoff valve actuator disc.
Condition:
Turn keyswitch OFF.
Remove the fuel shutoff valve solenoid, valve disc, valve seat, and actuator disc.

Action Specification/Repair Next Step

Check the fuel shutoff valve actuator disc. Debris or damage found on the valve disc, 5A
Check the housing, valve disc, valve seat, and valve seat, or actuator disc?
actuator disc for dirt, debris, metal parts, YES
bonding separation, corrosion, cracks, or
wear. Repair:
Replace the damaged fuel shutoff valve
component. Refer to Procedure 019-050 in
Section 19.

Debris or damage found on the valve disc, 5A


valve seat, or actuator disc?
NO
Repair:
Assemble the fuel shutoff valve.

STEP 5: Clear the fault codes


STEP 5A: Disable the fault code.
Condition:
Connect all components.
Turn keyswitch ON.

Action Specification/Repair Next Step

Disable the fault code. Fault Code 259 inactive? 5B


Start the engine and let it idle for 1 minute. YES
Turn keyswitch OFF for 30 seconds.
Use INSITE electronic service tool to verify
the fault code is inactive. Fault Code 259 inactive? 1A
NO
Repair:
Return to troubleshooting steps or contact a
Cummins Authorized Repair Location if all
steps have been completed and checked
again.

2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe Online.
All Rights Reserved. Last Modified: 12-Apr-2012
File: 88-t05-259 Page 5 of 6
STEP 5B: Clear the inactive fault codes.
Condition:
Connect all components.
Turn keyswitch ON.

Action Specification/Repair Next Step

Clear the inactive fault codes. All fault codes cleared? Repair
Use INSITE electronic service tool to clear YES complete
the inactive fault codes.
All fault codes cleared? Appropriate
NO troubleshooti
ng steps
Repair:
Troubleshoot any remaining active fault
codes.

2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe Online.
All Rights Reserved. Last Modified: 12-Apr-2012
File: 88-t05-259 Page 6 of 6

2008 Cummins Inc., Box 3005, Columbus, IN 47202-3005 U.S.A. Printed from QuickServe Online.
All Rights Reserved. Last Modified: 12-Apr-2012

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