Black box tach dwell adapter helps you tune up 8/6/4 cylinder auto engines
quickly with the help of your digital voltmeter.
The simple device described here turns your DMM into an accurate tach / dwell
meter with direct digital readout in RPM or degrees of dwell. Though costing less
to build than a self contained analog readout type, this unit pro\ ides greater
accuracy and readability. Four -^ix or cmht cvliniJcr engines can be tested, with
power for the device supplied by the car's battery.
Circuit operation
A simplified diagram of the tach dwell adapter is shown in Fig. 1. The input
signal, taken from the negative (-) side of the car's ignition coil. is high while the
breaker points are open and low while they are closed (the dwell time). That
signal is fed to an inverter, whose output goes high when the points are closed,
producing a rectangular waveform whose average value is proportional to dwell.
An RC filter then converts the signal to a smooth DC voltage that can be read on
the DVM.
In the complete circuit, shown in Fig. 2. resistor R1, together with diodes Dl
and D2 protect the IC from high voltage input transients. The monostable multi
vibrator is made from IC1-b and c. It delivers an output pulse that has a width of
about 3.33 ms. set by the R4 C2 time constant. Transistor Q1 quickly discharges
C2 at the end of the timing period so that the mono-stable can be immediately
retriggered by the next input pulse without error. IC1-d buffers the monostable's
output pulse, while IC1-a is the inverter for the dwell function.
PARTS LIST
RESISTORS
W. 5% tolerance unless noted
R1. R9 1000 ohms
R2 33.000 ohms
R3 10.000 ohms
R4 100,000 ohms, trimmer potentiometer, cermet type
R5, R6, R7 10,000 ohms, 1% tolerance or matched
R8 220 ohms
R10 1,000 ohms, trimmer potentiometer, cermet type
CAPACITORS
C1 0.001 F ceramic disc
C2 0.1 F Mylar Type
C3 10 F 16 volts, electrolytic
C4 470 F, 16 volts, electrolytic
SEMICONDUCTORS
IC1 4001B quad 2-input NOR gate
IC2 LM317T adjustable voltage regulator
Q1 2N2222 NPN transistor
D1, D2, D3 1N4148 silicon diodes
J1, J2 banana jack/binding post; 1 red, 1 black
S1 SPDT toggle switch
S2 SPOT center-off toggle switch
Switch S1 selects either the tach or dwell waveform and passes it to filter
network R5 C3 for smoothing. Resistors R5, R6, and R7 then act as a voltage
divider to scale the selected output signal for direct reading in either RPM or
degrees. Switch S2 sets the correct scaling for four six or eight cylinder engines.
Power for the circuit comes from the car's battery, with diode D3 protecting
against accidental polarity reversal. Capacitor C4 filters the voltage, and IC2
regulates it to a constant value of about +9V.
Construction is straightforward
Circuit layout is not critical and normal assembly techniques can be used. ^-
watt, 5% resistors may be used throughout, but R5, R6, and R7 must be either 1%
types, or 5% types selected for closely matched values. Also, for accurate
monostable timing. C2 should be a Mylar type and IC1 a B series 4001.
Switches are mounted on the front cover of a suitable enclosure, with the three
color-coded leads passed through a hole in the back or side. Large alligator clips
are used for the battery connection, and a small alligator clip for the coil
connection. Rubber feet or suction cups can be mounted on the back to prevent
scratching the car's finish.
Now connect the; yellow lead to a source of60-Hz, 12V pulses. A bench signal
generator (monitored by an oscilloscope set to line sync), or the circuit of Fig. 3
ma\ be used. Be sure to ground the generator to the unit's ground. With S 1 on T \
(. H and S2 on 4 01.. adjust R4 for a DVM reading 1.8V (ISOO) RI'M.
Now put it to work
The tach dwell adaptor can be used with both electronic or mechanical-type
ignition systems, although dwell is actually a meaningless quantity for breaker-
less ignitions. Simply connect the red and black wires to the battery, and the
yellow wire to the negative (-) terminal or the ignition coil. Set the switches for
the desired function and number of cylinders, connect the DVM to the output
terminals, and start the engine. You will have to multiply the voltage reading by
1000 for RPM, and by 10 for degrees of dwell. Thus, a DVM reading of 3.25V
indicates an engine speed of 3250 RPM, or a dwell angle of 32.50.
A word of caution and some advice is needed here. Be extremely careful when
connecting leads to engine. Should they get caught in the fan or pully system, the
engine will suck up your equipment, and maybe you. Attach a terminal lug to the
spark coil breaker terminal to facilitate easy and frequent connection.
Of course, the DVM should be set on the most sensitive usable range, for
greatest precision. An analog meter with a high input resistance could also be
used if a DVM is not available. Range of measurement exceeds SOOO RPM on
the four cylinder range, well beyond the red line of most engines. SP