Ultrasonic Testing Final Practical Exam

Name: Badge: Date:

1. For the figure below identify following

S. No: Transducer Position of transducer to check

1a A
1b B
1c C
1d D
1e E
1f F
1g G
1h Q
1i R
1j S
1k T&U

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 Ultrasonic Testing Final Practical Exam
Name: Badge: Date:
2. Calculated Beam Path (S.P) and Skip Distance (S.D), for butt welded plate of
thickness 30 mm using

S. No. Probe Angle Beam Path (S.P) Skip Distance (S. D)

2a 45O
2b 60O
2c 70O

Show your calculation:

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 Ultrasonic Testing Final Practical Exam
Name: Badge: Date:
3. Calibrate given angle beam probe and complete below calibration data sheet and show
your probe calibration to instructor.

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 Ultrasonic Testing Final Practical Exam
Name: Badge: Date:

4. In the display shown in the figure below, A represent initial echo, echo B & C are
discontinuity echos and D is first BWE.
Determine,
The location of discontinuity echo B: ________mm.
The location of discontinuity echo C: ________mm.

0 450

5. For a material of thickness 80 mm show all the echo on the display screen when the
range is selected as 240 mm. Echo A represent initial echo.

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 Ultrasonic Testing Final Practical Exam
Name: Badge: Date:
6. Figure below illustrates a contact test on an 20 cm (8 in.) aluminum block. A
discontinuity is located 15 cm (6 in.) from the front surface. The screen representation
for this is shown to the right.

I. What does indication A represent?

II. What does indication B represent?

III. What does indication C represent?

IV. What does indication D represent?

V. What does indication E represent?

7. You are supposed to scan a pipe of 8 inch diameter, 14 mm thickness with a 60O
angle probe.
Determine following and show your calculation.

a) Beam Path : ____________________

b) Skip Distance : _____________________

c) Range : _____________________

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 Ultrasonic Testing Final Practical Exam
Name: Badge: Date:
8. Draw DAC for the given basic calibration block on Ultrasonic Flaw Detector (UFD), and
complete the following.

Given Angle Probe: ___________________

Probe Index Point: ____________________

Basic Calibration Block thickness: ________________

Range (Time Base)

Display Screen of UFD

9. Determine the beam path in a uniform thickness plate of 50 mm if the depth of

discontinuity (d) from the surface is 30mm and the skip distance from the probe index
point is 71 mm when scanning with 45O angle probe. (Bonus Question)

Probe

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 Ultrasonic Testing Final Practical Exam
Name: Badge: Date:
10. Scan the given Weld joint and complete report for at least one discontinuity.

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