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 KNAPP POLYURETHANE FOAM PIPELINECLEANERS

STYLENO. PRODUCT DESCRIPTION

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STANDARD RED SERIES 5-8 'b/ft' (80-128 kg/m')

SA Red Bare Squeegee (RBS) Standard Red Series - Medium

Density foam and tough red coating
yields a strong resistance to wear yet
remains flexible. The SA, lA and 1C
lA Red Plain Spiral (RPS) may be used in pipelines with minor
cross sectional diameter reductions
or restrictions. (Please consult KNAPP
or a qualified representative before
IB applying a JB, J0 or 4A where line
Red Spiral Silicone Carbide (RSSC)
reductions are present)

lC Red Criss Cross (RCC)

10 Red Criss Cross Silicone Carbide (RCC-SC)

4A Javelina (Wire Brush) (RCC-WB)

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2A Crimson Bare Squeegee (CBS) Durable Crimson Series - Hard
" Density durable foam and toughest
crimson coating give maximum
wear resistance.
2B Crimson Criss Cross (CCC)

2C Crimson Criss Cross Wire Brush (CCC-WB)

20 Crimson Criss Cross Silicone Carbide (CCC-SC)

3A Blue Plain Spiral (BPS) Flexible Blue Series Standard - Same

Medium Density foam as Red Series
with a softer, more flexible blue
coating. Ideal for use in lines with
3B Blue Silicone Carbide Spiral (BSSC) major reductions in cross sectional
area and short radius bends. (Please
contact KNAPPor qualified
representative for extreme diameter
3C reduction applications.)
Blue Plain Criss Cross (BPCC)

3D Blue Silicone Carbide Criss Cross (BSCCC)

 II
GENERAL PRODUCT INFORMATION

() STYLE NO. PRODUCT DESCRIPTION

MAXIMUM CLEANING SERIES- VARIOUS FOAM DENSITIES AND COATINGS

4B Super Javelina (Totally Coated Wire Brush) (TCWB) Maximum cleaning series are available in
5-8 Ib/ft3 (80-128 KG/M3) various densities and designs. The SUPER
JAVELINA is totally covered with wire brush
straps in a slight spiral pattern. The POWER
BRUSH@.totally coated with wire brush straps
4C Shark (TotallyCoated Silicone Carbide) (rcSC) in a straight pattern design. allows sufficient
5-8Ib/ft3 (80-128 KG/M3) by-pass to clean the brushes and suspend
debris ahead of the cleaner. Both the SUPER
JAVELINA and POWER BRUSH@cleaners are
.II
designed for long runs. The SHARKis totally I
40 covered with Silicone Carbide chips and
Power Brush@ (Wire Brush) (PB)
designed for shorter runs. The STUD cleaner
9-10 Ib/ft3 (144-160 KG/M3) has steel studs embedded in durable foam for
removing hard scales.
(Use caution in using maximum cleaning
4E STUDCleaner (Steel Studs) (SP) series where short radius bends.
9-10 Ib/ft3 (144-160 KG/M3) reduced cross sectional conditions. and
u.S. Patent No. 4,242,771 low flow rat~.s are present).
, ,
SWABSERIES1,2 and 4 Ib/ft3(16,32 and 64 kg/m3)

0 5B Bare Swab (BS) Soft Bare Swabs available 1. 2 or 4 Iblft'

(16. 32 and 64 kg/m') density foams.
Consult KNAPP for prices on 2 and
4 Iblft'. Available with flat or tapered

(JI- 5C HYDROPIG (HP) nose. Maximum flexibility to negotiate

extreme reductions in cross sectional
diameter and tight bends.
"
The HYDROPIG is available in 2 Iblft'

M 50 HYDROPIG Silicone Carbide (HSC) (32 kg/m') density foam with flexible
blue coating. Wire brush straps or silicone
carbide can be incorporated in coating.

5E HYDROPIG Wire Brush (HWB)

SPECIAL DESIGNS FOR SPECIAL APPLICATIONS

-
CAVITY
INFORMATION ON POLYURETHANE
Fabricated to accommodate individual . FOAM PIPELINE CLEANERS.
transmitter dimension specifications.
I. Can be molded in diameters from 112" to IDS" (12.7 - ;..
2743mm) by Increments of I/S" (3.17mm). Standard length
DOUBLE DISH from base to shoulder is approximately 1.5 times diameter.
Other lengths available upon request. ~
Maximumefficiencyfor removalof liquids. 2. Wire brush designs are available with light or heavy wire.
Can be used bi-directionally.(Availablein Standard brushes are made from steel hardened bristles.
any style.) Stainless steel or brass bristles are available upon request.

DOUBLE NOSE 3. Silicone carbide designs are available in fine, medium or J

coarse grit.

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Bi-directional applications where cross
sectional diameter reductions are present
(Availablein any style.)
4. No additional charge for: Polypropylene Ropes on designs
16" and over, Double Dished, or Double Nose design.
5. Additional charge for: Cleaners with transmitter cavities,
ROPE additional lengths, steel cable ropes instead of
polypropylene, and for polypropylene ropes on designs under
16" are at extra charge.
(Polypropylene both ends.) For handling
or pulling through line. (Availablein any 6. Custom designs available for the majority of pipeline
style. Steel cable available upon request) operating conditions.

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 URETHANE PRODUCTS FOR THE PIPELINE INDUSTRY

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SCRAPER CUPS AND DISCS FOR MANDREL CLEANERS - OTHER PIPELINE RELATED PRODUCTS
I

POllY TRI-CUP" (PTC)

One piece, all urethane design
incorporates three scraper cups
on a flexible shaft. The PTCis r
designed to offer long wear and
maximum sealing abilities in J
batching and liquid removal
applications.
I

POLLY SPHERE@
Heavy urethane
elastomer coating on
high density foam
core for exceptional
wear resistance. No
POLLY CUPS@*
hydraulic pumps for
I
Incorporates a heavy cross section with a wide sealing lip, I
inflation required.
providing additional miles of service and reducing replacement
costs. Bolting patterns to fit any type mandrel. Available in
Available in sizes to
36" (914 mm). Also available in various foam densities
I
sizes up to 56 inches (1422 mm). with or without urethane coatings.
Also available in steel belted design. Incorporates belted steel I

bristles into the wear surface of the cups, for use in pip~line I
where internal surface is abnormally rough. . CUSTOM
Pat. No. 4,506.401. URETHANE I

CONICAL POLLY CUPS@*

CASTINGS
Knapp manufactures
t
custom castings to ,I
Extra flexibility for use in all pipeline conditions including cross
sectional pipe reductions up to 20%. Available in sizes from 4" any specifications 1

to 56" (101-1422 mmJ. including pipe rollers,

spacers, bumper nose
1
guard, pipe end
DISCS* protectors, etc.
Numerous urethane
I
For use on bi-directional mandrel cleaners. Rigiddesign gives
formulations
exceptional support. Available in sizes to 48" (1219 mm).
available including
food grade I
*Mandrel bodies can be supplied with above cups and discs. compliance.
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Information to consider
when ordering:
. Inside diameter of pipe
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. Length of pipe I
~INc. . Pipe Material (plastic. steel.
1209 Hardy Street
Houston, Texas 77020 U.S.A.
. iron, etc. - lined or unlined)
Are valves full opening
. Operating pressure and f)
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Phone (713) 222-0146 or volume available I
1-800-231- 7205 . Anticipated launching and
FAX: 713-222-7403 receiving facilities )
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E-MAil: knapp@pollypig.com 1
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THE ORIGINATORS OF POLYURETHANE FOAM INTERNAL PIPELINE CLEANERS.

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APPROXIMATE PRESSURES AND FLOWS

REQUIRED FOR POLLY PIGGING
NOMINAL PIPELD. PSI BARS GPM LPM CFM M3/M
2" 5.0em 100-200 7.0 -14.0 100- 200 380- 700 15- 25 .4- .7
3" 7.6cm 100-150 7.0 -10.5 150- 300 600- 1150 75- 100 2.1- 2.8
4" 10.0em 75-125 5.2 - 8.8 250- 400 950- 1500 125- 175 3.5- 5.0
6" 15.2em 50-100 3.5 - 7.0 450- 600 1700- 2275 200- 250 5.6- 7.0
8" 20.0em 30- 80 2.1 - 5.6 650- 800 2500- 3050 275- 350 7.7-10.0
10" 25.4em 20- 60 1.4 - 4.2 ". 700-1000 2650- 3800 375- 450 10.5-13.0
12" 30.4em 10- 50 0.7 - 3.5 800-1200 3050- 4550 450- 550 13.0-15..
14" 35.4em 10- 40 0.7 - 2.8 1000-1400 3800- 5300 550- 650 15.5-18.3
16" 40.6cm 5- 35 0.35- 2.4 1200-1600 4550- 6050 625- 750 17.5-21.1
18" 45.4em 5- 30 0.35- 2.1 1600-1800 6050- 6825 725- 850 20.3-23.9
20" 50.5em 5- 25 0.35- 1.7 1500-2000 5700- 7575 825- 950 24.5-26.7
22" 55.Oem 5- 25 0.35- 1.7 1700-2200 5450- 8550 900-1050 35.2-29.5
24" 60.Oem 5- 20 0.35- 1.4 1900-2400 7200- 9000 1050-1200 29.4-32.3
26" 65.2em 5- 20 0.35- 1.4 2100-2600 7950- 9750 1150-1300 32.2-35.1
28" 70.0em 5- 20 0.35- 1.4 2300-2800 8700-10600 1250-1400 35.0-39.5
30" 76.2em 5- 10 0.35- 0.7 2400-3000 10000-11350 1300-1500 36.4-42.3
36" 91.4em 5- 10 0.35- 0.7 3000-3600 11350-13650 1800-2000 50.4-56.6
40" 101.1em 5- 10 0.35- 0.7 3400-4000 12900-15150
For further information write or phone: .,.,. -"P'
..
1209 HardyStreet
Houston,Texas 77020U.S.A.
Phone(713)222-0146or
1-800-231-7205(except Texas)
Fax (713) 222-7403
POLLY PIG, INC. E-Mail: knapp@pollypig.com
Web Site: http://www.pollypig.com
The originators of Polly Pig Internal pipeline cleaners. COPYRIGHT, 1981

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 Pressure Gauge LAUNCHER

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OPEN

FLOW

Pressure Gauge
- RECE IVER

OPEN

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\J 1- FLOW
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THESE DIAGRAMS ARE FOR SUGGES-

TION ON LY. NO LlABI LlTY FOR USE
OR DESIGN IS ACCEPTED BY KNAPP
POLLY PIG, INC.
ALL STANDARDS FOR MAXIMUM LOAD
PLUS SAFETY FACTORS MUST BE USED. L
Pressure Gauge LAUNCHER OR RECEIVER
 --- . -",~
~=~8
BLACKBElT@ PIG
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1110 ,j !!lip Kill

.'" SAFE FCR PLASTIC PIPING

Superior scraping in a pig that won't harm the pipe.
Sturdy straps of Ultra-ThaneCIDtopped with rows of hard,
raised urethane scrapers combine to produce the ultimate in a
safe, effective PollyPig,for
,
removal of flow-chokingdeposits in pipelines.

~ PLIABLE
URETHANE STRAP

TDUGH URETHANE
'RAISED SCRAPING
SURFACES ~
~ m

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ill'The;'raise4i'S(J1"ap~g suJace
The scraping surfaces are availahle ~ ~..~ cfnforJI'to .curv~.
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in various fonnulations and degrees iii oh1,e piPe infenor~

of hardness to meet the requirements ,for
Go rnaxunum scraping ability.
of the job. .

THE KNAPP BLACKBELTR PIG IS PATENTED

I..#'.. .t8 7I' TM 1209 Hardy Street

III'" ~ ~ Houston, TX77020
.I ;.' rtIIT.IIIr'86~ Tel: 800/231-7205
POLLY PIG Blackbeltand U~trathane are registered tradem.arkS of Knapp Polly Pig, Inc.
e-mail: knapp@poIlYPlg.com
Fax: ~t~~~~~=~l6~
KnappDocumentNo.KPP-4G-pl-02,8-23-00 WWW.DollvDia.com @1997-2000 KNAPPPOLLYPIG, INC.
Knapp's Foam Disc Pig offers the pipeline operator a pig with the
scraping ability of a disc pig and the flexibility of a foam pig. The
Foam Disc's multiple scraping surfaces provide superior wiping
power in a pig that can be inserted into the system without the
necessity of an expensive launcher. As with all Knapp pigs, the Foam
Disc Pig is available in a variety of foam densities and coatings.

USE IN MULTI-DIMENSIONAL PIPING

The Knapp Foam Disc Pig is ideal for use

ondensate from Gas Flowlines
in pipelines with varying wall thickness.

BI-DIRECTIONAL
The Knapp Foam Disc Pig is designed to Water after Hydrotesting
be run in either direction in the pipeline.

SINGLE-PIECE CONSTRUCTION I Scale in water piping

The Knapp Foam Disc Pig has no additional
pieces that can come apart in the line.
Grease from Force Mains
FOAM DENSITY To SUIT PURPOSE'

The Knapp Foam Disc Pig is available in foam L

densities from a soft, pliable 5 lb/ft3 to a tough, Paraffin from oil Flowlines
firm slb/ft3.
THE FOAM DISC PIG IS PATENTED

. .1"'". ~ 711'
1209 Hardy Street
Houston, TX 77020

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e-mail: knapp@pollypig.com
Knapp Document No. KPP-FD-pl-04, 8-23-00 www.Qollypig.com
Tel: 800/231~7205
713/222-0146
Fax: 713/222-7403
@1995-2000 KNAPPPOLLYPIG, INC.
 - -- -- - - -- -- - --- ---

E~ to use
The Knapp Foam Hand-LaunchTMPig is easy
to use, one size fits all pipe of that diameter -
a 6-inch Hand-Launch Pig can be inserted,
by hand, into all 6-inch pipe, from Class 50
Ductile Iron Pipe to 6-inch Schedule 160 Steel Pipe.

Economical
The Knapp Foam Hand-LaunchTM Pig is saves
the operator the considerable expense of launchers,
a simple, line-sized wye fitting with a removable blind
flange is sufficient to ge! the pig into the pipeline.

LQn9 Wearing
The Knapp Foam Hand-LaunchTMPig is manufactured
using Knapp's pipeline-tough, pipeline-proven, open-cell
polyurethane foam -
in 5-11/&3 density or 8-11/ft3 density.

Won't harm Pipe Wall

The Knapp Foam Hand-Launchr~l Pigs are manufactured
using polyurethane foams and elastomers that are softer
than the pipeline material- no damage!

Multi Ie Scra in Surfaces

The Knapp Foam Hand-Launch TMPig utilizes
a series of discs as its' scraper element, this is
a much more effective than a long cylinder.

Ideal for Plastic Pi~

The Knapp Foam Hand-LaunchfM Pig, due to
its' deep disc design, is able to be run with less
pressure and flow than a standard polly pig.

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POLLY PIG
A" 7" ..
Hand-Launch'" is a registered trademark of Knapp Polly Pig, Inc.
1209 Hardy Street
Houston, TX 77020
Tel: 800/231-7205
713/222-0146
Fax: 713/222-7403
e-mail: knapp@pollypig.com
Knapp Document No. KPP-HL-pl-06, 8-23-00 www.pollypig.com @1998-2000 KNAPPPOLLYPIG, INC.
 --

Knapp's Unique Ultra-Seal Pig is indeed "One of a Kind". Designed for demanding applications

where only minimal product by-pass can be tolerated, the Ultra-Seal delivers as promised with
the lowest measurable by-pass in the pigging industry. The Ultra-Seal Pig is available in numerous

configurations to meet specific pipeline conditions. Foam density can be varied from 2 pounds per

cubic foot through 10 pounds per cubic foot, while the hardness of the elastomeric backbone can be

,... as soft and pliable as 60 Shore A, or as hard and durable as 90 Shore A Durometer.

Standard EZ- La un ch Nose

TM

The standard Ultra-Seal Pig has flat, The Ultra-Seal Pigwith EZ-LaunchNose is
polyurethane elastomer discs on each designed for use in pipelines with vertical
end. his is the optimum design for dewatering, launchers or changes in pipe diameter due L

batching of dissimilar products, and for fluid to varying wall thicknesses or weld beads
removal in pipelines of all sizes and pipe materials. such as found in HDPE piping.

. ~.... 711'
1209 Hardy Street
Houston, TX 77020

~~~?~
TM
Tel: 800/231-7205
713/222-0146
Fax: 713/222-7403
THE ULTRA-SEAL PIG IS PATENTED e-mail: knapp@pollypig.com
Knapp Document No. KPP-U5-p1-05, 12-5-00 www.pollypig.com @1995-2000 KNAPPPOLLYPIG, INC.
 -- - - -

Knapp's Ultra-Seal Lite Pig is designed for pipeline cleaning and batching applications where
n positive scraping and sealing qualities are required but where no aggressive elements such as
wire scraping brushes or abrasive coatings can be tolerated. The Ultra-Seal Lite is a one-piece
urethane foam pig that is reinforced with integral urethane elastomer end discs and center post.
The end discs are typically 1% - to - 3% larger than the pipe's inside diameter and are available
in hardnesses ranging from 50 Shore A to 95 Shore A durometer. Depending upon application
requirements, the foam body is available in densities from Zlbfft3 to 10 lbfft3;; the foam body
is larger than the elastomer end discs to increase the sealing ability of the pig.

STANDARD C E:JN PI m U RAT' Q N S

Ultra-Seal and Ultra-Seal Ute'" are registered trademarks of Knapp Polly Pig, Inc.

...1"". ~ 1209 Hardy Street

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POL .. y PIG
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The Knapp Ultra:-SealR Lite is a.n~therfine Tel:

polyurethane pig from the orlg!nator of
Houston, TX 77020
800/231-7205
713/222-0146
th~ polyurethane foa~ pig! Fax: 713/222-7403
THE ULTRA-SEAL IS PATENTED e-mail: knapp@potlYPlg.com
KnappDocument
No.KPP-US-l-pl-03,
8-23-00 www.pollypig.com @1995-2000 KNAPPPOLLYPIG,INC.