1J3C1-460E1
( )
FZ150
PARTS CATALOGUE
2009 by Yamaha Motor Co., Ltd.
1st edition, November 2009
All rights reserved.
Any reprinting or unauthorized use
without the written permission of
Yamaha Motor Co., Ltd.
is expressly prohibited.
Printed in Japan.
FOREWORD
This Parts Catalogue is related to the parts for the model(s) on the cover page. When you are 6. The asterisk (*) before a reference number indicates modified items after the first edition.
ordering replacement parts, please refer to this Parts Catalogue and quote both part numbers
and part names correctly.
1. Modifications or additions which have been made after the issue of the Parts Catalogue
will be announced in the Parts News.
It is advisable that you make the necessary corrections to the Parts Catalogue according
to the Parts News.
2. Abbreviations
The following abbreviations are used in this Parts Catalogue.
UR Use specified parts number.
UN Use as many as needed.
AP Alternate Parts
LM Locally Made (Parts need to be ordered locally)
F# Frame No. (Applicable machine No.)
O/S Over Size
5. Note that the illustrations for reference in finding parts numbers are not to be used for
assembling. When assembling, please use the applicable service manual.
FOREWORD
7. Applicable Serial No. 9. Applicable Starting Serial No.
Frame Serial No. Engine Serial No. Frame Serial No.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 1S7E110200 CYLINDER HEAD ASSY 1
4 9043006014 .GASKET 1
8 1S7E482K00 PLATE 1
13 9043006014 GASKET 1
15 9321011803 O-RING 1
22 9131706100 BOLT 2
23 3C1E131100 CYLINDER 1 1
26 9043006014 GASKET 1
1
FIG. 2 CRANKSHAFT & PISTON
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E140010 CRANKSHAFT ASSY 1
2 3C1E141210 .CRANK 1 1
4 93310528YD .BEARING 1
6 3C1E142210 .CRANK 2 1
8 93306305YF BEARING 1
9 93306305X7 BEARING 1
13 9345016115 CIRCLIP 2
21 3C1E145410 WEIGHT 1 1
23 9038715810 COLLAR 1
24 9321011805 O-RING 1
25 9321013803 O-RING 1
26 93306252Y9 BEARING 1
27 93306203XK BEARING 1
2
FIG. 2 CRANKSHAFT & PISTON
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
28 9028205031 KEY, STRAIGHT 1
30 9017010012 NUT 1
3
FIG. 3 VALVE
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 1S7E211100 VALVE, INTAKE 2
10 9017005302 NUT 2
13 9017005302 NUT 2
4
FIG. 4 CAMSHAFT & CHAIN
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E217000 CAMSHAFT ASSY 1 1
2 93306906Y4 .BEARING 1
3 9321009806 .O-RING 1
4 93306001X6 BEARING 1
8 5YPE215700 BOLT 1
9 1S7E111F00 PLATE 1
11 94568B3096 CHAIN 1
14 9014906829 SCREW 1
15 3C1E559800 COLLAR 1
20 9131706020 BOLT 2
5
FIG. 5 WATER PUMP
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E242200 COVER, HOUSING 1
6 9321084801 O-RING 1
8 1S7E195100 PLATE 1
9 1S7E195201 PLATE 1
10 93306000Y3 BEARING 1
13 3C1E244300 STAY 1
16 9321019809 O-RING 1
6
FIG. 6 RADIATOR & HOSE
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 5YP1241100 THERMOSTAT 1
7 5YPE267100 .NUT 1 2
9 9048015363 GROMMET 2
12 90387064W3 COLLAR 2
13 9048001803 GROMMET 1
15 3C1E248100 PIPE 1 1
17 3C1E248200 PIPE 2 1
19 9044512804 HOSE 1
20 9046710805 CLIP 2
7
FIG. 7 OIL PUMP
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E330000 OIL PUMP ASSY 1
6 9321034802 O-RING 1
12 9321054805 O-RING 1
8
FIG. 8 INTAKE
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E358500 MANIFOLD 1
4 9046708092 CLIP 2
5 9043009800 GASKET 1
7 9321032807 O-RING 1
10 5CA1414700 .O-RING 1
16 1S41421600 .SCREW 1
17 5MXE357501 BAND 2
22 3C1E445200 SEAL 2
25 9046712800 CLIP 1
27 9046720050 CLIP 2
9
FIG. 8 INTAKE
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
28 3C1E441900 PIPE 1
30 9033816008 PLUG 1
31 9046723801 CLIP 2
35 9046713064 CLIP 2
37 9046715012 CLIP 4
38 9046713802 CLIP 1
40 3C1E487700 RESONATOR 1
41 90387068S1 COLLAR 2
44 9041313800 WAY 3 1
46 9046716800 CLIP 1
10
FIG. 9 EXHAUST
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E471000 MUFFLER ASSY 1 1
11
FIG. 10 CRANKCASE
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E515010 CRANKCASE ASSY 1
12
FIG. 11 CRANKCASE COVER 1
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E541100 COVER, CRANKCASE 1 1
6 93210148F8 O-RING 1
8 93210328G3 O-RING 1
17 93210198F9 O-RING 1
13
FIG. 12 STARTER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E566100 AXLE, KICK 1
6 3C1E566600 SPACER 1
7 3C1E576700 SPRING 1
9 9341020038 CIRCLIP 1
10 9900919400 CIRCLIP 1
14 9900917400 CIRCLIP 2
16 9131706016 BOLT 2
18 9017912802 NUT 1
14
FIG. 13 STARTER CLUTCH
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E551400 GEAR 2 1
2 3C1E552100 SHAFT 1 1
4 9900910400 CIRCLIP 1
6 93310325X1 BEARING 1
12 9131706020 BOLT 3
15
FIG. 14 CLUTCH
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E611100 GEAR, PRIMARY DRIVE 1
4 9017912802 NUT 1
19 3C1E614400 WASHER 1
22 9017914001 NUT 1
26 9350516844 BALL 1
27 93315112Y8 BEARING 1
16
FIG. 14 CLUTCH
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
28 9310212862 OIL SEAL 1
29 9900920500 CIRCLIP 1
17
FIG. 15 TRANSMISSION
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E741110 AXLE, MAIN (12T) 1
3 9020917285 WASHER 1
4 9341020038 CIRCLIP 1
7 93306004XR BEARING 1
8 93306252YL BEARING 1
13 9038717804 COLLAR 1
15 9020918208 WASHER 1
16 9341022039 CIRCLIP 1
23 93306003Y7 BEARING 1
24 93306204YS BEARING 1
18
FIG. 15 TRANSMISSION
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
28 9502706010 BOLT, FLANGE 2
19
FIG. 16 SHIFT CAM & FORK
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E854010 SHIFT CAM ASSY 1
20
FIG. 17 SHIFT SHAFT
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1E814000 STOPPER LEVER ASSY 1
3 3C1E833700 SPRING 1
6 9900110600 .CIRCLIP 1
12 9290706200 .WASHER 2
15 9702406020 BOLT 1
21
FIG. 18 FRAME
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F111010 FRAME COMP. 1
4 9017910805 NUT 3
5 3C1F118W00 STOPPER 1
7 9038708813 COLLAR 1
9 9033815802 PLUG 2
10 9033818122 PLUG 2
11 9033816148 PLUG 4
13 3C1F133800 CLAMP 1
14 3C1F118E00 EMBLEM 1 2
22
FIG. 19 FENDER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F151100P0 FENDER, FRONT 1 UR FOR DRMK
3 90387062M9 COLLAR 4
6 3C1F162100 FLAP 1
7 90109063F1 BOLT 4
8 9010906183 BOLT 2
23
FIG. 20 SIDE COVER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F171100 COVER, SIDE 1 1
4 9048013567 GROMMET 2
5 9048001558 GROMMET 2
8 9010906183 BOLT 2
9 3C1F187500 CAP 1
10 3C1F182800 ELBOW 1
11 9044508831 HOSE 1
12 9044508832 HOSE 1
13 9046708003 CLIP 3
14 9046414807 CLAMP 1
19 9038706897 COLLAR 1
20 3C1F174800 COLLAR 1
21 9014906821 SCREW 2
24
FIG. 20 SIDE COVER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
22 9048012320 GROMMET 1
23 9048010623 GROMMET 1
28 9038706897 COLLAR 1
29 3C1F174800 COLLAR 1
30 9014906821 SCREW 2
31 9048012320 GROMMET 1
32 9048010623 GROMMET 1
25
FIG. 20 SIDE COVER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
37 3C1F174100P2 COVER, SIDE 4 1 SMX
43 9048001558 GROMMET 2
26
FIG. 21 REAR ARM & SUSPENSION
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F211001 REAR ARM COMP. 1
2 93317218Y1 BEARING 2
3 3C1F218400 BUSH 2
9 93315317Y1 BEARING 4
10 9038710814 COLLAR 4
13 9017910805 NUT 5
16 9038709803 COLLAR 2
27
FIG. 22 STEERING
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 5BPF387301 BEARING, STEERING UPPER 1
6 9017925615 NUT 2
10 9131L08030 BOLT 2
12 9020910020 WASHER 1
14 9131708030 BOLT 4
20 9038706897 COLLAR 4
21 9014906821 SCREW 4
28
FIG. 23 FRONT FORK
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F310210 FRONT FORK ASSY (L.H) 1
10 509F3158L0 .GASKET 1
11 2JKF311400 .GASKET 1
13 2N42316800 .PLUG 1
16 3C1F311801 .SPACER 1
26 509F3158L0 .GASKET 1
27 2JKF311400 .GASKET 1
29
FIG. 23 FRONT FORK
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
28 3C1F311100 .BOLT, CAP 1
29 2N42316800 .PLUG 1
32 3C1F311801 .SPACER 1
36 2JKF334600 BOLT 1 2
30
FIG. 24 FUEL TANK
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F410060P0 FUEL TANK ASSY 1 UR FOR DRMK
8 9038706892 COLLAR 2
9 9048015483 GROMMET 2
12 9048018549 GROMMET 2
14 9038706890 COLLAR 2
31
FIG. 24 FUEL TANK
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
18 3C1F449110 BRACKET, FUEL PUMP 1
19 3C1F448600 O-RING 1
21 3C1F416B00 EMBLEM 1
22 3C1F417B00 EMBLEM 1
32
FIG. 25 SEAT
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F473010 DOUBLE SEAT ASSY 1
8 5BPF479200 PLATE 1
33
FIG. 26 FRONT WHEEL
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F516800 CAST WHEEL, FRONT 1 UR YAMAHA
3 93306301XE BEARING 1
5 93306201XA BEARING 1
34
FIG. 27 FRONT BRAKE CALIPER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F582U00 DISK, BRAKE (RIGHT) 1
7 5YPF593700 .BOOT 2 1
9 5YPF592501 .CLIP 2
14 9014910802 SCREW 2
35
FIG. 28 REAR WHEEL
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F533800 CAST WHEEL, REAR 1 UR YAMAHA
3 93306252X7 BEARING 2
4 3C1F536400 DAMPER 4
9 5BPF535100 CAMSHAFT 1
11 9010106278 BOLT 1
12 9530706600 NUT 1
15 93306004XV BEARING 1
17 90387158V4 COLLAR 1
24 9010908063 BOLT 1
36
FIG. 28 REAR WHEEL
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
25 9010908825 BOLT 1
34 94568E0079 CHAIN 1
37
FIG. 29 STEERING HANDLE & CABLE
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F611100 HANDLEBAR 1
6 4NSF624110 GRIP 1
10 3C1F639300 HOLDER 1
16 9038722660 COLLAR 1
38
FIG. 30 FRONT MASTER CYLINDER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F587200 HOSE, BRAKE 1 1
6 36Y2589H00 .SCREW 2
8 3C1F585500 .BUSH,DIAPHRAGM 1
9 3C1H392200 .LEVER 2 1
10 9010906577 .BOLT 1
11 9560206100 .NUT, U 1
39
FIG. 31 STAND & FOOTREST
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1F731100 STAND, SIDE 1
4 9038710003 COLLAR 1
6 9561210100 NUT, U 1
15 3C1F726200 LEVER 1
16 9131706020 BOLT 1
19 9170106018 PIN 1
23 9024912008 PIN 1
26 5BPF741100 FOOTREST 1 1
40
FIG. 31 STAND & FOOTREST
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
28 9020617084 WASHER, WAVE 1
33 5BPF745100 FOOTREST 1
34 5BPF746100 FOOTREST 1
43 9350104830 BALL 2
41
FIG. 32 GENERATOR
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H145010 ROTOR ASSY 1
3 9131706025 BOLT 3
4 9131706016 BOLT 2
42
FIG. 33 STARTING MOTOR
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 5D7H180000 STARTING MOTOR ASSY 1
4 3AYH182M00 .O-RING 1
5 3AYH182800 .BOLT 2 2
6 9321026805 O-RING 1
43
FIG. 34 FLASHER LIGHT
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H331000 FRONT FLASHER LIGHT ASSY 1 1
44
FIG. 35 METER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H350001 METER ASSY 1
5 3C1H359E00 .CASE 1
6 3C1H357K00 .PACKING,METER 1
16 9530N03600 .NUT 6
18 3C1H359500 .CLAMP 1
19 3C1H411V00 .CAP 4
21 9048010801 GROMMET 3
45
FIG. 36 HEADLIGHT
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H431021 HEADLIGHT UNIT ASSY 1
5 3C1H439600 .COVER 1
9 3C1H416310 .DAMPER 2
11 3C1H415400 .GROMMET 2
12 3C1H452610 .SCREW 2
17 9046208812 CLAMP 2
46
FIG. 37 TAILLIGHT
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H471003 TAILLIGHT UNIT ASSY 1
10 9048013810 GROMMET 2
11 9048001558 GROMMET 1
47
FIG. 38 HANDLE SWITCH & LEVER
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H396900 SWITCH, HANDLE 5 1
8 3KAH391200 .LEVER 1 1
10 5BPH291700 .SWITCH 1
13 9560206100 .NUT, U 1
14 9700706025 .BOLT 1
16 9017908148 .NUT 1
17 9012308046 .BOLT 1
18 93210108H5 .O-RING 1
48
FIG. 39 ELECTRICAL 1
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H231000 IGNITION COIL ASSY 1
2 9700706016 BOLT 2
49
FIG. 40 ELECTRICAL 2
REF.
3C14
PART NO. DESCRIPTION REMARKS
NO.
1 3C1H591A10 ENGINE CONTROL UNIT ASSY 1
2 3C1H554600 BAND 1
4 9043010148 GASKET 1
6 9043012801 GASKET 1
16 9046436800 CLAMP 6
20 3C1H337100 HORN 1
21 9700706012 BOLT 1
24 9560205100 NUT, U 1
50
NUMERICAL INDEX
51
NUMERICAL INDEX
52
NUMERICAL INDEX
53