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031 AIRCRAFT MASS & BALANCE

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EDITION 2.00.00 2001

This is the second edition of this manual, and incorporates all amendments to previous editions, in
whatever form they were issued, prior to July 1999.

EDITION 2.00.00 1999,2000,2001 G LONGHURST

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TABLE OF CONTENTS
Introduction
The Composition of Aeroplane Weight
The Calculation of Aircraft Weight
Weight and Balance Theory
Centre of Gravity Calculations
Adding, Removing and Repositioning Loads
The Mean Aerodynamic Chord
Structural Limitations
Manual and Computer Load/Trim Sheets
Joint Aviation Regulations

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TABLE OF CONTENTS
The Weighing of Aeroplanes
Documentation
Definitions
CAP 696 - Loading Manual

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Introduction
1. As a professional pilot you will deal with aircraft loading situations on every flying day of your
working life. The course that you are about to embark upon considers the inter-relationship between aircraft
loading and other related subjects (principally aircraft performance and flight planning), and the very
important airmanship aspects of proper aircraft loading. In general (non-aircraft type specific) terms, the
ways in which the centre of gravity of both unladen and laden aircraft can be determined and checked as
being within safe limits will be discussed. As and when you are introduced to new aircraft types, both
during your flight training and during your subsequent career, you will be taught the loading procedures
which are specific to that particular aircraft type.

2. In the Aircraft Performance book the problem of determining the maximum permitted take-off
weight for an aircraft in a given situation is addressed. The Flight Planning book addresses the
determination of the maximum payload, which can be carried on a given flight. In Aircraft Loading the
problems of distributing the load within the aircraft such that the resultant centre of gravity is, firstly, within
the safe limits laid down for the aircraft and, secondly, positioned so as to enhance the efficient
performance of the aircraft, are addressed.

3. The Joint Aviation Authority has the task of ensuring that all public transport aircraft, irrespective
of size or number of engines, are operated to the highest possible level of safety. To discharge this
commission the JAA periodically introduces legislation in the form of operating rules or regulations and
minimum performance requirements, which are complementary. All public transport aircraft are divided
into Classes in which the types have similar levels or performance. There is a set of rules and requirements
for each Class of aeroplanes, which dictate the maximum mass at which an aeroplane may be operated
during any particular phase of flight.

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4. With the introduction of the Joint Aviation Authority syllabus the word mass is used instead of the
word weight. In all British and American publications, weight is still preferred and used to express the
downward force exerted by mass. The reason the JAA use mass is because weight = mass x acceleration i.e.
weight = mass x 1. Therefore weight and mass are synonymous. Throughout this book the word weight
has been used and may be exchanged for the word mass if preferred.
5. In addition to this the metric system of measuring weight and volume is preferred by the JAA and it
may be necessary to convert Imperial or American quantities to metric equivalents. If such is the case use
the following method.

Conversion between Weight and Volume


6. The weights and volumes obtained for the purpose of centre of gravity calculations are frequently
given as a mixture of metric and imperial measures. For example a British or American built aircraft may
well have its weights presented in the Aeroplane Flight Manual (AFM) in pounds and when loaded on the
continent the load may be quoted in kilograms. Fuel is delivered in litres, imperial gallons or US gallons,
but of course must figure in the load sheet calculations in pounds or kilograms. Although the conversion
between differing units of weight and volume, and indeed the conversion between volume and weight for
fluids with a given specific gravity, is covered elsewhere in the course, the following paragraphs are
included in this manual for your guidance.

7. To convert a volume of liquid to weight and vice versa the density of the liquid must be considered.
The density is expressed as a specific gravity (SG). 1 litre of pure water weighs 1 kg and
1 imperial gallon pure water weights 10 lb. The SG of pure water is taken as the datum SG of 1.0.

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8. When converting litres of any liquid to kilograms the volume must be multiplied by the specific
gravity, or when converting kilograms to litres the weight must be divided by the specific gravity.
Similarly, when converting imperial gallons to pounds the volume must be multiplied by (10 x the specific
gravity), or to convert pounds to imperial gallons the volume must be divided by (10 x the specific gravity)
of the liquid.
9. Aviation fuels and oils are lighter than pure water, therefore their specific gravities will be less than
1.0.
10. The diagram at Figure 0-1 may help you with these conversions. When using the diagram at Figure
0-1 and moving in the direction of the arrows, multiply (as shown). Conversely, when moving in the
opposite direction, divide.

Volume Conversions
11. In some problems the oil is measured in quarts. They may be in Imperial measurements or American. It
does not matter, the conversion is the same as shown below in Paragraph 12.
12.

2 Pints = 1 Quart
4 Quarts = 1 Gallon
8 Pints = 1 Gallon

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FIGURE 0-1
Weight/Volume
Conversion

13. When travelling in the direction of the arrows multiply, when travelling in the opposite direction divide.

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031 Aircraft Mass & Balance

The Composition of Aeroplane Weight

Weight Limitations

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The Composition of Aeroplane Weight

The Composition of Aeroplane


1

Weight
1. The total weight of an aeroplane is the weight of the aeroplane and everyone and everything carried on it
or in it. Total weight comprises three elements, the basic weight, the variable load and the disposable load.

Basic Weight. This is the aeroplane weight plus basic equipment, unusable fuel and undrainable oil.
Basic equipment is that which is common to all roles plus unconsumable fluids such as hydraulic fluid.

Variable Load. This includes the role equipment, the crew and the crew baggage. Role equipment is that
which is required to complete a specific tasks such as seats, toilets and galley for the passenger role or roller
convey or, lashing points and tie down equipment for the freight role.

Disposable Load. The traffic load plus usable fuel and consumable fluids. The traffic load is the total
weight of passengers, baggage and cargo, including any non-revenue load. The disposable load is
sometimes referred to as the useful load.
2. Although these are the weight definitions used in the load sheet there are other terms which are
commonly used. These are:

Absolute Traffic Load. The maximum traffic load that may be carried in any circumstances. It is a
limitation caused by the stress limitation of the airframe and is equal to the maximum zero fuel weight
minus the aircraft prepared for service weight.

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The Composition of Aeroplane Weight

All Up Weight (AUW). The total weight of an aircraft and all of its contents at a specific time.

Design Minimum Weight. The lowest weight at which an aeroplane complies with the structural
requirements for its own safety.

Dry Operating Weight. The total weight of the aeroplane for a specific type of operation excluding all
usable fuel and traffic loads. It includes such items as crew, crew baggage, catering equipment, removable
passenger service equipment, and potable water and lavatory chemicals. The items to be included are
decided by the Operator. The dry operating weight is sometimes referred to as the Aircraft Prepared for
Service (APS) weight. The traffic load is the total weight of passengers, baggage and cargo including non-
revenue load. [JAR-OPS 1.607 (a)].

Empty Weight. (Standard Empty Weight) The weight of the aircraft excluding usable fuel, crew and
traffic load but including fixed ballast, engine oil, engine coolants (if applicable) and all hydraulic fluid and
all other fluids required for normal operation and aircraft systems, except potable water, lavatory pre-charge
water and fluids intended for injection into the engine (de-mineralised water or water-methanol used for
thrust augmentation).

Landing Weight. The gross weight of the aeroplane, including all of its contents, at the time of landing.

Maximum Ramp Weight. The maximum weight at which an aircraft may commence taxiing and its
equal to the maximum take-off weight plus taxi fuel and run-up fuel. It must not exceed the surface load
bearing strength.

Maximum Structural Landing Weight. The maximum permissible total aeroplane weight on landing
in normal circumstances. [JAR-OPS 1.607 (c)].

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The Composition of Aeroplane Weight

Maximum Structural Take-Off Weight. The maximum permissible total aeroplane weight at the
start of the take-off run. [JAR-OPS 1.607 (d)].

Maximum Total Weight Authorised (MTWA). The maximum total weight of aircraft prepared for
service, the crew (unless already included in the APS weight), passengers, baggage and cargo at which the
aircraft may take-off anywhere in the world, in the most favourable circumstances in accordance with the
Certificate of Airworthiness in force in respect of aircraft.

Maximum Zero Fuel Weight. The maximum permissible weight of an aeroplane with no usable fuel.
The weight of fuel contained in particular tanks must be included in the zero fuel mass when it is explicitly
mentioned in the Aeroplane Flight Manual limitations. This is a structural limitation imposed to ensure that
the airframe is not overstressed. [JAR-OPS 1.607 (b)].

Payload. Anyone or anything on board the aeroplane the carriage of which is paid for any someone other
than the operation. In other words anything or anyone carried that earns money for the airline.

Total Loaded Weight. The sum of the aircraft basic weight, the variable load and disposable load.

Traffic Load. The total mass of passengers, baggage and cargo, including any non-revenue load. [JAR-
OPS 1.607 (f)].

Zero Fuel Weight. This is the dry operating weight plus the traffic load. In other words it is the weight
of the aeroplane without the weight of usable fuel.

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The Composition of Aeroplane Weight

Equipment
Ballast. Additional fixed weights which can be removed, if necessary, that are carried, to ensure the centre
of gravity remains within the safe limits, in certain circumstances.

Basic Equipment. The unconsumable fluids and the equipment which is common to all roles for which
the operator intends to use the aircraft.

Load Spreader. A mechanical device inserted between the cargo and the aircraft floor to distribute the
weight evenly over a greater floor area.

Unusable Fuel. That part of the fuel carried which is impossible to use because of the shape or position
of particular tanks.

Unusable Oil. That part of the oil lubrication system that cannot be removed due to the construction of
the system.

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The Composition of Aeroplane Weight

FIGURE 1-1
The Composition
of Aeroplane
Weight

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The Composition of Aeroplane Weight

3. The total weight of an aeroplane comprises many different components, all of which, together with
the appropriate lever arms, are recorded in the weight and CG Schedule.
4. The standard empty weight of the aeroplane is the weight of the aircraft excluding the usable fuel,
the crew and the traffic load but including any fixed ballast, unusable fuel, all engine coolant and all
hydraulic fluid.
5. The basic weight of an aeroplane is essentially the empty weight plus the weight of basic
equipment, that is equipment which is common to all roles in which the aircraft may be required to perform.
The basic weight and the corresponding CG position, together with the declared basic equipment showing
the weight and arm of each item, are shown in Part A of the Weight and CG Schedule or in the Loading and
Distribution Schedule as appropriate.
6. To equip an aircraft to perform a particular role it may be necessary to fit additional equipment.
This is known as role equipment, an example would be the passenger seats, toilets and galleys, which may
vary in quantity for a large public transport aircraft.
7. The role equipment (variable load) detailed in Part B may be for as many roles as the operator
wishes, but for every role the weights and moments must be stated. The weight and moment of the crew is
included in Part B. Under certain circumstances, standard crew (and passenger) weights are assumed,
otherwise the weight of each crew member must be determined by weighing. The occasions on which
standard weights may be used are discussed in the Chapter entitled Joint Airworthiness Requirements.

8. With the role equipment fitted the aircraft is ready to enter service. The weight of the aircraft in this
condition is called the Aircraft Prepared for Service (APS) weight, or the Dry Operating Weight (DOW).
The total weight of the aeroplane comprises the APS weight plus the disposable load, which is made up of
usable fuel and the payload.

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The Composition of Aeroplane Weight

9. Details of the disposable load must be entered in Part C of the Weight and CG Schedule, which
contains the lever arm of each cargo stowage position, hold and each row of passenger seats. Full details of
all fuel and oil tanks are also included in this part of the Schedule stating the arm, maximum capacity and
weight when full for aircraft exceeding an MTWA of 2730 kg.

10. For an aircraft having a valid Certificate of Airworthiness a valid Weight and CG Schedule must be
completed every time the aircraft is weighed. Each Schedule must be preserved for a period of six months
following the subsequent re-weighing of the aircraft.
11. If the person who is the operator ceases to be the operator, he (or his representative if he dies) must
retain the Schedule or pass it on to the new operator for retention for the requisite period.

Weight Limitations
12. The factors which may limit the maximum Take-Off Weight (TOW) are:

The Structural Limits. These are weight limits, which are imposed by the manufacturer, and agreed by
the Authority, to ensure the aeroplane is not over-stressed. These structural weights include the maximum
structural ramp weight, the maximum structural take-off weight, the maximum zero fuel weight and the
maximum structural landing weight.

The Field-Length Limited Take-Off Weight. This is the TOW as limited by the available field
lengths and the prevailing meteorological conditions at the departure aerodrome.

The Weight-Altitude-Temperature (WAT) Limit. This limitation is imposed on TOW by


minimum climb gradient requirements, which are specified in Joint Airworthiness Requirements (JARs).

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The Composition of Aeroplane Weight

The En-Route Requirements. The weight of the aircraft at any stage of the flight en-route must be
such that the aircraft can safely clear any objects within a specified distance of the aircrafts intended track.
Depending on the aircrafts performance category, the loss of power from a specified number of engines
will be assumed when determining the maximum weight at which the aircraft can safely clear en-route
obstacles. En-route terrain clearance may impose a limitation on the take-off weight.

The Maximum Landing Weight. This may be dictated by the structural limitation, the Field-Length
Limit or the WAT Limit at the destination or alternate aerodromes.

The Maximum Take-off Weight. The lowest restricted weight of the field-length limitation, the WAT
limitation and the structural limitation is the maximum TOW.
13. As already discussed, the disposable load consists of the usable fuel and the traffic load. In order that
the maximum traffic load can be carried it may be necessary to limit the amount of fuel which is carried to a
safe minimum. Whether or not the fuel carried actually limits the traffic load, it is normally prudent to
reduce the fuel load to a safe minimum in order to reduce the all up weight of the aircraft. This will result in
lower operating costs, higher cruise levels, reduced thrust take-offs and/or easier compliance with noise
abatement procedures on take-off. The total fuel required on any particular flight comprise the following:

Route Fuel. This is the fuel used from departure to destination aerodromes and may be minimised by
operating at the most economical pressure altitude accounting for the temperature and wind component, but
not below the minimum safe altitude.

Diversion Fuel. The fuel required to proceed from the destination to the alternate aerodrome in the
prevailing conditions.

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The Composition of Aeroplane Weight

Holding Allowance. The fuel required to enable the aircraft to hold at a specified pressure altitude and
for a specified period of time.

Contingency Allowance. An amount of fuel carried to counter any disadvantage suffered because of
unforecast adverse conditions.

Landing Allowance. The fuel required to be used from overhead the landing aerodrome to the end of the
landing roll.
14. On occasions it is advantageous to carry more than the minimum fuel for a given sector. The
obvious example is when fuel will not be available at the destination aerodrome. Alternatively, the cost of
fuel at the destination aerodrome may be so high that the cost differential (departure aerodrome fuel cost
versus destination aerodrome fuel cost) may be so great that it is cheaper to carry the fuel for the return or
subsequent sector outbound from the original departure aerodrome. In either event, when this is done the
first sector would be termed a Tankering Sector.
15. The size of the traffic load may be restricted by reasons other than the disposable load which is
available once the fuel load has been decided. It may be impossible to distribute the traffic load such that
the centre of gravity of the laden aircraft remains within the safe specified limits, in which case some of the
traffic load may have to be off-loaded. Floor loading factors may have to be considered. With a payload
which is light in weight but bulky it may be physically impossible to fit the traffic load into the aircraft.

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The Composition of Aeroplane Weight

Operating Overweight
16. A safely loaded aircraft is one in which the total weight of traffic load is equal to or less than the
maximum permissible traffic load for a given flight and the distribution of that traffic load is such that the
centre of gravity of the laden aircraft lies within the fore and aft limits of centre of gravity which are
permitted for that aircraft operating in the specified role.

17. The effects of operating in an overweight condition include:

(a) Reduced acceleration on the ground run for take-off. The take-off speeds are increased
because of the weight, and this results in an increased take-off run required and an increased
take-off distance required.

(b) Decreased gradient and rate of climb which decreases obstacle clearance capability after
take-off and the ability to comply with the minimum climb gradient requirements.

(c) Increased take-off speeds impose a higher load on the undercarriage and increased tyre and
wheel temperatures. Together these reduce the aeroplanes ability to stop rapidly in the
event of an abandoned take-off.

(d) Increased stalling speed which reduces the safety margins.

(e) Reduced cruise ceiling which increases the fuel consumption resulting in a decreased
operational range. It may also cause en-route terrain clearance problems.

(f) Impaired manoeuvrability and controllability.

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The Composition of Aeroplane Weight

(g) Increased approach and landing speeds causing a longer landing distance, landing ground
run, increased tyre and wheel temperatures and reduced braking effectiveness.

(h) Reduced one-engine inoperative performance on multi-engined aircraft.

(i) Reduced structural strength safety martins with the possibility of overstressing the airframe.

18. In addition to ensuring that the maximum permissible all-up weight of an aircraft is not exceeded it
is of vital importance to ensure that the distribution of the permissible weight is such that the balance of the
aircraft is not upset.

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031 Aircraft Mass & Balance

The Calculation of Aircraft Weight

Weight and Traffic Load

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The Calculation of Aircraft Weight

The Calculation of Aircraft Weight


2

From the diagram at Figure 1-1 it can be determined that:

Aircraft Weight + Basic Equipment = Basic Weight


Basic Weight + Usable Oil = Standard Empty Weight
Standard Empty Weight + Optional Equipment = Basic Empty Weight
(Note if no optional equipment is added, Standard Empty Weight = Basic Empty Weight).

Basic Empty Weight + Variable Load = Aircraft Prepared for Service Weight (APS).
APS Weight + Removable Ballast = Dry Operating Weight.
(Note if there is no removable ballast, APS Weight = Dry Operating Weight).

Dry Operating Weight + Traffic Load = Zero Fuel Weight.


Zero Fuel Weight + Usable Fuel = All Up Weight
Problems related to these fomulae will be met as follows:
(Note optional equipment and removable ballast will not be mentioned unless it is carried).

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The Calculation of Aircraft Weight

EXAMPLE 2-1
EXAMPLE
Given:
Take-off mass 80,000 kgs; Traffic load 12,000 kgs; Usable fuel 10,000 kgs; Crew 1000 kgs.
Calculate the dry operating weight.

SOLUTION
80,000 - 12,000 - 10,000 = 58,000 kgs.

EXAMPLE 2-2
EXAMPLE
Given:
Basic weight 50,000 kgs; Basic equipment 5,000 kgs; Usable oil 500 kgs; Variable load
6000 kgs; Traffic load 3000 kgs; Usable fuel 7000 kgs.
Calculate the APS weight.

SOLUTION
50,000 + 500 + 6000 = 56,500 kgs

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The Calculation of Aircraft Weight

EXAMPLE 2-3
EXAMPLE
Given the same details as Example 2-2, calculate the disposable load.

SOLUTION
3000 + 7000 = 10,000 kgs.

EXAMPLE 2-4
EXAMPLE
Given:
Take-off mass 77,500 kgs; Disposable load 10,000 kgs; Variable load 4000 kgs.
Calculate the basic empty mass.

SOLUTION
77,500 - 10,000 - 4000 = 63,500 kgs.

Weight and Traffic Load


1. Problems concerning the traffic load capacity of an aircraft often occur in the Flight Planning, Navigation
or Mass and Balance examination papers. The problems are not complicated because there is no
consideration of whether the centre of gravity of the laden aircraft lies within the trim envelope.

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The Calculation of Aircraft Weight

2. To avoid getting lost in a mass of figures and definitions, remember that the All Up Weight of an
aircraft at any stage of flight consists of three elements:
(a) The Aircraft Prepared for Service Weight (or Dry Operating Mass).

(b) The weight of the Fuel Onboard.

(c) The traffic load carried.

3. The APS weight and the traffic load remain constant throughout the flight whereas the weight of the
fuel will progressively decrease.
4. In the examination you will be required to calculate the weight of the traffic load that can be carried,
as limited by one of three limiting maximum weights:
(a) Maximum Take-Off Weight.

(b) Maximum Landing Weight.

(c) Maximum Zero Fuel Weight.

5. For an aircraft to perform a particular role it may be necessary to fit additional equipment. This is
known as role equipment, for example the passenger seats and galleys required in a public transport aircraft,
which makes the aircraft ready to enter service. The weight of the aircraft in this condition is called the
Aircraft Prepared for Service (APS) weight, or the Dry Operating Weight. The
Total Weight of the aeroplane then comprises of the APS weight plus the Disposable Load, which is made
up of the usable fuel and traffic load.

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The Calculation of Aircraft Weight

6. To answer this type of question use the layout shown in the following examples and approach the
problem in a logical manner remembering the total weight at any time comprises the APS weight, the fuel
and the traffic load.

EXAMPLE 2-5
EXAMPLE
Given:

Maximum Take-Off Weight at A 145,000 kg.


Maximum Landing Weight at B 97,900 kg.
Maximum Zero Fuel Weight 90,100 kg.
Weight Less Fuel and Payload 67,400 kg.
Reserve Fuel (remains unused) 7,500 kg.
Mean TAS 470 kt.
Sector Distance A to B 3,600 nm.
Mean Fuel Flow 5,500 kg/hr.
Wind Component -20 kt.
Determine the traffic load which can be carried from A to B.

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The Calculation of Aircraft Weight

SOLUTION
First, calculate the fuel required for the sector.

TAS = 470 kt.


Wind Component = -20 kt.
Groundspeed = 450 Kt.
Sector Time = Sector Distance 3, 600 = 8 hours
--------------------------------------- = ----------------
Groundspeed 450
Sector Fuel Required = Fuel flow x time = 5,500 x 8 = 44,000 kg
MTOW Limit MLW Limit MZFW Limit
MTOW +145,000 kg. MLW + 97,900 kg. MZFW + 90,100 kg
APS Wt. 67,400 kg. APS Wt. 67,400 kg. APS Wt. - 67,400 kg
Fuel: Leg - 44,000 kg
Res - 7,500 Res: - 7,500

Payload +26,100 kg. +23,000 kg. +22,700kg


Maximum traffic load is the lower of the three calculated values i.e. 22,700 kg. This is the only traffic
load that will not exceed either the MTOW, MLW or the MZFW limitations.

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The Calculation of Aircraft Weight

In the above example, the Fuel Required calculation could have been conducted in one step using the
following method:

Sector Distance
Sector Fuel Required = ------------------------------------- Fuel Flow
Groundspeed
,
3, 600 ,

= -------------- 5 500 = 44 000 kg


450

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The Calculation of Aircraft Weight

EXAMPLE 2-6
EXAMPLE
Given:

Maximum Take-Off Weight 150,000 kg.


Maximum Landing Weight 100,000 kg.
Maximum Zero Fuel Weight 90,000 kg.
APS Weight 70,000 kg.
Total Fuel On-Board at Take-Off 50,000 kg.
Reserve Fuel 6,000 kg.
Sector Distance 1,250 nm.
TAS 300 kt.
Wind Component -50 kt.
Fuel Flow 6,000 kg./hr.

Calculate:
(a) The maximum Payload that can be carried.

(b) The Maximum Range with the Payload.

(c) What Payload can be carried over the Maximum Range of the aircraft.

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The Calculation of Aircraft Weight

SOLUTION
Calculate the Sector Fuel:
Sector Distance
Sector Fuel = ------------------------------------- Fuel Flow = 1250----------- 6000 = 30000 kg
Ground speed 250
If the aircraft had a total of 50,000 kg. of fuel at take-off and burnt 30,000 kg. of fuel in transiting the
sector distance then there would be 20,000 kg. of fuel remaining in the tanks on landing.

MTOW Limit MLW Limit MZFW Limit


MTOW +150,000 kg MLW +100,000 kg MZFW +90,000 kg
APS Weight -70,000 kg -70,000 kg -70,000 kg
Fuel -50,000 kg -20,000 kg -
Payload +30,000 kg +10,000 kg +20,000 kg

The Limiting Payload is 10,000 kg


To calculate the maximum range with this payload, consider that the aircraft has landed with 20,000 kg of
fuel on-board although the reserve fuel requirement was only 5,000 kg. This means that there is an
additional 15,000 kg of fuel available to increase the sector distance. We now need to calculate this extra
distance.
Fuel Available
Distance = ----------------------------------- Groundspeed = 15000
-------------- 250 = 625 Nm
Fuel Flow 6000
Maximum Range = Original Sector Distance of 1250 + 625 = 1,875 nm.

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The Calculation of Aircraft Weight

EXAMPLE 2-7
EXAMPLE
An aircraft is to fly from A to B and then on to C without refuelling at B.
Given: APS weight 23,500kgs

Maximum Take-Off Weight at A 41,800 kg.


Maximum Take-Off Weight at B 37,000 kg.
Maximum Landing Weight at B 38,000 kg.
Maximum Landing Weight at C 36,500 kg.
Maximum Taxi Weight at B 37,320 kg.
Maximum Zero Fuel Weight 31,300 kg.
APS Weight 23,500 kg.
Distance A to B 521 nm.
Distance B to C 703 nm.
Mean Groundspeed A to B 453 kt.
Mean Groundspeed B to C 388 kt.
Mean Fuel Consumption A to B 3,100 kg/hr.
Mean Fuel Consumption B to C 2,950 kg/hr.
Reserve Fuel (Unused) 2,000 kg.
Determine the maximum payload that could be loaded at A and B.

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The Calculation of Aircraft Weight

SOLUTION
521
Calculate fuel required A to B = -------- 3100 = 3565 kg
453
703
Calculate fuel required B to C = -------- 2950 = 5345 kg
388
Note the taxi fuel at B (the difference between the Maximum Taxi Weight and the Maximum Take-Off
Weight) is also to be considered in the calculation of the fuel on-board the aircraft from the point of take-
off at A.

MTOW A MLW B MZFW MTOW B MLW C


Limitation +41,800 +38,000 +31,300 +37,000 +36,500
APS Weight -23,500 -23,500 -23,500 -23,500 -23,500
Fuel A - B -3,565
Fuel B - C -5,345 -5,345 -5,345
Taxi Fuel at B -320 -320
Reserve Fuel -2,000 -2,000 -2,000 -2,000
Payload +7,070 +6,835 +7,800 +6,155 +11,000

The maximum payload that can be loaded at A is 6,835 kg.


The maximum payload that can be loaded at B is 6,155 kg.

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031 Aircraft Mass & Balance

Weight and Balance Theory

Reference Datum
The Centre of Gravity Envelope
The Newton
Aeroplane Weight Determination

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Weight and Balance Theory

Weight and Balance Theory


3

1. In order to understand the concept of weight and balance as it applies to aeroplanes it is essential to
have a thorough knowledge of the basic theory of balance and force moments. This is best described by
using a childs seesaw to illustrate the terms, cause and effect.
2. If the bar of a seesaw having a uniform density and cross section is placed on a fulcrum (or pivot)
for support such that the fulcrum is exactly half way along the length of the seesaw, the weight of the
seesaw will act vertically downwards through the fulcrum. In this case at any specified distance from the
fulcrum, the turning moment (that is the downward force imposed at that point) will be equal on both sides
of the fulcrum. The seesaw is said to be in equilibrium or to be balanced, and will therefore rest in a
horizontal position.
3. The turning moment at any particular point can be determined by multiplying the weight (the
downward force) by the arm (the distance of that point from the fulcrum). Moments can be expressed foot
pounds (ft. lb.) inch pounds (in. lb.) or metre kilograms (m. kg.).
4. The position through which all of the weight acts in a vertically downward direction is referred to as
the Centre of Gravity (CG). In the case considered above and illustrated at Figure 3-1, the CG of the seesaw
is immediately above the fulcrum.

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Weight and Balance Theory

FIGURE 3-1
Balanced
Condition

5. If a weight is placed on one side of the seesaw it will impart an unbalancing force or turning moment
about the fulcrum. The moment of this force is equal to the product of the weight and the distance at which
it is placed from the fulcrum. For example, if a 20 kg weight is placed on the seesaw at a distance of 80 cm
from the fulcrum the moment (20 kg x 80 cm) is equal to 1600 cm kg or 16 m kg as shown at Figure 3-2.

FIGURE 3-2
Unbalanced
Condition

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Weight and Balance Theory

6. In order to restore the balance or equilibrium of the seesaw the unbalancing moment of 16 m kg must be
counterbalanced. This may be done by placing a weight on the opposite side of the fulcrum such that the
moment produced is equal and opposite to the unbalancing force. Therefore any product combination of
weight and arm which gives a moment of 16 m kg will suffice. Figure 3-3 shows only three of the infinite
combinations possible.

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Weight and Balance Theory

FIGURE 3-3
Restored Balanced
Condition

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Weight and Balance Theory

7. At Figure 3-3 (b) the same effect is achieved by placing a 40 kg weight at a distance of 40 cm from
the fulcrum (40 kg x 40 cm = 16 m kg).
8. Figure 3-3 (c) the same effect is achieved by placing a 80 kg weight at a distance of 20 cm from the
fulcrum (80 kg x 20 cm = 16 m kg).

NOTE:
All of the weights used in the above examples are assumed to be of uniform
density and construction such that the weight acts vertically downward
through the centre of the weight.

Reference Datum
9. The point from which the arms of force moments are measured is termed the reference datum. In
the preceding examples the reference datum was the centre of gravity of the unladen seesaw, which was
coincident with the fulcrum.
10. The CG of an aircraft is the point through which all of its weight is assumed to act in a vertically
downward direction. The position of the CG measured along the fore and aft axis of the aircraft will change
due to changes in aircraft configuration (passenger configuration with seats in, freight configuration with
seats out), total weight and distribution of the fuel load at any given point in the flight, total weight and
distribution of the payload, and so on. It is therefore important to appreciate that with an aircraft the
reference datum cannot be the position of the CG, but will instead be a fixed point on the aircraft structure,
or indeed a point on the extension of the aircrafts fore and aft axis which is in fact forward of the aircrafts
nose.

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Weight and Balance Theory

11. On large aircraft the bulkhead separating crew and passenger compartments is frequently used as a
reference datum, whereas in single engine aircraft the fire wall between cabin and engine bay is often
specified as the reference datum, or alternatively the tip of the propeller spinner.
12. In order to determine the position of the CG of a laden aircraft the weight and distance fore or aft of
the datum (arm) of each piece of equipment, cargo and person on board the aircraft must be known. By
convention any weight which is positioned forward of the reference datum has a negative arm and therefore
produces a negative moment.
13. Conversely, by convention, any weight which is aft of the reference datum has a positive arm and
therefore produces a positive moment.

The Centre of Gravity Envelope


14. In order to ensure that an aeroplane can be safely controlled by the aerodynamic control surfaces the
CG must remain within safe limits. The distance between the maximum safe forward position of the CG
and the maximum safe aft position of the CG is termed the CG envelope. The envelope dimensions are
determined by the manufacturer, approved by the CAA, and subsequently described in the Approved Flight
Manual (AFM), which is part of the Certificate of Airworthiness. It is a legal requirement that the CG
remains within the CG envelope at all times. Some aircraft have more than one CG envelope.

15. Public transport aeroplanes may have two CG envelopes, one for public transport flights and one for
use on ferry or training flights. The CG envelope will be wider in the latter case, however it may still be
necessary to use ballast in order to position the CG of the essentially empty aeroplane within limits.

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Weight and Balance Theory

16. Similarly, some light aircraft are certified in two categories, semi-aerobatic category CG envelope will
be significantly narrower than the non-aerobatic CG envelope (or utility, or normal) category, the aft limit is
likely to be especially restrictive. The maximum weight at which semi-aerobatic manoeuvres may be
conducted may also be limited.

The Newton
17. The mass of a body is the amount of matter which it contains. The weight of a body is the force due
to gravity acting on that mass. Weight and mass are often taken to be synonymous.
18. When considering SI units, the unit of mass is the kilogram and the unit of force is the Newton.
From Newtons second law it is known that:
Force = Mass x Acceleration

and therefore

1 Newton=1 kilogram x 1 metre/second/second


2
19. The acceleration due to gravity at the earths surface is 9.81 metres/second , and therefore the
weight force of gravity acting on a 1 kilogram mass is 9.81 Newtons.
20. If one now accepts mass and weight as being synonymous, then 1 kilogram is equal to 9.81
Newtons.
21. It is possible, although presently unlikely, that you may encounter aircraft weights expressed in
Newtons. In the examination, you may find that gravity is given as 10m/s/s in which case 1kg is equal to 10
Newtons.

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Weight and Balance Theory

The Forces Acting On An Aeroplane In Flight


22. The centre of gravity is that point on the longitudinal axis through which all of the weight acts
vertically downward. The centre of pressure is that point on the longitudinal axis through which all of the
lift is assumed to act upward at 90 to the axis.
23. The four forces which act on an aircraft in straight and level flight are lift, weight, thrust and drag.
Lift acts through the centre of pressure and weight through the centre of gravity. For simplicity, thrust and
drag forces are considered as acting parallel to the longitudinal axis, and their displacement from this axis
depends on the design of the aircraft, high wing or low wing, the position of the engine(s), and so on.

24. In order to maintain steady flight the forces acting on an aeroplane must be in balance, with no
turning moment about any axis. In this condition the aircraft is said to be trimmed. The condition is
achieved by balancing the lift, weight, thrust and drag forces acting at the aircrafts C of G and C of P so
that:

(a) Lift equals weight, otherwise the aircraft would climb or descend.

(b) Thrust equals drag, otherwise the aircraft would accelerate or decelerate.

25. Providing that the centre of gravity and the centre of pressure are not coincident a force couple will
be set up by the lift and the weight forces, and this will result in a pitching moment, as shown at Figure 3-4.

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Weight and Balance Theory

FIGURE 3-4
The Forces on an
Aeroplane in Level
Flight

26. The magnitude of the pitching moment will depend on the magnitude of lift and weight forces, but
also on the distance between the centre of gravity and the centre of pressure.
27. The position of the C of G will depend on the way in which the aircraft is loaded, and on the
manner in which fuel is transferred/consumed in flight. The position of the centre of pressure depends on
the angle of attack, with the C of P moving slowly forward as the angle increases, and then rapidly
backwards at the stalling angle.

28. It is rarely possible to design an aircraft in which the forces of lift, weight, thrust and drag are
exactly in equilibrium in flight. The centre of pressure moves with changing angle of attack, as does the
drag line. The centre of gravity moves with changes in the distribution of load and fuel. The pitching
couples are set up when the weight line is not coincident with the lift line or the drag line is not coincident
with the thrust line and are offset by the tailplane and/or elevators.

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Weight and Balance Theory

29. Consequently, the forward and aft limits of the centre of gravity are determined by the capability of
the elevators (or stabilator or all moving tailplane) to control the aircraft in pitch at the lowest flight speed.
These limits are established by the aircraft manufacturer.
30. The forward centre of gravity limit is established to ensure there is sufficient elevator movement
available at minimum flight airspeed. In other words to avoid a situation where the elevators are fully
deflected in order to maintain a level pitch attitude.
31. The aft centre of gravity limit is the most rearward position at which the centre of gravity can be
located for the most critical manoeuvre or operation. As the centre of gravity moves rearwards aircraft
longitudinal stability decreases. This means that the aircrafts natural ability to return to stable flight after a
disturbance, a manoeuvre or a gust, is degraded.
32. It is therefore of paramount importance to safe flight that the aircraft is never operated with the
centre of gravity beyond the limits set down by the manufacturer and agreed by the Authority.
33. The effects of operating with the centre of gravity forward of the permitted forward limit include:

(a) Difficulty in rotating to take-off altitude.

(b) Difficulty in flaring, rounding-out, or holding the nose-wheel off the ground after
touchdown on landing.

(c) Possible damage to nose-wheel, nose oleo and propeller tips.

(d) Restricted elevator trim resulting in an unstable approach.

(e) Increased stalling speed against full up elevator.

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Weight and Balance Theory

(f) Additional tail down force requires more lift from wing resulting in greater induced drag,
higher fuel consumption and reduced range.

(g) Slow rotation on take-off.

(h) Inability to trim out elevator stick forces.

34. The effects of operating with the centre of gravity aft of the permitted aft limit include:
(a) Pitch up at low speeds causing early rotation on take-off or inadvertent stall in the climb.

(b) Difficulty in trimming especially at high power.

(c) Longitudinal instability, particularly in turbulence, with the possibility of a reverssal of


control forces.

(d) Degraded stall qualities to an unknown degree.

(e) More difficult spin recovery, unexplored spin behaviour, delayed or even inability to
recover.

Aeroplane Weight Determination


35. In order to determine the weight and the arm of the basic aircraft, the first step is to determine the
aircraft empty weight (without fuel and payload) by measuring the weight acting through each wheel (on a
small aircraft) or through each jacking point (on larger aircraft).

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Weight and Balance Theory

36. Since the position of each wheel or jacking point (relative to the datum) is known, it is now a simple
step to determine the position of the CG of the empty aircraft, and to express this position relative to the
datum.
37. The following examples illustrate the method of calculating the weight and arm of empty aircraft
with various datum positions.

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Weight and Balance Theory

EXAMPLE 3-1
EXAMPLE
The main wheels of a light aircraft are in line with the datum, and the nose-wheel is 75 inches forward
of the datum. The weights measured through each wheel are:

Left Hand Main Wheel 810 lb.


Right Hand Main Wheel 815 lb.
Nose-Wheel 320 lb.

Determine the weight of the aircraft, and the position of the aircraft CG relative to the datum.

SOLUTION
The situation is as shown at Figure 3-5.
FIGURE 3-5

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Weight and Balance Theory

The simple calculation is completed in the following manner:

Weight Arm Moment


Nose-Wheel 320 lb. -75 in -24,000 in lb.
Left Main Wheel 810 lb. 0 0
Right Main Wheel 815 lb. 0 0
Total 1945 lb. -24,000 in lb.

24000
CG = ------------------------------
inlb
= 12.34 in
1945 lb
The aircraft weight is therefore 1945 pounds, and the CG lies 12.34 inches forward of the datum.

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Weight and Balance Theory

EXAMPLE 3-2
EXAMPLE
The datum is in line with the tip of the propeller spinner of a single engined light aircraft. The nose-
wheel is 10 inches aft of the datum and the main wheels are 120 inches aft of the datum. The weights
measured through each wheel are:

Left Hand Main Wheel 810 lb.


Right Hand Main Wheel 815 lb.
Nose-Wheel 320 lb.
Determine the weight of the aircraft, and the position of the aircraft CG relative to the datum.

SOLUTION
The situation is as shown at Figure 3-6.
FIGURE 3-6

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Weight and Balance Theory

The calculation is now completed as follows:

Weight Arm Moment


Nose-Wheel 320 lb. +10 in +3,200 in lb.
Left Main Wheel 810 lb. +120 in +97,200 in lb.
Right Main Wheel 815 lb. +120 in +97,800 in lb.
Total 1945 lb. +198,200 in lb.

+ 198,200 in lb
CG= ------------------------------------ =
+101.9 in 1945 lb
The aircraft weight is therefore 1945 pounds, and the CG lies 101.9 inches aft of the datum.

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Weight and Balance Theory

EXAMPLE 3-3
EXAMPLE
The datum is positioned between the nose and the main wheels of a single engined light aircraft. The
nose-wheel is 45 inches forward of the datum and the main wheels are 55 inches aft of the datum. The
weights measured through each wheel are:

Left Hand Main Wheel 810 lb.


Right Hand Main Wheel 815 lb.
Nose-Wheel 320 lb.
Determine the weight of the aircraft, and the position of the aircraft CG relative to the datum.

SOLUTION
The situation is as shown at Figure 3-7.
FIGURE 3-7

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Weight and Balance Theory

The calculation is now completed as follows:

Weight Arm Moment


Nose-Wheel 320 lb. -45 in -14,400 in lb.
Left Main Wheel 810 lb. +55 in +44,550 in lb.
Right Main Wheel 815 lb. +55 in +44,825 in lb.
Total 1945 lb. +74,975in lb.
+74,975 in lb
CG = ------------------------------- =
+38.55 in 1945 lb
The aircraft weight is therefore 1945 pounds and the CG lies 38.55 inches aft of the datum.

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Weight and Balance Theory

Self Assessed Exercise No. 1

QUESTIONS:
QUESTION 1.

List the elements of basic weight.


QUESTION 2.

What does all up weight minus disposable load equal?


QUESTION 3.

Given: MTOW 48t; MLW44t; MZFW 36t; Taxi fuel 0.5t; Contingency fuel 1t; Alternate fuel 1t; Final
reserve 1.5t; Trip fuel 8t. Calculate the actual TOW if ZFW = MZFW.
QUESTION 4.

Define reference datum.


QUESTION 5.

What is the difference between zero fuel weight and dry operating weight?
QUESTION 6.

What consideration limits maximum ramp weight?


QUESTION 7.

Define maximum zero fuel weight.

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Weight and Balance Theory

QUESTION 8.

Specify the maximum weight to which an aeroplane may be loaded prior to starting the engines.
QUESTION 9.

If the CG is at the forward limit state the stability of the aeroplane.


QUESTION 10.

How will the elevators feel if the CG moves AFT?


QUESTION 11.

The total weight of the aeroplane excluding the usable fuel and traffic load is called?
QUESTION 12.

Define the CG of an aeroplane.


QUESTION 13.

Given: Dry operating weight 30,000kgs; Maximum take-off weight 52,000kgs; Maximum zero fuel weight
43,000 kgs; Maximum landing weight 46,000kgs: Fuel at take-off 10,000kgs; Trip fuel 5,000kgs. Calculate
the maximum traffic load.
QUESTION 14.

Does traffic load include the crew?

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Weight and Balance Theory

QUESTION 15.

Who determines the structural limitations of an aeroplane?


QUESTION 16.

List the factors that may limit the take-off weight.


QUESTION 17.

What effect does an overweight take-off have on stalling speed?


QUESTION 18.

Define a Newton.
QUESTION 19.

How does stalling speed change if the CG moves to the AFT of the envelope?
QUESTION 20.

What determines the value of the maximum zero fuel weight.

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Weight and Balance Theory

ANSWERS:
ANSWER 1.

Page 1-4
ANSWER 2.

Page 1-4. Dry operating weight


ANSWER 3.

Page 2-1. Taxi fuel will be used before take-off. The total fuel required for the flight = Contingency +
Alternative + Final reserve + Trip fuel = 1t + 1t + 1.5t + 8t = 11.5t

ZFW + Fuel = TOW = 36t + 11.5t = 47.5t which does not exceed MTOW. LW = TOW Trip fuel = 47.5t
8t = 39.5t which does not exceed MLW
ANSWER 4.

Page 3-3
ANSWER 5.

Page 1-4. Zero fuel weight Dry operating weight = Traffic load
ANSWER 6.

Page 1-2

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Weight and Balance Theory

ANSWER 7.

Page 1-2
ANSWER 8.

Page 1-2. Maximum ramp weight


ANSWER 9.

Page 3-6 Paragraph 31. Extremely stable


ANSWER 10.

Page 3-6 Paragraph 31. Very light


ANSWER 11.

Page 1-4. Dry operating weight


ANSWER 12.

Page 3-1. The CG is the point on the longitudinal axis through which all of the weight acts vertically
downward.

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Weight and Balance Theory

ANSWER 13.

Page 2-3 Example 2-5

MTOW MLW MZFW


+ 52000 kgs + 46000 kgs + 43000 kgs
DOW - 30,000 kgs - 30,000 kgs - 30,000 kgs
Fuel - 10,000 kgs - 5,000 kgs
Traffic Load + 12000 kgs + 11000 kgs +13,000 kgs

Maximum Traffic Load = 11,000 kgs


ANSWER 14.

Page 1-4. No
ANSWER 15.

Page 3-4 Paragraph 14. The Manufacturer


ANSWER 16.

Page 1-6 Paragraph 12


ANSWER 17.

Page 1-8 Paragraph 17 (d). Increases stalling speed

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Weight and Balance Theory

ANSWER 18.

Page 3-4 Paragraph 18


ANSWER 19.

Page 3-5 Paragraph 33. By inference stalling speed decreases


ANSWER 20.

Page 1-2. The strength of the wing roots.

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031 Aircraft Mass & Balance

Centre of Gravity Calculations

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Centre of Gravity Calculations

Centre of Gravity Calculations


4

1. The CG of an aeroplane is determined by calculating the moments of the basic aeroplane and
together with the moments of all additional items (fuel, passengers, freight and so on) contained within the
aeroplane and dividing the sum of these moments by the total weight.
2. In order to determine the individual moments the weight of each specific item is multiplied by its
arm (distance from the reference datum). It is vital that you remember that the arm and the resulting
moment is, by convention, considered to be negative if the item is forward of the datum and positive if the
item is aft of the datum. Frequently the reference datum is given as a point on an extension of the fore and
aft axis forward of the nose of the aircraft. The advantage of such a reference datum is that all arms and
moments will be positive.
3. In the event that the position of the undercarriage (extended or retracted) will significantly affect the
position of the basic aircraft CG, the loading information contained in Part C of the Weight and CG
Schedule will contain a statement of the total moment change which occurs when the undercarriage is
lowered. This is because the position of the basic aircraft CG is given with the undercarriage the aircraft
weight is therefore 1945 pounds and the CG lies 38.55 inches aft of the datum extended.

4. In order to demonstrate how the position of the loaded aircraft CG can be determined a small twin
piston aircraft is considered in Figure 4-1 and Figure 4-2. A general description of the CG limits for this
aeroplane is given at Figure 4-1 and is shown diagrammatically at Figure 4-2. Figure 4-3 shows the load
form, which is appropriate to this aeroplane. The layout of the seats, baggage stowage areas and fuel tanks
is shown at Figure 4-4 and Figure 4-5.

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Centre of Gravity Calculations

FIGURE 4-1
Centre of Gravity Weight in Pounds Forward Limit Inches Aft Aft Limit Inches Aft of
Limits (Gear of Datum Datum
Extended)
7045 (Max. Ramp Weight) 126 135
7000 (Max. Take-off Weight) 126 135
6200 122 135
5200 or less 120 135

NOTE:
Straight line variation between the points given. Datum line is located 137 in
ahead of the wing main spar centreline. Maximum landing weight 7000 lb.

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Centre of Gravity Calculations

FIGURE 4-2
Aeroplane CG
Envelope

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Centre of Gravity Calculations

FIGURE 4-3
Blank Load Sheet
Item Weight Lb. Arm Inches Moment Inches Lbs.
Basic Aeroplane
Pilots Seat + 95.0
Co-Pilots Seat + 95.0
Seat No.3 + 137.0
Seat No.4 + 137.0
Seat No.5 + 195.0
Seat No.6 + 195.0
Seat No.7 + 229.0
Seat No.8 + 242.0
Forward Baggage + 19.0
Rear Baggage + 255.0
Right Nacelle Locker Forward + 145.0
Right Nacelle Locker Aft + 192.0
Left Nacelle Locker Forward + 145.0
Left Nacelle Locker Aft + 192.0
Inboard Fuel + 126.8
Outboard Fuel + 148.0

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Centre of Gravity Calculations

Other
Total Weight Total Moment

CG Location for Take-Off

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Centre of Gravity Calculations

FIGURE 4-4
Layout of
Aeroplane Weight

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Centre of Gravity Calculations

FIGURE 4-5
Profile of
Aeroplane

NOTE:
Note that on the form shown at Figure 4-3 that neither the weight nor the arm
appropriate to the aircraft itself is given. The information is contained within
the aircraft weight schedule, and is appropriate to one particular airframe.

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Centre of Gravity Calculations

5. When loading the aeroplane care must be taken not to exceed the maximum weight permitted in specific
baggage areas. Floor loading/maximum weight details are not given in the form at Figure 4-3, but are listed
separately in the operating manual or, for larger aircraft, in the loading manual, and are normally placarded
in the aircraft itself.

EXAMPLE 4-1
EXAMPLE
Given that the aircraft described at Figure 4-2, Figure 4-3, and Figure 4-4, is loaded in the following
manner, determine the take-off weight and the position of the CG at take-off.

Basic aircraft 4,600 lb.


Arm 122.5 inches
Captain 170 lb.
Co-pilot 150 lb.
Seat 3 120 lb.
Seat 4 145 lb.
Seat 5 80 lb.
Seat 6 0 lb.
Seat 7 0 lb.
Seat 8 0 lb.
Forward baggage hold 40 lb.
Rear baggage hold 120 lb.

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Centre of Gravity Calculations

The left and right forward and the left and right aft nacelle lockers each contain 50 lb. of baggage.

Inboard fuel tanks 200 litres port 200 litres starboard


Outboard fuel tanks 200 litres port 200 litres starboard

SG of fuel 0.72

SOLUTION
First calculate the weight of fuel in pounds.

200 litres x 0.72 = 144 kg


144 kg x 2.205 = 317.5 lb

Therefore the weight of fuel in the inboard tanks is 635 lb., and in the outboard tanks is 635 lb. Now
complete the table to appear as Figure 4-6.

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Centre of Gravity Calculations

FIGURE 4-6
Item Weight Lb. Arm Inches Moment Inches Lbs.
Basic Aeroplane 4 6 0 0 + 122.5
Pilots Seat 1 7 0 + 95.0
Co-Pilots Seat 1 5 0 + 95.0
Seat No.3 1 2 0 + 137.0
Seat No.4 1 4 5 + 137.0
Seat No.5 8 0 + 195.0
Seat No.6 0 + 195.0
Seat No.7 0 + 229.0
Seat No.8 0 + 242.0
Fwd Baggage 4 0 + 19.0
Rear Baggage 1 2 0 + 255.0
Right Nacelle Locker Forward 5 0 + 145.0
Right Nacelle Locker Aft 5 0 + 192.0
Left Nacelle Locker Forward 5 0 + 145.0
Left Nacelle Locker Aft 5 0 + 192.0

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Inboard Fuel 6 3 5 + 126.8


Outboard Fuel 6 3 5 + 148.0
Other
Total Weight 6 8 9 5 Tot Moment

Check that the total weight is within the permitted limits shown at Figure 4-1, which it is. Next
calculate the moments by multiplying the weights by their associated arms. Now add all of the
moments together to get, in this case, 885,363 inch-pounds. Finally divide the total moment by the
total weight to get:
885 363 inch-pounds
----------------------------------------------
----- = +128.4in 6 895 lb

The completed table should now appear as shown at Figure 4-7.

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Centre of Gravity Calculations

FIGURE 4-7
Item Weight Lb. Arm Inches Moment Inches Lbs.
Basic Aeroplane 4 6 0 0 + 122.5 5 6 3 5 0 0
Pilots Seat 1 7 0 + 95.0 1 6 1 5 0
Co-Pilots Seat 1 5 0 + 95.0 1 4 2 5 0
Seat No.3 1 2 0 + 137.0 1 6 4 4 0
Seat No.4 1 4 5 + 137.0 1 9 8 6 5
Seat No.5 8 0 + 195.0 1 5 6 0 0
Seat No.6 0 + 195.0 0
Seat No.7 0 + 229.0 0
Seat No.8 0 + 242.0 0
Fwd Baggage 4 0 + 19.0 7 6 0
Rear Baggage 1 2 0 + 255.0 3 0 6 0 0
Right Nacelle Locker Forward 5 0 + 145.0 7 2 5 0
Right Nacelle Locker Aft 5 0 + 192.0 9 6 0 0
Left Nacelle Locker Forward 5 0 + 145.0 7 2 5 0
Left Nacelle Locker Aft 5 0 + 192.0 9 6 0 0

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Inboard Fuel 6 3 5 + 126.8 8 0 5 1 8


Outboard Fuel 6 3 5 + 148.0 9 3 9 8 0
Other
Total Weight 6 8 9 5 Tot Moment 8 8 5 3 6 3

885,363 inch-pounds
-------------------------------------------------- = +128.4in
6 895lb
Take the planned take-off weight and the calculated CG and go to Figure 4-2. You can now see that
the CG lies within the envelope on take-off. This is shown at Figure 4-8.
You should of course appreciate that, although the C of A maximum take-off weight has not been
exceeded, the actual take-off weight may in fact be limited by aircraft performance considerations (such
as the runway length available, obstacles in the take-off flight path and so on); by the requirement to
clear obstacles en-route to the destination of any nominated alternate aerodrome; or by the landing
weight (with aircraft where the maximum landing weight is lower than the maximum take-off weight).

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FIGURE 4-8

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EXAMPLE 4-2
EXAMPLE
The aircraft in Example 4-1 is planned to burn 650 litres of fuel en-route. The outboard tanks will be used
initially until they contain only 20 litres each, the inboard tanks will then be used for the remainder of the
flight. Determine the landing weight and position of the CG on touchdown.

SOLUTION
The question doesn't indicate that we've lost any passengers en-route, and therefore the only change is
going to be the weight of fuel, and the change in the position of the CG which has resulted from the
reduction in fuel load. Fuel remaining 150 litres.
20 litres in each of the outboard tanks weigh 31.75 lb. per tank, total 64 lb. (to the nearest lb.)
55 litres in each of the inboard tanks weigh 87.32 lb. per tank, total 175 lb. (to the nearest lb.)
The amended table should now appear as at Figure 4-9. With this aircraft the maximum landing weight
is the same as the maximum take-off weight and so there is no problem (but the landing distance
required will need checking). The new CG falls well within the envelope as shown at Figure 4-10.

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FIGURE 4-9

Item Weight Lb. Arm Inches Moment Inches Lbs. (+)


Basic Aeroplane 4 6 0 0 + 122.5 5 6 3 5 0 0
Pilots Seat 1 7 0 + 95.0 1 6 1 5 0
Co-Pilots Seat 1 5 0 + 95.0 1 4 2 5 0
Seat No.3 1 2 0 + 137.0 1 6 4 4 0
Seat No.4 1 4 5 + 137.0 1 9 8 6 5
Seat No.5 8 0 + 195.0 1 5 6 0 0
Seat No.6 0 + 195.0 0
Seat No.7 0 + 229.0 0
Seat No.8 0 + 242.0 0
Fwd Baggage 4 0 + 19.0 7 6 0
Rear Baggage 1 2 0 + 255.0 3 0 6 0 0
Right Nacelle Locker Fwd 5 0 + 145.0 7 2 5 0
Right Nacelle Locker Aft 5 0 + 192.0 9 6 0 0
Left Nacelle Locker Fwd 5 0 + 145.0 7 2 5 0
Left Nacelle Locker Aft 5 0 + 192.0 9 6 0 0

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Inboard Fuel 1 7 5 + 126.8 2 2 1 9 0


Outboard Fuel 6 4 + 148.0 9 4 7 2
Other
Total Weight 5 8 6 4 Total Moment 7 4 2 5 2 7

CG Location for Landing


742 527
-------------------- =
126.6 in 5864

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FIGURE 4-10

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Example 4-2 Alternative Solution.


An alternative procedure is shown below for determining the position of the CG on landing. The
fuel used from the outboard tanks (400 - 40) is 360 litres or 571 lb.
The moment change for the outboard tanks (571 x 148) is 84,508 in. lb. The
fuel used from the inboard tanks (650 - 360) is 290 litres or 460 lb. The
moment change for the inboard tanks (460 x 126.8) is 58,328 in. lb. The total
weight change during flight (571 + 460) is 1031 lb.
The landing weight is the take-off weight less the total weight of fuel used in flight. The
landing weight (6895 - 1031) is therefore 5864 lb.
The total moment change during flight (84,508 + 58,328) is 142,836 in. lb.
The landing moment is the take-off moment less the total moment change during flight. The
landing moment (885,363 - 142,836) is therefore 742,527 in. lb.
The position of the CG on landing (742,527 5864) is 126.6".

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EXAMPLE 4-3
EXAMPLE
Determine the position of the CG of an aircraft at take-off, given the following information:
Maximum weight for take-off and landing 8000 lb. CG envelope from 1 inch to 4 inches
forward of the datum at all weights.
Aeroplane Details for Example 4-3.
FIGURE 4-11

Item Weight or Volume Arm


Basic Aircraft 6000 lb. 5" forward of datum
Crew 350 lb. 40" forward of datum
Passengers 330 lb. 36" aft of datum
Fuel 150 Imp gallons SG 0.72 11" aft of datum
Engine Oil 8 Imp gallons SG 0.875 6" forward of datum

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SOLUTION
Figure 4-12 shows schematically the distribution of the various weights about the datum and
illustrates the need in this example to consider both positive and negative moments.
FIGURE 4-12

150 Imperial gallons of fuel (150 x 10 x 0.72) weigh 1080 lb. 8 Imperial gallons of oil (8 x 10 x
0.875) weigh 70 lb.

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Solution to Example 4-3


FIGURE 4-13

Item Weight Lb. Arm Inches Moment Inch / lbs


Basic Aircraft 6000 -5 -30,000
Crew 350 -40 -14,000
Passengers 330 +36 +11,880
Fuel 1080 +11 +11,880
Oil 70 -6 -420
7830 -44,420 +23,760
-20,660

-
CG = -----------------------------------------------
20,660inchpound
= 2.64 inches
7830 lb
The CG therefore lies within the approved envelope for take-off.

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EXAMPLE 4-4
EXAMPLE
Given that the aircraft described in Example 4-3 flies for 3 hours and that the mean rate of fuel
consumption is 32 Imperial gallons per hour, determine the position of the CG on landing.

SOLUTION
Fuel used in flight (3 x 32 x 10 x 0.72) is 691 lb. (to the nearest lb.). Fuel remaining (1080 - 691) is
389 lb.
FIGURE 4-14

Item Weight Lb. Arm Inches Moment Inch/lbs


Basic Aircraft 6000 -5 -30,000
Crew 350 -40 -14,000
Passengers 330 +36 +11,880
Fuel 389 +11 +4,279
Oil 70 -6 -420
7139 -44,420 +16,159
-28,261

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- 28,261 inch pound


CG = ----------------------------------------------- = -
3.96 inches 7139 lb
The CG on touchdown lies close, but within, the forward limit of the envelope.
Alternative Solution:
96 gallons of fuel weighing 691 lb. is burnt off during the flight. The aircraft weight is reduced by this
amount to become 7139 lb.
The positive moments are reduced by (691 lb. x 11"), or 7601 inch pounds.
The revised algebraic sum of the moments is [(-20,660) - (+7601)], or -28,261 inch-pounds. The
new position of the CG is therefore (-28,261 7139), or -3.96" (forward of the datum).

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EXAMPLE 4-5
EXAMPLE
The following details apply to a six-seat twin engined aircraft. Maximum take-off and landing weight
6000 lb.

Maximum baggage weights:

Port and starboard wing lockers 120 lb. each


Nose bay 350 lb.
Aft cabin baggage area 340 lb.
Fuel capacities

Main tanks (x 2) 50 US gallons each


Auxiliary tanks (x 2) 30 US gallons each
80 x 2 = 160 US gallons

Specific gravity of the fuel 0.72

Basic aircraft:

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Basic aircraft:
Weight 3900 lb., CG is 143 inches aft of datum.
Relevant arms, given in inches aft of the datum:
Nose bay baggage area 77
Pilot/Co-pilot 137
Row 1 passengers 175
Row 2 passengers 204
Aft cabin baggage area 242
Main fuel tanks 150
Auxiliary fuel tanks 162
Loading:
Two pilots 340 lb
Two pax row 1 320 lb
One pax row 2 80 lb
Nose baggage bay 50 lb
Aft cabin baggage 310 lb
Fuel main tanks 100 US gallons
Fuel auxiliary tanks (If take-off weight permits) 60 US gallons

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The centre of gravity limits for the aircraft in this example are shown graphically below.
FIGURE 4-15

Determine whether or not the CG will lie within the envelope at take-off, with the aircraft
loaded as described.

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SOLUTION
The first thing is to decide whether or not the maximum permitted weight for take-off (6000 lb.) will
permit full auxiliary fuel tanks:
The maximum fuel weight is therefore 1000 lb. The weight of aircraft plus crew, passengers and
baggage is 5000 lb. The main tanks are full and contain (100 1.2 x 10 x 0.72), 600 lbs. of fuel.
If filled, the auxiliary tanks will between them hold (60 1.2 x 10 x 0.72), 360 lb. of fuel.
It is therefore possible to fill the auxiliary tanks, and take-off at maximum all-up weight minus 40 lb.
Now construct and complete a table in the approved manner.
FIGURE 4-16
Item Weight Lb. Arm Inches Moment Inch Pounds
Basic Aircraft 3900 +143 +557,700
Crew 340 +137 +46,580
Row 1 Passengers 320 +175 +56,000
Row 2 Passengers 80 +204 +16,320
Nose Bay Bags 50 +77 +3850
Aft Cabin Bags 310 +242 +75,020
Main Tanks 600 +150 +90,000
Aux Tanks 360 +162 +58,320
5960 +903,790

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903 790
Position CG = -------------------- = +151.6 inches (aft of datum)
5960
Plotting CG against weight gives us a point outside of the envelope, see Figure 4-17. Plotted
Answer to Example 4-5
FIGURE 4-17

The aircraft cannot fly whilst loaded in this manner and quantity of baggage will have to be moved from
the aft baggage area to the nose bay baggage area in order to move the CG to within safe limits.

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EXAMPLE 4-6
EXAMPLE
Determine the minimum amount of baggage that must be moved from the aft baggage area to the
nose bay baggage area, in order to move the CG calculated in Example 4-5 to the aft safe limit.
The baggage to be moved comprises individual packages each weighing 10 lb.

SOLUTION
The maximum aft safe CG position is 149", see Figure 4-17.
The movement of baggage will not change the total weight of the aircraft but it will alter the total
moments. The required total moments, that is the moments which will result from a CG at 149"
and a total (unchanged) weight of 5960 lb., will be 888,040 in. lb.
The change of moment caused by moving 1 lb. of baggage from the aft baggage area (at an arm of
+242") to the nose bay baggage area (at an arm of +77") is -165 in. lb.
The change of moment is minus since load is being moved forward.
The total change of moment required is determined by subtracting the total moments for a CG at
+149" from the total moments for a CG at +151.6" from Example 4-5.
The total change of moment required (903,790 - 888,040) is therefore 15,750 in/lb.
The amount of baggage which must be moved from the aft baggage area to the nose bay baggage
area (15,750 165) is therefore 95.45 lb.
The baggage can only be moved in 10 lb. increments and therefore it is necessary to move 100 lb.
The revised baggage distribution is therefore as shown in the table which follows.

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FIGURE 4-18

Item Weight Lb. Arm Inches Moment Inch Pounds


Basic Aircraft 3900 +143 +557,700
Crew 340 +137 +46,580
Row 1 Passengers 320 +175 +56,000
Row 2 Passengers 80 +204 +16,320
Nose Bay Bags 150 +77 +11,550
Aft Cabin Bags 210 +242 +50,820
Main Tanks 600 +150 +90,000
Aux Tanks 360 +162 +58,320
5960 +887,290

887 290
Position CG = -------------------- = +148.9 in (aft of datum)
5960
Plotting CG against weight gives us a point inside of the envelope, see Figure 4-19.

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FIGURE 4-19

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EXAMPLE 4-7
EXAMPLE
The mean fuel consumption for the flight is 180 lb. per hour, and the flight time is 4.5 hours. Given that
the aircraft is loaded as described in Example 4-5, and that the fuel which remains on touchdown is all
contained in the main tanks, check that the CG lies within the envelope on landing.

SOLUTION

Fuel on take-off 960 lb.


Fuel consumed in flight 810 lb.
Fuel on touchdown 150 lb.

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FIGURE 4-20
Item Weight Lb. Arm Inches Moment Inch/lbs
Basic Aircraft +557,700
Crew +46,580
Row 1 Passengers +56,000
Row 2 Passengers +16,320
Nose Bay Bags +11,550
Aft Cabin Bags +50,820
Main Tanks 150 +150 +22,500
Aux Tanks - - -
5960 +761,470
-810
5150
761 470
Position CG = -------------------- = 147.9 in (aft of datum)
5150

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The CG lies within the envelope, see Figure 4-21.


Plotted Answer to Example 4-7.
FIGURE 4-21

The conventional graph used to present the CG envelope, which we have used so far, employs a
vertical total aircraft weight axis and a horizontal distance from datum axis. An alternative
presentation is shown at Figure 4-22.

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At Figure 4-22 the vertical axis of the graph remains as total aircraft weight, in this case using pounds
as the unit of weight. The horizontal axis has changed and now represents the total aircraft moments, in
this case using units of total inch-pounds divided by 1000. Dividing the total moment by 1000 is simply
a device which is used in order to keep the numbers to a manageable magnitude.

FIGURE 4-22

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Transverse Loading
6. So far all of the calculations concerning the position of the CG of an aircraft have considered the
position along the fore and aft axis. It is important that an aircraft be loaded such that it is reasonably
balanced about the centreline. The most common reason for an aircraft to be unbalanced about the
centreline is that the wing fuel is unevenly loaded. Wing tanks, especially outboard tanks and possibly
wingtip tanks, have a considerable arm from the centreline. Aircraft operating and/or loading manuals will
frequently contain limits as to the amount of permissible imbalance in respect of lateral fuel distribution.

7. Should it be necessary to determine the position of the CG relative to the centreline, appreciate that,
by convention, arms to the left (port) of the centreline are positive and arms to the right (starboard) of the
centreline are negative.

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EXAMPLE 4-8
EXAMPLE
An aircraft is loaded such that the weight is evenly distributed about the centreline, with the
exception of the fuel, which is loaded such that there is 400 lb. of fuel in the left wing and 500
lb. of fuel in the right wing. The lateral arm for the wing fuel tanks is 127". If the loaded weight
of the aeroplane is 9000 lbs, determine the lateral position of the CG.

SOLUTION

Total moments = (+ 400 x 127) + ( - 500 x 127)


= 50,800 - 63,500
= - 12,700 in. lb.
Lateral CG = -12,700
-----------------
9000
= -1.41"
= 1.41" right of the centreline

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C of G Practice Calculations

Question 1
Aeroplane Data

Maximum Authorised Weight 8000 lbs


C of G limits 4" to 0.5" forward of datum
Basic weight 6000 lbs arm 5" forward of datum
Fuel 150 Imp. gals arm 11" aft of datum arm 6"
Oil 8 Imp. gals forward of datum arm 40"
Crew 340 lbs forward of datum arm 36"
Passengers 340 lbs aft of datum

SG of fuel 0.72 SG of oil 0.90

(a) Calculate the C of G arm

(b) If the fuel consumption is 40 Imp. gals/hr and the oil consumption is 2 Imp. gals/hr,
calculate the arm of the C of G after three hours.

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Question 2
Aeroplane Data

Maximum Authorised Weight 60,000 lbs


C of G limits 1.5 ft. aft of datum to 2.5 ft. aft of datum
Basic weight 26,000 lbs arm 1 ft. aft of datum
Crew 300 lbs arm 5 ft. forward of datrum
Freight in hold A 10,400 lbs arm 6 ft. aft of datum
Freight in hold B 800 lbs arm 1 ft. forward of datrum
Fuel 2000 Imp. gals on the datum
Oil 25 Imp. gals arm 1 ft. forward of datum

SG of fuel 0.72 SG of oil 0.90

(a) Calculate the arm of the C of G at take-off

(b) If the fuel consumption is 204 Imp. gals/hr and the oil consumption is 4 pints/hr, what is the
arm of the C of G after 4 hours?

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Question 3
Aeroplane Data

Maximum Authorised Weight 8500 lbs


C of G limits 18 to 29" aft of datum
Basic weight 5000 lbs arm 30" aft of datum
Crew 340 lbs arm 30" forward of datum
Fuel 200 US gals arm 10" forward of datum
Oil 15 US gals arm 8" aft of datum
Passengers 340 lbs arm 40" aft of datum

SG of fuel 0.72 SG of oil 0.90


Fuel consumption 50 US gals/hr
Oil consumption 2 US gals/hr

(a) Calculate the C of G for take-off

(b) Calculate the C of G for landing after three hours.

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C of G Practice Calculation Answers

Answer 1
C of G limits -4" to -0.5"

(a) Weight Arm Moment

APS 6000 lbs -5" -30,000 ins/lbs


Fuel 1080 lbs +11" +11,880 ins/lbs
Oil 72 lbs -6" -432 ins/lbs
Crew 340 lbs -40" -13,600 ins/lbs
PAX 340 lbs +36" +12,240 ins/lbs
Totals 7832 lbs -19,912 ins/lbs

19912
C of G arm ----------------- = 2.542
7832

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(b) Fuel used 40 x 3 = 120 Imp. gals = 864 lbs


Oil used 2 x 3 = 6 Imp. gals = 54 lbs
Weight change - 918 lbs

Moment change (-864 x +11) - (54 x-6) = -9180

Revised weight 7832 - 918 = 6914 lbs

Revised moment -19,912 - 9180 = 29092 ins/lbs


29092
C of G arm ----------------- = 4.208 (out of limits)
6914

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Answer 2
(a) Weight Arm Moment

APS 26,000 lbs +1 ft +26,000 ft/lbs


Crew 300 lbs -5 ft - 1500 ft/lbs
Hold A 10,400 lbs + 6ft + 62,400 ft/lbs
Hold B 800 lbs - 1ft - 800 ft/lbs
Fuel 14,400 lbs 0 0
Oil 225 lbs - 1ft -225 ft/lbs
Totals 52,125 lbs

+85 875
C of G arm --------------------- = +1.647 ft
52125

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(b) 4 hrs fuel 816 gals = 5875.2 lbs


4 hrs oil 2 gals = 18 lbs
Change of weight - 5893.2 lbs

Revised AUW 46,231.8 lbs

Moment change fuel = 0


oil = -18 x = 85,893 ft/lbs

Revised moment 85,875 + 18 = 85,893 ft/lbs

85 893
C of G arm --------------------- = 1.8579 ft
46 231.8

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Answer 3
(a) Weight Arm Moment

APS 5000 lbs +30" +150,000 ins/lbs


Crew 340 lbs - 30" -10,200 ins/lbs
Fuel 1200 lbs -10" -12,000 ins/lbs
Oil 112.5 lbs +8" +900 ins/lbs
PAX 340 lbs +40" +13,600 ins/lbs
Totals 6992.5 lbs + 142,300 ins/lbs

+142.300
C of G arm ---------------------- = +20.35
6992.5

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(b) 3 hrs fuel 150 US gals = 125 Imp. gals = 900 lbs
3 hrs oil 6 US gals = 5 Imp. gals = 45 lbs

Revised AUW 6992.5 - 45 = 6047.5 lbs

Moment change - 900 x -10 = +9000 ins/lbs


- 45 x +8 = -360 ins/lbs
total +8640 ins/lbs

Revised moment +142,300 + 8640 = +150,940 ins/lbs

+150,940
C of G arm ---------------------- = +24.96
6047.5

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031 Aircraft Mass & Balance

Adding, Removing and Repositioning


Loads

Adding or Removing Load


Repositioning a Load

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Adding, Removing and Repositioning


5

Loads
1. When a detailed description of the weight and arms of an aeroplane and all of its contents is
available, the method used to determine the position of the laden aircraft CG is to complete a trim sheet.
Having done this, if the CG is outside of the approved envelope it is necessary to redistribute the load in
order to move the CG to within limits, if possible. If this is not possible then some of the load will need to
be removed from the aircraft altogether in order to put the CG within the envelope.
2. Frequently, once the trim sheet is complete, additional payload is added (last minute changes) and it
is essential that the new CG is calculated in order to ensure that it is still within limits.

Adding or Removing Load


3. To facilitate the rapid and easy calculation of either the new CG position, when a load is added or
removed, or the amount of load which must be removed in order to achieve a given CG position there is an
algebraic solution. By introducing an algebraic value for the unknown quantity into the following formula,
the value of the unknown quantity can be determined. The formula is:

New Total Moments = Old Total Moments + or Load Moment

4. In the formula above the Load moment is the product of the weight and arm of the load which is added
or removed from the aircraft. The symbol will therefore appear as a + if a load is added or a if a load is
removed.

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5. If the formula is to be utilised to account the use of fuel it may be modified (by replacing Load Moment
with Fuel Moment) and used to recalculate the CG position for landing if a larger or smaller quantity of
fuel has been consumed in flight than was originally planned.

EXAMPLE 5-1
EXAMPLE
Given an aeroplane all up weight of 120,000 lb. and CG arm 4 ft aft of the reference datum. Determine
how much load must be removed from a cargo hold 33 ft aft of the datum in order to move the CG 1ft
forward from its original position.

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SOLUTION
Let W be the unknown, in this case the amount of load to be removed.

New Total Moments = Old Total Moments Load Moment


New CG arm = +4 ft 1 ft.
= +3 ft.
New weight = 120,000 W lb.
New Total Moments = (120,000 W) x (+3) ft. lb.
= 360,000 3W ft. lb.
Old Total Moments = 120,000 x (+4) ft. lb.
= +480,000 ft. lb.
Load moment = W (+33) ft. lb.
= 33W ft. lb.
New Total Moments = Old Total Moments Load Moment
360,000 3W = 480,000 33W
33W 3W = 480,000 360,000
30W = 120,000
W = 4000 lb.
In order to position the CG 3ft aft of the datum it is therefore necessary to remove 4000 lb. of
load.

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EXAMPLE 5-2
EXAMPLE
Given an all up weight of 80,000 kg and a CG 16 metres aft of the datum which is the nose of the
aircraft, determine the change in the position of the CG, if 5,000 kg of freight is now loaded in a
hold 23 metres aft of the datum.

SOLUTION

Let D = The unknown distance of the New CG Arm.


New Total Moments = Old Total Moments + Load moment
(80,000 + 5,000) x D = (80,000 x (+16)) + (5,000 x (+23))
85,000 x D = 1,280,000 + 115,000
D = 1 395 000
--------------------------
85 000
D = +16.412 m.
Change to CG Arm = New CG Arm Old CG Arm
Change = (+16.412 (+16))
= +0.412 m.
The CG has therefore moved 0.412 metres aft of its original position.

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EXAMPLE 5-3
EXAMPLE
Given an all up weight of 65,000 lb. and a CG 18.5ft aft of the datum, which is the nose of the aircraft.
Determine the change in the position of the CG if 3,200 lb. of freight is removed from a hold 14 ft aft of
the datum.

SOLUTION

New Total Moments = Old Total Moments Load Moment


Let D be the new CG arm.
(65,000 3200) x D = (65,000 x (+18.5)) (3200 x (+14))
61,800 x D = 1,202,500 44,800
D = 1 157 700
-------------------------- ft
61 800
D = +18.733 ft
Change to CG Arm = New CG Arm Old CG Arm
Change = (+18.733 (+18.5))
= +0.233 ft
The CG has therefore moved 0.233 metres aft of its original position.

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Adding, Removing and Repositioning Loads

6. If freight or fuel is added or removed from an aeroplane and the cargo hold or fuel tank is measured
relative to the present CG position, the change to the CG can be determined by a simple formula. If the
freight or fuel is added, then the weight value is positive and if it is removed it is a negative value. If the
distance of the hold or fuel tank is ahead of the present CG the distance is a negative value and if it is aft of
the present CG it is a positive value. The formula is:

Freight/fuel distance from present CG


------------------------------------------------------------------------------
------------------- = change to CG New aircraft weight
EXAMPLE 5-4
EXAMPLE
Given: Aircraft weight 150,000 kgs, if 5000 kgs of freight is added to a hold 10 m ahead of the present
CG, determine the change to the CG

SOLUTION
5000 10
-------------------------- = 0.323m . New CG is 0.323 m ahead of old CG.
155000

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EXAMPLE 5-5
EXAMPLE
Given: Aircraft weight 30,000 lbs, if 2000 lbs of fuel is used from a fuel tank positioned
5 ft forward of the present CG, determine the change to the CG.

SOLUTION

---------------------------20005 = +0.357 ft The new CG is 0.357 ft aft of the old CG.
+28000

Repositioning a Load
7. As already discussed, the CG position is influenced by the relocation of the load. When dealing with this
type of problem it is convenient to use the following formula:

Wt
-------------------------------------------------------- ofloadtobemoved = -------------------------------------------------- ChangetoCGarm

Total weight Distance load moved


or
w cc
----
---- =
W d
8. The signs to be used in this formula for cc and d are + for a rearward movement of the load and for
a forward movement of the load.

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Adding, Removing and Repositioning Loads

NOTE:
Note this formula can only be used with moving load within an aeroplane
problems. It cannot be used for problems involving removing loads, using fuel
or adding loads or increasing the fuel on board. However, the original formula:
New Total Moments = Old Total Moments + Load Moment can be used for
moving loads within an aeroplane problems. It is used in this manner: New
Total Moments = Old Total Moments Load Moment + Load Moment. The
Load Moment is used for removing it from the original hold and the + Load
Moment is used for loading it back on the aeroplane in the new hold.

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Adding, Removing and Repositioning Loads

EXAMPLE 5-6
EXAMPLE
Given an All Up Weight of 60,000 kg and a CG 22 metres aft of the datum, which is the nose
of the aircraft. Determine the change in the position of the CG if 3,000 kg of load is moved
from a hold 14 metres aft of the datum to a hold 29 metres aft of the datum.

SOLUTION
The load (3,000 lb.) is to be moved aft by 15 metres as illustrated below.

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Adding, Removing and Repositioning Loads

w = cc
---- -----
W d
3000 = cc
----------------- ---------
60 000 +15
3000x + 15 = cc
---------------------------
60 000
cc = 0.75 metres (aft movement)
New Total Moments = Old Total Moments Load Moment + Load
Moment
(600,000 x D) = 60,000 x (+22)] [3,000 x (+14)] + [3,000 x
(+29)]
60,000 D = 132,000 42,000 + 87,00
60,000 D = 1,365,000
D = 22.75 m.
Change to CG Arm = New C G Arm Old CG Arm
= 22.75 m. 22 m.
+0.75 m. = 0.75 m. Aft.

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Adding, Removing and Repositioning Loads

EXAMPLE 5-7
EXAMPLE
Given an All Up Weight of 25,000 kg and a CG 9 metres aft of the datum. Determine the
change in the position of the CG if 1,000 kg of load is moved from a hold 12 metres aft of the
datum to another 5 metres aft of the datum.

SOLUTION
The load (1,000 kg) is to be moved forward by 7 metres as illustrated here.

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Adding, Removing and Repositioning Loads

w = cc
---- -----
W d
1000 = cc
----------------- -----
25 000 -7
1000x 7 = cc
-----------------------
25 000
cc = 0.28 metres or
28cm (forward movement)
New Total Moments = Old Total Moments Load Moment + Load
Moment
(25,000 x D) = 25,000 x (+9)] [1,000 x (+12)] + [1,000 x
(+5)]
25,000 D = 225,000 12,000 + 5,000
25,000 D = 218,000
D = 8.72 m.
Change = 8.72 9 = 0.28 m. = 0.28 m. forward

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Adding, Removing and Repositioning Loads

EXAMPLE 5-8
EXAMPLE
Given an All Up Weight of 145,000 lb. And a CG 21 ins. forward of the datum. Determine how
much freight must be moved from a hold 96 ins. forward of the datum to a hold 84 ins. aft of the
datum in order to move the CG 1.5 ins. aft of its original position.

SOLUTION

w = cc
---- -----
W d
w = +1.5
-----------

145 000-------------------- +180


w = +1.5 x 145,000
-----------------------------------
+180
w = 1208 lb

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Adding, Removing and Repositioning Loads

EXAMPLE 5-9
EXAMPLE
Given an All Up Weight of 120,000 lb and a CG 4 ft aft of the reference datum. Determine
how much load must be moved from a hold 35 ft aft of the datum to a hold 25 ft forward of the
datum in order to move the CG to a point 3 ft aft of the datum.

SOLUTION

w = cc
---- -----
W d
w =
-------------------- 1
120 000 -------
-60
w = 1 x 120,000
-------------------------------
60
w = 2000 lb

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Adding, Removing and Repositioning Loads

It should be understood that fuel usage in flight can move the position of the CG, particularly in longer
aircraft with heavy fuel loads in numerous tanks. Faithful adherence to the fuel management procedures as
laid down in the AFM will ensure that the CG remains within the specified limits during the flight. With
large aircraft the usage of fuel can be arranged such that the CG is kept as close as possible to the optimum
position for significant periods of the flight, again in accordance with AFM Procedures. This procedure
ensures the CG remains just forward of the Aft Limit, and is referred to as flying the Flat aeroplane. It
results in a significant increase in range.

Formula Practice Questions

Question 1
Given AUW 60,000 lbs. C of G 2 ft. forward of datum.

Calculate: How much freight must be added to hold arm 5 ft. aft of datum to move the C of G
to 1 ft. forward of datum?

Question 2
Given AUW 100,000 kgs. Datum at nose. C of G 15m aft of datum.

Calculate: The change to C of G arm if 4,000 kgs of freight is removed from hold 25m aft of
datum.

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Adding, Removing and Repositioning Loads

Question 3
Given AUW 60,000 kgs. C of G arm 6m aft of datum.

Calculate: The change to C of G arm if 10,000 kgs of fuel is used from tank arm 1m forward
of datum.

Question 4
Given AUW 12,000 lbs. C of G 2 ft aft of datum.

Calculate: How much freight must be removed from hold 4 ft aft of datum to move C of G 6
inches forward?

Question 5
Given AUW 50,000 kgs datum at nose. C of G 25m. aft of datum.

Calculate: Change to C of G arm if 1,000 kgs of freight is moved from hold 50m aft of datum
to hold 30m aft of datum.

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Adding, Removing and Repositioning Loads

Question 6
Calculate: If the freight in Question 5 is removed, what is the arm of the new C of G?

Question 7
Given AUW 30,000 lbs. C of G arm 3 ft aft of datum.

Calculate: How much freight must be removed from hold 5 ft aft of datum to move C of G 6
inches forward?

Formula Practice Answers

Answer 1
New Total Moments = Old Total Moments Freight/Fuel Moment
Let w = Unknown freight
(60,000 + w) x (-1) = [60,000 x (-2)] + [(w x (+5)]
- 60,000 - w = 120,000 + 5w
120,000 - 60,000 lbs = 5w + w
60,000 lbs = 6w
10,000 lbs = w

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Adding, Removing and Repositioning Loads

Answer 2
Let d = New C of G arm
(96,000 x d) = [100,000 x (+15)] - [4,000 x (+25)]
96,000 d = 1,500,000 - 100,000

d = 1,400,000 96,000 = +14.58m


Change to C of G = +14.58 - 15.0 = -0.42m
= 0.42m Forward

Answer 3
Let d = New C of G Arm
(50,000 x d) = [60,000 x (+6)] - [10,000 x (-1)]
50,000 d = 360,000 + 10,000

d = 370,000 50,000 = +7.4m


Change to C of G Arm = 7.4 - 6 = +1.4m

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Adding, Removing and Repositioning Loads

Answer 4
Let w = Freight to be removed (12,000 -
w) x 1.5 = [12,000 x (+2)] - [w x (+4)]
18,000 - 1.5w = 24,000 - 4w
4w - 1.5w = 24,000 - 18,000
2.5w = 6,000
w = 2.4000 lbs.

Answer 5
Let d = New C of G Arm
(50,000 d) = [50,000 x (+25)] - [1,000 x (+50)] + [1,000 x
(+30)]
50,000 d = 1,250,000 - 50,000 + 30,000

d = 1,230,000 50,000 = +24.6m


Change to C of G Arm = +24.6 - 25.0 = -0.4m = 0.4m Forward

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Adding, Removing and Repositioning Loads

Answer 6
Let d = New C of G Arm
(1) 49,000 d = [50,000 x (+25)] - [1,000 x (+50)]
49,000 d = 1,250,000 - 50,000 = 1,200,000
d =
1,200,000 49,000 = +24.49m

or

(2) 49,000 d = [50,000 x (+24.6)] - [1,000 x (+30)]


49,000 d = 1,230,000 - 30,000 = 1,200,000
d =
1,200,000 49,000 = +24.49m

Answer 7
Let w = Freight to be removed
(30,000 - w) x 2.5 = [30,000 x (+3)] - (w x5)
75,000 - 2.5w = 90,000 - 5w
5w - 2.5w = 90,000 - 75,000
2.5 w = 15,000 w =
6,000 lbs

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Adding, Removing and Repositioning Loads

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031 Aircraft Mass & Balance

The Mean Aerodynamic Chord

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The Mean Aerodynamic Chord

The Mean Aerodynamic Chord


6

1. On large transport aircraft the position of the CG is often expressed in relation to the aircrafts Mean
Aerodynamic Chord (MAC). The MAC is precisely what the name implies. If you take the plan view of a
swept and tapered wing and draw a number of chord lines across the wing, each chord will necessarily be of
a different length (longer at the wing root and shorter at the wing tip) and a different distance from the nose
of the aircraft (the shorter distance at the wing root and the furthest distance at the wing tip). If you now
take the mathematical mean of all these chord lines you have the MAC, expressed as a single length starting
at a stated distance from the reference datum of the aircraft. For example an aircrafts MAC might be
expressed as 205 inches in length extending from 790 to 995 inches aft of the reference, as shown at Figure
6-1.

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The Mean Aerodynamic Chord

FIGURE 6-1
Example Mean
Aerodynamic
Chord

2. The following examples illustrate how to convert the position of a CG which is given as a percentage of
the MAC into a position which is relative to the reference datum, and the reverse.

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The Mean Aerodynamic Chord

EXAMPLE 6-1
EXAMPLE
The MAC limits of an aircraft are 802.7 inches to 1020.5 inches aft of datum. The CG is 31% of the
MAC. Determine the position of the CG relative to the datum.

SOLUTION
See Figure 6-2.
MAC (1020.5 802.7) = 217.8 inches.

217.8
31% MAC = ------------ 31 = 67.5 inches
100
CG Position = 802.7 + 67.5 = 870.2 inches aft of datum.

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The Mean Aerodynamic Chord

FIGURE 6-2

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The Mean Aerodynamic Chord

EXAMPLE 6-2
EXAMPLE
The CG of a loaded aircraft is given as 503.6 inches aft of the datum. The MAC for this aircraft extends
from 482.2 inches to 536.7 inches aft of the datum. Express the position of the CG as a percentage of the
MAC.

SOLUTION
See Figure 6-3.
MAC (536.7 482.2) = 54.5 inches
CG Position= 503.6 482.2 = 21.4 inches aft
(Relative to forward MAC Limit)

21.4
CG as % MAC = --------- 100 = 39.3 % 54.5

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The Mean Aerodynamic Chord

FIGURE 6-3

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031 Aircraft Mass & Balance

Structural Limitations

Securing Aircraft Loads


Weight Limits

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Structural Limitations

Structural Limitations
7

1. In addition to the weight and C of G limitations already described it is necessary to impose further
restrictions to ensure that the aeroplane floor is not overloaded or that the aeroplane structure is not over-
stressed. These limitations are divided into overall limitations and floor loading limitations.

Overall Limitations. An aeroplane is constructed about its main spar because it is this that must support
it in flight. Most large aeroplanes have a double main spar. The forward spar supporting the weight in front
of it whilst the rear spar supports the weight aft of it. Hence it may be considered to be two cantilever
beams, as shown in Figure 7-1. If the weight of the aeroplane is unevenly distributed about the double spar
the fuselage will bend about the spar bending greatest toward the heavier weight. Although the bending
caused by unevenly distributed loading will not be immediately apparent the forces do exist and if the
unequal division of the load is overmuch are a serious potential source of damage to the aeroplane.

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Structural Limitations

FIGURE 7-1
The Effect of
Uneven Load
Distribution

2. The fact that the C of G is within limits does not necessarily mean that the loaded aeroplane is
within the bending limitations. Nor does the fact that the load is within the individual compartment load
limitations ensure that it is loaded within the bending limits.
3. There are Tables and Graphs provided by the manufacturer to check the compliance of the loaded
aeroplane with the requirements.

Floor Loading Limitations. The strength of the aeroplane floor varies throughout its length and width
according to the construction and location of the individual panels and their supporting beams. There are
two limitations imposed on floor panels to protect them and the aircraft from damage. They are the linear
and area load maxima.

Linear Limitations. This is the maximum weight per unit length of the floor. The width of the load does
not affect this limitation. The limitation may be expressed in lbs/linear ft or kgs/linear metre. This
restriction therefore requires that due consideration be given to the way in which the items loaded are
orientated. The linear load limitation is often referred to as the Running Load.

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Structural Limitations

FIGURE 7-2
Linear Loading

Box A loaded laterally equals 300 kg/linear m.

Box B Same weight and length as A but


loaded longitudinally, equals 60 kg/linear m.
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Structural Limitations

Area Limitations. To provide protection for individual floor panels an area limitation is imposed and is
expressed in kg/sq.m. or lbs./sq. ft. Items which have a large surface area impose a low area floor load.
However, those having a small area of contact with the floor have a high area floor load e.g. the wheels of a
vehicle. Often Load Spreaders are used with this type load, this is some type of material, usually wood,
which has a larger contact area with the floor and is placed by the items contact points and the floor. Thus
the weight of the item is distributed over a larger area reducing the area floor load. Again orientation of the
load is all important. In the following example Figure 7-3 is loaded in five different ways producing three
different floor loads.

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Structural Limitations

FIGURE 7-3
Area Loading

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Structural Limitations

4. All five boxes are the same size and weight 600 kgs. But each has a different effect on the floor. In
the example the area floor loading limitation is 100 kgs/sq.m. and linear load limitation is
200 kgs/linear m.

5. To find the area load divide the weight by the floor area.

6. To calculate the linear load divide the weight by the longitudinal length.

Box 1 - 300 kgs/sq.m. and 600 kgs/linear m. (exceeds both limitations).

Box 2 - 200 kgs/sq.m. and 600 kgs/linear m. (exceeds both limitation).

Box 3 - 100 kgs/sq.m. and 300 kgs/linear m. (exceeds linear limitation).

Box 4 - 200 kgs.sq.m. and 200 kgs/linear m. (exceeds area limitation).

Box 5 - 100 kgs.sq.m. and 200 kgs/linear m. (complies with both limitations).
7. To keep the area and linear loads to a minimum, the longest side must be along the longitudinal axis and
the second longest side should be along the athwartships axis.

Securing Aircraft Loads


8. The safety of an aeroplane is of paramount importance and depends on many different people
competently completing their individual tasks. Incorrect loading of the aircraft could have immediate and
devastating consequences.

Weight Limits
9. The weight of any particular load may be restricted by one of three limitations:

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Structural Limitations

(a) The total weight of the aeroplane including its load must not exceed the maximum
permitted take-off weight.

2
(b) The load must not exceed the maximum permissible floor loading, measured in kg/m or
2
lb/ft , for each individual cargo or baggage compartment.
(c) The load must not exceed the capacity of the load restraint.

Floor Loading
10. It is important to minimise the floor loading. If the load has a flat base, which is all in contact with the
aircraft floor, then the weight of the load is distributed over the whole base area. However, if by virtue of its
shape, the weight of the load is imposed on the floor through a small area in contact with the floor then it
may exceed the maximum floor load. To distribute the load over a greater floor area and thus reduce the
floor load a mechanical device known as a load spreader may be inserted between the load and the aircraft
floor. See Chapter 2.

Load Factor
11. The load factor is the ratio of an externally applied force to a load with a given weight:
Applied Force
Load Factor = -----------------------------------
Weight

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Structural Limitations

12. The load factor is described using multiples of the gravitational force (g) acting on the load. The load
factor is therefore +1g under normal gravity conditions. The plus sign indicates that the load is acting
vertically downwards. In a 60 bank turn the aircraft, and its contents, are subject to a load factor of +2g. In
a bunt manoeuvre the aircraft and its contents are subject to negative g (a negative load factor), which will
tend to lift unsecured items off the floor. Similarly, rapid accelerations will tend to move loads backwards
and rapid decelerations will tend to move the loads forwards, under the effects of inertia.

Load Restraint
13. In order to ensure that the load does not move during any phase of flight it must be adequately
secured in all directions using the most suitable equipment in a planned tie-down scheme. Failure to prevent
movement of the load could hazard the safety of the aeroplane by virtue of the momentum or inertia of the
load.

14. The restraint factor for fixed wing aircraft is expressed in multiples of the force of gravity. This
determines the strength of the lashing and tie-down equipment required to secure the load. The current
restraint load factors are:

Forwards 3g
Rearwards 1.5g
Lateral 1.5g
Vertical 2g

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Structural Limitations

15. On flights where passengers and cargo are required to share the same compartment, the restraint load
factors are increased to coincide with the load factors for passenger seats. These load factors are listed
shortly.

Restraint Equipment
16. On a cargo aeroplane there are many different types of equipment that may be used individually or
together to secure a load. Most require attachment to aircraft floor points, which, although they are strong
points, have a maximum strength, which must not be exceeded. They include:

Lashing Chains. These should be applied symmetrically between 30 and 45 both with the aircraft floor
and the longitudinal axis.

Tensioners. These are mechanical devices used to take any slack out of the tie-down scheme and tighten
the lashing equipment.

Cargo Nets. These are strong webs of nylon or similar material which may be used to secure a number of
small items together as one load by covering them all and securing the net at specific points to the aircraft
floor.

Side Guidance. This is a means of protecting the aircraft structure from damage when loading and
unloading the cargo bay.

Grab Hooks. These are a means of securing a cargo net to a lashing point.

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Structural Limitations

Passenger Seats
17. Aircraft seats are specifically designed to fit into secure floor points. Aircraft seats are equipped with
seat belts. The floor securing system together with the seat belt are intended to enable the occupant to
escape serious injury in the event that the seat and occupant are exposed to the following load factors:

Upward 3.0g
Forwards 9.0g
Sideways 4.0g
Downward 6.0g
Rearward 1.5g

18. In the event of an emergency landing, the deformation of seats and other items of cabin equipment
should not be such that they would impede rapid evacuation from the aircraft cabin. Any items of
significant size or weight within the passenger compartment, galleys or flight deck must be restrained to
prevent their movement during an emergency landing. [JAR-25 561 (b) (3)].

Load Shift
19. If the load is not correctly secured using an approved tie-down scheme, it may move and cause a hazard
to the aeroplane. Load shift is likely to occur:

During Take-Off. At VR the aircraft attitude will cause any loose load to move aft causing the aircraft to
pitch up even further, making the aircraft unstable and possibly causing it to stall.

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Structural Limitations

Nose-Down Pitching. On pitching nose down any loose cargo will move forward, causing the aircraft to
pitch further nose down. With a severe load shift it may be impossible to return the aircraft to level flight. A
forward load shift which occurs during the landing may make it difficult or impossible to round out.

Deceleration. A rapid deceleration (notably during the landing roll) of the aircraft will cause an unsecured
load to move forward due to inertia.
Load Spreaders. A load spreader is material, usually thick wood, placed between the aircraft floor and
heavy load items which exceed the floor load intensity limitation and/or have hard or sharp contact areas.
Its purpose is to extend the load intensity over a larger floor area than the base of the item and at the same
time protect the aircraft floor from damage. The effectiveness of a load spreader is established by its
thickness, not its overall size. To utilise its full potential its area must be large enough to contain a 45
angle from the base of the load item to the aircraft floor.

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Structural Limitations

FIGURE 7-4

Dunnage. Material, usually thick wood, utilised to protect the aircraft floor, including ramps, and provide a
continuous pathway over which wheeled vehicles may transit when being positioned in the fuselage prior to
lashing down without exceeding the maximum area limit at any point.

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031 Aircraft Mass & Balance

Manual and Computer Load/Trim Sheets

Manual Load and Trim Sheets


Load and Trim Sheet Completion Procedure
Computer Load and Trim Forms
Last Minute Changes
Aircraft Load and Trim Slide Rule

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Manual and Computer Load/Trim Sheets

Manual and Computer Load/Trim


8

Sheets
1. A load and trim sheet may be produced either manually or by computer. It is most important that it
is thoroughly checked by the aircraft commander and signed by him (or her) as accepting the load and its
distribution within the aircraft. A trim slide rule, discussed later in this chapter, may be used for this
purpose.

2. A load and trim sheet is a record of the weight of an aircraft and the distribution of its contents. It
must be drawn up by a person qualified in the loading and security of load for flight. The load sheet must be
signed in duplicate before flight by the person supervising the loading and passed to the aircraft
commander. If the aircraft commander is satisfied that the load carried is of such weight and is so
distributed and secured that the flight can be safely conducted then he is to sign the load sheet as accepting
the load. [JAR-OPS 1.625 (a)].

3. If the payload weight and distribution is unchanged from the previous flight and the aircraft is
refuelled with the same weight and distribution of fuel as on the previous flight the load sheet for the
previous flight may be used. The aircraft commander must endorse the load sheet of the previous flight with
signature, date and place of departure of the next intended flight and intended destination.

4. If it is necessary for an aircraft to stop en-route in order to refuel it is likely that the payload weight
and distribution will be unchanged, however the fuel load may differ from the previous sector. In this case
an abbreviated load and trim sheet, known as a Nil Change of Payload Form may be completed.

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Manual and Computer Load/Trim Sheets

5. One copy of the load sheet is to be carried in the aircraft during the flight to which it relates. One
copy is to be kept on the ground by the operator and retained for 3 months. [Appendix 1 to JAR-OPS
1.1065]. If this is not practical then the second copy must be kept in a special container in the aircraft
provided for the purpose and deposited with the operator at the first opportunity. [JAR-OPS 1.140 (a) (1)
(iii)].
6. These load sheet requirements do not apply to an aircraft with an MTWA of 1150 kg or less. Nor do
they apply to aircraft with an MTWA of 2730 kg if the flight time is 60 minutes or less and it is a crew
training flight or a flight intended to begin and end at the same aerodrome. Helicopters with an MTWA of
3000 kg or less and a seating capacity of five persons or less are also exempt from the load sheet
requirements.

Manual Load and Trim Sheets


7. The manual load and trim sheet may be completed by the agent or alternatively, by the Captain or
First Officer.
8. The manual load and trim sheet shown at Figure 8-1 looks complex but is in fact straightforward.
Let's go through it step by step, which unfortunately isn't from top left to bottom right. Standard weights are
assumed for this exercise.

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Manual and Computer Load/Trim Sheets

FIGURE 8-1
Example Load and
Trim Sheet

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Manual and Computer Load/Trim Sheets

Load and Trim Sheet Completion Procedure


(a) Fill in boxes 1 (aircraft registration), 2 (flight number), 3 (seating configuration, in this case
167 passenger seats, all in tourist class configuration), 4 (crew configuration, in this case 2
flight deck and 5 cabin crew), 5 (departure aerodrome, in this case Lanzerote), 6
(destination aerodrome, in this case London Gatwick), 7 (date) and 8 (Captain's name).

(b) Look up the APS weight and index in the loading manual, which is carried on board the
aircraft, and insert the figures in Boxes 9, 10, 11, 12 and 13 as appropriate. The index is the
position of the CG relative to the datum of the aircraft in the APS state (the empty aircraft
plus the weight of crew, crew baggage, safety equipment and catering etc). We have
assumed that there are no adjustments to the APS weight or index, as would result, for
example, from the carriage of additional catering or the removal of seats in order to
accommodate a stretcher bound passenger and associated medical equipment.

(c) Insert the take-off fuel (total fuel less taxi fuel) in box 14 and determine the wet operating
weight (Box 15).

(d) Enter the maximum zero fuel weight in box 16, add to it the take-off fuel (Box 17) and
determine the ZFW limiting take-off weight (Box 18). Next determine the maximum
performance limited take-off weight and enter it at box 19. Similarly enter the performance
or C of A limited maximum landing weight at Box 20, add to it the trip fuel (Box 21) to
achieve the landing weight limited take-off weight (Box 22).

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Manual and Computer Load/Trim Sheets

(e) Determine which of the three take-off weights (ZFW, take-off or landing, Boxes 18, 19 and
22) is the most limiting, in this case it is the take-off itself which is limiting. Subtract from
this weight the wet operating weight (Box 23) to determine the allowed traffic load (Box
24).

(f) Transfer the allowed traffic load to Box 25.

(g) Establish from the agent the passenger breakdown (in this case 69 adult males at
165 lb., 73 adult females at 143 lb., 25 children at 86 lb., and complete Boxes 26 and
27. In this example the total passenger weight is 23,974 lb., so insert this weight in Box
28. Insert at Box 29 the baggage weight (167 x 7lb) giving 1169 lb.

(h) Establish from the agent the number of pieces of hold baggage (167) and determine the
weight (167 x 29 lb.) 4843 lb. Complete Boxes 30 and 31. Add the weights in Boxes 28, 29
and 31 to determine the total traffic load, which is inserted in Boxes 32 and 33.

(i) Subtract the total traffic load (Box 33) from the allowed traffic load (Box 25) to get the
underload before last minute changes (LMCs). The underload is entered in Box
34.

(j) Enter the dry operating weight in Box 35 and add the total traffic load to the dry operating
weight to obtain the zero fuel weight (Box 36). Add the take-off fuel (Box 37) to the zero
fuel weight to obtain the take-off weight (Box 38).

(k) Add the take-off weight (Box 38) to the underload before LMC (Box 34) and confirm that
the sum of the two is equal to the maximum allowed take-off weight (in this case Box 19).
If it isn't you must find your error before proceeding.

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(l) Subtract from the take-off weight (Box 38) the trip fuel (Box 39) to achieve the landing
weight (Box 40). We have now completed the load form and can start on the trim form.

(m) Establish from the loaders or the agent (and confirm by visual inspection) the distribution of
the hold baggage. In this example we have 100 bags in hold 4 (aft) and 67 bags in hold 3
(mid aft). Armed with this information complete Boxes 41 and 42 ensuring that the
maximum hold weights are not exceeded.

(n) With less than a full complement of passengers we would need to establish where the
passengers are sitting, however in this example we have a full load so complete Boxes 43 to
46.

(o) We know how the fuel load is distributed (there is no trim fuel in this example) and so we
can complete Boxes 47 and 48. With this aeroplane the limiting trim is that associated with
the ZFW rather than the fuel laden aircraft and consequently it is the position of the ZFW
CG within the trim envelope which is important. The trim envelope (A) looks complex but
it isn't. It is the white portion of the envelope within the two shaded (ferry) portions, which
is the area within which the ZFW CG must fall. Ignore the "MZFW - Limited Wing Fuel"
hatched line, it is relevant to an alternative fuel loading regime, which is used for ferry, and
training flights.

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(p) Start at B with the APS index and drop the line going left or right in the direction of the
arrows for distances dictated by the diagonal lines and the actual passenger/ baggage
distribution. Having made the correction for the 24 passengers in bay D take the drop line
vertically downwards ignoring for the moment the fuel load. Mark the point on this vertical
line which coincides with the actual zero fuel weight and check that this point lies within
the envelope. Fortunately it does, it is towards the forward end of the envelope, at 5.25% of
the MAC.

(q) Return to the drop line and correct for the 18,500 lb. of fuel in the wings and the 16,500 lb.
of fuel in the centre tank at take-off. Mark the point on the resultant drop line which
coincides with the actual take-off weight and read the TOW CG position as a % MAC, in
this case 8.9%. The TOW % MAC goes in box 49. It is this value which is used to set the
trim on the variable incidence tail plane for take-off. Assuming that you've done your sums
right and that the load is distributed as shown, this should mean that the stick force required
to rotate the aircraft at VR will be light but positive.

Computer Load and Trim Forms


9. The computer generated equivalent of the manual load and trim sheet previously considered is shown at
Figure 8-2. As you can see, there are no graphics on the computer form and it appears that you are taking a
lot on trust. Experience will tell you whether or not the computer generated trim position is appropriate to
the type of flight (scheduled, holiday charter, ski flight etc) and the number of passengers carried.

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Manual and Computer Load/Trim Sheets

Last Minute Changes


10. Both the manual and the computer load and trim sheets make provision for last minute changes (LMCs).
This is basically the out of breath family that has made it from check-in to the gate in record time and
arrived just as you are about to push back. It is obviously necessary that the weight of the LMCs be
considered, however providing that the total weight of LMCs does not exceed a given figure, the effect of
this additional weight on the trim of the aircraft can be ignored. The figure in question is agreed between
the operator and the CAA, for your guidance it is normally in the order of 500 kg or 1000 lb. for medium
passenger transport aircraft.

Aircraft Load and Trim Slide Rule


11. The trim slide rule is a mechanical means of solving the mathematical problem of locating the CG of an
aeroplane. Although mainly of historical interest they are still used on rare occasions.

FIGURE 8-2 LOADSHEET CHECKED APPROVED


All Weights in lb
From / To Flight A/C REG Version Crew Date/Time
ACE LGW 454 GRJER 167Y 2/5 2 Feb 95 1847

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Weight
Load in compartments 4843 1/- 2/- 3/19434/2900
Passenger / Cabin Load 25143 69/73/25/- TTL 167
Total Traffic Load 29886
Dry Operating Weight 86606
Zero Fuel Weight 116592 MAX 122000
Take-Off Fuel 35000
Take-Off Weight Actual 151592 MAX 154760
Trip Fuel 26000
Landing Weight Actual 125592 MAX 139500

Balance Last Minute Changes


MAXZFW 5.25
MAXTOW 8.9 3168
STD PAX WTS LMC TOTAL + -

12. The slide rule consists of a main block body in which several sliders are contained. Each slide
represents a loading cargo bay or compartment, which is etched with incremental weight.

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13. On each slide is a datum arrow, which is positioned against the appropriate value on the slide above.
When using the trim slide rule a moment is referred to as an index. The index for the basic weight of the
aircraft is a known value.
14. To use the slide rule the moment of the basic weight, known as the basic index is located on the
body of the rule and the datum arrow of the first slider positioned against it. The slides are moved left for
negative moments and right for positive moments.
15. The final position is drawn down from the lowest slide on a chart on which the forward and aft
limits of the CG envelope are depicted together with the maximum take-off weight, the maximum landing
weight and the maximum zero fuel weight. If the intersection of the weight and the final line fall within the
envelope it is safe. If it is outside the envelope then it is unsafe.

16. The main advantage of this method of determining the CG is that of speed, with a secondary
advantage of the ability of making adjustments for last minute changes. The major disadvantage is that no
record is kept and unless each slide can be locked in position, errors are difficult to trace; furthermore large
transport aircraft would require a considerable number of slides making the instrument unwieldy to manage.

17. Recently this type of slide rule has been superseded by a circular slide rule, which has rotating
scales.

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EXAMPLE 8-1
EXAMPLE
Given:

Maximum take-off weight 36,000 lb.


Maximum landing weight 33,000 lb.
Maximum zero fuel weight 30,000 lb
Basic aircraft weight 22,000 lb Index 5.0
Crew weight 300 lb.
15 pax @ 170 lb. aft cabin 2,550 lb.
12 pax @ 170 lb. fwd cabin 2,040 lb.
Aft cargo 445 lb.
Forward cargo 50 lb.
Zero fuel weight 27,385 lb.
Fuel 700 Imperial gallons 5,040 lb. SG 0.72
Take-off weight 32,425 lb
Sector fuel to touch down
300 Imperial gallons -2,160 lb. SG 0.72
Landing weight 30,265 lb.
Determine whether or not it is safe to take-off and land with the aircraft loaded in this way.

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SOLUTION
It should be noted that the slide rule illustrated at Figure 8-3 assumes a fixed passenger weight of 170
lb., consequently the passenger slides are indexed in passenger numbers, as shown. The fuel slide is
indexed in Imperial gallons. As can be seen from Figure 8-3, the CG is within limits for both take-off
and landing.

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FIGURE 8-3

Figure 8-3. The Trim Slide Rule Solution to Example 8-1

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Manual and Computer Load/Trim Sheets

The MRJT Trim Sheet


The specimen aeroplane that will be used in any questions in the JAA examination is the MRJT. It is
therefore advantageous to be familiar with the load and trim sheet used for this aeroplane. As you can see
from the following diagram the method of use is precisely the same as the previous example. It is simply
the layout that is different.

At the top right is a table of passenger seats in each compartment, which corresponds to those listed to the
left of the trim diagram. The method of determining the C of G position is as before. Start at the top of the
diagram at the dry operating index and work downward moving in the direction indicated by each arrow the
appropriate number of divisions. In the final C of G envelope plot the TOW and landing weight. Both
positions must fall within the envelope. If they dont adjustments must be made to the load distribution to
bring the C of G back into the envelope.

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FIGURE 8-4

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EXAMPLE 8-2
EXAMPLE
Given:
Dry Operating Mass 35,000 kgs; Index 48;
Take-off Fuel 10,000 kgs;
Cargo Hold 1 2,000 kgs;
Cargo Hold 4 4,000 kgs;
Passengers 10a, 15b, 20c, 20d, 20e, 15f and 10g. All at standard mass 84 kgs; Fuel
Index 10;
Trip Fuel 8,000 kgs;
Taxi Fuel 200 kgs.
Determine the underload and the MAC for Zero Fuel Mass, Take-Off Mass and Landing Mass.

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SOLUTION
1. Extract from Loading Manual.
Maximum Take-Off Mass 62,800 kgs. Insert at (1), (8) and (16).
Maximum Landing Mass 54,900 kgs. Insert at (2) and (9).
Maximum Zero Fuel Mass 51,300 kgs. Insert at (3) and (10).
Dry Operating Mass 35,000 kgs. Insert at (4) and (11).

2. Calculate fuel at take-off = 10,200 200 = 10,000 kgs. Insert at (5), (6) and (7).
3. Add DOM to take-off fuel, insert at (12) and (13) = 45,000 kgs.
4. Insert Trip Fuel at (14) and (24) = 8,000 kgs.
5. Add Trip Fuel to Maximum Landing Mass to derive landing limited maximum TOM, insert at (15).

6. Add Take-off Fuel to Maximum Zero Fuel Mass to obtain structurally limited TOM, insert at (17).

7. The lowest of (15), (16) and (17) is the maximum TOM permitted.
8. Subtract the Operating Mass from the maximum permitted TOM to obtain the allowed Traffic Load,
insert at (18).
9. Calculate the total Passenger Mass = 84 x 110 = 9,240 kgs.
10. Add passenger to total Fuel Mass to obtain total traffic load = 9,240 +6000 = 15,240 kgs. Insert
at (19) and (20).
11. Subtract total Traffic Load from allowed Traffic Load to obtain underload = 1060 kgs. Insert at (21).

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12. Add total Traffic Load to Dry Operating Mass to obtain the Zero Fuel Mass = 50,240 kgs. Insert
at (22).
13. Add Take-Off Fuel to Zero Fuel Mass to obtain Take-Off Mass = 60,240 kgs. Insert at (23).
14. Subtract Trip Fuel from Take-Off Mass to obtain Landing Mass = 52,040 kgs. Insert at (25).
15. Insert cargo at Hold 1 at (26) and Hold 4 at (27).
16. Insert Dry Operating Index at (28) and mark on the index scale (29).
17. Insert the number of passengers in each of the stations (a) to (g).
18. Commence the plot at the Dry Operating Index and continue as in Example 8-1.

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FIGURE 8-5

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031 Aircraft Mass & Balance

Joint Aviation Regulations

Mass and Balance

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Joint Aviation Regulations

Joint Aviation Regulations


9

Mass and Balance


Mass values for Crew JAR-OPS 1.615:
1. An operator shall use the following mass values to determine the dry operating mass:

(i) Actual masses including any crew baggage; or

(ii) Standard masses, including hand baggage, of 85 kg for flight crew members and 75
kg for cabin crew members; or

(iii) Other standard masses acceptable to the Authority.

2. An operator must correct the dry operating mass to account for any additional baggage. The
position of this additional baggage must be accounted for when establishing the centre of gravity of the
aeroplane.

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Mass Values for Passengers and Baggage JAR-OPS 1.620:


3. An operator shall compute the mass of passengers and checked baggage using either the actual
weighed mass of each person and the actual weighed mass of baggage or the standard mass values specified
in Tables 9-1 to 9-3 below except where the number of passenger seats available is less than 10, when the
passenger mass may be established by a verbal statement by or on behalf of each passenger or by
estimation. The procedure specifying when to select actual or standard masses must be included in the
Operations Manual.
4. If determining the actual mass by weighing an operator must ensure that passengers personal
belongings and hand baggage are included. Such weighing must be conducted immediately prior to
boarding and at an adjacent location.
5. If determining the mass of passengers using standard mass values, the standard mass values in
Tables 9-1 and 9-2 below must be used. The standard masses include hand baggage and the mass of any
infant below 2 years of age carried by an adult on one passenger seat. Infants occupying separate passenger
seats must be considered as children for the purpose of this sub-paragraph.

Mass values for Passengers 20 seats or more


(a) Where the total number of passenger seats available on an aeroplane is 20 or more, the
standard masses of male and female in Figure 9-1 are applicable. As an alternative, in cases
where the total number of passenger seats available is 30 or more, the All Adult mass
values in Figure 9-1 are applicable.

(b) For the purpose of Figure 9-1, holiday charter means a charter flight solely intended as an
element of a holiday travel package.

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JAR-OPS 1.620(d) Table 1

FIGURE 9-1
Aircraft with 20 or
Passenger Seats 20 or More 30 or More
more Passenger
Seats Male Female All Adult
All flights except Holiday Charters 88kg 70kg 84kg

Holiday Charters 83kg 69kg 76kg

Children 35kg 35kg 35kg

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JAR-OPS 1.620(e) Table 2

FIGURE 9-2
Mass Values for
Passenger Seats 1-5 6-9 10 - 19
Aircraft with 19 or
less Passenger
Seats Male 104kg 96kg 92kg

Female 86kg 78kg 74kg

Children 35kg 35kg 35kg

6. Where the total number of passenger seats available on an aeroplane is 19 or less, the standard
masses in Figure 9-2 are applicable.
7. On flights where no hand baggage is carried in the cabin or where hand baggage is accounted for
separately, 6 kg may be deducted from the above male and female masses. Articles such as an overcoat, an
umbrella, a small handbag or purse, reading material or a small camera are not considered as hand baggage
for the purpose of this sub-paragraph.

8. Mass Values for Baggage

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(c) Where the total number of passenger seats available on the aeroplane is 20 or more the
standard mass value given in Figure 9-3 are applicable for each piece of checked baggage.
For aeroplanes with 19 passenger seats or less, the actual mass of checked baggage,
determined by weighing, must be used.

For the purpose of Figure 9-3:


(i) Domestic flight means a flight with origin and destination within the borders of one
State.

(ii) Flights within the European region means flights, other than Domestic flights,
whose origin and destination are within the area specified in Appendix 1 to JAR-
OPS 1.620 (f); and

(iii) Intercontinental flight, other than flights within the European region, means a flight
with origin and destination in different continents.

FIGURE 9-3
Aircraft with 20 JAR-OPS 1.620(f) Table 3
or more Seats
Type of Flight Baggage Standard Mass
Domestic 11 kg
Within the European Region 13 kg
Intercontinental 15 kg
All Other 13 kg

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(iv) If an operator wishes to use standard mass values other than those contained in
Figure 9-1 to Figure 9-3 above, he must advise the Authority of his reasons and gain
its approval in advance. He must also submit for approval a detailed weighing
survey plan and apply the statistical analysis method given in Appendix 1 to JAR-
OPS 1.620 (g). After verification and approval by the Authority of the results of the
weighing survey, the revised standard mass values are only applicable to that
operator. The revised standard mass values can only be used in circumstances
consistent with those under which the survey was conducted. Where revised
standard masses exceed those in Figure 9-1 to Figure 9-3, then such higher values
must be used. [See IEM-OPS 1.620 (g)].

(v) On any flight identified as carrying a significant number of passengers whose


masses, including hand baggage, are expected to exceed the standard passenger
mass, an operator must determine the actual mass of such passengers by weighing or
by adding an adequate mass increment. [See IEM-OPS 1.620 (h) and (i)].

(vi) If standard mass values for checked baggage are used and a significant number of
passengers check in baggage that is expected to exceed the standard baggage mass,
an operator must determine the actual mass of such baggage by weighing or by
adding an adequate mass increment. [See IEM-OPS 1.620 (h) and (i)].

(vii) An operator shall ensure that a commander is advised when a non-standard method
has been used for determining the mass of the load and that this method is stated in
the mass and balance documentation.

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Joint Aviation Regulations

Appendix 1 to JAR-OPS 1.620 (f)


Definition of the Area for Flights within the European Region
9. For the purpose of JAR-OPS 1.620 (f), flights within the European region, other than domestic flights, are
flights conducted within the area bounded by rhumb lines between the following points:

N7200 E04500
N4000 E04500
N3500 E03700
N3000 E03700
N3000 W00600
N2700 W00900
N2700 W03000
N6700 W03000
N7200 W01000
N7200 E04500

As depicted in Figure 9-4 below.

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FIGURE 9-4

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Joint Aviation Regulations

Appendix to JAR-OPS 1.620 (g)


Procedure for Establishing Revised Standard Mass Values for
Passengers and Baggage. [See IEM to Appendix 1 to JAR-OPS
1.620 (g)]
Passengers
10. Weight Sampling Method. The average mass of passengers and their hand baggage must be
determined by weighing, taking random samples. The selection of random samples must by nature and
extent be representative of the passenger volume, considering the type of operation, the frequency of flights
on various routes, in/outbound flights, applicable season and seat capacity of the aeroplane.

11. Sample Size. The survey plan must cover the weighing of at least the greatest of:
(a) A number of passengers calculated from a pilot sample, using normal statistical procedures
and based on a relative confidence range (accuracy) of 1% for all adult and 2% for separate
male and female average masses. The statistical procedure, complemented with a worked
example for determining the minimum required sample size and the average mass, is
included in IEM-OPS 1.620 (g), and;

(b) For Aeroplanes:

(i) With a passenger seating capacity of 40 or more, a total of 2000 passengers, or;

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Joint Aviation Regulations

(ii) With a passenger seating capacity of less than 40, a total number of 50 x (the
passenger seating capacity).

Passenger Masses
12. Adults and Children. Adults are defined as persons of an age of 12 years and above. They are
further classified as male or female. No differentiation according to sex shall be made for children, who are
defined as persons of an age of two years but who have not yet reached their twelfth birthday. Passenger
masses must include the mass of the passengers belongings, which are carried when entering the aeroplane.

13. Infants. Infants are defined as persons who have not yet reached their second birthday. When taking
random samples of passenger masses, infants shall be weighed together with the accompanying adult.

14. Weighing Location. The location for the weighing of passengers shall be selected as close as
possible to the aeroplane, at a point where a change in the passenger mass by disposing of or by acquiring
more personal belongings is unlikely to occur before the passengers board the aeroplane.
15. Weighing Machine. The weighing machine to be used for passenger weighing shall have a capacity
of at least 150 kg. The mass shall be displayed at minimum graduations of 500 g. The weighing machine
must be accurate to within 0.5% or 200 g whichever is the greater.
16. Recording of Mass Values. For each flight the mass of the passengers, the corresponding passenger
category (i.e. male/female/children) and the flight number must be recorded.

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Joint Aviation Regulations

Checked Baggage
17. The statistical procedure for determining revised standard baggage mass values based on average
baggage mass values based on average baggage masses of the minimum required sample size is basically
the same as for passengers and as specified in sub-paragraph (a) (1) [See also IEM-OPS 1.620 (g)]. For
baggage, the relative confidence range (accuracy) amounts to 1%. A minimum of 2000 pieces of checked
baggage must be weighed.

Determination of Revised Standard Mass Values for Passengers


and Checked Baggage
(a) To ensure that, in preference to the use of actual masses determined by weighing, the use of
revised standard mass values for passengers and checked baggage does not adversely affect
operational safety; a statistical analysis (see IEM-OPS 1.620 (g)) must be carried out. Such
an analysis will generate average mass values for passengers and baggage as well as other
data.

(b) On aeroplanes with 20 or more passenger seats these averages apply as revised standard
male and female mass values.

(c) On smaller aeroplanes, the following increments must be added to the average passenger
mass to obtain the revised standard mass value:

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Joint Aviation Regulations

FIGURE 9-5
Revised Standard
Mass Increments Number of Passenger Seats Required Mass Increment
for Aircraft with 19 1 5 Inclusive 16 kg
or less Passenger 6 9 Inclusive 8 kg
Seats 10 19 Inclusive 4 kg

18. Alternatively, all adult revised standard (average) mass values may be applied on aeroplanes with 30 or
more passenger seats. Revised standard (average) checked baggage mass values are applicable to
aeroplanes with 20 or more passenger seats.
(d) Operators have the option to submit a detailed survey plan to the Authority for approval and
subsequently a deviation form the revised standard mass value providing this deviating
value is determined by use of the procedure explained in the Appendix. Such deviations
must be reviewed at intervals not exceeding five years. [See AMC to Appendix 1 to JAR-
OPS 1.620 (g), sub-paragraph (c) (4)].

(e) All adult revised standard mass values must be based on a male/female ratio of 80/20 in
respect of all flights except holiday charters which are 50/50. If an operator wishes to obtain
approval for use of a different ratio on specific routes or flights then data must be submitted
to the Authority showing that the alternative male/female ratio is conservative and covers at
least 84% of the actual male/female ratios on a sample of at least 100 representative flights.

(f) The average mass values found are rounded to the nearest whole number in kg. Checked
baggage mass values are rounded to the nearest 0.5 kg figure, as appropriate.

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031 Aircraft Mass & Balance

The Weighing of Aeroplanes

Joint Airworthiness Requirement


Determination of the Dry Operating Mass of an
Aeroplane Special Standard Masses for the Traffic Load

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The Weighing of Aeroplanes

The Weighing of Aeroplanes


10

Joint Airworthiness Requirement


1. The weight and C of G of an aeroplane must be established by the operator by actually weighing it prior
to initial entry into service and every four years thereafter if individual aeroplane weights are used or every
nine years if fleet weights are used. The cumulative effect of modifications and/or repairs have on the
weight and balance must be accounted and documented. Aeroplanes that have been modified but the effects
on the weight and balance are unknown must be re-weighed. [JAR-OPS 1.605 (1) (b)].Appendix 1 to JAR-
OPS 1.605 and Mass and Balance General (See JAR-OPS 1.605)

Determination of the Dry Operating Mass of an


Aeroplane
Weighing of an Aeroplane
(a) New aeroplanes are normally weighed at the factory and are eligible to be placed into
operation without re-weighing if the mass and balance records have been adjusted for
alterations or modifications to the aeroplane. Aeroplanes transferred from one JAA operator
with an approved mass control programme to another JAA operator with an approved
programme need not be weighed prior to use by the receiving operator unless more than
four years have elapsed since the last weighing.

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The Weighing of Aeroplanes

(b) The individual mass and centre of gravity (CG) position of each aeroplane shall be re-
established periodically. The maximum interval between two weighings must be defined by
the operator and must meet the requirements of JAR-OPS 1.605 (b). In addition, the mass
and the CG of each aeroplane shall be re-established either by:

(i) Weighing, or;

(ii) Calculation, if the operator is able to provide the necessary justification to prove the
validity of the method of calculation chosen.

whenever the cumulative changes to the dry operating mass exceed + 0.5% of the maximum landing mass
or the cumulative change in CG position exceeds 0.5% of the mean aerodynamic chord. [Appendix to JAR-
OPS 1.605 (a) (1)].

Fleet Mass and CG Position


(a) For a fleet or group of aeroplanes of the same model and configuration, an average dry
operating mass and CG position may be used as the fleet mass and CG position, provided
that the dry operating masses and CG positions of the individual aeroplanes meet the
tolerances specified below. Furthermore, the criteria specified in Use of Fleet-Values and
Number of Aeroplanes to be Weighed below are applicable.

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Tolerances
(i) If the dry operating mass of any aeroplane weighed, or the calculated dry operating
mass of any aeroplane of a fleet, varies by more than + 0.5% of the maximum
structural landing mass from the established dry operating fleet mass or the CG
position varies by more than + 0.5% of the mean aerodynamic chord from the fleet
CG, that aeroplane shall be omitted from that fleet. Separate fleets may be
established, each with differing fleet mean masses.

(ii) In cases where the aeroplane mass is within the dry operating fleet mass tolerance
but its CG position falls outside the permitted fleet tolerance, the aeroplane may still
be operated under the applicable dry operating fleet mass but with an individual CG
position.

(iii) If an individual aeroplane has, when compared with other aeroplanes of the fleet, a
physical, accurately accountable difference (e.g. galley or seat configuration), that
causes exceedance of the fleet tolerances, this aeroplane may be maintained in the
fleet provided that appropriate corrections are applied to the mass and/or CG
position for that aeroplane.

(iv) Aeroplanes for which no mean aerodynamic chord has been published must be
operated with their individual mass and CG position values or must be subjected to
a special study and approval.

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The Weighing of Aeroplanes

Use of Fleet Values


(i) After the weighing of an aeroplane, or if any change occurs in the aeroplane
equipment or configuration, the operator must verify that this aeroplane falls within
the tolerances specified in Tolerances above.

(ii) Aeroplanes which have not been weighed since the last fleet mass evaluation can
still be kept in a fleet operated with fleet values, provided that the individual values
are revised by computation and stay within the tolerances defined in Tolerances
above. If these individual values no longer fall within the permitted tolerances, the
operator must either determine new fleet values fulfilling the conditions of Fleet-
Mass and CG Position and Tolerances above, or operate the aeroplanes not falling
within the limits with their individual values.

(iii) To add an aeroplane to a fleet operated with fleet values, the operator with fleet
values, the operator must verify by weighing or computation that its actual values
fall within the tolerance specified in Tolerances above.

(iv) To comply with Fleet Mass and CG Position above, the fleet values must be
updated at least at the end of each fleet mass evaluation. [Appendix to JAR-OPS
1.605 (a) (2)].

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The Weighing of Aeroplanes

Number of Aeroplanes To Be weighed to Obtain Fleet


Values
(a) If n is the number of aeroplanes in the fleet using fleet values, the operator must at least
weigh, in the period between two fleet mass evaluations, a certain number of aeroplanes
defined in Figure 10-1:

FIGURE 10-1
Number of Aeroplanes in the Fleet Minimum Number of Weighings
2 or 3 n
4 to 9 n+3
-----------
2
10 or More n + 51
--------------
10

(b) In choosing the aeroplanes to be weighed, aeroplanes in the fleet which have not been
weighed for the longest time should be selected.

(c) The interval between 2 fleet mass evaluations must not exceed 48 months.

Weighing Procedure
(a) The weighing must be accomplished either by the manufacturer or by an approved
maintenance organisation.

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The Weighing of Aeroplanes

(b) Normal precautions must be taken consistent with good practices such as:

(i) Checking for completeness of the aeroplane and equipment.

(ii) Determining that fluids are properly accounted for.

(iii) Ensuring that the aeroplane is clean, and;

(iv) Ensuring that weighing is accomplished in an enclosed building.

2. Any equipment used for weighing must be properly calibrated, zeroed, and used in accordance with
the manufactures instructions. Each scale must be calibrated either by the manufacturer, by a civil
department of weights and measures or by an appropriately authorised organisation within two years or
within a time period defined by the manufacturer of the weighing equipment, whichever is less. The
equipment must enable the mass of the aeroplane to be established accurately. [Appendix to JAR-OPS 1.605
(a) (4)].

Special Standard Masses for the Traffic Load


3. In addition to standard masses for passengers and checked baggage, an operator can submit for approval
to the Authority standard masses for other load items.

Aeroplane Loading
(a) An operator must ensure that the loading of its aeroplanes is performed under the
supervision of qualified personnel.

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(b) An operator must ensure that the loading of the freight is consistent with the data used for
the calculation of the aeroplane mass and balance.

(c) An operator must comply with additional structural limits such as the floor strength
limitations, the maximum load per running metre, the maximum mass per cargo
compartment and/or the maximum seating limits. [Appendix to JAR-OPS 1.605 (a)
(4)].

Centre of Gravity Limits


Operational CG Envelope. Unless seat allocation is applied and the effects of the number of
passengers per seat row, of cargo in individual cargo compartments and of fuel in individual tanks is
accounted for accurately in the balance calculation, operational margins must be applied to the certificated
centre of gravity envelope. In determining the CG margins, possible deviations from the assumed load
distribution must be considered. If free seating is applied, the operator must introduce procedures to ensure
corrective action by flight or cabin crew if extreme longitudinal seat selection occurs. The CG margins and
associated operational procedures, including assumptions with regard to passenger seating, must be
acceptable to the Authority. [See IEM to Appendix 1 to JAR-OPS 1.605 (d)].

In-Flight Centre of Gravity. Further to sub-paragraph above, the operator must show that the
procedures fully account for the extreme variation in CG travel during flight caused by passenger/ crew
movement and fuel consumption/transfer.

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British Civil Airworthiness Requirement


4. The above are the requirements of the Joint Aviation Authority (JAA), however, these will not be legally
enforceable until a statute has been passed by Parliament to make JAR-OPS a legally binding document.
Until such time the legal requirements of British Civil Airworthiness requirements remain in force and have
different requirements with respect to the weighing of aeroplanes and are as follows:

(a) An aircraft is weighed when all manufacturing processes are complete. It must be re-
weighed within two years of the date of manufacture and subsequently at intervals not
exceeding five years and at such times as the CAA may require if the maximum total weight
authorised exceeds 5700 kg. If the MTWA does not exceed 5700 kg the aeroplane must be
re-weighed at such times as the CAA may require.

(b) The aircraft should be re-weighed after a major servicing has been carried out or when a
modification or engine change has been done which may have a significant effect on the
aircraft weight and balanced. It would be prudent to re-weigh the aircraft if it is not
attaining is scheduled performance level.

(c) With the approval of the Authority, when an operator has three or more aircraft of the same
type, the fleet mean weight and CG may be used for the whole fleet, except for those that
differ significantly from the remainder of the fleet.

(d) For an aircraft having a valid Certificate of Airworthiness a valid Weight and CG Schedule
must be completed every time the aircraft is weighed. Each Schedule must be preserved for
a period of six months following the subsequent re-weighing of the aircraft.

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(e) If the person who is the operator ceases to be the operator, he (or his representative if he
dies) must retain the Schedule or pass it on to the new operator for retention for the requisite
period. [BCAR Section A, Chapter A5-47].

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Self Assessed Exercise No. 2

QUESTIONS:
QUESTION 1.

List four items not considered to be hand baggage when using the standard mass value of JAR-OPS1.
620(e) table 2.
QUESTION 2.

According to JAR-OPS1, when should an aeroplane be weighed?


QUESTION 3.

What precautions should be taken when weighing an aircraft?


QUESTION 4.

What are the floor area maximum load intensity and the running load maximum between balance arm 343
and 500 for the cargo compartments of the MRJT?
QUESTION 5.

What is the purpose of Dunnage?


QUESTION 6.
Specify the current restraint load factor forward for lashing and tie-down equipment for fixed wing aircraft.

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QUESTION 7.

State the load factor formula.


QUESTION 8.

Given the mean aerodynamic chord is from 750ins to 1000ins aft of the Datum. Express the GG 850ins
AFT of the Datum as a % of MAC.
QUESTION 9.

What determines the maximum zero fuel weight?


QUESTION 10.

How is the stalling speed affected by the position of the CG?


QUESTION 11.

Given: AUW 30,000lbs. CG 1ft AFT of Datum. How much freight must be added to a hold 10ft forward of
Datum to move the CG 1ft forward.
QUESTION 12.
If 300lbs of cargo is moved from a hold 10ft aft of the Datum to hold 5ft forward of the Datum what change
will occur to the CG for an aeroplane weighing 5000lbs.
QUESTION 13.

If 2,000kgs of freight added to a hold 5m ahead of the present CG of an aeroplane weighing 10,000kgs. The
change to the CG is?

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QUESTION 14.

If the main wheels retract athwarships and the nose wheel retracts forward. How will the CG move on
lowering the undercarriage to land?
QUESTION 15.

What is the critical angle between the edge of freight and the edge of load spreader for it to be fully
effective:
QUESTION 16.

If the centre tank of the MRJT contains 500kgs of fuel how much fuel must be in the wing tanks?
QUESTION 17.

Given: Cargo 1500kgs in hold 10m forward of Datum and cargo 1000kgs in a hold 15m AFT of Datum.
What are the total freight moments?
QUESTION 18.

Given: Fuel at take-off 6000lbs in tank 10ft forward of Datum. The fuel in the same tank on Landing
2000lbs calculate the change of moments.
QUESTION 19.

At what age is a child assumed to be an adult for the purposes of mass and balance?

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QUESTION 20.

What increment must be added to the average mass for a passenger of an aeroplane having 6 to 9 passenger
seats?

ANSWERS:
ANSWER 1.

Page 9-2 paragraph 7


ANSWER 2.

Page 10-1 paragraph 1


ANSWER 3.

Page 10-4 paragraph 1 (b)


ANSWER 4.

CAP 696 Page 24


ANSWER 5.

Page 7-7
ANSWER 6.

Page 7-5

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ANSWER 7.

Page 7-4

ANSWER 8.
100
------------------------------- 850750 % = -------- % = 40% of MAC
1000 750 250
ANSWER 9.
The strength of the wing roots.

Page 1-2
ANSWER 10.

Page 3-6 and 3-7


ANSWER 11.

(30000 + w) x 0 = (30000 x +1) + (w x 10) 0

= 30,000 10w

10w = 30,000

w= 3000 lbs

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ANSWER 12.
CC
w CC 300 - -------
----4500 ----------
= 0.9ft
-------
---- = ----------- = CC =
W d 5000 15 5000

ANSWER 13.

----------------------5-
2000 = -0.83m = 0.83 ahead of old CG
12, 000
ANSWER 14.

CG moves with the nose wheel. CG moves AFT.


ANSWER 15.

45

Page 7-7
ANSWER 16.

The wing tanks must be full.

CAP 696 Page 22


ANSWER 17.

(1500 x 10) + (1000 x +15) = 0

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ANSWER 18.

Moments at take-off = 6000 x 10 = -60,000 ft. lbs.

Moments at landing = 2000 x 10 = -20,000 ft. lbs.

Change in moments = -20,000 (-60,000) = + 40,000 ft. lbs.


ANSWER 19.

12 years old

Page 9-6
ANSWER 20.

8 kgs

Page 9-8

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031 Aircraft Mass & Balance

Documentation

UK National Requirements

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Documentation

Documentation
11

Mass and Balance Documentation JAR-OPS 1.625 [See Appendix 1


to JAR-OPS 1.625]
1. An operator shall establish mass and balance documentation prior to each flight specifying the load
AND its distribution. The mass and balance documentation must enable the commander to determine by
inspection that the load and its distribution is such that the mass and balance limits of the aeroplane are not
exceeded. The person preparing the mass and balance documentation must be named on the document. The
person supervising the loading of the aeroplane must confirm by signature that the load and its distribution
are in accordance with the mass and balance documentation. This document must be acceptable to the
commander, his acceptance being indicated by countersignature or equivalent. [See also IEM-OPS 1.1055
(a) (12)].

2. An operator must specify procedures for Last Minute Changes to the load.
3. Subject to the approval of the Authority, an operator may use an alternative to the procedures
required by paragraphs (a) and (b) above.

Signature or Equivalent IEM-OPS 1.1055 (a) (12) [See JAR-


OPS 1.1055 (a) (12)]
4. JAR-OPS 1.1055 requires a signature or its equivalent. This IEM gives and example of how this can be
arranged where normal signature by hand is impracticable and it is desirable to arrange the equivalent
verification by electronic means.

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5. The following conditions should be applied in order to make an electronic signature the equivalent of a
conventional hand-written signature:
(a) Electronic signing should be achieved by entering a Personal Identification Number (PIN)
code with appropriate security etc.

(b) Entering the PIN code should generate a print-out of the individuals name and professional
capacity on the relevant document(s) in such a way that it is evident to anyone having a
need for that information, who has signed the document.

(c) The computer system should log information to indicate when and where each PIN codes
has been entered.

(d) The use of PIN code is, from a legal and responsibility point of view, considered to be fully
equivalent to signature by hand.

(e) The requirements for record keeping remain unchanged, and

(f) All personnel concerned should be made aware of the conditions associated with electronic
signature and should confirm this in writing.

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Appendix 1 to JAR-OPS 1.625 Mass and Balance Documentation


[See IEM to Appendix 1 to JAR-OPS 1.625]

Mass and Balance Documentation


Contents
(a) The mass and balance documentation must contain the following information:

(i) The aeroplane registration and type.

(ii) The flight identification number and date.

(iii) The identity of the Commander.

(iv) The identity of the person who prepared the document.

(v) The dry operating mass and the corresponding CG of the aeroplane.

(vi) The mass of the fuel at take-off and the mass of trip fuel.

(vii) The mass of consumables other than fuel.

(viii) The components of the load including passengers, baggage, freight and ballast.

(ix) The Take-Off Mass, Landing Mass and Zero Fuel Mass.

(x) The load distribution.

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(xi) The applicable aeroplane CG positions; and

(xii) The Limiting Mass and CG Values.

6. Subject to the approval of the Authority, an operator may omit some of this Data from the mass and
balance documentation.
7. Last Minute Change. If any last minute change occurs after the completion of the mass and balance
documentation, this must be brought to the attention of the Commander and the last minute change must be
entered on the mass and balance documentation. The maximum allowed change in the number of
passengers or hold load acceptable as a last minute change must be specified in the Operations Manual. If
this number is exceeded, new mass and balance documentation must be prepared.

Computerised Systems
8. Where mass and balance documentation is generated by a computerised mass and balance system, the
operator must verify the integrity of the output data. He must establish a system to check that amendments
of his input data are incorporated properly in the system and that the system is operating correctly on a
continuous basis by verifying the output data at intervals not exceeding six months.

Onboard Mass and Balance Systems


9. An operator must obtain the approval of the Authority if he wishes to use an onboard mass and balance
computer system as a primary source for despatch.

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Datalink
10. When mass and balance documentation is sent to aeroplane via datalink, a copy of the final mass and
balance documentation as accepted by the Commander must be available on the ground.

Mass and Balance Documentation [See IEM to Appendix 1 to


JAR-OPS 1.625]
11. For Performance Class B aeroplanes, the CG position need not be mentioned on the mass and balance
documentation if for example the load distribution is in accordance with a pre-calculated balance table or if
it can be shown that for the planned operations a correct balance can be ensured, whatever the real load is.

UK National Requirements
The Weight and Balance Report
12. The following are the requirements of the CAA as specified in BCAR, Section A.

(a) Weight and Balance Report Aircraft Exceeding 5700 kg.

(b) A Weight and Balance Report shall be produced for each Prototype, Variant and Series
aircraft the Maximum Weight Authorised of which exceeds 5700 kg.

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(c) The Weight and Balance Report shall record such loading data as is essential to enable the
particular aircraft to be correctly loaded, and shall include sufficient information for an
operator to produce written loading instructions in compliance with the requirements of the
Air Navigation Order.

(d) The Weight and Balance Report shall apply to the aircraft in the condition in which it is to
be delivered to the user.

(e) One copy of the Weight and Balance Report shall be sent to the CAA Safety Regulation
Group.

(f) The Weight and Balance Report shall include the following items:

(g) Reference Number and date.

(h) Designation, nationality, and registration marks of the aircraft, or if these are not known the
constructors serial number.

(i) A copy of the Weighing Record.

(j) A copy of the Weight and Centre-of-Gravity Schedule including the list of Basic
Equipment, if this is separate from Part A of the Schedule.

(k) A diagram and a description of the datum points which are used for weighing and loading
and an explanation of the relationship of these points to the fuselage frame numbering
system of other identifiable points, and where applicable, to the Standard Mean Chord
(SMC).

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(l) Information on the level arms appropriate to items of Disposable Load. (This should include
the lever arms of fuel, oil and other consumable fluids or substances in the various tanks
(including agricultural material in hoppers) which, if necessary, should be shown
diagrammatically or graphically; lever arms of passengers in seats appropriate to the various
seating layouts; mean lever arms of the various baggage holds or compartments.)

(m) Details of any significant effect on the aircraft CG of any change in configuration, such as
retraction of the landing gear.

Weight and Centre-of-Gravity Schedule Aircraft Exceeding 2730 kg


13. A Weight and Centre-of-Gravity Schedule shall be provided for each aircraft the Maximum Total
Weight Authorised of which exceeds 2730 kg, except that for an aircraft the Maximum Total Weight
Authorised or which exceeds 5700 kg the information contained in Parts B and C of the Schedule may, for a
new aircraft, be given as part of the Weight and Balance Report.

NOTE:
1) The Weight and Centre-of-Gravity Schedule may be in the form set down in
Appendix 1, but variations are permitted within the Requirements.

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NOTE:
2) Here reference is made in Appendix 1 to the Flight Manual, but such a
document has not been issued, it will be necessary to refer to the Certificate of
Airworthiness.

14. Each Schedule shall be identified by the aircraft designation, nationality and registration marks, or
if these are not known, by the constructors serial number. The date of issue of the Schedule shall be given
and the Schedule shall be signed by a representative of an approved Organisation or a person acceptable to
the CAA. A statement shall be included indicating that the Schedule supersedes all previous issues.

15. The date and reference number of the Weight and Balance Report, or, as appropriate to the weight,
other acceptable information upon which the Schedule is based, shall be given.

NOTE:
For aircraft for which a Weight and Balance Report is not mandatory, the
Weighing Record would normally used.

16. A copy of each issue of the Schedule shall be retained by the operator, and where the Schedule is re-
issued the previous issue shall be retained with the aircraft records. A copy of the current Schedule and any
related list of Basic Equipment (see Part A Basic Weight), shall be sent to the CAA Safety Regulation
Group.

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17. For aircraft the Maximum Total Weight Authorised of which does not exceed 5700 kg, a copy of
the Schedule shall be included in the Flight Manual, if a Flight Manual is applicable, or if this is not the
case, displayed or retained in the aircraft in a suitably identified stowage.
18. Operators shall issue a revised Weight and Centre-of-Gravity Schedule when the weight and e.g. is
known to have changed to an extent greater than that which has been agreed by the CAA as applicable to a
particular aircraft type.
19. If the aircraft has not been re-weighed, the revised Weight and Centre-of-Gravity Schedule shall
contain a statement that calculations have been based on the last Weight and Balance Report, or other
information, and the known weight and CG changes.
20. The datum to which CG limits relate is defined in Part A (see Part A Basic Weight) and this may be
different from the datum defined in the Certificate of Airworthiness or Flight Manual. When a different
datum is used it shall be adequately defined, its precise relationship to the datum in the Certificate of
Airworthiness or Flight Manual shall be given, and any lever arms and moments which appear in any part
of the Schedule shall be consistent with the datum so declared.

NOTE:
In the case of helicopters, it may be necessary to present lever arms and
moments about more than one axis, depending on the CG limits specified in the
Flight Manual.

21. Part A Basic Weight. The Basic Weight and the associated position of the CG of the aircraft as derived
from the most recent Weight and Balance Report or other information together with any subsequent weight
and CG changes shall be stated. The position (retracted or extended) of the landing gear associated with this
information shall be stated.

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22. Where the Maximum Total Weight Authorised does not exceed 5700 kg, Part A shall also include
the list of Basic Equipment showing the weight and lever arm of each item, or this information may form
separate pages attached to the Weight and Centre-of-Gravity Schedule, with a suitable reference in Part A
of the Schedule to this procedure.

23. Where the Maximum Total Weight Authorised exceeds 5700 kg, Part A shall include the list of
basic equipment showing the weight, lever arm moment of each item, or shall make reference to the
document in which such a list is included.
24. Part B Variable Load. The Variable Load may be detailed for as many roles as the operator
wishes, but for every role the weights and moments shall be given. Weights of crew members may be
assumed to be not less than the weights shown in the Air Navigation (General) Regulations, provided that
the Maximum Total Weight Authorised exceeds 5700 kg, or the aircraft has a total seating capacity for 12
or more persons. Otherwise the weight of each person must be determined by weighing.

25. Part C Loading Information. This shall include all relevant information so that, knowing the
Disposable Load which is intended to be carried, the weight and the position of the Centre-of-Gravity of the
aircraft can be calculated. At least the following shall be given:
(i) The lever arm of the CG of a passenger in each seat.

(ii) The mean lever arm of each compartment or area in the aircraft where Disposable
Load, such as luggage or freight, may be placed.

(iii) Any significant change in the CG of the aircraft (change in moment) which will
result from a change in configuration, such as the retraction and extension of the
landing gear.

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(iv) The lever arm of the CG of fuel, oil and other consumable fluids or substances in
each tank, including any significant variation of the lever arm with the quantity
loaded.

(v) The maximum total usable capacities of the tanks for fuel, oil and other consumable
fluids or substances and the weight of fluids or substances when the tanks are filled
to their capacities assuming typical densities.

26. A statement shall be made in the Schedule to the effect that it is a requirement of the Air Navigation
Order that the Commander satisfies himself before take-off that the load is of such weight, and is so
distributed and secured, that it may safely be carried on the intended flight.
27. The weights, distances, moments and quantities may be given in any units provided that these are
used consistently and do not conflict with the markings and placards on the aircraft.

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Weight and Centre-of-Gravity Schedule-Aircraft Not Exceeding


2730 kg
28. For aircraft the Maximum Total Weight Authorised of which does not exceed 2730 kg, either a
Weight and Centre-of-Gravity Schedule, which complies with 2 and 3.2, or a Loading and Distribution
Schedule which complies with 3.1 shall be provided.
29. Loading and Distribution Schedule (Figure 11-6)
30. The Loading and Distribution Schedule (hereinafter referred to as the Schedule) shall contain at
least the information in Figure 11-6.
31. Each Schedule shall be identified by the aircraft designation, nationality and registration marks, or
if these are not known, by the constructors serial number.
32. A copy of each issue of the Schedule shall be retained by the operator, and when the Schedule is re-
issued the previous issue shall be retained with the aircraft records. A copy of the current Schedule and any
related list of Basic Equipment shall be sent to the CAA Safety Regulation Group.
(i) A copy of the Schedule shall be included in the Flight Manual is applicable, or, if
this is not the case, the Schedule shall be displayed or retained in the aircraft in a
suitably identified stowage.

33. Operators shall issue a revised Schedule when:

(i) The Basic Weight of the aircraft is known to have undergone changes in excess of
0.5% of the Maximum Total Weight Authorised, or

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(ii) The total moment applicable to the Basic Weight is known to have changed to an
extent greater than that, which has been agreed by the CAA as applicable to a
particular aircraft type.

34. If the aircraft has not been re-weighed the revised Schedule shall contain a statement that
calculations have been based on the last Weighing Record and the known weight and moment changes.

35. Instructions for the use of the Schedule, together with the Loading Graphs, shall be included.
36. A statement shall be given in the Schedule to the effect that it is a requirement of the Air Navigation
Order that the Commander satisfies himself before the aircraft takes off that the load is of such a weight,
and is so distributed and secured that it may safely be carried on the intended flight.
37. The weight, distances, moments and quantities may be given in any units provided that these are
used consistently and do not conflict with the markings and placards on the aircraft.
38. Part A Basic Data. Part A shall contain the following:

(i) The Basic Weight and the associated moment, and CG position of the aircraft, as
derived from the most recent Weighing Record, together with any subsequent
changes.

(ii) The Maximum Total Weight Authorised appropriate to each permitted use (eg.
aerobatics).

(iii) The definition of the CG datum.

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(iv) The date and reference number of the Weighing Record and list of Basic Equipment
upon which the Schedule is based.

(v) The date and reference of the Loading Graphs of the Loading and Distribution
Schedule shall be given.

(vi) A statement of the date of preparation and validity of the Schedule, signed by a
representative of an approved Organisation, or a person acceptable to the CAA. A
statement shall also be included indicating that the Schedule supersedes all previous
issues.

39. Part B Loading. Columns shall be provided which list all standard items of Variable Load and
make provision for the associated weight and CG moments to be recorded and totalled for a particular
flight. Columns shall also be provided for recording an example of a typical aircraft loading calculation.
This example shall employ the same weight and CG moment figures as recorded in the Loading Graphs
(see Part C).
40. Part C Loading Graphs. Graphs, sufficient to ascertain moments, and to enable the operator to
determine that the aircraft loaded weight and CG moment are within the prescribed limits shall be provided.
The graphs shall be identified by aircraft designation, date of compilation and source. Suitable sources are
the aircraft constructor or other competent person. An example application shall be included using the same
figures as employed in the Loading and Distribution Schedule example.

41. Weight and Centre-of-Gravity Schedule (Appendix 2, (3)). In addition the Weight and Centre-of-
Gravity Schedule for aircraft the Maximum Total Weight Authorised of which does not exceed 2730 kg,
shall contain instructions for the determination of the loaded weight, the total load moments and resultant
CG positions.

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Appendix No. 1 Weight and Centre-Of-Gravity Schedules


For Aircraft Exceeding 2730 kg
42. INTRODUCTION. This Appendix presents a specimen Weight and CG Schedule which constitutes an
acceptable means of compliance with the appropriate requirements.

NOTE:
Imperial Units are shown on the specimen. Where it is necessary to use S.I
Units these should be used throughout

FIGURE 11-1
Specimen
Reference NAL/286
Schedule
Produced by Loose Aviation Ltd
Aircraft Designation Flynow 2E
Nationality & Registration marks G-BZZZ
Constructor F.L.Y. Co. Ltd
Constructors Serial Number 44
Maximum Total Weight Authorised 7300 lb
Centre of Gravity Limits Refer to Flight Manual
Reference Number 90/946

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Part A Basic Weight


The Basic Weight of the aircraft as calculated from Weight and Balance Report/Weighing Record*

NAL/W/95 dated 31 August 1988 is 5516 lb

The CG of the aircraft in the same Condition at this weight and 127 in aft of datum
with the landing gear extended is

The total moment about the datum In this condition in lb.in/100 is 7015

NOTE:
The datum is at fuselage station 0 situated 114 inches forward of the wing
leading edge. This is the datum defined in the Flight Manual. All lever arms
are distances in inches aft of datum

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FIGURE 11-2 Weight Lever Arm


(lb) (in)

Two Marzell propeller type BL-H3Z30 127 each 76


Two engine driven 100 ampere alternators Type GE-362 27 each 117
One 13 Ah Ni Cd battery CB-7 31 153

Part B Variable Load


The weight, lever arms and moments of items of Variable Load are shown below. The Variable Load
depends upon the equipment carried for the particular role.

FIGURE 11-3
Weight Lever Arm Moment
(lb) (in) (100 lb.inc)

Pilot (one) 108


De-icing fluid 1.5 gal 12 140 17
Lift-jackets (7) 14 135 19
Row 1 passenger seats (two) 60 173 104
Row 2 passenger seats (two) 60 215 129
Row 3 passenger seats (two) 60 248 149

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Weight Lever Arm Moment


(lb) (in) (100 lb.inc)

Table 8 256 20
One stretcher and attachments (in 45 223 100
place of seat rows 2 and 3)
Medical stores 15 250 37

FIGURE 11-4
Part C Loading
Weight Lever Arm Capacity
Information
(lb) (in) (imp gal)
(Disposable
Loads)
Fuel in tanks 1 and 2 1368 145 190
Engine Oil 50 70 5.5
Forward baggage 21
Rear baggage 261
Passengers in Row 1 seats 171
Passengers in Row 2 seats 213
Passengers in Row 3 seats 246
Patient in stretcher 223

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NOTE:
To obtain the total loaded weight of aircraft, add to the Basic Weight the
weights of the items of Variable and Disposable Load to be carried for the
particular role.

This Schedule was prepared (date) and supersedes all previous issues.

Signed .Inspector/Engineer

On behalf of ..

Approval Reference ..

NOTE:
Not part of the specimen Schedule). In Part B, Variable Load, of this Schedule
the actual weight of the pilot is required in accordance with the Air Navigation
(General) Regulations for aircraft the Maximum Total Weight Authorised of
which does not exceed 4700 kg or with less than 12 persons seating capacity.
Hence the pilots weight and calculated moment are omitted in the example.

*Densities Petrol 7.2 lb Imp.gal; Kerosone 8.1 lb. Imp.gal; Oil 9.0 lb
Imp.gal.

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Appendix No. 2 Weight and Centre-of-Gravity and Loading


Distribution Schedules Aircraft Not Exceeding 2730kg.
43. INTRODUCTION. This Appendix contains acceptable means of compliance in respect of Weight
and Centre-of-Gravity and Loading and Distribution Schedules provided in accordance with the
requirements.
44. LOADING AND DISTRIBUTION SCHEDULE. The Schedule (including the graphs) and the List
of Basic Equipment should, as far as is practical, take the form of Figure 11-5, Figure 11-6 and Figure 11-7.

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Documentation

FIGURE 11-5
Front of Schedule

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FIGURE 11-6
Reverse of
Schedule

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FIGURE 11-7
List of Basic
Equipment

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45. WEIGHT AND CENTRE OF GRAVITY SCHEDULE. An acceptable means of compliance with the
requirements would be to include in the Schedule instructions on the following lines:

Specimen Instructions
(a) By reference to Weight and Centre-of-Gravity Schedule, ascertain the lever arm of each
item (Basic Weight, Variable Load, Disposable Load).

(b) To obtain moment of an item, multiply the weight of the item by the corresponding lever
arm, and record the moment for each item of load, giving the moment a positive sign if the
item is aft of the datum, and a negative sign if it is forward of the datum. Enter the weight of
the item in the weight column.

(c) Total the weight column.

(d) Total the moment columns. If (+) and (-) moments are recorded total each column and
obtain the total resultant moment, by subtracting the lesser from the greater.

(e) Divide the total (or total resultant) moment by the total weight to obtain c.g. position,
positive or negative, relative to the datum, and check that this is within the prescribed c.g.
limits.

(f) To check that the fuel consumed during a flight does not cause the c.g. position to be
outside the prescribed limits, re-total the weights in 3 and the moments in 4, but omitting
the total fuel weight and the corresponding moment(s), respectively. Add the weight and
moment of the fuel expected to remain in the tanks at the end of the flight. Divide the final
total resultant moment by the final total weight to obtain the c.g. position, and check that it
is still within the prescribed c.g. limits.

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NOTE:
Note: Where there are any other significant quantities of consumable fluids or
substances (e.g. crop spraying), similar account should be taken of them.

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031 Aircraft Mass & Balance

Definitions

Weight
Load
Equipment
Passengers

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Definitions

Definitions
12

Weight
Basic Weight. This is the aeroplane weight plus basic equipment, unusable fuel and undrainable oil.
Basic equipment is that which is common to all roles plus unconsumable fluids such as hydraulic fluid.

Dry Operating Weight. This is defined in JAR-OPS 1.607 as the total weight of the aeroplane for a
specific type of operation excluding all usable fuel and traffic load. It includes such items as crew, crew
baggage, catering equipment, removable passenger service equipment, potable water and lavatory
chemicals. The dry operating weight is sometimes referred to as the Aircraft Prepared for Service (APS)
weight.

Empty Weight. This is the basic weight plus role equipment.


Maximum Zero Fuel Weight. The maximum permissible weight of an aeroplane with no usable fuel.
The weight of fuel contained in particular tanks must be included in the zero fuel mass when it is explicitly
mentioned in the aeroplane Flight Manual limitations. This is a structural limitation imposed to ensure that
the airframe is not over-stressed.

Maximum Structural Landing Weight. The maximum permissible total aeroplane weight on landing
in normal circumstances.

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Definitions

Maximum Structural Take-Off Weight. The maximum permissible total aeroplane weight at the
start of the take-off run.

Zero Fuel Weight. This is the dry operating weight plus the traffic load. In other words it is the weight
of the aeroplane without the weight of fuel.

Aircraft Prepared for Service (APS) Weight. The weight of the aircraft shown in the weight
schedule (the basic weight) plus such additional items in or on the aircraft as the operator thinks fit to
include.

All Up Weight (AUW). The total weight of an aircraft and all of its contents at a specific time.

Total Loaded Weight. The sum of the aircraft basic weight, the variable load and disposable load.

Design Minimum Weight. The lowest weight at which an aeroplane complies with the structural
requirements for its own safety.

Maximum Ramp Weight. The maximum weight at which an aircraft may commence taxiing and is
equal to the maximum take-off weight plus taxi fuel and run-up fuel. It must not exceed the surface load
bearing strength.

Maximum Total Weight Authorised (MTWA). The maximum total weight of the aircraft prepared
for service, the crew (unless already included in the APS weight), passengers, baggage, cargo and fuel at
which the aircraft may take-off anywhere in the world, in the most favourable circumstances in accordance
with the Certificate of Airworthiness in force in respect of aircraft.

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Definitions

Maximum Take-Off Weight. The maximum weight at which take-off is permitted, by conditions other
than available performance.

Landing Weight. The gross weight of the aeroplane, including all of its contents, at the time of landing.

Maximum Landing Weight. The maximum weight at which a landing (except in an emergency) is
permitted by considerations other than available performance.

Maximum Taxi Weight. The same as maximum ramp weight.

Load
Absolute Traffic Load. The traffic load plus usable fuel and consumable fluids. The traffic load is the
total weight of passengers, baggage and cargo, including any non-revenue load.

Floor Load. This is the area load at a specific station.

Index. This is the moment divided by a constant usually 1000.

Maximum Floor Load. The highest area load permitted on any part of the floor of the aeroplane is the
maximum floor load.

Running Load. The weight of any object divided by the length of that object measured parallel to the
longitudinal axis is the running or linear load.

Payload. Anyone or anything on board the aeroplane the carriage of which is paid for by someone other
than the operator. In other words anything or anyone carried that earns money for the airline.

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Definitions

Traffic Load. The total weight of passengers, baggage and cargo including non-revenue load.
Useful Load. The traffic load plus usable fuel is also referred to as the disposable load.

Variable Load. This includes the role equipment, the crew and the crew baggage. Role equipment is that
which is required to complete a specific task such as seats, toilets, galley for the passenger role or roller
conveyor, lashing points and tie down equipment for the freight roles.

Equipment
Ballast. Additional fixed weights which can be removed, if necessary, that are carried, to ensure the centre
of gravity remains within safe limits, in certain circumstances.

Basic Equipment. The inconsumable fluids and the equipment which is common to all roles for which
the operator intends to use the aircraft.

Load Spreader. A mechanical device inserted between the cargo and the aircraft floor to distribute the
weight evenly over a greater floor area.

Unusable Fuel. That part of the fuel carried which is impossible to use because of the shape or position
of particular tanks.

Passengers
Adults are defined as persons of an age of 12 years and above. They are further classified as male or
female. [Appendix 1 to JAR-OPS 1.620 (g)].

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Definitions

th
Children are persons of an age of 2 years but who have not yet reached their 12 birthday. They are not
differentiated by sex.

Infants are persons who have not yet reached their second birthday. Infants shall be weighed together with
their accompanying adult. When taking random samples.

Standard Weight is the weight of any item or person as tabulated in JAR-OPS 1.620 or other item
weight as approved by the JAA.

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031 Aircraft Mass & Balance

CAP 696 - Loading Manual

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CAP 696 - Loading Manual

CAP 696 - Loading Manual


13

1. The CAP 696 is published by the CAA for examination purposes. The candidate is responsible for
taking a copy of this CAP in pristine condition to the examination. The details of three generic aircraft are
contained in the manual which are representative of those used for performance and flight planning. Pages
2, 3 and 4 of the manual contain definitions which can be used to advantage to answer some of the
theoretical questions.
2. The SEP 1. The green pages of the manual contain all of the details of the single engine
piston/propeller aeroplane. The maximum limitations are on page 5 but the floor loading limitations at the
bottom of the page apply to Figure 2-2 on Page 6. Figure 2-3 provides the moments for any given quantity
of fuel. Page 7 details the procedure to be adopted to determine and plot the CG position on pages 8 and 9.
The following two examples demonstrate the use of the SEP 1 pages.

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EXAMPLE 13-1
EXAMPLE
The aeroplane is to carry a pilot and co-pilot each weighing 80 kgs and two passengers each weighing 70
kgs and have 5 kgs of baggage each, which is in Zone B. The fuel on board at start-up is 60 US gallons
of which 30 US gallons will be used for the flight.
Determine the CG for zero fuel weight, take-off and landing. Fill in the pro forma and plot the results.

EXAMPLE 13-2
EXAMPLE
The aeroplane is to carry a pilot and co-pilot each weighing 85 kgs and two passengers weighing 185.6
kgs together in third and fourth seats. Each passenger has 10 kgs of baggage which is loaded in Zone C.
The fuel on board is 70 US gallons of which 50 US gallons will be used for the flight.

Fill in the pro forma and plot the results to determine the CG for the zero fuel weight, take-off and
landing weights.

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FIGURE 13-1
Loading Manifest Example 13-1

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CAP 696 - Loading Manual

FIGURE 13-2
Centre of Gravity Example 13-1
Envelope

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CAP 696 - Loading Manual

FIGURE 13-3
Loading Manifest Example 13-1 Solution

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CAP 696 - Loading Manual

FIGURE 13-4
Centre of Gravity Example 13-1 Solution
Envelope

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FIGURE 13-5
Loading Manifest Example 13-2

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CAP 696 - Loading Manual

FIGURE 13-6
Centre of Gravity Example 13-2
Envelope

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CAP 696 - Loading Manual

FIGURE 13-7
Loading Manifest Example 13-2 Solution

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FIGURE 13-8
Centre of Gravity Example 13-2 Solution
Envelope

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3. The MEP 1. The limitations for the multi-engined piston/propeller aircraft are listed on Page 12. Notice
the reference datum is at the bulkhead of the nose cargo compartment. Page 13 details the calculation
procedure and a worked example is shown on pages 14 and 15. Now complete the pro forma and plot the
results for the following examples.

EXAMPLE 13-3
EXAMPLE
The aeroplane is to carry:
(a) Pilot and front passenger total weight 360 lbs.

(b) Two centre seat passengers total weight 340 lbs.

(c) One rear seat passenger weight 90 lbs.

(d) Baggage in Zone 1 weight 50 lbs.

(e) Fuel in tanks 120.5 US gallons.

(f) 23 lbs of fuel is used for start, taxi and run-up.

(g) 500 lbs is used for the flight.

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EXAMPLE 13-4
EXAMPLE
The aeroplane is to carry:
(a) Pilot and front passengers total weight 170 kgs.

(b) Two centre seat passengers total weight 150 kgs.

(c) Two rear seat passengers total weight 100 kgs.

(d) Baggage in Zone 1 weight 40 kgs.

(e) Baggage in Zone 4 weight 40 kgs.

(f) Fuel in tanks 75 US gallons.

(g) 5 US gallons used for start, taxi and run-up.

(h) 50 US gallons used for the flight.

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CAP 696 - Loading Manual

FIGURE 13-9
Loading Manifest Example 13-3

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CAP 696 - Loading Manual

FIGURE 13-10 Example 13-3

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CAP 696 - Loading Manual

FIGURE 13-11
Loading Manifest Example 13-3 Solution

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CAP 696 - Loading Manual

FIGURE 13-12 Example 13-3 Solution

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CAP 696 - Loading Manual

FIGURE 13-13
Loading Manifest Example 13-4

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CAP 696 - Loading Manual

FIGURE 13-14 Example 13-4

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CAP 696 - Loading Manual

FIGURE 13-15
Loading Manifest Example 13-4 Solution

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#

FIGURE 13-16 Example 13-4 Solution

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4. The MRJT. All the data regarding the medium range jet transport aeroplane are contained in the
white pages of the CAP 696. Page 20 details all the stations and their balance arms. BS is an abbreviation
for body station and FS for front spar.
5. On Page 21, Figure 4-3 details the change to the moments caused by flap retraction to 0, therefore
if flap is extended on approach and landing it will have the opposite effect to that which is tabulated. Figure
4-4 enables the stabiliser time unit setting to be calculated fro take-off, using either 5 or 15 of flap, for
any CG position between 5% and 30% of the mean aerodynamic chord. The dimensions of the MAC are
given in paragraph 2.5 and the structural limitations in paragraph 3.1. All details of the fuel are on Page 22,
passenger distribution on Page 23 together with standard mass values for the crew and passengers. Precise
details regarding the loading of the cargo compartments are on Page 24.

6. The procedure for calculating and plotting the CG is specified on Page 25 using the pro forma on
Page 26 and the trim envelope diagram on Page 27. The example load and trim sheet information on Page
28 and 29 illustrates the completion of this form. At the present it is not envisaged that the candidate will
have to utilise one to answer any question because each airline has their own version of this form.

Important Points
(a) The wing tanks must remain full until the contents of the centre tank are 450 kgs or less.

(b) The standard mass used for the crew is 90 kgs each instead of the JAR-OPS 1 standard
masses of 85 kgs for flight crew and 75 kgs for cabin crew.

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(c) The standard passenger mass is 84 kgs which according to the JAR-OPS 1 is the standard
mass for all flights except holiday charters.

(d) The allowance made for hand baggage is 6 kgs.

(e) The standard mass for baggage is 13 kgs per passenger which according to JAR-OPS 1 is
that which should be used for European flights only.

THE MESSAGE IS THAT WHEN USING MRJT 1 LOADING MANIFEST THE VALUES USED
FOR STANDARD MASSES ARE NON-STANDARD.

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EXAMPLE 13-5
EXAMPLE
The details of this example are as shown on Page 28 of CAP 696 and depicted on Page 29. Use the trim
sheet blank at Figure 13-7 below and follow the instructions on Page 28.

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CAP 696 - Loading Manual

FIGURE 13-17
Load and Trim
Sheet (Blank)

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