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Model ZSFZ Alarm Check Valve

4, 6 and 8 Inch (DN100, DN150 and DN200)


Vertical Installation

transient increases in water supply pressure to be passed through to the system,


GENERAL and held at their highest value, without opening of the waterway Clapper.

DESCRIPTION
The 4, 6, and 8 inch Model ZSFZ
Alarm Check Valves are divided seat
ring, rubber faced clapper, check type
water-flow alarm valves which are
intended for use in wet pipe (automatic
sprinkler) fire protection systems. They
are designed to automatically actuate
electrically and/or hydraulically
operated alarms when there is a
steady flow of water into the system
which is equivalent to the discharge 4 Inch (100mm), 6 Inch (150mm) and 8 inch (200mm) Valve
rate of one or more sprinklers.

Nominal Dimensions in Inches and (mm)


The Model ZSPY Retard Chamber is VALVE
A B C D E F G
required in installations which will be SIZE
4 10.8 3.15 6.46
subject to variable pressures, such as 1/4" 3/4" 1/4" 2"
(100) (274.3) (80) (164)
are generally associated with public 6 12.44 4.33 6.46
1/4" 3/4" 1/4" 2"
(150) (316) (110) (164)
water supplies in order to help prevent 8 15.94 5.39 9.82
1/4" 3/4" 1/4" 2"
false alarms. The Retard Chamber (200) (405) (137) (249.5)
VALVE
need not be used in relatively constant H J K L M N
SIZE
pressure installations typified by 4 8.03 3.36 1.57 3.74 2.56 3.74
(100) (204) (85) (40) (95) (70) (95)
gravity and pressure tank water 6 10.04 3.54 1.65 4.53 3.94 5.2
supplies. (150) (255) (90) (42) (115) (100) (132)
8 12.91 3.91 1.69 5.51 4.72 5.51
(200) (328) (99.5) (43) (140) (120) (140)
There is a special check valve at the FIGURE A
clapper center, it serves to further MODEL ZSFZ ALARM CHECK VALVES
reduce the possibility of a false alarm DIMENSIONS AND PORT LOCATIONS
by permitting slow as well as small

JDV121 - 1 - Ver1.1
1 - Valve Body 6 - Valve Core Check Valve Body 12 - Valve Core Check Valve Nut 17 - Clapper Hinge Pin Set Screw

2 - Seat Ring Down O Ring 7 - Clapper 13 - Valve Core Check Valve Set 18 - Handhole Cover

3 - Seat Ring 8 - Clapper Hinge Pin Claw 19 - Name Plate

4 - Seat Ring Up O Ring 9 - Clapper Facing 14 - Clapper Washer 20 - Name Plate Rivet

5 - Valve Core Check Valve 10 - Clapper Screw 15 - Clapper Base Washer 21 - Handhole Cover Hex Bolt
Snap Ring 11 -Valve Core Check Valve Pin 16 - Clapper Base with Spring Washer

FIGURE B
MODEL ZSFZ ALARM CHECK VALVES
ASSEMBLY

Flange Drilling Specification

A-Bolt Circle Diameter Nominal Dimensions in Inches and (mm)

ANSI B16.1 ISO 2084


(CLASS 150) (PN16)

B-Bolt Hole Diameter


A B N A B N

4" (100 mm) 7.50 0.75 7.09 0.71


8 8
Valve Size (190.5) (19.1) (180.0) (18.0)

6" (150 mm) 9.50 0.88 9.45 0.87


8 8
Valve Size (241.3) (22.2) (240.0) (22.0)
C-Number of Bolt Holes
8" (200 mm) 11.75 0.88 11.61 0.87
8 12
Valve Size (298.5) (22.2) (295.0) (22.0)

TABLE A
DIMENSIONAL SPECIFICATIONS FOR SELECTION OF FLANGE DRILLING

JDV121 -2- Ver1.1


transient increases in water supply 200mm), Model ZSFZ Alarm Check the system until the water supply and
pressure to be passed through to the Valves are rated for use at a maximum system pressure become equalized,
system, and held at their highest value, service pressure of 232 psi (16 bar). and the self weight of the clapper
without opening of the waterway The Valve dimensions are shown in closes it. Once the pressures stabilize,
Clapper. Figure A, and all of the ports are NPT the Alarm Check Valve is in service
threaded per ANSI Standard B1.20.1. and the centrally located groove in the
WARNING Flanged inlet and outlet connections Seat Ring is sealed. Consequently,
The Jindun Model ZSFZ Alarm Check are available drilled per ANSI and ISO with the Alarm Check Valve set for
Valves described herein must be specification options indicated in Table service, there is no flow through the
installed and maintained in compliance A. When the flange drilling is provided alarm port to the alarm devices (that is,
with this document, as well as with the to ISO specifications, the nameplate water motor alarm and/or pressure
applicable standards of the National located on the Handhole Cover alarm switch).
Fire Protection Association, in addition indicates the specification to which the
to the standards of any other flange drilling has been provided. When there is a steady flow of water
authorities having jurisdiction. Failure into the sprinkler system due to a
to do so may impair the integrity of The ZSFZ Valve is to be installed sprinkler operation, the Waterway
these devices. vertically, as shown in Figure A. Clapper opens. Water is then
The owner is responsible for Exterior surfaces of the ZSFZ Valve permitted to flow into the centrally
maintaining their fire protection system are painted red, and the year of located groove in the Seat Ring and
and devices in proper operating manufacture is indicated on the out through the alarm port towards the
condition. The installing contractor or Handhole Cover. Restriction Assembly (Figure C). When
manufacturer should be contacted the flow through the Inlet Restriction of
relative to any questions. Valves with NPT threaded ports will the Restriction Assembly exceeds the
readily accept the trim arrangements flow through the Outlet Restriction, the
detailed in Figure D. Retard Chamber (where provided for
systems with variable pressure),
TECHNICAL
begins to fill.
OPERATING
DATA Subsequently, the Water Motor alarm
and/or the pressure alarm switch will
APPROVALS AND STANDARDS PRINCIPLES
be actuated. The alarms will continue
The 4, 6, and 8 inch Model ZSFZ
When the fire protection system is to be actuated as long as the
Alarm Check Valves are approved by
initially pressurized, water flows into Waterway Clapper remains open.
Factory Mutual Research Corporation
and comply with FM standard
Class1041.

Working Water Pressure Range


20 to 232 psi (1,4 to 16 bar)

Physical Characteristics
The body is ductile iron, the handhole
cover is ductile iron, and the seat ring
is stainless steel. The clapper is brass.
All valve sizes utilize an EPDM clapper
facing.

The 4, 6 and 8 inch (100, 150 and

JDV121 -3- Ver1.1


FIGURE D
EXPLODED VIEW OF VALVE TRIM

1 - Valve Body 7 - Outlet Restriction 13 - Pressure Gauge Connector 19 - System Pressure Gauge

2 - 3/4" Nipple 8 - Retard Chamber 14 - Supply Pressure Gauge 20 - 1-1/2" Drain Valve Tee

3 - 3/4" Globe Valve 9 - 3/4" x 1/2" Reducer 15 - 1/2" Dip Nipple 21 - 1-1/2" Drain Valve

4 - 3/4" Tee 10 - 1/2" Nipple 16 - Dip Connector

5 - 3/4" Y Strainer 11 - 1/2" Globe Valve 17 - Dip Line

6 - Inlet Restriction 12 - 1/2" Tee 18 - 1/2" 90Elbow

VALVE TRIM
BILLS OF MATERIALS

JDV121 -4- Ver1.1


Water in the alarm lines will case of a peakedroof gridded system) as an end-of-line Inspectors Test
automatically drain out through the can affect the performance of the Connection) piped from the top of a
1/8 inch (3,2 mm) Drain Orifice in the alarm system. Although a slight cross main or end of a branch line at
Restriction Assembly (Figure C) amount of trapped air is desirable to the point most remote from the alarm
when the Waterway Clapper closes prevent significant pressure valve, and filling the system slowly in
(due to a discontinuation in the flow increases due to thermally induced accordance with the steps described
of water into the sprinkler system). expansion of the water, a large in the Setting Procedure section, can

For variable pressure systems, slow quantity of trapped air in a system prevent an excessive amount of air

as well as small transient increases may result in the possibility of an from being trapped.

in water supply pressure may intermittent alarm.

continue to build up in the system The possibility of an intermittent


INSTALLATION
(via the clapper core) without alarm condition is a consequence of
NOTICE
opening the Waterway Clapper. the fact that the flow out of the
Proper operation of the Jindun Model
A transient surge in supply pressure system through the test valve or a
ZSFZ Alarm Check Valves depends
that is sufficient only to open the single sprinkler is very small relative
upon the trim described in this data
Waterway Clapper momentarily will to the flow that can be passed
sheet installed in accordance with
not cause a false alarm, and a through the valve. This difference
the following instructions. Failure to
portion of the increase in pressure increases with valve size. If the
follow the appropriate trim
will be trapped within the system, system were free of trapped air, flow
installation instructions may prevent
thus reducing the possibility of in would equal flow out and the
the device from functioning properly
another opening. Any water in the Waterway Clapper would always
as well as void listings/approvals and
alarm line is automatically drained, stabilize at some open position (as
the manufacturers warranties.
further reducing the possibility of a needed to accommodate the
required flow). With trapped air in the The Alarm Check Valves must be
false alarm due to a successive
system, however, the Waterway installed in readily visible and
transient surge in supply pressure.
Clapper first opens wider since the accessible locations.

DESIGN system initially demands greater flow It is recommended that provision be


until the air pockets are compressed made for viewing the alarm line drain
(back to nearly the supply pressure),
CRITERIA water by locating the main drain
and then it will tend to return closer outlet in a readily visible area.
In planning installation of the Model to the Seat Ring. If the volume of the
Wet pipe fire protection systems
air pockets is excessive, flow into the
ZSFZ Alarm Check Valves, must be maintained at a minimum
system can be momentarily reduced
consideration must be given to the temperature of 40F/4C.
to nearly zero (once the air pockets
disposal of the large quantities of Step 1. Trim the Alarm Check Valve
are compressed) and the Waterway
water that may be associated with in accordance with Figure 4 as
Clapper may close, causing flow to
applicable. Apply pipethread sealant
draining the system or performing a the alarms to be shutoff.
sparingly to male threads only.
flow test. After the Waterway Clapper has
Step 2. Plug unused alarm
Valves installed in the vertical closed, sufficient water must flow out
connections.
position must have the flow going up. of the system before the Waterway
Clapper will again open. A repetition Step 3. Suitable provision must be
The sprinkler system designer must
of the above described condition is made for disposal of alarm line and
be aware that the configuration of
termed an intermittent alarm. system drainage water. Drainage
the piping network and its tendency
wa-ter must be directed so that it will
to trap pockets of air (such as in the Using a vent (which can also serve
JDV121 -5- Ver1.1
not cause damage or result in alarms are connected. the Care and Maintenance section.
dangerous conditions. Notify the proper authorities and all The Restriction Assembly has a 1/8
Step 4. The alarm line drain must be personnel who may be affected that inch (3,2 mm) diameter drain orifice.
arranged so that there will be no an alarm test is to be performed. Sufficient time must be allowed for
danger of freezing. After placing a fire protection system drainage of the Retard Chamber and

Step 5. It is recommended that a in service, notify the proper the piping to the water motor alarm.

vent connection (which may also be authorities and advise those Step 10. After verification that the
used as an end-of-line Inspectors responsible for monitoring flow of water out of the alarm line
Test Connection), be piped from a proprietary and/or central station drain has stopped, the alarm valve is
cross main or branch line at the point alarms. set and is ready for service.
most remote from the alarm valve. Step 1. Check to see that the
The vent line should be connected to Handhole Cover bolts are tight. If not,
the top of a cross main or to the end crosstighten them.
of a branch line and be located at the CARE AND
Step 2. Close the Alarm Test Valve.
highest level of a multilevel
Step 3. Open the remote cross main
installation. MAINTENANCE
or branch line vent connection.
The vent connection can be used to
(Refer to Step 5 in the Installation The following procedures and
bleedoff excessive air from the
section.)
system, and therefore, minimize the inspections should be performed as
possibility of a false alarm due to a Step 4. Slowly open the main control indicated, in addition to any specific
transient surge in supply pressure. valve until the sound of flowing water
requirements of the NFPA. Any
The contraction expansion just begins and then open the valve
impairment must be immediately
associated with an excessive one more turn.
corrected.
amount of trapped air could also Step 5C
. lose the remote branch line
cause the Waterway Clapper to vent connection after the discharge NOTICE
cycle open and shut during an of aerated water ceases, and the Performing the care and
inspectors test or during a discharge outlet has flowed full for at least 15 maintenance procedures will result
by a single sprinkler. seconds. in operation of the associated alarms.
Consequently, notification must first
Step 6. Fully open the main control
SETTING valve.
be given to the owner and fire
department, central station, or other
Step 7. Open the end-of-line
PROCEDURE signal station to which the alarms are
Inspectors Test Connection (or
connected.
Steps 1 through 10 are to be Alarm Test Valve, if acceptable to
Before closing a fire protection
performed when initially setting the the authority having jurisdiction) and
system main control valve for
Model ZSFZ Alarm Check Valve or verify that the system alarms
maintenance work on the fire
af-ter system operation due to a fire. operate.
protection system that it controls,
NOTICE Step 8. Close the end-of-line
obtain permission to shut down the
Filling the system with water will Inspectors Test Connection (or
affected fire protection system from
result in operation of the associated Alarm Test Valve).
the proper authorities and notify all
alarms. Consequently, notification Step 9. Verify that water ceases to personnel who may be affected by
must first be given to the owner and flow from the alarm line drain. If this decision.
fire department, central station, or water continues to flow, follow the
Responsibility lies with the owner for
other signal station to which the corrective procedure described in
JDV121 -6- Ver1.1
the inspection, testing, and of the authority having jurisdiction. Step 2. Open the remote cross main
maintenance of their fire protection Verify that the water motor alarm or branch line vent connection.
system and devices in compliance and/or the pressure alarm switch (Refer to Step 5 in the Installation
with this document, as well as with properly actuate and within the section.)
the applicable standards of the elapsed time required by the Step 3. Open the Main Drain Valve.
National Fire Protection Association authority having jurisdiction. Check first to see that the drainage
(for example, NFPA 25), in addition Step 3. Verify that water is flowing water discharge will not cause
to the standards of any authority out of the alarm line drain at a rate damage or result in dangerous
having jurisdiction. Contact the consistent with the 1/8 inch (3,2 mm) conditions.
installing contractor or product diameter drain orifice in the Step 4. Wait until the Supply
manufacturer regarding any Restriction Assembly. Pressure Gauge reads zero
questions.
Step 4. Close the end-of-line pressure and the sound of draining
Automatic sprinkler systems are Inspectors Test Connection (or water has stopped before performing
recommended to be inspected, Alarm Test Valve). any maintenance work on the fire
tested, and maintained by a qualified protection system.
Step 5. Verify that water ceases to
Inspection Service in accordance
flow from the alarm line drain. Leakage from Alarm Line Drain
with local requirements and/or
Step 6. Clean the 3/4 inch Strainer Follow the steps indicated below
national codes.
(located at the connection to the until water ceases to flow from the
The Jindun Model ZSFZ Alarm alarm line drain. Check for the
water motor alarm, as applicable).
Check Valves do not require any discontinuation of the leakage after
Be sure to replace the strainer
regularly scheduled maintenance. It each step is complete.
baskets and tighten the caps
is recommended, however, that
securely. Step 1. Open the Main Drain Valve.
proper operation of the alarms be
Let the water flow for about 5
periodically verified in accordance NOTICE
seconds and then close the Main
with a procedure that is acceptable Cleaning of the Strainers after each
Drain Valve. This should flush any
to the authority having jurisdiction. operation of the alarms is especially
loose debris that may have become
Any impairment must be immediately important in the case of water
trapped between the Clapper Facing
corrected. supplies (such as lakes and rivers)
and the Seat Ring or in the seating
Inspection Procedure having a large quantity of suspended
area of the Drain Valve.
It is recommended that the following matter. A clogged alarm line can
Step 2. Repeat Step 1 if the rate of
inspection procedure be performed prevent operation of the alarms.
continued flow out of the drain was
at least quarterly by a qualified
noticeably reduced.
Inspection Service. Step 7. Notify all authorities
Step 3. Open the Alarm Test Valve
Step 1. Notify the proper authorities responsible for monitoring the
and allow water to flow for about 5
and all personnel who may be installation that the fire protection
seconds before reclosing the valve.
affected that an alarm test is to be system has been returned to service.
This should flush any loose debris
performed.
that may have become trapped in
Step 2. Open the end-of-line Sprinkler System Drain-Down
the seating area of the Alarm Test
Inspectors Test Connection (or Draining the sprinkler system must
Valve.
Alarm Test Valve, if acceptable to be done in accordance with the
Step 4. Repeat Step 3 if the rate of
the authority having jurisdiction) and following procedure:
continued flow out of the drain was
verify that the system alarms operate Step 1. Close the main control valve,
noticeably reduced.
in accordance with the requirements if this has not already been done.

JDV121 -7- Ver1.1


Step 5. Determine whether the water Procedure section. Follow the step below when
is flowing from the Alarm Port Clogged Alarm Line Drain repeated false alarms occur in a
(Figure A) or past the Alarm Test If water either does not flow or only variable pressure system.
Valve. If the leakage is past the dribbles out of the alarm line drain Step 1. Check for and correct the
Alarm Test Valve, close the main during an alarm test, then it is likely cause of continued leakage out the
control valve, and then repair or that the screen protecting the alarm line drain.
replace the Alarm Test Valve as Restriction Assembly drain orifice Step 2. Check for and clean a
necessary. (Ref. Figure C) has become clogged. clogged alarm line drain.
Step 6. If it appears that the leakage
NOTICE Step 3. Check for and correct the
noted in Step 5 is from the Alarm
For variable pressure systems, a cause of a loss in excess system
Port, drain the system in accordance
clogged alarm line drain will increase pressure.
with the prescribed procedure. After
the likelihood of a false alarm. Step 4. Drain the sprinkler system
the system has been drained,
remove the Handhole Cover with First break the union downstream of and refill it using the steps described

clapper assembly. the Drain Restriction and remove the in the Setting Procedure section.
Drain Restriction for cleaning by Intermittent Alarms
Step 7. Using a light, check for and
backflushing the screen. Reinstall If the pressure alarm switch gives a
remove any debris that may have
the Drain Restriction and steady signal, but the water motor
become lodged within the Seat Ring
reassemble the drain line. generates an intermittent alarm,
groove. Inspect the Seat Ring seat
for any damage. If the Seat Ring has Excess Pressure Due To Thermal check for binding in the water motor

become dented across the seat then Expansion alarm drive shaft.

the Alarm Check Valve will have to Wet pipe sprinkler systems subject If the water motor alarm and/or the
be replaced. It is impractical to to ambient temperatures in excess of pressure alarm switch provide an
reface a Seat Ring in the field. 100F/38C can experience intermittent alarm, it is likely the

Step 8. Check for and remove any significant increases in system consequence of an excessive

de-bris that may have become pressure due to the thermal amount of air being trapped within

lodged in the Clapper Facing. If a expansion of the water. In particular, the sprinkler system. Drain down the

minor imperfection remains in the a gridded wetpipe system with a sprinkler system and refill it using the

Clapper Facing, then turn it over relatively small air pocket and no steps described in the Setting

after thoroughly cleaning both relief valve can be subjected to an Procedure section.

surfaces with a clean cloth. Replace increase of more than 100 psi (6,9 A discontinuance of an alarm may
the Clapper Facing if necessary. Be bar), due to an increase in ambient also be caused by the Clapper
sure to securely retighten the temperature of approximately closing due to a sudden drop in
retaining fastener for the Clapper 50F/28C. supply pressure or the shutoff of a
Washer. As necessary, install a pressure pump in the supply line. These types

Step 9. Check the clapper core relief valve, in accordance with the of problems can only be corrected by

check valve. If there is debris, clean requirements of the authority having maintaining a steady supply

it carefully. If the check valve is jurisdiction, to automatically relieve pressure.

damaged, replace it. the excess pressure that could


otherwise be created in wetpipe
Step 10. Replace the Handhole
systems exposed to significant
Cover. Return the Alarm Valve to
increases in ambient temperature.
operation in accordance with the
steps described in the Setting False Alarms

JDV121 -8- Ver1.1

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