23 2016 10/06/2016 13/06/2016 79:36 hrs Water Wall 1) RHS water wall tube 1) RHS WW tube no.

be 1) RHS WW tube no. 129 small 1) RHS WW tube nos.128, 130 Total no. of joints:- 41Nos.
09:03 hrs 16:33 hrs no.129 at 27 mtr. elevation.
2)RHS Water Wall tube
no.129 at 35 mtr elevation.
3) RHS water wall tube
no.129 at 42 mtr. elevation.
4)RHS Water Wall tube no.
130 at 58 mtr elevation.
5)RHS Water wall tube
no.137 at 27 mtr. elevation
1)RHS WW tube no. 129 small
hole opening of size 25 X 10
mm and inside oxide scaling due
to hydrogen embrittlement at 27
mtr. elevation .
2) RHS Water Wall tube
no.129 at 35 mtr elevation
having longitudinal crack of size
20 X 2 mm due to hydrogen
embrittlement and over heating.
3)RHS water wall tube no.129
at 42 mtr. elevation having
longitudinal crack of size 55 X 5
mm opening.
4) RHS Water Wall tube no.
130 at 58 mtr elevation was
having fish mouth opening of
size 85 X 30 mm opening.
5) RHS WW tube no. 137
having small crack due to
hydrogen Embrittlement.
Sample of
were eroded at 27 mtr elevation.
2) RHS Water Wall tube nos. 130 &
eroded at 35 mtr.
3) RHS WW tube nos. 128, 130
were eroded at 42 mtr. elevation.
4) RHS WW tube no. 124,125,126
127,128, 129, 131,132,133 were
eroded at 58 mtr elevation.
5) RHS WW tube no.136 was eroded
at 27 mtr.
1) RHS water wall hole opening of size 25 X 10 mm failed tube
tube no.128,129,130 @ 27 mtr and inside oxide scaling due to are being
replaced. hydrogen embrittlement at 27 mtr. sent to
2) RHS water wall tube no. elevation .
CPRI for
129,130 @ 35 mtr replaced. 2) RHS Water wall tube no.137 at
3) RHS water wall tube no. 128, 27 mtr. elevation. analysis.
129,130 @ 42 mtr replaced. Material:- SA 210 Gr C
4) RHS water wall tube no.
124,125,126,127,128,
129,130,131,132,133 @ 58 mtr
replaced.
5) RHS water wall tube no.
136,137 @ 27 mtr replaced.

24 2016 02/09/2016 07/09/2016 132:46 hrs Divisional panel 1) Divisional panel s/h tube 1) Shop made welding joint 1)Erosion occurred in surrounding Total no. of joints:- 12 nos. 1) Shop made erection welding
10:34 hrs 23:20 hrs (time Superheater no. 4X6X17, 4X6X18, failure in tube no. 4X7X2 at 64 tubes no. 4X6X17, 4X6X18, 1) Divisional panel s/h tube no. joint failure in Dvnl pnl tube no.
includes 4X7X1, 4X7X2, 4X7X3 at mtr elevation. 4X7X1, 4X7X3 at 64 mtr elevation. 4X6X17, 4X6X18, 4X7X1, 4X7X2 at 64 mtr elevation.
delay due to 64 mtr elevation. 4X7X2, 4X7X3 replaced at 64 mtr Tubes material:-
reserved
shut down) elevation. 1) SA213 T22:-44.5X7.1mm,
51X7.1mm 2)
SA213 T91:-44.5X5.6mm,
51X7.1mm

25 2016 18/11/2016 21/11/2016 84:28 hrs Economizer lower and a) Economizers lower bank a) Economizers lower bank a) Economizer lower bank assly no. Total no. of joints:- 92 nos. 1) 1) Economizers lower bank assly
10:16 hrs 22:44 hrs upper bank assly no. 12 at 47 mtr. assly no. 12 coil/tube no. 23/16 12 , coil /tubes no. 23/17, 23/18, Economizers lower bank assly no. no. 12 coil/tube no. 23/16 was
elevation. b) was having shop made welding 24/14, 24/15, 24/16, 24/17 were 12 & 13: 40 Nos. 2) having shop made welding joint
Economizers lower bank joint failure at 47 mtr eroded. Assly no. 13 coil/tube no. Economizers lower bank assly no. failure at 47 mtr elevation.
assly no. 78 at 47 mtr. elevation. b) 25/17, 25/18 were eroded. 78 at 47 mtr. elevation. : 28 Nos. 2) Economizers
Elevation. c) Economizers lower bank assly b) Economizer lower 3) lower bank assly no. 78 coil/tube
Economizers upper bank no. 78 coil/tube no. 156/15 bank assly no. 78 coil/ tubes no. Economizers upper bank assly no. no. 156/15 was having erection
assly no. 50 at 54 mtr. was having erection welding 155/14, 155/15 and 156/14 were 50 at 54 mtr. elevation.: 24 Nos. welding joint failure at 47 mtr
elevation. joint failure at 47 mtr eroded. elevation.
elevation. c) Economizer upper bank assly no. 3) Economizer upper bank assly
c) Economizer upper bank assly 50 coil/tubes no. 99/8 was eroded . no. 50 coil/tube no. 99/7 was
no. 50 coil/tube no. 99/7 was having erection welding joint
having erection welding joint failure at 54 mtr elevation.
failure at 54 mtr elevation. Material:- SA210 Gr A1:-38.1X
4.5mm.