No. Dok.

: WB-ENJ-PS-03-F01
No. Rev. : #REF!

PT WIJAYA KARYA BETON

BIRO TEKNIK / BIRO LITBANG
FORM PRELIMINARY DESIGN PRODUK

JENIS PRODUK : Tiang Beton Komponen Bang Maritim

Tiang Pancang Komponen Bang Air
Bantalan Jalan Rel Komponen Pracetak Gedung
Balok Jembatan Komponen Lain-lain .
Pile
Sheet
REFERENSI DESAIN : #REF!
2.
3.

KRITERIA DESAIN :
1. Aspek teknis : - Referensi Peraturan : RSNI
- Pembebanan : #REF!
- Spesifikasi Produk :
Penampang : #REF!
Panjang Balok : #REF!
Jarak antar balok : #REF!
Sistem Stressing : Post Tension / Pretension
Sistem Balok : Segmental / Monolit

2. Aspek produksi : - Metoda produksi : Jalur Pracetak / Jalur Pretension

- Peralatan produksi : Standar
-

3. Aspek komersial & pelaksanaan di lapangan :

- Data produk pesaing : .
.
.
- Tahapan konstruksi :
.
.
- Ketersediaan alat angkat / erection : ..

Jakarta,
Mengetahui, Disusun oleh,
IGN. Harry S, ST Sukodarminto
Kabag Teknik Enjiner / Peneliti
PT WIJAYA KARYA BETON Tbk
SPESIFIKASI PRODUK

U- Ditch

Lebar Dimensi (mm) Berat

No. U ditch (@1,2 m)
W H B C D T x L1 L
(mm) (kg)
1 300 300 200 390 294 60 45.0 40 20 1200 / 2400 131
300 300 390 294 60 45.0 40 20 1200 / 2400 159
300 400 390 294 60 45.0 40 20 1200 / 2400 187
300 500 390 294 60 45.0 40 20 1200 / 2400 215
2 400 397 300 500 390 70 51.5 70 20 1200 / 2400 216
400 400 500 390 70 50.0 70 20 1200 / 2400 247
400 500 500 390 70 50.0 70 20 1200 / 2400 278
400 600 500 390 70 50.0 70 20 1200 / 2400 310
3 500 494 300 640 488 70 73.0 70 20 1200 / 2400 284
497 400 640 488 70 71.5 70 20 1200 / 2400 327
500 500 640 488 70 70.0 70 20 1200 / 2400 369
500 600 640 488 70 70.0 70 20 1200 / 2400 413
500 700 640 488 70 70.0 70 20 1200 / 2400 457
4 600 594 400 740 584 70 73.0 70 30 1200 / 2400 352
597 500 740 584 70 71.5 70 30 1200 / 2400 396
600 600 740 584 70 70.0 70 30 1200 / 2400 438
600 700 740 584 70 70.0 70 30 1200 / 2400 483
600 800 740 584 70 70.0 70 30 1200 / 2400 527
5 800 795 600 940 780 70 72.5 70 30 1200 / 2400 488
797 700 940 780 70 71.5 70 30 1200 / 2400 532
800 800 940 780 70 70.0 70 30 1200 / 2400 574
800 1000 940 780 70 70.0 70 30 1200 / 2400 664
800 1200 940 780 70 70.0 70 30 1200 / 2400 754
6 1000 978 800 1180 900 100 101.0 100 50 1200 / 2400 974
1000 1000 1180 900 100 90.0 100 50 1200 / 2400 1089
1000 1200 1180 900 100 90.0 100 50 1200 / 2400 1227
1000 1400 1180 900 100 90.0 100 50 1200 / 2400 1365
7 1200 1178 1000 1390 1080 105 106.0 100 50 1200 / 2400 1266
1200 1200 1390 1080 105 95.0 100 50 1200 / 2400 1386
1200 1400 1390 1080 105 95.0 100 50 1200 / 2400 1536
1200 1600 1390 1080 105 95.0 100 50 1200 / 2400 1686
8 1400 1378 1200 1620 1260 150 121.0 120 50 1200 / 2400 1877
1400 1400 1620 1260 150 110.0 120 50 1200 / 2400 2015
1422 1600 1620 1260 150 99.0 120 50 1200 / 2400 2141
1444 1800 1620 1260 150 88.0 120 50 1200 / 2400 2253
9 1600 1576 1400 1840 1440 170 132.0 150 50 1200 / 2400 2431
1600 1600 1840 1440 170 120.0 150 50 1200 / 2400 2578
1620 1800 1840 1440 170 110.0 150 50 1200 / 2400 2720
1642 2000 1840 1440 170 99.0 150 50 1200 / 2400 2845
 TECHNICAL CALCULATION OF U-DITCH
W = 1600 mm

I. DATA
q = 1 ton/m

H
P2

P1

Type U-ditch Dimensi (mm)

(W/H) Lebar=W Tinggi=H B C D T
1600/1400 1576 1400 1840 1440 170 132
1600/1600 1600 1600 1840 1440 170 120
1600/1800 1620 1800 1840 1440 170 110
1600/2000 1642 2000 1840 1440 170 99
2000/2000 2000 2000 2400 2000 200 200
g tanah = 1800 kg/m 3
Sudut geser (f) = 15
C = 0 Ka = 0.589

II. MATERIAL
2.a. Concrete Spesification
- Compressive strength fc' = 31.2 MPa
- Concrete flexural tension strength (fr)
f r = 0.7*sqrt(fc') f r = 3.9099872123
- Thick concrete t= 200 mm
- Section analysis W= 6666667 mm2
2.b. Steel Spesification
- Modulus of elasticity Es = 21000 N/mm2
- Yield stress D < 13 mm fy = 240 N/mm2
- Yield stress D 13 mm fy = 390 N/mm2

III. LOADING
- Surcharge load q= 1000 kg/m2

Ground Presure Due To

Type Active Earth Presure Load
U-ditch p1 = g x H x Ka P1 = 1/2 x p1 x H p2 = q x Ka P2 = p2 x h
 (W/H) (kg/m2) (kg/m2) (kg/m2) (kg/m2)
1600/1400 1483.75 1038.63 588.79 824.31
1600/1600 1695.72 1356.57 588.79 942.07
1600/1800 1907.68 1716.91 588.79 1059.82
1600/2000 2119.65 2119.65 588.79 1177.58
2000/2000 2119.65 2119.65 588.79 1177.58
IV. MOMEN ANALYSIS
- Momen Crack
Mcr = fr x W Mcr = 26066581.415 Nmm
Mcr = 2657.14 kg.m/m
- Momen
M max = 1/3 x P1 x H + 1/2 x P2 x H
Mu = 1.2 x 1/3 x P1 x H + 1.6 x 1/2 x P2 x H

Type U-Ditch M max Mu Control

(W/H) kg.m/m kg.m/m Mmax < Mcr
1600/1400 1061.71 1504.85 OK
1600/1600 1477.16 2074.05 OK
1600/1800 1983.99 2762.32 OK
1600/2000 2590.68 3579.85 OK
2000/2000 2590.68 3579.85
- Reinforcement Steel
b = 0.85 C = 0.85 x b x B x f'c x a
B = 1000 mm C = 22542 x a

Type Reinforcement

U-Ditch No. of rebar Diameter Area rebar d T = As x fy C = T --> a

(W/H) (pcs) (mm) (mm2) (mm) (N) (mm)

1600/1400 8 13 1062 169 414124.74 18.37
1600/1600 8 13 1062 169 414124.74 18.37
1600/1800 8 13 1062 169 414124.74 18.37
1600/2000 8 13 1062 169 414124.74 18.37
2000/2000 20 16 4021 167 1568283.05 69.57
U-DITCH

Critical Point

X Panjang
150 1200
150 1200
150 1200
150 1200
100 1200

 2.a. Concrete Spesification
Compressive stren
2.b. Steel Spesification
Rebar diameter
Rebar area
Modulus of elastici
Yield stress

Mn = T x (d - a/2) Mn Ratio Control

(kg.m) (kg.m) Mn/Mu Mn > Mu

6725.38 5380.31 3.58 OK
6725.38 5380.31 2.59 OK
6725.38 5380.31 1.95 OK
6725.38 5380.31 1.50 OK
21136.52 16909.22 4.72 OK
pesification
fc' = 31.2 MPa

dia : 13 mm
Ast : 132.7 mm2
Es : 2.10E+05 N/mm2
fy : 390 N/mm2
 TECHNICAL CALCULATION LIGHT COVER OF U-DITCH
TIPE U-(W/H) = 300/200 MM

I. DATA
L (panjang) = 345
t (tebal) = 200
B (lebar) = 600
t

20 cm
L

II. MATERIAL
- Compressive strength fc' = 350 kg/cm2
fc' = 31.2 MPa
- Concrete flexural tension strength (fr)
f r = 0.7*sqrt(fc') fr= 3.91 MPa
- Thick concrete t= 200 mm

III. LOADING
4.1 Dead Load
- Precast cover q1 = Ac precast cover x gconc. Precast
q1 = 0.200 x 2500 = 500 kg/cm2
4.2 Live Load
- Ukuran roda = 50 x 20 cm
- Beban gandar = 2 ton
Beban roda q2 = 1/2 beban gandar x 1.3
q2 = 1.000 x 1.3 = 1.3 ton
q2 = beban roda x 1000 / 0.2
q2 = 1300 / 0.2 = 6500.0 kg/m/produk

IV. MOMEN ANALYSIS

- Momen Max
Berat sendiri = 4.5 kg.m
Berat roda = 80 kg.m
- Momen Max
M ult = 1.2 MD + 1.6 ML
= 5+ 127.4 = 132.76 kg.m
- Section analysis = 1/6 x B x t2
W= 4000000 mm3
- Momen Crack
Mcr = fr x W = Mcr = 15639949 Nmm
Mcr = 1594.29 kg.m/m OK
V. REINFORCEMENT
5.1 Steel Reinforcement
Diameter dia : 16 mm
Eff. Section area Ast : 201.1 mm2
Modulus of elasticity Es : 2.10E+05 N/mm2
Yield stress fy : 390 N/mm2

- Digunakan
nos n = 4 pcs
Eff. Section area Ast = 804.247719 mm2
Eff. Height t eff = 167 mm
Ratio R = 0.00670206
U-DITCH

mm

mm