NEIL R. ULLMAN
The methodology of the design of experiments has primarily been used to study the effects of a set
of factors on the mean response. Two principal techniques used in such analyses are the Analysis of
Variance (ANOVA) and the Analysis of Means (ANOM), the latter being primarily a graphical method.
While variability in expl:lriments has been studied to some extent, e.g. use of a components of variance
analysis, it is only recently that the purpose of some experiments has been the systematic study of
variability. Taguchi and others have introduced the use of SN or signal-to-noise ratios as the response
variable and this has encouraged research into alternative statistics to study processes. T aguchi has
stressed the use of combined level/variation statistics; others have argued for transformations of the
data andlor separate analyses of mean and variation. This paper presents a simple extension of the
ANOM, designated "Analysis of Ranges-ANOR," for the analysis of dispersion effects and the
interactive relationships of mean and variation. Tables are provided for simplifying the computation
of limits for ANOR.
1. Determine an estimate of experimental error. the estimate of the standard deviation of an obser
This is generally found by averaging the ranges of vation,
each of the subgroups and computing
u = 4.54/2.08 = 2.18 (where d = 2.08, and has
U = R/d dj -- 0.9(p)(k)(r - 1) = 0.9(4)(2)(3) = 21.6).
(where d*2 is found, for example in Ott [1975]). To
Note that this compares very closely to V5.07 2.25
test homogeneity of variance, the ranges can be plot
=
being tested.
5. Usually 5% and 1% limits are computed and UDL = Upper Decision Limits = X + Haux
points lying outside any limit implies that these effects
are significant. LDL = Lower Decision Limits = X - Haux
The experiment involved treatments of ammonia (A), UDLoOI = 21.4 + 1.1 = 22.5
salt (S), and dung (D) applied to crops of mangold
plants. The data are shown in Table 1. LDLool = 21.4 - 1.1 = 20.3.
Following the above steps: The points and limits are plotted in Figure 1a. Ob
1. The average range, R = 4.54, is computed using serve that the effects for all three factors are statis
the eight treatment combinations. From this we find tically significant. Interactions can also be tested.
sented for determining the decision limits; in the first In the Appendix a beta approximation to the dis
the limits are based on a normal approximation and tribution of the mean range ratios is developed and
in the second they are based on a more exact proce used to provide decision limits for the mean range. A
dure using a beta approximation to the distribution table of factors for determining the upper and lower
of mean ranges. decision limits for the mean range is given in Table
12. These factors are labeled Hu and HL, respectively,
Nonnal Approximation
and depend on the number of replications (r), the
It is known from the central limit theorem that number of samples in each average range (p), and the
means, even from very non-normal distributions, rap
idly approach normality as the sample size increases.
Thus, while the range is not normally distributed, the
means of ranges would be approximately normal. For TABLE 2. DR Fact ors f or ANOR
each factor in a two- or higher-way factorial design
Number of Replicates r
with replication there will be several sample ranges
from which an average range can be obtained. For 2 0.756
example, in a 23 experiment there are four treatment 3 0.524
combinations (groups) within each level. For each 4 0.428
5 0.371
group a range can be computed from the replicates
6 0.335
yielding four sampIe ranges for each level of the three 7 0.308
factors. The four ranges are averaged together for each 8 0.288
of the two levels and then compared. 9 0.272
10 0.259
The analysis procedure is as follows:
number of comparisons (k). The decision limits for These decision limits are shown in Figure lb. From
the ANOR are then found as Table 12 with r = 4, P = 4, k = 2, the critical factors
using the beta approximations are
UDL = HuR
HL Hu
LDL = HLR.
0.05 0.709 1.291
Example 1 (Continued)
0.01 0.623 1.377.
We analyze, in Example 1, the average ranges for
each factor, first using the limits based on the normal When multiplied by R, these yield
approximation and then using the beta approxima LDL UDL
tion.
0.05 3.22 5.86
1. The average range is R = 4.54.
0.01 2.83 6.25.
2. The estimated standard error of the range is
These provide slightly tighter limits and are indicated
Ui/ 0.428(4.54) = 1.94.
in the margin of Figure 1b as alternate limits.
=
3. The average range at each level for each factor We will refer to this as the Analysis of Ranges here
is after abbreviated ANOR. The ANOR graph shows that
Low High at the 0.05 level the only significant difference in the
ranges is for the salt factor. Thus, we see that the
Ammonia 4.38 4.70
addition of salt significantly increases the yield and
Salt 5.95 3.12
reduces the variability. Ammonia significantly in
Dung 5.08 4.00.
creases the yield but has no affect on variability while
These are plotted in Figure lb. the presence of dung reduces the variability but not
4. The estimated standard error of the average significantly. (One other possibility is that there may
range is be some outliers among the data.)
2-r--_.----r_--._--_r--_.
+ +
2. Each sample consists of one range, therefore p
+
Ammonia Salt Dung = 1 and
TABLE 3. Example 2-Ratio of Dry to Wet Grain TABLE 4. Example 3-Survival Times
Nitrogen Applied at Different Times
Original Data Transformed Data
Remedies Remedies
None Early Middle Late
A B C D A B C D
0.72 0.73 0.73 0.79
0.72 0.78 0.72 0.72
Poison
0.70 1 . 04 0.76 0.76
0.31 0.82 0.43 0.45 3. 226 1 .220 2.326 2.222
0.73 0.76 0.74 0.78
0.45 1.10 0.45 0.71 2.222 0.909 2.222 1.408
0.46 0.88 0.63 0.66 2. 1 74 1 .136 1.587 1.515
0.43 0.72 0.76 0.62 2.326 1.389 1.316 1 . 61 3
Since HO.05 = 2.58 and HO.01 = 3.43, the decision limits II 0.36 0.92 0.44 0.56 2.778 1 . 087 2.273 1 .786
are 0.29 0.61 0.35 1.02 3.448 1.639 2.957 0.980
0.40 0.49 0.31 0.71 2.500 2.041 3.226 1.408
UDLo05 = 0.112 + 0.124 = 0.236 0.23 1 .24 0.40 0.38 4.348 0.806 2.500 2.632
variability may be dependent on the mean level, used TABLE 6. ANOM and ANOR Calculations for Example 3
a reciprocal transformation and reanaiyzed the data.
df - 0.9(k)(r - 1) = 0.9(12)(3) 32 d; = 2.07
=
An examination of the ANOM and the ANOR charts
Comparisons (k) 3 4
in Figures 3a and 3b shows that there is a degree of 2.04 2.28
HOD5
parallelism or consistency between the two charts, Ho.OI 2.58 2.85
indicating that the level of variability may be depen
dent on the mean. Means
In Figure 3c and 3d are the ANOM and ANOR charts Original Transformed
for the transformed values. Observe that the same U = R/d2 0.253/2.07 = 0.122 1.014/2.07 = 0.490
type of significance occurs in the means chart for the
original and transformed data, except that the points Ui = u/Vp;.
and lines are mirror images of one another in the two Poisons 0.122/m = 0.031 0.122
Remedies 0.122/v12 0.035 0.141
charts owing to the reciprocal transformation. How =
ever, the range chart for the transformed data now Limits: X H.ui
shows no points beyond the limits as the transfor Poisons
mation has removed or reduced the dependence be 0.05 0.416-0.542 2.371-2.869
tween the mean and the variance. 0.01 0.399-0.559 2.305-2.935
Remedies
Examining Signal and Noise 0.399-0.559 2.299-2.941
0.05
Considerable work in the analysis of experimental 0.D1 0.379-0.579 2.305-2.935
designs is now being undertaken in a format proposed
Ranges
by Taguchi (1986) based on the use of replicated frac
tional factorial designs. The results are analyzed by ua = DaR = 0.428R 0.108 0.434
computing sample averages, estimated standard de Uii =uRVP
viations, and a signal to noise ratio (SN) which may Poisons 0.054 0.217
Remedies 0.062 0.251
be a function of log(x/s). Several different SN func
tions have been proposed (Kackar [1985]) with the se Limits
lection depending on whether the objective is to re Poisons
0.05 0.143-0.363 0.571-1.457
duce the mean (smaller is better), increase the mean
0.01 0.114-0.392 0.454-1.574
(larger is better), or aim for a target. The means and Remedies
the SN values are then subjected to ANOVA calcula 0.05 0.112-0.394 0.442-1.586
tions and special graphs plotted. 0.D1 0.076-0.430 0.299-1.729
As an alternate approach, the means and the vari Alternate Method for finding limits for ANOR Charts
ances can be analyzed separately through the use of Poisons (k = 3, P = 4)
0.05 0.614(0.253) 0.155 = 0.622
ANOM and ANOR charts. This is appropriate, since
1.434(0.253) = 0.363 1.454
0.01 0.540(0.253) 0.137 = 0.548
1.536(0.253) 0.389 = 1.558
TABLE 5. Averages for Various Factor Levels Remedies (k = 4, P = 3)
for Example 3 0.05 0.529(0.253) = 0.134 0.536
1.576(0.253) = 0.399 1.598
Original Transformed 0.01 0.453(0.253) = 0.115 0.459
1.708(0.253) = 0.432 1.732
Factor Mean Range Mean Range
Poison
I 0.618 0.280 1.80 0.839 there are multiple readings for each treatment com
II 0.544 0.422 2.27 1.422 bination. Furthermore, although we can consider the
III 0.276 0.058 3.80 0.782 ANOM chart for studying the mean response or signal
Remedy and the ANOR chart for studying the response vari
A 0.314 0.123 3.52 1.369 ability or noise separately, it would be more efficient
B 0.677 0.407 1.86 0.844 to examine the two charts together. We then find five
C 0.392 0.163 2.95 0.836 possible situations for each main effect:
D 0.438 0.320 2.16 1.007
Case 1. Neither signal nor noise are significant.
Average 0.479 0.253 2.62 1.014
Case 2. Only Signal is significant.
.01
0.6 .01 .05
.05
0.5
c X Q)
III Cl
R
Q) C
:E III
a:
0.4 .05
.01
.05
0.3
.01
0.2 O'----r---.---'-------'-
II III A B c D II III A B C D
Poison Remedy Poison Remedy
.01
It is not intuitively clear how SN ratios for Cases 4
3 and 5 can be used if the objectives are "smaller is
.05
X better" or "larger is better" and the subsequent SN
.05 functions are not just ratios of the mean and variation.
2 .01 This will be pointed out again in the examples. Two
examples will be considered here.
Example 4
Example four comes from Quinlan (1985). In this
II III A B C D
experiment, an LI6 orthogonal array which is a frac
Polson Remedy
tional factorial design was used to evaluate 15 factors
FIGURE 3c. for their effects on the shrinkage of a speedometer
casing. Four samples were taken at each of the 16 test values, and the mean and range for each set of
combinations of settings and SN ratios were calculated conditions is presented. For each factor the average
for each of these sets of conditions. In this case smaller response and average range at the low and high
is "better" since we want to minimize shrinkage. levels respectively are presented in Table 8.
Quinlan analyzed -10 log[l/n y2] using analysis of The ANOM and ANOR limits are listed in Table 9
variance. Box (1988) used this data set to argue that and the graphs are provided in Figures 4a and 4b.
it would be more appropriate to transform the data Note that the limits for the ANOM are based on sam
prior to analysis. His results differed from Quinlan's ples of size 32 (each mean based on 32 values) while
regarding which of the factors might be interpreted the ANOR limits are computed from the averages of
as being significant. eight values.
The ANOM and ANOR can be applied to this type
of data. In Table 7 the layout of the design array, the
TABLE 9. ANOM and ANOR Limits for Example 4
Ui = 0.0345/\"32 = 0.0061
Means Ranges
ANOM:
.05 UDL 0.2914 + 1.43(0.0061) 0.2914 + 0.0087 0.3001
1 (-) (+) 1 (-) (+)
= = =
Factor 2 2
LDL = 0.2914 - 1.43(0.0061) 0.2914 - 0.0087
= = 0.2826
0.1 UDL 0.2914 + 1.91(0.0061) = 0.3031
A Liner O.D. 0.258 0.325 0.060 0.084
=
N Cooling Method 0.288 0.295 0.064 0.080 0.01 UDL = 1.271(0.0719) = 0.0914
0 Line Speed 0.295 0.288 0.078 0.066 LDL = 0.729(0.0719) 0.0524 =
Means
0. 4 0 -
0.01
030
. __ X
0.01
0.2 0
- + - + - + - + - + - + - + - + - + - + - + - + - + - + - +
A B C D E F G H I J K L M N o
FACTORS
FIGURE 4a.
Ranges
1. 00
0.01
0.9 0
0.05
0.8 0
r!i
e s
.-
0.7 0 R
:;;:...l
0.60
0.05
05
. 0 0.01
0. 40
- + - + - + - + - + - + - + - + - + - + - + - + - + - + - +
A B C D E F G H I J K L M N o
FACTORS
FIGURE 4b.
Case 1. Neither-J, L, M, N, 0
Example five comes from Phadke et al. (1983)
Case 2. Signal-Very Significant-E (hereafter abbreviated as Phadke). An L81 design was
Significant-C, K (B and I just significant) arranged to study the pre- and post-etch line widths
Case 3. Noise-none alone of microprocessor chips. The effects of the eight fac
Case 4. Complementary-Very Significant Effect F (both
tors (three at two levels and five at three levels) and
significant)
A (Signal is just significant, noise is
one interaction were estimated. Eighteen experiments
near significant) were performed with two wafers produced for each
Case 5. Interactive-G-This is very significant for signal and condition and five readings taken on each wafer.
near significant for noise in an
offsetting way
Since each condition has multiple readings,we are
able to apply the ANOM and ANOR to this data. The
ANOM follows the standard procedures described
previously. Each wafer is treated as a separate sample
and the range of the five readings is used in the ANOR
Since smaller is better, we search for conditions analysi&.
which decrease the absolute shrinkage as well as the
variability of the shrinkage value. Initially the charts Figure 5 shows the graphs for the pre-etch values.
are examined separately to observe which factors Since some of the factors have two levels and others
might be significant. On the signal or means graph have three, the number of samples averaged for each
(4a) two factors,E(wire braid) and G (wire diameter), point varies. Thus, the width of the decision limits
are highly significant. Eight additional factors are sta varies. In addition,the "BD" interaction includes only
tistically significant at the p < 0.01 level, but show three combinations of the two levels of Band D with
relatively small effects compared to E and G. (Two the result that the two levels of Band D do not have
other factors,Land M, are also just barely significant equal sample sizes.
at the p < 0.01 level.) The ANOR chart, which iden The relative importance of signal, noise, or their
tifies noise effects, shows one factor F as highly sig combination were examined for each factor. The ob
nificant (p < 0.01), and four other factors (A, D,G, and jective is to have the mean on target and the variation
H) as close to significant at the p = 0.05 level. as small as possible. In Phadke the SN was computed
The joint evaluation of the ANOM and ANOR is as a function of mean/standard deviation. Observe
shown in Table 10. Quinlan listed the order of impor that a Case 4 effect can end up with a SN ratio which
tance of the factors to be does not vary for the two levels, while a Case 5 effect
will greatly exaggerate the SN ratio. The joint ex
E (most important), G, K, A, C, and F (slight). amination of the two graphs together can avoid such
confusion. Table 11 summarizes the significant factors
Box (1988) suggested only E and G as important fac for this example.
tors. Phadke found that factors A, B, and C have signifi
With the ANOM/ANOR analysis, E is also found to cant effects on the mean pre-etch value while A and
be the most important effect. Factor G, wire diameter, F affect the SN. Except for factor G, for which the
is an important signal effect but there is an unclear mean (or signal) appears to be almost as significant
choice of optimum level since using level 2,the larger as C, and the ability to see the interactive relationship
diameter, decreases the magnitude of the shrinkage between signal and noise for factor A,the two analyses
but at the same time may cause an increase in the yield similar results. Nair and Pregibon (1986) also
variation. Factor F, braiding tension,is also important, found similar relationships using another type of lo
significantly affecting both the amount and variation cation-dispersion plot.
of shrinkage in a complementary way. An analysis was also performed on the post-etch
Although the assignment of appropriate levels for data. The factors are the same as before except for
these and the other factors yield essentially the same the addition of I, etch time. Figure 6 shows the ANOM
results as reported by Quinlan, the basis for making and ANOR for these results. The significant effects for
decisions on the levels to choose are more intuitive. signal are A (smaller than the rest), C, G, H, and B
In addition, we have the opportunity to see any re (again after separation from BD). Four, or possibly
lationships between the signal and noise. five, factors show significant noise effects-A,F, G, H,
SIGNAL
3. 00
290
.
(115)
2.80
0.01
2.70 X
0.01
2.60
(110)
2.50
2.40
23
. 0
(56)
220
.
0.36 NOISE
03
. 4 0.01
0.32- 0.05
0.30 (11)
0.28
.g
E
en
R
0.26 .g .
;(....:1
02
. 4
02
.2
0.05
020
.
0.01
01
. 8
FACTORS
FIGURE 5b.
1. Neither- I
2. Signal-Highly BD (B, D), G, G B, G
Slightly- H E
3. Noise-Highly F F
Slightly- E
4. Complementary-Highly- A G (Somewhat), H
5. Interactive- A, D
h. Organized by Factor Pre-Etch Post-Etch
Band D separated from the BD effect-the limits on the graph must be examined
carefully since the sample sizes are not the same for each level.
and possibly D. The particular set of noise factors dis Concluding Remarks
covered here differs greatly with the conclusions of
Phadke, who found no factors affecting SN-his ver The ANOM and ANOR have been studied primarily
sion of the variation effect. Three of these factors, A, for cases with balanced experimental designs. How
G, and H are thus significant for both signal and noise. ever, work is being done to examine cases where the
We can also see that for factor A the signal and noise number of samples or sample sizes vary for each level,
act i the same way while for factors G and H, the as well as for cases in which there are missing data.
signal and noise act in opposite ways. These problems were evident in studying the Phadke
If we compare the pre- and post-etch graphs we data, especially for the Band D factors.
find that the signal effects operate in almost identical Further work is being done to investigate the use
fashion. This does not happen with the noise effects of standard deviations rather than ranges. Tables for
however. For factor A with the pre-etch data, the noise use with standard deviations are being developed.
at the low level is significantly low in value while However, in spite of the current availability of com
with the post-etch data, the noise at the low level is putational equipment which makes calculating very
significantly high. Factor F is unchanged from pre simple, a compelling reason for the continued use of
etch to post-etch. Factors G and H were hot significant the range is the ease of understanding it by the prac
in the pre-etch but are significant in the post-etch. titioner or more casual user. Furthermore, the sample
Although Phadke states that "ideally the signal fac sizes used in the Taguchi experiments typically are
tor should have no effect on the SN," we might take no greater than four or five and in these small sample
this as meaning that there should be no effect of signal size cases the range is a highly efficient estimator of
on the variation. In the post-etch analysis the signif the standard deviation.
icant noise effect due to G was missed, probably due It is important that we provide useful but simple
to using an ANOVA for SN where the error term was statistical techniques for general use. Industry has
very large (and all factors had mean squares less than undertaken major training programs in the broad use
the error mean square). of control chart methodologies. There is now a resur-
36
. 0
35
. 0
3.4 0
33
. 0 0.01
X
32
. 0 0.01
3. 10
3. 00
2.90
2.8 0
12 23 123 23 23 23 123 23 12 12
A SD C E F G H I S D
FACTORS
FIGURE 60.
06
. 0 0.01
0.05
05
. 0
0.4 0
0.05
0.01
03
. 0
FACTORS
FIGURE 6b.
Replicates = 2
k
Com parisons 2 3 4 5 6 7
1) L U L U L U L U L U L U
1 0.05 0.156 1.844 0.068 2.438 0.053 2.795 0.044 3.058 0.038 3.263 0.034 3. 431
0.01 0.061 1.939 0.027 2.650 0.207 3.125 0.017 3.474 0.015 3.745 0.014 3.965
2 0.05 0.334 1.666 0.206 2.073 0.178 2.286 0.160 2.440 0.148 2.558 0.138 2.653
0.01 0.202 1.798 0.126 2.284 0.108 2.564 0.097 2.761 0.090 2.911 0.085 3.030
3 0.05 0.436 1.564 0.305 1.886 0.272 2.046 0.251 2.159 0.236 2.246 0.225 2.316
0.01 0.305 1.695 0.214 2.076 0.190 2.280 0.176 2.423 0.166 2.530 0.158 2.614
4 0.05 0. 503 1.497 0.375 1.770 0.341 1.900 0.319 1.992 0.303 2.063 0.292 2.119
0.01 0.377 1.623 0.282 1.941 0.256 2.106 0.240 2.219 0.228 2.304 0.220 2.371
5 0.05 0.550 1.450 0.427 1.690 0.393 1.801 0.371 1.880 0.355 1.939 0.343 1.987
0.01 0.432 1.568 0.336 1.846 0.309 1.985 0.292 2.058 0.279 2.151 0.270 2.208
6 0.05 0.587 1.413 0.468 1.630 0.434 1.728 0.413 1.797 0.397 1.850 0.385 1.892
0.01 0.474 1.526 0.379 1.774 0.352 1.895 0.331 1.978 0.322 2.040 0.312 2.089
7 0.05 0.615 1.385 0.502 1.583 0.468 1.671 0.447 1.734 0.432 1.781 0.420 1.818
0.01 0.509 1.491 0.415 1.717 0.387 1.826 0.370 1.900 0.357 1.955 0.347 1.998
8 0.05 0.639 1.361 0.529 1.545 0.497 1.626 0.476 1.683 0.461 1.726 0.449 1.760
0.01 0.537 1.463 0.445 1.671 0.418 1.770 0.400 1.837 0.387 1.887 0.378 1.926
10 0.05 0.675 1.325 0.573 1.486 0.542 1.557 0.522 1.605 0.507 1.642 0.496 1.672
0.01 0.582 1.418 0.494 1.560 0.467 1.684 0.449 1.742 0.437 1.784 0.427 1.817
12 0.05 0.703 1.297 0.606 1.443 0.577 1.506 0.557 1.549 0.543 1.582 0.532 1.608
0.01 0.616 1.384 0.532 1.547 0.505 1.622 0.488 1.672 0.475 1.709 0.466 1.738
14 0.05 0.724 1.276 0.633 1.410 0.604 1.466 0.585 1.506 0.572 1.535 0.561 1.559
0.01 0.642 1.358 0.562 1.506 0.536 1.573 0.519 1.618 0.507 1.652 0.498 1.678
16 0.05 0.741 1.259 0.654 1.383 0.627 1.435 0.609 1.471 0.596 1.498 0.586 1.520
0.01 0.664 1.336 0.587 1.473 0.561 1.534 0.545 1.575 0.533 1.606 0.524 1.629
20 0.05 0.768 1.232 0.688 1.342 0.663 1.387 0.646 1.418 0.633 1.442 0.624 1.461
0.01 0.698 1.302 0.626 1.422 0.602 1.475 0.586 1.510 0.575 1.536 0.567 1.557
Replicates = 3
k
Comparisons 2 3 4 5 6 7
P L U L U L U L U L U L U
1 0.05 0.343 1.657 0.215 2.055 0.186 2.263 0.168 2.412 0.155 2.527 0.146 2.620
0.01 0.211 1.789 0.133 2.265 0.115 2.536 0.104 2.728 0.096 2.873 0.090 2.989
2 0.05 0.511 1.489 0.383 1.757 0.349 1.884 0.327 1.973 0.312 2.041 0.300 2.096
0.01 0.386 1.614 0.291 1.925 0.265 2.085 0.248 2.195 0.237 2.278 0.228 2.343
3 0.05 0.594 1.406 0.476 1.618 0.443 1.714 0.421 1.782 0.405 1.833 0.393 1.874
0.01 0.483 1.517 0.388 1.760 0.360 1.878 0.328 1.959 0.330 2.020 0.320 2.067
4 0.05 0.645 1.355 0.537 1.535 0.504 1.614 0.483 1.669 0.468 1.711 0.457 1.745
0.01 0.545 1.455 0.454 1.659 0.426 1.755 0.408 1.821 0.395 1.869 0.386 1.907
5 0.05 0.681 1.319 0.580 1.477 0.549 1.546 0.529 1.594 0.514 1.630 0.503 1.659
0.01 0.589 1.411 0.502 1.589 0.474 1.671 0.457 1.727 0.445 1.768 0.435 1.801
6 0.05 0.708 1.292 0.613 1.435 0.583 1.496 0.564 1.538 0.550 1.570 0.539 1.596
0.01 0.622 1.378 0.539 1.537 0.512 1.610 0.495 1.659 0.483 1.695 0.474 1.723
7 0.05 0.729 1.271 0.639 1.402 0.611 1.458 0.592 1.496 0.579 1.525 0.568 1.548
0.01 0.649 1.351 0.569 1.497 0.543 1.562 0.526 1.606 0.514 1.639 0.505 1.664
8 0.05 0.746 1.254 0.660 1.376 0.633 1.427 0.615 1.462 0.602 1.488 0.592 1.509
0.01 0.670 1.330 0.593 1.464 0.568 1.524 0.552 1.564 0.540 1.594 0.531 1.617
10 0.05 0.772 1.228 0.694 1.335 0.668 1.380 0.651 1.410 0.639 1.433 0.630 1.452
0.01 0.704 1.297 0.632 1.414 0.608 1.466 0.593 1.500 0.582 1.526 0.573 1.546
12 0.05 0.792 1.208 0.719 1.305 0.695 1.345 0.679 1.373 0.667 1.393 0.658 1.409
0.01 0.728 1.272 0.661 1.377 0.639 1.423 0.624 1.454 0.613 1.477 0.605 1.494
14 0.05 0.807 1.193 0.738 1.282 0.716 1.319 0.701 1.343 0.690 1.362 0.681 1.377
0.01 0.748 1.252 0.684 1.349 0.663 1.390 0.649 1.418 0.639 1.439 0.631 1.455
16 0.05 0.819 1.181 0.754 1.264 0.733 1.297 0.719 1.320 0.708 1.337 0.700 1.351
0.01 0.764 1.236 0.703 1.326 0.682 1.364 0.669 1.389 0.659 1.408 0.652 1.423
20 0.05 0.838 1.162 0.779 1.235 0.759 1.265 0.746 1.285 0.736 1.300 0.729 1.312
0.01 0.788 1.212 0.733 1.290 0.713 1.324 0.701 1.346 0.692 1.362 0.685 1.375
Replicates = 4
k
Comparisons 2 3 4 5 6 7
P L U L U L U L U L U L U
1 0.05 0.446 1.554 0.315 1.869 0.282 2.023 0.261 2.133 0.246 2.217 0.235 2.285
0.01 0.315 1.685 0.223 2.056 0.2 2.254 0.185 2.391 0.175 2.495 0.167 2.576
2 0.05 0.595 1.405 0.477 1.617 0.444 1.712 0.422 1.779 0.407 1.83 0.395 1.871
0.01 0.484 1.516 0.389 1.758 0.361 1.876 0.344 1.957 0.331 2.016 0.322 2.064
3 0.05 0.665 1.335 0.561 1.502 0.529 1.576 0.509 1.626 0.494 1.665 0.483 1.696
0.01 0.569 1.431 0.48 1.619 0.453 1.708 0.435 1.768 0.423 1.812 0.413 1.847
4 0.05 0.709 1.291 0.614 1.434 0.584 1.495 0.565 1.537 0.551 1.569 0.54 1.594
0.01 0.623 1.377 0.54 1.536 0.513 1.608 0.496 1.657 0.484 1.693 0.475 1.721
5 0.05 0.739 1.261 0.651 1.387 0.623 1.44 0.605 1.477 0.592 1.504 0.582 1.526
0.01 0.661 1.339 0.583 1.478 0.557 1.54 0.541 1.582 0.529 1.613 0.52 1.637
6 0.05 0.761 1.239 0.679 1.353 0.653 1.4 0.636 1.433 0.623 1.457 0.613 1.477
0.01 0.689 1.311 0.615 1.436 0.591 1.491 0.575 1.528 0.564 1.555 0.555 1.577
7 0.05 0.778 1.222 0.701 1.326 0.676 1.369 0.66 1.399 0.648 1.421 0.638 1.439
0.01 0.711 1.289 0.614 1.403 0.617 1.453 0.602 1.486 0.591 1.511 0.583 1.53
8 0.05 0.792 1.208 0.719 1.305 0.695 1.344 0.68 1.371 0.668 1.392 0.659 1.408
0.01 0.729 1.271 0.662 1.376 0.639 1.422 0.625 1.453 0.614 1.475 0.606 1.493
10 0.05 0.814 1.186 0.747 1.272 0.725 1.306 0.711 1.33 0.7 1.348 0.692 1.362
0.01 0.757 1.243 0.695 1.336 0.674 1.375 0.66 1.402 0.65 1.421 0.643 1.437
12 0.05 0.83 1.17 0.768 1.248 0.748 1.279 0.734 1.3 0.724 1.316 0.716 1.329
0.01 0.778 1.222 0.72 1.306 0.7 1.341 0.687 1.365 0.678 1.382 0.67 1.396
14 0.05 0.842 1.158 0.785 1.229 0.765 1.257 0.752 1.277 0.743 1.291 0.736 1.303
0.01 0.794 1.206 0.739 1.283 0.72 1.315 0.708 1.336 0.699 1.352 0.692 1.364
16 0.05 0.853 1.147 0.798 1.214 0.78 1.24 0.767 1.258 0.758 1.272 0.751 1.282
0.01 0.807 1.193 0.755 1.264 0.737 1.294 0.725 1.313 0.717 1.328 0.71 1.339
20 0.05 0.868 1.132 0.819 1.191 0.802 1.214 0.791 1.23 0.782 1.242 0.776 1.251
0.01 0.827 1.173 0.78 1.235 0.763 1.261 0.752 1.279 0.744 1.291 0.738 1.301
Replicates = 5
k
Comparisons 2 3 4 5 6 7
p L U L U L U L U L U L U
1 0.05 0.510 1.490 0.383 1.757 0.349 1.884 0.327 1.974 0.312 2.042 0.300 2.097
0.01 0.386 1.614 0.290 1.926 0.264 2.086 0.248 2.196 0.236 2.279 0.227 2.344
2 0.05 0.645 1.355 0.536 1.535 0.504 1.615 0.483 1.670 0.468 1.712 0.456 1.746
0.01 0.544 1.456 0.453 1.659 0.425 1.756 0.408 1.821 0.395 1.870 0.385 1.908
3 0.05 0.708 1.292 0.612 1.436 0.583 1.497 0.564 1.539 0.550 1.571 0.539 1.597
0.01 0.622 1.378 0.538 1.537 0.512 1.610 0.495 1.659 0.483 1.696 0.473 1.724
4 0.05 0.746 1.254 0.660 1.376 0.633 1.427 0.615 1.462 0.602 1.489 0.592 1.510
0.01 0.670 1.330 0.593 1.464 0.568 1.524 0.552 1.565 0.540 1.594 0.531 1.618
5 0.05 0.772 1.228 0.693 1.336 0.668 1.380 0.651 1.411 0.639 1.434 0.629 1.452
0.01 0.703 1.297 0.632 1.414 0.608 1.466 0.592 1.501 0.581 1.526 0.573 1.546
6 0.05 0.792 1.208 0.718 1.306 0.694 1.346 0.679 1.373 0.667 1.393 0.658 1.410
0.01 0.728 1.272 0.661 1.378 0.638 1.424 0.624 1.454 0.613 1.477 0.605 1.495
7 0.05 0.807 1.193 0.738 1.283 0.715 1.319 0.700 1.344 0.689 1.363 0.681 1.377
0.01 0.748 1.252 0.684 1.349 0.662 1.391 0.648 1.419 0.638 1.439 0.630 1.455
8 0.05 0.819 1.181 0.754 1.264 0.733 1.297 0.718 1.320 0.708 1.338 0.700 1.351
0.01 0.764 1.236 0.703 1.326 0.682 1.364 0.669 1.390 0.659 1.409 0.651 1.423
10 0.05 0.838 1.162 0.779 1.236 0.759 1.265 0.746 1.285 0.736 1.3CO 0.729 1.312
0.01 0.788 1.212 0.732 1.291 0.713 1.324 0.701 1.346 0.691 1.363 0.684 1.375
12 0.05 0.852 1.148 0.797 1.215 0.779 1.241 0.767 1.259 0.758 1.273 0.751 1.293
0.01 0.806 1.194 0.755 1.265 0.736 1.295 0.724 1.315 0.716 1.329 0.709 1.341
14 0.05 0.863 1.137 0.812 1.198 0.795 1.223 0.783 1.239 0.774 1.252 0.768 1.261
0.01 0.820 1.180 0.772 1.245 0.755 1.272 0.743 1.290 0.735 1.303 0.729 1.314
16 0.05 0.872 1.128 0.824 1.185 0.807 1.208 0.796 1.223 C.788 1.235 0.782 1.244
0.01 0.832 1.168 0.786 1.229 0.770 1.254 0.759 1.271 0.751 1.283 0.745 1.292
20 0.05 0.885 1.115 0.842 1.166 0.827 1.185 0.817 1.199 0.809 1.209 0.804 1.217
0.01 0.849 1.151 0.808 1.204 0.793 1.226 0.783 1.241 0.776 1.251 0.770 1.260
Replicates = 6
k
Comparisons 2 3 4 5 6 7
P L U L U L U L U L U L U
1 0.05 0.555 1 .445 0.432 1.683 0.398 1.793 0.376 1.870 0.360 1.929 0.348 1.976
0.01 0.437 1.563 0.341 1.837 0.313 1.974 0.296 2.068 0.284 2.138 0.275 2.193
2 0.05 0.679 1.321 0.577 1.481 0.546 1.551 0.526 1.599 0.511 1.635 0.500 1.664
0.01 0.586 1 .414 0.498 1.594 0.471 1.677 0.454 1.733 0.441 1.775 0.432 1.808
3 0.05 0.736 1 . 264 0.647 1 . 391 0.620 1.445 0.601 1.482 0.588 1.510 0.578 1.532
0.01 0.657 1.343 0.579 1.483 0.553 1.546 0.537 1.589 0.525 1.620 0.516 1.645
4 0.05 0.770 1.230 0.691 1.338 0.666 1.383 0.649 1.414 0.637 1.437 0.627 1.455
0.01 0.701 1 . 299 0.629 1.417 0.605 1 .470 0.590 1.505 0.579 1.530 0.570 1 .551
5 0.05 0.794 1 . 206 0.722 1.302 0.698 1.341 0.683 1.368 0.671 1.388 0.662 1.404
0.01 0.732 1.268 0.665 1.372 0.643 1.418 0.628 1.448 0.617 1.470 0.609 1.488
6 0.05 0.812 1 . 188 0.745 1.275 0.723 1.310 0.708 1.334 0.697 1.352 0.689 1.366
0.01 0.754 1.246 0.692 1.339 0.671 1.380 0.657 1.406 0.647 1.426 0.639 1.442
7 0.05 0.826 1.174 0.763 1.254 0.742 1.286 0.728 1.308 0.718 1.324 0.710 1.338
0.01 0.772 1 . 228 0.713 1.313 0.693 1.350 0.680 1.375 0.670 1.392 0.663 1.406
8 0.05 0.837 1. 163 0.777 1.237 0.757 1.267 0.744 1.287 0.735 1.302 0.727 1.314
0.01 0.787 1 . 213 0.731 1.293 0.71 1 1.327 0.699 1.349 0.689 1.365 0.682 1.378
10 0.05 0.854 1. 146 0.800 1.212 0.782 1.238 0.770 1.256 0.761 1.269 0.754 1.279
0.01 0.809 1 . 1 91 0.758 1.261 0.740 1.291 0.728 1.310 0.719 1.325 0.713 1.336
12 0.05 0.867 1. 133 0.817 1.193 0.800 1.216 0.789 1.232 0.780 1.244 0.774 1.254
0.01 0. 825 1 . 1 75 0.778 1.238 0.761 1 . 264 0.750 1.282 0.742 1.295 0.736 1.305
14 0.05 0.876 1 . 1 24 0.830 1.178 0.814 1.200 0.803 1.215 0.796 1.226 0.790 1.234
0.01 0.838 1 . 1 62 0.793 1.220 0.778 1.244 0.767 1 . 260 0.760 1.272 0.754 1.281
16 0.05 0.884 1. 116 0.841 1. 167 0.826 1.187 0.816 1.200 0.808 1.210 0.802 1.218
0.01 0.848 1 . 152 0.806 1 . 206 0.791 1.228 0.781 1.243 0.774 1.253 0.769 1.262
20 0.05 0.897 1 . 103 0.857 1.149 0.842 1.166 0.834 1.178 0.827 1.187 0.822 1.194
0.01 0.864 1 . 1 36 0.826 1.183 0.812 1.203 0.803 1.216 0.797 1.225 0.792 1.233
Replicates 7
k
Comparisons 2 3 4 5 6 7
P L U L U L U L U L U L U
1 0.05 0.587 1.41 3 0.469 1. 628 0.435 1.727 0.414 1.796 0.398 1.848 0.386 1.890
0.01 0. 475 1 .525 0.380 1.772 0.352 1.894 0.335 1.977 0.322 2.038 0.313 2.087
2 0.05 0.703 1 . 297 0.607 1.442 0.577 1.504 0.558 1.548 0.544 1.581 0.533 1.607
0.01 0.616 1 . 384 0.532 1.546 0.506 1.620 0.489 1.670 0.476 1.708 0.467 1.735
3 0.05 0.756 1.244 0.673 1.360 0.647 1 . 408 0.629 1.441 0.617 1.467 0.607 1.487
0.01 0.683 1.31 7 0.608 1.444 0.584 1.501 0.568 1.539 0.556 1.567 0.548 1.589
4 0.05 0.788 1 . 212 0.714 1.311 0.690 1.351 0.674 1.379 0.663 1.400 0.653 1.417
0.01 0.724 1 .276 0.656 1.383 0.633 1 .430 0.618 1 . 462 0.608 1.485 0.600 1.503
5 0.05 0.810 1.900 0.743 1 .277 0.720 1.313 0.706 1.337 0.695 1.355 0.686 1.370
0.01 0.752 1.248 0.690 1.342 0.668 1.383 0.654 1.410 0.644 1.430 0.637 1.446
6 0.05 0.827 1 . 1 73 0.764 1.253 0.743 1.284 0.729 1.306 0.719 1.323 0.711 1.336
0.01 0.774 1 .227 0.715 1 .312 0.695 1.348 0.681 1.372 0.672 1.390 0.665 1.404
7 0.05 0.839 1 . 1 61 0.781 1.233 0.761 1.262 0.748 1.282 0.738 1.297 0.731 1.309
0.01 0. 790 1.210 0. 735 1.288 0.715 1.321 0.703 1.343 0.694 1.359 0.687 1.372
8 0.05 0. 850 1.150 0.794 1.218 0.776 1.245 0.763 1.263 0.754 1.277 0.747 1.288
0.01 0.803 1.197 0.751 1.269 0.733 1.299 0.721 1.320 0.712 1.335 0.705 1.346
10 0.05 0.865 1.135 0.815 1. 945 0.798 1.218 0.787 1.234 0.779 1.247 0.772 1.256
0.01 0.824 1. 176 0.776 1.240 0.759 1.267 0.748 1.284 0.740 1.297 0.734 1.307
12 0.05 0.877 1.123 0.831 1 . 1 77 0.815 1.199 0.805 1.213 0.797 1.224 0.791 1.233
0.01 0.839 1 . 161 0.795 1.219 0.779 1.243 0.768 1.258 0.761 1.270 0.755 1.279
14 0.05 0.886 1 . 1 14 0.843 1.164 0.828 1.184 0.818 1.197 0.811 1.207 0.805 1.215
0.01 0.851 1 . 149 0.809 1.202 0.794 1.224 0.785 1.238 0.778 1.249 0.772 1.257
16 0.05 0.894 1. 107 0.853 1.153 0.839 1.171 0.830 1.184 0.823 1.193 0.817 1.200
0.01 0.860 1. 140 0.821 1 . 1 89 0.807 1.209 0.798 1.222 0.791 1.232 0.786 1.240
20 0.05 0. 905 1 .095 0.868 1 . 137 0.855 1 . 153 0.847 1 . 164 0.841 1. 172 0.836 1.178
0.01 0.875 1 . 1 25 0.839 1 . 169 0.827 1.186 0.818 1.198 0.812 1.207 0.807 1.213
gence of the ideas of using statistical experimental We then seek equal tail areas which are equivalent
design. The use of the Analysis of Means provides a to finding c and d where
smooth transition from process quality control to ex
perimental design. With the extension to permit sys
tematic study of variability, the ANOM should gain
f o
B( . )dx = 1'0
d
B( . )dx =
( aj2 k =
aj2k k > 2.
2
spectively, in Cox (1949). If each R is reb, a) then R is Taguchi Methods." Third Supplier Symposium on Taguchi
distributed as r (pb, ajp). For k experimental 's, the Methods. American Supplier Institute, Dearborn, MI.
SCHEFFE, H. (1959). The Analysis of Variance. John Wiley & Sons,
overall average range
New York, NY.
R = (1jk) L SCHILLING, E. (1973). "A Systematic Approach to the Analysis
of Means." Journal of Quality Technology 5, pp. 93-1 08.
is distributed as r(kpb, ajkp). SNEDECOR, G. W. and COCHRAN, W. G. (1980). Statistic'al Methods.
Iowa State University Press, Ames, IA.
The distribution of
TAGUCHI, G. (1986). Introduction to Quality Engineering. Asian Pro
w =
j L =
jkR is B(pb, (k - l )pb) . ductivity Organization, UNIPUB, White Plains; NY.
TAGUCHI, G. and Wu, Y. (1985). Introduction to Off-Line Quality
We are then interested in the two limits c and d such Control. Central Japan Quality Control Association, (available
that from American Supplier Institute, Dearborn, MI).
----- -----
1 - aj2 k > 2. perimental Design, Noise, Ranges, Signal, Taguchi Methods.
"-'