SCOOTERS INDIA LIMITED

AN ISO-9001 2008 CERTIFIED COMPANY

(A GOVT. OF INDIA ENTERPRISE)

session 2016- 17
8/7/2017 to 5/8/2017
A PEOJECT REPORT ON

CLUTCH HOUSING

Submitted To Submitted By.

MR. RAJESH KUMAR ROSHAN AMIT
SINGH YADAV
Deputy Manager, Machine Shop 3rd year (ME)
Scooters India Ltd. SRMCEM,
Lucknow. Lucknow.
Contents
APPROVAL SHEET .............................................................................................................................. 3
DECLARATION .................................................................................................................................... 4
CERTIFICATE ....................................................................................................................................... 5
ACKNOWLEDGEMENT ...................................................................................................................... 6
ABSTRAT .............................................................................................................................................. 7
INTRODUCTION .................................................................................................................................. 8
1. HISTORY OF SCOOTER INDIA .............................................................................................. 8
2. GOAL OF COMPANY .............................................................................................................. 9
3. THE COMPANY IS ENGAGED IN THE MANUFACTURING OF ..................................... 10
1. Vikram 450D(HB) ................................................................................................................ 10
2. Vikram 1000CG .................................................................................................................... 10
3. Vikram 1500CG .................................................................................................................... 11
4. Vikram 750D ........................................................................................................................ 12
5. Vikram EV ............................................................................................................................ 12
4. AWARDS & ACHIEVEMENTS: ............................................................................................ 14
5. DEPARTMENTS IN SCOOTER INDIA LIMITED ............................................................... 15
5.1. DESIGN AND DEVELOPMENT DEPARTMET ........................................................... 15
5.2. PERSONNEL AND ADMINISTRATION DEPARTMENT........................................... 15
5.3. MARKETING AND SERVICE DEPARTMENT............................................................ 15
5.4. MATERIAL CONTROL DEPARTMENT ...................................................................... 15
5.5. WORKSHOP .................................................................................................................... 15
OPERATION SHEET .......................................................................................................................... 17
OPERATION SHEET .......................................................................................................................... 18
OPERATION SHEET .......................................................................................................................... 20
REFERENCES ..................................................................................................................................... 21

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 APPROVAL SHEET

This project report entitled " CLUTCH HOUSING " by "AMIT SINGH YADAV "is
approved for the completion of summer training project in Scooters lndia Lmt.
Lucknow.

Examiner ..

Supervisor .

Date and place

3
 DECLARATION

I AMIT SINGH YADAV certify that l am a student of MECHANICAL

ENGINEERING DEPARTMENT of 3rd year of SHRI RAMSHWAAROOP
MEMORIAL COLLEGE OF ENGINEERING AND MANAGEMENT has
completed the project on the topic CLUTCH HOUSING under the guidance of MR.
RAJESH KUMAR ROSHAN. I declare this is my ideas and views written in my
own words. I know that any violation of the above will be cause for the disciplinary
action by the institute.

NAME

SIGNATURE

DATE

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 CERTIFICATE

It is to be certify that the work contained in the project report has been done in my
supervision and it is submitted by the AMIT SINGH YADAV student of SHRI
RAM SHWAROOP MEMORIAL COLLEGE OF ENGINEERING AND
MANAGEMENT LUCKNOW. This work is submitted by him to me without
submitting anywhere else.

NAME: MR. RAJESH KUMAR ROSHAN

Signature:

Designation: Deputy Manager

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 ACKNOWLEDGEMENT

I would like to express my special thanks to my supervisor MR.

RAJESH KUMAR ROSHAN SIR under whose supervision l did my
project on the topic CLUTCH HOUSING.

I would also like to thanks MR. NISHANT SINGH who helped me in

knowing the concepts better.

It also helped me in doing a lot of Research and i came to know about so

many new things. I am really thankful to assembly of SCOOTERS
INDIA LIMITED where l performed my work during my SUMMER
TRAINING PROJECTS.

Secondly I would also like to thank my PARENTS AND FRIENDS who

helped me a lot in finalizing this project within the limited time frame.

I convey my sincere thanks to all staff worker of the scooter lndia limited
for giving valuable suggestions and information about my topic.

At last l would like to thanks to GOD almost for his blessing during my
whole life as well as in every step of my life.

LUCKNOW

AMIT SINGH YADAV

ME 3rd YEAR

JULY 2017

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 ABSTRAT

This project covers all the aspect of the CLUTCH HOUSING used to supply the
power to the SCOOTERS INDIA LIMITED LUCKNOW.

It covers all the area where power is needed and tells about power substations .

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 INTRODUCTION

1. HISTORY OF SCOOTER INDIA

Scooters India Limited, incorporated as a Government of India enterprise at Lucknow,
on September 7, 1972, is an ISO 9001:2000 and ISO 14001 company, situated at 16
Km milestone, Southwest of Lucknow, the capital of Uttar Pradesh on NH No 25 and
is well connected by road, rail and air. It is a totally integrated automobile plant,
engaged in designing, developing, manufacturing and marketing a broad spectrum of
conventional and nonconventional fuel driven 3wheelers.

The company plant owes its origin to Innocent of Italy from which it bought over the
plant and machinery, design, documentation, copyright etc. The company also
possesses the world rights of the trade name LAMBRETTA / LAMBRO.

In 1975, company started commercial production of scooters under the brand name of
Vijai Super for domestic market and Lambretta for the overseas market. It added one
more wheel to its product range and introduced three wheelers under the brand name of
VIKRAM/LAMBRO. However, in 1997, strategically, the company discontinued its
twowheeler production and concentrated only on manufacturing and marketing of
threewheelers. These threewheelers have become more relevant in the present socio
economic environment as it transports goods and passengers at least cost.

For various reasons the company became sick and it was perceived that the company
should be wound up. The company was referred to BIFR in 1991. In 1996 BIFR
sanctioned the company rehabilitation package following which the company started
operations in full swing. BIFR projections were achieved & surpassed.

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 The company started making profit in 199697 & continues to do so. The company
strategically stopped 2wheeler production in 1997 and concentrated on manufacturing
of threewheelers under brand name.

The company has its own marketing network of regional sales offices all over India,
catering to customer requirements in the areas of sales and services. The organization
has various departments to perform different activities competently. SIL has an
organized system to control different activities. Personnel & administration department
looks after the employees welfare, medical benefits, conveyance facilities, maintains
their personal records and controls their regularity. It also take care of the security for
the organization.

Marketing department looks after the marketing of the products, provide services to the
customer and regulates the activities in its various regional offices.The products have a
high payload capacity and efficiency.

2. GOAL OF COMPANY
The company vision is to grow into an environment friendly and globally competitive
company constantly striving to meet the changing needs of customer through constantly
improving existing products, adding new products and expanding customer.To fulfill
customer's needs for economic and safe mode of road transport and quality engineering
products through contemporary technologies.

To grow into an environment friendly and globally competitive company constantly

striving to meet the changing needs of customer through constantly improving existing
products, adding new products and expanding customer base.

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 Providing economical and safe means of transportation with contemporary technology
for movement of cargo and people. Providing eco-friendly, flawless and reliable
products to fulfill customer needs. Achieving customer satisfaction by providing
products at right price and at right time.

3. THE COMPANY IS ENGAGED IN THE MANUFACTURING OF

1. Vikram 450D(HB)

A premiere product from the family of "Vikram" vehicles. It is sturdy, highly fuel
efficient, easily maintainable and meets latest emission norms. It is highly cost effective
and being used as bread earner for many families .
Application: Passenger Carrier, Load Carrier, Delivery Van etc.
Specification:

Engine 4 Stroke, Single Cylinder Diesel Engine ; Air Cooled / Water Cooled

Fuel Diesel

Displacement 395cc

Bore 86mm

Stroke 68mm

Maximum Power 5.51KW @ 3600 rpm

2. Vikram 1000CG

Based on Italian design, improved with English, American & Japanese technology to suit
rough roads and driving conditions - VIKRAM 410CNG is equipped with welded steel
cabin, electronic ignition, turn signal indicators, wind screens wiper, rear view mirror,
speedometer, indicator lights.
Specifications:

Engine 4 Stroke, Single Cylinder Water Cooled

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 Bore 86mm

Stroke 68mm

Displacement 395 CC

Output 9.0 BHP

Maximum RPM 3600

Maximum Speed 48 km/hr

Fuel CNG Gas

3. Vikram 1500CG
A premiere product from the family of "Vikram" vehicles. It is sturdy, highly fuel
efficient, easily maintainable and meets latest emission norms. It is highly cost effective
and being used as bread earner for many families .

Application: Passenger Carrier, Load Carrier, Delivery Van etc

Specification:

Engine 4 Stroke, Single Cylinder, Petrol Engine ; Water Cooled

Fuel CNG

Displacement 510cc

Bore 85mm

Stroke 90mm

Maximum Power 7.5KW @ 3000 rpm

Maximum Torque 27Nm @ 1800-2400 rpm

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 .

4. Vikram 750D
A premiere product from the family of "Vikram" vehicles. It is sturdy, highly fuel
efficient, easily maintainable and meets latest emission norms. It is highly cost effective
and being used as bread earner for many families .

Application: Passenger Carrier, Load Carrier, Delivery Van etc.

Specification:

Engine 4 Stroke, Single Cylinder Diesel Engine ; Air Cooled / Water

Cooled

Fuel Diesel

Displacement 510cc

Bore 85mm

Stroke 90mm

Maximum Power 7.5KW @ 3000 rpm

Maximum Torque 27Nm @ 1800-2400 rpm

5. Vikram EV

Scooters India Limited is the one and only organization to bring the revolution in the
automobile field by designing and developing this Electric Maestro. In this age of
pollution this electric vehicle is exceptionally pollution free as it is totally working on 12
batteries. It has stylish and bold masculine bodyline which makes it a different and
attractive looks from others. The design is based on the concept " Man maximum
Machine minimum " that allows spacious interior having ample space for entire family.
This three wheeler has been launched on trial basis in the heart of Lucknow & Delhi.
Successfully.

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Specifications:

Vehicle Model Vikram EV

Vehicle Type Electrical Three Wheeler

Seating Capacity 7 Passenger & Driver

Wheel base 2270 mm

Wheel track 1316 mm (rear)

Length 3179 mm

Width 1480 mm

Height 1885 mm

Ground clearance 140 mm

Turning radius 3.5 mts.

Maximum Gradebility 12 %

Body type FRP

Frame type Welded channel steel space frame

Suspension Front trailing link Rear under slung type with semi
elliptical leaf spring & hydraulic shock absorber

Tyre Size 4.5 x 10" 8 ply

Brakes Dual circuit hydraulic drum brake

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 No. of batteries Twelve 12 volts rechargeable

Charging time 6-8 hrs for 100% charging

Total distance covered by single charging 80 Km.@30-35km/hr

Early in time it was also producing scooters but now manufacturing of scooter is
stopped from last 2 decades.

4. AWARDS & ACHIEVEMENTS:

1. National Safety AwardMinistry of Labour.

2. Shramshree Award

3. Shreshtha Vypari awarded by sales tax department ministry of finance

4. Best Pollution Control Implementation Gold Award

5. Jawaharlal Nehru Memorial National Award

6. 2 leaves for showing corporate environmental responsibility in automobile sector

centre for science and environment

7. Greentech Environment Excellence Silver Award in manufacturing sectorGreentech

Foundation

8. Greentech Safety Gold Award in manufacturing sectorGreentech Foundation.

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9. Udhyog Ratan Award Institute Of Economic Studies

10. Dadabhai Naroji Millennium Award, 2005Dr. Dadabhai Naroji International,

Centenary committee award

5. DEPARTMENTS IN SCOOTER INDIA LIMITED

5.1. DESIGN AND DEVELOPMENT DEPARTMET

This is the prime creative department. It brings creative ideas with new discovery and
technology for the better manufacturing of the product and to maintain the high
productivity.

5.2. PERSONNEL AND ADMINISTRATION DEPARTMENT

Personnel & administration department looks after the employees welfare, medical
benefits, conveyance facilities, maintains their personal records and controls their
regularity. It also take care of the security for the organization.

5.3. MARKETING AND SERVICE DEPARTMENT

Marketing & services department looks after the marketing of the products, provide
services to the customer and regulates the activities in its various regional offices.

5.4. MATERIAL CONTROL DEPARTMENT

This controls the purchasing of the raw material, keep an eye on the cost of the material
in the market, store the different materials and products and establishes a company-
vendor relationship. Workshop manufacture different products in steps in different
lines. Design & development is the prime creative unit for the organization. It brings
out some brilliant design with modern technologies. Finance & accounts section keeps
track on the financial growth and the maintenance of various types of accounts.

5.5. WORKSHOP
This unit produces different type of products. Beginning with the Industrial
Revolution era, a workshop may be a room, rooms or building which provides both the
area and tools (or machinery) that may be required for the manufacture or repair
of manufactured goods. Workshops were the only places of production until the advent

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of industrialization and the development of larger factories. In the 20th and 21st
century, many Western homes contain a workshop in the garage, basement, or an
external shed. Home workshops typically contain a workbench, hand tools, power tools
and other hardware.

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 OPERATION SHEET

MODEL- VIKRAM 410 P(4PS) 410D

PART NAME- CLUTCH HOUSING

PART NO. - 461200025

OPERATION - DRILL DIP STICK HOLE TO DIA 11.8+0.15-0/DIA 8.5

FORM OF STOCK- CASTING

MATERIAL SPECIFICATION- LM6

OPERATION NUMBER- 60

MACHINE- RADIAL DRILLING M/C (10416) LINE-3

DATA FOR MACHINING

Rpm Of DRILL 800

Cutting Speed in m/min 20

Travel Of DRILL (in mm) 20

Feed in mm/rev 0.08

Operation Time in Seconds 15

F/F time in seconds 34

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 OPERATION SHEET

MODEL- VIKRAM 410 P(4PS) 410D

PART NAME- CLUTCH HOUSING

OPERATION - DRILL DIA 11.5 AND REAM DIA 12H8 FOR CLUTCH SHAFT
HOLE

PART NO. - 46120025

FORM OF STOCK- CASTING

MATERIAL SPECIFICATION-LM6

OPERATION NO. - 50

MACHINE- RADIAL DRILLING M/C (10416) LINE-3

DATA FOR MACHINING (DRILLING)

Rpm Of DRILL 800

Cutting Speed in m/min 28

Travel Of Tool in mm 80

Feed in mm/rev 0.1

Operators Time in Seconds 25

OP. time in seconds 60

F/F time in seconds 205

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DATA FOR MACHINING (REAMING)

Rpm Of REAMER 500

Cutting Speed in m/min 18.84

Travel Of TOOL in mm 80

Depth of Cut in mm 0.08

Operators Time in Seconds 25

OP. time in seconds 120

F/F time in seconds 205

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 OPERATION SHEET

MODEL- VIKRAM 450D

PART NAME- CLUTCH HOUSING

OPERATION - FACE MILLING, BORING, DRILLING, REAMING, TAPING, STEP

DRILLING, CHAMFERING AS PER DRAWING

PART NO. - 44520025

RAW PART NO.- 26222

FORM OF STOCK- DIE CAST

MATERIAL SPECIFICATION-ALSI 132

OPERATION NO. - 50

MACHINE- VERTICAL M/C ING CENTER (10808)

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 REFERENCES

http://www.scootersindia.com/about-us.html

http://www.scootersindia.com/future.html

http://www.scootersindia.com/products.html

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