F15-481-G

September, 2004

ESAB 350mpi
POWER SOURCE

P/N 36975 - 208-230/460 Vac 3-phase, 230 Vac 1-phase, 60 Hz

P/N 36977 - 400/440 Vac 3-phase 50/60 Hz
P/N 36976 - 575 Vac 3-phase, 60 Hz

These INSTRUCTIONS are for experienced operators. If you are not fully familiar with the principles of operation and safe
practices for arc welding equipment, we urge you to read our booklet, "Precautions and Safe Practices for Arc Welding, Cutting,
and Gouging", Form 52-529. Do NOT permit untrained persons to install, operate, or maintain this equipment. Do NOT attempt
to install or operate this equipment until you have read and fully understand these instructions. If you do not fully understand
these instructions, contact your supplier for further information. Be sure to read the Safety Precautions before installing or
operating this equipment.

Be sure this information reaches the operator.

You can get extra copies through your supplier.
 USER RESPONSIBILITY

This equipment will perform in conformity with the description thereof contained in this manual and accompanying labels
and/or inserts when installed, operated, maintained and repaired in accordance with the instructions provided. This
equipment must be checked periodically. Malfunctioning or poorly maintained equipment should not be used. Parts
that are broken, missing, worn, distorted or contaminated should be replaced immediately. Should such repair or
replacement become necessary, the manufacturer recommends that a telephone or written request for service advice
be made to the Authorized Distributor from whom purchased.

This equipment or any of its parts should not be altered without the prior written approval of the manufacturer. The user
of this equipment shall have the sole responsibility for any malfunction which results from improper use, faulty
maintenance, damage, improper repair or alteration by anyone other than the manufacturer or a service facility
designated by the manufacturer.

PREFACE

The purpose of this manual is to provide the operator with information required to install and operate the
power source. Some technical reference material is also provided to assist in basic troubleshooting the
power source. If it is determined that the power supply is not operating properly, the operator should
contact ESAB at (843) 664-4416 for assistance.

The following is a list of terms/acronyms used throughout this manual.

CC Constant Current

CV Constant Voltage

GMAW Gas Metal Arc Welding, CV mode (same as MIG)

GMAW-P Gas Metal Arc Welding - Pulsed, CV mode (same as pulsed MIG)

GTAW Gas Tungsten Arc Welding, CC mode (same as TIG)

MIG Metal Inert Gas, CV mode (same as GMAW)

SMAW Shielded Metal Arc Welding, CC mode (same as Stick)

Stick Stick Welding, CC mode (same as SMAW)

TIG Tungsten Inert Gas, CC mode (same as GTAW)

2
 TABLE OF CONTENTS

SECTION TITLE PAGE

PARAGRAPH

USER RESPONSIBILITY ............................................................................................................... 2

SAFETY ................................................................................................................ 4

SECTION 1 DESCRIPTION ........................................................................................ 10

1.1 General .................................................................................................... 10
1.2 Duty Cycle ............................................................................................... 10
1.3 Volt-Ampere Curves ................................................................................ 10

SECTION 2 INSTALLATION ...................................................................................... 12

2.1 General .................................................................................................... 12
2.2 Required Tools ........................................................................................ 12
2.3 Unpacking and Placement ...................................................................... 13
2.4 Input Connections ................................................................................... 13
2.5 Output Connections ................................................................................. 14

SECTION 3 OPERATION ........................................................................................... 18

3.1 General .................................................................................................... 18
3.2 Welding Controls / Indicators .................................................................. 18
3.3 MIG / GMAW (CV) Operation .................................................................. 20
3.4 TIG / GTAW (CC) Operation ................................................................... 20
3.5 Stick / SMAW (CC) Operation ................................................................. 21

SECTION 4 MAINTENANCE ...................................................................................... 23

4.1 General .................................................................................................... 23
4.2 Inspection and Cleaning .......................................................................... 23

SECTION 5 TROUBLESHOOTING ............................................................................ 23

5.1 General .................................................................................................... 23
5.2 Functionality Check (Table 5-1) .............................................................. 23

SECTION 6 REPLACEMENT PARTS ........................................................................ 28

3
 SAFETY PRECAUTIONS
WARNING: These Safety Precautions are for
your protection. They summarize precaution-
ary information from the references listed in
Additional Safety Information section. Before
performing any installation or operating procedures, be
sure to read and follow the safety precautions listed below
as well as all other manuals, material safety data sheets,
labels, etc. Failure to observe Safety Precautions can result
in injury or death.
PROTECT YOURSELF AND OTHERS --
Some welding, cutting, and gouging
processes are noisy and require ear
protection. The arc, like the sun, emits
ultraviolet (UV) and other radiation and
can injure skin and eyes. Hot metal can cause burns.
Training in the proper use of the processes and equip-
ment is essential to prevent accidents. Therefore:
1. Always wear safety glasses with side shields in any work
area, even if welding helmets, face shields, and goggles
are also required.
2. Use a face shield fitted with the correct filter and cover
plates to protect your eyes, face, neck, and ears from
sparks and rays of the arc when operating or observing
operations. Warn bystanders not to watch the arc and
not to expose themselves to the rays of the electric-arc
or hot metal.
3. Wear flameproof gauntlet type gloves, heavy long-sleeve
shirt, cuffless trousers, high-topped shoes, and a weld-
ing helmet or cap for hair protection, to protect against
arc rays and hot sparks or hot metal. A flameproof apron
may also be desirable as protection against radiated
heat and sparks.
4. Hot sparks or metal can lodge in rolled up sleeves,
trouser cuffs, or pockets. Sleeves and collars should be
kept buttoned, and open pockets eliminated from the
front of clothing
5. Protect other personnel from arc rays and hot sparks
with a suitable non-flammable partition or curtains.
6. Use goggles over safety glasses when chipping slag or
grinding. Chipped slag may be hot and can fly far.
Bystanders should also wear goggles over safety glasses.
FIRES AND EXPLOSIONS -- Heat from
flames and arcs can start fires. Hot slag
or sparks can also cause fires and ex-
plosions. Therefore:
1. Remove all combustible materials well away from the
work area or cover the materials with a protective non-
flammable covering. Combustible materials include wood,
cloth, sawdust, liquid and gas fuels, solvents, paints and
coatings, paper, etc.
2. Hot sparks or hot metal can fall through cracks or
crevices in floors or wall openings and cause a hidden
smoldering fire or fires on the floor below. Make certain
that such openings are protected from hot sparks and
metal.
3. Do not weld, cut or perform other hot work until the
workpiece has been completely cleaned so that there
are no substances on the workpiece which might pro-
duce flammable or toxic vapors. Do not do hot work on
closed containers. They may explode.
4. Have fire extinguishing equipment handy for instant use,
such as a garden hose, water pail, sand bucket, or
portable fire extinguisher. Be sure you are trained in its
use.
5. Do not use equipment beyond its ratings. For example,
overloaded welding cable can overheat and create a fire
hazard.
6. After completing operations, inspect the work area to
make certain there are no hot sparks or hot metal which
could cause a later fire. Use fire watchers when neces-
sary.
7. For additional information, refer to NFPA Standard 51B,
"Fire Prevention in Use of Cutting and Welding Pro-
cesses", available from the National Fire Protection Asso-
ciation, Batterymarch Park, Quincy, MA 02269.
ELECTRICAL SHOCK -- Contact with live
electrical parts and ground can cause
severe injury or death. DO NOT use AC
welding current in damp areas, if move-
ment is confined, or if there is danger of
falling.
1. Be sure the power source frame (chassis) is connected
to the ground system of the input power.
2. Connect the workpiece to a good electrical ground.
3. Connect the work cable to the workpiece. A poor or
missing connection can expose you or others to a fatal
shock.
4. Use well-maintained equipment. Replace worn or dam-
aged cables.
5. Keep everything dry, including clothing, work area, cables,
torch/electrode holder, and power source.
6. Make sure that all parts of your body are insulated from
work and from ground.
7. Do not stand directly on metal or the earth while working
in tight quarters or a damp area; stand on dry boards or
an insulating platform and wear rubber-soled shoes.
8. Put on dry, hole-free gloves before turning on the power.
9. Turn off the power before removing your gloves.
10. Refer to ANSI/ASC Standard Z49.1 (listed on next page)
for specific grounding recommendations. Do not mistake
the work lead for a ground cable.
ELECTRIC AND MAGNETIC FIELDS
May be dangerous. Electric current flow-
ing through any conductor causes lo-
calized Electric and Magnetic Fields
(EMF). Welding and cutting current cre-
ates EMF around welding cables and
welding machines. Therefore:
1. Welders having pacemakers should consult their physi-
cian before welding. EMF may interfere with some pace-
makers.
2. Exposure to EMF may have other health effects which are
unknown.
3. Welders should use the following procedures to minimize
exposure to EMF:
A. Route the electrode and work cables together. Secure
them with tape when possible.
B. Never coil the torch or work cable around your body.
C. Do not place your body between the torch and work
cables. Route cables on the same side of your body.
D. Connect the work cable to the workpiece as close as
possible to the area being welded.
E. Keep welding power source and cables as far away
from your body as possible.
10/98
4
 SAFETY PRECAUTIONS
FUMES AND GASES -- Fumes and
gases, can cause discomfort or harm,
particularly in confined spaces. Do
not breathe fumes and gases. Shield-
ing gases can cause asphyxiation.
Therefore:
1. Always provide adequate ventilation in the work area by
natural or mechanical means. Do not weld, cut, or gouge
on materials such as galvanized steel, stainless steel,
copper, zinc, lead, beryllium, or cadmium unless positive
mechanical ventilation is provided. Do not breathe fumes
from these materials.
2. Do not operate near degreasing and spraying opera-
tions. The heat or arc rays can react with chlorinated
hydrocarbon vapors to form phosgene, a highly toxic
gas, and other irritant gases.
3. If you develop momentary eye, nose, or throat irritation
while operating, this is an indication that ventilation is not
adequate. Stop work and take necessary steps to im-
prove ventilation in the work area. Do not continue to
operate if physical discomfort persists.
4. Refer to ANSI/ASC Standard Z49.1 (see listing below)
for specific ventilation recommendations.
5. WARNING: This product, when used for welding or
cutting, produces fumes or gases which
contain chemicals known to the State of
California to cause birth defects and, in
some cases, cancer. (California Health &
Safety Code 25249.5 et seq.)
CYLINDER HANDLING -- Cylinders, if
mishandled, can rupture and violently
release gas. Sudden rupture of cylin-
der, valve, or relief device can injure or
kill. Therefore:
1. Use the proper gas for the process and use the proper
pressure reducing regulator designed to operate from
the compressed gas cylinder. Do not use adaptors.
Maintain hoses and fittings in good condition. Follow
manufacturer's operating instructions for mounting regu-
lator to a compressed gas cylinder.
2. Always secure cylinders in an upright position by chain
or strap to suitable hand trucks, undercarriages, benches,
walls, post, or racks. Never secure cylinders to work
tables or fixtures where they may become part of an
electrical circuit.
3. When not in use, keep cylinder valves closed. Have
valve protection cap in place if regulator is not con-
nected. Secure and move cylinders by using suitable
hand trucks. Avoid rough handling of cylinders.
4. Locate cylinders away from heat, sparks, and flames.
Never strike an arc on a cylinder.
5. For additional information, refer to CGA Standard P-1,
"Precautions for Safe Handling of Compressed Gases in
Cylinders", which is available from Compressed Gas
Association, 1235 Jefferson Davis Highway, Arlington,
VA 22202.
5 SP98-10
EQUIPMENT MAINTENANCE -- Faulty or
improperly maintained equipment can
cause injury or death. Therefore:
1. Always have qualified personnel perform the installa-
tion, troubleshooting, and maintenance work. Do not
perform any electrical work unless you are qualified to
perform such work.
2. Before performing any maintenance work inside a power
source, disconnect the power source from the incoming
electrical power.
3. Maintain cables, grounding wire, connections, power
cord, and power supply in safe working order. Do not
operate any equipment in faulty condition.
4. Do not abuse any equipment or accessories. Keep
equipment away from heat sources such as furnaces,
wet conditions such as water puddles, oil or grease,
corrosive atmospheres and inclement weather.
5. Keep all safety devices and cabinet covers in position
and in good repair.
6. Use equipment only for its intended purpose. Do not
modify it in any manner.
ADDITIONAL SAFETY INFORMATION -- For
more information on safe practices for elec-
tric arc welding and cutting equipment, ask
your supplier for a copy of "Precautions and
Safe Practices for Arc Welding, Cutting and
Gouging", Form 52-529.
The following publications, which are available from the
American Welding Society, 550 N.W. LeJuene Road, Mi-
ami, FL 33126, are recommended to you:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 - "Recommended Practices for Plasma Arc
Welding"
3. AWS C5.2 - "Recommended Practices for Plasma Arc
Cutting"
4. AWS C5.3 - "Recommended Practices for Air Carbon
Arc Gouging and Cutting"
5. AWS C5.5 - "Recommended Practices for Gas Tungsten
Arc Welding
6. AWS C5.6 - "Recommended Practices for Gas Metal Arc
Welding"
7. AWS SP - "Safe Practices" - Reprint, Welding Hand-
book.
8. ANSI/AWS F4.1, "Recommended Safe Practices for
Welding and Cutting of Containers That Have Held
Hazardous Substances."
MEANING OF SYMBOLS - As used through-
out this manual: Means Attention! Be Alert!
Your safety is involved.
Means immediate hazards which, if
not avoided, will result in immediate,
serious personal injury or loss of life.
Means potential hazards which could
result in personal injury or loss of life.
Means hazards which could result in
minor personal injury.
 PRCAUTIONS DE SCURIT
AVERTISSEMENT: Ces rgles de scurit ont pour objet
d assurer votre protection. Veillez lire et observer les
prcautions nonces ci-dessous avant de monter l
quipement ou de commercer lutiliser. Tout dfaut
dobservation de ces prcautions risque dentraner des
blessures graves ou mortelles.
1. PROTECTION INDIVIDUELLE-- Les brlures de la
peau et des yeux dues au rayonnement de larc
lectrique ou du mtal incandescent, lors du soudage
au plasma ou llectrode ou lors du gougeage
larc, peuvent savrer plus graves que celles
rsultant dune exposition prolonge au soleil. Aussi
convient-il dobserver les prcautions suivantes:
a. Portez un cran facial adquat muni des plaques
protectrices et des verres filtrants appropris afin de
vous protger les yeux, le visage, le cou et les oreilles
des tincelles et du rayonnement de larc lectrique
lorsque vous effectuez des soudures ou des coupes
ou lorsque vous en observez lexcution.
AVERTISSEZ les personnes se trouvant proximit
de faon ce quelles ne regardent pas larc et ce
quelles ne sexposent pas son rayonnement, ni
celui du mtal incandescent.
b. Portez des gants ignifugs crispins, une tunique
paisse manches longues, des pantalons sans
rebord, des chaussures embout dacier et un
casque de soudage ou une calotte de protection, afin
dviter dexposer la peau au rayonnement de larc
lectrique ou du mtal incandescent. ll est galement
souhaitable dutiliser un tablier ininflammable de
faon se protger des tincelles et du rayonnement
thermique.
c. Les tincelles ou les projections de mtal incandes-
cent risquent de se loger dans des manches
retrousses, des bords relevs de pantalons ou dans
des poches. Aussi convient-il de garder boutonns le
col et les manches et de porter des vtements sans
poches lavant.
d. Protgez des tincelles et du rayonnement de larc
lectrique les autres personnes travaillant proximit
laide dun cran ininflammable adquat.
e. Ne jamais omettre de porter des lunettes de scurit
lorsque vous vous trouvez dans un secteur o lon
effectue des oprations de soudage ou de coupage
larc. Utilisez des lunettes de scurit crans ou
verres latraux pour piquer ou meler le laitier. Les
piquetures incandescentes de laitier peuvent tre
projetes des distances considrables. Les
personnes se trouvant proximit doivent galement
porter des lunettes de protection.
f. Le gougeage larc et le soudage larc au plasma
produisent un niveau de bruit extrmement lev (de
100 114 dB) et exigent par consquent lemploi de
dispositifs appropris de protection auditive.
2. PRVENTION DES INCENDES-- Les projections de
laitier incandescent ou dtincelles peuvent
provoquer de graves incendies au contact de
matriaux combustibles solides, liquides ou gazeux.
Aussi faut-il observer les prcautions suivantes:
a. loigner suffisamment tous les matriaux combus-
tibles du secteur o lon excute des soudures ou des
coupes larc, moins de les recouvrir compltement
dune bche non-inflammable. Ce type de matriaux
comprend notamment le bois, les vtements, la sciure,
lessence, le krosne, les peintures, les solvants, le
gaz naturel, lactylne, le propane et autres sub-
stances combustibles semblables.
b. Les tincelles ou les projections de mtal incandes-
cent peuvent tomber dans des fissures du plancher ou
dans des ouvertures des murs et y dclencher une
ignition lente cache. Veiller protger ces ouvertures
des tincelles et des projections de mtal.
c. Nexcutez pas de soudures, de coupes, doprations
de gougeage ou autres travaux chaud la surface
de barils, bidons, rservoirs ou autres contenants
usags, avant de les avoir nettoys de toute trace de
substance susceptible de produire des vapeurs
inflammables ou toxiques.
d. En vue dassurer la prvention des incendies, il
convient de disposer dun matriel dextinction prt
servir immdiatement, tel quun tuyau darrosage, un
seau eau, un seau de sable ou un extincteur portatif.
e. Une fois le travail larc termin, inspectez le secteur
de faon vous assurer quaucune tincelle ou projec-
tion de mtal incandescent ne risque de provoquer
ultrieurement un feu.
3. CHOC LECTRIQUE-- Le gougeage larc et larc
au plasma exige lemploi de tensions vide
relativement importantes; or, celles-ci risquent de
causer des dommages corporels graves et mme
mortels en cas dutilisation inadquate. La gravit du
choc lectrique reu dpend du chemin suivi par le
courant travers le corps humain et de son intensit.
a. Ne laissez jamais de surfaces mtalliques sous ten-
sion venir au contact direct de la peau ou de
vtements humides. Veillez porter des gants bien
secs.
b. Si vous devez effectuer un travail sur une surface
mtallique ou dans un secteur humide, veillez assu-
rer votre isolation corporelle en portant des gants secs
et des chaussures semelles de caoutchouc et en
vous tenant sur une planche ou une plate-forme
sche.
c. Mettez toujours la terre le poste de soudage/coupage
en le reliant par un cble une bonne prise de terre.
d. Nutilisez jamais de cbles uss ou endommags. Ne
surchargez jamais le cble. Utilisez toujours un
quipement correctement entretenu.
e. Mettez lquipement hors tension lorsquil nest pas en
service. une mise la masse accidentelle peut en
effet provoquer une surchauffe de lquipement et un
danger dincendie. Ne pas enrouler ou passer le cble
autour dune partie quelconque du corps.
f. Vrifiez si le cble de masse est bien reli la pice en
un point aussi proche que possible de la zone de
travail. Le branchement des cbles de masse
lossature du btiment ou en un point loign de la
zone de travail augmente en effet le risque de
passage dun courant de sortie par des chanes de
6 9/97
 levage, des cbles de grue ou divers chemins
lectriques.
g. Empchez lapparition de toute humidit, notamment
sur vos vtements, la surface de lemplacement de
travail, des cbles, du porte-lectrode et du poste de
soudage/coupage. Rparez immdiatement toute
fuite deau.
4. VENTILATION-- La respiration prolonge des fumes
rsultant des oprations de soudage/coupage,
lintrieur, dun local clos, peut provoquer des mal-
aises et des dommages corporels. Aussi convient-il
dobserver les prcautions suivantes:
a. Assurez en permanence une aration adquate de
lemplacement de travail en maintenant une ventila-
tion naturelle ou laide de moyens mcaniques.
Neffectuez jamais de travaux de soudage ou de
coupage sur des matriaux de zinc, de plomb, de
beryllium ou de cadmium en labsence de moyens
mcaniques de ventilation capables dempcher
linhalation des fumes dgages par ces matriaux.
b. Neffectuez jamais de travaux de soudage ou de
coupage proximit de vapeurs dhydrocarbure
chlor rsultant doprations voisines de dgraissage
ou de pulvrisation. La chaleur dgage ou le
rayonnement de larc peut dclencher la formation de
phosgne -- gaz particulirement toxique -- et dautres
gaz irritants, partir des vapeurs de solvant.
c. Une irritation momentane des yeux, du nez ou de la
gorge constate au cours de lutilisation de
lquipement dnote un dfaut de ventilation. Arrtez-
vous de travailler afin de prendre les mesures nces-
saires lamlioration de la ventilation. Ne poursuivez
pas lopration entreprise si le malaise persiste.
d. Certaines commandes comportent des canalisations
o circule de lhydrogne. Larmoire de commande est
munie dun ventilateur destin empcher la forma-
tion de poches dhydrogne, lesquelles prsentent un
danger dexplosion; ce ventilateur ne fonctionne que
si linterrupteur correspondant du panneau avant se
trouve plac en position ON (Marche). Veillez
manuvrer cette commande en vrifiant si le
couvercle est bien en place, de faon assurer
lefficacit de la ventilation ainsi ralise. Ne jamais
dbrancher le ventilateur.
e. Les fumes produites par lopration de soudage ou
de coupage peuvent savrer toxiques. Aussi est-il
ncessaire de disposer en permanence dun dispositif
adquat de ventilation de type aspirant, afin dlimi-
ner du voisinage de loprateur tout dgagement de
fume visible.
f. Consultez les recommandations particulires en
matire de ventilation indiques lalina 6 de la
norme Z49.1 de lAWS.
5. ENTRETIEN DE LQUIPEMENT-- Un quipement
entretenu de faon dfectueuse ou inadquate risque
non seulement de raliser un travail de mauvaise
qualit mais, chose plus grave encore, dentraner des
dommages corporels graves, voire mortels en
dclenchant des incendies ou des chocs lectriques.
Observez par consquent les prcautions suivantes:
a. Efforcez-vous de toujours confier un personnel qua-
lifi linstallation, le dpannage et lentretien du poste
de soudage et de coupage. Neffectuez aucune
rparation lectrique sur lquipement moins dtre
qua-lifi cet effet.
b. Ne procdez jamais une tche dentretien
quelconque lintrieur du poste de soudage/
coupage, avant davoir dbranch lalimentation
lectrique.
c. Maintenez en bon tat de fonctionnement les cbles,
le cble de masse, les branchements, le cordon
dalimentation et le poste de soudage/coupage.
Nutilisez jamais le poste ou lquipement sil prsente
une dfectuosit quelconque.
d. Prenez soin du poste de soudage et de coupage et
des quipements accessoires. Gardez-les lcart
des sources de charleur, notamment des fours, de
lhumidit, des flaques deau maintenez-les labri des
traces dhuile ou de graisse, des atmosphres corro-
sives et des intempries.
e. Laissez en place tous les dispositifs de scurit et tous
les panneaux de larmoire de commande en veillant
les garder en bon tat.
f. Utilisez le poste de soudage/coupage conformment
son usage prvu et neffectuez aucune modification.
6. INFORMATIONS COMPLMENTAIRES RELATIVES
LA SCURIT--
Pour obtenir des informations complmentaires sur les
rgles de scurit observer pour le montage et
lutilisation dquipements de soudage et de coupage
lectriques et sur les mthodes de travail
recommandes, demandez un exemplaire du livret N
52529 Precautions and Safe Practices for Arc Weld-
ing, Cutting and Gouging publi par ESAB. Nous
conseillons galement de consulter les publications
sui-vantes, tenues votre disposition par lAmerican
Welding Society, 550 N.W. LeJuene Road, Miami, FL
32126:
a. Safety in Welding and Cutting AWS Z49.1
b. Recommended Safe Practices for Gas-Shielded Arc
Welding AWS A6. 1.
c. Safe Practices for Welding and Cutting Containers
That Have Held Combustibles AWS-A6.0.
d. Recommended Safe Practices for Plasma Arc Cut-
ting AWS-A6. 3.
e. Recommended Safe Practices for Plasma Arc Weld-
ing AWS-C5. 1.
f. Recommended Safe Practices for Air Carbon Arc
Gouging and Cutting AWS-C5. 3.
g. Code For Safety in Welding and Cutting
CSA-Standard W117. 2.
9/97
7
 PRECAUCION DE SEGURIDAD
ADVERTENCIA: Estas Precauciones de Seguridad
son para su proteccin. Ellas hacen resumen de
informacin proveniente de las referencias listadas
en la seccin "Informacin Adicional Sobre La Seguridad". Antes de
hacer cualquier instalacin o procedimiento de operacin , asegrese
de leer y seguir las precauciones de seguridad listadas a continuacin
as como tambin todo manual, hoja de datos de seguridad del
material, calcomanias, etc. El no observar las Precauciones de
Seguridad puede resultar en dao a la persona o muerte.
PROTEJASE USTED Y A LOS DEMAS--
Algunos procesos de soldadura, corte
y ranurado son ruidosos y requiren
proteccin para los odos. El arco, como
el sol , emite rayos ultravioleta (UV) y
otras radiaciones que pueden daar la piel y los ojos.
El metal caliente causa quemaduras. EL entrenamiento
en el uso propio de los equipos y sus procesos es
esencial para prevenir accidentes. Por lo tanto:
1. Utilice gafas de seguridad con proteccin a los lados siempre
que est en el rea de trabajo, an cuando est usando careta
de soldar, protector para su cara u otro tipo de proteccin.
2. Use una careta que tenga el filtro correcto y lente para proteger
sus ojos, cara, cuello, y odos de las chispas y rayos del arco
cuando se est operando y observando las operaciones. Alerte
a todas las personas cercanas de no mirar el arco y no exponerse
a los rayos del arco elctrico o el metal fundido.
3. Use guantes de cuero a prueba de fuego, camisa pesada de
mangas largas, pantaln de ruedo liso, zapato alto al tobillo, y
careta de soldar con capucha para el pelo, para proteger el
cuerpo de los rayos y chispas calientes provenientes del metal
fundido. En ocaciones un delantal a prueba de fuego es
necesario para protegerse del calor radiado y las chispas.
4. Chispas y partculas de metal caliente puede alojarse en las
mangas enrolladas de la camisa , el ruedo del pantaln o los
bolsillos. Mangas y cuellos debern mantenerse abotonados,
bolsillos al frente de la camisa debern ser cerrados o eliminados.
5. Proteja a otras personas de los rayos del arco y chispas calientes
con una cortina adecuada no-flamable como divisin.
6. Use careta protectora adems de sus gafas de seguridad
cuando est removiendo escoria o puliendo. La escoria puede
estar caliente y desprenderse con velocidad. Personas cercanas
debern usar gafas de seguridad y careta protectora.
FUEGO Y EXPLOSIONES -- El calor de
las flamas y el arco pueden ocacionar
fuegos. Escoria caliente y las chispas
pueden causar fuegos y explosiones.
Por lo tanto:
1. Remueva todo material combustible lejos del rea de trabajo o
cubra los materiales con una cobija a prueba de fuego. Materiales
combustibles incluyen madera, ropa, lquidos y gases flamables,
solventes, pinturas, papel, etc.
2. Chispas y partculas de metal pueden introducirse en las grietas
y agujeros de pisos y paredes causando fuegos escondidos en
otros niveles o espacios. Asegrese de que toda grieta y agujero
est cubierto para proteger lugares adyacentes contra fuegos.
3. No corte, suelde o haga cualquier otro trabajo relacionado hasta
que la pieza de trabajo est totalmente limpia y libre de
substancias que puedan producir gases inflamables o vapores
txicos. No trabaje dentro o fuera de contenedores o tanques
cerrados. Estos pueden explotar si contienen vapores inflamables.
4. Tenga siempre a la mano equipo extintor de fuego para uso
instantneo, como por ejemplo una manguera con agua, cubeta
con agua, cubeta con arena, o extintor porttil. Asegrese que
usted esta entrenado para su uso.
5. No use el equipo fuera de su rango de operacin. Por ejemplo, el
calor causado por cable sobrecarga en los cables de soldar
pueden ocasionar un fuego.
6. Despus de termirar la operacin del equipo, inspeccione el rea
de trabajo para cerciorarse de que las chispas o metal caliente
ocasionen un fuego ms tarde. Tenga personal asignado para
vigilar si es necesario.
7. Para informacin adicional , haga referencia a la publicacin
NFPA Standard 51B, "Fire Prevention in Use of Cutting and
Welding Processes", disponible a travs de la National Fire
Protection Association, Batterymarch Park, Quincy, MA 02269.
CHOQUE ELECTRICO -- El contacto con
las partes elctricas energizadas y tierra
puede causar dao severo o muerte. NO
use soldadura de corriente alterna (AC)
en reas hmedas, de movimiento
confinado en lugares estrechos o si hay
posibilidad de caer al suelo.
1. Asegrese de que el chasis de la fuente de poder est
conectado a tierra atravs del sistema de electricidad primario.
2. Conecte la pieza de trabajo a un buen sistema de tierra fsica.
3. Conecte el cable de retorno a la pieza de trabajo. Cables y
conductores expuestos o con malas conexiones pueden exponer
al operador u otras personas a un choque elctrico fatal.
4. Use el equipo solamente si est en buenas condiciones.
Reemplaze cables rotos, daados o con conductores expuestos.
5. Mantenga todo seco, incluyendo su ropa, el rea de trabajo, los
cables, antorchas, pinza del electrodo, y la fuente de poder.
6. Asegrese que todas las partes de su cuerpo estn insuladas
de ambos, la pieza de trabajo y tierra.
7. No se pare directamente sobre metal o tierra mientras trabaja en
lugares estrechos o reas hmedas; trabaje sobre un pedazo de
madera seco o una plataforma insulada y use zapatos con suela
de goma.
8. Use guantes secos y sin agujeros antes de energizar el equipo.
9. Apage el equipo antes de quitarse sus guantes.
10. Use como referencia la publicacin ANSI/ASC Standard Z49.1
(listado en la prxima pgina) para recomendaciones especficas
de como conectar el equipo a tierra. No confunda el cable de
soldar a la pieza de trabajo con el cable a tierra.
CAMPOS ELECTRICOS Y MAGNETICOS
- Son peligrosos. La corriente elctrica
fluye atravs de cualquier conductor
causando a nivel local Campos Elctricos
y Magnticos (EMF). Las corrientes en el
rea de corte y soldadura, crean EMF
alrrededor de los cables de soldar y las
maquinas. Por lo tanto:
1. Soldadores u Operadores que use marca-pasos para el corazn
debern consultar a su mdico antes de soldar. El Campo
Electromagntico (EMF) puede interferir con algunos marca-
pasos.
2. Exponerse a campos electromagnticos (EMF) puede causar
otros efectos de salud an desconocidos.
3. Los soldadores debern usar los siguientes procedimientos para
minimizar exponerse al EMF:
A. Mantenga el electrodo y el cable a la pieza de trabajo juntos,
hasta llegar a la pieza que usted quiere soldar. Asegrelos uno
junto al otro con cinta adhesiva cuando sea posible.
B. Nunca envuelva los cables de soldar alrededor de su cuerpo.
C. Nunca ubique su cuerpo entre la antorcha y el cable, a la pieza
de trabajo. Mantega los cables a un slo lado de su cuerpo.
D. Conecte el cable de trabajo a la pieza de trabajo lo ms
cercano posible al rea de la soldadura.
E. Mantenga la fuente de poder y los cables de soldar lo ms
lejos posible de su cuerpo.
8

HUMO Y GASES -- El humo y los
gases, pueden causar malestar o
dao, particularmente en espacios sin
ventilacin. No inhale el humo o
gases. El gas de proteccin puede
causar falta de oxgeno.
Por lo tanto:
1. Siempre provea ventilacin adecuada en el rea de
trabajo por medio natural o mecnico. No solde, corte,
o ranure materiales con hierro galvanizado, acero
inoxidable, cobre, zinc, plomo, berlio, o cadmio a
menos que provea ventilacin mecnica positiva . No
respire los gases producidos por estos materiales.
2. No opere cerca de lugares donde se aplique substancias
qumicas en aerosol. El calor de los rayos del arco
pueden reaccionar con los vapores de hidrocarburo
clorinado para formar un fosfgeno, o gas txico, y
otros irritant es.
3. Si momentneamente desarrolla inrritacin de ojos,
nariz o garganta mientras est operando, es
indicacin de que la ventilacin no es apropiada. Pare
de trabajar y tome las medidas necesarias para
mejorar la ventilacin en el rea de trabajo. No
contine operando si el malestar fsico persiste.
4. Haga referencia a la publicacin ANSI/ASC Standard
Z49.1 (Vea la lista a continuacin) para recomendaciones
especficas en la ventilacin.
5. ADVERTENCIA-- Este producto cuando se utiliza para
soldaduras o cortes, produce
humos o gases, los cuales
contienen qumicos c o n o c i d o s
por el Estado de California de
causar defectos en el nacimiento,
o en algunos casos, Cancer. (Cali-
fornia Health & Safety Code
25249.5 et seq.)
MANEJO DE CILINDROS-- Los
cilindros, si no son manejados
correctamente, pueden romperse
y liberar violentamente gases.
Rotura repentina del cilindro,
vlvula, o vlvula de escape puede
causar dao o muerte. Por lo tanto:
1. Utilize el gas apropiado para el proceso y utilize un
regulador diseado para operar y reducir la presin
del cilindro de gas . No utilice adaptadores. Mantenga
las mangueras y las conexiones en buenas condiciones.
Observe las instrucciones de operacin del manufacturero
para montar el regulador en el cilindro de gas
comprimido.
2. Asegure siempre los cilindros en posicin vertical y
amrrelos con una correa o cadena adecuada para
asegurar el cilindro al carro, transportes, tablilleros,
paredes, postes, o armazn. Nunca asegure los cilindros
a la mesa de trabajo o las piezas que son parte del
circuito de soldadura . Este puede ser parte del circuito
ellectrico.
3. Cuando el cilindro no est en uso, mantenga la vlvula
del cilindro cerrada. Ponga el capote de proteccin
sobre la vlvula si el regulador no est conectado.
Asegure y mueva los cilindros utilizando un carro o
transporte adecuado. Evite el manejo brusco de los
9
MANTENIMIENTO DEL EQUIPO -- Equipo
defectuoso o mal mantenido puede
causar dao o muerte. Por lo tanto:
1. Siempre tenga personal cualificado para efectuar l
a instalacin, diagnstico, y mantenimiento del
equipo. No ejecute ningn trabajo elctrico a menos
que usted est cualificado para hacer el trabajo.
2. Antes de dar mantenimiento en el interior de la
fuente de poder, desconecte la fuente de poder del
suministro de electricidad primaria.
3. Mantenga los cables, cable a tierra, conexciones, cable
primario, y cualquier otra fuente de poder en buen
estado operacional. No opere ningn equipo en
malas condiciones.
4. No abuse del equipo y sus accesorios. Mantenga el
equipo lejos de cosas que generen calor como
hornos, tambin lugares hmedos como charcos de
agua , aceite o grasa, atmsferas corrosivas y las
inclemencias del tiempo.
5. Mantenga todos los artculos de seguridad y coverturas
del equipo en su posicin y en buenas condiciones.
6. Use el equipo slo para el propsito que fue diseado.
No modifique el equipo en ninguna manera.
INFORMACION ADICIONAL DE SEGURIDAD
-- Para ms informacin sobre las prcticas de
seguridad de los equipos de arco elctrico
para soldar y cortar, pregunte a su suplidor por
una copia de "Precautions and Safe Practices
for Arc Welding, Cutting and Gouging-Form 52-
529.
Las siguientes publicaciones, disponibles atravs de la
American Welding Society, 550 N.W. LeJuene Road, Mi-
ami, FL 33126, son recomendadas para usted:
1. ANSI/ASC Z49.1 - "Safety in Welding and Cutting"
2. AWS C5.1 - "Recommended Practices for Plasma Arc
Welding"
3. AWS C5.2 - "Recommended Practices for Plasma Arc
Cutting"
4. AWS C5.3 - "Recommended Practices for Air Carbon
Arc Gouging and Cutting"
5. AWS C5.5 - "Recommended Practices for Gas Tungsten
Arc Welding
6. AWS C5.6 - "Recommended Practices for Gas Metal Arc
Welding"
7. AWS SP - "Safe Practices" - Reprint, Welding Hand-
book.
8. ANSI/AWS F4.1, "Recommended Safe Practices for
Welding and Cutting of Containers That Have Held
Hazardous Substances."
SIGNIFICADO DE LOS SIMBOLOS -- Segn
usted avanza en la lectura de este folleto:
Los Smbolos Significan Atencin! Est
Alerta! Se trata de su seguridad.
Significa riesgo inmediato que, de no
ser evadido, puede resultar
inmediatamente en serio dao per-
sonal o la muerte.
Significa el riesgo de un peligro
potencial que puede resultar en serio
dao personal o la muerte.
Significa el posible riesgo que puede
resultar en menores daos a la per-
sona.
SECTION 1
1.1 GENERAL
The ESAB 350mpi is a high performance constant
voltage (CV) and constant current (CC) inverter power
source designed to provide multi-process welding ca-
pabilities with dependability and ease of use. The
ESAB 350mpi is a self-contained unit which will pro-
duce power for Gas Metal Arc (MIG), Gas Tungsten
Arc (TIG) and Shielded Metal Arc (Stick) welding
without the use of optional apparatus.
For MIG (CV) welding, the ESAB 350mpi supports
welding a wide selection of ferrous and non-ferrous
alloys by utilizing Fixed Slope and inductance controls.
A special "Touch Tig" circuit eliminates the need for
high frequency or "scratch" starting when using the
TIG (CC) welding process. This feature provides smooth
starts without contaminating the electrode or the work.
The Stick (CC) welding mode provides adequate open
circuit voltage (70 V dc) for easy starts and re-starts as
well as an adjustable arc force which controls arc
penetration and wetting action.
The "Auto Fan" feature operates the cooling fan only
when the contactor is energized or when the internal
temperature exceeds the safe operating level. During
normal operation, the fan shuts down about 5 minutes
after the contactor disengages.
Table 1-1. Technical Specifications
RATED OUTPUT
100% Duty Cycle (3-phase input)
100% Duty Cycle (1-phase input)
60% Duty cycle (3-phase input)
Open-circuit Voltage (max)
PHYSICAL
Height
Width
Depth
Weight
INPUT VOLTAGE AND CURRENT @ RATED 60% DUTY CYCLE LOAD
230/460 V ac models
DESCRIPTION
1.2 DUTY CYCLE
The ESAB 350mpi power source will operate on a 60%
duty cycle with a load of 350 amperes at 34 V dc (with
3-phase input). Duty cycle is defined as the ratio of
operating time to total time. Ratings are based on a 10-
minute cycle. The 60% duty cycle rating means that the
350 ampere, 34 volt rated load can be applied for a total
of 6 minutes and shut off for a total of 4 minutes in a 10-
minute period. If the welding current (or voltage) is
reduced, the duty cycle increases. Conversely, if the
welding current (or voltage) is increased, the duty cycle
will decrease. Refer to Table 1-1 and Figure 1-2.
1.3 VOLT-AMPERE CURVES
Figure 1-2 illustrates the static volt-ampere character-
istics for the power source in the MIG (CV), TIG (CC),
and Stick (CC) modes. The slant of these curves is
referred to as the slope and is generally defined as the
voltage drop per 100 amperes of current rise. These
curves show the output voltage available at any given
output current between the minimum and maximum
settings of the output control. Values for other settings
fall between the minimum and maximum curves.
300 A @ 32 V dc
225 A @ 29 V dc
350 A @ 34 V dc
70 V dc
16.4 in. (417 mm)
11.5 in. (292 mm)
29.8 in. (757 mm)
101 lbs (39 kg)
3-phase 50/25 amps
1-phase 50/38
10
SECTION 1 DESCRIPTION

NOTE:
These measurements are made at the output termi-
nals of the power source. Additional voltage "drops"
will occur in the welding cable, torch cable, and in the
workpiece. The use of proper size welding cable and
secure electrical connections for the electrode and
ground circuits will minimize these effects which ad-
versely affect welding conditions and waste electrical
energy.

cv mode Volt-Amp Curve

F
M
S

Figure 1-2. Volt-Ampere Characteristics and Duty Cycles

11
SECTION 2
2.1 GENERAL
This section provides detailed instructions for the proper
installation of the ESAB 350mpi power source from initial
receipt of the equipment to output welding connections.
It is recommended that these instructions be followed
carefully to allow for the best possible operating environ-
ment.
2.2 REQUIRED TOOLS
Some procedures require use of the following tools:
3/8" wrench, Phillips or Robertson, and a screwdriver.
The use of socket wrenches or nutdrivers are recom-
mended over straight wrenches due to the location of
attaching hardware.
WRONG!
Figure 2-1. Correct and Wrong Lifting Techniques
12
INSTALLATION
2.3 UNPACKING AND PLACEMENT
NOTE
When lifting the ESAB 350mpi, apply direct upward
pressure to both of the carrying handles. Do not
transport the ESAB 350mpi with only one handle or
apply outward pressure to the handles. See Figure 2-
1.
A. Immediately upon receipt of the ESAB 350mpi,
inspect for damage which may have occurred
in transit. Notify the carrier of any defects or
damage at once.
B. After removing the components from the ship-
ping container(s), check the container for any
loose parts. Remove all packing materials.
C. Check air passages of power source for any
packing materials that may obstruct air flow
through the power source.
D. If the equipment is not to be installed immedi-
ately, store it in a clean, dry, well-ventilated
area.
WRONG!
SECTION 2
E. The location of the power source should be
carefully selected to ensure satisfactory and
dependable service. Choose a location rela-
tively close to a properly fused source of
electrical power.
F. The machine components are maintained at
proper operating temperatures by forced air
which is drawn through the cabinet by the fan
unit. For this reason, it is important that the
machine be located in an open area where air
can circulate freely at front and rear openings.
If space is at a premium, leave at least 1 foot
(300 mm) of clearance between the rear of
the power source and wall or other obstruc-
tion. The area around the unit should be
relatively free of dust, fumes, and excessive
heat. It is also desirable to locate the unit so
the cover can be removed easily for cleaning
and maintenance.
2.4 INPUT CONNECTIONS
ELECTRIC SHOCK CAN KILL! Precautionary mea-
sures should be taken to provide maximum protec-
tion against electrical shock.
Be sure that all power is OFF by opening the line
(wall) disconnect switch when primary electrical
connections are made to the power source.
To be doubly safe, check your input leads with a
voltmeter to make sure all power is OFF.
2.4.1 230/460V Model
NOTE
As shipped from the factory, the ESAB 350mpi, 230/
460 V model, is set for 460 volts input. If you will be
operating the machine from a 230 V source, open
the switch access panel on the rear panel on the
machine and flip the Voltage Selector Switch to the
230 V position.
2.4.2 575V Model
575 Vac input models are single voltage units and
therefore do not require any installation prepara-
tion for input line voltage.
13
INSTALLATION
2.4.3 400/440V Model
NOTE
As shipped from the factory, the ESAB 350mpi, 400/
440 V model, is set for 440 volts input. If you will be
operating the machine from a 400 V source, open
the switch access panel on the rear panel on the
machine and flip the Voltage Selector Switch to the
400 V position.
The ESAB 350mpi is designed to compensate for line
voltage variations of plus or minus 10 percent from the
rated level while maintaining rated output, without dam-
age to internal components. If line voltage fluctuations
exceed this range, serious damage could occur. There-
fore, prior to installation, it is recommended that the line
voltage of the supply circuit be measured at several
times during the day. If fluctuations beyond the +/-10%
level are detected, another supply circuit should be
selected, or the local power company should be asked
to adjust the supply. In addition, certain types of factory
equipment can cause rapid voltage swings (transients)
which can cause the ESAB 350mpi safety circuits to
trip. Examples of such equipment are resistance
welders, punch presses, and starting of large electric
motors.
Input Power Cable (Figure 2-3). Before installing the
power cable, make sure there is a line (wall) disconnect
switch with fuses or circuit breakers at the main power
panel. You may either use the factory-installed input
power cable (No. 8 AWG, 4/c, type SO (90 C), 12 ft (3.7
m) length) or provide your own input power leads. If you
choose to provide your own, make sure they are insu-
lated copper conductors. You must have two (single-
phase) or three (three-phase) power leads and one
ground wire. The wires may be heavy rubber covered
cable or may be run in a solid or flexible conduit. Refer
to Table 2-1 for recommended input conductors and
line fuse sizes.
 SECTION 2 INSTALLATION

Table 2-1. Recommended Input Conductors and

Fuse Sizes

Rated Load Input & Time-Delay ELECTRIC SHOCK CAN KILL! After the red wire
(3-phase input) Ground Fuse Size has been removed from L2, its center conductor is
Conductor* Amps
Volts Amps CU/AWG (mm ) exposed. This conductor must be covered with an
insulating material. Failure to do so properly could
208 40 8 (10) 60 cause a serious electrical shock hazard.
230 38 8 (10) 60
460 21 10 (6) 30 5. Re-attach the top cover with hardware re-
575 17 10 (6) 30
moved in step 1.
* Sizes per National Electric Code for 90 C rated copper conductors
@ 30 C ambient. Not more than three conductors in raceway or 2.4 OUTPUT CONNECTIONS
cable. Local codes should be followed if they specify larger sizes
other than those listed above.

Use the following procedure to disconnect the factory-installed

cable and connect your own input power leads/cable.

ELECTRIC SHOCK CAN KILL! Before making any

ELECTRIC SHOCK CAN KILL! Make sure the ground
lead is at least twice as long as the input power
leads on the inside of the power source (see Figure
2-3). Ensure the strain relief and ground connec-
tion are securely tightened.
connections to the power source output terminals,
make sure that all primary power input power is
deenergized (OFF) at the line (wall) disconnect
switch or circuit breaker.
Two male plug connectors (P/N 13792513) are sup-
plied with the ESAB 350mpi (see Figure 2-3). To
assemble the connectors onto each of your welding
cables, refer to the following instructions:

If these conditions are not met, the power source
chassis may become electrically "hot" if excessive
stress is placed on the input power cable.
If it is necessary to move the power source after it
has been connected to primary power, ensure that
the power source is turned OFF, and that an ad-
equate amount of "slack" is maintained in the input
power cable.
1. Slip the insulating boot over the end of the
cable.
2. Strip the wire approximately 1-1/2" (37 mm)
from the end.
3. Place the ferrule over the stripped wire end.
4. Place the male connector over the ferrule and
tighten the two Allen screws until they are flush
with the connector.
5. Slide the insulating boot over the assembly.

If you have single-phase input power and are using the
factory-installed power cable, you must change the
ON-OFF switch cable connections from three-phase to
single-phase configuration as follows:
1. Remove the 1/4" screws securing the top cover
and place them in a safe place.
2. Remove the top cover and set aside.
3. Loosen the ON-OFF switch cable connection
L2 located inside the power source.
4. Remove the red wire from cable connection
L2.
Refer to Tables 2-2 and 2-3 and Figures 2-4, 2-5, 2-6,
and 2-7 when attaching welding cables and optional
equipment to the ESAB 350mpi.
Particular attention should be paid to the electrical
resistance in the welding circuit; especially, the work
and work cable and when using a water-cooled torch.
High resistance in the welding circuit can cause perfor-
mance deterioration (loss of "heat" input, popping of
weld puddle, bushy arcs, etc.). It is recommended that
the power source/wire feeder and workpiece be placed

14
SECTION 2 INSTALLATION

Table 2-2. Typical Output Connections

as close together as possible to limit this resistance.
MIG Welding TIG Welding Stick Welding
Make sure that the work cable (ground) is large enough, (DCRP) (DCSP) (DCSP or DCRP)
kept as short as possible, properly insulated, securely
connected to the workpiece, and that all connections Electrode positive (+) negative (-)
positive (+) DCRP
negative (-) DCSP
are clean and tightly secured. If the work circuit includes
mechanical fixtures, ship structure, robot fixtures, etc., negative (-) DCRP
Work negative (-) positive (+)
make sure that the circuit is secure and presents a low positive (+) DCSP
resistance path to the flow of weld current. Also, the
power cable on a water-cooled torch is normally subject
to gradual deterioration and increasing resistance due Table 2-3. Recommended Welding
to corrosion which leads to the poor performance Cable Sizes - AWG (mm2 )
described above. To assure good torch performance, Total Length (Feet) of Cable in Welding Circuit*
the water-cooled power cable should be replaced peri- Welding
Current 50 100 150 200 250
odically. (13 m) (25 m) (38 m) (51 m) (64 m)

100 6 (16)** 4 (25)** 3 (30)** 2 (35) 1 (50)

150 4 (25)** 3 (30)** 1 (50) 1/0 (50) 2/0 (70)
200 3 (30)** 1 (50) 1/0 (50) 2/0 (70) 3/0 (95)
250 2 (35) 1/0 (50) 2/0 (70) 3/0 (95) 4/0 (120)
300 1 (50) 2/0 (70) 3/0 (95) 4/0 (120) 4/0 (120)

* Total cable length includes work and electrode cables. Cable size is based on direct
current, insulated copper conductors, 100% duty cycle, and a voltage drop of 4 or
less volts. The welding cable insulation must have a voltage rating that is high
enough to withstand the open circuit voltage of the machine.
** The supplied male output connectors will not accept anything smaller than #2 gauge
(35 mm ) cable.

15
SECTION 2 INSTALLATION

Figure 2-4. Male Output Cable Connectors (P/N 13792513)

(REMOTE CONTROL
HC-5, P/N 34838)

Figure 2-5. MIG (GMAW) Interconnection Diagram

16
SECTION 2 INSTALLATION

(REMOTE CONTROL
HC-5, P/N 34838)

Figure 2-6. TIG (GTAW) Interconnection Diagram

(REMOTE CONTROL
HC-5, P/N 34838)
REVERSE STRAIGHT
PORALITY PORALITY
(electrode positive) (electrode
negative)
ELECTRODE
(+)

ELECTRODE (-
)

Figure 2-7. Stick (SMAW) Interconnection Diagram

17
SECTION 3 OPERATION

3.1 GENERAL B. REMOTE RECEPTACLE - For connecting remote

C. PANEL / REMOTE SWITCH - Selects the point of
Never, under any circumstances, operate the power
source with the cover removed. In addition to the
safety hazard, improper cooling may cause dam-
age to internal components.
output control devices such as hand pendant (HC-
5, P/N 34838), foot, and torch controls.
machine control.
1. PANEL position - Machine is controlled by
the local front panel controls.
2. REMOTE position - Machine control is
switched to the device plugged into the
REMOTE RECEPTACLE.

To prevent serious injury, never touch any torch D. APPLICATION SELECT SWITCH - This switch
parts forward of the handle (nozzle, electrode, etc.) selects specific application characteristics when
unless the power switch is in the off position. the PROCESS CONTROL SWITCH is in the
MIG position regardless of the PANEL/REMOTE
Wear proper protective gloves, clothing, safety SWITCH position. Each selection fine-tunes the
glasses, and helmet. A helmet with filter lens shade specific arc characteristics to provide superior
No. 11-14 should provide adequate protection for performance by enhancing stability and reducing
your eyes. Refer to the Safety Precautions in the spatter.
beginning of this manual for additional operating
precautions. Selections include:
Steel CO2 Steel Argon Mix
Stainless Steel Aluminum
3.2 WELDING CONTROLS / INDICATORS
Cored Wires Spray
(FIGURE 3-1) Medium Slope Steep Slope

A. WIRE FEEDER RECEPTACLE - For connecting NOTE: When the PROCESS CONTROL SWITCH is
ESAB 42 & 115 vac wire feeders. set to the STICK, TIG, or TOUCH TIG
modes, the APPLICATION SELECT
SWITCH has no effect on the welding output
characteristics

J. OUTPUT VOLTAGE / CURRENT CONTROL L. STICK ARC FORCE / MIG ARC TRIM
K. PRESET SWITCH
I. DIGITAL AMPS DISPLAY M. PROCESS SELECT SWITCH

H. POWER INDICATOR

G. TEMP INDICATOR

F. FAULT INDICATOR

E. DIGITAL VOLTS DISPLAY

D. APPLICATION SELECT SWITCH

C. PANEL / REMOTE SWITCH

B. 14 PIN REMOTE RECEPTACLE

A. 19 PIN WIRE FEEDER RECEPTACLE

N. POWER ON/OFF SWITCH

Figure 3-1. Controls / Indicators

18
SECTION 3
E. DIGITAL VOLTS DISPLAY - In the normal
mode, this large, easy to read digital display
indicates actual output voltage or preset voltage
level when the PRESET SWITCH is depressed.
If a machine error occurs this display will
automatically switch to the error mode and
display "Err".
F. FAULT INDICATOR - Indicates an improper
input line condition. The machine will not
energize. The machine must be reset by turning
the POWER ON/OFF SWITCH to "OFF" and
then back to ON, after the proper input voltage
is selected.
a. Indicator illuminated - A primary input over-
current condition has occurred.
b. Indicator blinking - The INPUT VOLTAGE
SELECT SWITCH at the rear of the
machine is set incorrectly for the primary
input voltage applied.
G. TEMP INDICATOR - Indicates that an over-
temperature condition has occurred and the
machine will cease to function. "Err 4" will
appear in the digital displays. The machine will
return to normal operation once the temperature
decreases to a safe operating level.
H. POWER INDICATOR - Indicates power is
present in the machine and that control circuits
are energized.
I. DIGITAL AMPS DISPLAY - In the normal mode,
this large, easy to read digital display indicates
actual output amperage or preset amperage
level when the PRESET SWITCH is depressed.
If a machine error occurs this display will
automatically switch to the error mode and
display the error code number.
J. OUTPUT CURRENT/VOLTAGE CONTROL -
Sets the welding power output of the machine.
When in the STICK, TIG, and Touch TIG modes,
this knob controls the output welding current
(amperes). When in the MIG mode, this knob
controls the welding voltage (volts).
K. PRESET SWITCH - When depressed, the digital
meters will display the adjustment level of the
OUTPUT CURRENT/VOLTAGE control. This
allows the welder the ability to quickly and easily
preset the desired output level before attempting
to weld. This greatly reduces the trail & error
approach to adjusting proper welding conditions.
1. PROCESS SELECT SWITCH in the MIG
mode - Depressing the PRESET SWITCH
displays the output voltage level in the
VOLTS window for the given OUTPUT
CONTROL setting.
2. PROCESS SELECT SWITCH in the STICK,
Figure 3.2 - ERROR CODES
ERROR CODES
Err 1 - Hi Line Err 4 - Over temp
Err 2 - Lo Line Err 5 - Over 250 Amps-Single Phase
Err 3 - Hi OCV Err 6 - Extended Output Short
19
OPERATION
TIG, Touch TIG modes - - Depressing the
PRESET SWITCH displays the output current
level in the AMPS window for the given
OUTPUT CONTROL setting.
L. STICK ARC FORCE / MIG ARC TRIM - This
control allows the welder to fine tune arc
characteristics to suit specific applications and
individual preferences.
1. PROCESS SELECT SWITCH in the STICK
mode - the STICK ARC FORCE control
adjusts the amount of digging action when
the arc length is shortened. This adjustment
is based mostly on personal preference of the
welder.
a. Settings from 0 mid point toward
negative (-). The welding arc becomes
softer and has less penetrating power as
the welding arc length is shortened.
b. Settings from 0 mid point toward positive
(+). The welding arc becomes stiff and
has more penetrating power when the arc
length is held short.
2. PROCESS SELECT SWITCH in the MIG mode
- the MIG ARC TRIM control adjusts the arc
dynamic characteristics primarily for short arc
welding. This adjustment is based mostly on
personal preference of the welder.
a. Settings from 0 mid point toward
negative (-). The welding arc becomes
crisp with a higher buzzing sound. The
weld pool becomes less fluid and the
weld bead may become more crowned.
b. Settings from 0 mid point toward positive
(+).The welding arc becomes softer with
a more crackling sound. The weld pool
becomes more fluid and the weld bead
may be flatter.
M. PROCESS SELECT SWITCH - Selects the
desired welding process to be performed. Switch
selections and associated process are as follows:
Mig Position - Output is always energized
Contactor on - Gas Metal Arc Welding (GMAW)
- Short Circuiting Arc Welding
- Spray Arc Welding
- Flux Cored Arc Welding
Stick Position - Output is always energized
Contactor on - Shielded Metal Arc Welding (SMAW)
- Air Carbon Arc Gouging (ACAG)
Mig Position - Gas Metal Arc Welding (GMAW)
- Short Circuiting Arc Welding
- Spray Arc Welding
- Flux Cored Arc Welding
TIG Position - Gas Tungsten Arc Welding
(GTAW) scratch start
Touch TIG - Gas Tungsten Arc Welding
Position (GTAW) with Lift Arc
SECTION 3
N. POWER ON/OFF SWITCH - Controls the main
input power into the welding machine. In the ON
position the machine is energized and power is
available to all of the control circuits. In the OFF
position the machine is de-energized and no
power is supplied to the control circuits.
3.3 MIG / GMAW (CV) OPERATION
A. Make all secondary output connections to the
power source output receptacles as described
in section 2 and as shown in the appropriate
wire feeder and/or control instruction litera-
ture.
B. After the primary input connections have been
made in accordance with section 2, close the
main wall disconnect switch or circuit breaker.
C. Place the primary power switch in the ON
position. This will apply power to the control
circuitry as indicated by the MAIN POWER
light on the front panel. If the MAIN POWER
light does not lite, check the position of the
INPUT VOLTAGE SELECT SWITCH for
proper setting.
D. Place the PANEL/REMOTE switch in the
desired position. Use the PANEL position for
control from the power source's front panel
(typical for conventional MIG wire feeders), or
the REMOTE position for remote voltage con-
trol wire feeders and/or accessories. If RE-
MOTE position is selected, set the PANEL
potentiometer to maximum for full range from
remote.
E. Place the PROCESS SELECTOR switch in
the MIG position.
F. Set the APPLICATION SELECT SWITCH to
the appropriate material/gas/application set-
ting.
G. Set a wire feed speed and begin welding.
H. If operating in the PANEL mode, adjust the
VOLTAGE potentiometer to the desired weld-
ing voltage by depressing the PRESET
SWITCH and reading the value in the VOLTS
DISPLAY. The PRESET SWITCH is only
functional with the PANEL settings.
20
OPERATION
I. Set the ARC TRIM potentiometer to the center
position. The microprocessor will provide the
optimum arc characteristics for each APPLI-
CATION setting. Additional adjustment may
be made to suit specific needs or preferences
and can be particularly effective in short cir-
cuiting arc applications.
NOTE
When the HC-5 remote hand control (P/N 34838) is
plugged into the power source, the ARC TRIM potentiom-
eter on the power source is disabled even when the power
source's CONTROL switch is placed in the PANEL
position.
J. Commence welding operations by energizing
the torch switch.
K. For remaining wire feeder or control opera-
tions, refer to the appropriate instruction lit-
erature supplied with your particular system.
3.4 TIG / GTAW (CC) OPERATION
A. Make all secondary output connections to the
power source output receptacles as described
in section 2 and as shown in the appropriate
accessory instruction literature.
B. After the primary input connections have been
made in accordance with section 2, close the
main wall disconnect switch or circuit breaker.
C. Place the primary power switch in the ON
position. This will apply power to the control
circuitry as indicated by the MAIN POWER
light on the front panel.
ELECTRIC SHOCK CAN KILL! Make sure that the
contactor control switch on the remote control
accessory is in the "off" position until you are ready
to weld. Otherwise, the electrode in the torch will be
"electrically-hot" and could shock you.
D. Place the PROCESS SELECT switch in the
TIG or TOUCH TIG position.
F. Place the PANEL/REMOTE switch in the
appropriate position. Use the PANEL position
for control from the power source's front panel,
or the REMOTE position for control from a
remote control accessory.
SECTION 3
G. Adjust the PANEL CURRENT potentiometer
to the desired welding current by depressing
the PRESET SWITCH and reading the value
in the AMPS DISPLAY.
Note
In the remote position, the max output for MIG, TIG and
STICK is limited by the position of the "Panel" potenti-
ometer; i.e., for maximum output, the PANEL potenti-
ometer must be set to maximum.
NOTE
When the HC-5 remote hand control (P/N 34838) is
plugged into the power source, the ARC FORCE poten-
tiometer (used for stick welding) on the power source is
disabled even when the power source's CONTROL
switch is placed in the PANEL position.
J. Make sure you have a good clean ground
and a secure workpiece. Also, ensure that
shielding gas is turned on and flowing.
K. To establish the welding arc;
1. TOUCH TIG - When selected, the volt-
meter will indicate a voltage of 4 to 5
volts. As the tungsten is touched to the
work piece the contactor will automati-
cally be energized and a limited short
circuit current of 25 amps will start to flow
in the welding circuit. Rock the torch
away from the workpiece and the weld-
ing arc will be established. The amper-
age will automatically increase to the
pre-set value.
2. TIG (scratch) Select PANEL or REMOTE
mode switch on the front panel.
3. Touch tungsten to work. Operate either
the foot or the hand operated torch switch.
Contactor will energize, and a limited
short circuit current of 28 amps will flow.
Back the torch away from the work piece
and the welding current will increase to
the value as controlled by the potentiom-
eter.
L. For remaining accessory operations, refer to
the appropriate instruction literature supplied
with your particular system.
21
OPERATION
3.5 STICK / SMAW (CC) OPERATION
A. Make all secondary output connections to the
power source output receptacles as described
in section 2 and as shown in the appropriate
accessory instruction literature.
B. After the primary input connections have
been made in accordance with section 2,
close the main wall disconnect switch or
circuit breaker.
C. Place the primary power switch in the ON
position. This will apply power to the control
circuitry as indicated by the MAIN POWER
light on the front panel.
ELECTRIC SHOCK CAN KILL! When the PROCESS
SELECTOR SWITCH is set to the STICK position
the welding output will be energized and the elec-
trode in the holder will be "electrically-hot" and
could shock you.
D. Place the PANEL/REMOTE switch in the
desired position. Panel setting limits max
current in either mode. Use the PANEL posi-
tion for control from the power source's front
panel, or the REMOTE position for control
from a remote control accessory.
E. Place the PROCESS SELECT switch in the
STICK position. The welding output will be
energized and the electrode holder will be
"electrically-hot".
G. Set the ARC FORCE CONTROL to the mid
position.
I. Adjust the CURRENT for the stick electrode
type and diameter, as specified by the elec-
trode manufacturer, being used by depress-
ing the PRESET SWITCH and reading the
value in the AMPS DISPLAY. PRESET
SWITCH can only be used in the PANEL
position of the power source.
J. For remaining accessory operations, refer to
the appropriate instruction literature supplied
with your system.
SECTION 4
4.1 GENERAL
If this equipment does not operate properly, stop work
immediately and investigate the cause of the malfunc-
tion. Maintenance work must be performed by an expe-
rienced person, and electrical work by a trained electri-
cian. Do not permit untrained persons to inspect, clean,
or repair this equipment. Use only recommended re-
placement parts.
ELECTRIC SHOCK CAN KILL! Be sure that the line
(wall) disconnect switch or circuit breaker is open
before attempting any work inside the power source.
Always wear safety goggles with side shields when
blowing out the power source with air.
22
MAINTENANCE
4.2 INSPECTION AND CLEANING
Since there are no moving parts (other than the fan) in
the power source, maintenance consist mainly of keep-
ing the interior of the cabinet clean. Periodically, re-
move the cover from the cabinet, and wearing proper
eye protection, blow accumulated dust and dirt from the
air passages and the interior components, using clean
low pressure air. It is imperative that the air passages,
to the interior of the unit, be free of dirt to ensure
adequate circulation of cooling air, especially over the
rectifier bridge plates. The length of time between
cleaning will depend on the location of the unit, and the
amount of dust in the atmosphere.
SECTION 5 TROUBLESHOOTING

5.1 GENERAL 5.2 FUNCTIONALITY CHECK (TABLE 5-1)

The 350mpi Functionality Check should be used to

verify proper power source operation. Before perform-
ing the following checks, disconnect the remote con-
nections (WIRE FEEDER and REMOTE CONTROL)
ELECTRIC SHOCK CAN KILL! Before attempting
from rear of power source and make sure there is no
inspection or work inside the power source, be
load attached to the output terminals.
sure that all primary power to the machine has
been externally disconnected and the line (wall)
disconnect switch or circuit breaker is open.

Table 5-1. 350mpi Functionality Check

YES NO

1. Are input power supply connections properly secured? Go to next

step

2. If using 3-phase power, are all three primary leads securely connected to Go to next Refer to
primary power switch. step. Section 2.
If using single-phase power, are black and white leads securely connected to
primary power switch?
.
3. Position power source controls as follows: --- --

PROCESS SELECTOR - STICK

CURRENT - MINIMUM
ARC FORCE - MINIMUM

4. Turn primary power switch to ON position. Does MAIN POWER light Go to next
illuminate? step.

5. Do digital meters show about 68.0 volts and 00.0 amps? Go to next
step.

7. Fan is not energized. Go to next

step.

8. Place PANEL/REMOTE switch in the PANEL position. Do digital meters Go to next Power source
show 00.0 volts and 00.0 amps? step. faulty.

9. Place PROCESS SELECTOR to MIG position.

10. Short electrode to work table , hold in place and return PROCESS SELECTOR to STICK. Does
digital meter show approximately 50 amps? Go tonext
step.
11. Rotate ARC FORCE fully clockwise. Does digital meter show about 150 Go to next
amps? step.

12. Rotate CURRENT fully clockwise. Does digital meter show about 500 Go to next
amps? step.

ESAB 350mpi has passed the functionality check. Problem may be in interconnection of gas lines or polarity of output
connectors. For technical assistance, refer to the Communication Guide located on the last page of this manual.

23
 37504-C

24
Figure 5-1. Schematic Diagram - 350mpi, 230 (208-230)/ 460 (440) Vac
 37844-C

25
Figure 5-2. Wiring Diagram - ESAB 350mpi Power Source
230 (208-230)/460 (440) Vac
 0558001345-C

26
Figure 5-3. Schematic Diagram - ESAB 350mpi Power Source,400/440 & 575 Vac
 0558001346-C

27
Figure 5-4. Wiring Diagram - ESAB 350mpi Power Source,400/440 & 575 Vac
SECTION 6 REPLACEMENT PARTS

6.1 General Replacement parts may be ordered from your ESAB

distributor or from:
Replacement parts are illustrated on the following
figures. When ordering replacement parts, order by ESAB Welding & Cutting Products
part number and part name, as listed. Always provide Attn.: Customer Service Dept.
PO Box 100545, Ebenezer Road
the series or serial number of the unit on which the parts
Florence, SC, 29501-0545
will be used. The serial number is stamped on the unit
nameplate.
Refer to the Communication Guide located on the last
page of this manual for a list of customer service phone
numbers.

28
SECTION 6 REPLACEMENT PARTS

60 S5
1 75 S3
1
81 58
1 1

R11
81 82
1 1

2 S1
1

55
1
55
1

81 59 S6
1 1
69
1 J2 135
66 1
1

51 41 25 S4
1 1 1
87
1
POS OUT

87
1
NEG OUT

View 1 of ESAB 350mpi Bill of Materials

29
SECTION 6 REPLACEMENT PARTS

View 2 of ESAB 350mpi Bill of Materials

30
SECTION 6 REPLACEMENT PARTS

42
C13 2
45 6 20 C13
7 1 1
1 1 45
PCB3 1
R7 MOV(3) R1
88 148 89
1 3 208-230/460V 1
Only

R5
12
1 149
T3, 4 1
68 R2
2 88
1
C16
150
1 SCR1
67
T1 1

13 208-230/460V
1 Only

8 9
1 1
9
1

88 R6 88 R3
1 1

View 3 of ESAB 350mpi Bill of Materials

31
SECTION 6 REPLACEMENT PARTS

208-230/460V Only

73
1
61
1

143
1

View 4 of ESAB 350mpi Bill of Materials

32
SECTION 6 REPLACEMENT PARTS

138
1

35 TS3
1

40 P1
1
23
1
PCB2

27
1

21 PCB1
208-230/460V 1

138
35 TS3
1 147
1 1

146
1
145
1

27
1 575V

View 5 of ESAB 350mpi Bill of Materials 21 PCB1

1

33
SECTION 6 REPLACEMENT PARTS

View 6 of ESAB 350mpi Bill of Materials

34
SECTION 6 REPLACEMENT PARTS

133
4

View 7 of ESAB 350mpi Bill of Materials

35
SECTION 6 REPLACEMENT PARTS

D2
63
1
TS2
37
1

D1
63
1

1 57
2 1

90
1
R9

90
1
R10

View 8 of ESAB 350mpi Bill of Materials

36
SECTION 6 REPLACEMENT PARTS

39
1

TS1 54 Q1
37 39 1
1 1

53 52
1 1
IBR

56
1

54 65
1 208-230/460V Only
1
Q2 D3

View 9 of ESAB 350mpi Bill of Materials

37
SECTION 6 REPLACEMENT PARTS

PCB4 P1
22 33
1 1

1
1

1
1

View 10 of ESAB 350mpi Bill of Materials

38
SECTION 6 REPLACEMENT PARTS

C2, 3, 6, 7
43 38
C1, 5
2 4

91 11 11 91
2 1 1 2

View 11 of ESAB 350mpi Bill of Materials

39
SECTION 6 REPLACEMENT PARTS

Bill of Materials
ESAB 350mpi Power Source
ITEM PART OR
NO. CODE NO. QTY. DESCRIPTION SYMBOL
1 34916 4 BUSBAR TAB
2 36107 1 SWITCH POWER 600V 63 AMP S1
4 37584 1 BAFFLE FRONT
5 37585 1 BAFFLE MIDDLE
6 37590 1 BUS CAP A+
7 37591 1 BUS CAP A-
8 37592 1 BUS CAP B-
9 37593 2 BUSBAR RESISTOR
10 37594 1 BRACKET CAP KYDEX
11 37595 2 HEAT SINK RESISTOR BRACKET
12 37596 1 BUS CAP B+ (208-230/460V)
13 0558001354 1 XFMR MAIN (575V) T1
0558002536 1 XFMR MAIN (400/440V) T1
37598 1 XFMR MAIN (230/460V) T1
14 37599 1 INDUCTOR L1
16 37602 1 LINE REACTOR (208-230/460) L2
0558002540 1 LINE REACTOR (400/440)
0558001380 1 LINE REACTOR (575V) L2
20 38012 1 PC BRD IGBT DRIVER PCB3
21 38150 1 PCB CONTROL PCB1
22 38152 1 PCB METER PCB4
23 38154 1 PCB LINE MONITOR (208-230/460V) PCB2
25 634515 1 SW TGGL SPDT 2 POS 15A 125V S4
27 634818 1 BUSHING SNAP .25 ID .38 MH .41L
32 950228 1 FUSE 4A 500V TIME DELAY (208-230/460V) F1
0558001379 1 FUSE 2A 600V TIME DELAY (400/440 & 575V) F1
35 950710 1 SWITCH THERMAL 15A 120V 131 TS3
37 951085 2 SWITCH THERMAL 15A 120V TS1, 2
38 951161 4 CAPC METPOLY 20uf 400 VDC C2,3,6,7
39 951191 2 PAD THERMAL IGBT 1200V (INCL. WITH-)
40 951340 1 PLUG 14 POS (208-230/460V) P1
41 951474 1 SWITCH SEAL BLACK
42 951567 2 STDF NYL 1.25 LG #6-32
43 951635 2 CAP ALUM 1900uf 450VDC (208-230/460V) C1,5
951961 2 CAP ALUM 1900uf 500VDC (575V) C1,5
44 951939 1 FAN BLADE
45 951940 2 CAPC 1uf 600 VDC C13, 14
46 951997 1 TRANSDUCER CURRENT SH1
50 952136 1 FUSE HOLDER PANEL MOUNT
51 952209 1 RECPT PNL MNT 19 PIN 22-14S J1
52 952235 1 MODULE INPUT BRIDGE/SCR IBR
53 952280 1 PAD THERMAL INPUT BRIDGE
54 952873 2 MODULE DUAL IGBT 200A 600V (208-230/460V) Q1,2
951800 2 MODULE DUAL IGBT 150A 1200V (575V) Q1, 2
55 952888 2 HANDLE
56 952889 1 HEATSINK PRIMARY
57 952890 1 HEATSINK SECONDARY
58 952892 1 SW ROTARY 2 POLE 5 POS S3
59 952894 1 SW ROTARY 1 POLE 8 POS S1
60 952895 1 SWITCH PB NORMALLY OPEN S5

40
SECTION 6 REPLACEMENT PARTS

Bill of Materials
ESAB 350mpi Power Source (Cont'd)
ITEM PART OR
NO. CODE NO. QTY. DESCRIPTION SYMBOL
61 952896 1 DUAL BREAKER W/2 AUX SW (208-230/460V)
62 952897 1 CONTROL TRANSFORMER (230/460/575) T2
0558002539 1 CONTROL TRANSFORMER (400/440) T2
63 952898 2 DIODE OUTPUT D1,2
64 952899 1 POWER CABLE INPUT (208-230/460V)
0558001350 1 POWER CABLE INPUT (575V)
65 952900 1 DIODE 1/2 BRIDGE D3
66 952937 1 RECPT PNL MNT 14 PIN 22-14S J2
67 952938 1 SCR 480V 12A PNL MNT (208-230/460V) SCR1
68 952986 2 CURRENT TRANSDUCER T3 4
69 954292 2 LABEL ESAB 2.7 X 4.5
71 954699 1 LABEL WARNING FAN HAZARD
72 954802 1 LABEL ELECTRIC SHOCK (208-230/460V)
73 954803 1 LABEL DO NOT SWITCH W/POWER ON
(208-230/460V)
74 954805 1 LABEL DISCONNECT POWER
75 954808 1 OVERLAY
76 954816 1 NAMEPLATE 350 MPI (208-230/460V)
77 954820 1 LABEL 4A 600VAC SLOW BLOW FUSE
(208-230/460V)
954867 1 LABEL 2A 600VAC SLOW BLOW FUSE (575V)
78 2017483 1 FUSE 1A 250V N-T DELAY F2
79 2091514 1 LABEL WARNING WELD & CUT
81 0558001818 4 KNOB 1.37 DIA.
82 13730632 2 POT LIN 10K 2W .88L R11,12
85 13732226 1 FAN MOTOR 1/16 HP M1
87 13733935 2 PANEL RECEPT 2-1/0 NEG, POS
88 17240225 4 RES WW 25W 3% R2,3,6,7
89 99512178 1 RES WW 50W 5% 50 OHM R1
90 17725005 2 RES 2.5K OHM 25W R9,10
91 17750020 4 RES 20 OHM 50W 3% NON-INDUCT R4,8,13,14
133 182W12 4 FOOT
134 37581GY 1 BASE (208-230/460V)
0558001351GY 2 BASE (575V)
135 37582GY 1 PNL FRONT
136 37583YL 1 COVER
137 37586 1 BAFFLE REAR
138 37587 1 SHELF PCB
139 37588 1 BRACKET FAN
142 96W10 1 FUSE BLOCK 1 POLE QUICK CONNECT
143 97W63 1 CONNECTOR CABLE GRIP
145 951818 1 RELAY S5 3-32VDC/24-280VAC 25 A (575V) K1
146 954008 1 LABEL, DANGER HIGH VOLTAGE (575V) TB2
147 950487 1 TERMINAL BLOCK
148 950591 3 METAL OXIDE VERSITOR MOV
149 17140010 1 RESISTOR R5
150 2062282 1 CAPACITOR C16

41
NOTES

42
 Revision History

Revision "A" added the Troubleshooting and Parts section.

Revision "B" updated the Volt-Ampere Characteristics and Duty Cycles charts, made cor-
rections in Installation and Operation sections and updated the Troubleshooting section.

Revision "C" added the 575 V ac model.

Revision "D" added parts information for the 575V ac model.

Revision "E" updates the Wiring and Schematic Diagrams.

Revision "F" added parts and Input Connection information for the 400/440V ac model and
updated Replacement Parts list.

Revision "G" added part designation and number for optional remote control HC-5, P/N 34838.

43
 ESAB Welding & Cutting Products, Florence, SC Welding Equipment
COMMUNICATION GUIDE - CUSTOMER SERVICES

A. CUSTOMER SERVICE QUESTIONS:

Order Entry Product Availability Pricing Delivery
Order Changes Saleable Goods Returns Shipping Information

Eastern Distribution Center

Telephone: (800)362-7080 / Fax: (800) 634-7548

Central Distribution Center

Telephone: (800)783-5360 / Fax: (800) 783-5362

Western Distribution Center

Telephone: (800) 235-4012/ Fax: (888) 586-4670

B. ENGINEERING SERVICE: Telephone: (843) 664-4416 / Fax : (800) 446-5693

Welding Equipment Troubleshooting Hours: 7:30 AM to 5:00 PM EST
Warranty Returns Authorized Repair Stations

C. TECHNICAL SERVICE: Telephone: (800) ESAB-123/ Fax: (843) 664-4452

Part Numbers Technical Applications Hours: 8:00 AM to 5:00 PM EST
Performance Features Technical Specifications Equipment Recommendations

D. LITERATURE REQUESTS: Telephone: (843) 664-5562 / Fax: (843) 664-5548

Hours: 7:30 AM to 4:00 PM EST

E. WELDING EQUIPMENT REPAIRS: Telephone: (843) 664-4487 / Fax: (843) 664-5557

Repair Estimates Repair Status Hours: 7:30 AM to 3:30 PM EST

F. WELDING EQUIPMENT TRAINING:

Telephone: (843)664-4428 / Fax: (843) 679-5864
Training School Information and Registrations Hours: 7:30 AM to 4:00 PM EST

G. WELDING PROCESS ASSISTANCE:

Telephone: (800) ESAB-123 Hours: 7:30 AM to 4:00 PM EST

H. TECHNICAL ASST. CONSUMABLES:

Telephone : (800) 933-7070 Hours: 7:30 AM to 5:00 PM EST

IF YOU DO NOT KNOW WHOM TO CALL

Telephone: (800) ESAB-123/ Fax: (843) 664-4452/ Web:http://www.esab.com

Hours: 7:30 AM to 5:00 PM EST

F15-481-G 09/2004