MACHINE STRUCTURE
5-1
5. MACHINE STRUCTURE
5-2
5. MACHINE STRUCTURE
Fig. 5-1 Boom dimensional drawing
Unit : mm (ft-in)
STD
5.65 M (18ft-6in) BOOM
YN02B00403F1
No NAME DIMENSION
A Boom length 5,650 (18'6")
B Boom foot width 670 (26.4")
C Boom end inner width 347 (13.7")
D Boom end outer width 482 (19")
E Height of boom cylinder rod pin 1,008.5 (3'4")
F Height of arm cylinder (head side) pin 1,203.5 (3'11")
G Distance between pins of boss R2,589 (8'6")
H Distance between pins of bracket R2,829.5 (9'3")
I Arm cylinder (head side) inner width 126 (4.96")
J Outer width of bracket on the arm cylinder (rod side) 468 (18.4")
mounting
d1 Boom foot pin dia. 90 (3.54")
d2 Boom cylinder (rod side) pin dia. 85 (3.35")
d3 Pin dia. of boom end. 90 (3.54")
d4 Arm cylinder (head side) pin dia. 85 (3.35")
5-3
5. MACHINE STRUCTURE
A
C
5-4
5. MACHINE STRUCTURE
5-5
5. MACHINE STRUCTURE
D
D C
B A
SECTION C-C
SECTION D-D
SECTION A-A
SECTION B-B
Fig. 5-3 Clearance in thrust direction on the boom cylinder installation section
Unit : mm (in)
Clearance X adjusted with shim
Basic size Pin length
(total of both sides)
Sec. Item Remedy
Standard Repair- Service
No. Size No. Length
value able level limit
670
Boom
(26.4) 0.5 (0.02) 831
A-A Boom foot L1 PL1
676 or less (32.7)
Upper frame
(26.6) 2.0 2.5
105 (0.08) (0.10)
Boom cylinder
Boom cylinder (4.13) 0.6~1.0 241
B-B L2 PL2
(Head side) 111 (0.02~0.04) (9.49)
Upper frame Shim ad-
(4.37)
just
105
Boom cylinder L3 ment
Boom cylinder (4.13) 0.6~2.0 3.0 4.0 736
C-C PL3
(Rod side) 468 (0.02~0.08) (0.12) (0.16) (29.0)
Boom L3'
(18.4)
120
Arm cylinder
Arm cylinder (4.72) 0.6~1.0 2.0 2.5 260
D-D L4 PL4
(Head side) 126 (0.02~0.04) (0.08) (0.10) (10.2)
Boom
(4.96)
5-6
5. MACHINE STRUCTURE
VIEW J
SECTION X-X
5-7
5. MACHINE STRUCTURE
E F
D, D'
B
C
G
5-8
5. MACHINE STRUCTURE
5-9
5. MACHINE STRUCTURE
E
D, D'
B
F
E
B C
D, D' F
A A
C G
G
X1 L1
X L3 PL5
X L6
X L5
X4' L4'
PL2 PL4
SECTION B-B SECTION D-D
SECTION G-G
Fig. 5-6 Clearance of arm and cylinder installing sections in thrust direction
5-10
5. MACHINE STRUCTURE
Unit : mm (in)
Clearance X adjusted with shim
Basic size Pin length
(total of both sides)
Sec. Item Remedy
Standard Repair-
No. Size Service limit No. Length
value able level
325
Arm
(12.79) 1.0 (0.04) 2.0
A-A Arm point L1 PL1
326 or less (0.08)
Bucket
(12.83) 481
325 (18.9)
Link side
(12.79)
B-B Bucket link L2 PL2
327
Bucket
(12.87)
323 2.5
Idler link Arm 0.5 1.0
C-C L3 (12.72) (0.10) PL3
(Arm connection) (0.02) (0.04)
Link side -
Bucket link Rod side -
D-D (Idler link L4 323 427
Link side
connection) (12.72) (16.8)
0.6~1.0 2.0 Shim
105 PL4
Rod side (0.024~0.04) (0.08) adjust
Bucket link (4.13)
D-D L4 -ment
(Rod side) 111
Link side
(4.37)
105
Head side
Bucket cylinder (4.13) 235
E-E L5 PL5
(Head side) 111 (9.25)
Arm
(4.37) 0.6~2.0 3.0 4.0
120 (0.024~0.08) (0.12) (0.16)
Rod side
Arm cylinder (9.72) 260
F-F L6 PL6
(Rod side) 126 (10.2)
Arm
(4.96)
342
Arm
(13.46) 0.5 1.0 2.5 505
G-G Arm foot L7 PL7
347 (0.02) (0.04) (0.10) (19.9)
Boom
(13.66)
5-11
5. MACHINE STRUCTURE
Unit : mm (ft-in)
Type Hoe bucket
[SE. Asia STD]
[Oceania STD]
0.80 m3 0.51 m3 0.70 m3 0.93 m3
Capacity 0.80 m3
(1.05 cuyd) (0.67 cuyd) (0.92 cuyd) (1.21 cuyd)
(1.05 cuyd)
Side pin type
Part No. YN61B00272F1 YN61B00258F1 YN61B00287F1 YN61B00286F1 YN61B00288F1
A R430 (16.9")
B R1,440 (4'9")
C 1,003 (3'3") 712 (28") 925 (36.4") 1,176 (3'10")
D 399 (15.7")
E 327 (12.9")
F 1,157 (4') 868 (34.2") 1,079 (3'6") 1,330 (4'4")
G 863 (34") 572 (22.5") 785 (30.9") 1,036 (3'5")
H 1,057 (3'6") 766 (30.2") 979 (38.5") 1,230 (4')
I 224 (8.82") 300 (11.8") 203 (7.99") 266 (10.5")
IO 224 (8.82") 300 (11.8") 203 (7.99") 266 (10.5")
d1 95 (3.74")
d2 80 (3.15")
5-12
5. MACHINE STRUCTURE
X B
J
A
BOSS
M
28 YB61B01002P1
(1.10) Apply rust prevention oil
19
(0.748)
3-G
B
F
N
D E
H
BOSS
SHIM 1 Insert this pin flush with surface YB61B01002P1
Five shims are installed
at shipping SECTION X-X
DETAIL B
Unit : mm (ft-in)
Lug plate thickness
Boss width.
Boss width.
Screw dia.
Capacity of
Hole dia.
A B D E F G H J M N
[Oceania STD]
Hoe 0.80 (1.05) YN61B00258F1 80 25 95 13 180 25 170 36 140
bucket (3.15") (0.984") (3.74") (0.512") (7.09") M16 (0.984") (6.69") (1.42") (5.51")
0.51 (0.67) YN61B00287F1
0.70 (0.92) YN61B00286F1
0.93 (1.21) YN61B00288F1
5-13
5. MACHINE STRUCTURE
H 5
(0.197")
oG
oC
oD
oA
oB
15 (0.591")
Unit : mm (ft-in)
Type Capacity of
Part No. of Part No.
of bucket A B C D E F G H I
bucket of boss
bucket m3 (cuyd)
[SE. Asia STD]
0.80 (1.05) YN61B00272F1
[Oceania STD]
Hoe 114.3 84 105.5 111.5 23 38 17 13 2.5
0.80 (1.05) YN61B00258F1 YB61B01002P1
bucket (4.50") (3.31") (4.15") (4.39") (0.91") (1.50") (0.669") (0.512") (0.098")
0.51 (0.67) YN61B00287F1
0.70(0.92) YN61B00286F1
0.93(1.21) YN61B00288F1
5-14
5. MACHINE STRUCTURE
5.4.1.1 CONSTRUCTION
FLAT SHOE
2
1-6
1-1
1-8
1-4
1-3 TRIANGLE SHOE
1-8 2 RUBBER PAD SHOE 3
1-7 2
1-1
4 3
1-7 1-5 3
1-2 1-2
Fig. 5-10 Track link assy and shoe plate
SK200-8 SK200LC-8
Shoe assy
5-15
5. MACHINE STRUCTURE
5.4.2.2 REMOVING
(1) Preparation for removal
Remove crawler (Above mentioned).
3
4
(2) Removing upper roller (1)
1) Remove nuts on support tightening section, and
2
also remove capscrew (2) M20100.
1
: 30 mm
5.4.2.3 INSTALLING
Installing is done in the reverse order of removing.
(1) Inspection
Before reassembling, check it that it rotates smooth COUNTER-
manually and for leak. SINKING
end upward.
: 30 mm
Tightening torque : 539 Nm (400 lbfft)
2 1 3,4
5-16
5. MACHINE STRUCTURE
C
A
E
F
D D
B
Unit : mm (in)
REPAIR- SERVICE
No. ITEM STANDARD VALUE REMEDY
ABLE LEVEL LIMIT
A Dia. 140 (6.30)
B Width 150 (5.91)
Replace
C Tread dia. 120 (4.72) 107 (4.21) 105 (4.13)
D Tread width 33 (1.30)
Basic
Tolerance Fit Fit
dimension
Clearance between - 0.025
E
shaft and bushing (-0.00098) Clearance Clearance
45 (1.772) Shaft
- 0.040 0.7 (0.028) 1.0 (0.039) Replace bushing
(-0.00157)
+ 0.030
Interference between Interference Clearance
F 50 (1.969) Hole (+0.00118)
roller and bushing 0 0.01 (0.0004)
0
Tightening torque of
G 115 Nm (85 lbfft)
socket bolt
Oil Engine oil API grade CD #30, 30 cc (1.83 cuin) Refill
Roller rotation Roller rotates smoothly by hand. Reassembly
5-17
5. MACHINE STRUCTURE
2 1 B2
Apply Loctite #262
T=397N.m (290 lbf.ft)
Fig. 5-13 Lower roller assy and track guide
5.4.3.2 REMOVAL
(1) Preparation for removal
1) Loosen the tension of the crawler, lift up the low-
er frame by the front attachment and stop the en-
gine in that condition.
2) Place a safety block (wood) at the front and back
of the lower frame.
: 27mm,
Weight of track guide : Approx. 25 kg (55 lbs)
ROLLER
B2,B5
SK210LC-8 LC YN01F00036F1 STD
ITEM NAME Q'TY
B2 TRACK GUIDE : YN63D00003P1 2 2
B5 CAPSCREW : M18X40(P=1.5) 8 8
5-18
5. MACHINE STRUCTURE
+ +
*
-
)
0
Fig. 5-17 Lower roller (Track roller)
Unit : mm (in)
REPAIRABLE SERVICE LIM-
No. ITEM STANDARD VALUE REMEDY
LEVEL IT
A O.D. of flange 185 (7.28) Reinforcement weld,
B Tread dia. 150 (5.91) 134 (5.28) 128 (5.04) repair or replace
C Flange width 23.5 (0.925) 18 (0.709) 16.5 (0.65)
Basic
Tolerance Fit Fit
dimension
Clearance between
- 0.060
D shaft and bushing
65 (-0.00236) Clearance Clearance
(Wrapped bushing) Shaft
(2.55905) - 0.090 0.7 (0.276) 1.0 (0.394) Replace bushing
(-0.00354)
+ 0.030
Interference between 69 (+0.00118) Interference Clearance
E Hole
roller and bushing (2.71653) - 0.020 0 0.01 (0.0004)
(-0.00079)
F Oil Engine oil API grade CD #30, 160 cc (9.8 cuin) Refill
Execute air leak test at 0.2 MPa (28 psi)
H Plug (8)
before tightening the plug.
Roller rotation Rotates smoothly by hand. Reassembly
5-19
5. MACHINE STRUCTURE
5.4.4.1 CONSTRUCTION
!
%
!
"
!
&
" $
#
"
!#
" "$
160(6.30)
C
F
D
E
B
A
Unit : mm (in)
REPAIRABLE SERVICE
No. ITEM STANDARD VALUE REMEDY
LEVEL LIMIT
A Dia. of idler projection 535 (21.1)
B Tread dia. 497 (19.6) 490 (19.3) 487 (19.2) Replace
C Flange width 84 0.5 (3.3070.020) 78 (3.07) 76 (2.99)
Basic
Tolerance Fit Fit
dimension
Clearance between shaft and - 0.03
D
bushing 75 (-0.00118) Clearance Clearance
Shaft Replace
(2.95275) - 0.06 1.5 (0.059) 2.0 (0.079)
bushing
(-0.00236)
+ 0.035 Clearance
Interference between idler and 83 Interference
E Hole (+0.00138) 0.01
bushing (3.26771) 0
0 (0.0004)
F Oil Engine oil API grade CD #30, 200 cc (12.2 cuin) Refill
Idler rotation Rotates smoothly by hand Reassemble
5-20
5. MACHINE STRUCTURE
5.4.5.1 CONSTRUCTION
" ! % # ' & $
X
E
C
A, B F
X D Y
BRACKET
DETAIL Y
SECTION XX
Fig. 5-21
5-21
5. MACHINE STRUCTURE
96.07 mm NUMBER OF
PITCH 21
(3.78 in) TEETH
SPECIFICATION
58.72 mm 644.602
ROLLER DIA. PITCH DIA.
(2.31 in) (25.333 in)
C
Fig. 5-22 Sprocket
Unit: mm (in)
REPAIRABLE SERVICE LIM-
No. NAME STANDARD VALUE REMEDY
LEVEL IT
Reinforcement weld, re-
A O.D. of sprocket 659 (25.9) 651 (25.6) 649 (25.6)
pair or replace.
B Width of sprocket teeth 662 (2.5200.079) 60 (2.36) 58 (2.28) Replace.
Reinforcement weld, re-
C O.D. of sprocket bottom 586 (23.1) 578 (22.8) 576 (22.7)
pair or replace.
5-22
5. MACHINE STRUCTURE
5.5.1.1 REMOVAL
(1) Preparation for removal
1) Remove the head rest (A1-1) of the operators
A1-1
seat (A1) to ease handling.
2) Move the whole control stand to its foremost po- A1
sition.
3) Move the operators seat to its forward end. C1
4) Incline the reclining seat as forward as possible.
C2
(2) Remove operators seat. (Include upper rail.) B2
C1
1) With the above-mentioned condition, remove C2
two cap screws (B2) M820 from the upper rail.
Then move the control stand to its rearmost end
and remove two capscrews (B2) M820.
1
: 6 mm
2) Remove the operators seat. [about 20 kg (44 8
lbs).]
Carry out the following operations as required.
3) Remove seat belt (C1).
4) Remove armrest (A3)(A4).
5) Remove bracket assy (1), rail (8).
5.5.1.2 INSTALLATION
Install it in reverse procedure of removing according to
the tightening torque table.
A4
A5
A2
# & $%
$% '#($ &' A6
!"# $& )(# %($
A1
5-23
5. MACHINE STRUCTURE
5.5.2.1 REMOVAL
(1) Remove floor mat.
A7
(2) Remove cover (A7)
Lift cover (A7) upwards and remove it. (Fixed with
2 clips)
(3) Remove cover assy (A1)
1) Loosen 4 sems bolts (A22) M616 and lift cover
assy (A1) up.
2) Disconnect each connector for both speakers.
Then remove cover assy (A1). A22
(4) Remove the harness connector. A1
1) Disconnect connectors of cab harness (CN-
515), (CN-518), (CN-71) (CN-72) and (CN-500)
at rear right of cab.
2) Disconnect antenna cable coming from backside
of tuner at rear left of cab. Fig. 5-25 Disassembly and assembly of cover (A7)
(5) Remove the plastic tube for the window washer and cover assy (A1)
from the rear left of cab.
(6) Remove the right panel of cab
1) Remove 2 caps (A29) loosen 2 sems bolts (A40)
M625 and 1 sems bolt (A39) M616. And right A3
A14
panels (A4) and (A4-2) are freed.
: TORX driver T30
2) Lift cover (A3) upwards and remove it. (Fixed
A22
with 3 clows and 2 clips)
B2
3) Unfix 3 harness clips (A4-8) of inside on right A40
A4-8
panel (A4-2). And free the harnesses connected A29
A4
to key switch.
A4-8 A39
4) With harnesses are connected condition, install A40
key switch cover (A3) to bracket (A1) of rear cab A4-8
temporally. (See Fig. 5-27)
5) Disconnect harness connectors of work light A29 A4-2
switch on right panel (A4), air conditioner panel
and cigarette lighter, and remove right panel (A4) A22
and (A4-2).
6) Loosen sems bolts (A22) M616 and (A23)
M640 one each, and remove front panel (A5-2)
with air conditioner duct.
: Plus driver
A5-2
A23
Fig. 5-26 Disassembly and assembly of right panels
(A4-2), (A3) and (A5-2)
5-24
5. MACHINE STRUCTURE
RELAY BOX
ASSY
5.5.2.2 INSTALLATION
Install it in reverse order of removing according to the
Tightening Torque Table.
Allen Tightening torque EYE BOLT
Tightening position wrench
Nm (lbfft)
M10
HEX
Nut M16 (B4) 24 191 (140)
Capscrew (A1)(A3) 19 79.4 (60
Torx driver
Sems bolt M6 (A39)(A40) (T30) 8.5 (6.3)
Sems bolt M6 (A22)(A23) Plus driver 5.0 (3.7)
5-25
5. MACHINE STRUCTURE
5.5.3.1 REMOVING
(1) Open left panel assy (21).
1) Open it with starter key.
2) Open left panel assy (21).
3) Fix it with stay.
: 17 mm
(3) Remove battery cable
1) Remove cable (A4) [between the earth and bat- 21
tery ()].
Fig. 5-30
(Always remove (-) terminal first and install it at
last.) 7
Tightening torque
2) Cable (A3) [between battery (+) and (-)] 15.7 N.m (11.6 lbf.ft)
1
3) Cable (A2) [between battery (+) and battery re-
lay]
2
: 13 mm
5.5.3.2 INSTALL
(1) Install the battery in the reverse order of removing.
Hold down plate (3) against battery (B1), and tight-
en capscrew (4).
: 17 mm,
Tightening torque : 10.8 Nm (8.0 lbfft)
(2) Installing grounding cable
Install grounding cable (A4) last. Especially care
must be taken that the grounding face is free from
painting, rust, etc.
: 13 mm
5-26
5. MACHINE STRUCTURE
11
23
4
21
Fig. 5-32 Arrangement of guard assy
: 19 mm
Weight : 37 kg (82 lbs)
7
7
Fig. 5-33 Removing bonnet assy (11)
(2) Remove guard (5) 41b
1) Remove 4 sems bolts (41a) M1225 on upper
41a
side.
5
2) Remove 3 sems bolts (41b) M1225 on the side.
3) Remove guard (5)
41a
: 19 mm
Weight :10 kg (22 lbs) C
5-27
5. MACHINE STRUCTURE
: 19 mm D
3
Fig. 5-35 Removing guard (6)
(4) Remove stay (7)
1) Remove 2 sems bolts (41) M1225.
2) Remove 2 sems bolts (43) M1240. 7
: 19 mm
43
A
Fig. 5-36 Removing stay (7)
(5) Remove guard (2)
41
1) Remove 2 sems bolts (41) M1225.
2) Remove connector for right side deck light. 2
3) Remove guard (2).
Deck light
: 19 mm
: 17 mm 4
Weight : 15 kg (33 lbs)
5-28
5. MACHINE STRUCTURE
: 17 mm
Weight : 10 kg (22 lbs)
: 17 mm
Weight : 15 kg (33 lbs)
41
15
: 19 mm 42
5-29
5. MACHINE STRUCTURE
: 19 mm
Weight : 8 kg (18 lbs) 4
10
12
5-30
5. MACHINE STRUCTURE
: 19 mm 6
: 19 mm
Weight : 15 kg (33 lbs) B
41
41
20
41
5-31
5. MACHINE STRUCTURE
: 19 mm
Weight : 30 kg
41
1-2
(20)Remove other brackets, as required.
5.5.4.3 INSTALLATION
(1) Installing is done in the reverse order of removing.
(2) Tightening torque
5-32
5. MACHINE STRUCTURE
5.5.5.2 REMOVAL
(1) Remove 4 capscrews (A1) M1640. (SK200-8)
B2
Remove 6 capscrews (A1) M1645. (SK330-8)
: 24 mm
A4
(2) Hook the wire to the lifting eye on the fuel tank assy
(C1) and remove the fuel tank. C1
A6
Weight : 102 kg (225 lbs) SK200-8
203 kg (448 lbs) SK330-8
(3) Remove shim (A3).
A1
A8
5-33
5. MACHINE STRUCTURE
5.5.5.3 INSTALLATION
(1) Installing is done in the reverse order of removing.
Tank attaching bolt (A1) M16 40 (SK200-8)
M16 45 (SK330-8)
Tightening torque
No. Name Q'ty N.m (lbf.ft)
A1 Capscrew 4 191 (140)
A6 Machine screw 5 1.96 (1.4)
A8 Cock 1 34 (25)
5-34
5. MACHINE STRUCTURE
5-35
5. MACHINE STRUCTURE
Unit ; kg (lb)
Model
SK200 - 8 SK210LC - 8
Item
4. Lubricant and water (Assembly of following :) 550 (1,210)
4.1 Hydraulic oil 200 (440)
4.2 Engine oil 20 (44)
4.3 Fuel 310 (680)
4.4 Water 20 (44)
5-36
5. MACHINE STRUCTURE
d4
J
I
d3 K
d1
D C
H G B
E
F
K
A
J
d2
SECTION K-K
Unit : mm (ft-in)
STD
6.50 M (21ft-4in) BOOM
LC02B00164F1
No NAME DIMENSION
A Boom length 6,500 (21'4")
B Boom foot width 826 (32.5")
C Boom end inner width 405.8 (16.0")
D Boom end outer width 577 (22.7")
E Height of boom cylinder rod pin 1,115 (3'8")
F Height of arm cylinder (head side) pin 1,460.8 (4'9.5")
G Distance between pins of boss R2,955 (9'8")
H Distance between pins of bracket R3,390.5 (11'1.5")
I Arm cylinder (head side) inner width 146 (5.75")
J Outer width of bracket on the boom cylinder (rod side) mounting 564 (22.2")
d1 Boom foot pin dia. 125 (4.92")
d2 Boom cylinder (rod side) pin dia. 110 (4.33")
d3 Pin dia. of boom end. 110 (4.33")
d4 Arm cylinder (head side) pin dia. 110 (4.33")
5-37
5. MACHINE STRUCTURE
A
C
5-38
5. MACHINE STRUCTURE
5-39
5. MACHINE STRUCTURE
D
D C
A
L3 L3' X3
B A
PL3
X1 L1
SECTION C-C
X4
L4 PL4
PL2 PL2
PL1
X2 L2 L2 X2
SECTION B-B
Fig. 5-53 Clearance in thrust direction on the boom cylinder installation section
Unit : mm (in)
Clearance X adjusted with shim
Basic size Pin length
(total of both sides)
Sec. Item Remedy
Standard Repair- Service
No. Size No. Length
value able level limit
826
Boom
(32.5) 0.5 (0.02) 1.0 1.5 1,026
A-A Boom foot L1 PL1
832 or less (0.04) (0.06) (3'4.4")
Upper frame
(32.8)
130
Boom cylinder
Boom cylinder (5.12) 0.6~1.0 2.0 2.5 286
B-B L2 PL2
(Head side) 136 (0.02~0.04) (0.08) (0.10) (11.26)
Upper frame Shim ad-
(5.35)
just
130
Boom cylinder L3 ment
Boom cylinder (5.12) 0.6~2.0 3.0 4.0 877
C-C PL3
(Rod side) 564 (0.02~0.08) (0.12) (0.16) (34.5)
Boom L3'
(22.2)
140
Arm cylinder
Arm cylinder (5.51) 0.6~1.0 2.0 2.5 309
D-D L4 PL4
(Head side) 146 (0.02~0.04) (0.08) (0.10) (12.2)
Boom
(5.75)
5-40
5. MACHINE STRUCTURE
VIEW J
SECTION X-X
5-41
5. MACHINE STRUCTURE
E F
D, D'
B
C
G
5-42
5. MACHINE STRUCTURE
5-43
5. MACHINE STRUCTURE
E
D, D'
B
F
E
B C
D, D' F
A A
C G
G
L3
L1 X3
X1
X5
L5 PL5
X6 L6
PL1
SECTION E-E
PL3
SECTION A-A
SECTION C-C
L2 X4 L4
X2
PL6
SECTION F-F
PL2 X7 L7
X4' L4'
SECTION B-B PL4 PL7
SECTION D-D,D'-D' SECTION G-G
Fig. 5-56 Clearance of arm and cylinder installing sections in thrust direction
5-44
5. MACHINE STRUCTURE
Unit : mm (in)
Clearance X adjusted with shim
Basic size Pin length
(total of both sides)
Sec. Item Remedy
Standard Repair-
No. Size Service limit No. Length
value able level
380
Arm
(14.96) 1.0 (0.04) 2.0
A-A Arm point L1 PL1
381 or less (0.08)
Bucket
(15.10) 570
380 (22.4)
Link side
(14.96)
B-B Bucket link L2 PL2
382
Bucket
(15.04)
390 2.5
Idler link Arm 0.5 1.0
C-C L3 (15.35) (0.10) PL3
(Arm connection) (0.02) (0.04)
Link side
Bucket link Rod side
D-D (Idler link L4 390 505
Link side
connection) (15.35) (19.9)
0.6~1.0 2.0 Shim
130 PL4
Rod side (0.024~0.04) (0.08) adjust
Bucket link (5.12)
D-D L4 -ment
(Rod side) 136
Link side
(5.35)
130
Head side
Bucket cylinder (5.12) 286
E-E L5 PL5
(Head side) 136 (11.3)
Arm
(5.35) 0.6~2.0 3.0 4.0
140 (0.024~0.08) (0.12) (0.16)
Rod side
Arm cylinder (5.51) 296
F-F L6 PL6
(Rod side) 146 (11.7)
Arm
(5.75)
400
Arm
(15.75) 0.5 1.0 2.5 577
G-G Arm foot L7 PL7
405.8 (0.02) (0.04) (0.10) (22.7)
Boom
(15.98)
5-45
5. MACHINE STRUCTURE
Unit : mm (ft-in)
Type GD bucket (General Duty)
[STD]
1.20 m3 1.60 m3 1.80 m3
Capacity 1.40 m3
(1.57 cuyd) (2.09 cuyd) (2.35 cuyd)
(1.83 cuyd)
Part No. LC61B00115F1 LC61B00052F1 LC61B00118F1 LC61B00057F1
A R517 (20.4")
B R1,690 (5'7")
C 1,238 (4'1") 1,060 (3'6") 1,388 (4'7") 1,620 (5'4")
D 444 (17.5")
E 382 (15.0")
F 1,415 (4'8") 1,240 (4'1") 1,565 (5'2") 1,683 (5'6")
G 1,122 (3'8") 936 (36.9") 1,272 (4'2") 1,496 (4'11")
H 1,238 (4'1") 1,060 (3'6") 1,388 (4'7") 1,620 (5'4")
I 280.5 (11") 316 (12.4") 318 (12.5") 377 (14.8")
IO 280.5 (11") 315 (12.4") 318 (12.5") 376 (14.8")
d1 105 (4.13")
d2 90 (3.54")
5-46
5. MACHINE STRUCTURE
LS12B01054P1
28 (1.10")
19
(0.748")
VIEW I
SHIM t=1
(Five shims are installed
at shipping) Insert this pin flush with surface
SECTION AA
Fig. 5-58 Dimension of lug section
Unit : mm (ft-in)
Lug plate thickness
Plate thickness
Boss width.
Screw dia.
Capacity of
Hole dia.
A B D E F G H J M N
1.40 (1.83) LC61B00115F1
1.20 (1.57) LC61B00052F1 90 28 105 16 105 19 190 12 150
GD bucket M20
1.60 (2.09) LC61B00118F1 (3.54") (1.10") (4.13") (0.63") (4.13") (0.748") (7.48") (0.472") (5.91")
5-47
5. MACHINE STRUCTURE
)
gh
ou
thr
rill
(D
G
Unit : mm (ft-in)
Capacity of
Type of Part No. of Part No.
bucket A B E F G
bucket bucket of boss
m3 (cuyd)
1.40 (1.83) LC61B00115F1
1.20 (1.57) LC61B00052F1 139.8 103.8 15 40 21
GD bucket LS12B01054P1
1.60 (2.09) LC61B00118F1 (5.50") (4.09") (0.591") (1.58") (0.827")
1.80 (2.35) LC61B00057F1
5-48
5. MACHINE STRUCTURE
5.10.1.1 CONSTRUCTION
1-3
1-8 1
1-1
1-7 7
1-4
1-2 3,4,5
1-6
1-5
1-9 1-10
1-11 6
Fig. 5-60 Track link assy & shoe plate
SK330-8 SK350LC-8
SHOE LC60D00010F3 SHOE LC60D00011F3
ASSY LC60D00010F1 ASSY LC60D00011F1
No. NAME Q'ty No. NAME Q'ty
1 Link assy LC62D00004F1 1 1 2 Link assy LC62D00004F2 1 1
11 Track link R 43 43 21 Track link R 46 46
12 Track link L 43 43 22 Track link L 46 46
13 Master link R 2 2 23 Master link R 2 2
14 Master link L 2 2 24 Master link L 2 2
15 Bushing 43 43 25 Bushing 46 46
16 Pin 43 43 26 Pin 46 46
17 Master bushing 2 2 27 Master bushing 2 2
18 Master pin 2 2 28 Master pin 2 2
19 Collar 4 4 29 Collar 4 4
110 Seal 86 86 210 Seal 92 92
111 Pin 2 2 211 Pin 2 2
3 Shoe 600 mm 45 3 Shoe 600 mm 48
5 Shoe 800 mm 45 5 Shoe 800 mm 48
6 Bolt LC60D01001P1 180 180 6 Bolt LC60D01001P1 192 192
7 Nut 2420Z1414 180 180 7 Nut 2420Z1414 192 192
5-49
5. MACHINE STRUCTURE
5.10.2.2 REMOVING
(1) Preparation for removal " ! !
Remove crawler (Above mentioned).
: 30 mm
5.10.2.3 INSTALLING
Installing is done in the reverse order of removing. Center of machine
(1) Inspection
Before reassembling, check it that it rotates smooth
manually and for leakage.
3,4
1
(2) Installing upper roller (1)
1) To install the upper roller, turn up nut (4) toward
the center of machine.
2,3
2) Insert it until collar comes in contact with support.
: 30 mm
Tightening torque : 539 Nm (400 lbfft)
5-50
5. MACHINE STRUCTURE
C
D D
F
J H
Unit : mm (in)
No. Item Standard value Service limit Remedy
A Dia. 185 (7.28) 175 (6.89)
Reinforcement
B Tread dia. 160 (6.30) 150 (5.91)
weld, repair or re-
C Width 95 (3.74) 85 (3.35)
place
D Flange width 19 (0.748) 15 (0.591)
Basic di-
Tolerance Standard Limit
mension
Clearance between shaft and -0.025
E
bushing 65 (-0.0010) Clearance Clearance
Shaft
F (+0.0012)
and bushing (2.7559) 0
0
Tightening torque of socket
H 114.7 Nm (85 lbfft) Apply loctite #262
bolt
J Oil Engine oil API grade CD #30, 100 cc (6.1 cuin) Refill or replace
Roller rotation Roller rotates smoothly by hand.
5-51
5. MACHINE STRUCTURE
" 1
! # 2 Apply loctite #262
T=731N.m (540 lbf.ft)
5.10.3.2 REMOVAL
(1) Preparation for removal
1) Loosen the tension of the crawler, lift up the low-
er frame by the front attachment and stop the en-
gine in that condition.
2) Place a safety block (wooden) at the front and
back of the lower frame. SAFETY BLOCK
(SQUARE
TIMBERS)
(2) Removing track guide (See Fig. 5-16)
Remove capscrews (8) M2452 and remove track Fig. 5-64 Preparation for removal
guide (5).
: 36 mm
Weight of track guide : Approx. 40 kg (88 lb)
9 2 5 9
8 SK330-8 8
(3) Remove lower roller
Remove capscrews (2) and remove lower roller (1).
: 32 mm
9 2 5 9
Weight of lower roller : Approx. 57 kg (126 lb) 8 SK350LC-8 8
5.10.3.3 INSTALLATION
(1) Installation of lower roller
Lower SK330-8 STD LC01F00019F1
Coat mounting capscrews (2) with Loctite #262 and
group SK350LC-8 LC LC01F00017F1
fasten all four capscrews temporarily. Then tighten
them to a specified torque. No. Name Q'ty
2 Track guide LC63D00004P1 2 2
: 32 mm 5 Capscrew ; M24 X 52 8 8
Tightening torque : 731 Nm (540 lbfft) 8 Capscrew ; M24 X 35 16 16
(2) Installation of track guide 9 Washer 16 16
Capscrews (8) with Loctite #262 and fasten all four
capscrews temporarily. Then tighten them to a
specified torque.
: 36 mm
Tightening torque : 932 Nm (690 lbfft)
(3) Adjusting tension of crawler.
Tighten grease nipple and fill it with grease.
5-52
5. MACHINE STRUCTURE
C C
G
A
E
B
Unit : mm (in)
Repairable lev-
No. Item Standard value Service limit Remedy
el
A O.D. of flange 216 (8.50) Reinforce-
mentweld, repair
B Tread dia. 175 (6.89) 160 (6.30) 154 (6.06)
or replace
C Flange width 27 (1.06)
Basic di-
Tolerance Fit Fit
mension
Clearance between shaft
-0.060
D and bushing
75 (-0.0024) Clearance Clearance Replace bushing.
Shaft
(Wrapped bushing)
(2.9528) -0.090 0.7 (0.276) 1.0 (0.394)
(-0.0035)
Interference between roll- 83 0.030 Interference Clearance
Hole
E
er and bushing (3.2677) (0.0012) 0.01 (0.0004) 0
F Oil Engine oil API grade CD #30, 430 cc (26.14 cuin) Refill
Execute air leak test at 0.2 MPa (28 psi) before tightening the
G Plug (8)
plug.
Roller rotation Rotates smoothly by hand. Reassembly
5-53
5. MACHINE STRUCTURE
5.10.4.1 CONSTRUCTION
'$%
4 VIEW I
$%& 1
()$%& * +
'#& ',-
204 (8.03")
C
F
E
D
A
B
Unit : mm (in)
Repairable
No. Item Standard value Service limit Remedy
level
A Dia. Of idler projection 609 (24.0)
B Tread dia. 564 (22.2) 557 (21.9) 554 (21.8) Replace
C Flange width 102 (4.02) 96 (3.78) 94 (3.70)
5-54
5. MACHINE STRUCTURE
Unit : mm (in)
Repairable
No. Item Standard value Service limit Remedy
level
Basic di-
Tolerance Fit Fit
mension
Clearance between shaft and 0.072
D
85 (-0.0028) Clearance Clearance
Shaft
bushing
(3.3465) 0.126 1.5 (0.059) 2.0 (0.079)
Replace bushing.
(-0.0050)
+ 0.035
Interference
Interference between idler and 89 (+0.0014) Clearance
Hole
E 0.01
bushing (3.504) 0 0
(0.0004)
(0)
F Oil Engine oil API grade CD#30, 350 cc (21.4 cuin) Refill
Idler rotation Rotates smoothly by hand. Reassemble
5-55
5. MACHINE STRUCTURE
5.10.5.1 CONSTRUCTION
C F
A, B
D
5-56
5. MACHINE STRUCTURE
215.9 mm
Pitch Number of teeth 21
(8.5 in)
Specification
68 mm
Roller dia. Pitch dia. 732.47 (28.8 in)
(2.68 in)
C
A
Fig. 5-70 Sprocket
Unit : mm (in)
No. Name Standard value Repairable level Service limit Remedy
Reinforcement weld, re-
A O.d. Of sprocket 755 (29.7) 747 (29.4) 745 (29.3)
pair or replace.
B Width of sprocket teeth 85
0
(3.35 -0.157 ) 79 (3.11) 77 (3.03) Replace.
Reinforcement weld, re-
C O.D. of sprocket bottom 664.05 (26.1) 656 (25.8) 654 (25.7)
pair or replace.
5-57
5. MACHINE STRUCTURE
5.11.1.1 REMOVING
(1) Open left panel assy (21).
1) Open it with starter key.
2) Open left panel assy (21).
3) Fix it with stay.
: 17 mm
(3) Remove battery cable
1) Remove cable (C4) [between the earth and bat-
tery ()]. 21
(Always remove (-) terminal first and install it at
Fig. 5-71
last.)
2) Cable (C2) [between battery (+) and (-)]
+"
3) Cable (C3) [between battery (+) and battery re-
lay] +
: 13 mm
5-58
5. MACHINE STRUCTURE
: 17 mm
2) Remove plate (A3).
3) Remove battery (B1).
A4
A3
B1
5.11.1.2 INSTALL
(1) Install the battery in the reverse order of removing.
Hold down plate (A3) against battery (B1), and
tighten capscrew (A4).
: 17 mm,
Tightening torque : 10.8 Nm (8.0 lbfft)
(2) Installing grounding cable
Install grounding cable (A4) last. Especially care
must be taken that the grounding face is free from
painting, rust, etc.
: 13 mm
5-59
5. MACHINE STRUCTURE
5 11
23
6
21
Fig. 5-74 Arrangement of guard assy
: 19 mm
Weight : 60 kg (132 lbs)
%
Fig. 5-75 Removing bonnet assy (11)
(2) Remove guard (7) %
1) Remove 3 sems bolts (38) M1225 on upper !&
side. !'
: 19 mm
Weight : 11 kg (24 lbs)
5-60
5. MACHINE STRUCTURE
!" !'
: 19 mm
Weight :
guard (8) : 13 kg (29 lbs)
!'
guard assy (5) : 23 kg (51 lbs)
Fig. 5-77 Removing guard (5),(8)
(4) Remove stay (3)
1) Remove 2 sems bolts (38) M1225.
2) Remove 2 sems bolts (40) M1240. 3
3) Remove stay (3).
38
: 19 mm
Weight : 8.6 kg (19 lbs)
40
: 17 mm 4
Weight : 17 kg (37 lbs)
5-61
5. MACHINE STRUCTURE
: 17 mm
Weight : 17 kg (37 lbs)
!
Fig. 5-81 Removing panel assy (23)
(8) Remove panel assy (22)
22
1) Unlock and open panel assembly (22).
2) Remove 4 nuts (4) M10.
3) Remove panel assy (22).
: 17 mm
Weight : 17 kg (37 lbs)
$
!&
!&
5-62
5. MACHINE STRUCTURE
: 19 mm
Weight :
beam (11) : 6.8 kg (15 lbs)
pillar (10) : 17 kg (37 lbs)
panel (4) : 3 kg (6.6 lbs)
!'
!'
Fig. 5-84 Removing beam (11), pillar (10), panel (4)
(11)Remove beam (6), pillar (9), (12) 11
Remove battery relay box in advance and remove
pillar (12). (See Chapter 23) 39
39
39
39
: 19 mm
"' !'
Weight : 1.2 kg (2.6 lbs)
3) Loosen 2 sems bolts (38) M1225. Fig. 5-86 Removing and installing of plate (49)
(Refer to Fig. 5-85)
4) Loosen 5 sems bolts (5) M1230.
: 19 mm
5) Remove guard assy (13)
Weight : 17 kg (37 lbs)
5-63
5. MACHINE STRUCTURE
: 19 mm
Weight :
guard assy (2) : 12 kg (26 lbs)
guard assy (1) : 20 kg (44 lbs) 5
: 19 mm
3
2) Remove guard assy (4), guard (3)
Weight :
guard assy (4) : 8 kg (18 lbs)
guard (3) : 11 kg (24 lbs)
39
5-64
5. MACHINE STRUCTURE
: 19 mm
Weight : 30 kg
39
1-2
(17)Remove other brackets, as required.
5.11.2.3 INSTALLATION
(1) Installing is done in the reverse order of removing.
(2) Tightening torque
5-65
5. MACHINE STRUCTURE
Bucket}
3.1 Bucket assy (STD) 1,080 (2,380)
3.2 STD Arm assy (Assembly of following :) 1,900 (4,190)
3.2.1 STD Arm 1,250 (2,760)
3.2.2 Bucket cylinder *266 (590)
3.2.3 Idler link 33 (73) 2
3.2.4 Bucket link 142 (313)
3.2.5 Pin (2 pcs. for mounting bucket cylinder / 2 pcs. for mounting bucket) 102 (225)
3.3 Boom assy (Assembly of following :) 3,610 (7,960)
3.3.1 Boom 2,670 (5,890)
3.3.2 Arm cylinder *539 (1,190)
3.3.3 Pin (Mounting arm Mounting arm cylinder) 75 (165)
5-66
5. MACHINE STRUCTURE
Unit ; kg (lb)
Model
SK330 - 8 SK350LC - 8
Item
4. Lubricant and water (Assembly of following :) 862 (1,900)
4.1 Hydraulic oil 310 (684)
4.2 Engine oil 28 (62)
4.3 Fuel 484 (1,070)
4.4 Water 44 (97)
5-67
5. MACHINE STRUCTURE
[MEMO]
5-68