ASME-PCC-1 ASSEMBLY BOLT STRESS DETERMINATION

Remark
Maximum design pressure + static head Pmax 10 bar
Maximum design temperature T 80
Corrosion Allowance CA 3 mm
Size of bolt diameter d M20
Bolt area Ab 217.051 mm2
Number of bolt nb 24
Gasket ID GID 550 mm
Gasket OD GOD 576 mm
Pass partion gasket length GL 0 mm
width of pass partion gasket WL 0 mm
Gasket area Ag 22993.317 mm2
Nut factor K 0.2
MOC of flange SA-266 Gr. 2
Flange yield stress at assembly Sya 138 MPa SEC II D
Flange yield stress at operation Syo 138 MPa SEC II D
Maximum permissible bolt stress Sbmax 517.105 MPa pg-67
Minimum permissible bolt stress Sbmin 241.316 MPa pg-67
Target assembly gasket stress SgT 206.842 MPa pg-67
Maximum permissible bolts stress prior to flange damage Sfmax 507 MPa Table O-2
Selected assembly bolt stress Sbsel 912.99272 MPa O-1
Maximum permissible gasket stress Sgmax 275.789 MPa pg-67
Minimum gasket seating stress Sgmin-s 86.18 MPa pg-67
Minimum gaske operating stress Sgmin-o 41.3684 MPa pg-67
Bolt diameter b 20 mm
Assembly bolt torque Tb 792.66393 Nmm O-2
Sum of flange rotation at Sfmax,deg fmax 0.39 deg
Maximum permissible flange rotation for gasket at the
maximum operating temperature, deg gmax 1 deg
Fraction of gasket load remaining after relaxation b 0.7 As per appendixO-4.1 (i)

Step-1 Sbsel =min(Sbsel,Sbmax) 517.105 MPa O-4

Step-2 Sbsel =max(Sbsel,Sbmin) 912.993 MPa O-5
Step-3 Sbsel =min(Sbsel,Sfmax) 507.000 MPa O-6
Step-4 Sbsel Sgmin-s[Ag/(Abnb)] 380.395 MPa O-7
Step-5 Sbsel (Sgmin-o*Ag+/4*Pmax*G )/(g*Ab*nb)
ID
2
326.010 MPa O-8
Step-6 Sbsel Sgmax[Ag/(Ab*nb)] 1217.3222 MPa O-9
Step-7 Sbsel Sfmax(gmax/fmax) 1300.000 MPa O-10