Surfacewellheadcatalog Web PDF

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FMC SURFACE WELLHEAD
About his Catalog T

This catalog is both a brochure about tions. There are a number of key and services, global reach and a
our company and a catalog of our drivers that factor into those deci- robust HSE-driven commitment to
fine products, systems and services. sions, not the least of which is the safety with a safety record that no
Along with the knowledgeable reputation of the company whose competitor can match.
advice of your FMC Surface brand is on the product. We ask you to take a moment
Wellhead representative, this publi- What FMC Surface Wellhead to learn more about our company,
cation is designed to help you make brings to the decision-making its unique strengths and capabilities
informed decisions in specifying the process is a unique combination of and why we should be your surface
best, most cost-effective solutions experience, performance, techno- wellhead vendor of choice.
for your surface wellhead applica- logical leadership, quality products
TA B L E O F C O N T E N T S
TA B L E O F C O N T E N T S
FMC Surface Wellhead at a Glance 1

FMC Surface Wellhead: an Overview 2
The FMC Energy Systems Story. Technology.
Products & Systems. Wellhead Economics.
Our People & Our Commitment to Safety
FMC Surface Wellhead Drilling Solutions 12
FMC Surface Wellhead Drilling Products 20
FMC Surface Wellhead Completion Solutions 34
FMC Surface Wellhead Completion Products 42
FMC Surface Wellhead Systems Solutions 54
FMC Surface Wellhead Actuators, Valves, Seals 62
FMC Surface Wellhead Technology Capabilities 86
FMC Surface Wellhead Aftermarket Service,Tools 92
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OVERVIEW
Who We A re
F r o m D a y O n e : L i s t e n i n g t o t h e C u s t o m e r. In August 1927, brothers Arthur and
Kirby Pennick of Houston founded Oil Center Tool (O-C-T) to produce pump liners and rods for the oilfields
of East Texas. In 1930, O-C-T introduced a new type of casing head and tubing head that was an
immediate success. O-C-T soon followed these innovations with another first. At the time, completion
wellheads (Christmas trees) were assembled and tested on-site an expensive, time-consuming and
dangerous practice. O-C-T had a better idea, along with better completion wellhead components. The
company introduced the first factory-assembled and tested Christmas tree, an innovation hailed as a
landmark in efficiency, safety and cost-effectiveness. After only a few years of operation, O-C-T was
on its way to setting the standard for the design, manufacture and service of the surface wellhead. The
company that would become part of FMC Energy Systems a quarter of a century later introduced one
Our Company
at a Glance
innovation after another as it committed its resources to designing and manufacturing superior wellhead
systems for a growing roster of customers. Its been that way ever since.
TECHNOLOGY LEADER
FMC Energy Systems and its predecessor,

O-C-T, have a long history of technological
innovations from the 5K wellhead in the
1930s to the first multiple-completion systems
of the 1940s to the first Unihead thru-bore
system and in subsequent decades, the
introduction of multiple-completion systems,
automatic casing hangers, Unitree, industry-
standard C22/29 casing heads, Speed Loc
clamps, subsea technology and the first
TLP/SPAR systems.
[ ]
S A F E T Y F I R S T. When we partner with you to work out the specifics of your
wellhead requirements, the first topic on the agenda is always Safety.
Safe products and practices impact every aspect of the successful drilling
and completion of a well. With this in mind, FMC Surface Wellhead is
consistently the industry leader in safety.
2
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OVERVIEW
Who We A re
F r o m D a y O n e : L i s t e n i n g t o t h e C u s t o m e r. In August 1927, brothers Arthur and
Kirby Pennick of Houston founded Oil Center Tool (O-C-T) to produce pump liners and rods for the oilfields
of East Texas. In 1930, O-C-T introduced a new type of casing head and tubing head that was an
immediate success. O-C-T soon followed these innovations with another first. At the time, completion
wellheads (Christmas trees) were assembled and tested on-site an expensive, time-consuming and
dangerous practice. O-C-T had a better idea, along with better completion wellhead components. The
company introduced the first factory-assembled and tested Christmas tree, an innovation hailed as a
landmark in efficiency, safety and cost-effectiveness. After only a few years of operation, O-C-T was
on its way to setting the standard for the design, manufacture and service of the surface wellhead. The
company that would become part of FMC Energy Systems a quarter of a century later introduced one
Our Company
at a Glance
innovation after another as it committed its resources to designing and manufacturing superior wellhead
systems for a growing roster of customers. Its been that way ever since.
TECHNOLOGY LEADER
FMC Energy Systems and its predecessor,

O-C-T, have a long history of technological
innovations from the 5K wellhead in the
1930s to the first multiple-completion systems
of the 1940s to the first Unihead thru-bore
system and in subsequent decades, the
introduction of multiple-completion systems,
automatic casing hangers, Unitree, industry-
standard C22/29 casing heads, Speed Loc
clamps, subsea technology and the first
TLP/SPAR systems.
[ ]
S A F E T Y F I R S T. When we partner with you to work out the specifics of your
wellhead requirements, the first topic on the agenda is always Safety.
Safe products and practices impact every aspect of the successful drilling
and completion of a well. With this in mind, FMC Surface Wellhead is
consistently the industry leader in safety.
2
26FMC1(pg1-11)_4.6.04 23/9/04 7:22 PM Page 3
The more You know about us, the more

youll specify FMC Surface Wellhead products.
GL O B A L R E A C H SAFETY FIRST
Manufacturing, engineering and Our top-down, bottom-up com-

testing; sales, service and ongo- mitment to safety in products and
ing support: where theres oil and practices results in the industrys
gas exploration and production, lowest incident rate. Safety is
FMC Surface Wellhead is there. fundamental to the FMC Energy
Systems culture.
Covering the worldwide oil patch with over 100 locations around the world
O V E R
75 Y E A R S
PIONEER AND INNOVATOR. For more TECHNOLOGY. FMC Surface Wellheads PRODUCTS. From standard flanged THE BOTTOM LINE. A wellhead OUR PEOPLE. You ask, we listen. From
than 75 years, weve supported your substantial investment in R &D and wellheads to custom-engineered critical- represents only 3-5% of the cost of a engineering to sales to service, at the
industrys quest for improved wellhead Applied Engineering which includes service systems, FMC Surface Wellhead well, but what a vital investment! end of the day, this business is about
performance and safety. Today FMC advanced, full-scale testing labora- offers a broad spectrum of products and Choosing precisely the right solution one-to-one relationships: the knowl-
Surface Wellhead is one in a family of tories assures continual innovation systems to fit your budget and perfor- for your well can reduce both drilling edgeable, experienced, dedicated
technologically related businesses as well as continual improvements mance parameters, wherever the well, and completion costs. FMC Surface individuals of FMC Surface Wellhead
providing innovative solutions for pro- and enhancements in our products whatever the application. Wellhead can help you to optimize sitting down with you to listen and to
ducing and processing oil and gas. and services across the board. your bottom line. work out solutions for your needs.
26FMC1(pg1-11)_4.6.04 23/9/04 7:22 PM Page 5
OVERVIEW
Top echnology T
FMC Energy Systems.

FMC Corporation acquired O-C-T in 1957 and FMC Surface Wellhead Innovations
committed the assets to enhance manufacturing and
in Te c h n o l o g y
service capabilities, grow the business into the
offshore sector and expand internationally. FMC, itself
an innovator in agribusiness and food processing
technologies, traces its history back more than 100
years. In 1973, the former O-C-T was renamed FMCs
Wellhead Equipment Division.
In 2002, FMC became two separate and now From our roots in 1927, our companys history of service to your industry is a record of listening to
unrelated companies: FMC Corporation (agricultural the needs of our customers and developing and upgrading the technology to fulfill those
products and chemicals and industrial chemicals),
needs on the fastest possible track. We understand budget and risk parameters. We understand
and our parent company, FMC Technologies (NYSE:
M E E T T H E F A M I LY
FTI). FMC Technologies has over $2.0 billion in sales, performance requirements. And we know time is money. Your money.
more than 8,500 employees worldwide and 32 manu-
facturing plants in 15 countries. The company consists FMC Surface Wellheads resources and fire-resistant applications. Our ISO-9000- and API-certified,
of FMC Energy Systems, FMC Airport Systems and consist of diverse teams of engineers We support them with state-of-the- highly automated manufacturing
Energy Production Systems FMC Food Tech. and technicians that include art materials-analysis laboratories facilities feature robotics technology
FMC Kongsberg Subsea FMC Energy Systems accounts for more than specialists in valve design, wellhead equipped to provide full-scale product and world-linked CAD technology
FMC Surface Wellhead $1.3 billion of our parent companys annual revenues, equipment design, sealing technology, testing that replicates actual environ- as well as the environmental test labs
FMC SOFEC Floating Systems with FMC Surface Wellhead being a significant metallurgy, finite element analysis mental and operating conditions. and engineering / testing facilities.
MODEC International LLC contributor to this amount.
CDS Engineering Consisting of nine distinct but integrated and
Energy Processing Systems synergistic operations, FMC Energy Systems is a leader
FMC Fluid Control in the design, manufacture and supply of oil and
FMC Loading System gas exploration, production, measurement, control and
FMC Measurement Solutions transportation technologies.
FMC Blending & Transfer
3 4
26FMC1(pg1-11)_4.6.04 23/9/04 7:22 PM Page 5
OVERVIEW
Top echnology T
FMC Energy Systems.

FMC Corporation acquired O-C-T in 1957 and FMC Surface Wellhead Innovations
committed the assets to enhance manufacturing and
in Te c h n o l o g y
service capabilities, grow the business into the
offshore sector and expand internationally. FMC, itself
an innovator in agribusiness and food processing
technologies, traces its history back more than 100
years. In 1973, the former O-C-T was renamed FMCs
Wellhead Equipment Division.
In 2002, FMC became two separate and now From our roots in 1927, our companys history of service to your industry is a record of listening to
unrelated companies: FMC Corporation (agricultural the needs of our customers and developing and upgrading the technology to fulfill those
products and chemicals and industrial chemicals),
needs on the fastest possible track. We understand budget and risk parameters. We understand
and our parent company, FMC Technologies (NYSE:
M E E T T H E F A M I LY
FTI). FMC Technologies has over $2.0 billion in sales, performance requirements. And we know time is money. Your money.
more than 8,500 employees worldwide and 32 manu-
facturing plants in 15 countries. The company consists FMC Surface Wellheads resources and fire-resistant applications. Our ISO-9000- and API-certified,
of FMC Energy Systems, FMC Airport Systems and consist of diverse teams of engineers We support them with state-of-the- highly automated manufacturing
Energy Production Systems FMC Food Tech. and technicians that include art materials-analysis laboratories facilities feature robotics technology
FMC Kongsberg Subsea FMC Energy Systems accounts for more than specialists in valve design, wellhead equipped to provide full-scale product and world-linked CAD technology
FMC Surface Wellhead $1.3 billion of our parent companys annual revenues, equipment design, sealing technology, testing that replicates actual environ- as well as the environmental test labs
FMC SOFEC Floating Systems with FMC Surface Wellhead being a significant metallurgy, finite element analysis mental and operating conditions. and engineering / testing facilities.
MODEC International LLC contributor to this amount.
CDS Engineering Consisting of nine distinct but integrated and
Energy Processing Systems synergistic operations, FMC Energy Systems is a leader
FMC Fluid Control in the design, manufacture and supply of oil and
FMC Loading System gas exploration, production, measurement, control and
FMC Measurement Solutions transportation technologies.
FMC Blending & Transfer
3 4
26FMC1(pg1-11)_4.6.04 23/9/04 7:22 PM Page 7
Overview
O ff s h o re a n d S u r f a c e C o m p l e t i o n
Standard API flanged Floating Storage and Offloading (FSO) vessels

wellheads
Offshore loading Turnkey blending facilities
systems Smith metering equipment
Large-bore Unihead
Tension-leg platforms AccuLoad load controllers
wellhead systems External turret
SOFEC marine import/
mooring systems Floating Production, Storage and
export terminals
Offloading (FPSO) vessels
Smith metering and control systems Production manifolds
Internal turret
Light well subsea mooring systems

Chiksan and Weco flowline SOFEC service buoys interventions
Injection and production manifolds
equipment
Piston and plunger pumps
Platform wellhead and tree systems Smith metering and
Coiled-tubing completion
Kongsberg metering and control systems control systems
equipment Chiksan marine loading arms
Access gangways
Fire suppression towers
Smith metering and control systems
Truck loading arms
Smith metering equipment
AccuLoad load controllers
Rail car loading arms

Smith metering equipment
UWD-15 subsea AccuLoad load controllers
drilling systems
UWD-15 subsea
Horizontal subsea trees
Light well subsea drilling systems
interventions
Subsea processing
Subsea manifolds
Smartwell control
systems
Standard subsea manifolds Host guidelineless systems
Standard Guidelineless
subsea ROVCON tie-in systems subsea trees
trees
FMC Surface Wellhead one of nine operating units of FMC Energy Systems. Together, our businesses constitute a global leader in the design, manufacture, service and supply
of oil exploration, production, measurement and transportation technologies. This illustration portrays FMC Surface Wellhead and the other FMC Energy Systems businesses in their elements on
land, at sea, offshore and the ocean floor.

26FMC1(pg1-11)_4.6.04 6/28/04 9:06 AM Page 9
CRITICAL-SERVICE
A P P L I C AT I O N S
Wellhead performance is about the perform-

ance of your valves and seals. Innovations in
valve design and in elastomer and metal-to-
metal seals technology, long experience in
engineering and servicing wellheads for Arctic
service and other extreme environments, and
state-of-the-art expertise in materials have
made FMC Surface Wellhead a leader in critical-
service applications, including:
Extreme Sour Service
Extreme Corrosive Service
o
(-75 F) Arctic Service
Fire-Resistant Technology
High Flow-Erosive Service
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Elastomer Seals Metal-to-Metal Seals

SEAL TECHNOLOGY Conventional O-ring elastomer seals Our oilfield customers look to metal
no longer meet the industrys stringent seals as cost-effective technology for
design and safety criteria. FMC Surface extending service life and improving
Higher pressures, well-treatment Wellhead has developed seals that production efficiency. In general, metal
chemicals, hotter production and compensate for thermal expansion seals last longer and provide more
longer frac times accelerate the wear and contraction, and the larger API reliable service, especially in critical
and tear on seals, reducing useful casing and tubing tolerances that applications. FMC Surface Wellheads
life. And if one seal in a wellhead fails, create increasingly difficult sealing patented bump metal seal is
it can blow the budget with lost conditions. At the same time, weve regarded as the technological break-
production and workover time. developed proprietary new elastomers through in metal seals for wellheads.
suited to the design parameters of We manufacture both self-energized,
the new FMC Surface Wellhead seals, straight-bore, metal seals and
providing the best combination of externally energized seals.
mechanical properties and chemical
resistance. We design and manufac-
ture our elastomer seals.
V A LV E T E C H N O L O G Y S E T S
I N D U S T R Y S TA N D A R D S
Anywhere in the world, in applications rang-

ing from mature low-pressure oilfields of
West Texas to critical-service environments
from the North Slope to the China Sea, FMC
Surface Wellhead is the first name in gate
valve technology. We are continually adding
value to our superb family of gate valves
by listening to your needs, applying engineer-
ing improvements to our proven products
and making them more cost-effective.
FMC Surface Wellhead offers all Model

100 Series Valves in independent loose-
valve configurations for wellhead, tree and
manifold applications. Model 100 series
valves can also be supplied in composite
block configurations for tree and boarding
valve applications to suit customers special
applications and requirements.
6
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TEST LABORATORIES
Temperature chamber: -75oF to 500oF
Pressure testing: 30ksi gas
Computer-automated testing
2 million lbs. hydraulic ram
Bending load fixture: 8 million ft.-lbs.
Fire test facilities
Optical microscopy and metallography
TEST CAPABILITIES
Autoclave corrosion testing
Mechanical load testing
Pressure and thermal cycle testing
Fire-resistance testing
Arctic service testing
Hot oil testing
Fatigue testing
NDE-submersion UT, PT and
mag particle testing
Hardness testing
Strain gauge testing
Tensile testing
Rheometric testing
C22-EG Casing Spool
FMC KONGSBERG SUBSEA: SHARED TECHNOLOGICAL ADVANCES
FMC Surface Wellhead was born on land and migrated to the sea. As FMC Energy Systems grew and expanded, the
organization was restructured to concentrate like technologies and services into nine highly specialized operating units, includ-
ing FMC Surface Wellhead. Our sister enterprise, FMC Kongsberg Subsea, which is number one in its global market, grew
partly out of the original FMC/OCT wellhead technological group.
Today, FMC Surface Wellhead and other FMC Energy Systems operations and their customers benefit from the technology
advances developed by FMCs Energy Systems subsea unit, developing drilling and completion systems for seabed wells,
the most hostile of environments for oil and gas production. A notable example, our C22-EG Casing Spool. Its bowl protector
retaining subsea technology doesnt need costly lockdown screws, increasing safety by eliminating the need to work under
BOP and potential leak path.
7
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OVERVIEW
Standard o Custom T
The FMC Surface Wellhead Product Line:
Standard Flanged Wellheads to Custom-Engineered Systems
Our company is proud to be recognized for its history of technological innovation and its reputa-
tion for custom-engineered drilling and completion wellhead systems. But thats only a narrow slice
of what FMC Surface Wellhead offers:
In 75 years of listening to your industry, our For our customers, this broad range wells, reliability is the driver: a custom-
company has developed a broad spectrum of solutions translates into the convenience engineered project approach may be the
of wellhead drilling and completion com- of relying on a single source FMC best solution. As location, depth, pres-
ponents, systems and services. Our C-22 Surface Wellhead to supply you with sures, number of completions per well
casing head components, for example, exactly what you need for your applica- and other factors complicate the scope,
introduced in 1962, quickly became the tion, no matter what it is, where it is, how hazards and degree of difficulty of a
industry standard for this class of product routine or how challenging. project, FMC Surface Wellhead is there
and remain in high regard among company For many wells, a standard flanged with a solution that optimizes performance
men, drilling engineers and crews, even API wellhead rated at 2,000 psi is the and minimizes your total well cost.
as we continue to improve and enhance best choice for the budget and risk
this outstanding line. parameters. For deep critical-service
Range of Wellhead Systems

Operator Working PSL
Location Wellhead System Application Operator Benefit Pressure Level
Oklahoma Basic Flanged Low-pressure gas Economical 3,000 psi 1
Barinas Conventional Flanged High-pressure oil Standardization and Reliability 10,000 psi 2
Ohanet Unihead Drill-thru Intermediate-pressure oil Rig Savings/Intermediate pressure rate 6,650 psi 2
Gulf of Mexico TLP/SPAR High-pressure, High reliability in demanding
high-fatigue loading environment 10,000 psi 2/3
Java Sea SXS Conductor sharing Increase production Additional wells per slot
on existing platform 5,000 psi 2/3
North Sea Fully Featured Critical Service Safety (HSE) and flexibility 5,000 psi 3
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Oklahoma, U.S. Barinas, Venezuela Ohanet, Algeria

Basic Flanged Wellhead System Conventional Flanged Wellhead System Unihead Drillthru Wellhead System
Gulf of Mexico, U.S. Java Sea, Indonesia North Sea, Norway

TLP/SPAR Wellhead System SxS (Side-by-Side) Wellhead System Fully Featured Critical-Application
Wellhead System
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Safety First
L o w e s t I n c i d e n t R a t e : S a f e t y I s F u n d a m e n t a l t o F M C s E n e r g y S y s t e m s C u l t u re
Nothing wastes your investment more than rig downtime from failures in equipment and safety practices. We are proud that our
safety record outperforms the industry. The stats back this statement: FMC Energy Systems Houston facility, for example, logged
7.4 million man-hours without a lost-time incident.
FMC Technologies accepts the responsibility to protect the environment and the health and safety of our employees, their
families and the public. Health, safety and environment (HSE) performance is a core value and will be managed as an integral
part of our business to benefit employees, neighbors and shareholders. All FMC Energy Systems employees are responsible for
assuring that we achieve continuous and measurable improvement.
With safety as a top-down, bottom-up responsibility and with results tied to management and employee performance
appraisals our formal HSE safety program identifies and rewards behaviors that improve safety practices.
FMC Surface Wellhead conducts ongoing safety training programs with daily, weekly and monthly service safety meetings. We
also require formal job-safety analyses (JSAs) for all service jobs. The JSA gives our service technicians a convenient procedure for
reviewing the job with the rig crew, heightens the awareness of safety risks, and focuses on using the right tools for the job.
Equipment Costs Do Matter

Bottom L ine
FMC Surface Wellhead understands that the cost of your wellhead system is part of your purchasing criteria. We also understand
that the best way to reduce your cost is to use the right equipment for your application. The only thing more expensive than a
feature you dont need is a system that does not meet your requirements.
For more than seven decades, our company has demonstrated the ability to supply worldwide to the oil industry with wellhead
systems that have matched the applications requirements. We know about wellhead equipment, and we know about delivering it
around the world. Those make us feel comfortable offering you to reduce your cost by working together in the specification of your
requirements.
Thank you for taking time to learn more about our company. For additional information, go to www.fmcwellhead.com or contact
your FMC Surface Wellhead representative (back cover).
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Our People
The FMC Surface Wellhead culture is built upon performance; safety; customer care; and
productive, long-term relationships. The FMC Energy Systems people you know and work with are
part of a larger business entity which employs more than 8,500 worldwide. All of them speak the
language of oil and gas exploration, development and production and they speak it in English,
Spanish, Arabic, Chinese, Norwegian, Portuguese, French and several other languages. While
were a large, dynamic and global operation, our relationship with you, our customer, is always
local, one-to-one, face-to-face.
11
26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 1
DRILLING SOLUTIONS
Basic o Advanced T
[ ]
The nature of your business has you planning an exploratory well in the Ukraine on one assign-
ment, a batch drilling program in Canada the next, or a deep well in Venezuela the next, and so
on, around the globe, exploring and producing oil and gas in a huge variety of locations,
weather and well conditions on land and offshore. Thats what you do.
From standard flanged onshore wellheads
to advanced wellheads for offshore applications
This section of our catalog lights the breadth of tech- cal challenges, well condi-
presents examples of FMC nology available from FMC tions and set of risk factors
Surface Wellheads systems Surface Wellhead. are quite the same. All the
technology developed to As we help you specify more reasons to trust in
support you in whatever your wellhead equipment, a surface wellhead vendor
budget, technical and logis- well be striving for a who has decades of
tic challenges you may balance of well economics, experience in a wide variety
encounter on your next performance demands and of drilling situations through-
project. This section high- associated risks. We realize out the globe.
that no two budgets, logisti-
12
26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 2
Drilling
Solutions
{ }
FMC Energy Systems serves
operators worldwide, onshore and
offshore. When they recommend wellhead
technology, we know theyre looking at
experience in environments similar
to what we operate in and applications
similar to ours, and offer us the
best solution for the project.
MAJOR INDEPENDENT OIL COMPANY
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26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 3
The examples below illustrate a progression of surface wellhead solutions from

basic to advanced. The right solution is determined by a balance of rig economics
and performance/risk factors.
Rig Savings
Split Unihead with

Internal Latch
Single Unihead with

Speedloc
UH-WB Split
Unihead
Standard Flanged
Equipment Cost
R a n g e o f We l l h e a d S y s t e m s
S t a n d a rd F l a n g e d
Standard API flanged connections
Separate stage for each drilling phase
L-packing retention of bowl protectors
Automatic slip hangers (depending on application)
Elastomer seals
Designed to operate up to 20,000 psi wp
Uses standard running and installation tools
Benefits
Low CAPEX
Familiarity with standard equipment
Simplicity of installation
Considerations
Rig Time
Working under Suspended BOPs
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26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 4
UH-WB Split Unihead

Has basic, cost-efficient and time-saving drill-thru design.
Separate spools made up as a single unit permit drilling
two or more phases without removing BOPs.
Has fluted mandrel casing hangers with ACME running threads.
J-slot packoffs are held in place with standard lockdown screws.
Utilizes lockdown screws for retention and energizing of seals.
Has elastomer seals.
Is designed to operate up to 10,000 psi wp.
Provides option to split drill-thru head to run emergency casing hanger.
Benefits
Offers reduced installation time, lowers costs overall.
Eliminates working under BOP stack, increasing safety.
Considerations
Has higher initial CAPEX vs. conventional.
Has through-wall penetrations.
Requires contingency equipment, special tooling.
Split Unihead with Speedloc Connections

Split system made up as a single unit permits
drilling two or more phases without removing BOPs.
Simple packoffs with metal or elastomer seals are held in
place with internal latch.
Has FMC Speedloc II clamps for drilling risers and connections.
Utilizes internal latches or lockdown screws for retention of seals.
Offers elastomer and metal-to-metal seal options.
Provides option to split drill-thru head to run emergency casing hanger.
Benefits
Minimization of through-wall penetrations reduces operating risk.
Considerations
Support service is recommended.
Requires contingency equipment, special tooling.
Single-Piece Unihead with Internal Latch

Single-piece Unihead permits drilling 18 3/4 or 13 5/8
two or more phases up to 15K without removing BOPs.
UWD 15 packoffs in metal or elastomer are locked with
single-trip hydraulic tool.
Has Speedloc I clamps for drilling risers and fire-resistant connections.
Offers high reliability for critical services.
Benefits
Minimum through-wall penetrations and fire-resistant connections
reduce safety risks.
Considerations
Has higher initial CAPEX.
Contingency equipment, special tooling.
Support service is recommended.
15
26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 5
DRILLING SOLUTIONS
Exploring the World

[
[
F M C S u r f a c e W e l l h e a d s S D - 1 M u d l i n e S u s p e n s i o n S y s t e m i s a n
i n n o v a t i v e s o l u t i o n f o r c o n d u c t i n g d r i l l i n g , temporary abandonment and
production tie-back operations from a jack-up or other bottom-supported rig. The SD-1 uses a stack-
down configuration, with each successive landing sub/casing hanger connection located below the
previous one. The standard system is rated to 10,000 psi and is H2S compatible. Higher-strength versions
using alternate materials are available.
Metal-to-metal seal
S TA C K - D O W N C O N F I G U R AT I O N M E TA L - T O - M E TA L S E A L I N G
Provides wide-open access to the tie-back During drilling, all landing sub and casing
profile in each hanger, eliminating trash traps hanger connections are secured by metal-to-
and enhancing the reliability of production metal seals. For completion tie-backs, two
tie-back operations. metal-to-metal seals are simultaneously
energized, one at the top of the hanger and
another at the nose of the tie-back sub.
Drilling Production
Drilling P ro d u c t i o n
Landing subs
SD-1 Mudline
Suspension System
Tie-back subs
Casing hangers
Butt-weld sub
Expanding spring hanger
16
26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 6
O ff s h o re Op e r a t i o n s
Designed to Save Time, requires only The OBS surface wellhead has hangers and multifunction packoff/support
one major Nipple-Up of the BOP three functions: bushings can be installed without nippling
The OBS surface equipment used with To suspend casing risers at the rig down the BOP stack or inserting addi-
SD-1 mudline system has been designed To provide for annulus packoff seals tional casing spools.
to save time in assembly and disassem- between casing risers In the system shown, additional time
bly of this unique drilling tool. The major To support the BOP stack savings are achieved through the use of
time savings occur when the well is When the OBS system is being Speedloc II connections on the spools.
being abandoned. Access to the hanger installed, all of the wellhead spools can These connections allow easy and quick
and packoff/support bushing can be be installed as a single unit with the BOP access to install hangers and packoff/
achieved by nippling down the connec- stack on top after installation of the support bushings. OBS surface equipment
tion at the casing head and lifting the casing head and lowermost packoff/ is furnished with clamp connections for
OBS system as a single unit. support bushing. All subsequent casing 21 1/4 2K, 13 5/8 5K and 13 5/8 10K.
CM-1
The CM-1 is a subsea tree utilized to complete
subsea wells on mudline suspension systems
for shallow waters to 400 feet.
Allows fast-track completions resulting in
early production.
Proven, cost effective solution for shallow-
water marginal field development.
Allows to tie back to most mudline suspen-
sion designs.
17
26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 7
DRILLING SOLUTIONS
Time S avings
Time-Saving Solutions
Since our days as O-C-T, weve led the industry in solutions that save rig time and enhance the safety of your operation. Both
those aspects were taken into account when we developed our Diverter Attachment wellhead product offering.
One of the inherent dangers of the industry is working under the Diverter/BOP stack when it is being installed or
removed. The features we have incorporated in our Diverter Attachment Assemblies greatly minimize the amount of time one
is required to spend on the wellhead deck during these operations.
Time savings were also a strong consideration taken into account during the development of our Diverter Attachment
assemblies. Depending on which design best fits your application, we have incorporated such features as no requirement
to wait on cement to set, elimination of hot work, ability to land multiple casing strings without nippling down and the
speed associated with the installation and removal of the Slip Loc and Speedloc quick connections. Depending on which
design is selected, the operator could achieve between 6 and 36 hours of rig time-savings.
S l i p L o c B o t t o m w i t h 2 - S t e p We l l h e a d f o r A t t a c h i n g t o t h e D i v e r t e r A s s e m b l y :
Description
The diverter wellhead assembly attaches to the conductor pipe by the use of the
time-saving Slip Loc connection. The wellhead is provided with two load shoulders
that allow the operator to land and pack off both conductor and surface casing with-
out ever needing to nipple down.
F e a t u re s a n d B e n e f i t s
The wellhead bottom is equipped with a Slip Loc connection and the top with
a Speedloc connection. Both these connections save considerable rig time dur-
ing installation.
Seals the well bore while drilling out for conductor and surface casing.
If used in conjunction with a mechanical casing cutter, this design eliminates
the need for welding; thus there are no longer the dangers associated with
hot work. Further, adjacent wells do not have to be shut in during installation.
The conductor casing string is landed, packed off and tested prior to cementing.
If it is desired that returns be taken across the shale shaker, a flow loop can be
installed during the cementing operation.
The surface casing is landed on the upper load shoulder with a fluted hanger
for flow by. Once cementing operations are complete, the pack off is run, locked
in place and tested prior to nippling down.
The diverter riser assembly is removed and subsequent wellheads installed
with the use of the Speedloc connection, which is designed to save valuable
rig time.
Available in Slip Loc or butt-weld prep for 30, 26 & 24 drive pipe.
18
26FMC2(pg12-19)_9.6.04 6/26/04 9:51 AM Page 8
Slip Loc Bottom with contained landing ring with Flanged Top Diverter
Adapter Head:
Description
The Slip Loc diverter adapter/attachment contains a profile for an independent and
inexpensive load shoulder to be contained between the casing and the adapter. After
drilling out and landing the surface casing, the Slip Loc diverter adapter can be
removed and the subsequent casing head attached to the mandrel hanger.
Seals the well bore while drilling out for surface casing.
The surface hanger is landed on load shoulder. Since the casing is landed, there
is no need to wait further for cement to set up.
Saves rig time associated with welding on a flange to attach the diverter and with
removal of the flange once the surface casing has been landed.
Slip Loc diverter adapter can easily and quickly be removed after landing surface
casing. The adapter can remain attached to the drilling riser system for subse-
quent wells.
Available in 20 & 13-3/8. Other sizes can be manufactured on request.
S o c k e t - We l d L a n d i n g R i n g w i t h D i v e r t e r Q u i c k C o n n e c t :
Description
A diverter landing ring is welded to the drive or conductor pipe. The diverter attachment
with the diverter is lowered over the neck of the adapter and locked into place.
Surface hanger can be provided with or without annulus seals.
The diverter attachment can be easily and quickly removed by simply backing
out the bolts around the circumference of the attachment, thus saving valuable
rig time.
The attachment can remain on the drilling riser system for subsequent wells.
Available in 26, 24, 20, 18-5/8 & 16. Other sizes can be manufactured
on request.
Slip Loc Bottom x Diverter Adapter Head:
Description
The diverter adapter connector is attached to the drive or conductor pipe. Once surface
casing is cemented, the connector can be removed for installation of the surface wellhead.
Saves rig time associated with welding on a flange to attach the diverter and with
removal of the flange once the surface casing has been landed.
Slip Loc diverter adapter can easily and quickly be removed after landing and cement-
ing surface casing. The adapter can remain attached to the drilling riser system for
subsequent wells.
Available in 30, 26, 24 & 20. Other sizes can be manufactured on request.
19
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 1
DRILLING PRODUCTS
Drilling Pr o d u c t s
Since 1927, our company has concentrated on one mission: engineering, manufacturing and sup-
porting the finest-quality surface wellhead products and systems. Throughout the growth and
expansion of global oil and gas exploration and production and the increasing sophistication and
difficulty of drilling projects, FMC Energy Systems has been there responding to your requirements
for safe, reliable wellhead systems designed to deliver maximum productivity while controlling
costs. In the process of listening to your needs and fulfilling them with appropriate technology,
we developed a line of drilling products that have become the industry's standards for safety,
performance and cost-effectiveness.
This section of our catalog is an introduction to our drilling product families across the board
from standard API flanged casing heads to advanced wellheads for critical service, and platform,
TLP/SPAR applications. With the help of this catalog and your FMC Energy Systems representa-
tive, you can identify precisely what you ll need for your unique application wherever in the world
you re working, whatever your drilling environment, your well characteristics and your performance
and budget parameters.
Providing optimal drilling
products for your application
20
26FMC3(pg20-33)_4.6.04 6/26/04 10:08 AM Page 2
DRILLING PRODUCTS
Casing Heads
Description: The casing head is the lowest part of the wellhead assembly and is almost always
connected to the surface casing string. It supports subsequent drilling wellhead and completion
equipment.
Functions
Provides for attachment to surface casing string.
Supports blowout preventers while hole is drilled for next casing string.
Provides for suspending and packing off the next casing string.
Provides outlets for annular access.
Provides for testing BOPs while drilling.
C-22-EG C-29
C-22 Bowl
Features
C-22 accepts C-21 non-automatic sealing casing hanger w/ type H seal ring, C-22 & C-122
automatic sealing casing hanger.
C-22-BP-ET has bowl-protector lockdown screws in the top flange.
C-22-EG eliminates the need for lockdown screws to retain bowl protectors.
Bottom preparation can be either male-threaded, female-threaded, slip-on weld or Slip Loc.
Benefits
Straight bowl prevents wedge-locking of bowl protectors, casing hangers and test plugs.
Seal bore less likely to be damaged during drilling.
Detachable base plate available for C-22-EG heads provides time savings and adds value due to
better utilization of customer-owned property.
C-22-EG reduces number of leak paths, lowers cost and increases safety as there is no need to
work beneath the BOPs.
C-29 Bowl
Features
C-29 offers same features as industry standard C-22 with the exception of the EG option.
C-29-ET has multiple lockdown screws in top-flange which retain the hanger and can be used
to energize the hanger packoff seal.
Benefits
Deeper bowl accepts C-29/C-129/C-229/C121-S extreme-load casing hangers in addition to
other FMC Surface Wellhead casing hangers.
The lockdown screws of the C-29-ET can also be used as bowl-protector hold-down screws.
21 22
26FMC3(pg20-33)_4.6.04 6/26/04 10:08 AM Page 2
DRILLING PRODUCTS
Casing Heads
Description: The casing head is the lowest part of the wellhead assembly and is almost always
connected to the surface casing string. It supports subsequent drilling wellhead and completion
equipment.
Functions
Provides for attachment to surface casing string.
Supports blowout preventers while hole is drilled for next casing string.
Provides for suspending and packing off the next casing string.
Provides outlets for annular access.
Provides for testing BOPs while drilling.
C-22-EG C-29
C-22 Bowl
Features
C-22 accepts C-21 non-automatic sealing casing hanger w/ type H seal ring, C-22 & C-122
automatic sealing casing hanger.
Bottom preparation can be either male-threaded, female-threaded, slip-on weld or Slip Loc.
Benefits
Seal bore less likely to be damaged during drilling.
Detachable base plate available for C-22-EG heads provides time savings and adds value due to
better utilization of customer-owned property.
C-22-EG reduces number of leak paths, lowers cost and increases safety as there is no need to
work beneath the BOPs.
C-29 Bowl
Features
C-29 offers same features as industry standard C-22 with the exception of the EG option.
Benefits
21 22
26FMC3(pg20-33)_4.6.04 6/26/04 10:09 AM Page 4
Drilling
P ro d u c t s

BASIC FLANGED
TUBING HEAD
DRILLING PRODUCTS
TCM-ET TC-ET TC-60-ET TC-WD-ET
CASING SPOOL
C-22-EG C-29 C-22-BP C-29-ET
REDUCER BUSHING
SLICK OD/FS ID 4 FS/S PI Seal
CASING HANGER
C-21 C-22 C-29 C-121-S C-122 C-129 C-229
CASING HEAD
C-22-EG C-22 C-22-BP C-29 C-29-ET
BASE PLATE
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 6
D
C
C - 2 2 A N D C - 2 2 - B P C A S I N G H E A D S
Top Flange Approximate

Bottom Casing Work, Dimensions, In. Weight
Casing Heads
Thread Size, in. Size, in. Pressure, psi A B C D Lb. Kg
7 5/8 9 2,000 15 8 11/16 7 8 3/4 210 95

7 5/8 9 3,000 15 7/8 9 5/16 7 8 3/4 240 109
8 5/8 9 2,000 13 7/8 8 9/16 8 8 3/4 180 62
8 5/8 9 3,000 15 7/8 8 9/16 8 8 3/4 240 109
8 5/8 9 5,000 15 7/8 9 5/16 8 8 3/4 250 113
8 5/8 11 2,000 15 15/16 9 1/4 8 10 7/8 340 154
8 5/8 11 3,000 16 1/2 9 3/16 8 10 7/8 460 209
8 5/8 11 5,000 18 3/4 11 1/4 8 10 7/8 530 240
9 5/8 11 3,000 16 3/4 9 3/16 9 10 7/8 430 195
9 5/8 11 5,000 16 3/4 9 3/16 9 10 7/8 680 308
10 3/4 11 2,000 15 3/4 9 1/4 10 10 7/8 300 136
10 3/4 11 3,000 16 3/4 9 13/16 10 10 7/8 410 186
10 3/4 11 5,000 16 3/4 9 13/16 10 10 7/8 560 254
11 3/4 13 5/8 2,000 17 3/8 9 3/8 11 13 1/2 460 209
11 3/4 13 5/8 3,000 17 3/8 9 1/4 11 13 1/2 700 318
13 3/8 13 5/8 2,000 15 9 3/8 12 1/2 13 1/2 380 172
13 3/8 13 5/8 3,000 16 1/16 9 3/8 12 1/2 13 1/2 500 227
13 3/8 13 5/8 5,000 18 1/2 12 7/8 12 1/2 13 1/2 750 340
16 16 3/4 2,000 18 1/8 10 5/8 15 1/4 16 5/8 980 445
16 16 3/4 3,000 18 1/8 10 5/8 15 1/4 16 5/8 995 451
16 16 3/4 5,000 18 1/8 10 5/8 15 1/4 16 5/8 1100 499
20 21 1/4 2,000 29 1/2 13 3/8 19 3/16 20 1/8 1250 567
20 20 3/4 3,000 21 3/4 13 5/16 19 3/16 20 1/8 1400 635
WHEN ORDERING Casing Heads, specify the following:
A. FMC Energy Systems Model D. Side Outlets

B. Bottom Connection 1. Threaded, studded or flanged
1. Male thread, female thread, slip-on 2. Size
weld, slip-on weld with internal seal 3. Working pressure
or Slip Loc E. Options
2. Casing size 1. With or without lockdown screws
C. Top Connection 2. With or without base plate
1. Flange or clamp hub (specify conductor)
2. Flange/clamp hub size F. API 6A Requirements
3. Flange/clamp hub working pressure 1. PSL
2. Temperature Class
3. Material Class
4. With or without monogram
NOTES:
Type H seal rings cannot be installed in C-22-BP-ET or C-29 ET heads.
The C-121-S nonautomatic-sealing casing hanger cannot be used in a C-22 bowl.
23
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 7
DRILLING PRODUCTS
S l i p - Ty p e C a s i n g H a n g e r s
Description: Slip-type casing hangers provide a method to transfer the weight or tension load
of a casing string to a casing head or spool. Slip-type hangers are available in automatic-sealing
and nonautomatic-sealing varieties. Automatic hangers have seals which are energized by
casing weight, while nonautomatic hangers have seals which require means other than casing
weight to be energized. Nonautomatic hangers are typically used when insufficient casing load
is available or when cementing back to the surface.
Functions
Provides for easy wraparound or split installation at any location on the casing string.
Provides for suspension of the casing load from a casing head or spool.
Provides a means to center the casing string in the head or spool.
Provides an annular seal.
C-22 C-29
C-22 and C-29

Features
Fits all FMC Surface Wellhead C-22/C-29 casing heads and spools.
Is designed to suspend typically encountered casing loads.
Provides automatic packoff sealing.
Only 50,000 to 60,000 pounds of casing load is normally needed to energize the annulus seal.
Hangers can be lowered through blowout preventers and landed before or after cement
has set.
Incorporates spring-loaded latch and heavy-duty hinge.
Has interlocking slip segments.
Benefits
Industry-standard hanger maximizes use of customer property.
Off-the-shelf availability suits typical applications.
Saves installation time and eliminates working in hazardous cellar conditions.
Is suitable for short casing or lightly loaded applications.
Provides flexibility and safety of installation.
No separate screws or latches are needed, allowing for ease of installation; has rugged,
extensively tested, field-proven design.
Slips engage casing evenly, distributing casing load to the bowl.
24
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 8
C-21 C-122 C-129
C-21 Hanger with Type H Seal Ring

Features
Is designed to suspend typically encountered casing loads.
Has independently installed, interference-energized packoff sealing ring.
Casing Hangers
Slip and bowl assembly can be lowered through blowout preventers and landed before or after
S l i p Ty p e
cement has set.
Incorporates split design with easily engaged latching cap screws.
Provides interlocking slip segments.
Benefits
Industry-standard hanger maximizes use of customer property.
Off-the-shelf availability suits typical applications.
Isolates test pressure from hanging load; suitable for short casing or lightly loaded applications.
Offers easy installation.
C-122 and C-129 Advanced-Design Hangers

Features
Is designed to handle harsher environments and difficult applications.
Has automatic packoff sealing.
Only 50,000 to 60,000 pounds of casing load is normally needed to energize the annulus seal.
Hangers can be lowered through blowout preventers and landed before or after cement has set.
Incorporates split-bowl design with tangential bolting.
Has interlocking slip segments.
Incorporates patented nonextrusion plate design.
Benefits
Is interchangeable with C-22 and C-29 hanger profiles.
Has a broader range of application.
Is capable of long-term sealing in harsher environments.
25
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 9
C-121S C-229
C-121S Advanced-Design Hangers

Features
Fits FMC Surface Wellhead C-29 casing heads and spools.
Is designed to handle harsher environments and difficult applications.
Has a compression packoff above the slips.
Offers choice of two methods to energize packoff.
Hangers can be lowered through blowout preventers and landed before or after cement has set.
Benefits
Is interchangeable with FMC Surface Wellhead C-29 hanger profiles.
Isolates test pressure from hanging load, which allows for higher casing load/
pressure combinations.
Has a versatile packoff energization.
C-229 Extreme-Load Hangers

Features
Fits FMC Surface Wellhead C-29-ET casing heads and spools.
Is designed to handle extreme load, harsher environments and difficult applications.
Has packoff above the slips.
Provides automatic packoff sealing.
Hangers can be lowered through blowout preventers.
Benefits
Is interchangeable with FMC Surface Wellhead C-29-ET hanger profiles.
Isolates test pressure from hanging load, which allows for higher casing load/
pressure combinations.
26
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 10
C A S I N G H A N G E R S E R I E S
Flange X Casing (Inches) C-21 C-22 C-29 C-121-S C-122 C-129 C-229
9 x 4 1/2 X X
9x5 X X
9 x 5 1/2 X X
11 x 4 1/2 X X X X X X
11 x 5 X X X X X
11 x 5 1/2 X X X X X X
11 x 6 5/8 X X
11 x 7 X X X X X X X
11 x 7 5/8 X X X X X X X
13 5/8 x 5 1/2 X
13 5/8 x 7 X X X X X
13 5/8 x 7 5/8 X X X
13 5/8 x 8 5/8 X X X X X X
13 5/8 x 9 5/8 X X X X X X X
13 5/8 x 10 3/4 X X X X X X
16 3/4 x 9 5/8 X
16 3/4 x 10 3/4 X X X X X X
16 3/4 x 11 3/4 X X
16 3/4 x 13 3/8 X
18 3/4 x 9 5/8 X
18 3/4 x 13 3/8 X X X
20 3/4 x 9 5/8 X X X
20 3/4 x 10 3/4 X X X
20 3/4 x 11 3/4 X
20 3/4 x 13 3/8 X X X X
20 3/4 x 16 X X X
21 1/4 x 9 5/8 X X
21 1/4 x 10 3/4 X X
21 1/4 x 11 3/4 X
21 1/4 x 13 3/8 X X X X
21 1/4 x 16 X X
26 3/4 x 18 5/8 X X
WHEN ORDERING Casing Hangers, specify the following:
A. FMC Energy Systems Model G. API 6A Requirements

B. FMC Casing Head/Spool Type 1. PSL
C. Top Flange or Clamp-Hub Size 2. Temperature Class
D. Casing Size 3. Material Class
E. Casing Weight 4. With or without monogram
F. Casing Grade
NOTE:
Standard C-21 cannot be used in casing heads or spools that have lockdown screws.
27
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 11
DRILLING PRODUCTS
Casing Spools
Description: The casing spool has a top bowl to accommodate the casing hanger. The spool
also has a bottom bowl with a packoff seal and a flange or clamp hub for mounting it on top of
a casing head or previous spool. Outlets are provided for annular access. Multiple casing spools
may be stacked to hang intermediate and production casing strings.
Functions
Provides a load shoulder in the top bowl to support a casing hanger.
Provides a controlled bore in the top bowl for the casing hanger seal.
Provides a seal in the bottom bowl to pack off the previous casing string and isolate
flange or clamp hub seals and casing hanger seals from internal casing pressure.
Provides side outlets for annular access.
Provides a port for pressure-testing casing seals and flange connections.
Provides for supporting and testing BOPs while drilling.
Provides retention for bowl protector while drilling.
C-22-EG C-29
C-22
Features
Has a straight bowl.
Accepts C-21 nonautomatic-sealing casing hanger w/type H seal ring, C-22/C-122 automatic-
sealing casing hanger.
Accepts FMC Surface Wellhead C-22 BOP test plugs.
Bottom bowl preparations available are:
-S/FS-BG Seal Bushing -PI pressure-intensified seal
-Integral FS seal -SBMS II metal-to-metal seal
-FS-BG bushing -RCMS (Rough Casing Metal Seal)
Is available with threaded, studded or flanged outlets.
Benefits
C-22-EG reduces number of leak paths, lowers cost and increases safety.
28
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 12
C-29
Features
Offers same features as industry-standard C-22, with the exception of the EG option.
Bottom bowl preparations available are:
-S/FS-BG Seal Bushing -PI pressure-intensified seal
-Integral Single or Double FS seal -SBMS II metal-to-metal seal
-FS-BG bushing -RCMS (Rough Casing Metal Seal)
Benefits
H
F
E
J
A
C
C A S I N G S P O O L D I M E N S I O N S
Casing Spools
Size A B C D E F G H J
Top Btm Top Top Btm Depth CL Head
Seal, Overall Bowl Restricted Bowl to CL Bowl Bowl to to Face
Bottom Flange x Top Flange Length Dia. ID Dia. Outs Depth Depth Groove of Out
7" FS,11-5Kx11-5K SSO 26.00/27.75 10.880 6.375 7.130 13.32/14.06 6.52 6.5 2.25 7.63/8.00
8-5/8" FS, 13-5/8-3K x 11-3K SSO 20.25/21.75 10.880 8.020 8.770 10.25/10.13 6.52 6.5 2.25 7.48/7.64
9-5/8" FS, 13-5/8-3K x 11-3K SSO 20.50/21.62 10.880 9.005 9.780 10.63/10.13 6.52 6.5 2.25 7.48/7.64
8-5/8" FS, 13-5/8-3K x 11-5K SSO 26.25/26.00 10.880 8.020 8.770 13.94/13.82 6.52 6.6 2.25 7.25/7.50
9-5/8" FS, 13-5/8-3K x 11-5K SSO 26.13/27.41 10.880 9.005 9.780 13.38/12.88 6.52 6.5 2.25 7.25/7.50
8-5/8" FS, 13-5/8-5K x 11-5K SSO 26.91/27.41 10.880 8.005 8.77 13.12/12.88 6.52 6.5 2.25 7.41/7.71
9-5/8" FS, 13-5/8-5K x 11-5K SSO 26.13/27.41 10.880 9.005 9.780 13.38/12.88 6.52 6.5 2.25 7.41/7.71
8-5/8" FS, 13-5/8-5K x 11-10K SSO 29.88/29.38 10.880 8.020 8.770 15.00/14.88 12.52 6.61 NA 10.55/10.69
9-5/8" FS, 13-5/8-5K x 11-10K SSO 29.88/27.38 10.880 9.020 9.780 15.00/14.25 12.52 6.5 NA 10.55/10.69
10-3/4" FS, 16-3/4-3K x 11-5K SSO 27.25/26.25 10.880 10.020 10.917 13.5/13.25 10.02 6.61 NA 10.10/10.16
13-3/8" FS, 20-3/4-3K x 13-5/8-5K SSO 26.00/25.00 13.505 12.520 13.568 12.62/12.38 6.52 6.5 2.25 9.44/10.34
13-3/8" FS, 21-1/4-2K x 13-5/8-5K SSO 24.75/24.25 13.505 12.520 13.568 12.38/12.12 6.52 6.61 2.25 10.22/10.38
9-5/8" FS, 13-5/8-5K x 13-5/8-5K 25.50/24.00 13.505 12.520 13.568 12.88/12.12 6.52 6.5 2.25
WHEN ORDERING Casing Spools, specify the following:
A. FMC Energy Systems Model D. Side Outlets F. API 6A Requirements

B. Bottom Connection 1. Threaded, Studded 1. PSL
1. Flange or Clamp Hub or Flanged 2. Temperature Class
2. Size 2. Size 3. Material Class
3. Working Pressure 3. Working Pressure 4. With or without
C. Top Connection E. Options monogram
1. Flange or Clamp Hub 1. With or Without
2. Size Lockdown Screws
3. Working Pressure 2. Bottom Seal Size
and Configuration
NOTES:
Type H Standard seal rings cannot be installed in C-22-BP-ET or C-29 ET heads.
The C-121-S nonautomatic-sealing casing hanger cannot be used in a C-22 bowl.
29
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 13
DRILLING PRODUCTS
Clamps
Description: To reduce installation time and wellhead equipment size, FMC Surface Wellhead
uses clamp devices in place of flange connections for wellheads. The Speedloc Clamp consists
of a series of segments which are mechanically isolated from one another, permitting each seg-
ment to act as an independent clamp. These clamp segments pull the integral mating hubs
together as the nuts are tightened. The contact surface between the segments and the hubs acts
as a ramp to maximize vertical clamping force.
FMC Surface Wellheads integral Speedloc Clamps can be pre-installed on wellheads, BOPs and
other drill-thru components with no rig assembly time required. One person can make up all sizes
of Speedloc Clamps in less than 10 minutes. The increased strength and reliability of Speedloc
Segmented Clamps over two-piece clamps help ensure safety in the field by greatly reducing the
risk of a failure. Other factors inherent in the design of the Speedloc Clamp that help maximize
personnel and rig safety include the elimination of special tools, handling devices and loose parts,
minimizing time and exposure of service personnel in the area of the wellhead.
FMC Surface Wellhead currently offers two versions of the Speedloc design:
Speedloc I:
Proven worldwide, Speedloc Clamps are available in nominal sizes from 7 1/16 to 21 1/4 inches
for standard and sour-gas services to 20,000 psi. They provide distinct mechanical and operational
advantages over alternative connectors, and are ideal for high-temperature applications.
Straight-bore metal seal

Speedloc-I Segmented Clamps use FMC Surface Wellheads patented straight-bore metal seal
(SBMS) rather than the standard API seal (R, RX or BX) found in other wellhead connectors.
The SBMS seal is preloaded radially during assembly as the clamp segments pull the mating hubs
together. Therefore, the Speedloc Clamp does not require further vertical preload to generate
a seal. Sealing integrity is maintained by radial compression of the seal against the machine
surfaces of the seal pocket. Fluctuations in vertical end loads and externally applied bending
moments do not affect the function of the seal.
Speedloc-I Clamps provide high bending moment and shear-resistance capacities, far exceed-
ing conventional two-piece clamps in strength. Under well pressure conditions, the total load is
distributed equally between the Speedloc-I Clamps studs, with only moderate torque required for
full stud preload. The loss of a single Speedloc-I Clamp stud results in only 8.3% drop in clamp
preload, therefore maintaining 91.7% of the installed connectors preload. In contrast, if one stud
fails on a two-piece clamp, failure of the entire clamp could occur.
30
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 14
Speedloc II:
Proven worldwide, Speedloc-II Clamps are available in sizes from 7 1/16 to 21 1/4 inches for stan-
dard or sour-gas services to 20,000 psi, 0oF to 250oF, providing mechanical and operational advan-
tages over other connectors.
Superior clamping by design

The Speedloc-II Clamp consists of a series of segments which are mechanically isolated from one
another, permitting each segment to act as an independent clamp. The Speedloc II uses a travel
nut with a retainer bolt to secure the segments onto the hub. When the travel nuts are being
loosened, the retainer bolts keep the nuts and segments together, causing the nuts to positively
retract the segments. The Speedloc-II nut threads are coated to provide a lower coefficient
of friction, reducing make-up torque and dramatically increasing thread life. The result: you get
enhanced clamping and higher end load capacities in a compact, preassembled design with
significant safety advantages.
Mates with conventional clamp hubs

FMC Surface Wellheads Speedloc-II Clamps mate to conventional clamp hubs using API RX or BX
ring gaskets. The design allows for interface between FMC Surface Wellhead and existing conven-
tional clamp hub equipment. The Speedloc II can also be provided with FMC Surface Wellheads
straight-bore metal seal (SBMS) for special applications.
Speedloc-II Clamps maximize strength by distributing total load equally between the clamps
Clamps
studs, with only moderate torque required for full preload. Speedloc-II Clamps typically have 12 or
16 studs, depending on the size, versus two or four studs in conventional clamps. As a result,
the Speedloc IIs studs are smaller in diameter for the same load-bearing capacity, and require
significantly less torque for installation.
31
26FMC3(pg20-33)_4.6.04 6/26/04 10:22 AM Page 15
DRILLING PRODUCTS
Reducer Bushings
Description: FMC Energy Systems provide a wide variety of seals to install in bottom of Casing
Spools and TC Tubing Heads to adapt them to different casing sizes. Interference-type seals with
nonextrusion backup rings provide secondary seal.
SLICK OD/FS ID
4 FS/S
PI Seal
4 FS/S
Features and Benefits
Is standard secondary seal for all FMC Energy Systems casing spools and tubing heads.
Is installed in the bottom bowl, where it is held in place by a snap ring.
Utilizes two FS seals on the ID and two S seals on the OD.
Is available in various ID and OD combinations to adapt casing spools and tubing heads to
different casing sizes.
High-pressure seal (15,000 psi working pressure).
PI Annulus Seals
Offers optional annulus seal.
Is available in various ID and OD combinations to adapt casing spools and tubing heads to
different casing sizes.
High-pressure seal (15,000 psi working pressure) has nonextrusion backup rings and is
secured in the bottom bowl by an acme-threaded lock ring.
32
26FMC3(pg20-33)_4.6.04 6/26/04 10:23 AM Page 16
Reducer Bushings
FMC Energy Systems

service technicians
have been the safety
top performers since
we track the ratio in
our Gulf of Mexico
operations.
A WORLDWIDE LEADER OIL COMPANY
33
26FMC4(pg34-41)_4.6.04 6/26/04 11:00 AM Page 1
COMPLETION SOLUTIONS
Simple o Critical T
While no two completion situations and conditions are quite the same, in general, reservoir char-
acteristics and well fluid analyses drive the design of a surface control system whether a basic
system or the most challenging completions for critical service.
Your FMC Surface Wellhead sales/technical representative adds value by recommending the
right completion equipment for your unique situation. In this process, we consider the economics
of your well, the performance/risk factors of your application and the support services available for
your well locations.
To introduce our catalog of completion solutions components and systems, the following exam-
ples illustrate a progression of completion models from basic to critical service.
FMC Energy Systems completion system features
Streamlined, versatile system is based on a single, straight-bore tubing head design for
maximum utilization of components.
Standard components for conventional tubing completions, including single and multiple
strings and completions with submersible pumps or surface-controlled subsurface
safety valves, are included.
Simple completion procedures keep well pressure under control at all times. All hangers can
be run through BOPs, allowing well to be secured before BOPs are removed.
System includes the easiest-to-run dual split hanger in the industry.
Working pressure ratings are from 2,000 to 20,000 psi.
Material options for H2S/CO2, fire-resistant and low-temperature service are included.
34
26FMC4(pg34-41)_4.6.04 6/26/04 11:00 AM Page 2
Completion
Solutions
FMC Energy Systems engineers

are our reference to know
the most reliable and advanced
technology in dry trees.
A NATIONAL OIL COMPANY
35
26FMC4(pg34-41)_4.6.04 6/26/04 11:00 AM Page 3
COMPLETION SOLUTIONS
BASIC SINGLE COMPLETION

Model 100 Series
Gate Valve
Developed for applications where economics are the

major driver. This is achieved without compromising
quality or safety.

Available up to 5,000 psi wells and completion sizes
up to and including 3 1/8".
Suitable for slightly sour and corrosive environments.
Utilizes FMC Energy Systems proprietary
interference elastomer seals and elastomer
seal compound.
Continuous Control
Line for subsurface
safety valve
Model 101 Gate Valve
Externally re-ener-
gizeable Tubing
Hanger Seal
ADVANCED SINGLE COMPLETION
Developed for applications where production conditions

are known or predictable. This concept includes FMC
Energy Systems proprietary elastomer seals designs
Reliable and simple
TC-1A tubing Hanger
and our state of the art Model 120/130 gate valves.

up to 4 1/16".
Suitable for sour, corrosive environments and when
producing in environmentally sensitive areas or in close
proximity to the densely inhabited areas (AA to FF).
Production environments include oil, gas, gas lift and
all flooding and injection operations when corrosion
may be an issue.
Available with or without control-line porting. Multiple
Elastomeric FS seal ports are available if required.
FMC Energy Systems
proprietary design Certified to API 6A, Appendix F, PR-2 plus additional
cycle testing as required by FMC Energy Systems.
36
26FMC4(pg34-41)_4.6.04 6/26/04 11:01 AM Page 4
Composite Block Block equipped with

CRITICAL SERVICE SINGLE to reduce number of double master valve,
COMPLETION leak paths tee, and swab valve
Developed for the most severe production requirements.

Includes FMC Energy Systems patented metal-to-metal
seal technology and the totally non elastomeric Model
120/130 gate valve.

Available up to 20,000 psi wells and completions
sizes up to and including 7 1/16".
proximity to the densely inhabited areas (AA to HH).
Production environments include primarily high-
pressure and high-temperature gas production.
Depending on the component, surface temperature
rating can be as high as 450F.
Available with or without continuous control-line porting.
Multiple ports are available if required.
Utilizes FMC Energy Systems patented metal-to-metal
sealing technology.
Certified to API 6A, Appendix F, PR-2 plus additional
300 cycles as required by FMC Energy Systems.
Speedloc connec-
tion for a faster make
up and to increase
safety
Model 130 Actuated

Gate Valve
DUAL COMPLETION
Developed for all multiple tubing string completions.

The composite block can be configured where it is best
suited for the Operators well site. Valves can be all
front facing or alternate where the long string faces one
direction and the short string 180 offset.

Suitable for sweet or sour, corrosive environments.
Production environments include oil, gas, gas lift and
all flooding and injection operations.
Straight-bore Available with or without control-line porting. Multiple
metal-to-metal tubing ports are available if required.
hanger seal
FMC Energy Systems designs for minimal overall
height and maximum access. This translates into
costs savings and safer operating conditions for the
production operators.
Utilizes FMC Energy Systems proprietary interference
and elastomer seals and elastomer seal compound.
Is available with metal-to-metal sealing if required.
Available in either a Speedloc, studded, or flanged
Pressure-
intensified seal connection.
37
26FMC4(pg34-41)_4.6.04 6/26/04 11:01 AM Page 5
ELECTRIC SUBMERSIBLE
PUMP COMPLETIONS Integral system
designed to exactly
match customer
Developed for ESP or ESPCP applications. FMC Energy needs
Systems has standardized on penetrator options to

fulfill all the Operators requirements without losing
sight of the need to maintain a cost-effective system.

up to and including 4 1/16".
Designed for Class 1 Division 1, non-Class 1 Division
1, or simple cable packoff penetrator options.
Penetrator options have been rationalized to offer
flexibility and ease of installation.
Suitable for sweet or sour and corrosion environments.
Production environments include oil and are compatible
with injection operations when corrosion may be
an issue.
ports are available if required.
Utilizes FMC Energy Systems proprietary interference
and elastomer seals and elastomer seal compound. Available for multiple
Certified to API 6A, Appendix F, PR-2 plus additional sizes
cycle testing as required by FMC.
INTEGRAL PRODUCTION BOP FOR ROD
AND PROGRESSING CAVITY PUMPS
Developed for artificial lift applications for Rod Pumps

and Progressing Cavity Pumps (PCP). To better serve
Model 100 series the artificial-lift market, FMC Energy Systems has added
gate valve Integral Production BOPs (IPBOP) to our product port-
folio. The IPBOP allows the Operator to safely re-enter
the well bore by sealing off against the rods or, if the
rods are parted, allows one to blind off the well bore.

up and including 4 1/16".
producing in environmentally sensitive areas or in
close proximity to the densely inhabited areas
(AA to FF).
Production environment is oil but can be adapted to
Available with multiple
penetrator options be suitable if adjacent injection operations create a
more corrosive environment.
Although independent components can be provided,
the Integral Production BOP (IPBOP) can integrate
the tubing head bonnet, production BOP and flow
tee, or any combinations of these, in one unit.
The Integrated BOP offers cost savings when
compared to purchasing the individual items. In addition,
potential leak paths are greatly reduced, and the
overall height, which can be 50% less, is safer for
Production Operators.
Cost-effective align-
ment method The BOP rams have the capability to seal off from
0 to 11/2" rods.
38
26FMC4(pg34-41)_4.6.04 6/26/04 11:01 AM Page 6
COILED TUBING COMPLETION
Developed to allow operators to continue production

from natural-lift oil and gas wells without major
workovers. FMC Energy Systems has experienced
various applications of coiled tubing, including
uses as initial production tubing to replace the
Model 100 Series
jointed pipe, and use as a velocity string in existing Gate Valve
completions, being snubbed into an existing well,
artificial lift, gas lift, ESP completions and dual
concentric strings.

Increases savings by reducing the time the Bowl profile allows to
drilling rig stays on location. land tubing string
once well begins to
Minimizes the tubular cost by reducing the hole
deplete
and casing sizes.
Faster completion than conventional rig and
jointed tubing.
Prevent formation damage associated with Well is produced
kill fluids. through suspended
casing
Available in all popular API thread and flange
connections or combinations of both.
Pressure ratings are comparable to rated pressure
of coiled tubing.
TUBING-LESS COMPLETION
/ FRAC FLOW SYSTEM
Model 100 Series

Gate Valve
Developed to support well fracturing operations in todays
natural gas completion processes. In addition, the system
works well for applications where high production rates
deplete rapidly and a siphon string is to be added at a
later date to further enhance production. The smaller tub-
ing head flange allows for economical temporary tubing-
less completions and for traditional tubing completions.
This type of completion eliminates the need for wellhead
isolation tools and tree savers during the well fracturing
job, saving time and money. The system supports stan-
dard jointed tubing or coiled tubing completions.

Available up to 15,000 psi wells.
Siphon String head
for temporary or per- Suitable for sour, corrosive environments and when
manent coiled tubing producing in environmentally sensitive areas or in
installation
close proximity to the populous (AA to HH).
Eliminates the need for Wellhead Isolation tools and
Tree Savers reducing rental tool cost.
Reduces fracturing stack rental costs because of the
smaller size.
Allows a siphon string to be run through the XT,
Retractable load
shoulder to allow landed, and packed off. The bigger-bore XT can then
Head full opening be removed and replaced with a more economical
tree compatible with tubing size and production
pressures of the flowing well.
Also available for use with the DTO Wellhead System
providing additional drilling time and completion savings.
39
26FMC4(pg34-41)_4.6.04 6/26/04 11:01 AM Page 7
H O R I Z O N TA L COMPLETION Angled flow to reduce

erosion
Developed to allow well intervention to occur without

removing the XT and flowline. This allows the Operator
to maintain flowline connections, thus, reducing cost
associated with reconnecting the well and enabling the
well to be brought back onstream quicker.

up to and including 9".
producing in environmentally sensitive areas or in close Fire-resistant block
with eutectic device
proximity to the densely inhabited areas (AA to HH). allows metal-to-metal
Production environments include oil, gas and gas lift. backseat in fire
situation
Greatly simplifies access to the tubing string for
workovers.
Provides easier access for the Production Operator to
the gate valves.
On bigger-bore completions, can greatly reduce
height required for the wellhead deck.
ports are available if required.
Utilizes FMC Energy systems proprietary interference
elastomer seals and elastomer seal compound and
our patented metal-to-metal seal technology.
Speedloc connec-
tion for a faster make
up and to increase
safety
Allows tubing vertical

access
LARGE-BORE COMPLETION
Developed for higher-volume flow rates and applica-

tions where erosion due to those flow rates might be
Allows to land casing
and tubing without an issue. This concept employs FMC Energy Systems
nippling down the latest technology in metal and elastomer seals and the
tree
Model 120/130 gate valve.

proximity to the densely inhabited areas (AA to HH).
Production environments include primarily high-
pressure and high-temperature gas production.
Depending on the component, surface temperature
rating can be as high as 450oF.
Available with or without continuous control-line
Production bore
porting. Multiple ports are available if required.
Utilizes FMC Energy Systems patented metal-to-
metal sealing technology.
300 cycles as required by FMC Energy Systems.
40
26FMC4(pg34-41)_4.6.04 6/26/04 11:01 AM Page 8
TUBING CONVEYED ESP
Developed to allow the submersible pump to be

retrieved with minimal well intervention and with a
coiled tubing unit. The well is produced out of the
annulus; thus, the flowline stays intact during any
well intervention. A recognized disadvantage of
ESPs is inherent maintenance that is required on
any downhole pump. This design concept allows
the maintenance to occur in a fraction of the time
with conventional ESP completion methods.

Ability to retrofit existing wells and new well drills.
Metal-to-metal tubing
Continuous flowline connection with BOP
hanger seal
intervention.
Complete well serviceability under live well
conditions.
Isolation of electrical cable and cable splice.
Quick workover and recompletion connections.
Integral bottom mas-

ter and tubing head
adapter
Class 1 Division 1 Adjustable mandrel

Penetrator hanger
TLP/SPAR COMPLETION
Developed to provide a dry tree access to a subsea

wellbore from a tension leg platform (TLP) and SPAR.

Allows pump retriev- Single and dual casing riser design standards for
ing with a coiled tub- Model 100 Series all top tension riser applications.
ing unit Gate Valve
Available up to 15,000 psi wellhead and
completion sizes up to 7 1/16".
Fatigue-resistant length adjustment hangers and
riser joints for accurate and fast riser hang off.
High bending moment capacity Speedloc
clamp connections that can handle the rigors of
deepwater dry completion units.
Riser load measurement capability that allows
simple installation and maintenance.
Compact designs that minimize weight and
height for the tight well spacing and riser weight
restrictions of deepwater dry completion units.
Use of intermediate pressure rated valves
(6,650 psi) for weight savings.
Multiple ports and continuous control lines.
Utilizes FMC Energy Systems patented metal-to-
metal seal technology.
Integral design of access platforms allow for safe
personnel access in tight space conditions.
41
26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 1
COMPLETION PRODUCTS
Completion roducts P
For over 75 years, from the early days of oil and gas production, our company has concentrated on
one vital mission: designing, manufacturing and supporting wellhead completion systems of the
highest quality. Throughout the growth and expansion of the global oil and gas industry and the
increasing sophistication and difficulty of production programs, FMC Energy Systems has been
there, responding to your requirements for safe, reliable completion systems designed to deliver
maximum productivity while controlling costs. In the process of listening to your needs and
fulfilling them with appropriate technology, we developed a line of completion products that have
become the industry's standards for safety, performance and cost-effectiveness.
This section of our catalog is an introduction to our surface wellhead completion product
family, from basic to critical service and platform, TLP and SPAR applications. With the help of
this catalog and your FMC Energy Systems representative, you can identify precisely what you'll
need for your unique application wherever in the world you're working, whatever the environ-
ment, well characteristics and fluid analyses, and your performance and budget parameters.
Providing optimal completion
products for your application
42
26FMC5(pg42-53)_26.6.04 6/26/04 11:10 AM Page 2
COMPLETION PRODUCTS
Tu b i n g H e a d s
Description: The tubing head is the top spool on a surface wellhead assembly. It is installed
after the last casing string to provide a load shoulder to support the tubing string and a seal bore
for the tubing hanger or production casing/tubing annulus seal. When the well is completed, the
tree is installed on top of the tubing head with a tubing head adapter.
Functions
Provide a load shoulder inside the head to support tubing hangers and packoffs.
Provide a controlled bore against which the hanger or packoff can seal.
Provide for a secondary annulus seal around the top of the previous casing string. (See
Bottom-Bowl Packoffs in this section.)
Provide access to the annulus between the tubing string and the production casing.
Provide a means to support and test BOPs while completing the well.
TC-Series Tubing Heads

FMC TC-Series tubing heads have a straight-bore profile which is compatible with all FMC single-
and multiple-string tubing hangers and packoffs. These heads are available in four basic styles; the
only functional difference between the styles is the number and type of aligning pins, which are
used to align multiple-string or specialty tubing hangers.
Features
Has a straight-bore design compatible with all TC-Series tubing hangers.
All TC-Series tubing heads with a 9-inch or larger top flange also accept the FMC C-29 casing
hanger for casing completions.
Valve removal (VR) threads are standard on all flanged or studded outlets.
Benefits
Wedge locking of bowl protector, BOP test plugs and tubing hangers is eliminated.
Seal bore is less likely to be damaged during drilling.
Straight bore is more economical to recondition after abandonment.
TCM-ET
TCM-ET
The TCM-ET tubing head has no aligning pins. It is compatible only with single-string TC-Series
tubing hangers and packoffs. The TCM can be upgraded to a TC-60-ET or TC-ET head by adding
the necessary aligning pins at an FMC Energy Systems facility.
43 44
26FMC5(pg42-53)_26.6.04 6/26/04 11:10 AM Page 2
COMPLETION PRODUCTS
Description: The tubing head is the top spool on a surface wellhead assembly. It is installed
after the last casing string to provide a load shoulder to support the tubing string and a seal bore
for the tubing hanger or production casing/tubing annulus seal. When the well is completed, the
tree is installed on top of the tubing head with a tubing head adapter.
Functions
Provide a load shoulder inside the head to support tubing hangers and packoffs.
Provide a controlled bore against which the hanger or packoff can seal.
Provide for a secondary annulus seal around the top of the previous casing string. (See
Bottom-Bowl Packoffs in this section.)
Provide access to the annulus between the tubing string and the production casing.
Provide a means to support and test BOPs while completing the well.
TC-Series Tubing Heads

FMC TC-Series tubing heads have a straight-bore profile which is compatible with all FMC single-
and multiple-string tubing hangers and packoffs. These heads are available in four basic styles; the
only functional difference between the styles is the number and type of aligning pins, which are
used to align multiple-string or specialty tubing hangers.
Features
Has a straight-bore design compatible with all TC-Series tubing hangers.
All TC-Series tubing heads with a 9-inch or larger top flange also accept the FMC C-29 casing
hanger for casing completions.
Valve removal (VR) threads are standard on all flanged or studded outlets.
Benefits
Wedge locking of bowl protector, BOP test plugs and tubing hangers is eliminated.
Seal bore is less likely to be damaged during drilling.
Straight bore is more economical to recondition after abandonment.
TCM-ET
TCM-ET
The TCM-ET tubing head has no aligning pins. It is compatible only with single-string TC-Series
tubing hangers and packoffs. The TCM can be upgraded to a TC-60-ET or TC-ET head by adding
the necessary aligning pins at an FMC Energy Systems facility.
43 44
26FMC5(pg42-53)_26.6.04 6/26/04 11:11 AM Page 4
Completion
P ro d u c t s

BASIC FLANGED
TREE CAP
COMPLETION PRODUCTS
B-15-A B - 1 1 - AO B - 1 1 - AO
W / OT I S U N I O N
VALVES
MODEL 101 MODEL 120/125 M O D E L 1 3 0 / 1 3 5 / 1 5 0 M O D E L 1 3 0 / 1 5 0 V LT MODEL 160
TUBING HEAD ADAPTER
Basic Adapter A-4 A-4-D A-3-EC/QCI A-4-M B-2-S BO-2 BO-10
TUBING HANGER
TC-1A TC-1W TC-1A-EN TC-1A-ENS TC-1A-EMS TC-1A-EMS
W/XEMS
BO-2 BO-10 TC-B-EC TC-2C TC-60

W/DHCV
TUBING HEAD
TCM-ET TC-ET TC-60-ET TC-WD-ET

26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 6
TC-ET TC-60-ET TC-WD-ET
TC-ET
The TC-ET tubing head has one aligning pin and accepts all TC-Series tubing hangers and packoffs
except the TC-60 dual-split hanger. It can be upgraded to a TC-60-ET by adding two aligning pins
at an FMC Energy Systems facility.
TC-60-ET
The TC-60-ET is the most versatile tubing head in the oilfield. It has three aligning pins and is
compatible with all TC-Series tubing hangers and packoffs, including the TC-60 dual-split hanger.
When last-minute completion changes are possible, the T-60-ET is a good investment because
no shop modification is needed to adapt it to any type of tubing completion.
TC-WD-ET
The TC-WD-ET tubing head has an internal wedge that is used for alignment on specific TC-Series
tubing hangers. This particular design allows for alignment of multiple-string tubing hangers without
external manipulation methods. TC-WD-ET tubing hangers are generally considered specific to
particular customers requirements and can be run only in the TC-WD-ET tubing head. FMC hangers
that normally are aligned with pins (TC or TC-60 type) will not function in the TC-WD-ET head.
A l t e r n a t i ve Tu b i n g H e a d C o n f i g u r a t i o n s
Bottom Connections
Bolt-through flange, studded flange and clamp-hub connections are available. The type and pressure
rating used must match the top flange of the previous casing spool or crossover flange. Bolt-through
flange connections are the most popular and economical type of connection in certain parts of the
world. Clamp-hub connections are sometimes specified, because they are much faster to make up
and because they reduce the diameter and weight of the assembly when space limitations are present.
Top Connections
FMC Surface Wellhead tubing heads have either bolt-through flange or clamp-hub top connections,
which are compatible with all FMC tubing head adapters. The producing pressure of the well
normally determines the pressure rating of the top connection.
Lockdown Screws
Most FMC Surface Wellhead Series tubing heads have a series of lockdown screws in the top flange
(unless customer or application requires otherwise). These lockdown screws have three functions:
to actuate compression-type hanger or packoff seals
to lock down the hanger or packoff to prevent movement caused by thermal expansion of the
tubing string during production
to lock down the hanger in the event of annulus pressure
NOTES:
Where customer preferences or applications do not allow the use of lockdown screws, internally
locking mechanisms are utilized. See section on Completion Solutions.
45
26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 7
A l t e r n a t i ve Tu b i n g H e a d C o n f i g u r a t i o n s
Bottom-Bowl Packoffs (secondary seals)
Tubing head bottom-bowl packoffs are used to seal around the production casing stub in the bottom
bowl of the tubing head. They are often referred to as secondary seals. The various packoff types
are described below:
Double FS Seals
This design consists of two elastomeric-shaped seals located in grooves in the bottom of the tubing
head. A seal is achieved by interference of the seal with the outside diameter of the casing and
the bottom or OD of its retaining groove. A spring molded in each inside corner of the seal provides
an anti-extrusion mechanism when sealing against pressure by bridging the gap between the tubing
outside diameter and casing head seal bore. The shape of the seal allows it flexibility to maintain
sealing interference with the large variations in tubing outside diameter.
PI Seals
These seals consist of a T-cap seal element, nonextrusion rings and a receiver ring. These components
will fit the HPE bottom prep configuration. The PI seal is designed for use up to 15,000 psi working
pressure and temperatures up to 75 o F or as low as -50 o F, depending on the elastomer selected.
It provides the proper compression and squeeze even with the larger API casing tolerances. The
design effectively intensifies the annulus pressure and thus the internal stress in the elastomer to
minimize the effects of explosive decompression.
SBMS-II Seals
This metal-to-metal seal consists of a U-shaped ring with a bump sealing surface at the outside
and inside legs of the U. When installed, the entry ramp compresses the legs of the U inward
and creates contact stress in each bump that provides the seal. This seal requires the casing
stub OD to be field machined after the casing is hung to provide the proper sealing tolerances and
surface finish. This is accomplished with a portable pneumatic-driven tool. It is good for tempera-
tures ranging from -75 o F to 1200 o F.
RCMS Seals
The Rough Casing Metal Seal (RCMS) is designed to use up to 20,000 psi. This seal does not
require special machining of the casing stub; is compatible with temperatures from -20 o F to 350 o F
in corrosive environments; does not require special installation tools and is simple to install; is
NACE compatible; is compatible with casing spool and tubing spool strength; is compatible with
casing string strength properties.
NOTES:
TC-Series packoffs are usually installed in the tubing head prior to shipment. FMC tubing heads are also
available with threaded bottom preparations in some sizes and pressure ratings.
WHEN ORDERING Tu b i n g H e a d s , s p e c i f y t h e f o l l o w i n g :
A. FMC Energy Systems Model D. Side Outlets

B. Bottom Connection 1. Threaded or studded
1. Flanged, studded, Speedloc clamp, 2. Size
clamp hub 3. Working pressure
2. Size 4. Number of aligning pins
3. Working pressure E. Service
C. Top connection 1. Regular or H2S
1. Flanged, studded, Speedloc clamp, F. Options
clamp hub 1. Type of secondary seal
2. Size 2. Casing sizes
3. Working pressure
Available to meet all appropriate API-6A requirements.
46
26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 8
D
C
T C - S E R I E S T U B I N G H E A D S
Bottom Flange Top Flange Bottom Dimensions, In. Approx. Weight

Size, In. WP, psi Size, In. WP, psi Outlets Prep. A B C D Lb. Kg
9 2,000 7-1/16 2,000 2-in. LPO 7 BL 18-7/8 10-9/16 6-13/16 7 350 159
9 2,000 7-1/16 2,000 2 1/16-in./2000 FLG 7 BL 18-7/8 10-9/16 7-13/16 7 355 161
9 2,000 7-1/16 3,000 2-in. LPO 7 BL 20-1/4 9-3/8 6 7/8 7 400 181
9 2,000 7-1/16 3,000 2 1/16-in./5000 FLG 7 BL 20-1/4 9-3/8 6-3/8 7 405 184
9 3,000 7-1/16 3,000 2-in. LPO 7 BL 21-1/4 10-1/4 6-3/8 7 500 227
9 3,000 7-1/16 3,000 2 1/16-in./5000 FLG 7 BL 21-1/4 10-1/4 6-3/8 7 505 229
9 3,000 7-1/16 5,000 2 1/16-in./5000 FLG 7 BL 22-3/8 11-3/4 6-3/8 7 665 302
11 2,000 7-1/16 2,000 2-in. LPO 9 BL 18-7/8 10-9/16 6-13/16 7 440 200
11 2,000 7-1/16 2,000 2 1/16-in./2000 FLG 9 BL 18-7/8 10-9/16 6-13/16 7 440 200
11 2,000 7-1/16 3,000 2-in. LPO 9 BL 20-3/4 10 6-3/8 7 550 249
11 2,000 7-1/16 3,000 2 1/16-in./5000 FLG 9 BL 20-3/4 10 6-3/8 7 555 252
11 3,000 7-1/16 3,000 2-in. LPO 9 BL 20-7/8 15-1/16 6-13/16 7 600 272
11 3,000 7-1/16 3,000 2 1/16-in./5000 FLG 9 BL 20-7/8 10-1/16 6-13/16 7 600 272
11 3,000 7-1/16 3,000 2 1/16-in./5000 FLG 9 BL 22-3/8 11-3/4 6-13/16 7 670 304
11 5,000 7-1/16 5,000 2 1/16-in./5000 FLG 9 BL 24-4/9 11-1/16 6-13/16 7 880 399
11 5,000 7-1/16 10,000 1 13/16-in./10,000 FLG 9 BL 26-1/2 14-5/8 6-13/16 7 856 388
11 10,000 7-1/16 10,000 1 13/16-in./10,000 FLG 9 BL 26-4/9 12-3/4 6-3/4 7 1318 598
11 10,000 7-1/16 15,000 1 13/16-in./10,000 FLG 9 HPE 26-1/2 12-13/16 6-3/8 7 1384 628
11 3,000 9 3,000 2 1/16-in./5000 FLG 9 BL 22-3/8 11-3/4 6-13/16 8-1/4 755 342
11 3,000 9 5,000 2 1/16-in./5000 FLG 9 BL 23-1/4 11-5/8 8-1/4 8-3/4 805 365
11 5,000 9 10,000 1 13/16-in./10,000 FLG 9 BL 24-1/4 13-3/8 8-1/4 8-3/4 1249 567
11 10,000 9 10,000 1 13/16-in./10,000 FLG 9 BL 28 14 7 8-3/4 1700 771
13-5/8 2,000 7-1/16 2,000 2-in. LPO 9 BL 20-3/4 10 6-13/16 7 490 222
13-5/8 2,000 7-1/16 2,000 2 1/16-in./2000 FLG 9 BL 20-3/4 10 6-13/16 7 495 225
13-5/8 2,000 7-1/16 3,000 2-in. LPO 9 BL 20 9-1/2 6-3/8 7 620 281
13-5/8 2,000 7-1/16 3,000 2 1/16-in./5000 FLG 9 BL 20 9-1/2 6-3/8 7 625 284
13-5/8 3,000 7-1/16 3,000 2-in. LPO 9 BL 24-3/8 11-1/2 6-13/16 7 675 306
13-5/8 3,000 7-1/16 3,000 2 1/16-in./5000 FLG 9 BL 24-1/8 11-1/2 6-13/16 7 670 304
13-5/8 3,000 7-1/16 5,000 2-in. LPO 9 BL 24-1/4 11-3/4 6-13/16 7 800 363
13-5/8 3,000 7-1/16 5,000 2 1/16-in./5000 FLG 9 BL 24-1/4 11-3/4 6-13/16 7 805 365
13-5/8 2,000 9 2,000 2-in. LPO 10-3/4 BL 22 10-3/8 8-1/4 8-3/4 500 227
13-5/8 2,000 9 2,000 2 1/16-in./2000 FLG 10-3/4 BL 22 10-3/8 8-1/4 8-3/4 505 229
13-5/8 2,000 9 3,000 2-in. LPO 10-3/4 BL 20 9-1/2 8-1/4 8-3/4 650 295
13-5/8 2,000 9 3,000 2 1/16-in./5000 FLG 10-3/4 BL 20 9-1/2 8-1/4 8-3/4 655 297
13-5/8 3,000 9 3,000 2-in. LPO 10-3/4 BL 22-3/4 10-9/16 8-1/4 8-3/4 700 318
13-5/8 3,000 9 3,000 2 1/16-in./5000 FLG 10-3/4 BL 22-3/4 10-9/16 8-1/4 8-3/4 705 320
13-5/8 3,000 9 5,000 2-in. LPO 10-3/4 BL 23-5/8 11-5/8 8-1/4 8-3/4 710 322
13-5/8 3,000 9 5,000 2 1/16-in./5000 FLG 10-3/4 BL 23-5/8 11-5/8 8-1/4 8-3/4 715 324
13-5/8 3,000 11 5,000 2 1/16-in./5000 FLG 10-3/4 BL 22 12-1/2 10 10-7/8 1239 562
13-5/8 5,000 11 10,000 1 13/16-in./10,000 FLG 9-5/8 BL 28-15/16 14-11/16 9 10-7/8 1754 796
13-5/8 5,000 11 10,000 1 13/16-in./10,000 FLG 9-5/8 OO 28-15/16 14-11/16 9 10-7/8 1754 796
47
26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 9
COMPLETION PRODUCTS
Tu b i n g H e a d A d a p t e r s
Description: The tubing head adapter provides a transition between the Christmas tree and the
tubing head. The bottom adapter connection matches the tubing head, and the top adapter con-
nection matches the tree. Tubing head adapters are available for all types of single- and multi-
ple-string completions, including those using electric submersible pumps, packers, downhole
control valves and gas lift valves. These adapters come with threaded, flanged or studded-flanged
top connections. Most tubing head adapters are available with hydraulic supply inlets for down-
hole control lines. If the customer requires, FMC Surface Wellhead also supplies various types
of adapters that will accommodate continuous control-line capabilities. Following you will find
the most generally used.
Basic Adapters A4 Dual-Seal Bore Adapters Single-Seal Bore Adapter ESP Adapter
A-4-D A4
Basic Adapters
They provide only a transition between the tubing head and the tree. These adapters do not hang
the tubing or provide a controlled seal bore. Basic tubing head adapters have a smooth seal bore
and are used when tubing is suspended from the tubing hanger. They are designed for low-pres-
sure completions where downhole line or tubing strings manipulation are not required. The basic
adapter is normally installed with the tree after tubing is run.

Simple transition piece between the tubing head and the tree
Used with a TC-1A tubing hanger
Available with threaded, flanged or studded top connection
Seal Bore Adapters

Seal bore adapters have the inside diameter machined to provide a controlled seal bore for an
extended-neck tubing hanger or a seal nipple. They are available with a test port and/or a hydraulic
supply inlet for downhole control lines. Like basic adapters, they are normally installed with the tree.

Provides a seal bore for the TC-1A-ENS extended neck (Single-Seal Bore)
Provides seal bores for the seal nipples on dual-completion tubing hangers (Dual-Seal Bore)
Available with SCSSV control line inlets
Studded top connection only
ESP Adapters
ESP adapters have seal bores to accommodate both a tubing hanger neck seal and an electrical
power feed-thru device. Standard ESP adapters are equipped with rotating flanges to mate to the
tubing head, minimizing concerns over alignment issues. Positive alignment can be obtained
through the use of optional features in the mating ESP hanger. ESP adapters can be supplied to
match standard tubing heads rated to 3,000 and 5,000 psi working pressure.
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26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 10

Provides sealing bore for a variety of electrical feed-thru configurations, including penetrators,
cable packoffs and continuous feed-thru penetrator mandrels.
Provides reliable seal bores for tubing hanger neck or seal sleeves.
Provides rotating attachment flange for ease of alignment to ESP hanger and tubing head flange.
Tubing Suspension Adapter Tubing Coupling Adapter Tubing Coupling Adapter

B-2-S BO-2 BO-10
Tubing Suspension Adapters

These adapters provide a means to hang the tubing via tubing threads machined in the lower-con-
nection inside diameter. The tubing threads can be used to suspend tubing when an operator wants
to reciprocate tubing, but does not require a back-pressure valve in the tubing hanger. These
adapters do not provide a seal. They are normally used on low-pressure completions with a wrap-
around packoff or stripper.
Tu b i n g H e a d
Adapters
For use with the TC-1W, these adapters have tubing threads to suspend the tubing string
Available top connections are male thread, female thread or studded.
Coupling Adapters
Coupling adapters provide a means to suspend the tubing in conjunction with a special coupling.
They provide a lower connection for the tubing head and an upper connection for the tree and are
used with a tubing coupling, which suspends the tubing and accepts a back-pressure valve. It is
used for high-pressure completions where the operator wants to manipulate tubing through a
wraparound packoff or stripper and needs a back-pressure valve and/or a hydraulic supply inlet for
downhole control lines. An ACME thread is machined into the adapters bottom inside diameter to
be utilized in conjunction with the coupling to hang the tubing. Then it can be screwed onto the
coupling. When a tree is trimmed for critical service, a coupling adapter with a coupling nut is
available to prevent possible galling of threads between the adapter and coupling on makeup.
BO-2 Coupling BO-10 Coupling

Features and Benefits Features and Benefits
Used with the BO-2 tubing coupling Used in conjunction with the
Adapter makes up to the tree. BO-10 coupling
Entire assembly is installed by rotating it Installs without rotation of the tree
onto the coupling. Studded top connection only
Studded top connection only
WHEN ORDERING tubing head adapters, specify the following:
A. FMC Energy Systems Model C. Top Connection G. With/Without SCSSV Control

B. Bottom Connection 1. Flanged, studded, Line Port(s)
1. Flanged, studded or male thread or H. Service: Regular or H2S
clamp hub female thread I. Material Class
2. Size D. Single or Dual Completion
3. Working pressure E. Tubing Size(s) Available to meet all appropriate
F. Tubing Thread(s) API-6A requirements.
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26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 11
COMPLETION PRODUCTS
Tu b i n g H a n g e r s
Description: Tubing hangers are installed in the top bowl of a tubing head. Tubing hangers both
suspend tubing and provide a primary annulus seal between the tubing and production casing.
Hangers are run through the blowout preventers and are landed in the top bowl of the tubing
head. Tubing hangers are available for any type of tubing completion. Tubing hangers also act as
a means to access and manipulate additional smaller tubing lines that are utilized downhole and
extended to the surface on the outside of the tubing string or strings. Packoffs allow tubing
string manipulation for setting packers or displacing fluid while sealing the annulus between the
tubing and the production casing.
FMC Surface Wellhead TC-Series tubing hangers are available for any type of single- or multiple-
string tubing completion, including those requiring packers, subsurface safety valves, gas-lift
valves and electric submersible pumps. All FMC Surface Wellhead hangers can be run through the
blowout preventers, allowing the well to be secured before the preventers are removed.
Most TC-Series tubing hangers accept a back-pressure valve, which seals the tubing bore.
These BPV profiles may be of FMC Surface Wellhead design or they may be of another manufac-
turers design, depending upon the customers requirements. Some hangers are ported for
hydraulic control lines, downhole safety valves or other equipment as required by the customer.
S i n g l e - S t r i n g Tu b i n g H a n g e r s
Most TC-Series single-string hangers do not require aligning pins and are compatible with any TC-
Series tubing head. Generally speaking, alignment pins will not be required unless there is a need
to orient a hanger a particular way. An example of this might be when an additional line is being
run with the tubing string and needs to be ported through a particular position in the tubing spool.
TC-1A TC-1W
TC-1A
The TC-1A is a threaded tubing hanger with an integral compression-type annulus seal that is
actuated by string weight and or by lockdown screws. This hanger is also known as a threaded
mandrel-type hanger and is considered one of the most basic and least expensive hangers in FMC
Surface Wellheads TC product line.
TC-1W
The TC-1W is a split, wraparound packoff that allows tubing-string manipulation to displace fluid
while maintaining complete control of annular pressure. Like all TC-Series packoffs, tubing string
weight must be suspended from a tubing suspension adapter or coupling adapter. The TC-1W has a
compression-type seal which is actuated by lockdown screws.
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26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 12

Used where downhole control lines or tubing manipulation are not required.
Fits all TC-Series tubing heads.
Interference-type annulus seals instead of compression-type seals for 5,000 psi working
pressures or below.
Back-pressure-valve preparation for ISA (unless otherwise specified).
TC-1A-EN TC-1A-ENS TC-1A-EMS

W/XEMS
TC-1A-EN
Threaded hanger with an extended neck with interference-type seals that provide a secondary
annulus seal to isolate flange and ring gasket from well pressure and fluids.
Accepts control lines and injection tubing.
Either interference-type seal rings or compression-type packoff (actuated by lockdown screws).
Accepts FMC back-pressure valve and tree test plug.
TC-1A-ENS
The TC-1A-ENS is a threaded mandrel-type tubing hanger with an extended neck. This hanger
utilizes S-type seals on its neck that are used to seal inside the tubing head adapter that will be
Tu b i n g H a n g e r s
installed directly above the hanger upon completion of the well. Additionally, this hanger is provided
with compression-type seals on the body that generally incorporate wire mesh-type non-extrusion
devices above and below the seal. Lockdown screws are used.

Extended-seal neck with interference-type seals isolates the tubing head/adapter connection
from well pressure and provides for control-line porting if required.
FMC Surface Wellhead ISA back-pressure valve preparation is standard.
Interference-type annulus seals instead of compression-type for 5,000 psi working pressure
or below.
Has porting for SCSSV control lines, chemical injection, etc.
TC-1A-EMS W/XEMS
The TC-1A-EMS is a threaded mandrel-type tubing hanger with an Externally Energized Metal
(XEMS) annular seal energized with lockdown screws. The extended neck of the tubing hanger
assembly is sealed at the top by the FMC Straight-Bore Metal Seal (SBMS), completing the full
metal seal capability. This hanger is available with an external ACME landing thread or with
internal landing thread.

Available with external Acme landing thread or internal landing thread.
Continuous SCSSV control and/or inhibitor line; eliminates interruptions in the line and requires
neither elastomer seals nor hanger orientation.
Provides back-pressure valve preparation for FMC ISA.
Has elastomer annular seal.
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26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 13
BO-2 Coupling BO-10 Coupling TC-B-EC
BO-2 Coupling
A BO-2 coupling-type tubing hanger uses a one-piece coupling that is externally threaded with a
coarse heavy-duty ACME thread. Internally the coupling will provide tubing threads in the top and
bottom along with a back-pressure valve groove. The BO-2 coupling is attached to the last tubing
joint and is run in conjunction with a TC-1W wraparound-type packoff. Ultimately, the BO-2 cou-
pling is made up into a BO-2 adapter that is assembled on the bottom of the Christmas tree.

Threaded coupling is used in conjunction with the BO-2 tubing head adapter for high-pressure
completions requiring both string manipulation with BOP protection and SCSSV control lines.
Requires a TC-1W wraparound annulus seal.
FMC Surface Wellhead ISA back-pressure valve preparation is standard.
BO-10 Coupling
The BO-10 coupling-type tubing hanger is generally utilized on completions demanding higher
completion shut-in pressures. This hanger is a coupling by design but also incorporates a separate
rotating, ACME-threaded locking nut. This design is also attached to the last tubing joint, and is
run in conjunction with a TC-1W wraparound-type packoff. Ultimately, the BO-10 coupling is made
up into a BO-10 adapter that is assembled on the bottom of the Christmas tree.

Coupling nut allows the BO-10 coupling to be installed without rotation of the tree, making it
the choice for heavy trees or where dissimilar metals could cause galling problems.
Requires a TC-1W for annulus seal.
TC ESP
The TC ESP hanger is dual-ported, with one port designed to accept a single production tubing
string. The second port is designed to accommodate the electrical conductors that pass the cur-
rent between the surface cable and the subsurface cable that goes to the pump.
The TC ESP hanger is designed for 7 1/16"- 3,000/5,000 and 11"- 3,000/5,000 flange sizes. We
standardized on EUE thread configurations. Nevertheless, additional thread profiles and different
configurations can be supplied. While configurations and designs may differ with customer require-
ments, the basic design concepts stay the same.

Has redundant B Type S seals on the body of the hanger.
No alignment groove. It has an attachable alignment plate on the bottom of the hanger when
alignment is required.
No threads for penetrator makeup. Penetrator will be equipped with a jam nut on the bottom
of the penetrator to hold in the hanger body.
Benefits
Can easily convert an existing flowing well to an ESP without the need to change out the tubing
head. Can utilize a TCM-type tubing head.
Can convert a finished hanger with a QCI penetrator profile to accept a BIW penetrator.
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26FMC5(pg42-53)_26.6.04 6/26/04 11:17 AM Page 14
Penetrator does not require rotation for makeup. Eliminates the potential of seal or thread
damage when rotation of penetrator is necessary.
Multiple-String Tubing Hangers and Packoffs

TC-Series multiple-string hangers and packoffs permit the independent suspension and sealing of
multiple-tubing strings, allowing simultaneous production or injection to or from separate zones.
They require one or two aligning pins in the tubing head bowl and are compatible with either TC or
TC-60 tubing heads. The TC-60 split-type hanger may be run only in the TC-60 tubing head.
TC-60 Dual-Split Hanger TC-2C
TC-60 Dual-Split Hanger

The TC dual-split hanger is an easy-to-run split hanger with an integral compression-type packoff. The
packoff seal is actuated by lockdown screws before the blowout preventers are removed. No plastic injec-
tion is required. With the TC-60 dual-split hanger, tubing strings can be run and pulled independently,
allowing maximum clearance for gas-lift or subsurface safety valves. Each segment accepts a back-pres-
sure valve and is available with control-line preparations for surface-controlled subsurface safety valves.
Features
Allows tubing string to be run and pulled independently.
Provides for maximum clearance for gas-lift valves, SCSSV and packers.
FMC Surface Wellhead ISA back-pressure-valve preparation in each hanger half is standard.
Tubing head must have the dual TC-60 aligning pins.
TC-2C Dual Completion

Has threaded, coupling-type multi string hanger.
Allows tubing strings to be run separately or simultaneously; tubing can be rotated to
manipulate packers.
Each accepts a back-pressure valve.
Annulus and sleeve seals are interference-type.
Tubing head must have the single aligning pin.
Hydraulic Control-Line Preparation

The TC-1A-EN tubing hanger and the TC-60 dual-split-type tubing hangers are available with hydraulic control
line ports for surface-controlled subsurface safety valves or injection tubing. The TC-1W packoff and the BO-
2 adapter/coupling with concentric tubing joint can also accommodate a subsurface safety valve.Control-line
ports may be either threaded with seal sleeves or continuous, depending upon customer requirements.
WHEN ORDERING Tu b i n g H a n g e r s , s p e c i f y t h e f o l l o w i n g :
A. FMC Energy Systems Model C. Top Connection F. Tubing Thread(s)

B. Bottom Connection 1. Flanged, studded, G. With/Without SCSSV Control
1. Flanged, studded or male thread or Line Port(s)
clamp hub female thread H. Service: Regular or H2S
2. Size 2. Size I. Material Class
3. Working pressure 3. Working pressure
D. Single or Dual Completion Available to meet all appropriate
E. Tubing Size(s) API-6A requirements.
53
26FMC6(pg54-61)_4.6.04 6/26/04 11:20 AM Page 1
SYSTEMS SOLUTIONS
We L isten
[ ]
A broad range of technology, more than 75 years of experience designing and delivering well-
head systems, a worldwide presence and the ability to listen. In this section, we present a
variety of actual solutions in which listening to our customers, understanding their needs and
responding with custom-engineered systems resulted in solutions to some of the industrys
challenges, offshore and inland.
FMC Surface Wellhead has the
technology and experience to confidently
meet your needs worldwide.
W e a r e c o n f i d e n t that we can understand your challenge worldwide. Our multina-

tional engineering teams and service technicians are deployed and supported global-
ly, and most of them have built their experience locally before they came to our engi-
neering hubs. Probably your FMC Surface Wellhead engineers will speak your lan-
guage and be graduates of engineering schools in your region.
At FMC Surface Wellhead you can find the balance between the most advanced
technology for offshore projects, and years of worldwide field experience executing
infield drilling programs under time and budget constraints. That makes us feel confident
that we can work with our customers and together find the most appropriate specifi-
cation for their needs.
54
26FMC6(pg54-61)_4.6.04 6/26/04 11:20 AM Page 2
Systems
Solutions
{ }
We are thoroughly satisfied with
the reliable solutions and support
provided by FMC Energy Systems.
Theyve proven themselves a proac-
tive wellhead supplier, committed to
performance and safety in helping us
bring our North Sea field onsteam
on time and under budget.
MAJOR OIL COMPANY
55
26FMC6(pg54-61)_4.6.04 6/26/04 11:21 AM Page 3
SYSTEMS SOLUTIONS
ESP System
Kome (Chad)
A major oil company faced a substantial logistical challenge when it developed an oil-
field in a region of Africa with no established oilfield infrastructure and remote
from existing shipping channels. This operator wanted the most reliable enhanced-
recovery surface wellhead technology on the market for the venture and looked to
FMC Energy Systems to provide it. Our company has years of experience throughout
Africa and knew the most reliable choice of technology the customer would require in
Chad. We recommended a field-proven ESP system, including our industry-standard
Model 120 gate valves, HNBR FMC-molded S & FS elastomer seals,
and FMC C22 casing head, another industry standard. Each of these components
has delivered at least 15 years outstanding field performance.

Vertical producer well
Industry-standard FMC C-22 casing head (40 years of field experience)
FMC Model 120 gate valves, 5,000/3,000 psi, Trim AA (20 years field experience)
FMC S and FS HNBR interference elastomer seals (15 years field experience)
FMC spool tubing type electro-sub and FMC ESP hanger and adapter solutions
(30+ years field experience)
Allow rapid deployment, suspension and retrieval using standard BOPs,
completion procedures and hoisting equipment
Meet all international electric codes and certifications required
Certified to API6A, Appendix F, PR-2 plus additional cycle testing
FH System
Alberta (Canada)
There are moments when the challenge is not the environment, the pressure or
the reliability. Shallow, marginal low-pressure well production dictates a very tight
budget. The oil company then needs to maximize its use of customer property
and to utilize the adequate technology to match its application. There is not extra
cash for any luxury beyond the basic requirements. At FMC Surface Wellhead we
listened to market situations and decided to develop our FH line with tapered bowl
and exclusive elastomer seal design to stay on budget.

Tapered configuration matching the market needs
Elastomeric seal
Low pressure
Material Trim AA
Pressures up to 2,000 psi
o o
Temperature 50 F to 250 F
56
26FMC6(pg54-61)_4.6.04 6/26/04 11:21 AM Page 4
Drilling Time Optimization (DTO) System

Rocky Mountains (United States)
Our customers infield drilling program needed to minimize his rig time for multiple
shallow wells (with surface casing pressures less than 5,000 psi) and to improve
safety. FMC Surface Wellheads solution was the DTO wellhead, which delivers
significant time savings by eliminating a number of steps in the traditional drilling
process and reducing time required for other steps. The ideal situation for using
the DTO would be a single rig thats drilling multiple consecutive wells by using
a common casing program. Each rig is outfitted with a DTO diverter connector
fabricated into a diverter riser. The assembly stays with the rig for the drilling
project, and it is used on each well. A DTO drilling spool connector is assembled
into the rig BOP and is moved with the rig from well to well.

Eliminates steps in the drilling process.
Offers time savings during nipple up/down of the BOPs stack, landing casing
hanger and installing the tubing head.
Increases safety by eliminating the need for cutting torches and
hammer wrenches.
Locking ring design on drilling spool provides 360 degrees engagement to
increase load capacity and reduce fatigue.
Contingency systems for stuck pipe retains system benefits and time
savings.
Tests production casing seals prior to removal of BOP.
Load capacity of surface casing hanger exceeds joint strength.
Fast Drilling System

Ohanet (Algeria)
The customers priorities were: reducing rig downtime, simplicity of wellhead
installation and contingency procedures in place. These parameters and more
were met by FMC Energy Systems. For more than 10 years, weve supplied
this customer with our proprietary simple but rugged Unihead thru-bore solu-
tion. This system is designed to be installed as a single piece, which results in
significant time savings during drilling by eliminating the need to nipple down
and up BOP stacks. The casing is easy to access in the event pipe is stuck
downhole, a feature that eliminates the need for complex casing cutters. The
system is so simple that, in the event of logistics problems, it can easily be
installed by a competent drilling crew.

45 landing shoulders for all mandrel and tubing hangers
Weight set J slot packoffs incorporating FMC S and FS elastomer seals,
easy to lock in place using FMC ET lockdown screws

Variety of 13 3/8 casing solutions from a thru conductor to FMC Sliploc
Standard FMC TC-1A-EN tubing hangers for interchangeability available
in both 13 and 11 configurations for up to 10,000 psi applications
Available in intermediate pressure rating 6,650 psi
57
26FMC6(pg54-61)_4.6.04 6/26/04 11:21 AM Page 5
SYSTEMS SOLUTIONS
Fully Featured System

Sarawak (Malaysia)
This major European-based oil company planned to develop a high-flow-rate, corrosive
field in Borneo. Not only does this company uphold the highest standards for safety of
crew and environment, but it would be operating in a part of the globe that it had not
previously explored. The company came to FMC Energy Systems for its reputation as a
worldwide supplier familiar with the Far East and the challenges of working here, and
known for the high reliability of our wellhead systems. Energy Systems sales engineers
recommended technology appropriate to the highest standard required, a fully featured
system with metal-to-metal seals and Speedloc connections. We knew this would be
the best cost-to-risk choice for the customer, who would not have to be concerned
about the equipment performance over the life of the field. They also felt such a system
would be easier and safer to install and safer over the life of the wells, and that it would
save them rig time during installation.

Field-proven advanced technology
Metal-to-metal seals
Internal latches
Minimum leak paths to the environment

North Sea (Norway)
When a major oil company planned to develop a North Sea field, it estimated a 30-
year minimum lifetime for the field and projected future production with water cuts and
gas penetration. The field would have 12 tie-back wells (predrilled wells from a semi
prior to installing the platform) and was planned for production, gas-injection and
water-injection wells. Moreover, the field is regulated by strict API6A and NORSOK
standards. Needing reliable, flexible, cost-effective drilling and production solutions,
this company came to FMC Energy Systems as we are the most experienced well-
head supplier in the North Sea for both surface and subsea applications. Our engi-
neers proposed a fully featured surface system using thru-bore technology, including
proven UWD 15 subsea technology, with the flexibility of switching from production to
injection without changing trees. FMC Energy Systems Norway operations allow the
customer to carry smaller inventories of equipment and parts, short lead time and
ready access to engineers and technicians experienced in North Sea operations.

Thru-bore system with minimal installation time for risers and BOP. Installation
time reduced by implementing field-proven subsea UWD 15 casing hangers and
packoffs.
Top-of-the-line materials and cladding assure equipment will last through the life of
the well with minimum maintenance and lost production.
Has metal-to-metal seals, UWD 15 technology.
Switch from production to injection without changing out trees.
By having the 18 3/4 casing landed in the starting head, the operator can easily
change out the 13, 9 and 7 tubing and Unihead when the well needs slot
recovery, workover, etc.
Wireshear actuator on master valve can shear 7/16th braided wire on the tree to
save time and money rigging wireline equipment.
58
26FMC6(pg54-61)_4.6.04 6/26/04 11:21 AM Page 6

China Sea (China)
This project in the China Seas Ya Cheng field, which supplies gas energy to
Hong Kong, presented the challenges of critical conditions: high corrosive,
high temperature, fire resistant, severe weather, large-bore production, high
reliability and a long life cycle to reduce the need for workovers. Our state-of-
the-art dry tree system, the UWD-15, is an excellent example of our quest
to design highly reliable wellheads for difficult environments and conditions
and still contain costs. Developed out of our subsea wellhead technology,
the UWD-15 is a 15,000 psi wellhead that combines advanced technology for
high-pressure and hazardous-service environments. All seals are metal-to-
metal, with the UWD-15 packoff providing the basis for annular sealing. This
packoff does not rely on the tubing hanger weight to energize and can be
removed separately from the tubing hanger. It utilizes an SBMS seal at the
tubing hanger neck as standard. The seat is recessed to help ensure that
the seal contact surface is not damaged when the packoff is installed.
The design includes a fire-safe envelope for the upper master valve to the
annulus A.

The 15,000 psi wp UWD-15 Wellhead System minimizes leak path
to the environment.
Has a metal-to-metal seal, SBMS technology.
Includes internal latch.
Has major connections with Speedloc .
Offers field-proven advanced technology.
Standard subsea tooling facilitates availability and learning processes.
H igh-Pressure Gas System

Oman Desert (Oman)
In the desert of Oman, conditions to produce gas are severe to critical.
The equipment needs to have temperature class X and to resist
high-corrosive fluids up to 13,000 psi pressure. The operator has one
of the highest safety standards in the industry, and he was looking for
a local manufacturer. Our multicultural team successfully implemented
our equipment while managing the project, and provided support during
execution. FMC Surface Wellhead elastomeric seal achieved exactly
the customers requirement.

Has single Unihead system with two-step bowls.
Major connections are comprised of FMC Speedloc-II
segmented clamps.
Packoff and tubing hanger assembly utilizes elastomeric
sealing technology and internal latch mechanism.
59
26FMC6(pg54-61)_4.6.04 6/26/04 11:21 AM Page 7
SYSTEMS SOLUTIONS
Ho r i z o n t a l System
Gulf of Campeche (Mexico)
Injecting 1.2 million cubic feet of nitrogen per day into a formation
through a 9 bore is a major challenge to face with traditional solu-
tions. The limited available height and weight on the platform plus
the handling of a 9 Christmas tree during installation and workover
ruled out a conventional production wellhead solution. Our engineers
who have platform working experience understood better than other
suppliers the operational challenge, and proposed the first horizontal
wellhead tree system of its size in the Gulf of Mexico.

Full 9 bore system.
Allows workover without removing Christmas tree.
It has hydraulic or pneumatic valves.
Wire Mesh FMC Surface Wellhead seal technology.
Allows drilling through the tubing hanger.
Maximizes platforms available surface.
Side-By-Side (SXS) System

Java Sea (Indonesia)
Fragmented reservoirs requiring multiple interventions are a major challenge
due to the reduced space on platforms, especially when, as in this example,
you need to complete (or abandon) wells and perform interventions without
disturbing adjacent wells. For such challenges, FMC Surface Wellhead
has developed a Side-By-Side (SXS) Wellhead System for optimization of
space on new platforms or workovers on existing platforms. The SXS also
accommodates configurations involving a combination of single and dual
completions inside a single conductor.

Allows installing either a 2-in-1 or 3-in-1 well configuration inside a single
conductor, sized from 26 OD onwards to suit requirements.
Eliminates the need for additional conductor pipe. This creates up-front
savings and reduces abandonment costs.
Allows the use of standard drill-bit sizes.
Independent Tubing Heads (Unihead ) allow greatest flexibility in
choosing wells to complete or abandon and to perform independent
intervention, entry and re-entry without disturbing adjacent wells or flow
lines. The wellheads are installed with full BOP protection. This system
promotes time saving through batch drilling and drilling with reduced
rig move time.
Maximize platform size and the use of well slots on the platform. For
existing wells, the SXS wellhead maximizes the use of existing spare
well slots.
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26FMC6(pg54-61)_4.6.04 6/26/04 11:21 AM Page 8
T L P / S PA R System
Gulf of Mexico (USA)
By far the most experienced suppliers of TLP/SPAR systems in the Gulf of Mexico,
we also installed the deepest and most fire-resistant SPAR in the Gulf.
As certain platforms are designed to move with water action, every element
connected to the sea floor becomes an integral part of a dynamic system and
requires specialized wellhead solutions like our TLP/SPAR systems. From the initial
stages of your project, we can help you decide to go with a wet or a dry tree.
Example: If youre facing a fragmented reservoir offshore and must execute multiple
interventions, economics indicate a surface tree.
FMC Surface Wellhead installed the first TLP/SPAR system in the Gulf of Mexico
during the 1980s and has been the leader in this technology since, installing more
systems worldwide than our competitors combined.

Special slip-lock assembly securely attaches wellhead to riser.
Straight-bore metal seal (SBMS) provides a more secure seal against heavy
sideloads that can be generated by wave activity.
More compact profile reduces vertical space requirement.
New tubing head design provides full metal-to-metal seal.
Special plug and lubricator adapter provides easy vertical access to the
gas-lift string.
SCSSV and inhibitor lines exit through the upper wellhead connection.
CM-1 Shallow-Water System

Black Sea (Ukraine)
The CM-1 is a subsea tree utilized to complete subsea wells on mudline sus-
pension systems. It is expressly designed for marginal field completions with
small and fragmented reservoirs in jack-up depths. The CM-1 Trees modular
design integrates the latest field-proven technology into a simple design that
minimizes installation time and reduces total installation costs. The versatility of
the system allows the operator to tie back to most mudline systems and casing
programs. FMC Surface Wellhead first introduced the CM-1 Tree in 1975.

Adapts to any major wellhead manufacturer mudline equipment.
Taps small reservoir and ties back to existing platform.
Diver-installed, modular 3-inch, 10,000 psi working pressure production
tree minimizes dives and running trips.
Has 2-inch side annulus access.
Eccentric mandrel-type monobore tubing hanger has four downhole
penetrations (configured to operator specifications).
Has direct hydraulic control system.
Has 4-inch, 10,000 psi swivel-flange flowline connection.
Is API Material class FF.
Offers optional downhole or tree chemical-injection methods.
Offers optional pressure and temperature transducers.
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26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 1
Valves
Series 100 alves V [

[ A wellhead is as good as its valves, and FMC Surface Wellheads valves are as good as it gets.
FMC Surface Wellheads gate valves are the industrys standards for strength, reliability and durability. Our
valves are designed and tested for a minimum 20-year life everything you need in a valve.
S e r i e s 1 0 0 G a t e Va l v e s
FMC Surface Wellheads Series 100 Gate Valves have successfully met customer demands for per-
formance, endurance and ease of maintenance since their introduction in 1984. Available in working
pressures from 2,000 to 20,000 psi, these metal-seal gate valves provide bubble-tight operation
throughout their rated pressure and temperature ranges. Sizes, configurations and materials are
available for virtually any application.
Model 100 Series Valves by far exceed the requirements of API 6A. Model 120, Model 125,
Model 130, Model 135, Model 160 and Model VLT have been qualified in excess of Appendix F for
material class AA to HH and temperature rating 75 to 400oF. An additional 300 endurance cycles
are applied to simulate 20 years of life expectancy.
Series 100 gate valves come in trims for a complete range of water, oil and gas services
including corrosive, high-temperature, subsea, arctic, sand and steam.
Belleville
spring
Metal-to-Metal seal design

FMC Surface Wellheads Series 100 gate valves use a
precision-machined floating slab gate and seat design that
provides a fully energized metal-to-metal seal between the
gate and seat surfaces at all times. A Belleville spring behind
each seat keeps the seat in contact with the gate to ensure
Teflon
effective sealing at very low pressures. These fully symmetrical V-ring
valves effectively seal against flow in either direction.
Teflon
Even though the seats float in their respective pockets, the U-seal
downstream seat still creates a metal-to-metal seal against the

body when the valve is closed. The back face of each seat has
FMC Surface Wellheads exclusive double-bump profile (right
figure). As the valve closes, line pressure forces the gate
against the downstream seat, which in turn is driven against Double FMC Surface Wellheads patented
bump
the back of the pocket, where the double bumps form a gas-tight, UV stem packing is unaffected by
metal-to-metal seal. H2S, CO2, amines and chlorides.
It seals bubble-tight at pressures
exeeding 20,000 psi at 75oF to
400oF temperature range, elimi-
nating explosive decompression.
62
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 2
Va l v e s
Actuators
Seals
Model 100 Series

valves offer the following
features:
API 6A PR AppF Qualified
Fully Field Serviceable
Floating Slab Gate
Selective Stem Back Seating
Series 100
Bi-directional Operation
Full Metal Sealing
Packing nut seal

Stem bearing
Patented nonelastomeric
UV stem packing
Nonrising stem
Replaceable lift nut
Belleville springs
Close-fitting gate guide
Forged body and bonnet
Model 100 Series Valve
Easy Maintenance and Repair

All components of FMC Surface Wellheads Series 100 valves are designed to last the life of the valve with a minimum of
maintenance. Lubrication of the stem bearings and occasional greasing of the valve are the only routine maintenance required.
Our R&D group developed a grease study with worldwide scope to improve gate valve performance in Surface and Subsea
business applications. As a result of the study, we only use approved greases.
FMC Surface Wellhead-approved greases have low torque and excellent washout resistance, and are hydrocarbon, H2S, and
CO2 resistant. Reference grease guideline G70310.
63
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 3
Valves
Model 101
FMC Surface Wellheads Model 101 gate valve exceeds API 6A PR1 and PR2 modified performance
test. It is the newest offering in our Series 100 Gate Valve. This compact, safer-to-handle and rugged
valve is ideal for a wide range of lower-pressure applications. Combined with the industry-proven
Model 120 and Model 130 premium gate valves, FMC Surface Wellhead can support your every gate
valve requirement. The Model 101 utilizes innovative design and advance material technology to deliv-
er a highly reliable valve to match your low-pressure/low-demanding applications. The Model 101 is
available in 2,000, 3,000 and 5,000 psi working pressures. Sizes and end connections meet a
complete range of general and sour service oilfield applications.
Has bi-directional flow.
Nitrited and lapped gate and seat provide extended life expectancy.
Soft seat provides extremely low-pressure seal ability (20 psi).
Nonelastomer stem packing is unaffected by most oilfield chemicals.
Has a nonrising stem.
Casting and bolting technology reduces weight and maintains pressure D
capacity of two times working pressure.
Has low torque requirements for easier opening and closing.
Has tested beyond API 6A PR1 requirements. B
Floating seats allow quick and easy field repair.
Stem packing seals without periodic energizing.
Reliability of seats reduces leaks.
Has a quick-disconnect hand wheel. C
M O D E L 1 0 1
Dimensions Flanged Threaded Number of

Nominal Size Working A A (Inches) End Weight End Weight Turns to
(Inches) Pressure (THD) (FLG) A B C D (Lbs.) (Lbs.) Open/Close
2 1/16 2000 9.00 N/A 10.68 4.61 14.44 7.00 N/A 59 22 1/2
3000 9.00 14.62 10.68 4.61 14.44 7.00 95 59 22 1/2
5000 9.00 14.62 10.68 4.61 14.44 7.00 95 59 22 1/2
2 9/16 2000 10.62 N/A 12.84 6.98 16.53 7.00 N/A 145 23 4/5
3000 10.62 16.62 12.84 6.98 16.53 7.00 188 145 23 4/5
5000 10.62 16.62 12.84 6.98 16.53 7.00 188 145 23 4/5
3 1/8 3000 N/A 17.12 12.84 6.98 16.53 7.00 188 N/A 35 3/5
5000 N/A 18.62 12.84 6.98 16.53 7.00 216 N/A 35 3/5
Sizes End Connections Wo r k i n g P r e s s u r e s Tr i m
2 1/6 FE, LP, EUE 2,000 psi 3,000 psi 5,000 psi AA,BB,DD
2 9/16 FE, EUE 2,000 psi 3,000 psi 5,000 psi AA,BB,DD
3 1/8 FE 2,000 psi 3,000 psi 5,000 psi AA,BB,DD
64
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 4
M ODEL 1 0 1 G a t e Va l v e
The improved version of an FMC industry
Low torque standard, our Model 101 Gate Valve is
the newest solution for low-pressure
applications. Backed by a long history of
performance, the newest version of the
Model 101 offers greater economy and
value for the budgets of mature fields.
The Model 101 joins our premium gate valve
Nonelastomeric line, surpassing the competition in our
stem packing tests, qualifying it as the best in its class.
Model 101
See the results below.
Metal-to-metal and
soft-seat sealing
(20 psi low-pressure sealability)
Best-in-Class Results
P E R F O R M A N C E C O M PA R I S O N T E S T I N G
FMC Energy Systems Competitor Competitor Competitor

Gate Valve Model 101 Slab Gate Valve Wedge Gate Valve #1 Wedge Gate Valve #2
API 6A PR1 Test

Passed Passed Passed Failed, seat leak on last test
Torque to Open 18 ft.- lbs. 10 ft.- lbs. 35 ft.- lbs. 50 ft.- lbs.
Running Torque 8 ft.- lbs. 5 ft.- lbs. 10 ft.- lbs. 15 ft.- lbs.
API 6A PR2 Test Modified
Cycles Completed 160 @ ambient 160 @ ambient 160 @ ambient Test not done; valve failed
temperature temperature temperature PR1 Test
5 @ 150oF 5 @ 150oF 5 @ 150oF
o o
5 @ 180 F 5 @ 180 F 5 @ 180oF
o o
20 @ 250 F 20 @ 250 F 20 @ 250oF
1 Hr Shell Test @ 250oF Passed Passed Failed, stem packing leak
o
1 Hr Seat Test @ 250 F Passed Passed Failed, stem packing leak
1 Hr Seat Test @ -20oF Passed Failed Test not done
1 Hr Seat Test @ 0oF Passed Failed Test not done
Results of the modified PR2 Test Passed Failed Failed, stem packing leak
Condition of Critical Components after Testing
Gate Discoloration from gate Slighty scored in gate faces Slightly scored in gate faces Deep scores in gate face
movement across the seats
Seats PTFE standoff good, Explosive decompression PTFE inserts extruded Metal face of seat scored
no extrusion observed in seat seals and metal face scored
Stem Good Minimal thread wear Minimal thread wear Minimal thread wear
Packing Still Intact Still Intact Severely damaged Some extrusion
65
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 5
Valves
Model 120
FMC Surface Wellheads Model 120 gate valve exceeds API 6A PR2 Appendix F performance test
and FMC 300 endurance test. It is designed for medium-pressure oil and gas applications. The
Model 120s features have provided customers with many years of reliable services and the best
sealing performance in the industry. It is a forged valve designed for 2,000, 3,000, and 5,000 psi
working pressure.
Model 120
D
Heavy-duty, tapered roller thrust bearings
Four redundancy seals on seat
o Seat-to-gate o Stem backseat o Antiblowout packing nut
o Seat-to-body o Bonnet gasket
Reduced leak paths
Quick-disconnect hand wheel
Nonrising one-piece stem
B
Nonelastomeric patented UV stem packing, bubble tight at 75 oF to 650oF
Stem safety shear pin
Stem featuring weak point above stem packing to allow contingency break off
(pressure isolated)
Advance hard-facing and coating technology on gates and seats to ensure
C
reliability and wear resistance over 20 years of life
Replaceable gate-lifting nut
Stainless-steel gate guides
Floating gate A
M O D E L 1 2 0
Flanged Threaded Number of

Nominal Size Working Dimensions (Inches) End Weight End Weight Turns to
(Inches) Pressure A B C D (Lbs.) (Lbs.) Open/Close
2 1/16 2000 11.620 20.640 5.157 10.000 165 150 12 1/2

3000 14.620 20.640 5.157 13.000 165 150 12 1/2
5000 14.620 20.640 5.157 13.000 165 150 12 1/2
2 9/16 2000 13.120 22.457 6.140 10.000 275 260 15 1/2
3000 16.620 22.457 6.140 13.000 275 260 15 1/2
5000 16.620 22.457 6.140 13.000 275 260 15 1/2
3 1/8 2000 14.120 25.591 7.234 10.000 330 315 18 1/2
3000 17.120 25.591 7.234 15.000 330 315 18 1/2
5000 18.620 25.591 7.234 15.000 330 315 18 1/2
4 1/16 2000 17.120 28.851 8.953 15.000 590 23 1/2
3000 20.120 28.851 8.953 18.000 590 23 1/2
5000 21.620 28.851 8.953 18.000 590 23 1/2
5 1/8 2000 22.120 34.067 10.430 20.000 880 28 1/8
3000 24.120 34.067 10.430 20.000 880 28 1/8
5000 28.620 34.067 10.430 26.000 880 28 1/8
6 3/8 2000 22.120 45.350 14.010 1335 38 1/4
3000 24.120 45.350 14.010 1335 38 1/4
5000 29.000 45.350 14.010 27.000 1335 38 1/4
66
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 6
Patented UV
stem packing
Model 120
(Improves torque and galling resistance)
Dual seal to
body metal seal
M O D E L 1 2 0
Material Class
Designation AA BB CC DD EE FF HH
Body & Bonnet Forged Alloy Forged Alloy Forged Stainless Forged Alloy Forged Alloy Forged Stainless Forged Alloy Steel
Steel Steel Steel Steel Steel Steel w/CRA
Gates & Seats Alloy Steel Stainless Steel Stainless Steel Alloy Steel Stainless Steel Stainless Steel CRA
Stem Alloy Steel Stainless Steel Stainless Steel Alloy Steel Stainless Steel Stainless Steel CRA
Stem Packing Patented Patented Patented Patented Patented Patented Patented
UV Design UV Design UV Design UV Design UV Design UV Design UV Design
Bonnet Gasket Stainless Steel
Seal Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel or CRA
M O D E L 1 2 5 The FMC Surface Wellhead Model 125 is an extension of the FMC Surface Wellhead Model 120
Series gate valves that offers a lower-cost option for working pressures in the 4,500 psi to 6,500 psi working pressure.
The Model 125 has the same features and benefits as the Model 120 plus the following upgrades on: 1) seat and gate
hard facing, 2) lift nut material and 3) stem material. The result is an API monogrammed 5K service valve with FMC
certification for use up to 6,650 psi working pressure. The Model 125 is available in sizes from 2 1/6 to 6 5/8, in a
temperature range from 75oF to +250oF, and qualified by for API 6A PR2 App F plus 300 endurance cycles.
67
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 7
Valves
Model 130/150
FMC Surface Wellheads Model 130/150 gate valve exceeds API 6A PR2 Appendix F performance
test and FMC Surface Wellhead 300 endurance test. It is designed for high-pressure oil and gas
applications. The Model 130/150s features have provided customers with many years of reliable serv-
ices and the best sealing performance in the industry. It is a forged valve designed for 10,000 and
15,000 psi working pressure.
F e a t u re s a n d B e n e f i t s D
Heavy-duty, tapered roller thrust bearings
Four redundancy seals on seat
o Seat-to-gate o Stem backseat o Antiblowout packing nut
o Seat-to-body o Bonnet gasket
Reduced leak paths
Nonrising one-piece stem
Nonelastomeric patented UV stem packing, bubble tight at 75oF to 650oF
Stem safety shear pin B
Stem featuring weak point above stem packing to allow contingency break
off (pressure isolated)
Hard-facing technology on gates and seats to ensure reliability and wear
C
resistance over 20 years of life
Stainless-steel gate guides
Floating gate
M O D E L 1 3 0 / 1 5 0
Nominal Model Working Dimensions (Inches) Flanged End # Turns to
Size (Inches) Pressure A B C D Weight (Lbs) Open/Close
1 13/16 130 10000 18.31
18.19 22.574 5.439 16.000 175 11 3/8
150 15000 18.06
17.94 24.633 6.075 16.000 450 12 3/8
2 1/16 130 10000 20.56
20.44 23.169 5.950 16.000 205 12 3/4
150 15000 19.06
18.94 26.255 6.687 17.000 340 1
2 9/16 130 10000 22.31
22.19 26.364 6.977 16.000 300 15 1/2
150 15000 21.06
20.94 29.643 7.901 19.000 600 13 5/8
3 1/16 130 10000 24.44
24.32 28.941 8.015 17.000 420 18 3/8
150 15000 23.62
23.50 33.425 9.155 22.000 700 16
4 1/16 130 10000 26.44
26.32 34.273 10.113 24.000 960 19 1/8
5 1/8 130 10000 29.06
28.94 42.177 12.580 27.000 110 18
6 3/8 130 10000 35.06
34.94 49.665 15.000 33.000 2099 22 1/8
68
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 8
Patented UV
stem packing Replaceable lift nut
(Improves torque and galling resistance)
Dual seal to
Model 130/150
body metal seal
Proprietary low-friction
high-temperature facing
M O D E L 1 3 0 / 1 5 0
FMC Surface
Wellhead
Material Class
Designation AA BB CC DD EE FF HH
Body & Bonnet Forged Alloy Forged Alloy Forged Stainless Forged Alloy Forged Alloy Forged Stainless Forged Alloy Steel
Steel Steel Steel Steel Steel Steel w/CRA
Gates & Seats Alloy Steel Stainless Steel Stainless Steel Alloy Steel Stainless Steel Stainless Steel CRA
Stem Alloy Steel Stainless Steel Stainless Steel Alloy Steel Stainless Steel Stainless Steel CRA
Stem Packing Patented Patented Patented Patented Patented Patented Patented
UV Design UV Design UV Design UV Design UV Design UV Design UV Design
Bonnet Gasket Stainless Steel
Seal Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel Stainless Steel or CRA
M O D E L 1 3 5 The FMC Model 135 is an extension of the FMC Model 130 Series gate valves that offers a lower-
cost option for working pressures in the 9,000 psi to 12,000 psi working pressure range. The Model 135 has the
same features and benefits as the Model 130 plus the following upgrades on: 1) seat and gate hard facing, 2) lift nut
material, 3) stem material and 4) bolting. The result is an API monogrammed 10K service valve with FMC Surface
Wellhead certification for use up to 12,500 psi working pressure. The Model 135 is available in sizes from 2 1/6 to 4
1/6, in a temperature range from 75oF to +350oF, and qualifies by API 6A PR2 App F plus 300 endurance cycles.
69
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 9
Valves
M odel 130/150 VLT

FMC Surface Wellheads Model 130/150 VLT gate valve exceeds API 6A PR2 Appendix F performance
test and FMC Surface Wellhead 300 endurance test. The VLT family was designed as an option to
gear reducers to achieve low torque and ease operation. It is an extension of the FMC Surface
Wellheads M120 and M130, with many of the same features plus reduced-torque technology. FMC
Surface Wellheads technology has reduced the operating torque more than 95% for the designed
applications. The VLT is selectively offered in the following sizes: 9 for 2,000 to 5,000 psi; 4 1/16 to 7
1/16 for 10,000 psi, and 3 1/16 to 7 1/16 for 15,000 psi. Temperature range is from 75oF to 400oF.

D
95% reduction in operating torque
o o
Nonelastomeric patented UV stem packing, bubble tight @ 75 F to 650 F
(bonnet and balanced stem housing)
o Seat-to-gate o Bonnet gasket
o Seat-to-body o Balance stem backseat
Stem backseat
Bi-directional sealing
Stem safety shear pin B
Balanced stem with back seat
Rising stem
Sealed integral roller screw assembly threaded to bonnet
Integral FMC patented roller screw mechanism and a balancing stem C
Manually operated with no gear reducers
One-to-one ratio
M O D E L 1 3 0 / 1 5 0 V L T
Nominal Model Working Dimensions (Inches) Flanged End # Turns to
Size (Inches) Pressure A B C D Weight (Lbs.) Open/Close
3 1/16 150 15000 22.000 52.500 17.790 23.560 973 20.20

4 1/16 130 10000 26.380 56.200 19.550 24.000 955 24.20
150 15000 29.000 62.800 20.439 27.000 1730 25.30
5 1/8 130 10000 29.000 69.700 23.280 27.000 1723 30.20
150 15000 35.000 75.900 25.775 27.000 3125 31.90
6 3/8 130 10000 35.000 79.700 27.025 27.000 37.20
70
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 10
M ODEL V LT
The FMC Model VLT is an extension of the
Model 100 Series gate valves that offers
95% torque reduction. It features an integral
FMC Energy Systems patented roller screw
mechanism and a balancing stem. The VLT
family was designed for manual operation
Extremely low torque with no gear reducers, achieving a "one-to-
(95% torque reduction)
one" ratio. The Model VLT features include:
multiple seat barriers, bubble - tight shutoff,
over-torque prevention and a replaceable
lift nut.
Integral sealed FMC
Energy Systems patented
roller screw
1-to-1 ratio turn
(No gear reducers)
Rising stem
M o d e l 1 3 0 / 1 5 0 V LT
Balanced stem with metal back seat
and patented UV stem packing
L O N G L I F E E X P E C TA N C Y A N D R E L I A B L E O P E R AT I O N
Key features to ensure reliability for the life of the valve are:
Metal-to-metal sealed bonnet assembly: Separate weather seals on the Series 100 valve bonnet assemblies isolate the stem, stem
bearings, packing nut and other internal components from external environment.
Heavy-duty stem bearings: Dual stem bearings support all axial loading on the stem. These low-friction, tapered roller bearings also help
reduce operating torque.
High-strength stem threads: Standard ACME threads offer high shear strength and high contact area for maximum endurance. A separate
gate-lift nut contains the mating threads instead of the gate itself. This flexible design permits optimum stem/lift nut material combinations and
allows the gate to float independently from the stem. In the unlikely event of thread damage, only the nut or stem needs to be replaced.
Stem shear pin: The stem is protected against accidental twist-off by the stem shear-pin. The pin can be quickly replaced without disassem-
bling the valve bonnet.
Close-fitting gate guides: Stainless-steel gate guides stay within a few thousands of an inch of the gate, acting as mud skirts to minimize
well fluids, sand and mud from entering the valve body as the gate opens and closes.
71
26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 11
Valves
M odel 160
FMC Surface Wellheads Model 160 gate valve exceeds API 6A PR2 Appendix F performance test
plus FMC Surface Wellhead 300-cycle endurance test. Designed for high-pressure oil and gas applica-
tions. It is a forged valve designed for 20,000 psi working pressure.

Well balance designed and extremely low input torque
Very reliable drive train components
Seat Assembly designed with 5 redundancy seals
UV stem packing reinforced with dual-spring and very rugged nonelastomeric D
designed for extreme conditions (HPHT) 50oF to +400oF @ 20,000 psi working
pressure
Stem features:
1. Nonrising stem
2. Hard-faced seal area to ensure bubble-tight seal @ HPHT condition and
reusability
3. Efficiently designed thread to yield low-input torque at extreme conditions
4. Metal seal backseat
Floating slab gate design with hard facing
B
Heavy-duty, tapered roller-thrust bearing
Robust bonnet-to-body gasket seal
Selective backseating
Metal-to-metal seal features:
C
1. Body-to-bonnet gasket
2. Seat to body 3 redundant seals
3. Seat to gate
4. Stem backseat
Stem safety shear pin
Nongalling lift nut but replaceable if required
A
Hard-facing technology on gates and seats to ensure reliability and wear
resistance
Easy to assemble no special tooling required
The Model 160 was qualified to API 6A PR2 Appendix F at the following levels:
0oF to +350oF @ 20,000 psi full differential
-20oF to +400oF @ 20,000 psi full differential
-50oF to +350oF @ 20,000 psi full differential
M O D E L 1 6 0
Nominal Working
Size Pressure A B C D E F Weight Number of Turns
(inches) (psi) ( +/- .06) (inches) (inches) (inches) (inches) (inches) (lbs.) (1) to Open/Close
2 1/16 20,000 23.00 26.70 12.40 19.00 6.70 30.70 817 14

2 9/16 20,000 26.50 30.40 15.10 19.00 8.70 34.40 1204 17
3 1/16 20,000 30.50 34.50 16.94 22.00 9.94 38.50 1646 16
4 1/16 (3)
20,000 31.56 40.12 20.41 (3)
11.63 (3)
2180 21
Notes:
(1)
These weights are based on a body machined from block (nondie forge).
(2)
Min @ ambient temperature w/20K full differentia; Max @ 400oF w/20K full differential.
(3)
This valve will have Rotork Gear Operator with twin input shaft.
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Enhanced patented
UV stem packing
(Improves torque and
galling resistance)
Enhanced wear-
resistent stem
Proprietary hardfacing
to reduce wear and
increase valve life
Triple-metal seat
and body
Model 160
M O D E L 1 6 0
FMC Surface Wellhead

Material Class Designation EE FF HH
Body & Bonnet Forged Alloy Steel Forged Stainless Steel Forged Alloy Steel w/CRA
Gates & Seats Stainless Steel Stainless Steel CRA
Stem Stainless Steel Stainless Steel CRA
Stem Packing Patented UV Design Patented UV Design Patented UV Design
Bonnet Gasket Seal Stainless Steel Stainless Steel Stainless Steel or CRA
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A C T U AT O R P R O D U C T S
A ctuators
FMC Surface Wellhead offers its own actuator product line that includes
the HPPN Pneumatic Piston, the HPHYW Hydraulic Wire Shear Actuator
and the HPHY Hydraulic Piston Actuator. This design has been
proven worldwide in the field for more than 35 years.
D e s i g n F e a t u re s o f t h e F M C S u r f a c e We l l h e a d P n e u m a t i c a n d
Hydraulic Actuators:
The actuator is fail-safe/fail-close because it will close with the loss of control pressure, with or
without pressure in the valve body.
Heavy-duty coated spring package is designed to provide closing force at zero or low pressure.
Actuators are designed with back-seat capability.
Designed to accept our full range of accessories, i.e., stem protectors, fusible lockout caps, etc.
Quick-disconnect design and spring box design reduces time required during maintenance
operations.
HP PN Pneumatic Piston Actuator

[
[
Description: The Type HP-PN Pneumatic Piston Actuator is a ratio-piston-type actuator
mounted on a reverse-acting gate valve. The HP-PN Pneumatic Actuator is designed to be fail-
safe and fail-close. When installed as part of a safety system, it will automatically close with
the loss of control pressure and will open automatically when the control pressure is restored.
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26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 14
Functions
Actuators are used on secondary master valve and/or wing valve of a Christmas tree, flow
lines, header valves, gathering lines and pipelines.
As part of a surface safety system, the actuator will shut off flow from the well in the event of a
catastrophic event.
The HP-PN surface safety valve is a pneumatic-controlled actuator that is operated by an air or
gas source.
Pneumatic pressure acting on the piston holds the valve open. Loss of pneumatic pressure in
the actuators cylinder allows the well or flowline pressure acting on the area of the lower stem
to force the stem and gate closed.
Pneumatic actuators can be used in both gas and oil wells. Care should be taken when using
pneumatic actuators on high-pressure and/or large-bore applications.
One of the opening characteristics of a pneumatic actuator is that once sufficient force is
generated to break the differential, the valve will instantaneously go from closed to full open.
This causes a slam-open effect that can cause damage to gates and seats. This can potentially
damage the actuator. The following are some methods to reduce this potential problem:
o Reduce the differential pressure across the valve.
o Reduce the volume of air in the cylinder.
o Dampener mechanism.
o Use of a hydraulic actuator is considered the best option.
Benefits
Loss of control pressure above the piston will cause the actuator to close the valve.
In the event of a fire, the metal-to-metal seal between bonnet and lower stem acts as a
secondary seal if the stem packing is damaged.
Has a back-seat test port and packing leak detection port.
A relief valve on the cylinder prevents overpressurization.
Large piston area permits use of low-pressure air or gas control systems.
Has a rising stem for visual indication.
Pneumatic cylinder and piston are electrolysis nickel plated for corrosion resistance, reducing
repair cost.
Upper stem packing is easily removed.
P N E U M A T I C A C T U A T O R S
Size Working Pressure Valve Bore Max Cylinder Pressure

(inches) (psi / Bar) Valve (inches / mm) Type (psi / Bar)
2 1/16 5,000 / 344.7 FMC 2.06 /52.32 HP-PN 24 250 / 17.24

2 1/16 10,000 / 689.5 FMC 2.06 /52.32 HP-PN 29 250 / 17.24
2 9/16 5,000 / 344.7 FMC 2.56 / 65.02 HP-PN 24 250 / 17.24
2 9/16 10,000 / 689.5 FMC 2.56 / 65.02 HP-PN 33 250 / 17.24
3 1/8 5,000 / 344.7 FMC 3.12 / 79.25 HP-PN 29 250 / 17.24
3 1/16 10,000 / 689.5 FMC 3.06 / 79.99 HP PN 46 250 / 17.24
4 1/16 5,000 / 344.7 FMC 4.06 / 103.1 HP-PN 38 250 / 17.24
A c t u a t o r P ro d u c t s
4 1/16 6,500 / 448.11 FMC 4.06 / 103.1 HP-PN 38 250 / 17.24

4 1/16 10,000 / 689.5 FMC 4.06 / 103.1 HP-PN 52 200 / 13.79
5 1/8 5,000 / 344.7 FMC 5.12 / 130.00 HP-PN 48 200 / 13.79
5 1/8 6,500 / 448.11 FMC 5.12 / 130.00 HP-PN 54 200 / 13.79
6 3/8 5,000 / 344.7 FMC 6.38 / 162.1 HP-PN 52 200 / 13.79
7 1/16 3,000 / 206.82 FMC 6.62 / 168.1 HP-PN 52 200 / 13.79
7 1/16 5,000 / 344.7 FMC 6.62 / 168.1 HP-PN 52 200 / 13.79
Identification
The HP-PN Pneumatic Piston Actuator assembly includes the bonnet and the actuator assembly.
The HP-PN actuator will be sized to open the valve against full differential with the available
control pressure.
The designation for the FMC Surface Wellhead pneumatic piston actuator is four alpha
characters followed by two numeric characters. For example, the designator for a pneumatic
piston actuator is HP-PN38. The HP is the product identifier; the PN references pneumatic piston,
and the 38 refers to the piston size. A given piston size can be used on a number of valve sizes.
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HP HY Hydraulic Piston Actuator

[
[
Description: The Type HP-HY Hydraulic Actuator is a ratio-piston-type actuator mounted on a
reverse-acting gate valve. The HP-HY Hydraulic Actuator is designed to be fail-safe and fail-
close. When installed as part of a safety system, it will automatically close with the loss of
control pressure and will open automatically when the control pressure is restored.
Functions
The actuators are used on secondary master valve and/or wing valve of Christmas tree, flow
lines, header valves, gathering lines and pipelines.
As part of a surface safety system, the actuator will shut off flow from the well in the event of a
catastrophic event.
The HP-HY surface safety valve is a hydraulically controlled actuator that is operated by a
closed hydraulic system completely independent of well fluids and pressure.
Hydraulic pressure acting on the piston holds the valve open. Loss of hydraulic pressure in the
actuator cylinder allows the well or flowline pressure acting on the area of the lower stems to
force the stem and gate closed.
Recommended for use in high-pressure and/or large-bore applications.
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F e a t u re s
Control line port can be rotated 360.
Hydraulic section is resistant to corrosion.
Has a quick-disconnect clamp.
Benefits
Oil port can be rotated 360 degrees for easy alignment of power-source control line.
Has a lifting eye to facilitate removing the actuator when mounted horizontally.
Two bonnet types are available to cover a wide range of applications. The Type A bonnet is the
extended version, and the Type B bonnet is the flush-mounted version.
Nipoloy process (electrolysis nickel) is used on hydraulic cylinder for corrosion resistance.
Hydraulic piston is hard chromed for corrosion resistance.
H Y D R A U L I C A C T U A T O R S
Working Cylinder Operating Max Cylinder

Size Pressure Gate Valve Bore Pressure Pressure
(inches) (psi / Bar) Valve (inches / mm) Type HP-HY (psi / Bar) (psi / Bar)
2 1/16 5,000 / 344.7 FMC 2.06 / 52.32 HP-HY 60 3,000 / 206.8 5,000 / 344.7
2 1/16 10,000 / 689.4 FMC 2.06 / 52.32 HP-HY 80 3,000 / 206.8 5,000 / 344.7
2 9/16 5,000 / 344.7 FMC 2.56 / 65.02 HP-HY 70 3,000 / 206.8 5,000 / 344.7
2 9/16 10,000 / 689.4 FMC 2.56 / 65.02 HP-HY 90 3,000 / 206.8 5,000 / 344.7
3 1/8 5,000 / 344.7 FMC 3.12 / 79.25 HP-HY 75 3,000 / 206.8 5,000 / 344.7
3 1/16 10,000 / 689.4 FMC 3.06 / 79.99 HP-HY 95 3,000 / 206.8 5,000 / 344.7
4 1/16 5,000 / 344.7 FMC 4.06 / 103.1 HP-HY 90 3,000 / 206.8 5,000 / 344.7
4 1/16 6,650 / 458.45 FMC 4.06 / 103.1 HP-HY110 3,000 / 206.8 4,500 / 310.3
4 1/16 10,000 / 689.4 FMC 4.06 / 103.1 HP-HY120 3,000 / 206.8 5,000 / 344.7
5 1/8 5,000 / 344.7 FMC 5.12 / 130.00 HP-HY 120 3,000 / 206.8 4,500 / 310.3
5 1/8 10,000 / 689.4 FMC 5.12 / 130.00 HP-HY 155 3,000 / 206.8 4,500 / 310.3
6 3/8 5,000 / 344.7 FMC 6.38 / 162.1 HP-HY 155 3,000 / 206.8 4,500 / 310.3
6 3/8 10,000 / 689.4 FMC 6.38 / 162.1 HY 175 3,000 / 206.8 5,000 / 344.7
Identification
The HP-HY Hydraulic Piston Actuator assembly includes the bonnet and the actuator assembly.
The HP-HY actuator will be sized to open the valve against full differential with the available
control pressure.
The designation for the FMC Surface Wellhead Hydraulic Actuator is four alpha characters
followed by two numeric characters. For example, the designator for a Hydraulic Actuator is
HP-HY90. The HP is the product identifier, the HY references hydraulic piston, and the 90 refers
to the piston size. A given piston size can be used on a number of valve sizes.
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HP HYW Hydraulic Wire Shear Actuator
[
[
Description: The Type HP-HYW Hydraulic Actuator is a ratio-piston-type actuator mounted on
a reverse-acting gate valve. The HP-HYW Hydraulic Wire Shear Actuator is designed to be fail-
safe and fail-close. The coiled multi-spring assembly provides the added shear force. When
installed as part of a safety system, it will automatically close with the loss of control pressure and will
open automatically when the control pressure is restored. The wire shear actuator becomes the primary
surface safety device during wireline operations. Should an emergency take place while the wireline tool
string is in the well, the wire shear actuator is designed to shear the wire and seal off the flow of the well.
Functions
The actuators are used on the secondary master valve. They are the primary surface safety
device during a wireline operation.
As part of a surface safety system, the actuator will shear the wireline and seal off the flow
from the well in the event of a catastrophic event.
The HP-HYW surface safety valve is a hydraulically controlled actuator that is operated by a
closed hydraulic system completely independent of well fluids and pressure.
Hydraulic pressure acting on the piston holds the valve open. Loss of hydraulic pressure in the
actuators cylinder allows the well or flowline pressure acting on the area of the lower stems to
force the stem and gate closed. The spring package is sized to cut a specific size of wireline.
F e a t u re s
Coiled spring design provides cutting force.
Control line port can be rotated 360.
Hydraulic section is resistant to corrosion.
Has a quick-disconnect clamp.
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Benefits
Spring packages are designed to fit customer application.
FMC Surface Wellhead has provided spring packages to cut various-sized wires. We provide a
North Sea operator a wire shear spring package to cut 7/16 braided line (shear force required
was 22,400 lbs.).
Oil port can be rotated 360 degrees for easy alignment of power-source control line.
Has a lifting eye to facilitate removing the actuator when mounted horizontally.
Two bonnet types are available to cover a wide range of applications. The Type A bonnet is the
extended version, and the Type B bonnet is the flush-mounted version.
Nipoloy process (electrolysis nickel) is used on hydraulic cylinder for corrosion resistance.
Hydraulic piston is hard chromed for corrosion resistance.
H Y D R A U L I C W I R E S H E A R A C T U A T O R S
Working Type Cylinder Operating Max Cylinder

Size, Pressure Gate Valve Bore OFS/HY- Pressure Pressure
inches (psi / Bar) Valve (inches / mm) XX W (psi / Bar) (psi / Bar)
2 1/16 10,000 / 689.5 FMC 2.06 / 52.32 90 W 3,000 / 206.82 4,500 / 310.23
3 1/8 5,000 / 344.7 FMC 3.12 / 79.25 90 W 3,000 / 206.82 5,000 / 344.7
3 1/16 10,000 / 689.5 FMC 3.06 / 79.99 100 W 3,000 / 206.82 4,500 / 310.23
4 1/16 5,000 / 344.7 FMC 4.12 / 104.64 100 W 3,000 / 206.82 5,000 / 344.7
4 1/16 6,500 / 448.11 FMC 4.06 / 103.1 110 W 3,000 / 206.82 4,500 / 310.23
4 1/16 10,000 / 689.5 FMC 4.06 / 103.1 140 W 3,500 / 241.29 5,500 / 379.17
5 1/8 5,000 / 344.7 FMC 5.12 / 130.00 140 W 3,000 / 206.82 5,000 / 344.7
5 1/8 10,000 / 689.5 FMC 5.12 / 130.00 160 W 3,000 / 206.82 5,000 / 344.7
6 3/8 5,000 / 344.7 FMC 6.38 / 162.1 160 W 3,000 / 206.82 4,500 / 310.23
Identification
The HP-HYW Hydraulic Wire Shear Actuator assembly includes the bonnet and the actuator
assembly. The HP-HYW actuator will be sized to open the valve against full differential with the
available control pressure.
The designation for the FMC Surface Wellhead Hydraulic Actuator is four alpha characters
followed by two numeric characters. For example, the designator for a Hydraulic Wire Shear Actuator
is HP-HYW90. The HP is the product identifier, the HY references hydraulic piston, W is for wire shear,
and the 90 refers to the piston size. A given piston size can be used on a number of valve sizes.
W H E N O R D E R I N G A C T U A T O R S , S p e c i f y t h e F o l l o w i n g :
CUSTOMER DATA GATE VALVE SPECIFICATIONS
ACTUATOR SPECIFICATIONS/REQUIREMENTS EMERGENCY SHUTDOWN
1) Bonnet Type: A (extended) or B (flush mount) 12) Special Material and/or Processing Requirements
2) Actuator Type: Pneumatic/Hydraulic 13) System Requirements (If yes, add brief description.)
3) Available Pneumatic/Hydraulic Pressure
ACTUATOR ACCESSORIES/REQUIREMENTS
4) Maximum Shut-In Well Pressure
5) Wire or Cable Size to Cut 14) Solid Lockout Cap
6) Closing Time for Actuator 15) Fusible Lockout Cap Rated 95oC
7) Regulatory Requirements 16) Hydraulic or Manual Override
8) Special API 6A Requirement 17) Limit Switch: Go Type Intrinsically Safe
9) Slam Test Required during SIT/FAT 18) Limit Switch Housing: Stainless Steel or Aluminum
10) As in accordance with customer tender specification attached 19) Stem Protector: Slotted Metal, Transparent
(If no, please state alternate.) 20) Repair Kit (consists of elastomers for bonnet and power section): FMC
11) Special Requirement/Certification/Witnessing Required 21) Special Accessories Needed and/or additional comments related to inquiry
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SEALS
Seal echnology T
Seals are critical for achieving reliable pressure integrity in wellhead equipment. FMC Energy Systems
is proud of our sealing designs, and we would like to share our seal technology with you so you can
take it into account next time you specify your equipment.
Common oilfield elastomers are sufficiently reliable for low-pressure, normal-service oil and gas
wells, and special elastomer compounds and designs are available for critical-service wells. However, all
elastomer compounds lose some of their sealing effectiveness over time, with the rate of degradation
dependent on environment. Sometimes a metal seal option can be a cost-effective way to increase
service life and improve production efficiencies. FMC Energy Systems has the expertise to help you
decide the best fit (elastomer or metal) for your application.
Elastomer and Metal Seals
E lastomer Seals
A number of the more conventional wellhead seals can no longer meet the new stringent design-acceptance criteria, such as
the larger API casing and tubing OD tolerances now allowed by API Spec-5CT. For example, the conventional O-ring seal is
very limited in its ability to bridge large extrusion gaps and remain intact without some kind of antiextrusion device. In addition,
some seal designs cannot keep a bubble-tight seal over the wide temperature ranges and large pressure variations encountered.
FMC Energy Systems response to these new API requirements addresses the limitations found in traditional interfer-
ence and slab-packing applications with the following key design features:
Seals meet API Spec. 6A, Appendix F, Performance Requirement Level Two (PR-2) pressure and temperature cycle testing.
All seal designs utilize one of the FMC proprietary elastomeric compounds. These seal compounds are rated for all API
material classes, including class HH (H2S/CO2 service), and are also amine resistant.
Antiextrusion devices are incorporated into each type of seal design to compensate for thermal expansion/contraction of
the seal element and for installation clearances.
All seal elements and antiextrusion components are continuous.
Antiextrusion devices are integrally molded into the seal element, making them easier to install and more durable.
All seals are designed to provide proper squeeze, volume fill and stretch under all API/FMC tolerance conditions, i.e., the
largest diametric gap possible and the worst-case misalignment of sealing surfaces.
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M etal Seals
FMC Energy Systems patented bump seal design has addressed many issues traditionally associated with metal seals to
become a technological breakthrough for wellhead equipment. FMC Energy Systems metal seals are rugged enough for the
oilfield operation, have simple installation procedures, are easily tested after installation and are reusable in most applications.
In most applications FMC Energy Systems metal seals are self energizing and do not rely on a wedging action, sus-
pended weight or flange make-up force to affect a seal. The seal is pressure assisted and can work in any pressure.
Meet API Spec. 6A, Appendix F, Performance Requirement Level Two (PR-2) pressure and temperature
cycle testing.
Are rated for all API material classes, including class HH (H2S/CO2 service) and are also amine resistant.
Can be made from almost any high-strength steel or corrosion-resistant alloy, for use in extreme corrosive services.
Work in all temperature ranges, from -75F arctic service to 1200F for fire-resistant applications.
Are easy to install and test and can withstand standard oilfield handling.
Do not deform (crush) metal, either on the seal or on the mating surfaces, so both are normally reusable, minimizing
Seals
workover costs.
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SEALS
E lastomer Seals
S-Seal
The S-Seal is designed to provide reliable sealing between machined components. It is a versatile
and reliable seal in cyclic high-pressure and -temperature applications, where conventional
interference-type seals (O-rings, belt packing, dovetail, etc.) are typically inadequate.
The S-Seal is an interference-type seal utilizing metal coil springs molded integrally into the
exposed seal corners as antiextrusion devices. Another important feature of the FMC design is the
use of a continuous coil spring, which eliminates weak points around the seals circumference.
The S-Seal can be used in many applications where there is a controlled/machined gap between
the sealing bore and shaft; for example, a mandrel hanger neck and tubing head adapter bore. There
are both O.D. and I.D. applications of the S-Seal, with sizes available in nominal diameters up to
20. The S-Seal design can be rated up to 10,000 psi working pressure and a 0 to 250F temperature
range for all sizes. Special designs allow qualification to 15,000 psi working pressure and 300F. S-Seal
FS-Seal
The FS-Seal has been designed to seal against rough casing where wide tolerances and varying
surface finishes create difficult sealing conditions. It is utilized as a large cross-section interference
seal to bridge large extrusion gaps associated with sealing on rough mill casing. The bump provides
higher sealing contact stresses, while the curved recess on the back of the seal controls the
amount of compression (squeeze) on the seal element by allowing it to deflect outward when seal-
ing against a larger-than-normal outer-casing diameter or an out-of-round section of casing.
The FS-Seal can be supplied integral to a casing-head bottom preparation as a 1-FS (one seal
with no secondary) or 2-FS (two seals with one secondary) packoff. It can also be supplied as a
separate 4-S packoff bushing, which incorporates a secondary S-Seal on the bushing OD and a
secondary FS-Seal on the ID. The FS-Seal is available for 4 1/2 to 30 pipe sizes. The FS-Seal is
rated to 10,000 psi working pressure and a 0 to 250F temperature range for sizes up to 16, FS-Seal
while the larger sizes are rated to 5,000 psi working pressure.
Upper Junk Ring

Nonextrusion RG OD Upper
Nonextrusion RG ID Upper
Nonextrusion RG ID Lower
Lower Thread ACME Ring Elastomeric Sealing Elements
PI Seal Assembly
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Tubing Head
Adapter
S Seal
Compression Ring
Wire Mesh
Compression Packing
Lockdown Screw
Tubing Hanger
Tubing Head
Tubing
Elastomer Seal Diagram
Compression Packing with Wire Mesh

This design is mechanically energized by lockdown screws after assembly and utilizes integrally Wire Mesh
molded wire mesh rings on top and bottom of the elastomeric element to increase extrusion
resistance. Its design and elastomer compound enable excellent temperature and environmental
resistance. It can be used up to 15,000 psi working pressure and a -50 to 250F temperature
range. The wire mesh is annealed 316 stainless-steel material for corrosion resistance.
Elastomeric Sealing Element
PI Seal
The FMC PI Seal design is an extremely reliable high-pressure sealing mechanism. The PI assembly is comprised of an upper junk
ring guide, the pressure-intensified (PI) seal assembly, and lower ACME threaded lock ring to hold the packoff in the bottom of the
tubing head.
The PI design addresses some rather complex problems associated with oilfield elastomer seal designs, including explosive
decompression, extrusion at high pressures/temperatures, and seal shrinkage/poor response at low temperatures.
The PI seal uses the casing annulus pressure to generate a higher pressure in the elastomer seal, which eliminates the diffusion
of gas into the elastomer. This pressure intensification is generated by a movable T ring which creates an unbalanced pressure
area across the elastomer seal. This design is coupled with FMCs proprietary seal formulation, which also has improved gas perme-
ation as well as excellent oilfield fluid resistance.
The T-ring design also allows the elastomer to self-compensate for seal stress fluctuations caused by thermal cycling. The move-
ment of the T-ring automatically controls excessive seal stresses caused by elastomer expansion. At very low temperatures, the phe-
nomenon of seal stress relaxation caused by elastomer shrinkage is again automatically compensated for by annulus pressure
applied to the unbalanced area T-ring.
Seal failure due to extrusion is addressed by the use of automatic ramping antiextrusion rings made from thermoplastic materi-
al. The antiextrusion rings are located at all four corners of the seal. These rings compensate for the extrusion gaps caused by API
casing tolerances and manufacturing head tolerances.
The PI seal is rated to 15,000 psi working pressure and was developed for use as a lower casing or tubing spool packoff where
long-term reliable sealing in hostile environments is required.
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M etal Seals
SBMS Seals
FMC Energy Systems straight-bore metal seal (SBMS) is energized by interference between the designated primary sealing surface
and the metal seals contact area with that sealing surface. The SBMS is a nonintegral double-ended seal sleeve manufactured from
high-strength, low-alloy steel or corrosion-resistant alloy. The seal can be installed separately and can be easily replaced.
The seal design is based on an interference fit with pressure-intensified sealing. As the tubing head bonnet is nippled up, the
seal lip (bump) engages an entry ramp in the seal bore, radially deflecting the seal lip inward, creating the contact stress required
to effect a seal. In the fully installed position, the seal lips engage a straight bore above the entry ramp (see illustration). The SBMS
maintains sufficient contact-sealing stress even at very low pressure. As working pressure increases, contact-sealing stresses
increase, making it seal even tighter.
The SBMS qualification tests were conducted with low pressure and high pressure, the fire test pass (API RP-6F Improved) of
2,000F flame temperatures and 1,200F internal seal temperature with zero leakage.
SBMS-II Seals
The SBMS-II has bumps on the inside diameter and the outside diameter. Each seal lip engages its entry ramp, creating the seal-
ing contact stress with the sealing diameter.
The SBMS-II is used mainly as a production casing metal seal on either extended-neck mandrel-casing hangers or directly
against the casing stub when slip hangers are used. When employed to seal against a casing stub, it is required to machine the
casing stub after the casing is hung off. However, it requires only approximately 1 1/4 of the casing stub. The operation can be
executed with a portable pneumatic tool.
The SBMS-II is normally used on production casing where extreme temperature fluctuations are anticipated or in critical-service
applications. When used against slip-suspended casing, FMC Energy Systems provides an ACME threaded casing holddown nut to
minimize upward thermal expansion of the casing and act as a bit guide to protect the SBMS-II seal when running tubing or condi-
tioning the hole.
The SBMS-II seal has been used in sizes up to 20. Various applications of the SBMS-II design include valve stem back-seat
seals, valve seat body seals and tubing hanger annular packoffs.
RCMS Seals
The most recent addition to the family of metal seals is the rough-casing metal seal (RCMS). This seal design does not require
special complex field machining of the casing stub; is compatible with a wide range of temperatures and corrosive environments;
does not require special installation tools and is simple to install; is NACE compatible; is compatible with casing spool and tubing
spool strength; and is compatible with casing string strength properties.
XEMS Seals
FMC Energy Systems externally energized metal seal (XEMS) is used in Unihead wellhead systems for special mandrel casing
hanger and tubing hanger applications. The externally energized seal requires mechanical force to effect a seal. The XEMS seal can
be run through the BOP stack and is energized by lockdown screws or by an internal lockdown ring and running tool.
SBMS Seal SBMS-II Seal RCMS Seal XEMS Seal
Tubing Head
Casing Stub
hold-down nut
Tubing Head Casing Stub
Adapter Hold-Down Nut Lockdown Screw
Casing Stub
SBMS Casing Spool
Energizing Ring
SBMS-II RCMS
Adjustment Nut
Hanger Neck Casing Spool
XEMS Seal Ring
S-Seals
FS Seals
Mandrel Hanger
Retainer Nut
S Seals
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26FMC7(pg62-85)_4.6.04 6/26/04 6:02 PM Page 24
18 3/4" metal-to-metal annulus seal assembly
Casing Hanger
Locking Lock Ring
Mandrel
Seal Retainer Pins

Bumps
Outer Body
Unihead
Lock Ring
M2M Seal Element

Shear Pins
Seal Bumps Retainer Pins
Metal-to-Metal High-Performance Seals

The metal-to-metal high-performance (M2M HP) Annulus Seal Assembly seals the annular space between the Unihead and the
UWD-15 Casing Hangers. The seal is preloaded at installation, giving outstanding sealing performance even at low pressures.
Two seal bumps on the OD of the M2M HP seal assembly seal against a recessed groove in the ID of the Unihead. Three
radiused seal bumps on the tapered ID of the M2M HP seal assembly seal against the mating tapered surface on the OD of the
casing Hhanger.
The seal element material is a corrosion-resistant alloy, rendering the seal assembly fit for use in carbon dioxide environ-
ments. All mating equipment is overlaid with a corrosion-resistant alloy. The seal bumps plastically deform during installation,
filling scratches that may be present on the sealing surfaces.
The M2M HP seal assembly OD locates and aligns within the bore of the Unihead during installation and centralizes the
M2M HP seal assembly. The OD also protects the two seal bumps on the seal assembly OD from damage during installation.
A square shoulder in the bore of the locking mandrel sits on top of the casing hanger. The M2M HP seal assembly is
positioned in the Unihead so that the seal elements align with an undercut in the Unihead bore. This undercut area minimizes
scratching or scuffing of the seal surfaces which can occur during drilling operations.
When the energizing mandrel is operated, locking segments engage with a groove on the ID of the Unihead. A lock ring in the
ID of the M2M seal assembly engages with a groove on the OD of the UW-D15 Casing Hangers. The M2M HP seal assembly
bottom surface protects the seal by having a larger diameter that shields the retracted sealing elements during running. The M2M
HP seal element is retained on the seal assembly with a
retainer strip. This retainer strip is held captive and provides
uniform support during seal retrieval.
The M2M HP Annulus Seal Assembly is designed to
prevent premature energization as the assembly is run
downhole. It is rated for 15,000 psi, H2S service and 250oF
service. They were successfully tested to 350oF.
Running Landed
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26FMC8(pg86-91)_4.6.04 6/26/04 12:27 PM Page 1
T E C H N O L O G Y C A PA B I L I T I E S
A Quality Product
High on the list of factors influencing your choice of a wellhead vendor should be the vendors
investment in research and development, including its testing and analysis programs and its strategies for
achieving and maintaining quality from R&D to manufacturing to aftermarket services. Ultimately, FMC
Energy Systems commitment to technological excellence optimizes your performance and minimizes your
system life-cycle costs. Were proud of our products and have implemented processes that assure con-
tinual improvement of our technology and services and the processes themselves. When you specify an
FMC Surface Wellhead system, you can be assured that every nut and bolt means a pedigree of quality.
Q U A L I T Y M A N A G E M E N T S T R AT E G I E S
FMC Energy Systems designs and manufactures products of the highest quality, guided by
the strictest standards of the safety of employees and customers and the integrity of the
environment. We treat quality and safety as processes that can be identified, diagrammed,
analyzed and continually improved. We define quality performance as attitudes and behaviors
that drive technology, operational excellence and superior customer service and ultimately
add value.
Our quality processes are industry-leading, developed and executed in accordance with
international quality standards and practices and major classification societies. Testing and
manufacturing facilities are ISO 9000 and API certified. Our worldwide quality processes
assure product uniformity, reliability, performance, safety and accountability:
Continuous Improvement Encyclopedic Uniform Global Standards Qualifying Suppliers

If you measure all the Documentation Everywhere in the world, Our suppliers must provide
defects in a process, you The foundation of a quality FMC Energy Systems materials, products or
can systematically eliminate system is the ability to main- follows identical quality services that conform to API
them and get as close to tain standards, archive objectives, formats and specifications, customer
zero defects as possible. documentation and provide processes. We are quite requirements and FMC qual-
FMC Energy Systems global access to it. Our PDM literally on the same ity and safety requirements.
reliability group focuses on (Product Data Manager) is page with a single quality Some 20% of our quality
performance measurement an interactive database of manual and uniform management resources and
and failure prevention. engineering specs, quality operating procedures and processes are dedicated to
matrix data, product stan- work instructions. defining supplier capabilities
dards, parts, drawings, and services, monitoring
project data, manufacturing and measuring performance
data, quality manuals and and developing quality
service alerts accessible via systems with our suppliers
our intranet. worldwide.
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26FMC8(pg86-91)_4.6.04 6/26/04 12:27 PM Page 2
Te c h n o l o g y
Capabilities
OUR QUALITY VALUES
Management commitment
Continuous improvement processes
Quality-improvement teams
Employee education, training
Global Quality Assurance and recognition
FMC Energy Systems regional locations follow the Plan for Zero Defects
same worldwide quality system process and format Safety
(Quality Manual, Global Work Instructions, Operating Customer satisfaction
Procedures and Local Work Instructions). All quality- Execution
assurance and engineering documentation is elec-
tronically revised and controlled in a centralized prod-
uct data management system. Local access through
intranet ensures worldwide product standards and
process control, and provides worldwide visibility and
access to information.
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26FMC8(pg86-91)_4.6.04 6/26/04 12:27 PM Page 3
T E C H N O L O G Y C A PA B I L I T I E S
Engineering Capabilities:
Design & Analysis
FMC Energy Systems long history of designing and manufacturing the finest surface wellhead
products and providing cost-effective systems solutions speaks to our companys commitment to
developing the industrys most advanced engineering resources and capabilities, including materials
selection and finite-element analysis, supported with the appropriate R&D facilities and processes,
including materials and design testing labs. The first step in the engineering process is materials
selection, with the main lines of emphasis on metals, elastomers and lubricants.
Metallic Material Selection Elastomer Selection Grease Selection

Key drivers in selecting metallic materials for Elastomers are FMC Energy Systems A variety of specially selected greases are
our wellheads are strength, environmental proprietary formulations designed to used in FMC Energy Systems wellhead
factors and manufacturability. Precise perform in standard oilfield production equipment. These greases are formulated to
assessment of production fluid chemistry environments. Each compound is provide excellent lubrication characteristics
is vital to the selection process. These developed to function in a specific range over a wide range of temperatures while pro-
analyses include breakdowns in the amounts of temperature, pressure and aggressive viding resistance to petroleum hydro-
of dissolved chlorides, carbon dioxide and chemicals environment. Elastomer com- carbons, H2S, CO2, chlorides, water, frac
hydrogen sulfide. All selections are based pounds are qualified through rigorous test- fluid, acids and common oilfield chemicals.
on API and NACE guidelines and field ing on actual seal configurations. Seals are Greases are evaluated using a variety of test
experience. tested to anticipated worst-case conditions. instrumentation, including autoclave expo-
They are manufactured from compounds sure and dynamic mechanical analysis. Full-
with long life expectancy in oil production scale field testing of products is also used to
environments. Elastomers are molded into provide service reliability data on selected
seals that are qualified for up to 250 greases.
degrees and 15,000 psi.
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26FMC8(pg86-91)_4.6.04 6/26/04 12:27 PM Page 4
Our engineers employ sophisticated linear analyses in conjunction with rigorous, full-scale product testing to ver-
ify the accuracy of design methods. Capabilities include structural analysis, thermal analysis and computational flow
dynamics. FEA (Finite Element Analysis) and CFD (Computational Fluid Dynamics) help to analyze the stress con-
dition the equipment will be exposed to.
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26FMC8(pg86-91)_4.6.04 6/26/04 12:27 PM Page 5
T
Lab esting Capabilities
E n v i ro n m e n t a l / F l u i d L i f e P re d i c a t i o n Te s t i n g H i g h / L o w Te m p e r a t u re Bending
L a b Te s t i n g FMC Energy Systems con- Cycling FMC Energy Systems has
FMC constantly monitors the ducts life predication testing Full-scale product testing is several bending and torsion
compatibility of the materials on seals and sealing materi- conducted in dedicated test fixtures which are used
used for wellhead components als by exposing components cold-box test facilities in to simulate the actual service
by experimentally exposing to elevated temperature accordance with API 6A, loads on connectors, such as
them to a wide range of hos- environments containing fluid Appendix F. Products the Speedloc. The largest
tile environments encountered chemistry consistent with are functionally tested to fixture has the capacity to
by equipment used in oil and intended service conditions. maximum operating pressure apply up to 8 million ft.-lbs.
gas service. A variety of test Statistical data is gathered and subjected to cycles in bending with 1 million lbs.
instrumentation is used to sim- from multiple test runs and a temperature range consis- tension. A smaller fixture is
ulate the effects of phenome- correlated to predict com- tent with the application used to apply bending, tension
na such as corrosion and ponent life at actual service environments to which they and torsion simultaneously,
wear, explosive decompres- temperatures. are exposed. up to 1 million ft.-lbs. bending
sion, chemical attack, heat with 500 kips tension and
aging and fluid compatibility. 500 ft.-kips torsion.
Metallic and nonmetallic
components, materials and
processes are qualified in
dedicated laboratory facilities.
ENGINEERING LAB R & D L A B FA C I L I T I E S

Environmental Chambers Temperature range 75o to + 600oF. Test Annex Ovens for ambient to +600oF for seal testing.
Pressure to 22,500 psi using nitrogen gas or CO2. Automated rotating stem-packing system for tests to 20,000 psi, and
Test Cell/Ram Cell Testing of products with either nitrogen gas or stem and lift nut system simulation gate drag on lifting threads.
water. Endurance Test Cells Automated life-cycle testing of gate valves.
Machine Shop Lathes, mills, drill press for fabrication and modifica- Temperature range of ambient to +600oF and pressure to 22,500 psi
tion of test fixtures. nitrogen gas.
Hydraulic Rams Capacity of 2-million-pound pull for simulation of R & D Lab Fabrication of pump systems and test stands and installa-
casing string weight, destruction pull testing. tion of strain gages. Control room for fire test and endurance test cells.
200-Ton Press Used to simulate installation force of elastomer and Fire Test Facility Fire-test qualification of products using up to six
metal seals. open-flame atmospheric burners (1.8 million BTUs each). Temperature
Immersion Gas Test Tank For submerging products for manual gas range from ambient to +2400oF and pressure to 10,000 psi.
testing, verification of bubble-tight product. Pumps Prototype and life-cycle testing of pumps using fresh water,
saltwater or bentonite.
Erosion Flow Loop Closed-loop sand slurry used to test wear of
flow line products.
O U R R & D C A PA B I L I T I E S I N C L U D E :
Custom product development
Exhaustive laboratory and field testing
Advanced materials technology, including
proprietary elastomer lab
Fire-test facilities with sophisticated data output
Destructive and nondestructive testing
Engineering design and finite-element analysis
Environment, corrosion and safety engineering
Three-dimensional modeling and simulation
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26FMC8(pg86-91)_4.6.04 6/26/04 12:28 PM Page 6
Elastomer Ca p a b i l i t y
A wellhead is as good as its valves and seals, and

performance is about seal performance. Higher pres-
sures, well-treatment chemicals, longer frac times and
other critical-service conditions place emphasis on seal
integrity. If a seal failed, the budget can be severely
impacted. Our customers demand the most reliable seals
technology can deliver, and our industry has set new
standards for seal performance. Conventional O-ring seals no longer meet application demands and industry standards.
In order to maintain complete control over the quality and performance of our elastomer seals, FMC Energy Systems has
made a substantial investment in an Elastomer Laboratory dedicated to the development of new and improved elastomer seal
materials and designs.
Field-proven designs developed by FMC Energy Systems include FS-Seals, S-Seals, and Compression Packings with Wire
Mesh. At the heart of these premium seal designs are proprietary elastomer compounds formulated to provide the best combination
of mechanical properties and chemical resistance to oilfield environments.
Molding of FMC Energy Systems seal designs using these proprietary compounds is performed at our Nonmetallic Production
Facility, located in Houston, Texas. Our experience has demonstrated that in-house elastomer seal manufacture and optimized
compounds provide the most reliable combination of mechanical and chemical properties in a premium elastomer seal. This is in
contrast to much of the oilfield industry which outsources seal manufacturing.
New seal designs demanding new, improved compounds, new molding techniques and testing processes are developed
in our Elastomer manufacturing and testing facilities. This assures that FMC Energy Systems brand elastomer seals are not only
state-of-the-art design and materials, but rigorously tested for the complete range of customer applications and environmental
operating conditions.
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26FMC9(pg92-98)_4.6.04 6/26/04 12:30 PM Page 1
AFTERMARKET SERVICES
The S uppor t Factor

F M C S u r f a c e We l l h e a d s w o r l d w i d e , w o r l d - c l a s s s e r v i c e re s o u rc e m a x i m i z e s
safety, performance and retur n on investment. Realizing the maximum return on your investment
is a function of up-front costs, system performance and system cycle costs all of which are linked to the
quality of both the equipment and the service provided by your wellhead equipment vendor. Support
for a single well or a full-field service demands performance on a par with the performance of FMC Surface
Wellheads products and systems. Driven by your objectives of (1) operating safely, (2) maximizing well
profits, (3) extending wellhead equipment life and (4) tracking and utilizing wellhead assets, FMC Surface
Wellhead has developed a service resource second to none in HSE-driven safety practices, reliability,
and performance. Moreover, our service technicians are deployed where you need them; in maintenance
centers strategically located throughout the globe.
F M C S u r f a c e We l l h e a d S e r v i c e Te c h n i c i a n s . We are confident that our global service

resource is simply tops in the industry. The remarkable FMC Surface Wellhead safety record
(as measured one of the lowest incident rates in the industry) and retention rate supports our
conviction. Given the methodical care with which FMC Surface Wellhead recruits, trains and
supports our service resources, its no accident that our technicians are the best in the business.
1 2 3
OUR UNIQUE RECRUITING PROCESS. OUR RIGOROUS TRAINING PROGRAM. S A F E T Y F I R S T, R E L I A B I L I T Y. When you
While most of the industry tends to Before joining our service team as a full- call for an FMC Surface Wellhead techni-
recruit service technicians from experi- fledged FMC wellhead technician, every cian, you know youre getting someone
enced rig crews, we have followed a recruit must complete a comprehensive technically competent and thoroughly
different path by recruiting directly from 26-week training program. The curricu- experienced, trained and schooled in
vocational schools and the military lum includes classroom study in drilling safety and reliability, including on-time
services. Technician candidates recruited technology and FMC Surface Wellhead performance. Our specialists are also
from these two major sources of talent products, hands-on lab and field instruc- skilled at resolving issues on location,
are already comfortable with formal tion, as well as a rotation through many which can translate into major cost
training courses, have a disciplined functional areas of the business. Above savings. They perform in compliance
approach to following procedures and all, our service trainees have the FMC with local regulations and FMC Surface
have great attitudes: they are proud of Surface Wellhead safety culture ingrained Wellheads safety practices. At the con-
their company, their skills and their into every aspect of their thinking, clusion of the job, the technician gener-
commitment to safety and enjoy helping planning and job performance. Before ates a status report that also includes
customers by providing superior service. graduating, each apprentice must pass a Internet links to digital photos, equipment
written competency examination. schematics and maintenance schedules.
92
26FMC9(pg92-98)_4.6.04 6/26/04 12:30 PM Page 2
Aftermarket
Service
Gate Valve Lubrication Ser vices

FMC Surface a Regular lubrication and maintenance of gate valves
can substantially prolong the life of your wellhead
Wellhead Services system. An ongoing program of valve lubrication is
simply good business, as it can reduce the frequency
and cost of repairs and well shutdowns. Our technicians
flush treating fluids, lubricate bearings and fill the
valve body with grease for a single well (for instance,
after the equipment has been exposed to corrosive
chemicals) or on a routine basis as part of a total field
lubrication program.
On your valve lubrication maintenance calls, our
highly trained and experienced technicians follow a
strict schedule of procedures step-by-step to assure
thoroughness and uniform service throughout the
life cycle of the equipment. They are also guided by
detailed reports (including photographs and schematics)
that document the size, working pressure, serial
numbers and manufacture of each piece of equipment
on each wellhead.
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26FMC9(pg92-98)_4.6.04 6/26/04 12:31 PM Page 3
Pre-Workover Inspection
FMC Surface b S e r v i c e A well workover is no time to discover
problems with the wellhead. Your FMC Surface
Wellhead Services Wellhead technicians can help prevent costly
workover rig and crew downtime by identifying and
documenting the installed equipment and verifying
the proper functioning of all wellhead components
before the rig arrives. This inspection includes tests
for pressure leaks, valve inspection to assure proper
functioning, prepping the bolts for fast and easy
removal and any necessary repairs. Our technicians
also provide test results and documentation for
each wellhead as the units are scheduled for
workover or moving.
Repair and Asset Management you in the active management of the life cycles of
c The useful life of your surface wellhead components your wellhead equipment inventories. With FMC
often exceeds the life of your wells. Managing and Surface Wellheads cradle to grave information
utilizing these assets throughout their life cycle can management system, you can track every wellhead
yield significant savings by reducing or eliminating asset from invoice to repair history to the assets life
the need to purchase new equipment. and whereabouts after it is removed from the wellsite
FMC Surface Wellhead technicians help you and placed in customer property (CP) or on to a new
extend the life of your wellhead equipment in two wellsite to sell or scrap. With our asset-tracking
ways: (1) by a regular schedule of maintenance and system, you can track and manage every component
prompt repairs for all the components of your of every installed wellhead system or CP inventory on
wellhead and keeping them in top working order, or your laptop from anywhere in the world.
returning them to peak condition, and (2) supporting
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26FMC9(pg92-98)_4.6.04 6/26/04 12:31 PM Page 4
I N S TA L L AT I O N A N D S E R V I C E T O O L S
Installation and S ervice Tools

[ ]
A major contributor to FMC Energy Systems' unsurpassed record of safety is the quality, per-
formance and reliability of our service tools. Designed with the safety of our service engineers
in mind as well as the functionality of the equipment, FMC Energy Systems' service tools
ensure the industry's safest and most efficient wellhead installation and maintenance.
Service tools designed for safety
and functionality
Bore Protectors
Straight-bore bore protectors are compatible with all C-22 and C-29 casing heads and
spools and with all straight-bore FMC Energy Systems tubing heads and Uniheads.
Bore protector can be secured in a bowl by EG grooves or by lockdown screws to protect
against wear and tear during drilling.
Protectors are installed and retrieved with J-type running tools. For 10- through 20-inch
nominal protectors, the FMC Energy Systems combination test plug/running tool can be used.
WHEN ORDERING, specify the following:
A. Nominal Bowl Size of Head or Spool

B. Type of FMC Energy System Casing Head, Casing Spool or Tubing Head
C. Inside Diameter of Bore Protector
D. Drill Bit Size
C o m b i n a t i o n B o r e P r o t e c t o r R u n n i n g To o l a n d B O P Te s t P l u g
Versatile tool that runs on drill pipe with pin either up or down. With pin up, installs and
retrieves FMC Energy Systems bore protectors (10- through 20-inch sizes only). With pin
down, it lands and seals in the head or spool seal bore for the pressure testing BOP stack
or manifold connections.
Bushings are used to adapt the basic tool to different sizes.
Drill pipe can be suspended below the test plug, eliminating the need to trip all pipe out
of the hole.

C. Tool Joint Thread Required
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26FMC9(pg92-98)_4.6.04 6/26/04 12:31 PM Page 5
B o r e P r o t e c t o r R u n n i n g / R e t r i e v i n g To o l
A basic J-type tool that runs on drill pipe. Locks into bore protectors with a
quarter-turn right, releases with a quarter-turn left.
Available for all sizes of bore protectors.
A. Nominal Size of Bore Protector to Be Run

B. Tool Joint Thread Required
B a s i c B O P Te s t P l u g
A simple test plug that runs on drill pipe.
Available to fit all FMC Energy Systems casing heads, casing spools and tubing heads.

C. Tool Joint Thread Required
Va l v e R e m o v a l P l u g s a n d L u b r i c a t o r s
Lubricator installs VR plugs in casing head, casing spool or tubing
head side outlets so gate valves can be isolated from pressure for
removal or repair.
Lubricator mounts on the gate valve outlet flange. With the lubricator
holding the pressure, the gate valve can be opened, allowing the
VR plug to pass through the valve and be threaded into the head or
spool outlet.
All studded and flanged outlets on FMC Energy Systems casing heads,
casing spools and tubing heads are threaded to accept VR plugs. VR
adapters are available for threaded outlets.
For outlet working pressures of 15,000 psi, straight-thread, metal-to-
metal seal VR plugs are standard. For lower working pressures, S t a n d a rd , S t r a i g h t - t h re a d ,
tapered-thread VR plugs are standard. t a p e re d - t h re a d h i g h - p re s s u re
VR plug VR Plug
Note:
For ordering details, consult your nearest FMC Energy Systems representative.
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26FMC9(pg92-98)_4.6.04 6/26/04 12:31 PM Page 6
I S - A Tr e e Te s t P l u g I S - A B a c k - P r e s s u r e Va l v e
Similar to the back-pressure valve, Latches into mating groove in TC-
but with the seat and stinger Series tubing hangers or couplings
arranged to hold pressure from to seal the well bore while the
above, sealing the tubing bore blowout preventers are removed
against tree test pressure. and the tree is installed. Also used
Test plug installs exactly the same to temporarily isolate the tree from
way as the back-pressure valve. well pressure for repairs without
Since the plug will not hold killing the well.
pressure from below, well pressure Installed by hand or by hydraulic
must be isolated from the tree lubricator. Shear pin release pro-
using a downhole plug or SCSSV. vides positive setting indication.
Seals in hanger or coupling where
strength is maximum and dimen-
sional tolerances are controlled, not
in tubing. Valve cannot accidentally
pass into tubing.
Internal stinger makes it easy to
check well bore for pressure, or to
equalize pressure across the valve.
B a c k - P r e s s u r e V a l v e / Tr e e Te s t P l u g L u b r i c a t o r s
With the FMC Energy Systems lubricator, the IS-A back-pressure valve or tree
test plug can be installed and retrieved, hydraulically, through a Christmas tree
under well pressure.
Each lubricator has accessory parts that adapt it for most tubing sizes and
Christmas tree working pressures.
Hydraulic remote operated to enhance safety conditions.
Note:
For ordering details, consult your nearest FMC Energy Systems representative.
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26FMC9(pg92-98)_4.6.04 6/26/04 12:31 PM Page 7
Our Core alues V
FMC Energy Systems
Our goal is continuous improvement.
Risk management (hazard controls, behaviors) and pollution
prevention are the focus.

All occupational injuries/illness and environmental incidents
can be prevented.
Line management is responsible and accountable for HSE.

Employees are involved in HSE programs and activities at
all levels of the organization.

Working safely and with regards for the environment are
conditions of employment.
HSE management and efficient production are equal.
98

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2209-inner cover 23/9/04 5:45 PM Page 1

FMC SURFACE WELLHEAD

About his Catalog T

FMC Surface Wellhead at a Glance 1

FMC Energy Systems and its predecessor,

FMC Energy Systems and its predecessor,

The more You know about us, the more

Manufacturing, engineering and Our top-down, bottom-up com-

FMC Energy Systems.

FMC Energy Systems.

Standard API flanged Floating Storage and Offloading (FSO) vessels

Rail car loading arms

land, at sea, offshore and the ocean floor.

Wellhead performance is about the perform-

Elastomer Seals Metal-to-Metal Seals

Anywhere in the world, in applications rang-

FMC Surface Wellhead offers all Model

C22-EG Casing Spool

FMC KONGSBERG SUBSEA: SHARED TECHNOLOGICAL ADVANCES

partly out of the original FMC/OCT wellhead technological group.

BOP and potential leak path.

Standard Flanged Wellheads to Custom-Engineered Systems

Range of Wellhead Systems

Oklahoma, U.S. Barinas, Venezuela Ohanet, Algeria

Gulf of Mexico, U.S. Java Sea, Indonesia North Sea, Norway

Equipment Costs Do Matter

From standard flanged onshore wellheads

to advanced wellheads for offshore applications

The examples below illustrate a progression of surface wellhead solutions from

Split Unihead with

Single Unihead with

UH-WB Split Unihead

Split Unihead with Speedloc Connections

Single-Piece Unihead with Internal Latch

Exploring the World

Expanding spring hanger

Slip Loc Bottom x Diverter Adapter Head:

Providing optimal drilling

products for your application

FMC SURFACE WELLHEAD

TCM-ET TC-ET TC-60-ET TC-WD-ET

C-22-EG C-29 C-22-BP C-29-ET

SLICK OD/FS ID 4 FS/S PI Seal

C-21 C-22 C-29 C-121-S C-122 C-129 C-229

C-22-EG C-22 C-22-BP C-29 C-29-ET

Top Flange Approximate

7 5/8 9 2,000 15 8 11/16 7 8 3/4 210 95

WHEN ORDERING Casing Heads, specify the following:

A. FMC Energy Systems Model D. Side Outlets

C-22 and C-29

C-21 C-122 C-129

C-21 Hanger with Type H Seal Ring

C-122 and C-129 Advanced-Design Hangers

C-121S Advanced-Design Hangers

C-229 Extreme-Load Hangers

WHEN ORDERING Casing Hangers, specify the following:

A. FMC Energy Systems Model G. API 6A Requirements

WHEN ORDERING Casing Spools, specify the following:

A. FMC Energy Systems Model D. Side Outlets F. API 6A Requirements

Straight-bore metal seal

Superior clamping by design

Mates with conventional clamp hubs

FMC Energy Systems