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Activity Chart- GANTT chart for setting up fancy costumes Factory

ORIENT CRAFT LTD( KNIT WEAR DIVISION)

LOGISTICS DEPARTMENT

OPERATION FLOW CHART


BUYER: Fancinz STYLE: Z1231# STYLE DESCRIPTION: Alien Costume
Daily target 500 No. of M/cs 36 Order qty. 30,000
Cambric Prepared
Machine SAM 17.18 Average Output 500 Fabric Type 29TH Feb,13
and velvet on
Productivity per M/C 13.96 UNIT Ms. Jyoti
Process Flow
CUT JOB WORK JOB WORK 2 RECUT FMB SEW JOB WORK RESEW WASH PERC FINISH OTHERS

1. 2. 3. 4.

NEEDLE Target OPERATOR/


S.NO OPERATIONS MACHINE S.M.V
TYPES @50% Mch. REQD.
1. Stitching Both the antennas SNLS DB1:Nm 75/11 480 1 0.50
2. Filling polyfill in both the antennas - - 480 1 0.50
3. Stitching both the parts of Front mask SNLS DB1:Nm 75/11 1500 1 0.16
Joining back and front mask together with
4. SNLS DB1:Nm 75/11 207 2 1.16
both the antennas
Attaching both side shoulders of front and
5. SNLS DC1:Nm 75/11 706 1 0.34
back panel
6. Attaching mask with the neck of bodice SNLS DB1:Nm 75/11 282 2 0.85
7. Attaching mask with the neck of bodice O/L 3 THR DC1:Nm 65/9 600 1 0.40
8. Attaching side seam of both sides SNLS DB1:Nm 75/11 727 1 0.33
9. Both side sleeves attaching with the armhole SNLS DB1:Nm 75/11 145 3 1.66
10. Both side sleeves attaching with the armhole O/L 3 THR DC1:Nm 65/9 686 1 0.35
11. Joining cuff with the sleeves SNLS 240 2 1
12. Sleeve Hemming F/L 3THR(Trimmer) 358 1 0.67
13. Zipper attachment at the back panel SNLS DB1:Nm 75/11 120 3 2
Joining velvet leg panel with the cambric leg
14. SNLS DB1:Nm 75/11 727 1 0.33
panel for both the legs
Joining cambric bottom leg part with the
15. SNLS DB1:Nm 75/11 727 1 0.33
velvet leg part for both the legs
16. Joining crotch part with both the back legs SNLS DB1:Nm 75/11 600 1 0.40
17. Joining crotch of front legs SNLS DB1:Nm 75/11 600 1 0.40
Joining inner seam of one leg continuously
18. SNLS DB1:Nm 75/11 267 2 0.90
with the other leg
Joining inner seam of one leg continuously
19. O/L 3 THR DC1:Nm 65/9 600 1 0.40
with the other leg
20. Joining crotch part O/L 3 THR DC1:Nm 65/9 289 2 0.83
Attaching outer seam of back leg with front
21. SNLS DB1:Nm 75/11 240 2 1
leg for both the legs
Attaching outer seam of back leg with front
22. O/L 3 THR DC1:Nm 65/9 480 1 0.50
leg for both the legs
23. Bottom hemming of legs F/L 3THR(Trimmer) 358 1 0.67
Attaching waist of bodice with the bottom
24. SNLS DB1:Nm 75/11 240 2 1
legs
Attaching waist of bodice with the bottom
25. O/L 3 THR DC1:Nm 65/9 480 1 0.50
legs
TOTAL 13.96 36 17.18

Type of Machines Manual operator SNLS O/L 3THR F/L 3 THR TOTAL
No. of Machines 1 26 7 2 36
ORIENT CRAFT LTD( KNIT WEAR DIVISION)

LOGISTICS DEPARTMENT

OPERATION FLOW CHART


BUYER: Fancinz STYLE: Z1232# STYLE DESCRIPTION: Alien Costume
Daily target 283 No. of M/cs 27 Order qty. 17,000
Cambric Prepared
Machine SAM 16.45 Average Output 280 Fabric Type 29TH Feb,13
and Lame on
Productivity per M/C 14.58 UNIT Ms. Jyoti
Process Flow
CUT JOB WORK JOB WORK 2 RECUT FMB SEW JOB WORK RESEW WASH PERC FINISH OTHERS

1. 2. 3. 4.

NEEDLE Target OPERATOR/


S.NO OPERATIONS MACHINE S.M.V
TYPES @50% Mch. REQD.
Fusing buckrams on both the panels of front
1. Pressing machine - 727 1 0.33
and back
Attaching lower layer of the front and back
2. SNLS DB1:Nm 75/11 240 1 1
panels
3. Attaching both side shoulders O/L 3 THR DC1:Nm 65/9 706 1 0.34
4. Attaching both the panels of mask SNLS DB1:Nm 75/11 282 2 0.85
5. Attaching both the panels of mask O/L 3 THR DC1:Nm 65/9 600 1 0.40
6. Attaching mask with the neck of bodice SNLS DB1:Nm 75/11 282 2 0.85
7. Attaching mask with the neck of bodice O/L 3 THR DC1:Nm 65/9 600 1 0.40
8. Attaching side seam of both sides SNLS DB1:Nm 75/11 240 1 1
9. Both side sleeves attaching with the armhole SNLS DB1:Nm 75/11 145 1 1.66
10. Both side sleeves attaching with the armhole O/L 3 THR DC1:Nm 65/9 686 1 0.35
11. Sleeve Hemming F/L 3THR(Trimmer) 358 1 0.67
12. Zipper attachment at the back panel SNLS DB1:Nm 75/11 120 2 2
13. Joining crotch part with both the back legs SNLS DB1:Nm 75/11 600 1 0.40
14. Joining crotch of front legs SNLS DB1:Nm 75/11 600 1 0.40
Joining inner seam of one leg continuously
15. SNLS DB1:Nm 75/11 267 2 0.90
with the other leg
Joining inner seam of one leg continuously
16. O/L 3 THR DC1:Nm 65/9 600 1 0.40
with the other leg
17. Joining crotch part O/L 3 THR DC1:Nm 65/9 289 2 0.83
Attaching outer seam of back leg with front
18. SNLS DB1:Nm 75/11 240 1 1
leg for both the legs
Attaching outer seam of back leg with front
19. O/L 3 THR DC1:Nm 65/9 480 1 0.50
leg for both the legs
20. Bottom hemming of legs F/L 3THR(Trimmer) 358 1 0.67
Attaching waist of bodice with the bottom
21. SNLS DB1:Nm 75/11 240 1 1
legs
Attaching waist of bodice with the bottom
22. O/L 3 THR DC1:Nm 65/9 480 1 0.50
legs
TOTAL 14.58 27 16.45

Type of Machines Pressing machine SNLS O/L 3THR F/L 3 THR TOTAL
No. of Machines 1 15 9 2 27
ORIENT CRAFT LTD( KNIT WEAR DIVISION)

LOGISTICS DEPARTMENT

OPERATION FLOW CHART


BUYER: Fancinz STYLE: Z1233# STYLE DESCRIPTION: Astranaut Costume
Daily target 667 No. of M/cs 27 Order qty. 40,000
Cambric
Prepared
Machine SAM 11.34 Average Output 670 Fabric Type and Foil 29TH Feb,13
on
Print
Productivity per M/C 21.16 UNIT Ms. Jyoti
Process Flow
CUT JOB WORK JOB WORK 2 RECUT FMB SEW JOB WORK RESEW WASH PERC FINISH OTHERS

1. 2. 3. 4.

NEEDLE Target Operator/


S.NO OPERATIONS MACHINE SMV
TYPES @50% Mchn required
Attaching front chest with the lower bodice
1. SNLS DB1:Nm 75/11 750 1 0.32
for both back and front panels
2. Attaching side shoulder O/L 3 THR DC1:Nm 65/9 2400 1 0.10
3. Attaching both the panels of mask SNLS DB1:Nm 75/11 480 1 0.5
4. Attaching both the panels of mask O/L 3 THR DC1:Nm 65/9 960 1 0.25
5. Attaching mask with the neck of bodice SNLS DB1:Nm 75/11 480 1 0.5
6. Attaching mask with the neck of bodice O/L 3 THR DC1:Nm 65/9 960 1 0.25
7. Attaching another shoulder SNLS DB1:Nm 75/11 2400 1 0.10
8. Attaching side seam of both sides SNLS DB1:Nm 75/11 727 1 0.33
Attaching lower sleeve panel with upper
9. SNLS DB1:Nm 75/11 2400 1 0.10
sleeve panel for both sleeve panels
10. Both side sleeves attaching with the armhole SNLS DB1:Nm 75/11 364 1 0.66
11. Both side sleeves attaching with the armhole O/L 3 THR DC1:Nm 65/9 727 1 0.33
12. Sleeve Hemming F/L 3THR(Trimmer) 727 1 0.33
13. Zipper attachment at the back panel SNLS DB1:Nm 75/11 120 3 2
14. Joining crotch part with both the back legs SNLS DB1:Nm 75/11 960 1 0.25
15. Joining crotch of front legs SNLS DB1:Nm 75/11 960 1 0.25
Joining inner seam of one leg continuously
16. SNLS DB1:Nm 75/11 363 1 0.66
with the other leg
Joining inner seam of one leg continuously
17. O/L 3 THR DC1:Nm 65/9 727 1 0.33
with the other leg
18. Joining crotch part O/L 3 THR DC1:Nm 65/9 727 1 0.33
Attaching outer seam of back leg with front
19. SNLS DB1:Nm 75/11 480 1 0.5
leg for both the legs
Attaching outer seam of back leg with front
20. O/L 3 THR DC1:Nm 65/9 960 1 0.25
leg for both the legs
21. Attaching Waist band SNLS DB1:Nm 75/11 240 2 1
22. Bottom hemming of legs F/L 3THR(Trimmer) 480 1 0.5
23. Attaching waist of bodice with the waist band SNLS DB1:Nm 75/11 240 2 1
24. Attaching waist of bodice with the waist band O/L 3 THR DC1:Nm 65/9 480 1 0.5
TOTAL 21.16 27 11.34

Type of Machines SNLS O/L 3THR F/L 3 THR TOTAL


No. of Machines 20 8 2 27

ORIENT CRAFT LTD( KNIT WEAR DIVISION)


LOGISTICS DEPARTMENT

OPERATION FLOW CHART


BUYER: Fancinz STYLE: Z1234# STYLE DESCRIPTION: Dog Costume
Daily target 333 No. of M/cs 10 Order qty. 20,000
Prepared
Machine SAM 7.37 Average Output 340 Fabric Type Foil Print 29TH Feb,13
on
Productivity per M/C 32.56 UNIT Ms. Jyoti
Process Flow
CUT JOB WORK JOB WORK 2 RECUT FMB SEW JOB WORK RESEW WASH PERC FINISH OTHERS

1. 2. 3. 4.

NEEDLE Target OPERATOR/


S.NO OPERATIONS MACHINE S.M.V
TYPES @50% Mch. REQD.
Attaching both the layers of the side panels
1. SNLS DB1:Nm 75/11 727 1 0.33
at the back
Attaching side shoulders on every side
2. SNLS DB1:Nm 75/11 364 1 0.66
panel
3. Attaching the panel of hood with the bodice SNLS DB1:Nm 75/11 960 1 0.25
4. Attaching the panel of hood with the bodice O/L 3THR DC1:Nm 65/9 1846 1 0.13
5. Zipper attachment at the front part SNLS DB1:Nm 75/11 120 2 2
6. Bottom hemming of side panels and hood F/L 3THR(Trimmer) 120 2 2
7. Giving stitching details on the costume SNLS DB1:Nm 75/11 120 2 2
TOTAL 32.56 10 7.37

Type of Machines SNLS O/L 3THR F/L 3 THR TOTAL


No. of Machines 7 1 2 10
ORIENT CRAFT LTD( KNIT WEAR
DIVISION)
LOGISTICS DEPARTMENT

OPERATION FLOW CHART


BUYER: Fancinz STYLE: Z1235# STYLE DESCRIPTION: Astronaut Helmet
Daily target 500 No. of M/cs 11 Order qty. 30,000
Prepared
Machine SAM 5.33 Average Output 500 Fabric Type Poplin 29TH Feb,13
on
Productivity per M/C 45.02 UNIT Ms. Jyoti
Process Flow
CU
JOB WORK JOB WORK 2 RECUT FMB SEW JOB WORK RESEW WASH PERC FINISH OTHERS
T
1
2. 3. 4.
.

S.N NEEDLE Target OPERATOR/


OPERATIONS MACHINE S.M.V
O TYPES @50% Mch. REQD.
1. Fusing buckrams on the Hood panel Pressing machine - 727 1 0.33
2. Attaching lower layer of the hood SNLS DB1:Nm 75/11 240 2 1
3. Hemming the Hood panel SNLS DB1:Nm 75/11 706 2 1
Attaching the panel of side mask with that
4. SNLS DB1:Nm 75/11 282 2 1
of the hood
Attaching another panel of side mask with
5. O/L 3 THR DC1:Nm 65/9 600 2 1
that of the hood
Attaching panels of side mask with that of
6. SNLS DB1:Nm 75/11 282 2 1
the hood
TOTAL 45.02 27 5.33

Type of Machines Pressing machine SNLS O/L 3THR TOTAL


No. of Machines 1 8 2 11
Company Name: Fancinz Supply Chain Product Type: Fancy Costumes for Kids
Pricing Facilities Mode of transport Sourcing Mode of transport Inventory

Mid range Sourcing Units: Arvind Trims Suppliers Fabric Store:


pricing because: Mills, Surbhi textile Manufacturing unit,
Threads Vardhman
Mills, Shree Jadamba Fancy Designers Pvt.
Catering to dyeing Mills, Vardhman, Zippers Ykk, Noida Ltd.
Childrens Ykk, Asia enterprises, Shree Bhawani
Polyfill
One time Shree bhawani textiles Textiles, Delhi
wear Beckcem Drung Trims Store:
Velcro
products Truck Truck International Truck Manufacturing unit,
Vardhman
Products are Buckram Fancy Designers Pvt.
Traders, Delhi
for party Manufacturing Unit: Ltd.
Labels Asia Enterprises
wears Fancy Designers Pvt. Truck
Ltd., 183, Sec 67,
Noida Fabrics Suppliers Regional Warehouse:
Surbhi Textile Mills, Delhi, Noida, Mumbbai
Velvet
Surat
Truck Cotton
Truck Arvind Milss
poplin
Surbhi Textile Mills, Retail Outlets:
Regional Warehouse: Cambric
Surat FANCINZ: Stand alone
Delhi, Noida, Mumbai
Foil Shree Jagdamba shops in Delhi, Noida,
Print dyeing Mills, Delhi Mumbai, Chennai,
Truck Surbhi Textile Mills,
Lame Banglore and Ludhiana
Surat
Retail Outlets:
Material and
FANCINZ : Stand alone Supplier
Pacakaging
shops in Delhi, Noida, Baba
Mumbai, Chennai, Hanger and
Enterprises,
Polybags
Banglore and Ludhiana Delhi Mode of Information: ERP
solutions and Mails