J U N E
SWIFT UPPERCUTS
Tackling tubular material, handling
holesaws and managing miter cuts
Advanz MC5
Saw Solutions
Innovation Rules
Sawing Productivity is a Sawing Productivity
P.O. Box 516
registered trademark of Plainsboro, N.J. 08536
Techgen Media Group. We
EDITORIAL SALES
publish six times each year. All Alan Berg, Vice President/Sales
Abbe Miller, Vice President/Group
rights reserved under the U.S., Editorial Director phone: 732.995.6072
phone: 847.749.6956 email: aberg@techgenmedia.com
International and Pan-American
email: amiller@techgenmedia.com
Neil Kelly, National Sales Manager
Copywrite Conventions. No
Susan Woods, Managing Editor phone: 610.584.5560
part of this publication may be phone: 847.973.2271 email: nkelly@techgenmedia.com
email: swoods@techgenmedia.com
reproduced, stored in a retrieval
EDITORIAL ADVISORY BOARD
Larry Adams, Senior Editor
system or transmitted in any Joanna Wilcox, Marketing Manager
phone: 773.392.1096
form or by any means such as email: ladams@techgenmedia.com Hydmech
Doug Harris, President and CEO
mechanical, photocopying, Jimmy Myers, Senior Editor HE&M Inc.
phone: 503.964.7519
electronic recording or
email: jmyers@techgenmedia.com PRODUCTION
otherwise, without the prior
Molly McCormack Moody, Angle180 Inc.
written permission of Techgen Assistant Editor phone: 847.439.6226
phone: 262.501.6897 email: sarunas@angle180.com
Media Group. Contact us at
email: mmoody@techgenmedia.com
732.995.6072 for permission.
Justin Stivers, Director of e-Media
Produced in the U.S. email: jstivers@techgenmedia.com
FEATURES
SP5 SWIFT UPPERCUTS
Fabricators can extend blade life when processing hollow
tubes with the help of an upcut bandsaw
DEPARTMENTS
Industry News
SWIFT UPPERCUTS
by Jimmy Myers, senior editor
Fabricators can extend blade life when processing hollow tubes with the help of an upcut bandsaw
S
awing tubes is not without With the latest addition, the KastoWin
its challenges. Unlike the tube A 5.0, the company offers a
contact a blade makes with saw designed for effectively cutting
solid stock, as a blade makes tubular material. With this new process, you begin with an
its way into the hollow portion of
the tube, the transition from solid to The A 5.0 cuts from the bottom up,
empty tube, but chips dont accumulate
hollow can have damaging effects on which means there are considerably because youre sawing from the bottom up.
the blades teeth. Furthermore, blades less chips gathering inside the tube
can become pinched and damaged, compared to saws that cut from the It increases blade life significantly.
and vibration can lead to inaccurate top down. Designing the upcut saw
cuts on bundled material. was a challenge, especially in keeping Snke Krebber, manager of strategic advanced development, Kasto
the footprint of the machine relatively
Probably one of the more critical small and in configuring how the
aspects of cutting tube stock is in coolant would be applied to cool the
regard to the chips that settle in blade. But, according to Snke Krebber,
the tube as the blade makes its way manager of strategic advanced The amount of cuts a fabricator can get out of each blade depends on how
through the material. When the development at Kasto and a member its being used and what material its cutting, but it can range from twice as
teeth chomp into the nest of chips, of the owner family, it was definitely many to 10 times as many cuts per blade with the A 5.0.
the effects are often damaging, worth the effort.
drastically reducing blade life. This Productivity improvement advantages include:
equates to more downtime and When sawing with a carbide-tipped
more money spent on blades, not blade, for instance, in the traditional A modular system design that offers a customized approach to specific
to mention damaged stock that way, Krebber says, and you come applications
becomes scrap. into this chip nest, the carbide tips Quick and easy programming through a color touchscreen interface
will be ruined. With this new process, Automated band guide arm adjustment
BRINGING IN THE UPCUT you begin with an empty tube, but
Incremental feed for cutting batches of short pieces
Kasto, a German-based metalcutting chips dont accumulate because
saw manufacturer, introduced its youre sawing from the bottom up. It Fast motion via servodrive and ballscrew spindle for the material feed
KastoWin line of bandsaws in 2014. increases blade life significantly. and the linear-guided saw frame
MADE IN AMERICA
KastoWin tubes Over 70 HE&M models are made from the ground up and shipped from
machine base Oklahoma, using American parts and American steel. Watch our new
provides a solid Made in America video to see how our company thrives in the USA and
foundation with supports our customers with the best employees in the sawing industry.
its heavy-duty
distortion- WATCH OUR VIDEO HERE
free welded
construction.
888-SAWS-R-US WWW.HEMSAW.COM
@HEMSAW
a more moderate feed rate. As the
blade emerges from the surface and
into the sides of the material, the
we make the cut
system reduces cutting force while the Cut round pipe & tube
controller increases the feed rate to the Fast rotary cut-off method
Clean cut-minimal burr
highest-performing value. Simple, easy set-up
No messy chips
No wasted
The zero-play linear guide and material
ballscrew spindle drive improve 1/4"12"
capacity
accuracy of the guiding and range
positioning system. This works in No coolant
required
concert with KastoRespond, which Up to 900 cuts
the company says is nearly free of per hour
Auto feed
maintenance requirements and available
provides continuous accuracy for a Ask about blades
for your Amada,
long time. Rabbit, or Hautu machine
material are recognized in real time recurring sawing orders for quick access CHIP REMOVAL AND
by the system, and the feed rate is to frequent cuts. ACCESSORIES
smartly adapted, automatically and Another important design element of
accordingly. When the application calls for a thin-
www.continentalcutoff.com
the A 5.0 is the patented chip removal
walled material, such as square tubing, brush. Its set up at an optimal angle to 800-264-5950 or 630-543-5950
teri@continentalcutoff.com
When SmartControl and a large number of teeth are in contact the blade and is self-adjusted.
KastoRespond are paired with with the material, which can result in
the accuracy of the KastoWins the blade becoming overloaded as One of the biggest issues that Workholding for round material can
guiding and positioning system, the the spaces between the teeth become destroys blades is taking the chips with also be a challenge, but customers can
customer gets the most accurate, filled with material. In a situation like the blade through the material again, employ a hydraulic clamping system
fast and efficient bandsawing. Krapp this, KastoRespond reacts within a Krapp says. Our chip brush is designed that prevents material from slipping,
says that the operator can also use fraction of a second, reducing the in- in a way that the blade is free of chips providing durable and stable clamping
the interface to edit and lock in feed so the tool advances slowly with after coming out of the cutting gap. during the cutting process.
A
s the name suggests, a
holesaw is a power tool
accessory used to make
annular cuts. To make the
cuts, holesaws have a saw tooth on
one end of a cylindrical, cup-shaped
body and are generally made out of
a bandsaw blade to cut a variety of
materials. Theyre also distinguishable
based on what tooth edge material
is used, including carbon, bimetal
(featuring a high-speed steel cutting
edge with low-alloy steel as the backer),
carbide-tipped (tungsten carbide),
diamond grit and carbide grit.
SAWING
AMPLE APPLICATIONS IS OUR
Determining the right tooth edge
material for the application is half the
battle when it comes to overall holesaw
BUSINESS
Let Us Help
performance. In fact, one of the leading
causes for lower tool life is choosing
You With
incorrect tooth edge material.
Yours!
A good holesaw
should be able to
make an annular cut
with ease while also
delivering on quick
slug removal.
Selecting the correct cutting conditions In some instances, cutting fluids can Morse holesaw has been designed to
(RPM and feed rate) is another essential also improve the overall performance optimize tool life and harmonics. Also,
approach for achieving better holesaw
of a holesaw. A cutting fluid helps the patent-pending tooth design has
performance.
improve the cut finish and ease of been rigorously tested to prove that it
slug removal while also giving the has the best slug removal feature in the
tool longer life and reducing vibration global marketplace.
that can be harmful to an operator in
the long run. A semisynthetic cutting In summary, a good holesaw should
fluid is recommended because it has be able to make an annular cut with
the capability to reduce frictional ease while also delivering on quick slug
resistance and temperature buildup. removal. Holesaw accessories, such
as the pilot drill bit and arbor, play an
Selecting the correct cutting essential role in holesaw performance.
Cutting conditions and workholding can
conditions (RPM and feed rate) Furthermore, cutting conditions and
have a significant effect on everything
from vibrations and harmonics to tool life is another essential approach workholding can have a significant
and cut finish. for achieving better holesaw effect on everything from vibrations
performance. If an operator and harmonics to tool life and cut
experiences higher vibrations or finish.
MEETING EXPECTATIONS Typically, to meet cut finish harmonics while using a holesaw,
In general, holesaw performance expectations, reducing the feed it can be an indication of incorrect
is evaluated based on the cut time, (plunge) rate is a good option. RPM and feed (plunge) rate. However,
tool life, ease of slug removal and cut Remember, however, that there are higher vibrations can also be due to
finish. Although holesaws shouldnt a few expections to this rule, such as improper tooth design.
be considered precision tools, cutting thin metal sheets. As many
often times, operators have high operators know, achieving a good One way to reduce the vibration or
expectations. They expect a good cut cut finish while cutting thin sheets of harmonics is to reduce either the RPM
finish and easy slug removal, which metal is a challenge. Therefore, using a or the feed rate. Also, the combination
are influenced just as much by the rigid workholding device, proper drill of the tooth design (angles and
type of material being cut as the tooth extension, and a relatively high feed pitch) and the kerf variation will
reduce the harmonics. The new M. K. THE M. K. MORSE CO.
design. and RPM are recommended.
MITER MIGHT
Successful miter sawing is all about rigidity, accuracy and automation
F
or fabricators and suppliers horizontal or vertical bandsaws, offer
to fabricators, a substantial a performance equal to their price/
percentage of their sawing will value proposition. However, utilizing
require a miter saw. Its bad high-performance machines that have
enough to have to throw away parts longer lifespans and make better cuts
due to minor sawing miscues, but being offers the lowest cost per quality cut
a fraction of a degree off in a cut on one and the lowest total cost of ownership.
part can throw off an entire assembly, Behringers insistence on using
leading to big losses in material, time castings rather than weldments in its
and money. Mistakes made in cutting saws is a good example.
angles and lengths are common miter These pieces show precision
miter cutting with no gaps to
sawing errors that challenge many Joe Suydam, who works inside sales ensure high accuracy.
manufacturers, especially those that and marketing at Behringer, says
require tight tolerances. rigidity is something Behringer wont
compromise on when it engineers the next operation, which is typically saw ready for the next step in the
Behringer Saws Inc. manufactures high- a saw. With its own state-of-the-art welding. Suydam says many saw production process. In other words,
performance bandsawing machines foundry on the Behringer property, manufacturers use steel weldments in operators cant compromise when it
and circular cold saws, including a every saw is made with a high their saw bases, which does nothing to comes to precision miter sawing.
series of HBP automatic miter saws. percentage of cast iron in the frame. dampen vibration.
The company enables successful miter A highly accurate, very rigid machine
sawing via a solid machine foundation Why cast iron? Accurate cuts require capable of eliminating secondary
For consistency and rigidity, you have
and an emphasis on automation and rigidity. Behringer goes this extra mile operations is the ultimate goal,
to start from the ground up, Suydam
material handling that reduce the with cast iron because it dampens Suydam says.
says, which is what Behringer has
bottlenecks that can occur at the saw. vibration. done for many years.
Some of the most sophisticated
STURDY FOUNDATION Vibration can lead to a low-quality cut ACCURACY IS KEY saws on the market include material
Its true that the best machine tools in or require a secondary operation such Miter sawing has to be precise and positioning systems, including feeding
each category, whether miter saws or as deburring before it can move to parts have to come out of the miter grippers, that offer accuracy to
There are numerous size ranges to Productivity gains and throughput are
accommodate user applications, paramount, he adds. Part of this process
Suydam says of the HBP miter saw can include material handling and
series, which range from the HBP customized fabrication for accomplishing
263A/G with a round capacity of 10.2 the customers goals.
in. to the HBP 800/1004G/A with a
BEHRINGER SAWS INC.
round capacity of 31.8 in.
NEWS
DUAL-COLUMN BANDSAW
HE&M Saw introduces the H220HA-DC-C dual-column, metalcutting, fully
automatic bandsaw. The saws columns are constructed of structural tubes,
creating a stout arm configuration. The guide arm slides on linear rails for
better guide arm travel and stability. The guide arm also travels with the
adjustable side of the main vise so the saw operator doesnt have to move
it close to the material as the material size changes. Instead, the guide arm
SIMONDS NEW BANDSAW is moved automatically when the vise closes. The saw has a 22-in.-by-22-in.
capacity and uses a 2-in. blade.
BLADES
Simonds Saw introduces Quad 7 carbide-tipped bandsaw blades for cutting
applications including alloy and high chrome alloy, Inconel and other nickel-
based alloys, titanium block and plate, stainless steel and mold, tool and
bearing steels. The blades feature a
positive rake angle, four-tooth pattern
that produces seven distinct chips. They
are available in five widths: 3/4 in. by
0.050 in., 1 1/2 in. by 0.050 in., 2 in. by
0.062 in., 2 5/8 in. by 0.062 in. and 3 1/8
in. by 0.062 in. and are shipped in
150-ft. coils.
SCOTCHMAN OFFERS
SCALED-DOWN BANDSAW
Scotchman Industries Inc.s SU-280G is a scaled-down but
rugged metalcutting bandsaw that combines the cutting
of a traditional bandsaw with the flexibility and accuracy
of a cold saw.The bandsaw features a metered feed
rate allowing for quick and easy cuts without operator
assistance. It can cut through round material up to 8-in.
in diameter and features a swing head with
30 degrees (right) of mitering capability without
material movement.