Halnn Superhard Materials Co,Ltd

The whole Solutions on machining rolls with CBN Insert

In the past, both rough machining and finish turning rolls need grinding process, while it has low efficiency and the cutting
fluid will bring pollutions, and affect the health of the operator. So In modern times, hard cutting tools become featured
products on hard turning hardened steel rolls and are already widely used, the processing efficiency already improved
5~10 times, which will avoid the pollutions and lower the production costs.

This article will help you analysis all the details on the whole solutions of machining rolls.
Part 1 The choice of the tool holder for machining rolls

For large scale rolls, we usually use heavy duty mill rolls, and the
tool holder often is 40*40, and the holder angle can be 45degree
or radius tool holder.

For some small rolls, we usually use 25*25 and 32*32 tools
holder, and the choice of the angle can be decided by the length
diameter ratio, the long rolls, we can choose 90 degree and 75
degree tool holder, the short one, we can choose 45 degree or
radius tool holder.

Part 2 The Rolls Materials and corresponding hardness

Materials Hardness Materials Hardness

High Ni-Cr Rolls HSD76~82 Graphite Semi-steel roll HSD62~68

Hi-Cr Cast Iron Rolls HSD72~78 Alloy Cast Iron Rolls HSD65~70

Hi-Cr Cast Steel Rolls HSD68~75 Chilled Cast Iron Rolls HSD55~62

Semi-Steel Rolls HSD60~68 HSS Rolls HSD82~90

Hi-Carbon Semi-Steel Rolls HSD65~72 Forged Steel Chilled Rolls HSD92~105

Part 3 CBN Insert Grades specific for different Materials Rolls and the cutting data for reference
Recommend Cutting Parameters CBN
Machining
Hardness Cutting Speed Machining Cutting Depth Feed Rate Insert
Materials
Vc (m/min) Type ap (mm) Fr(mm/r) Grade

35~120 Roughing 1~10 0.15~0.7

Cast Iron Rolls HRC35~68 BN-K1
60~180 Finishing 1 0.05~0.35

Cast Steel 50~150 Roughing 1~10 0.15~0.7

HRC45 BN-S20
Rolls 60~250 Finishing 1 0.05~0.35

Part 4 The CBN Insert Models Choice

1. When using BN-K1 Solid CBN Inserts machining cast iron rolls, we
usually use the following models: RNMN200800, RNUN200800,
RNMN150700, RNUN160800, RNUN150716, RNMN150716.

2. When using BN-S20 Solid CBN Inserts machining cast steel rolls, we

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 Halnn Superhard Materials Co,Ltd
usually use these models cbn insert SNMN120712,
SNMN120412, SNMN120408, RNMN120400.

Part 4 Application Case from our Poland customers

The base information: Our customers use common lathe before, and
they found that the efficiency is low, and would like to purchase new
CNC Lathe, so they will also need the new cutting tools which can
achieve high cutting speed.

They begin to make market research before purchase the CNC Lathe,
Halnn stand out from all competitors just because of the best service.
We offer whole solutions to our customers, and offer the after-sale service.

They use carbide insert before, so they proposed using cbn inserts, however they didnt try cbn inserts before, so Halnn
help them choose the holder, hard cutting tools and the cutting data for reference, the details as follows:

Machining Materials: hilled Cast Iron and High Ni-Cr hard cast iron

Machining Type: Roughing, Finishing and Grooving

Halnn CBN Insert Grade: BN-K1

Insert Model: RNMN090400S02020RCMX090700S10020RCMN090700S02020

Corresponding Tool Holder: CRDNN2525M090400CRDCN2525M090700CRDCN2525M090700Y

Finally, they achieve good efficiency, and we have bulit long cooperation relationship. If you also have problems on
machining rolls, please feel free to contact with us halnntools@gmail.com, Whatsapp:+8618695866134

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