BIO-LUBRICANT BY TRANSESTERIFICATION
OF VEGETABLE OIL WITH LOWER AND HIGHER
ALCOHOLS OVER HETEROPOLYACIDS
SUPPORTED BY CLAY (K-10)
Abstract: The use of different lower and higher alcohols viz; methanol, ethanol, n-propanol and
n-octanol, for the synthesis of methyl, ethyl, propyl and octyl fatty acid esters by transesterica-
tion of vegetable oil (triglycerides) with respective alcohols also known as Bio-diesel and Bio-
lubricants was studied in detail. The reactions were carried out in a batch process. The activity
with different supports like clay (K-10), activated carbon, ZSM-5, H-beta and TS-1 were com-
pared. The superacids (heteropolyacids, HPA) viz; Dodeca-Tungstophosphoric acid [H3PO4 . 12
WO3.xH2O] (TPA) and Dodeca-Molybdo phosphoric acid ammonium salt hydrate [H12Mo12N3-
O40P aq] (DMAA) was used to increase the acidity and so the activity by loading on the
most active support viz; clay (K-10). These HPA loaded on clay as a catalyst was used for the
following study: effect of percent HPA loading on clay, effect of different vegetable oils, effect
of different alcohols on the triglyceride conversion based on glycerol formation and selectivity
based on alkyl esters formation. The data is compared at the best-optimized identical set of oper-
ating reaction conditions: 1708C, 170 rpm, catalyst loading: 5% (w/w of reaction mixture), molar
ratio (oil : alcohol): 1:15 and time on stream of 8 h. The generated data is also evaluated based
on the reported one.
Keywords: vegetable oil (triglyceride); alcohol; heteropolyacid; clay; ester; bio-fuel.
INTRODUCTION to specic application to diesel fuel and usually
Correspondence to:
they are derived from fatty acid glycerides,
Dr. V.V. Bokade, Catalysis
Division, National Chemical The major part of all energy consumed world- which are major components of an oil or fat.
Laboratory, Pune-8, India. wide comes from fossil sources. Diesel fuels The biodiesel nd application as either repla-
E-mail: vv.bokade@ncl.res.in have an essential function in the industrial cement for, or a blending component for use
economy of a developing country. Economic with, fossil derived diesel. Direct use or blend-
DOI: 10.1205/psep06073
growth is always accompanied by commensu- ing, microemulsions, thermal cracking and
09575820/07/ rate increase in the transport. Because of the transesterication of vegetable oils have been
$30.00 0.00 acute shortages, dramatic price increase and explored as potential alternatives to diesel.
high level emission of certain pollutants of con- The transestercation process can make use
Process Safety and
ventional petroleum-based fuels, there has of alcohols such as methyl, ethyl, butyl and
Environmental Protection
been a renewed interest in alternative cleaner isopropyl alcohol. Methanol, ethanol and
Trans IChemE, burning fuels. One possible alternative to pet- isopropanol are most common alcohols with
Part B, September 2007 roleum-based fuels is the biofuels. Biofuels methanol having the highest demand followed
are fuels derived from renewable sources by the other two. Among these alcohols, isopro-
# 2007 Institution
of Chemical Engineers
such as naturally occurring fats and oils, panol is the only one with a branched structure.
which may be obtained from variety of plants Butyl esters and isopropyl esters crystallized at
and animals. The products such as bioethanol, 12158C and 7118C lower, respectively,
biodiesel, biogas, biomethanol, biodime- when compared to methyl esters of the same
thylether, bio-ETBE (ethyl-tertio-butyl-ether), source material. The cold ow properties of
bio-MTBE (methyl-tertio-butyl-ether), synthetic these branched-chained esters are further
biofuels, biohydrogen and pure vegetable oil improved when blended with diesel fuel
are considered as biofuels. Biodiesel relates (Demirbas and Balat, 2007; Wang, 1998).
Although, there are many ways and procedures to convert transesterication of vegetable oil were reported (Schuchardt
vegetable oil or animal fat into a diesel-like fuel, transesteri- et al., 1998) to give very high yields in alkyl esters. However,
cation is the key and foremost important process to produce in presence of homogeneous acid catalysts, the reactions are
the cleaner and environmentally safe fuel. Transesterication slow and hence take longer time as compared to alkaline cat-
signicantly reduces oil viscosity, thereby improving fuel ato- alysts. Moreover, acid-catalysed transesterication also
mization and consequently fuel combustion characteristics. needs extreme temperature and pressure conditions but
Transesterication or alcoholysis is the displacement of alco- soap formation and side reactions are avoided. As for the
hol from an ester by another in a process similar to hydroly- solid catalysts, the reports on the uses of acid catalysts are
sis, except than alcohol is used instead of water. In other few in contrast to solid bases. Solid superacid catalysts of
words, transesterication is the process of using an alcohol sulfated tin, zirconium oxides and tungstated zirconia were
(e.g., methanol, ethanol, propanol, butanol, pentanol, hexa- used in the transesterication of soybean oil with methanol
nol, heptanol, octanol), in the presence of a catalyst to chemi- at 200 3008C and the esterication of n-octanioc acid with
cally break the molecule of the raw renewable oil into alkyl methanol at 175 2008C. Tungstated zirconia-alumina was
esters of the renewable oil with formation of glycerol as a reported (Furruta et al., 2004) to be a promising catalyst for
by-product. Several aspects including the type of the catalyst, the production of biodiesel fuels from soybean oil because
alcohol/vegetable oil or animal fat molar ratio, temperature, of its high activity for the transesterication as well as the
time, water content and free fatty acid content have an inu- esterication.
ence on the course of transesterication. Although, methanol The present paper relates to a reaction for the preparation
is commonly used in this process due to its lower cost than of alkyl esters by transesterication process. It deals with the
other alcohols, ethanol is the preferred alcohol as it is derived work for producing methyl/ethyl/propyl fatty acid esters also
from agriculture products and it is renewable and biologically called as biodiesel, octyl fatty acid ester called as biolubri-
less objectionable in the environment. Biodiesel produced by cants, which comprises contacting fatty acid glycerides/tri-
transesterication reactions can be catalysed with alkali (e.g., glycerides with or without free fatty acids of vegetable oil
alkaline metal alkoxides and hydroxides as well as sodium with alcohols in the presence of a solid heteropolyacids cat-
and potassium carbonates), acid (e.g., Bronsted acids, alyst which is substantially insoluble in the reaction mixture
preferably sulfonic acid and sulfuric acid) or enzyme (e.g., under reaction conditions. The present work eliminates
lipase). A catalyst is usually used to improve the reaction most of the above said drawbacks. The feedstock oil is a tri-
rate and yield. glyceride or a mixture of fatty acids and glycerides. The het-
Base catalysed transesterication reaction is the most eropolyacids (HPA) catalysts usually have the general
economical and in fact, is in practice in several countries formula HnXM12O40 where X is the central metal atom and
for bio-diesel production (Schuchardt et al., 1998; Lang, M is the peripheral atom normally numbering 12 surrounding
2001; Vicente et al., 2004; Barnwal and Sharma, 2005). the central metal atom. Since these materials are stable, they
Alkaline metal alkoxides (as CH3ONa for the methanolysis) are efcient to transform feedstocks containing fatty acids in a
are the most active catalysts, since they give very high single step to fatty acid alkyl esters by transesterication. The
yields (.98%) of fatty acid alkyl esters in short reaction catalyst could be separated easily by centrifugation or by
times (30 min) even if they are applied at low molar concen- simple ltration and reused. Most importantly, the catalyst is
trations (0.5 mol%) (Brat and Pokorny, 2000). However, they highly efcient and only a small amount is needed to carry
require high quality oil and the absence of water, which out the reaction. The process is atom-efcient and the reac-
makes them inappropriate for typical industrial processes. tion conditions like temperature and pressure are only moder-
Alkaline metal hydroxides (NaOH and KOH) are cheaper ate. Unlike the conventional base catalysts, the catalyst of
than metal alkoxides but require increasing catalyst concen- the present work is more efcient even in the presence of
tration (12 mol%). NaOH is more superior to KOH as the water impurity in oil. Hence, there are no limitations on the
latter and other alkali hydroxides yield more soponied quality of oil that should be used with the catalysts presented
products than the bio- fuel. Leclercq et al. (2001), studied in this paper.
the transesterication of rapeseed oil in the presence of
Cs-exchanged NaX and commercial KW2200 hydrotalcite
catalysts. At a high methanol to oil ratio of 275 and 22 h reac- EXPERIMENTAL
tion time at methanol reux, the Cs-exchanged NaX gave a
Catalyst Synthesis and Characterization
conversion of 70%, whereas 34% conversion was obtained
over hydrotalcite. ETS-4 and ETS-10 catalysts gave conver- The commercial grade monmorillonite clay (K-10) and acti-
sions of 85.7% and 52.7%, respectively at 2208C and 1.5 h vated carbon supplied by uka was used as a support without
reaction time (Srinivas, 2007). Suppes et al. (2001), achieved further purication. The other supports viz; ZSM-5, TS-1 and
a conversion of 78% at 2408C and .95% at 2608C using H-beta was prepared in the laboratory as per the procedure
calcium carbonate rock as catalyst. Of late, Suppes et al. (Kasture et al., 2004; Sharanappa et al., 2004). The super
reported the use of Na, K and Cs exchanged zeolite X, acids (heteropolyacids, HPA) viz; Dodeca-Tungstophospho-
ETS-10, NaX occluded with NaOx and sodium azide in the ric acid [H3PO4 . 12WO3 . xH2O] (TPA) and Dodeca-Molybdo
transesterication of soybean oil with methanol. Furruta phosphoric acid ammonium salt hydrate [H12Mo12N3O40P
et al. (2004), describe biodiesel production from soybean oil aq] (DMAA) was supplied by M/s Loba Chemie and used
and zirconium oxides with oil conversions over 90%. Use of as such without further purication. The HPA on support
tin complexes immobilized in ionic liquids for vegetable oil was prepared by incipient wetness technique prepared in
alcoholysis was reported by Abreu et al. (2004, 2005). The our laboratory (Yadav and Bokade, 1996). Typically for
transesterication process can also be catalysed by acids, 10 gm scale catalyst preparation: Take 10 gm of different
preferably by sulphonic and sulfuric acids. Acid catalytic types of support viz; clay (K-10), ZSM-5 (Si/Al: 250),
Trans IChemE, Part B, Process Safety and Environmental Protection, 2007, 85(B5): 372 377
374 BOKADE et al.
Trans IChemE, Part B, Process Safety and Environmental Protection, 2007, 85(B5): 372 377
SYNTHESIS OF BIO-DIESEL AND BIO-LUBRICANT 375
Table 2. Catalyst support comparison for transesterication of Table 3. Effect of heteropolyacids and its percent loading on clay (K-
sunower oil with methanol. 10), for transesterication of sunower oil with methanol.
Trans IChemE, Part B, Process Safety and Environmental Protection, 2007, 85(B5): 372 377
376 BOKADE et al.
Table 5. Effect of different alcohol on transesterication of sunower present catalyst has shown the following activity trend with
oil over 10%TPA/K-10.
alcohol: methanol (84%) . ethanol (80%) . n-propanol
Alcohol used Methanol Ethanol n-Propanol n-Octanol (76%) . n-octanol (72%). The decreasing trends of oil
conversion and ester selectivity with increase in carbon
% Oil (triglycerides) 84 80 76 72
number in the alcohol (higher alcohol), may be due to the
conversion based on
ester formation reduction in the rate of reaction with increase in carbon
% Selectivity of mono 34 35 38 40 number of alcohol.
and diglycerides The activity based on methyl ester formation is compared
% Selectivity of fatty acid 66 68 72 78 with the reported (Suppes et al., 2004) and the comparative
alkyl ester (C16 19)
data is summarized as Table 6. The present catalyst has
Reaction conditions used: Temperature: 1708C, Catalyst loading shown good activity compared to other reported catalyst.
(wt%, of reaction mixture): 5, Mole ratio of oil to methanol: 1:15,
Time on stream (TOS): 8 h, Reactor used: Batch reactor. % oil (trigly-
cerides) conversion [oil (triglycerides) converted to ester/Initial CONCLUSIONS
triglycerides in the oil] 100.
Catalyst support of different surface area and pore size
were prepared, characterized and their potentiality was
investigated for the transesterifcation of vegetable oil (trigly-
sunower oil contained 56% free fatty acid has shown cerides) with alcohol. The best support (clay, K-10) among
marginal decrease in oil conversion of 78%. This may be studied was modied by loading different heteropolyacids
due to the presence of free fatty acid which hindrance the (HPA) by wetness incipient technique. The different percent
activity by deactivating some of the active sites. The of the HPA was loaded and compared the oil conversion
cooked rened sunower oil has also shown comparable oil and ester selectivity for the reaction, under the identical set
conversion of 81% as against rened sunower oil (84%). of optimized reaction operating conditions. The optimized
The presence of more than 56% free fatty acid further HPA (dodecatungestophosphoric acid, TPA) and its loading
lower down the oil conversion to 75% (karanja oil), as can (10%) on clay (K-10) was observed to be best as far as oil
be seen from Table 4. In overall, the present catalyst was conversion (84%) and ester selectivity (66%), are concerned.
observed to be tolerable for the free fatty acid contained in The best catalyst (10%TPA/Clay) was further investigated for
the vegetable oil. The above observations prompted us to the different rened, crude, cooked vegetable oil (edible and
check, the inuence of yet another parameter such as non-edible) having 5 6% or even more free fatty acid. The
effect of alcohol on the transesterication with vegetable oil effect of free fatty acid on the activity, stability of the catalyst
(rened sunower oil), under the identical set of operating was evaluated. The present catalyst of 10%TPA/Clay was
conditions. observed to be tolerable with 56% free fatty acid with mar-
ginal compromise of oil conversion and ester selectivity. The
catalyst was also evaluated for the presence of lower (metha-
Effect of Different Alcohols on Transesterification nol) and higher alcohol (n-octanol). The marginal decrease in
with Refined Sunflower Oil Over 10% TPA/K-10 oil conversion and ester selectivity with increase in carbon
One of the typical ways of monitoring oil conversion and number of alcohol was observed. Overall, the studied opti-
ester selectivity is to vary the alcohol from lower (methanol) mized heteropolyacids (10%TPA) supported on clay a solid
to higher (n-octanol). The inuence of alcohol on oil conver- heterogeneous catalyst was observed to be the best,
sion and ester selectivity was investigated by varying the stable, free fatty acid tolerable catalyst for the transesterica-
alcohol from lower carbon number (methanol) to higher tion of edible and non-edible oil with lower and higher alcohol
(n-octanol). The results are summarized in Table 5. The to get biodiesel and biolubricants.
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Patent No. 5,508,457. ing facilities. He also thanks as a student of UICT. GDY
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