Maintenance and E & I

Monthly highlights for the Month: July 2017

Workshop / Garage / Craf
Safety Initiatives:
1. Seat belts installed in Vehicles in which previously no safety belt
was installed (80% completed)
2. Raised concern for high ratio of fire hoses failure due to too high
pressure. Most of the hoses fail above 12~13 kg/cm2. Suggested
to reduce the test pressure to save huge cost of fire hoses.

Trainings:
Section: Workshop/ Garage / Craft

IPP - INJURY PREVENTION PLAN : UTC & OTHERS :

1. Harards Of Tyre Inflation (Specially 1. Load Chart / Rigging Plan

On Lock Type Rims) 2. Scaffolding Erection
3. Installation of Taper Bore Bearing with adapter
2. Hazards of Grinding / Cutting sleeve (practical demonstration)
3. Hazards While Scaffoldindg Erection
4. Safe Crane Operation

Major Jobs attended during month:

1. Overhauling of 108-J pump due to shaft breakage (Started in end
July-2017).
2. Overhauling of following equipment:
a. Balancing of HT Cold Water Pump Motor and Balcke pump
motor of UTY East
 b. Balcke Cooling Water Pump (940-1124)
c. Cold Brine Pump 40-1185 NP plant.
d. Phosphate solution pump 40-1182 of NP
e. Motor of Compressor of LCO2 Plant (machining / balancing
done)
f. 02 No. Repulpar Pumps (40-108/88)
g. Portable disposal pumps (02 No.)
h. 2207-JS pump of UTY East plant.
i. NP Melt pump ( 01 Nos.) 40-1193
j. Vacuum Bed Filter Roller (02 No.)
k. BD # 01 Komatsu Bulldozer D80A New Coolant Radiator
Replaced for CAN Handling Plant)
l. FLT # 07 Fork Lift New Overhauled Engine Replaced for
Material Warehouse.
m.Prilling bucket assembly of NP Plant (03 No.)
n. CR # 01 Manitowoc Crane Boom Hoist Lowering and Steering
turning problem rectification. (Craft Section)
o. 06 Nos. Vehicles 250 Running Hrs. Preventive Maintenance
Done.
p. NAST Structure Painting (in progress)
Cost Saving Activities:
1. Manufacturing of new shaft of 108-J pump in Workshop from
provided raw material. (Cost Saving: approx. 2 million)
2. Fabrication of square flange for Vacuum pump of CAN Plant.
(Cost Saved: 20K)
3. Manufacturing of labyrinth seal rings for 108-J pump of NH3
plant. (Cost Saving: 0.175 Million)
4. Manufacturing of shaft for 02-1108 pump of HNO3 plant &
sleeve for 15-1112 pump of can plant (Cost Saving: 75K)
5. Refurbishment of Impeller, Partition Plates and Volute Casing
for wash acid pump NP plant. (Cost Saving: 0.1 Million)
Support services to FF/FFL:
Hydro-jetting machines & maintenance manpower support for forced
emergency shutdown of FFCL
1. Any Other Initiative:
1. Template made for painting of No welding permitted on this
vessel for painting on critical vessels at Plant.

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