A R T I C L E I N F O A BS T RAC T
Keywords: Internal concentration polarization (ICP) and severe irreversible fouling occurring within the porous and
Antifouling tortuous substrates of the forward osmosis (FO) and pressure retarded osmosis (PRO) membranes have
Double-skin signicantly hidden their applications for water purication and osmotic power generation. This study
TFC FO and PRO membranes experimentally demonstrates that designing a double-skin structure in FO and PRO membranes can eectively
Water reuse
control ICP and their fouling propensity. Thin-lm composite (TFC) hollow ber membranes consist of an inner
Osmotic power
polyamide selective skin and an outer polyamide sealing layer were successfully fabricated by double interfacial
polymerizations on a tailored polyethersulfone (PES) ber substrate (termed as dTFC-PES). Due to the
outstanding rejection of the outer polyamide sealing layer, the penetration of inorganic salts and foulants into
the substrate is suciently blocked. As a result, not only ICP and fouling inside the membrane are eectively
minimized, but also sustainable FO and PRO performances are achieved. By using real wastewater contains
multiple inorganic salts and organic foulants as the feed, the dTFC-PES membrane shows a quite low ux
decline of 29% in FO operations under the PRO mode at an ultrahigh feed recovery of 80%. Under PRO tests for
power generation, the membrane power density slightly drops to 90.8% of the initial value after a 12-h test at
P=15 bar. In addition, since foulants are primarily accumulated on the surface of the polyamide sealing layer,
physically ushing the fouled membrane surface by either freshwater or commercial cleaner Genesol 704 can
eciently restore the water ux back to its initial level with a recovery rate of 87% or 98%, respectively. This
study may oer useful insights and meaningful strategies for the development of eective antifouling FO and
PRO membranes.
1. Introduction much higher osmotic energy than the feed pair of seawater and river
water [1,4,1115]. In addition, it converts two wastes (i.e., RO brine
Forward osmosis (FO) and pressure retarded osmosis (PRO) have and wastewater) into useful energy and mitigates their disposal and
gained renewed attention recently for water reuse, wastewater treat- environmental issues.
ment and renewable osmotic power generation [17]. Both processes Signicant progresses have been made in the fabrication of high
utilize the osmotic pressure gradient () between the solutions with performance osmotic membranes with more desirable structure and
dierent salinities to induce water permeation across a semipermeable transport properties recently [1618]. However, their FO and PRO
membrane. When the applied hydraulic pressure on the high salinity performances are severely impeded by internal concentration polariza-
solution is lower than the osmotic pressure gradient (P < ) across tion (ICP) and membrane fouling particularly when using real waste-
the semipermeable membrane, water spontaneously ows from the low water as the feed [1921]. Under the PRO mode, the porous substrate
salinity solution to the high salinity one (which is referred to the draw of the FO and PRO membranes faces the waste stream. As a result, the
solution thereafter). The salinity gradient energy can be therefore inorganic salts and foulants are easily brought deep inside the substrate
harvested when discharging the inow high pressure water via a by the convective water ow and get stuck underneath the rejection
turbine or energy recovery device [810]. Most recent PRO researches layer. This would cause severe ICP and fouling and thus reduce water
focus on the mixing of brine from reverse osmosis (RO) plants and ux dramatically and rapidly [2224]. Dierent from the fouling on the
retentate from municipal wastewater plants because it can generate surface of the selective layer, sophisticated washing techniques and
Corresponding author.
E-mail address: chencts@nus.edu.sg (T.-S. Chung).
http://dx.doi.org/10.1016/j.memsci.2016.10.022
Received 12 September 2016; Received in revised form 7 October 2016; Accepted 14 October 2016
Available online 18 October 2016
0376-7388/ 2016 Elsevier B.V. All rights reserved.
G. Han et al. Journal of Membrane Science 523 (2017) 497504
long cleaning durations are required to remove the foulants under- from Fluka was employed as an additive in the MPD aqueous solution.
neath the selective layer because of the substrate tortuosity. Feed The commercial membrane cleaner Genesol 704 was provided by
pretreatment can reduce fouling, however it would increase energy and Genesys International Ltd., UK for membrane cleaning. Sodium
chemical consumptions as well as operation costs. Manipulation of chloride (NaCl) from Merck was employed for the preparation of
membrane structural properties with enhanced antifouling ability is a synthetic draw solutions. Deionized (DI) water with a resistivity of
promising strategy to mitigate ICP and fouling [3,17,25]. 15 M cm was produced by a Milli-Q unit (Millipore).
By leveraging the momentum of developing eective antifouling
membranes for FO and PRO applications, one novel thin-lm compo- 2.2. Fabrication of dTFC-PES hollow ber membrane
site polyethersulfone (dTFC-PES) hollow ber membrane with an
advanced double-selective-skin structure has been successfully devel- The PES hollow ber substrate was rstly fabricated via an
oped in the current study. In fact, the double-skin concept was optimized dry-jet wet spinning process [38,39]. After that, a polyamide
pioneered by Wang et al. in order to take advantages of the high ux skin was deposited onto the outer and inner surfaces of the PES ber
nature of FO membranes under the PRO mode and to mitigate the via interfacial polymerization between m-phenylenediamine (MPD)
internal fouling [26]. The original membranes were fabricated by a and trimesoyl chloride (TMC), separately. The detailed procedures and
phase inversion method and consisted of a dense skin facing the draw conditions for PES ber spinning, interfacial polymerization and
solution and a loose dense skin facing the feed to reject foulants. Zhang module fabrication are described in Supporting Information (SI) and
et al. experimentally demonstrated the reduced colloidal fouling documented in our previous works [36,38,39].
propensity [27], while Tang et al. mathematically conrmed the ICP
mitigation [28]. Since then, several double-skin FO membranes with 2.3. Membrane characterizations
variable barrier layers have been developed [2934]. However, all of
these reported double-skin membranes have a dense skin made from Membrane morphology was characterized by a eld-emission
either phase inversion or thin-lm interfacial polymerization method, scanning electron microscope (FESEM), and the surface chemistry
but their loose dense skins were from phase inversion, dip coating or was obtained by X-ray photoelectron spectroscopy (XPS). Membrane
layer-by-layer (LbL) deposition method. As a result, the loose dense porosity of the PES ber substrate was measured using a well-
skins normally possess relatively low rejections, particularly to inor- established method descried elsewhere [36,38]. The mean pore size,
ganic salts and small foulants. In addition, these membranes were pore size distribution and molecular weight cut-o (MWCO) of the
never tested using real wastewater as the feed, neither were they tested ber substrates were determined by solute rejection experiments as
for osmotic power generation. In contrast, the newly developed dTFC- described in SI [40,41]. Pure water permeability coecient (A) and salt
PES membrane was prepared from double thin-lm interfacial poly- rejection (R) of the dTFC-PES membrane were measured by testing the
merizations on a PES hollow ber substrate. The hollow ber cong- membranes under the reverse osmosis (RO) mode (solutions ow
uration was utilized in this study because of its high surface area per through the ber lumen side) via a lab-scale ltration apparatus; while
module and self-mechanical support characteristics [35,36]. It does not the membrane salt permeability coecient (B) and structural para-
need spacers in module fabrication so that it eliminates the issue of meter (S) were subsequently obtained following the methods described
spacer induced membrane deformation observed for at-sheet PRO in SI and elsewhere [39,42]. In order to ensure the experimental
modules under high pressures [37]. The newly developed dTFC-PES reproducibility, three tests were carried out for each condition and the
membrane was characterized and tested using real wastewater brine averaged value was reported. During each test, one new membrane
containing multiple inorganic and organic foulants as the feed. Their coupon was used.
FO performance for water reuse, PRO for power generation, as well as
fouling propensity, reversibility and cleaning were systematically 2.4. FO and PRO tests
investigated. The current work may open up new perspectives and
design strategies for the fabrication of eective antifouling membranes The FO and PRO performance tests were carried out via a lab-scale
for FO and PRO applications. crossow PRO setup reported in our previous work [38,39]. For all the
tests, the draw solution was owed against the inner polyamide
2. Materials and methods selective layer of the dTFC-PES membrane. The owrate of the draw
solution through the ber lumen side was kept at 2.2 m/s Re=2434
2.1. Materials with an adjustable hydraulic pressure of 025 bar. The feed solution
was counter-currently circulated through the shell side of the module at
Radels A polyethersulfone (PES, Solvay Advanced Polymer, L. a owrate of 0.13 m/s. There was no hydraulic pressure dierence
[37], GA), N-methyl-2-pyrrolidone (NMP, 99.5%, Merck), polyethylene (P=0 bar) across the ber during FO tests; while a hydraulic pressure
glycol with a molecular weight of 400 Da (PEG400, Sigma-Aldrich) and of 15 bar (P=15 bar) was applied on the draw solution side in PRO
deionized water were used as the polymer, solvent, and non-solvent operations by a high pressure pump.
additive for the preparation of the PES hollow ber substrate.
Polyethylene glycol (PEG) and polyethylene oxide (PEO) with dierent 2.5. Fouling experiments and membrane cleaning
molecular weights from Merck were utilized to characterize the
molecular weight cut-o (MWCO), mean pore size and pore size To characterize membrane fouling, wastewater brine (termed as
distribution of the as-spun PES ber substrate. Ethylene glycol, WWBr) containing multiple inorganic and organic foulants from a local
diethylene glycol, triethylene glycol, and glucose from Sigma-Aldrich water recycling plant was employed as the feed [20,21]. An 1 M NaCl
were employed to measure the mean pore size and pore size distribu- solution was used as the draw solution. The fouling tests were started
tion of the polyamide modied PES hollow ber membrane. A 50/50 with 1 L WWBr feed and stopped when the cumulative permeate
(wt%) mixture of glycerol (Industrial grade, Aik Moh Pains & volume or the testing duration reached the predetermined values.
Chemicals Pte. Ltd, Singapore) and water was applied to post treat Baseline experiments were also performed under the same operating
the as-spun PES hollow bers. Trimesoyl chloride (TMC) with 98% conditions but using deionized water as the feed. After the fouling
purity and m-phenylenediamine (MPD) with > 99% purity ordered experiments, the fouled membrane was immediately cleaned by
from SigmaAldrich were acquired as the monomers for the interfacial physical rinse of deionized water along the fouled surface for 6 h to
polymerization reaction. N-hexane from Merck with > 99% purity was determine the fouling reversibility. Membrane cleaning was conducted
used as the solvent for TMC. Sodium dodecyl sulfate (SDS, > 97%) by ushing the fouled surface with a commercial membrane cleaner
498
G. Han et al. Journal of Membrane Science 523 (2017) 497504
Fig. 1. FESEM images of the PES hollow ber substrate: (a) inner surface, (b) outer surface, (c) overall cross-section, and (d) enlarged partial cross-section.
Genesol 704 (1 wt%, pH=11) for 0.5 h. Fouling reversibility and and pore feature are critical for the subsequent formation of a thin
cleaning eciency were assessed in terms of membrane initial water and less defective polyamide selective layer on top and bottom of the
ux recovery (i.e., the averaged ux during the rst 10 min) using PES substrate via interfacial polymerization [38,43,44]. The highly
deionized water as the feed. The detailed descriptions of the FO/PRO porous cross-section morphology consists of two layers of nger-like
setup, the WWBr feed, and procedures for the determination of water macrovoids because of instantaneous demixing and non-solvent intru-
ux and power density, and membrane cleaning are disclosed in SI. sion during phase inversion from both sides. This cross-section
Each fouling and cleaning test was carried out three times and the morphology together with the great membrane porosity of about
averaged data were reported. In order to make the gures clearly 74.4% (Table 1), not only facilitate the water transports across the
visible, the error bar was not included in the reported gures. substrate but also help reduce ICP. As a result, the PES ber substrate
has a MWCO of 183.2 kDa and a large PWP of 130 L m2 h1 bar1 as
tabulated in Table 1. However, a relatively thick sublayer with fully
3. Results and discussion sponge-like macrovoid-free structure is observed underneath the ber
inner surface, which is favorable for the formation of a robust TFC layer
3.1. Characterizations of the PES hollow ber substrate [36,4345].
Table 1
Membrane mean pore diameter, porosity, molecular weight cut-off (MWCO), PWP and dimension of the PES hollow fiber substrate.
Membrane code Mean pore diameter, dp Geometric standard Porosity (%) MWCO (kDa) PWP (L m2 OD/ID (m/
(nm) variation, p h1 bar1) m)
499
G. Han et al. Journal of Membrane Science 523 (2017) 497504
Fig. 2. FESEM images of the double-skin thin-lm composite polyethersulfone (dTFC-PES) hollow ber membrane: (a) overall cross-section of the membrane, (b) surface of the inner
polyamide selective skin, (c) cross-section of the inner polyamide skin, (d) surface of the outer polyamide antifouling layer, and (d) cross-section of the outer polyamide antifouling layer.
Table 2
Specifications of the dTFC-PES hollow ber membrane.
Membrane code Water permeability, A Salt permeability, B Rejection to NaCl, Structural parameter, S Burst pressure
(L m2 h1 bar1) (L m2 h1) R (%) (106 m) (bar)
Deionized water and 1000 ppm NaCl solution were used as the feed to measure water permeability A and salt rejection R of the dTFC-PES membrane at 1 bar, respectively.
500
G. Han et al. Journal of Membrane Science 523 (2017) 497504
Fig. 4. (a) Normalized water ux, Jw/Jw0, of the dTFC-PES hollow ber membrane as a function of permeate volume in FO under the PRO mode. (The initial water ux Jw0 was the
averaged ux within the rst 10 min. The initial volume of the feed solution was 1 L); (b) variations of membrane power density, W, as a function of operation time at P=15 bar.
Fig. 5. Outer surface and cross-section morphology of (ad) fouled and (eh) cleaned dTFC-PES hollow ber membranes. Membrane cleaning was performed by ushing the fouled
outer surface with freshwater for 6 h.
Fig. 4(b) shows the power density (W) of the dTFC-PES membrane
as a function of operation time within a 12-h PRO test at P=15 bar
using 1 M NaCl as the draw solution. Both deionized water and WWBr
are used as the feeds. The initial power density (W) is 10.7 W/m2 when
deionized water is employed as the feed. W shows negligible decrease
with time because of the great membrane selectivity and reduced ICP
by the double-skin structure. When changing the feed to WWBr, the
initial W slightly drops to 9.8 W/m2 because of the increased feed
salinity (i.e., WWBr has a small salinity, thus the osmotic driving force
across the membrane is reduced). Interestingly, the decline of power
density with time is very mild where W slightly drops to 8.9 W/m2
during a 12-h test. This corresponds to a small power density reduction
of 9.2%. Clearly, ICP and fouling caused by the WWBr feed in FO and
PRO can be eectively mitigated by the newly designed double-skin
dTFC-PES hollow ber membrane. Thus, sustainable FO and PRO
operations could be achievable.
501
G. Han et al. Journal of Membrane Science 523 (2017) 497504
Fig. 7. Schematic of fouling phenomena: (a) the conventional TFC membrane and (b) the newly developed double-skin TFC membrane in FO (under the PRO mode) and PRO processes.
Fig. 8. (a) Normalized initial water uxes of the fouled and cleaned dTFC-PES membranes and (b) outer surface XPS spectra of the fouled and cleaned membranes. The membranes
were cleaned by ushing with freshwater for 6 h or commercial membrane cleaner Genesol 704 (pH=11.0) for 0.5 h on the fouled surface. Jw,DI and Jw0,DI were obtained under the
PRO mode at P=0 bar using deionized water as the feed.
surface is fully covered by a dense fouling lm with a large thickness. easily penetrate into the porous and tortuous substrate and accumulate
Since the pristine outer polyamide layer has a thickness of 470 nm there because of the water permeation across the membrane
(Fig. 2), the estimated thickness of the attached fouling layer is around [20,21,46]. It not only results in severe pore blockage, ICP, irreversible
3530 nm. Fig. 6 compares the XPS data between the pristine and fouling, and thus dramatic ux and power density drops [20,21,48
fouled membrane surfaces. The signals of Na, Cl, Ca, P and Si elements 50], but also brings about diculties to clean up the membrane. By
on the fouled membrane surface are quite signicant, which suggest the introducing a sealing layer with outstanding selectivity on the back side
existence of both inorganic fouling and silica scaling. However, Fig. S2 of the TFC membrane, one can easily block the entry of inorganic salts
shows that the membrane inner surface morphology has negligible and foulants, as illustrated in Fig. 7(b). As a result, fouling primarily
changes before and after fouling tests. These indicate that the outer takes place on the polyamide surface. Although external concentration
polyamide sealing layer can eectively reject the salts and foulants and polarization (ECP) might be enhanced, its eects on FO and PRO
prevent them from entering the substrate layer, making the fouling performance are much lower than those induced by ICP and fouling
mainly occur on the membrane surface. within the substrate. In addition, as the fouling occurs on membrane
Fig. 7 elucidates the fouling mechanisms of conventional TFC FO surface, the shear force of physical rinsing can eectively ush o the
membranes and the newly developed double-skin dTFC-PES mem- deposited foulants and satisfactorily recover the membrane ux.
brane. Due to the outstanding rejection of the polyamide skin facing
the draw solution and the transmembrane water permeation from the
3.5. Fouling reversibility and membrane cleaning
feed side, insignicant fouling is observed on the draw solution side
[46,47]. However, the inorganic salts and foulants of WWBr feed can
After the fouling tests, fouling reversibility of the dTFC-PES
502
G. Han et al. Journal of Membrane Science 523 (2017) 497504
503
G. Han et al. Journal of Membrane Science 523 (2017) 497504
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