Exchanger

Heat Exchanger Thermal Design Shell&Tube V7.
1 Page 1
File: E 2002.EDR Date: 6/8/2010 Time: 8:15:01 PM
Description
Heading
E-2002
Remarks
Application Options
Calculation mode Design

Location of hot fluid Tube side
Select geometry based on this dimensional standard US
Calculation Method Advanced method
Application Condensation
Condenser type Normal
Simulation calculation
Application Vaporization
Vaporizer type Forced circulation
Simulation calculation
Thermosiphon circuit calculation
Process Data
Hot Side Cold Side
Fluid name 220 221
In Out In Out
Mass flow rate (total) kg/h 289245 631800
Temperature F 327.2 276.8 253.4 253.4
Vapor mass fraction
Operating pressure (absolute) bar 33.3 33 2 2
Pressure at liquid surface in column bar
Heat exchanged BTU/h
Heat Load Balance Options Flowrate Flowrate
Estimated pressure drop bar 0.12 0.14

Allowable pressure drop psi 4.351 5.75
Fouling resistance m K/W 0.001 0.004

Heat Exchanger Thermal Design Shell&Tube V7.1 Page 2
Hot Side Databank
Physical property package Aspen Properties Pressures

Hot side composition specification Mole flowrate or %
bar
B-JAC calculation method Ideal
33.3
B-JAC calculation type Integral
32.634
32.30601
Aspen property method VANL-RK
Aspen free-water method STEAM-TA
Aspen water solubility 4
Aspen flash option Liquid
Aspen Plus or Aspen Properties run file C:\Documents and Settings\All Users\Application Data\AspenTech\Aspen Exchanger Design an
Hot Side - Component

Aspen Formula Composition Component type
H2+ 61.3 Program

N2 20 Program
CH4 0.44 Program
AR 0.23 Program
CO 0.29 Program
CO2 17.74 Program
H2 Program
Hot Side - Stream Properties

Temperature Specific Vapor mass
enthalpy fraction
C kJ/kg
164 -4987 0
enthalpy fraction
C kJ/kg
164 -4987.2 0
enthalpy fraction
C kJ/kg
164 -4987.2 0
Hot Side - Liquid Properties
TemperatureLiquid specific
Liquid thermal Liquid Liquid Liquid surface
heat cond. viscosity density tension
C kJ/(kg K) BTU/(ft h F) cp kg/m lbf/ft

164 4.39 0.037 0.17 904.06 0.00018

164 0.745 0.037 0.0092 69.8 0.00018

164 0.745 0.037 0.0092 69.8 0.00018
Hot Side - Vapor Properties
TemperatureVapor specificVapor thermal Vapor Vapor density Vapor
heat cond. viscosity weight
C kJ/(kg K) BTU/(ft h F) cp kg/m

164

164

164
Hot Side - 2-Phase liquid
Temperature Liquid 2 Liquid 2 Liquid 2 Liquid 2 Liquid 2
C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

164

164

164
Cold Side Databank
Physical property package Aspen Properties Pressures

Cold side composition specification Mole flowrate or %
psi
B-JAC calculation methods Ideal
29.008
27.267
Aspen property method NRTL

Aspen free-water method STEAM-TA
Aspen water solubility 4
Aspen flash option Vapor-Liquid-Liquid
Aspen Plus or Aspen Properties run file C:\Documents and Settings\All Users\Application Data\AspenTech\Aspen Exchanger Design an
Cold Side - Component

Aspen Formula Composition Component type
H2+ Program
N2 Program
CH4 Program
AR Program
CO Program
CO2 100 Program
H2 Program
Cold Side - Stream Properties

enthalpy fraction
C kJ/kg
121 -8855.3 1
122 -8854.4 1
123 -8853.4 1
124 -8852.5 1
125 -8851.6 1
Cold Side - Stream Properties
enthalpy fraction
C kJ/kg
121 -8855.3 1
122 -8854.4 1
123 -8853.4 1
124 -8852.5 1
125 -8851.6 1
Cold Side - Liquid Properties

121
122
123
124
125
Cold Side - Liquid Properties

121
122
123
124
125
Cold Side - Vapor Properties
TemperatureVapor specificVapor thermal Vapor Vapor density Vapor Diffusivity
C kJ/(kg K) BTU/(ft h F) cp lb/ft ft/hr

121 0.942 0.014 0.0193 0.168 44.01
122 0.942 0.014 0.0194 0.167 44.01
123 0.943 0.014 0.0194 0.167 44.01
124 0.944 0.014 0.0195 0.166 44.01
125 0.945 0.014 0.0195 0.166 44.01
Cold Side - Vapor Properties
TemperatureVapor specificVapor thermal Vapor Vapor density Vapor Diffusivity
C kJ/(kg K) BTU/(ft h F) cp lb/ft ft/hr

121 0.942 0.014 0.0193 0.158 44.01
122 0.942 0.014 0.0194 0.157 44.01
123 0.943 0.014 0.0194 0.157 44.01
124 0.944 0.014 0.0195 0.156 44.01
125 0.945 0.014 0.0195 0.156 44.01
Cold Side - 2-Phase liquid

121
122
123
124
125
Cold Side - 2-Phase liquid

121
122
123
124
125
Exchanger Type
Front head type C - integral tubesheet & removable bundle
Shell type X - crossflow
Rear head type U - U-tube bundle
Exchanger position Horizontal
Location of front head for vertical units
"E" shell flow direction (inlet nozzle location)
ID OD Thickness series parallel

Shell(s) in
Front head in
Rear head in
Kettle in
Front cover type Flat bolted Front tubesheet thickness in

Rear cover type Rear tubesheet thickness in
Shell cover type Ellipsoidal Tube projection from front tubesheet in 0.125
Front cover welded to a cylinder No Tube projection from rear tubesheet in 0
Rear cover welded to a cylinder Distance from U-bend center to shell cover in
Tubesheet type Double tubesheet - not-connected gap type

Expanded & seal welded (2 grooves)(App.A 'f')
Include expansion joint Reinforced bellows (code)
Flange type - hot side Ring

Flange type - cold side Ring with overlay
Tubes
Number of tubes (total) Tube pitch in 0.9375

Number of tubes plugged Tube pattern 45-Rotated Sqr.
Tube length in Tube material Carbon Steel
Tube type Lowfin tube Tube surface Commercial
Tube outside diameter in 0.75 Tube wall roughness in
Tube wall thickness in 0.065 Tube cut angle (degrees)
Wall specification Average
Lowfin Tube type Longitudinal fins per tube

Fin density #/in 19 Longitudinal fin height in
Tube wall thickness under fin in 0.065 Longitudinal fin thickness in
Tube root diameter in 0.6295 Longitudinal root spacing in
Fin height in 0.0602 Longitudinal fin cut and twist length in
Fin thickness in 0.0138
Outside/Inside surface area ratio 4.38 Twisted tube twist pitch in
Distance unfinned at baffle in 0 Shell type: within shroud (convert to)
Shroud inlet location Mid
Shroud inlet gap length in 12
Tube insert type None Shroud outlet gap length in 12
Twisted tape 360 degree twist pitch in Shroud thickness in 0.125
Twisted tape thickness in Skid bar angle (deg) 60
Baffles
Baffle type Triple segmental

Tubes are in baffle window yes
Baffle cut (% of diam.) outer
Align baffle cut with tubes Yes
Multi-segmental baffle starting baffle
Baffle cut orientation Horizontal
Baffle thickness in
Baffle spacing center-center in
Number of baffles
Baffle spacing at inlet in
End length at front head (tube end to closest baffle) in
End length at rear head (tube end to closest baffle) in
Distance between baffles at central in/out for G,H,I,J shells in
Distance between baffles at center of H shell in
Special inlet nozzle support yes Number of supports at center of H shell

Support or blanking baffle at rear end yes (normal) Number of supports at inlet/outlet for G, H, I, J shells
Length of tube beyond support/blanking baffle in Number of supports between central baffles
Number of extra supports for U-bends 2 Number of supports at front head end space
Support/baffle to tangent of U-bend distance in Number of supports at rear head end space
Baffle OD to shell ID diametric clearance in Number of supports for K, X shells
Baffle tube hole to tube OD diametric clearance in
Longitudinal Baffle
Window length at rear head for F, G, H shells in
Window length at front head for G, H shells in
Window length at center for H shells in
Baffle thickness in
Percent leakage across longitudinal baffle
Deresonating Baffles
Number of deresonating baffles
Largest deresonating baffle-baffle or baffle-shell distance in
Baffles
Number of regions for variable baffle pitch

Number of baffle spaces
Baffle spacing in
Baffle cut percent, outer
Baffle cut percent, inner
Baffle cut percent,
intermediate
Variable baffle pitch: First to last pitch ratio 0.67
Bundle
Tube layout option New (optimum) layout Open distance at top of layout in
Main input / Tube layout inconsistencies Open distance at bottom of layout in
Tube layout design Full bundle Open distance on left side of layout in
Tube pattern 45-Rotated Sqr. Open distance on right side of layout in
Tube pitch in 0.9375
Shell ID to outer tube limit diametric clearance in
Tube passes
Outer tube limit diameter in
Pass layout orientation
Pass layout Ribbon (single band) Horizontal pass partition width in
Tube layout symmetry Symmetric, central 1st tube Vertical pass partition width in
Number of sealing strip pairs Number of horizontal pass partition lanes
Orientation of U-bends Horizontal Number of vertical pass partition lanes
Minimum U-bend diameter in 2.25
Cleaning lane or tube alignment Fully aligned
Number of tie rods
Tie rod diameter in
Spacer diameter in
Nozzles
Shell Side Tube Side
Shell side nozzle flange rating - -
Shell side nozzle flange type Slip on Slip on
Use separate outlet nozzles for hot side liquid/vapor flows yes
Use separate outlet nozzles for cold side liquid/vapor flows no
Shell Side
NozSizeSS
Nominal diameter in
Actual OD in
Actual ID in
Wall thickness in
Nozzle orientation Bottom Top
Distance to front tubesheet in
Number of nozzles
Multiple nozzle spacing in
Nozzle / Impingement type No impingement No impingement
Remove tubes below nozzle No No
Maximum nozzle RhoV2 lb/(ft s)
Nozzle ignore options
Shell side nozzle location options Opposite sides

Location of nozzle at U-bend Before u-bends
Nozzle diameter displayed on TEMA sheet Nominal
Tube Side
NozSizeTS
Nominal diameter in
Actual OD in
Actual ID in
Wall thickness in
Nozzle orientation Top Bottom Top
Distance to front tubesheet in
Centerline offset distance in
Maximum nozzle RhoV2 lb/(ft s)
Nozzle ignore options
Dome OD in
Vapor belt diametric clearance in
Vapor belt slot area ft
Vapor belt axial length in
Impingement protection
Impingement protection device None

Impingement plate diameter in
Impingement plate length (parallel to tube axis) in
Impingement plate width (normal to tube axis) in
Impingement plate thickness in
Impingement plate distance in from shell ID in
Impingement plate clearance to tube edge in
Impingement plate perforated area %
Thermosiphon Piping
Pipework loss calculation

Percent head loss in inlet pipe
Percent head loss in outlet pipe
Height of column liquid level in

Height of heat transfer region inlet in
Height of return line to column in
Inlet circuit element

Internal diameter in
Length (pipe) or Radius (arc) in
Velocity heads (general element)
Elements in series
Elements in parallel
Outlet circuit element

Internal diameter in
Length (pipe) or Radius (arc) in
Velocity heads (general element)
Elements in series
Elements in parallel
Materials
Cylinder - hot side Carbon Steel

Cylinder - cold side Carbon Steel
Tubesheet Carbon Steel
Double tubesheet (inner) C-1/2 Mo
Baffles Carbon Steel
Tube material Carbon Steel
Tube material thermal conductivity BTU/(ft h F)

Tube material density lb/ft
Tube material modulus of elasticity psi
Tubesheet cladding - hot side

Tubesheet cladding - cold side
Gaskets - hot side Flat metal jacketed fiber
Gaskets - cold side Flat metal jacketed fiber
Specifications
ASME Code Sec VIII Div 1

Service class Normal
TEMA class R - refinery service
Material standard ASME
Dimensional standard ANSI - American
Hot Side Cold Side

Design pressure (gauge) psi 540 50
Design temperature F 400 320
Vacuum design pressure (gauge) psi
Test pressure (gauge) psi
Corrosion allowance in 0.125 0.125
Radiography Spot Spot
Design Options
Use shell ID or OD as reference Inside diameter

Shell side nozzle location options Opposite sides
Location of nozzle at U-bend Before u-bends
Allow baffles under nozzles No
Use proportional baffle cut Yes
Number of tube rows between sealing strips 6
Percent of tubes to be plugged 0
Remove tubes for vapor disengagement space in flooded evaporator No
Percent of shell diameter for disengagement
Number of regions for variable baffle pitch
Variable baffle pitch: First to last pitch ratio 0.67
Increment Minimum Maximum

Shell diameter in 1 5 100
Tube length in 24 48 240
Tube passes 1,2,4,6... 2 8
in
Baffle cut (% of diameter)
Shells in series 1 1
Shells in parallel 1 10
Use pipe for shells below this diameter in 24
Hot Side Cold Side

Minimum fluid velocity ft/s 0.03
Maximum fluid velocity ft/s 328.08
Target%AllowPresDropForNoz 15 15
Maximum exit entrainment ratio (mass liquid/vapor) (pool boilers only) 0.02
Allow local temperature cross Yes
Design search thoroughness options Normal

Basis for design optimization Minimum cost
Highest cost or area ratio considered 1.25
Minimum % excess surface area required 0
0.9
Show units that meet maximum actual/allowed hot side pressure drop ratio 1.5
Show units that meet maximum actual/allowed cold side pressure drop ratio 1.5
Optimisation item number to repeat 0
Thermal Analysis Options
Hot Side Cold Side
Liquid heat transfer coefficient BTU/(h ft F)
Two phase heat transfer coefficient BTU/(h ft F)
Vapor heat transfer coefficient BTU/(h ft F)
Liquid heat transfer coefficient multiplier 1 1

Two phase heat transfer coefficient multiplier 1 1
Vapor heat transfer coefficient multiplier 1 1
Pressure drop multiplier 1 1
U-bend area will be considered effective for heat transfer No

Fraction of tube area submerged for shell side condensers
Weir height above bundle for kettle reboiler in
Falling film evaporator distributor velocity heads for pressure loss calculation
Minimum allowable MTD Ft correction factor 0.7
Fouling calculation options Adjust both sides based on fouling input
Hot Side Cold Side

Fouling layer thickness in 0 0
Fouling thermal conductivity BTU/(ft h F)
Correlations
Hot side pressure drop calculation options friction+acceleration
Cold side pressure drop calculation options friction+accel.+gravity
Vibration analysis method HTFS and TEMA analysis
Tube axial stress psi
Effective cross flow fraction
Lowfin tube calculation method HTFS / ESDU
Single phase tubeside heat transfer method HTFS recommended method
Condensation Options
Desuperheating heat transfer method Wet wall
Condensation heat transfer model HTFS - Mass Transfer
Vapor shear heat transfer enhancement Ignore vapor shear enhancement
Desuperheating heat transfer method Forced convection
Priority for condenser outlet temperature (mixtures) Vapor-Gas
Vaporization Options
Subcooled boiling accounted for in Heat transfer & pressure drop
Post dryout heat transfer determined no
BoilingCurveCorrection
Heat flux reference point BTU/(h ft)
Temperature difference (Delta T) reference point F
Boiling curve exponent on Delta T
Correction to boiling curve Mixture + convection
Falling film evaporation method Chun Seban (Hetran method)

Enhancements
Shell side enhancements

Enhancement identification
Reynolds number
Colburn factor
Friction factor
Tube side enhancements

Enhancement identification
Reynolds number
Colburn factor
Friction factor
CalculationOptions
Maximum number of Iterations 100
Cold side pressure drop calculation options 0

Convergence tolerance - pressure HTFS and TEMA analysis
Relaxation parameter 0.5

Calculation grid resolution Medium
Convergence criterion Continue to max iterations

Calculation step size 0.1
Pressure drop calculation options - hot side Outlet, to max.pr.drop

Pressure drop calculation options - cold side Outlet, to max.pr.drop
Optimization Path
Shell Tube Length Pressure Drop Baffle Tube Units Total
Item Size Actual Reqd. Area Shell Dp Ratio Tube Dp Ratio Pitch No. Tube No. P S Price Design
ratio Pass Status
in ft ft psi psi in Dollar(US)
1 95 20 22.0592 0.91 * 1.123 0.2 0.847 0.19 0 2 7622 3 1 1783116 Near
2 96 20 21.6437 0.92 * 1.049 0.18 0.826 0.19 0 2 7798 3 1 1826280 Near
3 97 20 21.2657 0.94 * 1.07 0.19 0.806 0.19 0 2 7968 3 1 1866357 Near
4 98 20 20.9765 0.95 * 1.089 0.19 0.782 0.18 0 2 8132 3 1 1905831 Near
5 99 20 20.5535 0.97 * 1.024 0.18 0.766 0.18 0 2 8300 3 1 1943445 Near
6 100 20 20.1938 0.99 * 0.965 0.17 0.748 0.17 0 2 8482 3 1 1984686 Near
7 85 20 21.6471 0.92 * 0.938 0.16 0.661 0.15 0 2 6086 4 1 1890328 Near
8 86 20 21.3108 0.94 * 0.874 0.15 0.638 0.15 0 2 6206 4 1 1933164 Near
9 87 20 20.8618 0.96 * 0.893 0.16 0.618 0.14 0 2 6368 4 1 1979632 Near
10 88 20 20.5088 0.98 * 0.831 0.14 0.602 0.14 0 2 6508 4 1 2028140 Near
11 89 20 20.1448 0.99 * 0.85 0.15 0.586 0.13 0 2 6658 4 1 2081048 Near
12 90 20 19.7446 1.01 0.793 0.14 0.564 0.13 0 2 6822 4 1 2128592 OK
13 91 20 19.3563 1.03 0.81 0.14 0.547 0.13 0 2 6994 4 1 2181216 OK
14 92 20 18.9993 1.05 0.762 0.13 0.532 0.12 0 2 7160 4 1 2230972 OK
15 93 20 18.7143 1.07 0.779 0.14 0.52 0.12 0 2 7304 4 1 2278676 OK
16 78 20 21.5246 0.93 * 0.823 0.14 0.685 0.16 0 2 5084 5 1 1985435 Near
17 79 20 21.0628 0.95 * 0.844 0.15 0.665 0.15 0 2 5222 5 1 2035170 Near
18 80 20 20.652 0.97 * 0.783 0.14 0.648 0.15 0 2 5354 5 1 2085665 Near
19 81 20 20.2346 0.99 * 0.803 0.14 0.63 0.14 0 2 5496 5 1 2139580 Near
20 82 20 19.8299 1.01 0.743 0.13 0.608 0.14 0 2 5636 5 1 2191935 OK
21 83 20 19.4792 1.03 0.761 0.13 0.594 0.14 0 2 5768 5 1 2244310 OK
22 84 20 19.0698 1.05 0.715 0.12 0.577 0.13 0 2 5926 5 1 2302110 OK
23 85 20 18.6771 1.07 0.733 0.13 0.562 0.13 0 2 6086 5 1 2361935 OK
24 86 20 18.4049 1.09 0.679 0.12 0.547 0.13 0 2 6206 5 1 2415480 OK
25 87 18 17.4874 1.03 0.703 0.12 0.505 0.12 0 2 6368 5 1 2396895 OK
26 88 18 17.2048 1.05 0.72 0.13 0.496 0.11 0 2 6508 5 1 2455910 OK
27 89 18 16.9127 1.06 0.738 0.13 0.486 0.11 0 2 6658 5 1 2520315 OK
28 90 18 16.5909 1.08 0.746 0.13 0.472 0.11 0 2 6822 5 1 2579490 OK
29 91 18 16.2806 1.11 0.762 0.13 0.462 0.11 0 2 6994 5 1 2643295 OK
30 92 16 15.4651 1.03 0.787 0.14 0.43 0.1 0 2 7160 5 1 2617785 OK
12 90 20 19.7446 1.01 0.793 0.14 0.564 0.13 0 2 6822 4 1 2128592 OK

Heat Exchanger Specification Sheet
1 E-2002
2
3
4
5
6 Size 96 -- 240 in Type CXU Hor Connected in 3 parallel 1 series
7 Surf/unit(eff.) 251762.1 ft Shells/unit 3 Surf/shell (eff.) 83920.7 ft
8 PERFORMANCE OF ONE UNIT
9 Fluid allocation Shell Side Tube Side
10 Fluid name 221 220
11 Fluid quantity, Total lb/h 1392857 637665
12 Vapor (In/Out) lb/h 1392857 1392857 0 0
13 Liquid lb/h 0 0 637665 637665
14 Noncondensable lb/h 0 0 0 0
15
16 Temperature (In/Out) F 253.4 320.64 327.2 293.21
17 Dew / Bubble point F
18 Density Vapor/Liquid lb/ft 0.167 0.147 56.439 51.987
19 Viscosity cp 0.0194 0.021 0.17 0.1563
20 Molecular wt, Vap 44.01 44.01
21 Molecular wt, NC
22 Specific heat BTU/(lb F) 0.2253 0.2326 1.0485 0.9741
23 Thermal conductivity BTU/(ft h F) 0.014 0.016 0.037 0.037
24 Latent heat BTU/lb
25 Pressure psi 29.008 27.959 482.976 482.15
26 Velocity ft/s 47.3 0.2
27 Pressure drop, allow./calc. psi 5.75 1.049 4.351 0.826
28 Fouling resist. (min) ft h F/BTU 0.0227 0.0057 0.0083 Ao based
29 Heat exchanged 21115429 BTU/h MTD corrected 12.65 F
30 Transfer rate, Service 5.81 Dirty 5.37 Clean 10.7 BTU/(h ft F)
31 CONSTRUCTION OF ONE SHELL Sketch
32 Shell Side Tube Side
33 Design/Vac/Test pressure psi 50 540 T1 T3 S3
34 Design temperature F 320 400

35 Number passes per shell 1 2
36 Corrosion allowance in 0.125 0.125
37 Connections In in 2 40 - 1 6 - T2 S1 S2
38 Size/rating Out 1 50 - 1 6 -
39 Nominal Intermediate - -
40 Tube No. 3899 OD 0.75 Tks-Avg 0.065 in Length 240 in Pitch 0.9375 in
41 Tube type Lowfin tube 19 #/in Material Carbon Steel Tube pattern 45
42 Shell Carbon Steel ID 96 OD 97 in Shell cover Carbon Steel
43 Channel or bonnet Carbon Steel Channel cover Carbon Steel
44 Tubesheet-stationary Carbon Steel Tubesheet-floating -
45 Floating head cover - Impingement protection None
46 Baffle-crossing Carbon Steel Type Unbaffled Cut(%d) Spacing: c/c in
47 Baffle-long - Seal type Inlet in
48 Supports-tube U-bend Type
49 Bypass seal Tube-tubesheet joint Exp./seal wld 2 grv
50 Expansion joint Carbon Steel Type
51 RhoV2-Inlet nozzle 353 Bundle entrance 289 Bundle exit 218 lb/(ft s)
52 Gaskets - Shell side Flat Metal Jacket Fibe Tube Side Flat Metal Jacket Fibe
53 Floating head -
54 Code requirements ASME Code Sec VIII Div 1 TEMA class R - refinery service
55 Weight/Shell 196750.6 Filled with water 247995.3 Bundle 127433 lb
56 Remarks
57
58
1 Size 96 x 240 in Type CXU Hor Connected in 3 parallel 1 series
2 Surf/Unit (gross/eff/finned) 103724.4 / 84300.8 / 83920.7 ft Shells/unit 3
3 Surf/Shell (gross/eff/finned) 34574.8 / 28100.3 / 251762.1 ft
4
5 Design PERFORMANCE OF ONE UNIT
6 Shell Side Tube Side Heat Transfer Parameters
7 Process Data In Out In Out Total heat load BTU/h 21115429
8 Total flow lb/h 1392857 637665 Eff. MTD/ 1 pass MTD F 12.65 / 18.83
9 Vapor lb/h 1392857 1392857 0 0 Actual/Reqd area ratio - fouled/clean 0.92 / 1.84
10 Liquid lb/h 0 0 637665 637665
11 Noncondensable lb/h 0 0 Coef./Resist. BTU/(h ft F) ft h F/BTU %
12 Cond./Evap. 0 0 Overall fouled 16.04 0.0623
13 Temperature F 253.4 320.64 327.2 293.21 Overall clean 31.96 0.0313
14 Dew / Bubble point F Tube side film 86.08 0.0116 18.64
15 Quality 1 1 0 0 Tube side fouling 120.09 0.0083 13.36
16 Pressure psi 29.008 27.959 482.976 482.15 Tube wall 4371.3 0.0002 0.37
17 Delta P allow/calc psi 5.75 1.049 4.351 0.826 Outside fouling 44.03 0.0227 36.44
18 Outside film 51.44 0.0194 31.19
19
20 Liquid Properties Shell Side Pressure Drop psi %
21 Density lb/ft 56.439 51.987 Inlet nozzle 0.412 39.25
22 Viscosity cp 0.17 0.1563 Inlet space Xflow 0 0
23 Specific heat BTU/(lb F) 1.0485 0.9741 Baffle Xflow 0.086 8.21
24 Therm. cond. BTU/(ft h F) 0.037 0.037 Baffle window 0 0
25 Surface tension lbf/ft Outlet space Xflow 0 0
26 Molecular weight 14.89 14.89 Outlet nozzle 0.551 52.53
27 Vapor Properties Intermediate nozzle
28 Density lb/ft 0.167 0.147 Tube Side Pressure Drop psi %
29 Viscosity cp 0.0194 0.021 Inlet nozzle 0.181 21.93
30 Specific heat BTU/(lb F) 0.2253 0.2326 Entering tubes 0.003 0.35
31 Therm. cond. BTU/(ft h F) 0.014 0.016 Inside tubes 0.55 66.69
32 Molecular weight 44.01 44.01 Exiting tubes 0.005 0.57
33 Two-Phase Properties Outlet nozzle 0.086 10.46
34 Latent heat BTU/lb Intermediate nozzle
35
36 Heat Transfer Parameters Velocity / Rho*V2 ft/s lb/(ft s)
37 Reynolds No. vapor 34703.75 32040.96 Shell nozzle inlet 46 353
38 Reynolds No. liquid 3960.42 4308.75 Shell bundle Xflow 43.68 47.3
39 Prandtl No. vapor 0.75 0.75 Shell baffle window
40 Prandtl No. liquid 11.65 9.95 Shell nozzle outlet 66.34 647
41 Heat Load BTU/h BTU/h Shell nozzle interm
42 Vapor only 21115429 0 ft/s lb/(ft s)
43 2-Phase vapor 0 0 Tube nozzle inlet 5.21 1535
44 Latent heat 0 0 Tubes 0.19 0.2
45 2-Phase liquid 0 0 Tube nozzle outlet 5.66 1666
46 Liquid only 0 -21115429 Tube nozzle interm
47
48 Tubes Baffles Nozzles: (No./OD)
49 Type Lowfin tube Type Unbaffled Shell Side Tube Side
50 ID/OD in 0.62 / 0.75 Number 0 Inlet in 2 / 40 1 / 6.625
51 Length act/eff ft 20 / 18.3526 Cut(%d) Outlet 1 / 50 1 / 6.625
52 Tube passes 2 Cut orientation Intermediate / 1 / 0.84
53 Tube No. 7798 Spacing: c/c in Impingement protection None
54 Tube pattern 45 Spacing at inlet in
55 Tube pitch in 0.9375 Spacing at outlet in
56 Insert None
57 Vibration problem: Tasc/TEMA Yes / Yes RhoV2 violation Yes
Thermal Details - General
Design Shell Side Tube Side
Total mass flow rate lb/h 1392857 637665

Vapor mass flow rate (In/Out) lb/h 1392857 1392857 0 0
Liquid mass flow rate lb/h 0 0 637665 637665
Vapor mass quality 1 1 0 0
Temperatures F 253.4 320.64 327.2 293.21
Dew / Bubble point F
Operating pressures psi 29.008 27.959 482.976 482.15
Film coefficient (mean) BTU/(h ft F) 51.44 86.08

Fouling resistance (OD based) ft h F/BTU 0.0227 0.0083
Velocity (highest) ft/s 47.3 0.2
Pressure drop (allow./calc.) psi 5.75 1.049 4.351 0.826
Total heat exchanged BTU/h 21115429 Unit CXU 2 pass 1 ser 3 par
Overall clean coef (plain/finned) BTU/(h ft F) 31.96 10.7 Shell size 96 240 in Hor
Overall dirty coef (plain/finned) BTU/(h ft F) 16.04 5.37 Tubes Lowfin tube
Effective area (plain/finned) ft 84300.8 83920.7 Insert None
Effective MTD F 12.65 No. 7798 OD 0.75 Tks 0.065 in
Actual/required area ratio(dirty/clean) 0.92 1.84 Pattern 45 Pitch 0.9375 in
Vibration problem (Tasc/TEMA) Yes Yes Baffles Unbaffled Cut(%d)
RhoV2 problem Yes Total cost 1826280 Dollar(US)
Shell side / Fouling / Wall / Fouling / Tube side

Overall Coefficient/Resistance Summary Clean Dirty Max Dirty
Area required ft 45793.5 91229.2 84300.8

Area ratio: actual/required 1.84 0.92 1.0
Overall coefficient BTU/(h ft F) 31.96 16.04 17.36

Overall resistance ft h F/BTU 0.0313 0.0623 0.0576
Shell side fouling ft h F/BTU 0.0 0.0227 0.0192

Tube side fouling* 0.0 0.0083 0.0071
Resistance Distribution BTU/(h ft F) ft h F/BTU % % %

Shell side film 51.44 0.0194 62.14 31.19 33.75
Shell side fouling 44.03 0.0227 36.44 33.42
Tube wall 4371.3 0.0002 0.73 0.37 0.4
Tube side fouling* 120.09 0.0083 13.36 12.25
Tube side film * 86.08 0.0116 37.13 18.64 20.17
* Based on outside surface - Area ratio: Ao/Ai = 4.38
Thermal Details
Thermal Details - Hot Side

Total Comp 1 Comp 2 Comp 3 Comp 4 Comp 5 Comp 6 Comp 7
Stream mass fractions 1 0.08 0.38 0 0.01 0.01 0.52 0
Liquid mass fractions at inlet 1 0.08 0.38 0 0.01 0.01 0.52 0
Liquid mass fractions at outlet 1 0.08 0.38 0 0.01 0.01 0.52 0
Vapor mass fractions at inlet 0
Vapor mass fractions at outlet 0
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions 1 0.61 0.2 0 0 0 0.18 0
Liquid mole fractions at inlet 1 0.61 0.2 0 0 0 0.18 0
Liquid mole fractions at outlet 1.03 0.61 0.2 0 0 0 0.18 0
Vapor mole fractions at inlet 0
Vapor mole fractions at outlet -0.03
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow lb/h 637665 52909 239950 3023 3935 3479 334369 0
Liquid mass flow at inlet lb/h 637665 52909 239950 3023 3935 3479 334369 0
Liquid mass flow at outlet lb/h 637665 52909 239950 3023 3935 3479 334369 0
Vapor mass flow at inlet lb/h 0 0 0 0 0 0 0 0
Vapor mass flow at outlet lb/h 0 0 0 0 0 0 0 0
Liquid 2 mass flow at inlet lb/h
Liquid 2 mass flow at outlet lb/h
Thermal Details - Cold Side
Total Comp 1 Comp 2 Comp 3 Comp 4 Comp 5 Comp 6 Comp 7
Stream mass fractions 1 0 0 0 0 0 1 0
Liquid mass fractions at inlet 0 0 0 0 0 0 1 0
Liquid mass fractions at outlet 0 0 0 0 0 0 1 0
Vapor mass fractions at inlet 1
Vapor mass fractions at outlet 1
Liquid 2 mass fractions at inlet
Liquid 2 mass fractions at outlet
Stream mole fractions 1 0 0 0 0 0 1 0
Liquid mole fractions at inlet 0 1
Liquid mole fractions at outlet 0 1
Vapor mole fractions at inlet 1
Vapor mole fractions at outlet 1
Liquid-2 mole fractions at inlet
Liquid-2 mole fractions at outlet
Stream mass flow lb/h1392857 0 0 0 0 0 1392857 0
Liquid mass flow at inlet lb/h 0 0 0 0 0 0 0 0
Liquid mass flow at outlet lb/h 0 0 0 0 0 0 0 0
Vapor mass flow at inlet lb/h1392857 0 0 0 0 0 0 0
Vapor mass flow at outlet lb/h1392857 0 0 0 0 0 0 0
Liquid 2 mass flow at inlet lb/h
Liquid 2 mass flow at outlet lb/h
Thermal Details - Coefficients
Film Coefficients BTU/(h ft F) Shell Side Tube Side

Bare area (OD) / Finned area Bare area (OD) / ID area
Overall film coefficients 51.44 17.23 86.08 126.24

Vapor sensible 51.44 17.23
Two Phase
Liquid sensible 86.08 126.24
Heat Transfer Parameters In Out In Out
Prandtl numbers Vapor 0.75 0.75

Liquid 11.65 9.95
Reynolds numbers Vapor Nominal 34703.75 32040.96

Liquid Nominal 3960.42 4308.75
Temperature Difference F Heat Flux (based on tube O.D.) BTU/(h ft)
Overall Effective MTD 12.65 Overall actual flux 204.2

One pass counterflow MTD 18.83 Critical flux
LMTD based on end points 18.45 Highest actual flux 1067.5
Effective MTD correction factor 0.69 Highest actual/critical flux
Wall Temperatures F
Shell mean metal temperature 297.24

Tube mean metal temperature 306.03
Tube wall temperatures (highest / lowest) 326.93 259.68
Heat Load Summary Shell Side Tube Side
BTU/h % total BTU/h % total
Vapor only 21115429 100 0 0

2-Phase vapor 0 0 0 0
Latent heat 0 0 0 0
2-Phase liquid 0 0 0 0
Liquid only 0 0 -21115429 100
Total 21115429 100 -21115429 100
Thermal Details - Pressure Drop
Pressure Drop psi Shell Side Tube Side
Maximum allowed 5.75 4.351

Total calculated 1.049 0.826
Gravitational 0 0
Frictional 1.048 0.825
Momentum change 0 0
Pressure drop distribution ft/s psi %dp ft/s psi %dp
Inlet nozzle 46 0.412 39.25 5.21 0.181 21.93

Entering bundle 41.6 0.19 0.003 0.35
Inside tubes 0.19 0.2 0.55 66.69
Inlet space Xflow 0 0
Bundle Xflow 43.68 47.3 0.086 8.21
Baffle windows 0 0
Outlet space Xflow 0 0
Exiting bundle 38.55 0.2 0.005 0.57
Outlet nozzle 66.34 0.551 52.53 5.66 0.086 10.46
Liquid outlet nozzle 5.66 0.086 10.46
Vapor outlet nozzle
Intermediate nozzles
Thermal Details - Shell Side Stream Analysis
Shell Side Flow Fractions Inlet Middle Outlet Diam. Clearance

in
Crossflow
Window
Baffle hole - tube OD 0.0156
Baffle OD - shell ID 0.4375
Shell ID - bundle OTL 0.5
Pass lanes
Rho*V2 analysis Flow Area Velocity Density Rho*V2 TEMA limit

in ft/s lb/ft lb/(ft s) lb/(ft s)
Shell inlet nozzle 1209.954 46 0.167 353 1500

Shell entrance 386.459 144.01 0.167 3460 4000
Bundle entrance 1341.415 41.6 0.167 289 4000
Bundle exit 3210.284 38.55 0.147 218 4000
Shell exit 594.342 212.63 0.147 6644 4000
Shell outlet nozzle 1905.031 66.34 0.147 647
in ft/s lb/ft lb/(ft s) lb/(ft s)
Tube inlet nozzle 28.89 5.21 56.439 1535 5999

Tube inlet 800.928 0.19 56.439 2
Tube outlet 800.928 0.2 51.987 2
Tube outlet nozzle 28.89 5.66 51.987 1666
Thermosiphons
Thermosiphon stability
Vertical Tube Side Thermosiphons

Flow reversal criterion - top of tubes (should be > 0.5)
Flooding criterion - top of tubes (should be > 1.0)
Fraction of tube length flooded
Kutateladze Number in axial nozzle
Kettles
Recirculation ratio
Quality at top of bundle
Entrainment fraction
Thermal Details - Resonance Analysis
Location in Tube Vibration Span Fv/Fn Fv/Fa Ft/Fn Ft/Fa Vortex Turbulent TEMA Natural Acoustic Flow X-flow RhoV2 Strouhal No.
shell Location length amplitude amplitude limit Fn Fa velocity fraction
in in in in cycle/s cycle/s ft/s lb/(ft s)
Midspace 3 No 44.0463 15.28 5.56 14.78 5.37 27.26 74.96 46 1 353 0.57
Midspace 4 No 44.0463 16.32 4.66 15.8 4.51 21.41 74.96 38.62 1 217 0.57
Thermal Details - TEMA Vibration Analysis
Tube material density lb/ft 489.544

Tube axial stress psi 0
Tube material Young's Modulus psi 28092013
Fluid Elastic Instability Analysis

Inlet C-C Window C-C Overlap Outlet U-bend
Vibration indication Yes No Yes No
Unsupported span in 48 48 48 20.7307
Tube natural frequency, fn cycle/s 24.52 24.52 24.52 71.03
Crossflow velocity ft/s 41.49 0 39.37 0
Critical velocity ft/s 21.64 22.35 23.06 70.52
Crossflow to critical velocity ratio 1.92 * 0 1.71 * 0
Estimated log decrement 0.03 0.03 0.03 0.04
Thermal Details - TEMA Amplitude Vibration Analysis

Vortex shedding indication Yes No Yes No
Turbulent buffeting indication Yes No Yes No
Tube natural frequency, fn cycle/s 24.52 24.52 24.52 71.03
Vortex shedding frequency, fvs cycle/s 414.25 0 393.04 0
Vortex shedding amplitude in 0.0938 * 0 0.0744 * 0
Vortex shedding amplitude limit in 0.015 0 0.015 0
Turbulent buffetting amplitude in 0.0201 * 0 0.0159 * 0
Turbulent buffetting amplitude in 0.015 0.015 0.015 0.015
limit
Thermal Details - TEMA Acoustic Vibration Analysis

Acoustic resonance indication Possible No Possible No
Crossflow velocity ft/s 41.49 0 39.37 0
Strouhal number 0.62 0.62 0.62 0.62
Acoustic frequency, fa cycle/s 54.67 55.84 56.97
Vortex shedding frequency, fvs cycle/s 414.25 0 393.04 0
Turbulent buffetting frequency, ftb cycle/s 363.4 0 344.8 0
Condition A fa/fvs 0.13 1.206833E+19 0.14 0
Condition A fa/ftb 0.15 1.375699E+19 0.17 0
Condition B velocity ft/s 2.62 * 2.68 2.73 *
Condition C velocity ft/s 5.48 * 5.59 5.71 *
Condition C 11340.05 * 0 8749.71 *
Thermal Details - Methods
Hot Side Cold Side
Heat transfer coefficient multiplier No No

Heat transfer coefficient specified No No
Pressure drop multiplier No No
Pressure drop calculation option friction+acceleration friction+accel.+gravity
Calculation method Advanced method
Desuperheating heat transfer method Wet wall

Multicomponent condensing heat transfer method HTFS - Mass Transfer
Vapor shear enhanced condensation No
Liquid subcooling heat transfer (vertical shell) Forced convection
Subcooled boiling accounted for in Set default

Post dryout heat transfer accounted for No
Correction to user-supplied boiling curve Mixture + convection
Falling film evaporation method Chun Seban (Hetran method)
Single phase tubeside heat transfer method HTFS recommended method

Lowfin Calculation Method HTFS / ESDU
Tube pass multiplier 4

Mechanical Details
Unit Configuration
Exchanger Type CXU Tube number 7798

Position Hor Tube length actual ft 20
Arrangement 3 par 1 ser Tube passes 2
Baffle type Unbaffled Tube type Lowfin tube
Baffle number 0 Tube O.D. in 0.75
Spacing (center-center) in Tube pitch in 0.9375
Spacing at inlet in Tube pattern 45
Shell Kettle Front head Rear head

Outside diameter in 97 99.375
Inside Diameter in 96 96
Shell Side Tube Side

Nozzle type Inlet Outlet Inlet Liquid outlet Vapor outlet
Number of nozzles 2 1 1 1 1
Actual outside diameter in 40 50 6.625 6.625 0.84
Inside diameter in 39.25 49.25 6.065 6.065 0.546
Height under nozzle in 0.5582 0.5582
Dome inside diameter in
Vapor belt inside diameter in
Vapor belt inside width in
Vapor belt slot area in
Impingement protection No No
impingement impingement
Distance to tubesheet in 74.5 129.5
Tubes
Type Lowfin tube Total number 7798

Outside diameter in 0.75 Number of tubes plugged 0
Inside diameter in 0.62 Tube length actual ft 20
Wall thickness in 0.065 Tube length effective ft 18.3526
Area ratio Ao/Ai 4.38 Tubesheet thickness in 19.25
Pitch in 0.9375 Material Carbon Steel
Pattern 45 Thermal conductivity BTU/(ft h F) 28.384
External enhancement Internal enhancement
Low circumferential fins Low longitudinal fins
Fin density #/in 19 Fin number 0

Fin height in 0.0602 Fin thickness in
Fin thickness in 0.0138 Fin height in
Tube root diameter in 0.6295 Fin spacing in
Tube wall thickness under fin in 0.0591 Cut and twist length in
Tube inside diameter under fins in 0.5114
Mechanical Details
Baffles
Type Unbaffled Baffle cut: inner / outer / interm

Tubes in window Yes Actual (% diameter)
Number 0 Nominal (% diameter)
Spacing (center-center) in Actual (% area)
Spacing at inlet in Cut orientation
Spacing at outlet in Thickness in 0.625
Spacing at central in/out for G,H,I,J shells in Tube rows in baffle overlap 143
Spacing at center of H shell in Tube rows in baffle window 0
End length at front head in Baffle hole - tube od diam clearance in 0.0156
End length at rear head in Shell id - baffle od diam clearance in 0.4375
VariableBaffles
Baffle spacing in
Baffle cut percent, outer
Baffle cut percent, inner
Number of baffle spaces
Baffle region length in
Baffle cut area percent, outer
Baffle cut area percent, inner
Frame1
Bundle
Shell ID to center 1st tube row in Tube passes 2

From top 0.5582 Tube pass layout Ribbon (single band)
From bottom 0.5582 Tube pass orientation Vertical
From right 0.5582 U-bend orientation Horizontal
From Left 0.5582 Horizontal pass lane width in
Impingement protection None Vertical pass lane width in 1.9017
Impingement distance in Interpass tube alignment Yes
Impingement plate diameter in Deviation in tubes/pass 0
Impingement plate width in Outer tube limit in 95.5
Impingement plate length in Shell id - bundle otl diam clearance in 0.5
Impingement plate thickness in Tie rod number 12
Gross surface area per shell ft 34574.8 Tie rod diameter in 0.625
Effective surface area per shell ft 28100.3 Sealing strips (pairs) 20
Bare tube area per shell ft 0 Tube to tubesheet joint Exp./seal wld 2 grv
Finned area per shell ft 83920.7 Tube projection from front tsht in 0.125
U-bend area per shell ft 11803 Tube projection from rear tsht in 0
Mechanical Details
Internal enhancements
Tube insert type None

Twisted tape 360 deg twist pitch in
Twisted tape thickness in
hiTRAN part number
Weights lb Cost data Dollar(US)
Shell 33637.6 Labor cost 903188

Front head 35679.9 Tube material cost 590121
Rear head 0 Material cost (except tubes) 332972
Shell cover
Bundle 127433
Total weight - empty 196750.6 Total cost (1 shell) 608760

Total weight - filled with water 247995.3 Total cost (all shells) 1826280
Mechanical Details - Setting Plan
Views on arrow A
A
355.25 Overall
T1
50.5 12.0 55.25 55.0 55.25
65
T1 T3 S3
65
T2
S3
64
64
65
S1 S1 S2
T2
12.0 28.75
3.0 144.0 3.0
Pulling Length 351
21
21
84.
84.
6.0 6.0
2 Bolts 2 Bolts
Fixed Sliding
Nozzle Data Design Data Units Shell Channel E-2002
Ref OD Wall Standard Notes Design Pressure psig 50. 540. Aspen Shell & Tube Exchanger
S1 40.0" 0.375" 150 ANSI Slip on Design Temperature F 320. 400.
S2 40.0" 0.375" 150 ANSI Slip on Full Vacuum
S3 50.0" 0.375" 150 ANSI Slip on Corrosion Allowance in 0.125 0.125 Setting Plan
T1 6.625" 0.28" 150 ANSI Slip on Test Pressure psig
T2 6.625" 0.28" 150 ANSI Slip on Number of Passes 1 2 Design Codes CXU 96 - 240
T3 0.84" 0.147" 150 ANSI Slip on Radiography None ASME Section VIII Div. 1
PWHT TEMA R
Internal Volume ft 1076.983 101.0619 Drawing Number
Customer Specifications
Weight Summary
Empty Flooded Bundle Revision Date Dwg. Chk. App.
433763 lb 546738 lb 280943 lb 6/8/2010
Mechanical Details - Tube Layout
47.07 in
Shell inside diameter in 96.

Front head ID in 96.
Outer tube limit diameter in 95.5

Number of tubes (total) 7798
Tube outside diameter in 0.75
Tube pitch in 0.9375

Tube pattern 45
47.07 in
Tube passes 2
Number of tie rods 12
Tie rod diameter in 0.625

Number of sealing strip pairs 20
Baffle type Unbaffled

Impingement protection device None
Tube length in 240.

Shell Side Inlet Nozzle Inside Diameter in 39.25
Shell Side Outlet Nozzle Inside Diameter in 49.25
E-2002
Aspen Shell & Tube
Tube Layout
0.94 Design Codes
ASME Code Sec VIII Div 1
3899 TEMA R - refinery service
0.75 Drawing Number
Customer Specifications
3899 Revision Date Dwg. App.

6/8/2010
Calculation Details - Shell Side
Point Calc Tube Distance Distance SS Bulk SS Fouling Tube Metal SS SS Vapor SS Heat SS Heat SS Film
No. No. No. End shell Temp. Temp Temp Pressure fraction Load flux Coef.
in in F F F psi BTU/h BTU/(h ft) BTU/(h ft

1 7 1 41.7918 -40.6271 268.01 280.25 299.42 28.586 1 458893 839.6 F)
68.61
1 6 1 41.7918 -27.0847 293.95 303.04 313.86 28.573 1 1273565 474.2 52.19
1 5 1 41.7918 -13.5424 312.01 316.51 321.43 28.564 1 1840546 215.4 47.83
1 4 1 41.7918 0 320.78 322.71 324.78 28.556 1 2116088 91 47.21
1 3 1 41.7918 13.5424 324.49 325.29 326.17 28.548 1 2232595 38.6 48.33
1 2 1 41.7918 27.0847 325.96 326.3 326.7 28.538 1 2278911 17.8 53.63
1 1 1 41.7918 40.6271 326.51 326.65 326.87 28.519 1 2296069 9.9 72.2
2 7 1 85.8381 -40.6271 265.35 275.38 291.06 28.586 1 375357 686.6 68.45
2 6 1 85.8381 -27.0847 287.83 296.54 306.87 28.573 1 1081439 452.1 51.91
2 5 1 85.8381 -13.5424 306.18 311.39 317.07 28.564 1 1657467 248.5 47.61
2 4 1 85.8381 0 316.88 319.54 322.4 28.556 1 1993635 125.3 47.05
2 3 1 85.8381 13.5424 322.24 323.52 324.92 28.548 1 2161837 61.7 48.24
2 2 1 85.8381 27.0847 324.69 325.29 326.02 28.538 1 2238871 32 53.58
2 1 1 85.8381 40.6271 325.7 325.97 326.41 28.519 1 2270628 19.2 72.15
3 7 1 129.8843 -40.6271 263.17 271.38 284.19 28.586 1 306832 561.1 68.31
3 6 1 129.8843 -27.0847 282.58 290.75 300.39 28.573 1 916529 422.1 51.67
3 5 1 129.8843 -13.5424 300.67 306.34 312.48 28.564 1 1484623 268.8 47.39
3 4 1 129.8843 0 312.79 316.08 319.6 28.557 1 1865067 154.2 46.89
3 3 1 129.8843 13.5424 319.62 321.38 323.31 28.548 1 2079783 84.5 48.14
3 2 1 129.8843 27.0847 323.08 323.97 325.06 28.538 1 2188420 47.6 53.5
3 1 1 129.8843 40.6271 324.62 325.04 325.73 28.52 1 2236716 30.3 72.09
4 7 1 173.9306 -40.6271 261.38 268.1 278.56 28.586 1 250627 458.2 68.2
4 6 1 173.9306 -27.0847 278.08 285.62 294.47 28.573 1 775229 387.8 51.46
4 5 1 173.9306 -13.5424 295.53 301.44 307.8 28.565 1 1323231 278.7 47.18
4 4 1 173.9306 0 308.6 312.4 316.45 28.557 1 1733498 177.4 46.73
4 3 1 173.9306 13.5424 316.72 318.93 321.35 28.549 1 1988481 106.1 48.02
4 2 1 173.9306 27.0847 321.17 322.37 323.82 28.539 1 2128270 64 53.42
4 1 1 173.9306 40.6271 323.27 323.86 324.84 28.52 1 2194356 42.6 72.01
5 7 1 217.9769 -40.6271 259.91 265.4 273.94 28.586 1 204530 373.9 68.1
5 6 1 217.9769 -27.0847 274.24 281.09 289.12 28.573 1 654361 351.5 51.28
5 5 1 217.9769 -13.5424 290.78 296.75 303.14 28.565 1 1173896 280.3 46.98
5 4 1 217.9769 0 304.39 308.58 313.04 28.557 1 1601490 195.1 46.56
5 3 1 217.9769 13.5424 313.58 316.2 319.07 28.549 1 1889942 125.6 47.89
5 2 1 217.9769 27.0847 318.97 320.48 322.32 28.539 1 2059341 80.4 53.32
5 1 1 217.9769 40.6271 321.66 322.44 323.71 28.52 1 2143809 55.8 71.91
5 14 2 41.7918 -40.6271 255.69 257.63 260.64 28.586 1 71995 131.6 67.84
5 13 2 41.7918 -27.0847 261.94 265.59 269.81 28.574 1 268247 184.9 50.71
5 12 2 41.7918 -13.5424 272.49 277.21 282.19 28.565 1 599638 218.1 46.22
5 11 2 41.7918 0 284.85 289.5 294.37 28.558 1 987582 213.2 45.77
5 10 2 41.7918 13.5424 296.2 300.09 304.27 28.55 1 1344245 183.3 47.21
5 9 2 41.7918 27.0847 304.89 307.71 311.1 28.54 1 1617110 148.5 52.69
5 8 2 41.7918 40.6271 310.23 311.94 314.73 28.522 1 1784828 121.9 71.22
4 14 2 85.8381 -40.6271 256.23 258.63 262.34 28.586 1 88992 162.6 67.87
4 13 2 85.8381 -27.0847 263.66 267.86 272.74 28.573 1 322224 213.5 50.79
4 12 2 85.8381 -13.5424 275.42 280.5 285.88 28.565 1 691444 235.6 46.34
4 11 2 85.8381 0 288.38 293.12 298.07 28.558 1 1098682 217.2 45.91
4 10 2 85.8381 13.5424 299.69 303.45 307.5 28.55 1 1453892 177.7 47.35
4 9 2 85.8381 27.0847 307.96 310.58 313.73 28.54 1 1713593 138.1 52.83
4 8 2 85.8381 40.6271 312.86 314.41 316.92 28.522 1 1867521 110.1 71.38
3 14 2 129.8843 -40.6271 256.89 259.85 264.43 28.586 1 109748 200.6 67.91
3 13 2 129.8843 -27.0847 265.69 270.49 276.08 28.573 1 385824 244.7 50.88
3 12 2 129.8843 -13.5424 278.67 284.09 289.83 28.565 1 793763 251.5 46.48
3 11 2 129.8843 0 292.12 296.86 301.83 28.557 1 1216085 218.1 46.06
3 10 2 129.8843 13.5424 303.21 306.78 310.64 28.55 1 1564417 169.2 47.49
3 9 2 129.8843 27.0847 310.94 313.32 316.2 28.54 1 1807121 126 52.96
3 8 2 129.8843 40.6271 315.35 316.71 318.93 28.521 1 1945556 97.3 71.53
2 14 2 173.9306 -40.6271 257.7 261.33 266.97 28.586 1 135087 246.9 67.96
2 13 2 173.9306 -27.0847 268.07 273.52 279.87 28.573 1 460661 278.2 50.99
2 12 2 173.9306 -13.5424 282.29 287.97 294.02 28.565 1 907267 265 46.63
2 11 2 173.9306 0 296.04 300.69 305.6 28.557 1 1339122 215.1 46.22
2 10 2 173.9306 13.5424 306.72 310.03 313.64 28.549 1 1674545 157.8 47.64
2 9 2 173.9306 27.0847 313.79 315.9 318.46 28.54 1 1896506 112.2 53.09
2 8 2 173.9306 40.6271 317.66 318.83 320.74 28.521 1 2018029 83.8 71.67
1 14 2 217.9769 -40.6271 258.69 263.15 270.07 28.586 1 166015 303.5 68.03
1 13 2 217.9769 -27.0847 270.87 277 284.16 28.573 1 548594 313.5 51.13
1 12 2 217.9769 -13.5424 286.28 292.15 298.43 28.565 1 1032523 275 46.8
1 11 2 217.9769 0 300.11 304.59 309.33 28.557 1 1466841 207.8 46.39
1 10 2 217.9769 13.5424 310.17 313.17 316.45 28.549 1 1782794 143.4 47.75
1 9 2 217.9769 27.0847 316.46 318.29 320.5 28.539 1 1980500 97 53.21
1 8 2 217.9769 40.6271 319.76 320.74 322.33 28.521 1 2084081 70 71.8
Calculation Details - Shell Side - Properties

Temperature F 253.4 259.51 265.62 271.74 277.85 283.96 290.07 296.19 302.3 308.41 314.52 320.64
Pressure psi 29.008 28.912 28.817 28.722 28.626 28.531 28.435 28.34 28.245 28.149 28.054 27.959
Vapor fraction 1 1 1 1 1 1 1 1 1 1 1 1
Liquid density lb/ft
Liquid specific heat BTU/(lb F)
Liquid thermal cond. BTU/(ft h F)
Liquid viscosity cp
Surface tension lbf/ft
Latent heat BTU/lb
Vapor density lb/ft 0.167 0.165 0.163 0.161 0.159 0.157 0.156 0.154 0.152 0.15 0.149 0.147
Vapor specific heat BTU/(lb F) 0.2253 0.226 0.2266 0.2273 0.2279 0.2286 0.2293 0.2299 0.2306 0.2313 0.2319 0.2326
Vapor thermal cond. BTU/(ft h F) 0.014 0.014 0.014 0.015 0.015 0.015 0.015 0.015 0.015 0.015 0.016 0.016
Vapor viscosity cp 0.0194 0.0196 0.0197 0.0199 0.02 0.0202 0.0203 0.0205 0.0206 0.0208 0.0209 0.021
Calculation Details - Tube Side
Point Shell Tube Distance SS Bulk SS FoulingTube MetalTS Fouling TS Bulk TS TS Vapor TS void TS Heat TS Heat TS Film SS Clean
No. No. No. End Temp temp. Temp temp Temp. Pressure fraction fraction Load flux Coef. Coef.
in F F F F F psi BTU/h BTU/(h ft) BTU/(h ft BTU/(h ft

1 1 1 19.8081 268.01 281.86 303.56 311.58 327.19 482.786 0 0 -830 -950.5 F)
60.91 F)
68.61
2 1 1 41.7918 268.01 280.2 299.29 306.35 320.07 482.777 0 0 -436392 -836.2 60.92 68.61
3 1 1 63.7756 268.01 278.73 295.52 301.73 313.81 482.767 0 0 -819567 -735.6 60.92 68.61
4 1 1 63.8543 265.35 276.71 294.46 301.02 313.79 482.767 0 0 -820888 -777.5 60.92 68.45
5 1 1 85.8381 265.35 275.34 290.95 296.72 307.95 482.758 0 0 -1177126 -683.8 60.92 68.45
6 1 1 107.8219 265.35 274.14 287.86 292.94 302.8 482.749 0 0 -1490395 -601.2 60.93 68.45
7 1 1 107.9006 263.17 272.48 286.99 292.35 302.79 482.749 0 0 -1491475 -635.7 60.93 68.31
8 1 1 129.8843 263.17 271.35 284.11 288.82 298 482.74 0 0 -1782674 -558.8 60.93 68.31
9 1 1 151.8681 263.17 270.36 281.57 285.72 293.78 482.731 0 0 -2038631 -491.1 60.94 68.31
10 1 1 151.9469 261.38 269 280.85 285.24 293.76 482.731 0 0 -2039514 -519.4 60.94 68.2
11 1 1 173.9306 261.38 268.07 278.49 282.34 289.83 482.721 0 0 -2277387 -456.4 60.94 68.2
12 1 1 195.9144 261.38 267.26 276.41 279.79 286.37 482.712 0 0 -2486358 -400.8 60.94 68.2
13 1 1 195.9931 259.91 266.14 275.82 279.4 286.36 482.712 0 0 -2487078 -424.1 60.94 68.1
14 1 1 217.9769 259.91 265.38 273.88 277.02 283.13 482.703 0 0 -2681230 -372.4 60.95 68.1
15 1 1 239.9606 259.91 264.71 272.17 274.93 280.29 482.694 0 0 -2851681 -326.8 60.95 68.1
15 1 2 239.9606 258.69 263.75 271.61 274.52 280.17 482.667 0 0 -2852268 -344.5 60.96 68.03
14 1 2 217.9769 258.69 263.13 270.03 272.58 277.53 482.658 0 0 -3009921 -302.2 60.97 68.03
13 1 2 195.9931 258.69 262.58 268.63 270.87 275.21 482.649 0 0 -3148176 -264.9 60.97 68.03
12 1 2 195.9144 257.7 261.83 268.23 270.6 275.2 482.649 0 0 -3148652 -280.5 60.97 67.96
11 1 2 173.9306 257.7 261.32 266.93 269.01 273.04 482.639 0 0 -3276979 -245.9 60.97 67.96
10 1 2 151.9469 257.7 260.87 265.79 267.6 271.13 482.63 0 0 -3389411 -215.3 60.98 67.96
9 1 2 151.8681 256.89 260.25 265.46 267.39 271.13 482.63 0 0 -3389799 -228.1 60.98 67.91
8 1 2 129.8843 256.89 259.84 264.39 266.08 269.36 482.621 0 0 -3494101 -199.7 60.98 67.91
7 1 2 107.9006 256.89 259.47 263.46 264.93 267.8 482.612 0 0 -3585383 -174.7 60.99 67.91
6 1 2 107.8219 256.23 258.96 263.19 264.75 267.79 482.612 0 0 -3585696 -185.2 60.99 67.87
5 1 2 85.8381 256.23 258.62 262.32 263.68 266.34 482.602 0 0 -3670321 -161.9 60.99 67.87
4 1 2 63.8543 256.23 258.32 261.55 262.74 265.06 482.593 0 0 -3744286 -141.5 60.99 67.87
3 1 2 63.7756 255.69 257.9 261.33 262.6 265.06 482.593 0 0 -3744538 -150 60.99 67.84
2 1 2 41.7918 255.69 257.62 260.61 261.72 263.87 482.584 0 0 -3813051 -131 61 67.84
1 1 2 19.8081 255.69 257.38 259.98 260.95 262.82 482.575 0 0 -3872832 -114.2 61 67.84
1 1 1 19.8081 293.95 304.25 316.52 321.05 327.19 482.775 0 0 -740 -537.4 87.5 52.19
2 1 1 41.7918 293.95 303 313.78 317.77 323.17 482.754 0 0 -388898 -472.3 87.51 52.19
3 1 1 63.7756 293.95 301.9 311.37 314.87 319.61 482.734 0 0 -729959 -414.9 87.53 52.19
4 1 1 63.8543 287.83 297.71 309.42 313.74 319.6 482.734 0 0 -731237 -512.7 87.53 51.91
5 1 1 85.8381 287.83 296.51 306.79 310.59 315.73 482.713 0 0 -1101446 -450.3 87.54 51.91
6 1 1 107.8219 287.83 295.45 304.47 307.81 312.32 482.693 0 0 -1426492 -395.2 87.55 51.91
7 1 1 107.9006 282.58 291.86 302.79 306.84 312.31 482.693 0 0 -1427696 -479.1 87.55 51.67
8 1 1 129.8843 282.58 290.72 300.32 303.87 308.67 482.672 0 0 -1773500 -420.4 87.56 51.67
9 1 1 151.8681 282.58 289.72 298.14 301.25 305.46 482.652 0 0 -2076864 -368.7 87.58 51.67
10 1 1 151.9469 278.08 286.64 296.7 300.42 305.45 482.652 0 0 -2077978 -440.5 87.58 51.46
11 1 1 173.9306 278.08 285.59 294.4 297.66 302.07 482.631 0 0 -2395775 -386.2 87.59 51.46
12 1 1 195.9144 278.08 284.66 292.38 295.24 299.1 482.61 0 0 -2674308 -338.3 87.6 51.46
13 1 1 195.9931 274.24 282.03 291.15 294.53 299.09 482.61 0 0 -2675324 -399.7 87.6 51.28
14 1 1 217.9769 274.24 281.06 289.05 292.01 296 482.59 0 0 -2963559 -350.1 87.61 51.28
15 1 1 239.9606 274.24 280.21 287.2 289.79 293.29 482.569 0 0 -3215915 -306.4 87.63 51.28
15 1 2 239.9606 270.87 277.85 286.01 289.02 293.09 482.509 0 0 -3216828 -357.1 87.66 51.13
14 1 2 217.9769 270.87 276.97 284.1 286.74 290.3 482.488 0 0 -3474140 -312.2 87.68 51.13
13 1 2 195.9931 270.87 276.2 282.42 284.73 287.84 482.467 0 0 -3698969 -272.6 87.69 51.13
12 1 2 195.9144 268.07 274.29 281.53 284.21 287.83 482.467 0 0 -3699781 -317.2 87.69 50.99
11 1 2 173.9306 268.07 273.5 279.82 282.16 285.32 482.446 0 0 -3928207 -276.9 87.7 50.99
10 1 2 151.9469 268.07 272.8 278.32 280.36 283.11 482.426 0 0 -4127521 -241.5 87.71 50.99
9 1 2 151.8681 265.69 271.18 277.56 279.91 283.1 482.426 0 0 -4128237 -279.4 87.71 50.88
8 1 2 129.8843 265.69 270.47 276.03 278.09 280.87 482.405 0 0 -4329308 -243.6 87.73 50.88
7 1 2 107.9006 265.69 269.85 274.69 276.48 278.9 482.384 0 0 -4504463 -212 87.74 50.88
6 1 2 107.8219 263.66 268.47 274.05 276.11 278.89 482.383 0 0 -4505091 -244.3 87.74 50.79
5 1 2 85.8381 263.66 267.85 272.7 274.49 276.91 482.363 0 0 -4680711 -212.5 87.75 50.79
4 1 2 63.8543 263.66 267.3 271.51 273.07 275.17 482.342 0 0 -4833411 -184.6 87.76 50.79
3 1 2 63.7756 261.94 266.12 270.96 272.75 275.17 482.341 0 0 -4833957 -212 87.76 50.71
2 1 2 41.7918 261.94 265.57 269.77 271.33 273.43 482.32 0 0 -4986230 -184.1 87.78 50.71
1 1 2 19.8081 261.94 265.09 268.73 270.08 271.89 482.299 0 0 -5118338 -159.5 87.79 50.71
1 1 1 19.8081 312.01 317.11 322.67 324.73 327.2 482.768 0 0 -392 -243.9 98.92 47.83
2 1 1 41.7918 312.01 316.49 321.39 323.2 325.37 482.741 0 0 -206029 -214.5 98.94 47.83
3 1 1 63.7756 312.01 315.95 320.25 321.84 323.75 482.714 0 0 -386839 -188.6 98.96 47.83
4 1 1 63.8543 306.18 312.09 318.52 320.9 323.74 482.714 0 0 -387594 -281.6 98.96 47.61
5 1 1 85.8381 306.18 311.37 317.02 319.11 321.61 482.687 0 0 -624931 -247.5 98.98 47.61
6 1 1 107.8219 306.18 310.74 315.7 317.53 319.73 482.661 0 0 -833413 -217.3 99 47.61
7 1 1 107.9006 300.67 307.11 314.07 316.64 319.72 482.66 0 0 -834252 -304.9 99 47.39
8 1 1 129.8843 300.67 306.32 312.43 314.69 317.4 482.633 0 0 -1091116 -267.7 99.02 47.39
9 1 1 151.8681 300.67 305.63 310.99 312.97 315.34 482.606 0 0 -1316534 -234.8 99.03 47.39
10 1 1 151.9469 295.53 302.24 309.47 312.14 315.33 482.606 0 0 -1317420 -316.5 99.04 47.18
11 1 1 173.9306 295.53 301.42 307.75 310.1 312.9 482.579 0 0 -1583895 -277.6 99.05 47.18
12 1 1 195.9144 295.53 300.69 306.24 308.29 310.75 482.552 0 0 -1817507 -243.2 99.07 47.18
13 1 1 195.9931 290.78 297.56 304.83 307.52 310.74 482.552 0 0 -1818410 -318.6 99.07 46.98
14 1 1 217.9769 290.78 296.72 303.09 305.45 308.27 482.524 0 0 -2086576 -279.2 99.09 46.98
15 1 1 239.9606 290.78 295.98 301.56 303.62 306.09 482.497 0 0 -2321410 -244.3 99.11 46.98
15 1 2 239.9606 286.28 292.97 300.12 302.77 305.93 482.418 0 0 -2322306 -313.3 99.16 46.8
14 1 2 217.9769 286.28 292.13 298.38 300.69 303.45 482.39 0 0 -2585680 -273.9 99.18 46.8
13 1 2 195.9931 286.28 291.39 296.85 298.87 301.28 482.363 0 0 -2815803 -239.1 99.2 46.8
12 1 2 195.9144 282.29 288.77 295.67 298.22 301.27 482.363 0 0 -2816673 -302.2 99.2 46.63
11 1 2 173.9306 282.29 287.95 293.97 296.2 298.86 482.335 0 0 -3070619 -263.9 99.22 46.63
10 1 2 151.9469 282.29 287.22 292.48 294.42 296.74 482.307 0 0 -3292201 -230.1 99.24 46.63
9 1 2 151.8681 278.67 284.85 291.41 293.83 296.73 482.307 0 0 -3293032 -287.2 99.24 46.48
8 1 2 129.8843 278.67 284.06 289.78 291.89 294.41 482.28 0 0 -3534183 -250.4 99.26 46.48
7 1 2 107.9006 278.67 283.36 288.34 290.18 292.38 482.252 0 0 -3744283 -218 99.28 46.48
6 1 2 107.8219 275.42 281.23 287.38 289.65 292.37 482.252 0 0 -3745064 -269.4 99.28 46.34
5 1 2 85.8381 275.42 280.48 285.83 287.81 290.17 482.224 0 0 -3971115 -234.5 99.3 46.34
4 1 2 63.8543 275.42 279.81 284.47 286.19 288.24 482.196 0 0 -4167719 -203.8 99.31 46.34
3 1 2 63.7756 272.49 277.9 283.61 285.71 288.23 482.196 0 0 -4168449 -249.9 99.31 46.22
2 1 2 41.7918 272.49 277.19 282.15 283.98 286.17 482.168 0 0 -4377948 -217.1 99.33 46.22
1 1 2 19.8081 272.49 276.57 280.87 282.46 284.35 482.14 0 0 -4559815 -188.3 99.35 46.22
1 1 1 19.8081 320.78 322.96 325.31 326.18 327.2 482.767 0 0 -171 -103 101.39 47.21
2 1 1 41.7918 320.78 322.7 324.77 325.53 326.43 482.738 0 0 -89765 -90.6 101.41 47.21
3 1 1 63.7756 320.78 322.47 324.29 324.96 325.74 482.71 0 0 -168544 -79.7 101.43 47.21
4 1 1 63.8543 316.88 319.9 323.14 324.34 325.74 482.71 0 0 -168911 -142 101.43 47.05
5 1 1 85.8381 316.88 319.53 322.38 323.44 324.67 482.681 0 0 -292357 -124.8 101.45 47.05
6 1 1 107.8219 316.88 319.21 321.71 322.64 323.72 482.653 0 0 -400793 -109.6 101.47 47.05
7 1 1 107.9006 312.79 316.52 320.51 321.99 323.71 482.653 0 0 -401265 -174.9 101.47 46.89
8 1 1 129.8843 312.79 316.06 319.57 320.86 322.38 482.624 0 0 -553258 -153.6 101.49 46.89
9 1 1 151.8681 312.79 315.66 318.73 319.87 321.2 482.596 0 0 -686641 -134.7 101.51 46.89
10 1 1 151.9469 308.6 312.91 317.51 319.21 321.19 482.595 0 0 -687198 -201.5 101.51 46.73
11 1 1 173.9306 308.6 312.38 316.41 317.9 319.65 482.567 0 0 -862173 -176.7 101.53 46.73
12 1 1 195.9144 308.6 311.91 315.45 316.75 318.28 482.538 0 0 -1015574 -154.8 101.55 46.73
13 1 1 195.9931 304.39 309.16 314.22 316.09 318.27 482.538 0 0 -1016198 -221.7 101.55 46.56
14 1 1 217.9769 304.39 308.57 313 314.64 316.55 482.509 0 0 -1208661 -194.3 101.57 46.56
15 1 1 239.9606 304.39 308.05 311.93 313.36 315.04 482.48 0 0 -1377219 -170 101.59 46.56
15 1 2 239.9606 300.11 305.21 310.61 312.61 314.94 482.396 0 0 -1377894 -236.7 101.65 46.39
14 1 2 217.9769 300.11 304.57 309.29 311.04 313.08 482.367 0 0 -1583166 -207 101.67 46.39
13 1 2 195.9931 300.11 304 308.13 309.66 311.43 482.338 0 0 -1762555 -180.8 101.69 46.39
12 1 2 195.9144 296.04 301.35 306.94 309.02 311.43 482.338 0 0 -1763261 -245.3 101.69 46.22
11 1 2 173.9306 296.04 300.67 305.56 307.37 309.48 482.309 0 0 -1975839 -214.2 101.71 46.22
10 1 2 151.9469 296.04 300.08 304.35 305.92 307.76 482.279 0 0 -2161389 -186.8 101.73 46.22
9 1 2 151.8681 292.12 297.53 303.21 305.31 307.75 482.279 0 0 -2162111 -248.9 101.73 46.06
8 1 2 129.8843 292.12 296.84 301.79 303.62 305.76 482.25 0 0 -2377714 -217.1 101.75 46.06
7 1 2 107.9006 292.12 296.23 300.55 302.14 304 482.22 0 0 -2565663 -189.1 101.77 46.06
6 1 2 107.8219 288.38 293.79 299.46 301.55 303.99 482.22 0 0 -2566388 -248.3 101.77 45.91
5 1 2 85.8381 288.38 293.09 298.03 299.86 301.98 482.191 0 0 -2781306 -216.3 101.79 45.91
4 1 2 63.8543 288.38 292.48 296.78 298.36 300.21 482.161 0 0 -2968397 -188.1 101.81 45.91
3 1 2 63.7756 284.85 290.18 295.75 297.81 300.2 482.161 0 0 -2969113 -244 101.81 45.77
2 1 2 41.7918 284.85 289.48 294.33 296.12 298.21 482.131 0 0 -3180208 -212.3 101.83 45.77
1 1 2 19.8081 284.85 288.87 293.08 294.64 296.45 482.101 0 0 -3363693 -184.3 101.85 45.77
1 1 1 19.8081 324.49 325.39 326.39 326.76 327.2 482.768 0 0 -70 -43.7 98.92 48.33
2 1 1 41.7918 324.49 325.28 326.16 326.49 326.87 482.741 0 0 -36890 -38.4 98.94 48.33
3 1 1 63.7756 324.49 325.19 325.96 326.24 326.58 482.714 0 0 -69253 -33.7 98.96 48.33
4 1 1 63.8543 322.24 323.69 325.28 325.88 326.58 482.714 0 0 -69419 -70 98.96 48.24
5 1 1 85.8381 322.24 323.51 324.91 325.43 326.05 482.687 0 0 -128380 -61.5 98.98 48.24
6 1 1 107.8219 322.24 323.36 324.59 325.04 325.59 482.661 0 0 -180153 -54 99 48.24
7 1 1 107.9006 319.62 321.62 323.81 324.62 325.58 482.66 0 0 -180394 -95.9 99 48.14
8 1 1 129.8843 319.62 321.37 323.29 324 324.85 482.633 0 0 -261182 -84.2 99.02 48.14
9 1 1 151.8681 319.62 321.16 322.84 323.47 324.21 482.606 0 0 -332056 -73.8 99.03 48.14
10 1 1 151.9469 316.72 319.23 321.97 322.99 324.21 482.606 0 0 -332368 -120.5 99.04 48.02
11 1 1 173.9306 316.72 318.92 321.33 322.22 323.29 482.579 0 0 -433782 -105.6 99.05 48.02
12 1 1 195.9144 316.72 318.64 320.76 321.54 322.47 482.552 0 0 -522671 -92.5 99.07 48.02
13 1 1 195.9931 313.58 316.56 319.82 321.03 322.47 482.552 0 0 -523050 -142.8 99.07 47.89
14 1 1 217.9769 313.58 316.19 319.05 320.1 321.37 482.524 0 0 -643230 -125.1 99.09 47.89
15 1 1 239.9606 313.58 315.87 318.37 319.29 320.39 482.497 0 0 -748471 -109.5 99.11 47.89
15 1 2 239.9606 310.17 313.59 317.32 318.7 320.34 482.418 0 0 -748909 -163.3 99.16 47.75
14 1 2 217.9769 310.17 313.16 316.42 317.62 319.06 482.39 0 0 -886244 -142.8 99.18 47.75
13 1 2 195.9931 310.17 312.78 315.63 316.68 317.94 482.363 0 0 -1006273 -124.8 99.2 47.75
12 1 2 195.9144 306.72 310.5 314.6 316.12 317.93 482.363 0 0 -1006763 -179.9 99.2 47.64
11 1 2 173.9306 306.72 310.02 313.61 314.93 316.52 482.335 0 0 -1157930 -157.1 99.22 47.64
10 1 2 151.9469 306.72 309.6 312.73 313.89 315.27 482.307 0 0 -1289911 -137.1 99.24 47.64
9 1 2 151.8681 303.21 307.28 311.69 313.32 315.26 482.307 0 0 -1290442 -193.1 99.24 47.49
8 1 2 129.8843 303.21 306.76 310.61 312.03 313.73 482.28 0 0 -1452630 -168.5 99.26 47.49
7 1 2 107.9006 303.21 306.31 309.66 310.9 312.38 482.252 0 0 -1594085 -146.9 99.28 47.49
6 1 2 107.8219 299.69 303.98 308.61 310.33 312.37 482.252 0 0 -1594647 -203 99.28 47.35
5 1 2 85.8381 299.69 303.43 307.47 308.96 310.74 482.224 0 0 -1765054 -176.9 99.3 47.35
4 1 2 63.8543 299.69 302.95 306.46 307.76 309.31 482.196 0 0 -1913509 -154 99.31 47.35
3 1 2 63.7756 296.2 300.64 305.43 307.2 309.31 482.196 0 0 -1914093 -209.6 99.31 47.21
2 1 2 41.7918 296.2 300.07 304.24 305.78 307.61 482.168 0 0 -2089996 -182.5 99.33 47.21
1 1 2 19.8081 296.2 299.56 303.19 304.53 306.12 482.14 0 0 -2243057 -158.7 99.35 47.21
1 1 1 19.8081 325.96 326.34 326.8 326.97 327.2 482.775 0 0 -28 -20.2 87.5 53.63
2 1 1 41.7918 325.96 326.29 326.7 326.85 327.05 482.754 0 0 -14583 -17.7 87.51 53.63
3 1 1 63.7756 325.96 326.25 326.61 326.74 326.92 482.734 0 0 -27360 -15.5 87.53 53.63
4 1 1 63.8543 324.69 325.37 326.2 326.5 326.92 482.734 0 0 -27431 -36.3 87.53 53.58
5 1 1 85.8381 324.69 325.28 326.01 326.28 326.64 482.713 0 0 -53627 -31.8 87.54 53.58
6 1 1 107.8219 324.69 325.21 325.85 326.08 326.4 482.693 0 0 -76604 -27.9 87.55 53.58
7 1 1 107.9006 323.08 324.09 325.33 325.78 326.4 482.693 0 0 -76717 -54.1 87.55 53.5
8 1 1 129.8843 323.08 323.97 325.05 325.45 325.99 482.672 0 0 -115727 -47.4 87.56 53.5
9 1 1 151.8681 323.08 323.86 324.81 325.16 325.63 482.652 0 0 -149920 -41.5 87.58 53.5
10 1 1 151.9469 321.17 322.53 324.19 324.8 325.63 482.652 0 0 -150078 -72.7 87.58 53.42
11 1 1 173.9306 321.17 322.36 323.81 324.35 325.08 482.631 0 0 -202503 -63.7 87.59 53.42
12 1 1 195.9144 321.17 322.21 323.48 323.96 324.59 482.61 0 0 -248425 -55.8 87.6 53.42
13 1 1 195.9931 318.97 320.69 322.77 323.55 324.59 482.61 0 0 -248628 -91.4 87.6 53.32
14 1 1 217.9769 318.97 320.47 322.3 322.98 323.89 482.59 0 0 -314551 -80.1 87.61 53.32
15 1 1 239.9606 318.97 320.29 321.89 322.48 323.28 482.569 0 0 -372259 -70.1 87.63 53.32
15 1 2 239.9606 316.46 318.54 321.06 321.99 323.25 482.509 0 0 -372508 -110.5 87.66 53.21
14 1 2 217.9769 316.46 318.28 320.48 321.3 322.4 482.488 0 0 -452117 -96.6 87.68 53.21
13 1 2 195.9931 316.46 318.05 319.98 320.69 321.65 482.467 0 0 -521706 -84.4 87.69 53.21
12 1 2 195.9144 313.79 316.19 319.11 320.19 321.65 482.467 0 0 -521998 -127.8 87.69 53.09
11 1 2 173.9306 313.79 315.89 318.44 319.38 320.66 482.446 0 0 -614051 -111.7 87.7 53.09
10 1 2 151.9469 313.79 315.62 317.85 318.67 319.78 482.426 0 0 -694460 -97.5 87.71 53.09
9 1 2 151.8681 310.94 313.65 316.93 318.14 319.78 482.426 0 0 -694792 -143.6 87.71 52.96
8 1 2 129.8843 310.94 313.31 316.17 317.23 318.66 482.405 0 0 -798212 -125.4 87.73 52.96
7 1 2 107.9006 310.94 313.01 315.51 316.43 317.68 482.384 0 0 -888486 -109.4 87.74 52.96
6 1 2 107.8219 307.96 310.95 314.55 315.88 317.67 482.383 0 0 -888854 -157.6 87.74 52.83
5 1 2 85.8381 307.96 310.57 313.71 314.87 316.44 482.363 0 0 -1002321 -137.5 87.75 52.83
4 1 2 63.8543 307.96 310.23 312.97 313.98 315.35 482.342 0 0 -1101293 -119.9 87.76 52.83
3 1 2 63.7756 304.89 308.11 311.98 313.41 315.34 482.341 0 0 -1101691 -169.6 87.76 52.69
2 1 2 41.7918 304.89 307.7 311.07 312.32 314.01 482.32 0 0 -1223729 -147.9 87.78 52.69
1 1 2 19.8081 304.89 307.34 310.28 311.36 312.83 482.299 0 0 -1330094 -128.8 87.79 52.69
1 1 1 19.8081 326.51 326.67 326.92 327.02 327.2 482.786 0 0 -10 -11.2 60.91 72.2
2 1 1 41.7918 326.51 326.65 326.87 326.96 327.12 482.777 0 0 -5148 -9.9 60.92 72.2
3 1 1 63.7756 326.51 326.63 326.83 326.9 327.04 482.767 0 0 -9661 -8.7 60.92 72.2
4 1 1 63.8543 325.7 326 326.5 326.69 327.04 482.767 0 0 -9688 -21.8 60.92 72.15
5 1 1 85.8381 325.7 325.97 326.4 326.57 326.88 482.758 0 0 -19675 -19.2 60.92 72.15
6 1 1 107.8219 325.7 325.93 326.32 326.46 326.74 482.749 0 0 -28446 -16.8 60.93 72.15
7 1 1 107.9006 324.62 325.1 325.88 326.17 326.74 482.749 0 0 -28491 -34.3 60.93 72.09
8 1 1 129.8843 324.62 325.04 325.73 325.98 326.48 482.74 0 0 -44217 -30.2 60.93 72.09
9 1 1 151.8681 324.62 324.99 325.59 325.82 326.25 482.731 0 0 -58022 -26.5 60.94 72.09
10 1 1 151.9469 323.27 323.94 325.05 325.46 326.25 482.731 0 0 -58088 -48.4 60.94 72.01
11 1 1 173.9306 323.27 323.86 324.83 325.19 325.89 482.721 0 0 -80224 -42.4 60.94 72.01
12 1 1 195.9144 323.27 323.79 324.64 324.95 325.57 482.712 0 0 -99652 -37.2 60.94 72.01
13 1 1 195.9931 321.66 322.54 323.99 324.52 325.56 482.712 0 0 -99740 -63.3 60.94 71.91
14 1 1 217.9769 321.66 322.44 323.7 324.17 325.09 482.703 0 0 -128735 -55.6 60.95 71.91
15 1 1 239.9606 321.66 322.34 323.45 323.87 324.67 482.694 0 0 -154176 -48.8 60.95 71.91
15 1 2 239.9606 319.76 320.87 322.68 323.35 324.66 482.667 0 0 -154288 -79.5 60.96 71.8
14 1 2 217.9769 319.76 320.73 322.32 322.91 324.06 482.658 0 0 -190668 -69.7 60.97 71.8
13 1 2 195.9931 319.76 320.61 322.01 322.52 323.53 482.649 0 0 -222570 -61.1 60.97 71.8
12 1 2 195.9144 317.66 318.99 321.16 321.96 323.52 482.649 0 0 -222706 -95.2 60.97 71.67
11 1 2 173.9306 317.66 318.82 320.73 321.43 322.8 482.639 0 0 -266265 -83.5 60.97 71.67
10 1 2 151.9469 317.66 318.68 320.35 320.97 322.17 482.63 0 0 -304451 -73.2 60.98 71.67
9 1 2 151.8681 315.35 316.9 319.42 320.35 322.16 482.63 0 0 -304612 -110.5 60.98 71.53
8 1 2 129.8843 315.35 316.7 318.92 319.73 321.32 482.621 0 0 -355174 -96.9 60.98 71.53
7 1 2 107.9006 315.35 316.54 318.47 319.19 320.58 482.612 0 0 -399488 -84.9 60.99 71.53
6 1 2 107.8219 312.86 314.62 317.47 318.53 320.58 482.612 0 0 -399672 -125.1 60.99 71.38
5 1 2 85.8381 312.86 314.4 316.9 317.83 319.63 482.602 0 0 -456891 -109.6 60.99 71.38
4 1 2 63.8543 312.86 314.21 316.4 317.21 318.79 482.593 0 0 -507026 -96 60.99 71.38
3 1 2 63.7756 310.23 312.18 315.34 316.51 318.78 482.593 0 0 -507231 -138.6 60.99 71.22
2 1 2 41.7918 310.23 311.94 314.71 315.73 317.72 482.584 0 0 -570622 -121.4 61 71.22
1 1 2 19.8081 310.23 311.73 314.15 315.05 316.79 482.575 0 0 -626148 -106.3 61 71.22
Calculation Details - Tube Side - Properties

Temperature F 327.2 324.31 321.38 318.42 315.41 312.37 309.28 306.16 302.99 299.77 296.52 293.21
Pressure psi 482.976 482.901 482.826 482.751 482.675 482.6 482.525 482.45 482.375 482.3 482.225 482.15
Vapor fraction 0 0 0 0 0 0 0 0 0 0 0 0
Liquid density lb/ft 56.439 56.034 55.629 55.225 54.82 54.415 54.011 53.606 53.201 52.797 52.392 51.987
Liquid specific heat BTU/(lb F) 1.0485 1.0418 1.035 1.0282 1.0215 1.0147 1.0079 1.0012 0.9944 0.9877 0.9809 0.9741
Liquid thermal cond. BTU/(ft h F) 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037 0.037
Liquid viscosity cp 0.17 0.1688 0.1675 0.1663 0.165 0.1638 0.1625 0.1613 0.16 0.1588 0.1575 0.1563
Surface tension lbf/ft
Latent heat BTU/lb
Vapor density lb/ft
Vapor specific heat BTU/(lb F)
Vapor thermal cond. BTU/(ft h F)
Vapor viscosity cp
Calculation Details - X & K Shell - Temperature Profile
Distance Along Shell

in 19.8081 41.7918 63.7756 63.8543 85.8381 107.8219 107.9006 129.8843 151.8681 151.9469 173.9306 195.9144 195.9931 217.9769 239.9606
SS Temp F 326.51 326.51 326.51 325.7 325.7 325.7 324.62 324.62 324.62 323.27 323.27 323.27 321.66 321.66 321.66
TS Temp F 327.2 327.12 327.04 327.04 326.88 326.74 326.74 326.48 326.25 326.25 325.89 325.57 325.56 325.09 324.67
Row 1 SS Temp F 325.96 325.96 325.96 324.69 324.69 324.69 323.08 323.08 323.08 321.17 321.17 321.17 318.97 318.97 318.97
TS Temp F 327.2 327.05 326.92 326.92 326.64 326.4 326.4 325.99 325.63 325.63 325.08 324.59 324.59 323.89 323.28
SS Temp F 324.49 324.49 324.49 322.24 322.24 322.24 319.62 319.62 319.62 316.72 316.72 316.72 313.58 313.58 313.58
TS Temp F 327.2 326.87 326.58 326.58 326.05 325.59 325.58 324.85 324.21 324.21 323.29 322.47 322.47 321.37 320.39
Row 2 SS Temp F 320.78 320.78 320.78 316.88 316.88 316.88 312.79 312.79 312.79 308.6 308.6 308.6 304.39 304.39 304.39
TS Temp F 327.2 326.43 325.74 325.74 324.67 323.72 323.71 322.38 321.2 321.19 319.65 318.28 318.27 316.55 315.04
SS Temp F 312.01 312.01 312.01 306.18 306.18 306.18 300.67 300.67 300.67 295.53 295.53 295.53 290.78 290.78 290.78
Row 3 TS Temp F 327.2 325.37 323.75 323.74 321.61 319.73 319.72 317.4 315.34 315.33 312.9 310.75 310.74 308.27 306.09
SS Temp F 293.95 293.95 293.95 287.83 287.83 287.83 282.58 282.58 282.58 278.08 278.08 278.08 274.24 274.24 274.24
TS Temp F 327.19 323.17 319.61 319.6 315.73 312.32 312.31 308.67 305.46 305.45 302.07 299.1 299.09 296 293.29
SS Temp F 268.01 268.01 268.01 265.35 265.35 265.35 263.17 263.17 263.17 261.38 261.38 261.38 259.91 259.91 259.91
Row 4 TS Temp F 327.19 320.07 313.81 313.79 307.95 302.8 302.79 298 293.78 293.76 289.83 286.37 286.36 283.13 280.29
SS Temp F 310.23 310.23 310.23 312.86 312.86 312.86 315.35 315.35 315.35 317.66 317.66 317.66 319.76 319.76 319.76
TS Temp F 316.79 317.72 318.78 318.79 319.63 320.58 320.58 321.32 322.16 322.17 322.8 323.52 323.53 324.06 324.66
Row 5 SS Temp F 304.89 304.89 304.89 307.96 307.96 307.96 310.94 310.94 310.94 313.79 313.79 313.79 316.46 316.46 316.46
TS Temp F 312.83 314.01 315.34 315.35 316.44 317.67 317.68 318.66 319.78 319.78 320.66 321.65 321.65 322.4 323.25
SS Temp F 296.2 296.2 296.2 299.69 299.69 299.69 303.21 303.21 303.21 306.72 306.72 306.72 310.17 310.17 310.17
TS Temp F 306.12 307.61 309.31 309.31 310.74 312.37 312.38 313.73 315.26 315.27 316.52 317.93 317.94 319.06 320.34
Row 6 SS Temp F 284.85 284.85 284.85 288.38 288.38 288.38 292.12 292.12 292.12 296.04 296.04 296.04 300.11 300.11 300.11
TS Temp F 296.45 298.2 300.2 300.21 301.98 303.99 304 305.76 307.75 307.76 309.48 311.43 311.43 313.08 314.94
SS Temp F 272.49 272.49 272.49 275.42 275.42 275.42 278.67 278.67 278.67 282.29 282.29 282.29 286.28 286.28 286.28
Row 7 TS Temp
SS Temp
F
F
284.35
261.94
286.17
261.94
288.23
261.94
288.24
263.66
290.17
263.66
292.37
263.66
292.38
265.69
294.41
265.69
296.73
265.69
296.74
268.07
298.86
268.07
301.27
268.07
301.28
270.87
303.45
270.87
305.93
270.87
TS Temp F 271.89 273.43 275.17 275.17 276.91 278.89 278.9 280.87 283.1 283.11 285.32 287.83 287.84 290.3 293.09
SS Temp F 255.69 255.69 255.69 256.23 256.23 256.23 256.89 256.89 256.89 257.7 257.7 257.7 258.69 258.69 258.69
Row 8 TS Temp F 262.82 263.87 265.06 265.06 266.34 267.79 267.8 269.36 271.13 271.13 273.04 275.2 275.21 277.53 280.17
SS Temp F
TS Temp F
SS Temp F
Row 9 TS Temp F
Row 10
Row 11
Row 12
Row 13
Row 14
Row 15
Row 16

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Heat Exchanger Thermal Design Shell&Tube V7.

Calculation mode Design

Estimated pressure drop bar 0.12 0.14

Fouling resistance m K/W 0.001 0.004

Physical property package Aspen Properties Pressures

Hot Side - Component

H2+ 61.3 Program

Hot Side - Stream Properties

C kJ/(kg K) BTU/(ft h F) cp kg/m lbf/ft

C kJ/(kg K) BTU/(ft h F) cp kg/m lbf/ft

C kJ/(kg K) BTU/(ft h F) cp kg/m lbf/ft

C kJ/(kg K) BTU/(ft h F) cp kg/m

C kJ/(kg K) BTU/(ft h F) cp kg/m

C kJ/(kg K) BTU/(ft h F) cp kg/m

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

Physical property package Aspen Properties Pressures

Aspen property method NRTL

Cold Side - Component

Cold Side - Stream Properties

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

C kJ/(kg K) BTU/(ft h F) cp lb/ft ft/hr

C kJ/(kg K) BTU/(ft h F) cp lb/ft ft/hr

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

C BTU/(lb F) BTU/(ft h F) cp lb/ft lbf/ft

ID OD Thickness series parallel

Front cover type Flat bolted Front tubesheet thickness in

Tubesheet type Double tubesheet - not-connected gap type

Include expansion joint Reinforced bellows (code)

Flange type - hot side Ring

Number of tubes (total) Tube pitch in 0.9375

Lowfin Tube type Longitudinal fins per tube

Baffle type Triple segmental

Special inlet nozzle support yes Number of supports at center of H shell

Number of regions for variable baffle pitch

Shell side nozzle location options Opposite sides

Impingement protection device None

Pipework loss calculation

Height of column liquid level in

Inlet circuit element

Outlet circuit element

Cylinder - hot side Carbon Steel

Tube material thermal conductivity BTU/(ft h F)

Tubesheet cladding - hot side

ASME Code Sec VIII Div 1

Hot Side Cold Side

Use shell ID or OD as reference Inside diameter

Increment Minimum Maximum

Use pipe for shells below this diameter in 24

Hot Side Cold Side

Design search thoroughness options Normal

Liquid heat transfer coefficient multiplier 1 1

Pressure drop multiplier 1 1

U-bend area will be considered effective for heat transfer No

Fouling calculation options Adjust both sides based on fouling input

Hot Side Cold Side

Falling film evaporation method Chun Seban (Hetran method)

Shell side enhancements

Tube side enhancements

Maximum number of Iterations 100

Cold side pressure drop calculation options 0

RhoV2 analysis Flow Area Velocity Density RhoV2 TEMA limit