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Ruggedized DU (RDU) Installation
Document Version 1.2

Document Number: Draft_v1.2 25th October 2016
Department Author Reviewed Approved

Training Suresh Sreenivasan Sam Kang
Department Krishnamurthy Ram
Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 1

Module Name: Ruggedized DU (RDU) Installation
Module Objective Who should attend
This Module will enable participants to understand the Solpar FE and Installation Engineer
Ruggedized DU Installation Pre-Requisite
Basic understanding of 2G & 3G cellular network
installation.
Ruggedized DU (RDU) Installation Ruggedized DU (RDU) Installation

Introduction to Ruggedized DU (RDU) Ruggedized DU Connecting Cables
Ruggedized DU (RDU) Overview RDU Cable Connection Procedure
RDU Specifications Specifications of Cables connected to RDU
Key Technical Specifications RDU Grounding
RDU Power Supply requirements GPS Arrestor Grounding
RDU Dimensions Connecting Power Cable
GPS Receiver Specifications Connecting Backhaul Fiber Cable
Environmental Specifications Connecting CPRI Cables 850/1800/2300 MHz
Tea break
Precautions before and after RDU Installation Connecting UDA Cable
Tools required for RDU Installation Connecting GPS Cable CNT-400
Ruggedized DU Installation (Horizontal Mounting at ODC Site) Connecting GPS Cable RG-316D
Rack Layout and MCB Allocations Color Banding of CPRI Cables
Cage-Nut Jig and Marking ATP-11A Process/ATP-11B Process
Installing Support Rail Installation Pictures of RDU at ODC Site
Mounting RDU Installation Pictures of RDU at GBM Site
Ruggedized DU Installation (Vertical Mounting at GBM Site) MCB Requirement for RDU Installation
Cage-Nut Jig and Marking Electrical Precautions before MCB Replacement
Mounting RDU RJIL Approved MCB Shelfs
RFE Survey for MCB Replacements
Method 1: MCB Replacement Procedure without power off
Method 2: MCB Replacement Procedure with power off

Document History
Edition Date of Issue Author Remarks
Suresh Krishnamurthy Ruggedized DU (RDU) Installation

1.0 30th September 2016 Samsung Training Team Draft v1.0
Training document published
1.1 30th September 2016 Suresh Krishnamurthy Minor Corrections

Samsung Training Team
1.2 25th October 2016 Suresh Krishnamurthy Added RACK Layout and MCB Shelf
Samsung Training Team Allocations

Good to know
Keep your mobile phone in the silent mode during the session
Need to sign attendance sheet at the start and end of each day
At the end of each training pre and post test will be conducted
Stick to break timings
Your valuable feedback will be taken at the end to enhance training
experience
Certificate will be issued to successful participant
For logistics support contact the coordinator

Agenda 1/3
Introduction to Ruggedized DU (RDU)
Ruggedized DU (RDU) Overview
RDU Specifications
Key Technical Specifications
RDU Power Supply requirements
RDU Dimensions
GPS Receiver Specifications
Environmental Specifications
Precautions before and after RDU Installation
Tools required for RDU Installation
Ruggedized DU Installation (Horizontal Mounting at ODC Site)
Rack Layout and MCB Allocations
Cage-Nut Jig and Marking
Installing Support Rail
Mounting RDU
Ruggedized DU Installation (Vertical Mounting at GBM Site)
Cage-Nut Jig and Marking
Mounting RDU

Agenda 2/3
Ruggedizeed DU Connecting Cables
RDU Cable Connection Procedure
Specifications of Cables connected to RDU
RDU Grounding
GPS Arrestor Grounding
Connecting Power Cable
Connecting Backhaul Fiber Cable
Connecting CPRI Cables 850/1800/2300 MHz
Connecting UDA Cable
Connecting GPS Cable CNT-400
Connecting GPS Cable RG-316D
Color Banding of CPRI Cables
ATP-11A Process/ATP-11B Process

Agenda 3/3
Installation Pictures of RDU at ODC Site
Installation Pictures of RDU at GBM Site
MCB Requirement for RDU Installation
Electrical Precautions before MCB Replacement
RJIL Approved MCB Shelfs
RFE Survey for MCB Replacements
Method 1: MCB Replacement Procedure without power off
Method 2: MCB Replacement Procedure with power off

Introduction to Ruggedized DU (RDU)

Ruggedized DU (RDU) Features
Occupies 4U Height Unit and heavier (23 Kgs to 34.5 Kgs)
Processor Board LMD1 Card installed at slot #0
High Capacity Channel Assembly Cards (LCC2) installed at Slot #1, Slot #2 and Slot #3 and each one
supports..
FDD Bands 850 MHz/1800 MHz each with 3 sectors
TDD Bands 2.5 GHz/2.3 GHz each with 3 sectors
Note: Slot #1 and Slot #3 is spare and fitted with dummy card serves as dust cover that should not be
removed
Power
Two FAN Modules with Total 6 Fans (3 x 2)
Air Filter Not Required
Power Consumption: 458W for LMD + LCC2 x 1 Chl. Card and 968W for LMD + LCC2 x 3 Chl. Cards
Power FAN Dummy (Do Not Remove)

Module
850 M 1800 M 2300 M 2500 M LCC2
Height 4U
FAN Dummy (Do Not Remove)

Module
GND BH2 LMD1
UDA
nics. All Rights Reserved. Confidential and Proprietary.
GNSS
9
Specifications of CDU and RDU
Items CDU RDU
100/1000 Base-T Copper (RJ-45) 1 Port

100/1000 Base-T Copper (RJ-45) 1
1000Base-SX/LX/BX (SFP) 1 port
Backhaul Port
1000Base-SX/LX/BX or 10GBase-SR/LR (SFP)
1000 Base-SX/LX (SFP) 2 Ports
1port
Size (W x H x D, mm) 482.6(W) x 88(H) x 385(D) 482.6(W) x 176(H) x 385(D) : Enclosed Unit
Weight (kg) < 15 (full configuration) < 23 kg (LMD, LCC2x1), < 34.5 kg (LMD, LCC2x3)
Number of Fan 3 6
Air Filter Equipped Not Equipped (designed for dusty environment)
Surge Protector External surge protector required Included (External surge protector not required)
Noise 69.8 dBA (@50C) 69 dBA (@50C)

(sound pressure level) distance of 1.5 m, height of 1 m distance of 1.5 m, height of 1 m
Operating Temperature
0C~50C 0C~50C (55 at airflow inlet)
(C)
444W
Power Consumption 458W* (LMD, LCC2x1), 968W (LMD, LCC2x3)
(LMA3: 71W, L9CA: 100W, LCB3:
(50C) (LMD: 103W, LCC2: 255W, FAN: 100W)
153W, FAN: 20W)

What are the important Changes in RDU
RDU Occupies 4U Height
Power Requirement is 32A MCB and Power Cable must support
>32 Amps
Ground Lug position re-located in front side (90 Degree Lug)
Guide rail is needed or RDU Subrack Installation
RDU Weight is 23 Kgs Min to 34.5 Kgs Max
The Lug location

(90 degree Lug)
Guide Rail
Current CDU RDU

Dimension 482.6(W) x 88(H) x 385(D) 482.6(W) x 176(H) x 385(D)

Ruggedized LMD1/LCC2 Cards
LMD1 & LCC2 in RDU are
Ruggedized and complies
IP50 Protection Standard
Top/Bottom and Sides IP50 IP20
Dust protection but no Liquid
protection
Front and Rear sides are
still IP20 Protection (Solids
upto 12.5 mm may enter IP20
the unit and No Liquid IP50
protection)

Ruggedized DU Dimensions
RDU depth is 444 mm (with clamps 482.6
mm) and fits in standard 19 inch rack
RDU depth is 385 mm
385 mm
RDU Occupies 4U height (176 mm)
RDU needs minimum 6U Space in Standard 19
inch Rack (1U Gap above and 1U Gap below)
444 mm Since the full weight of RDU is about 34.5 Kg
482.6 mm support rail is needed below RDU
[Top View]
Support Rail occupies 1U Space below RDU
176 mm
(4U Height)
[Front View] [Right View]
[Rear View]
RDU Processor Boards
The 4U RDU Chassis comes with Power Module in built with SPD (Surge Protection Device)
Two Fan Modules FANM-C4C are inserted as shown in the diagram.
The improved FAN Module has 3 FAN units
The system boards are ruggedized and IP50 dust protected hence no Air Filter is needed
Two types are System Boards are available as of now
LMD1 Processor Board
LCC2 Channel Assembly Board with 4 Bands support and 3 sectors each
Dummy Units are Inserted when no Channel Assembly cards (LCC2) are fitted to prevent dust from entering
DC FANM-C4C Dummy Unit

Power
LCC2
Groun FANM-C4C Dummy Unit

d
LMD1

RDU Ports and Connections
DC Power CPRI (L0~L11) SRIO
Dummy Unit
LCC2
Dummy Unit
LMD1
CLK0
Ground CLK1 GNSS
Terminal UDA BH 2(1G/10G)
BH 0 BH 1(1G)
ETH ALM
LMT
Legend: BH 1: Backhaul Link 1 (1G)
Ports on LMD1 BH 2: Backhaul Link 2 (1G/10G)
CLK0: Clock 0 GNSS: Global Navigational Satellite System
CLK1: Clock 1 Ports on LCC2
UDA: User Defined Alarm CPRI: Common Protocol Radio Interface from RRH
ALM: Alarm SRIO: Single Radio Input Output Port
ETH: Ethernet Main RDU Chassis
LMT: Local Management Terminal DC Power: DC -48V Power Connection
BH 0: Backhaul Link 0 Ground Terminal: Grounding Twin Terminal

eNodeB (RDU) Key Specifications
eNodeB Key Specifications
Specifications
Category
LTE TDD LTE FDD
Operating Frequency
2,300~2,400 1,805~1,880 869~888.435
(MHz)
Channel Bandwidth
20 3/5 3/5
(MHz)
2x2 MIMO with CDD 1 2x2 MIMO with CDD 2 2x2 MIMO
Capacity
carrier/9 sector carrier/3 sector 1 carrier/3 sector
100/1000 Base-T (RJ-45) 100/1000 Base-T (RJ-45) 100/1000 Base-T (RJ-45)

Backhaul Links
1000 Base-SX/LX (SFP) 1000 Base-SX/LX (SFP) 1000 Base-SX/LX (SFP)
RDU-RRU Interface CPRI 4.1 (Optic 4.9 Gbps) CPRI 4.1 (Optic 4.9 Gbps) CPRI 4.1 (Optic 4.9 Gbps)
Holdover (hour) 24 24 24
GPS Receiver Specifications

Category Specifications
Received Signal from GPS GPS L1 Signal
Accuracy/Stability (ppm) 0.02

RDU Power Specifications & Ambient Conditions
Category Power Specifications
Input Power 48 V DC (-40.5~-57 V DC)
RDU Min: 1 LMD1 & 1 LCC2 458W (LMD, LCC2x1),
968W (LMD, LCC2x3)
Max: 1 LMD1 & 3 LCC2 (LMD: 103W, LCC2: 255W, FAN: 100W)
Category Ambient Conditions Specifications
Temperature Condition (C) a) 0~50
Humidity Condition a) 5~90%RH, non-condensing, not to exceed 30g/ absolute humidity.
Altitude (m) -60~1,800
Office Vibration (Vibration in Use)
Telcordia GR-63-CORE: Office Vibration
EN 300 019 1-3 Class 3M3
Vibration
Transportation Vibration
Telcordia GR-63-CORE: Transportation Vibration
EN 300 019 1-2 Class 2.3
Sound Pressure Level Maximum 60 dBA at distance of 0.6 m and height of 1.5 m
EN 301 489-1
EMC
EN 301 489-50
Safety EN 60950-1
Temperature and humidity are measured at 1.5 m above the floor and at 400 mm away from the front
panel of the equipment.
Tools Required for RDU Installation (1/3)
Sl.
No. Name Specification Purpose of use Tool Picture
1 Tool Box - To keep all the tool items in the box
Apply a torque range For fastening RDU ground pressure

2 Torque Driver
: 10~50 kgfcm terminal, RDU fixing screw
3 Screw Driver Bit +, No. 3 For fastening M6 screw fixing
4 Screw Driver +, No. 3 For loosening M6 screw

Apply a torque range For tightening SMA, N type
5 Torque Wrench
: 4~20 kgfcm connector
Apply Hex. Bolt Head:
Torque Wrench For tightening SMA, N type
6 19mm (for 4~20
Spanner Head connector
kgfcm)
For tightening GPS Arrestor Nut,
7 Spanner 8 mm, 19 mm
SMA, N type connector
Tape measure for length
8 Tape Measure 5 m/50 m
measurement
9 Level Normal Horizontal and vertical check
10 Power Extension Cable 30 m Basic tool

Sl.
No. Name Specification Purpose of use
Heating Gun
11 50~300C Shrinking Feeder cable tube
Silicon Gun In case of ODC site, fill up roxtec

12 Normal
cable hole
Cable Cutter
13 6~32 mm Cable cutting
Crimping Tool
14 1.5~16 mm2 Pressure terminal for crimping
Wire Stripper Apply cable thickness:

15 Cable sheath for removal
4~16 mm
Nipper
16 Basic Tool For cutting cable & cable tie
LAN Tool
17 Basic Tool RJ45 Crimper
Industrial Scissor
18 Basic Tool Cutting
Knife
19 Basic Tool Cutting
Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 19 19

Sl.
No. Name Specification Purpose of use
The voltage and current measurements
20 Multi tester Digital Pocket Tester
Whether measured cable disconnection
Should be marked After system installation, I-marking
Permanent
21 Permanent on the pen To mark the site ID, Name on the name plate.
Marker
(Black Color, 2 mm Tip) (Not to erase permanently)
Multi master
22 (VSWR & RF Normal Feeder VSWR measurement
Power)
Wave length: 1310 nm,
Fiber Optic Test
23 1550 nm (single mode) 850 Optical level check
Set
nm, 1310 nm (multi mode)
24 Rope/Pulley 50 m, 100 m/3 in. 4 in. 5 in. Pull up the Antenna & eNB Unit
25 Digital Camera over the five million pixels Take a picture all installation point
Helmet/Safety
26 Common Basic Safety Equipment
Shoes
50 2.0 1200 mm,
27 Safety Belt Basic Safety Equipment
W/Simple buckle
28 Crimping Tool Coaxial Compactor For GPS connector assembly

Precautions for RDU Installation
Before Installing While Installing After Installing

Post warning signs in areas The power must be cut off before Cover the cable holes
where high-voltage cables are installing. drilled on the floor with a
installed. solid cover.
Post off limit signs in areas The power must not be cut off Remove any debris
where accidents are most during replacement or addition of produced during the work
expected. the channel card in operating and clean up the installation
system. site.
With guardrails or fences, block Be careful not to damage or
open areas such as connecting scratch the boards mounted on the
parts, roof, and scaffold. system and the cables among the
boards when the system is
transported or installed.

Sample RFE Survey for RDU Installation
1 SITE GENERAL INFORMATION
Circle Name Mumbai Site Type P1
Area Name Shil Site Readiness for Installation 100%
Site Category RTP
Site Name Shilpata
Site ID DDDDDD Site Visit Count 1
Survey Conclusion for Installation GO
Enter Full Site Address (PIN Code, Ward No., Landmark, etc.)
Blah Blah
2 SITE TYPE INFORMATION

GBM Site? NO ODC Site? YES Shelter Site? NO Site Access/ Visit Permission? Required
No of Shelfs N/A ODC Location Ground Shelter Location N/A Site incharge's Name Sanjay Sawant
What is the width of ODC Type (if Site Inchage's Contact

N/A 2-Door ODC No of Racks? N/A 8874327945, 9120324598
Rack in Height Units? applicable) Number
3 RDU INSTALLATION INFORMATION

RDU Installation Survey Points ODC Site Shelter Site GBM Site
Where is the proposed Rack of RDU? Rack-2 N/A N/A
Whether 6U Free Space Available in chosen Rack for RDU? YES N/A N/A
Whether CSS Will be installed in same Rack as of RDU? NO N/A N/A
If not in which Rack CSS is Installed? Rack-1 N/A N/A
Height of CSS in Height Units 2U N/A N/A
What is the length of BH Fiber cable required between RDU and CSS as per their proposed racks? 2 Meters N/A N/A
Is UDA External Alarm Device proposed to be in same rack as of RDU? Yes N/A N/A
In Which Rack UDA External Alarm Device is to be Installaed? Rack-2 N/A N/A
What is the Length of UDA Cable required? 2 Meters N/A N/A
SMPS Power Supply available in Proposed Rack chosen for RDU? Yes N/A N/A
32 A MCB and +Ve Return Terminal is is available for RDU in same Rack? Yes N/A N/A
IGB/RGB is Availbale in same rack proposed for RDU? Yes N/A N/A
Minimum 2 Holes for Grounding RDU and GPS Arrestor Available in IGB/RGB? Yes N/A N/A

Horizontal Mounting
(ODC/Shelter Site)

Cage Nuts Location for RDU and Support Bracket
Horizontal Mounting in ODC and Shelter site needs Support Bracket
Maintain 1U Gap above and below RDU for easy air circulation and proper heat dissipation
Support Rail occupies 1U gap defined for RDU
4 + 4 Cage Nuts/M6 Screws for RDU and 2 + 2 Cage Nuts/M6 Screws for Support Rail are
required
( 1U Gap)
RDU (4U Height)
Support Bracket (1U gap)

Cage Nut

Marking with Cage-Nut Jig and Fixing Cage Nuts
Keep the Cage-Nut Jig on LEFT and RIGHT to identify 4U Space for RDU and 1U space for
Support Rail
Mark 6 Locations each (4 for RDU and 2 For Support Rail) on LEFT and RIGHT
Fix the Cage Nuts at marked locations from behind using a screw driver
Aligning the Cage Nut Jig Marking 6 Locations for Cage Nuts
(6 Left + 6 Right = 12)
Bracket Cage Nut Jig Bracket Cage Nut Jig

Marking
Cage Nut Cage Nut

Jig Jig
(Front (Rear
View) [ Front View] [ Rear View] View) [ Front View]

Support Rail & Cage Nuts Material List
Support Rail - Material List
Category Description and Quantity Quantity
Support Rail_Left 1 Number

Support Rail
Support Rail_Right 1 Number
Accessories
M6 Screws (2 Numbers Per Support Rail) 4 Numbers
Cage Nuts Cage Nut M6 (Support Rail 4 Numbers) 4 Numbers
Torque Spec For M6 Screw 50 Kgf.cm ----
Tool Required Torque Driver (10~50 kgfcm), Screw Driver Bit (+, No. 3) 1 Number
RDU mounting - Material List

RDU M6 Screws 4 on Left and 4 on Right 8 Numbers

Cage Nuts Cage Nut M6 (RDU 8 Numbers ) 8 Numbers

Mounting Support Rail and RDU
M6 SEMS
1 3
5 7
8 6
4 2
Support Rail
A. Install Support Rails

B. Mount Ruggedized DU
Note: Tighten the M6 Mounting Screw using Torque Driver 50 Kgf.cm in the order 1 to 8 shown in diagram
Typical View of RDU mounted over Support Rail
Dummy (Do Not Remove)

FAN
Module
Power
Height 4U
LCC2

Module
GND BH2 GNSS

UDA
LMA1
Support Rail (1U)

Vertical Mounting
(GBM Site)

Cage Nuts Location for RDU (Vertical Mounting)
Maintain 1U Gap on both sides of RDU for easy air circulation and proper heat dissipation
Support Rail is not needed in Vertical Mounting in GBM Sites
4 + 4 Cage Nuts/M6 Screws for RDU are required
1 U Gap
1 U Gap
RDU (4U)
Cage Nut

Cage Nuts Material List for RDU (Vertical Mounting)
RDU mounting - Material List
RDU M6 Screws 4 on Left and 4 on Right 8 Numbers

Cage Nuts Cage Nut M6 (RDU 8 Numbers ) 8 Numbers

Vertical Mounting RDU (GBM Site)
2 6 7 4
M6 SEMS
A. Mount Ruggedized DU
Note: Tighten the M6 Mounting Screw using

Torque Driver 50 Kgf.cm in the order 1 to 8
shown in diagram
3 8 5 1

CAUTION: Correct RDU Mounting in GBM Site
Power Port is always mounted on TOP
Air Flow is always from BOTTOM to TOP
RIGHT Power WRONG
Air OUT
Connector
Top
Power
Air IN Connector
Bottom
Ruggedized DU (RDU)
Connecting Cables

RDU Cable Connection Procedure
RDU Grounding
Grounding Cable
GPS Arrestor Grounding
Power Cable Power Cable
Backhaul Fiber Cables
Foreign Interface CPRI Cables
UDA Cable
GPS Receiver

Cable Connection Diagram for RDU
[GPS Antenna]
7) CPRI Cable(3) 10) GPS Cable-2

6) CPRI Cable(3)
1.8 GHz RRU 2.3 GHzRRU
[GPS Arrestor]
5) CPRI Cable (3) 9) GPS Cable-1

850 MHz RRU
2) GPS Arrestor
Ground Cable
3) Power Cable 8) UDA Cable 4) Backhaul Cable

(Optic) [IGB or MGB]
Rectifier External
(DCDBPanel) Alarm Device [Switch/Router]
1) Ground Cable

RDU Cables Connections and Specifications
From To Cable
RDU 1) RDU Ground Cable : F-GV 4 mm2 1C

IGB or MGB
GPS Arrestor 2) GPS Arrestor Ground Cable : F-GV 10 mm2 1C
Rectifier(DCDB Panel) 3) Power Cable : Power Cable Assembly
Switch/Router 4) Backhaul Cable (Optic) : Single Mode DLC/UPC to DLC/UPC

2.3GHz RRU
RDU 1.8GHz RRU 5 / 6 / 7 ) CPRI Cable: Single Mode, DLC/UPC to PDLC/UPC
850MHz RRU
Alarm Relay 8) UDA Cable : UDA Cable Assembly
GPS Arrestor 9) GPS Cable-1 : RG-316D
GPS Arrestor GPS Antenna 10) GPS Cable-2 : CNT-400 Cable

1. Grounding Connection: RDU Grounding
Category Details
Terminal IGB/MGB and RDU Grounding Terminal
Ground Cable
Specifications and F-GV 4 mm2 2 to 5 meters approximate
approx. length
Heat Shrink Tube Spec 8 mm Diameter /Green Color/ 100 mm Length
Check IGB/MGB specifications per site and prepare the Crimp

IGB/MGB side
Terminal Requirements
Crimp Terminals
RDU side 4 mm2, 2 Hole, 90, Hole Dia.: 6.3 mm, Hole Space: 16 mm
Check IGB/MGB specifications per site and prepare the Crimp
IGB/MGB side
Quantity Terminal Requirements
RDU side M6x 12mm Length SEMS(Hex. +) 2 Numbers
Specified Torque Value M6 SEMS 50 kgfcm
Cable Cutter, Wire Stripper, Crimping tool, Heating Gun, Nipper,

Hand Tools
Screw Driver (+, No. 3), Torque Driver (10~50 kgfcm), Screw Driver Bit (+, No. 3)

1. Ground Cable Connection at RDU/IGB-MGB
IGB/MGB
RDU Ground Terminal
Pressure Terminal
M6 SEMS(Hex. +)
Ground Cable
RDU: 4 mm2 Pressure

Terminal: LCD10-14AF-L (
90 Deg Bent)

2. Grounding Connection: GPS Arrestor Grounding
Category Details
Terminal IGB/MGB~Ground Terminal of GPS Arrestor

Ground Cable
Specifications and approx. F-GV 10 mm2 1C/1 EA
length
Heat Shrink Tube Spec. 8 mm Diameter/Green Color/100 mm Length
Check IGB/MGB specifications per site and

IGB/MGB
Crimp Terminals prepare the Crimp Terminal Requirements
GPS Arrestor 10 mm2, Ring type, Hole Diameter: 17 mm
Check IGB/MGB specifications per site and

IGB/MGB
prepare the Crimp Terminal Requirements
Quanity
Tooth Washer, Nut (Included with the
GPS Arrestor
product)
Cable Cutter, Wire Stripper, Crimping tool, Heating Gun, Nipper,
Hand Tools
Spanner(19mm)
2. GPS Arrestor Grounding Cable
IGB/MGB
Ground Cable
GPS Arrestor
6 mm2 Pressure
Terminal GPS Arrestor Ground Cable
10 mm2 Pressure Terminal

(The hole diameter Tooth Washer(Included with the product)
should be 17 mm)
Nut(Included with the product)

3. RDU Power Cable Connection
Category Details
DCDB panel (DCDB Panel) ~RDU Power Port

White Cable -48 V DC
RDU, to
Power Cable 4 mm2, 2C
(DCDB Panel) Black Cable RTN
A1 (White) -48 V DC
Connector RDU Standard Connector fits in RDU Power Port
A2 (Black) RTN
Hand Tools Cable Cutter, Wire Stripper, Crimping tool, Heating Gun, Nipper
Power Cable: Bus Bar

End ( Black) +Ve RTN
(Crimp Terminal Needed)
Power Cable: RDU End Power Cable: MCB End

White -48V and Black (White) 48V
+Ve RTN (No Crimp Terminal)
(Pre wired at Factory)
3. RDU to DCDB Power Cable Connection
Power Cable Rectifier

(DCDB Panel)
Power Connector
Power Cable Assembly

4. Back Haul Fiber Cable Connection: RDU to CSS
Category Details
BH Fiber Cable RDU_LMD1 Switch or Router~RDU_LMD1_BH2(1G/10G)
Cable Optic Cable (Single Mode)
Switch or Router DLC/UPC Connector

Conenctor
RDU DLC/UPC Connector
Hand Tools Optic Connector Cleaner
[Switch/Router side] [RDU side]

4. Precautions while handling BH Fiber Cables
1) It should be used after removing the dust cap of the optical connector
2) Check whether the contamination on the ferrule section of the connector
before connecting an optical cable , and must be careful not to smear it with
dust age materials. If there are dust- age materials to the optical connector
ferrule section should not be removed by blowing into the mouth , referring
to the three methods of Appendix should remove dirt older material.
3) The ferrule ( the white part of the fiber end) should not touch so easy to
damage
Ferrule
Dust Cap
[Before Removing Dust Cap] [After Removing Dust Cap]
Optical modules and cables used in flows to the laser beam emitting light and
when the eyes are exposed to the laser beam of the optical fiber so it causes
serious injury to eyes, be handled with extreme caution.

4. BH Fiber Cable close-up view
Backhaul Port(BH2 : 1G/10G)
Backhaul Connector
(DLC/UPC)
Latch of
Connector Backhaul Cable
(Single Mode)

5. CPRI Cable Specifications for 850/1800/2300/2500MHz
Category Details
850MHz/1.8GHz/2.3 GHz RRU~RDU_LCC2_ Ports L0~L8
Ports
[Note: Ports L9~L11 is for 2.5 GHz]
Cable Type Optic Cable (Single Mode,Outdoor Type)
RDU_LCC2_L0~L8 Port DLC/UPC
Cable/Port 850MHz RRU PDLC, DLC/PC (JONHON, PDLC03J-02)
Specifications 1.8GHz RRU PDLC, DLC/PC (JONHON, PDLC03J-02)
2.3GHz RRU PDLC, DLC/PC (JONHON, PDLC03J-02)
Hand Tools Optic Connector Cleaner

5. CPRI Cable Connection for 850 MHz
L0 ~ L2 Port : 850 MHz RRU
CPRI Cable 850 MHz RRUs

(// Sectors)
Dust
Cap

CPRI Port(850 MHz RRU : L0~L2)
CPRI Connector
(DLC/UPC)
Latch of
Connector
CPRI Cable
(Single Mode, Outdoor)

L3 ~ L5 Port : 1.8 GHz RRU
CPRI Cable
1800 MHz RRUs
(// Sectors)
Dust
Cap

CPRI Port
(1.8 GHz RRU : L3~L5)
CPRI Connector
(DLC/UPC)
Latch of
Connector
CPRI Cable
(Single Mode,
Outdoor)

L6 ~ L8 Port : 2.3 GHz RRU
CPRI Cable
2300 MHz RRUs
(// Sectors)
Dust
Cap

CPRI Port(2.3 GHz RRU : L6~L8)
CPRI
Connector
(DLC/UPC)
Latch of
Connector
CPRI Cable
(Single Mode,
Outdoor)

8. UDA Cable Specifications
Category Details
User Defined Alarm

External Alarm Device~RDU_UAMA-E4H_UDA Port
Device
UDA Cable UDA Cable Assembly
UDA Cable Type AMP 787229-1, 68P-Male/AMP 787131-3
Hand Tools Cable Cutter, Wire Stripper, Nipper
UDA Cable
8. UDA Cable Connection Pin Details
Port Index Label Name Pin-Map Port Index Label Name (Input) Pin-Map
(Input)
ALARM_IN0_CO
1 ALARM_IN6_COM 13
RX0 M RX6 (Door Open)
ALARM_IN0_NC 36 ALARM_IN6_NC 48
ALARM_IN1_CO
3 ALARM_IN7_COM 15
RX1 M RX7 (AC/DC SPD)
ALARM_IN2_CO
5 ALARM_IN8_COM 17
RX2 M RX8 (FAN Fault)
ALARM_IN3_CO
RX3 (AC input 7 E_UDA_NO_OUT2 26
M
Fail)
ALARM_IN3_NC 42 TX0 E_UDA_C_OUT2 27
ALARM_IN4_CO
RX4 (Rectifier 9 E_UDA_NC_OUT2 28
M
Fail)
ALARM_IN4_NC 44 E_UDA_NO_OUT3 60
ALARM_IN5_CO
RX5 (Battery 11 TX1 E_UDA_C_OUT3 61
M
Low)
ALARM_IN5_NC 46 E_UDA_NC_OUT3 62

8. UDA Cable Connection
UDA Cable
External Alarm Device
UDA
Connector
UDA Cable
Assembly

9. GPS Antenna Specifications
GPS Antenna Parameters Specifications

Frequency Range 1575.42 5 MHz
Gain 38 dBi (Min.)
VSWR 2.0 (Max.)
Noise Figure 1.5 dB (Max.)
Polarization RHCP
IN/OUT Impedance 50 (Nominal)
DC Power 5.0 0.5 V
Current 40 mA (Max.)
Operating Environment -40~+ 80C

9. GPS Antenna: Precautions for Installing
Lightning
Rod
When you install the antenna, the antenna must be

45 45
within the protective angle (left/right side 45 each
from the central axis) to prevent the antenna from GPS Antenna
lightning damage.
If the structure height is over than 30 m, the antenna

must be within the protective angle (left/right side 23
each from the central axis) to prevent the antenna from
lightning damage. Lightning
If it is difficult to comply with the conditions above, Rod
install the antenna within the closest angle above at the 2 2
site. 3 3
GPS
If you do not comply with the minimum cable bending
Antenna
radius and length restrictions, failure to receive a GPS
signal system can smoothly this does not work properly.
Therefore, the minimum distance radius of curvature
GPS cables and limits must comply
9. GPS Cable Specifications
Category Deatils
Cable Connections between RDU ~ GPS Arrestor ~GPS
CABLES
Antenna
RDU ~ GPS Arrestor RG-316D
Types of Cables
GPS Arrestor ~ GPS Antenna CNT-400
RDU SMA-Male
GPS Arrestor N Type-Male
Connector Types
Line Amplifier N Type-Male
GPS Antenna TNC-Male
SMA-Male 6 kgfcm
Torque for fixing N Type-Male 20 kgfcm
TNC-Male 9 kgfcm
Cable Cutter, Wire Stripper, Nipper, Torque Wrench
Hand Tools (4~20kgfcm), Torque Wrench Spanner head (Hex. Bolt Head:
8, 19mm), Spanner(8, 19mm), Knife

9. GPS Cable: Radius of Bend and Length Specifications
Category Details
GPS cable min. RG-316D 15 mm

radius of curvature CNT-400 25.4 mm
When a line RG-316D 3 m or less
amplifier is not
Length limitation of used CNT-400 100 m or less
GPS cable RG-316D 3 m or less
When using one
line amplifier CNT-400 200 m or less
When using Line Amplifier (Symmetricom/58529A) and GPS antenna (ACE

technology/GA-1575 (CR)).
When using CNT-400 (Andrew) and RG-316D (LS).
If you do not comply with the minimum cable bending radius and length restrictions, failure
to receive a GPS signal system can smoothly this does not work properly. Therefore, the
minimum distance radius of curvature GPS cables and limits must comply
9. GPS Cable: GPS Antenna to Arrestor : CNT-400
RDU
GPS Antenna
GPS Arrestor
GPS Cable
(CNT-400)
1 2 3
GPS Antenna
TNC-Female Port Clamp
Fixing Screw GPS Mounting
TNC-Male Connector Bracket
Clamp
GPS Cable
(Antenna~Arrestor)
GPS Antenna
Fixing Pipe GPS Cable
GPS Mounting
(CNT-400) Bracket Clamp
M6 SEMS

9. GPS Cable: GPS Antenna to Arrestor: Bend Radius
RDU
GPS Antenna
GPS Arrestor
GPS Cable
(CNT-400)
4 5
200mm or more
Steel Band
Steel Band

9. GPS Antenna New Bracket Design: Fitting in Angle
GPS Antenna GPS Antenna
Nut/Screw Bracket
Assembly
RTT/GBT
Angle
Steel Band
Angle: Scenario 1

9. GPS Antenna New Bracket Design: Fitting in Angle

Bracket
Nut/Screw
Assembly RTT/GBT
Angle
Steel Band
Angle: Scenario 2

9. GPS Antenna New Bracket Design: Fitting in Pole

Bracket
Nut/Screw
Assembly
RTT/GBT
Angle
Pole Steel Band

9. GPS Arrestor to Antenna _ CNT-400 N Type Connector
RDU
GPS Antenna
GPS Arrestor
GPS Cable
(CNT-400)
GPS Arrestor
Grounding
GPS Connector(N type-Male)
GPS Cable(CNT-400)

10. GPS Arrestor to RDU _ RG-316D N Type Connector
RDU
GPS Antenna
GPS Arrestor
GPS Cable GPS Cable

(RG-316D) (CNT-400)
GPS Connector(N type-Male)
GPS Cable(RG-316D)
GPS Arrestor
GPS Cable from GPS Antenna
(CNT-400)
Grounding
GPS Arrestor Cable Tie
GPS Cable
(RG-316D) to RDU

10. GPS Cable: GPS Connector SMA-Male at RDU End
RDU
GPS Antenna
GPS Arrestor
GPS Cable GPS Cable

(RG-316D) (CNT-400)
GPS Connector
(SMA-Male)
GPS Cable(RG-316D)

11. Power and CPRI Cable: Labeling
Cables Frequency Sector Color Bands Tagging Example
Alpha Blue(3 Bands)
850MHz Beta Red(3 Bands)
Gamma Green(3 Bands)
Alpha Blue(2 Bands)

Power &
CPRI
1.8GHz Beta Red(2 bands)
Cable
Gamma Green(2 Bands) RRH Power
Alpha Blue(1 Band) CPRI
2.3GHz Beta Red (1 Band)
Gamma Green(1 Band)

ATP-11A Site Inventory for CDU slight changes for RDU
X LMD1
X LCC2
X FANM-C4C
X 2
X New Blank Board
X Not Required
X 1
X 9

ATP-11A Site Photos for RDU Installation
X
LMD1 Sl. No.
X LCC2 Sl. No.

X FANM-C4C Sl. No.

ATP-11B Test and Integration & Commissioning in Brief
This presentation explains the process involved in carrying out ATP11B on site by a
Field Engineer (FE)
ATP11B on field is eNodeBs Commissioning Acceptance Test Procedure
It consists of four tests in each sector of the site namely

Ping Latency
Downlink Throughput
Uplink Throughput
Internet Browsing
K-touch (LTE smartphone) with Siteforge and Net Velocity android apps installed in it,
serves this purpose of ATP11B with minimum human intervention

Rack Layout and MCB Allocations

Own Built Site: Dual Rack Layout
Space for
Additional Rack
RJIL Doc Reference: 10070-ESK-XX-XXXX-XXXX-ENB-0000-081 R3

Own Built Site: MCB Layout: Single Line Diagram (SLD)
All RRHs & CSS 16 Amps; RDU: 32 Amps
Rack-1 MCBs
Rack-2 MCBs
RJIL Doc Reference: SLD For RT,GBT with 16kw SMPS10070-E51-XX-XXXX-XXXX-ENB-0000-209 R6-Model
Own Built: Rack 2 Exploded View of MCB-RDU-CSS
Rack-1 Rack-2
Top of Rack FAN Unit
1 U Gap
4 U for MCB Shelf-2
Rack-2
1 U Gap
4 U RDU (BBU)
1U (RDU Support Rail)
3U for CSS Router
1U Gap below CSS

Co-Located Sites Rack Layout: RP1 & BSNL Colo

RP1 (RCOM Colo): MCB Layout: Single Line Diagram (SLD)
Rack-1 MCBs
Rack-2 MCBs
RJIL Doc Reference: SLD For RP1 R-COM COLO 10070-E51-XX-XXXX-XXXX-ENB-0000-005 R1

Pure BSNL Colo: MCB Layout: Single Line Diagram (SLD)
Rack-1 MCBs
Rack-2 MCBs
RJIL Doc Reference: SLD For BSNL COLO 10070-E51-XX-XXXX-XXXX-ENB-0000-210 R0

RP1 and BSNL Colo : Exploded View of MCB-RDU-CSS
Rack-1
Dual Rack Single Rack
B
Rack-2

Other Operator Colo: Vodafone-Airtel etc. Only Single Rack

Other Operator Colo: MCB Layout: Single Line Diagram (SLD)
Rack-1 MCBs
Rack-2 MCBs
RJIL Doc Reference: SLD For COLO Indoor & Outdoor 10070-E51-XX-XXXX-XXXX-ENB-0000-102 R3

Other Operator Colo: Single Rack Exploded View
Rack-1
Rjil Doc Reference: 10070-ESK-XX-XXXX-XXXX-ENB-0000-057 R5

ODC Site

Cage Nut Jig
4 Cage Nuts on Left and 4 Cage Nuts on Right

for RDU (4U Height)
2 Cage Nuts on Left and 2 Cage Nuts on Right
for Support Rail (1U Height)
Holes for RDU
Holes for Support Rail

Cage Nut Jig and Marking
Top Notch of Cable

Nut Jig Fix Here Marking to
fit cage
One Hole nuts
Two Holes Marking to

fit cage
nuts
Marking to
fit cage
nuts

Fixing Support Rail (1U Height)
Front Side (Right Bracket) Rear Side (Left Bracket) Left Bracket Right Bracket
Support Rails Rear Side inserted in

Slot

Standard L&T Rack Depth 485 mm

Mounting RDU
3 1
7 5
6 8
2 4
3 Support Rails 1
2 4
No Roxtec needed for New L&T Rack
New Rack
without Roxtec
Cable entry Angle

(no possibility of
water entering
the rack)

LMD1, LCC2 and Dummy Card
LMD 1
LCC2
Dummy
LCC2
Note: Dummy Card is not Ruggedized

Fixing LCC2 Card

Fixing LMD1 Card

New Fan Module for RDU
3 FANs x 2 FAN Units per RDU

RDU Power Cable (32 Amps Rating) & Grounding

RDU Power On

RDU Power ON
RDU Power ON

GBM Site (Vertical Mount)

RDU Installed in TOP Rack in GBM Site
Note: No Support Rail Needed for Vertical Mounting

Fixing FAN Modules

Fixing LCC2 and LMD1 Cards (GBM Site)

MCB Replacement Procedure (If Required)
from 16Amps to 32 Amps for RDU

Why we need 32A MCB for RDU?
Ruggedized Digital Unit (RDU)
Power FAN Dummy (Do Not Remove)

Module
850 M 1800 M 2300 M 2500 M LCC2
Height 4U

Module
GND BH2 LMD1
UDA
GNSS
Why we need 32 Amps MCB for RDU instead of 16 Amps MCB?

Each LCC2 Channel Card supports 4 bands and consumes more power
Improved LMD Card also consumes more power when compared to UAMA card
There two FAN Modules with Total 6 Fans (3 x 2) whereas CDU has only 3 Fans
Power Consumption is almost double for RDU when compared to CDU
Power Consumption Comparison CDU vs RDU
Items CDU RDU
Number of Fan 3 x 1 = 3 FANs 3 x 2 = 6 Fans
444W (LMA3: 71W, L9CA: 100W, LCB3: 153W, 458W* (LMD, LCC2x1), 968W (LMD, LCC2x3)
Power Consumption (50C)
FAN: 20W) (LMD: 103W, LCC2: 255W, FAN: 100W)

Power Supply for RDU
Change Circuit Breaker to 32A from existing 16A
Power cable need to be changed from current capacity 16A (2.5 sq.mm cable to 32A (4 sq.mm cable)
New Power Cable
(4 Sq.mm) New Ruggedized DU Subrack with New Cards
Circuit LCC2
Breaker
(32A) New Back Board
LCC2
Rectifier
supports LCC2
SPD function LMD
Current Capacity : 32A
SPD: Surge Protection Device
Existing 16A circuit breaker need to be replaced with 32A circuit breaker
Before After

Electrical Precaution & Pre-Checks
Before Replacing MCB

Electrical SAFETY before Removing/Fixing MCB
Use insulated tools only
Use electric gloves (IS 4470)
Use only qualified person
Check ISI / BIS certification
Insulated Tools Electric Gloves Only Authorized Personnel
Caution
Never Touch the MCB Feeder Bus Bar Touch ONLY MCB while
with Bare Hands Removing/Fixing
X
RJIL Approved MCB Shelfs

Typical MCB Shelf and Connections
-48 V Bus-Bar
+ Ve RTN to Equipments
63A 32A 16A 16A 10A 16A 16A 6A 16A 16A 16A 16A 6A 10A 32A 63A
- 48 V to Equipments - 48 V to Equipments
-48V DC from Rectifier + Ve RTN from Rectifier -48V DC from Rectifier
63A + 32 A Input = 95 Amps Input (Left) 63A + 32 A Input = 95 Amps Input (Right)
6 MCBs Max of 16 A = 96 Amps Output (Left) 6 MCBs Max of 16 A = 96 Amps Output (Right)
DC Rectifier (SMPS)

RJIL Approved MCB Vendors
RJIL Approved TWO Vendors
for supplying MCB assembly
L&T MCBs
Schneider MCBs
Both L&T and Schneider have
16 MCBs and 16 +ve
Connection Terminals in one
shelf
The Bus Bar for -48V feed
design is different for both
Schneider MCB and L &T
MCB
Hence we can not mix
Schneider MCB in L&T Shelf
and L&T MCB in Schneider
Shelf
Schneider and L&T MCB Shelf
Min 5mm Gap needed for individual MCB Removal without Power OFF Bus-Bar Comb Length
about 10 mm
Schneider MCB Shelf
Min 10mm Gap needed for individual MCB Removal without Power OFF Bus-Bar Comb Length
about 15 mm
L & T MCB Shelf

Dont Mix L&T MCBs and Schneider MCBs in a Shelf
These diagrams shows Schneider MCB Shelf with 1 L&T MCB and 6
Schneider MCBs
In Schneider MCB Shelf L&T MCB faces a mis-alignment in Bus-Bar
Combs
Mis-alignment
Front View
X Top View X Top View
CAUTION:
Fix only Schneider MCB in Schneider MCB Shelf
Fix only L&T MCBs in L&T MCB Shelf
RFE Survey Points Related to MCB Replacement

RFE Survey Points for MCB Replacement
Check the Vendor of MCB Shelf (L&T or Schneider or Other)
Request for Same Vendor MCB (32A) for Replacement
If RDU has to be installed in Rack-2 check MCB shelf is installed in Rack-2 or not and note down
the MCB Shelf Vendor
Measure the Gap between the Bus-Bar COMB and MCB Top Face in millimeters (mm)
If Gap more than 5 mm for Schneider and more than 10 mm for L&T then Replace MCB by Method-1
If Gap less than 5 mm for Schneider and less than 10 mm for L&T then Replace MCB by Method-2
Gap => 5 Gap < 5

mm mm
Gap => 5 mm (Schneider) Gap < 5 mm (Schneider)

Gap => 10mm (L & T)
then
Method-1 X Gap < 10mm (L & T)
then
Method-2
Install like this always Do not Install Like this in Future

METHOD-1:
MCB Replacement Procedure WITHOUT
Main INPUT POWER OFF

Method-1 Replacing MCB without Main Feeder Power OFF
1. MCB Power OFF
2. Unscrew -48 V Screw
3. Pull the Power Cable Out
4. Unscrew +Ve RTN Screw
5. Pull the +Ve RTN Cable OUT
6. Unscrew Feeder Bus Bar Screw
7. Pull DOWN the Plastic Notch to Unlock MCB
8. Tilt the Bottom of MCB LITTLE Towards You
9. Push UP the MCB upto end of Bus Bar
10. Tilt the Bottom of MCB Little MORE Towards You
11. Pull DOWN the MCB Completely from the MCB Assembly
12. Push UP the MCB (32 A) Completely Towards the Bus Bar
13. Tilt the Bottom of MCB Little Towards the RACK (to Fit the Top Groove)
14. Pull DOWN the MCB Until the Top Groove is completely fitted
15. Tilt the Bottom of MCB LITTLE More Towards Rack
16. Push UP the Plastic Notch to Lock MCB
17. Fix the Feeder Bus Bar Screw
18. Push the 32A Rating New +Ve RTN Cable IN
19. Fix the +Ve RTN Screw
20. Push the 32A Rating New Power Cable IN
21. Fix the -48 V Screw

MCB 16 Amps Before Replacement
To Feeder SMPS (Input -48 V)
M6 Screw
Mounting Frame
Standard MCB
MCB (16 A) ON
OFF
Lock
Plastic Notch
M6 Screw
M6 Screw
UnLock
Power Cable +Ve RTN

Power Cable -48V
To CDU (Output -48V)

MCB Removing Steps (1 to 7)
MCB Replacement Steps
1. MCB Power OFF
2. Unscrew -48 V M6 Screw
6 3. Pull the Power Cable Out
M6 Screw 4. Unscrew +Ve RTN M6 Screw
5. Pull the +Ve RTN Cable OUT
Mounting Frame
6. Unscrew Feeder Bus Bar Screw

Standard MCB
7. Pull DOWN the Plastic Notch to Unlock MCB

MCB (16 A) ON
1
OFF
Lock
Plastic Notch
2
4
UnLock M6 Screw
M6 Screw
7 3 5

Power Cable -48V Power Cable +Ve RTN

To Feeder SMPS (Input -48 V) To Feeder SMPS (Input -48 V)
9
Mounting Frame
Mounting Frame
Standard MCB
Standard MCB
MCB Replacement Steps MCB Replacement Steps

8. Tilt the Bottom of MCB LITTLE Towards You 9. Push UP the MCB upto end of Bus Bar

10
11
Mounting Frame
Mounting Frame
Standard MCB
Standard MCB
10. Tilt the Bottom of MCB Little MORE MCB Replacement Steps
Towards You 11. Pull DOWN the MCB Completely from the MCB Assembly

MCB Fixing Steps (12 to 13)
13
12
Mounting Frame
Mounting Frame
Standard MCB
Standard MCB

13. Tilt the Bottom of MCB Little
MCB Replacement Steps Towards the RACK (to Fit the Top
12. Push UP the MCB (32 A) Completely Towards the Bus Bar Groove)

14
Mounting Frame
Mounting Frame
Standard MCB
Standard MCB
15
MCB Replacement Steps MCB Replacement Steps

14. Pull DOWN the MCB Until the Top Groove is 15. Tilt the Bottom of MCB LITTLE More
completely fitted Towards Rack

17. Fix the Feeder Bus Bar Screw
17 18. Push the 32A Rating New +Ve RTN Cable IN
M6 Screw 19. Fix the +Ve RTN M6 Screw
Mounting Frame
21. Fix the -48 V M6 Screw

Standard MCB
MCB (32 A) ON
OFF
Lock
Plastic Notch
21
19
UnLock M6 Screw
M6 Screw
16 20
To CDU (Output -48V) 18 32 A Rating New Power Cable +Ve RTN

32 A Rating New Power Cable -48V

MCB 32 Amps after Replacement
M6 Screw
Mounting Frame
Standard MCB
MCB (32 A) ON
OFF
Lock
Plastic Notch
M6 Screw
M6 Screw
UnLock
32 A Rating New Power Cable +Ve RTN
32 A Rating New Power Cable -48V

Note: POWER ON as per Main RDU Swap Procedure
METHOD-2:
MCB Replacement Procedure WITH
Main INPUT POWER OFF

Method-2 Replacing MCB with Main Feeder Power OFF
1. LSMR/NOC/RJIL has to be intimated and Planned Event (PE) has to be raised mentioning the Power OFF and affected equipments like
CSS/Microwave IDU/ODU
2. Approval of PE before replacement of MCB
Note If MCB Shelf supplies Power to only RRHs and CDU there is no need to get approval of PE
3. Power OFF Input -48V to MCB Shelf from Rectifier (63 A and 32 A) on both sides
4. Power OFF other MCBs
5. Remove -48V cable to CDU
6. Remove +Ve RTN Cable to CDU
7. Unlock the MCB Latch of CDU
8. Unscrew All 8 MCB Screws connecting the Feeder Bus-Bar on one side
9. Lift one side of the Bus Bar little
12. Tilt the Bottom of MCB Little MORE Towards You
13. Pull DOWN the MCB Completely from the MCB Assembly
14. Push UP the MCB (32 A) Completely Towards the Bus Bar
15. Tilt the Bottom of MCB Little Towards the RACK (to Fit the Top Groove)
16. Pull DOWN the MCB Until the Top Groove is completely fitted
17. Tilt the Bottom of MCB LITTLE More Towards Rack
19. Fix the Feeder Bus Bar Screw of all MCBs
20. Push the 32A Rating New +Ve RTN Cable IN
21. Fix the +Ve RTN Screw fro RDU
23. Fix the -48 V Screw for RDU
24. Main Input Power ON 63 A and 32 A on both sides

Method-2 Replacing MCB (Steps 1 to 3)
1. LSMR/NOC/RJIL has to be intimated and Planned Event (PE) has to be raised mentioning the Power
OFF and affected equipments like CSS/Microwave IDU/ODU
2. Approval of PE before replacement of MCB (Note If MCB Shelf supplies Power to only RRHs and
CDU there is no need to get approval of PE)
3. Power OFF Input -48V to MCB Shelf from Rectifier (63 A and 32 A) on both sides

4. Power OFF other MCBs 7. Unlock the MCB Latch of CDU (Pull the Latch Down)
5. Remove -48V cable to CDU
8. Unscrew All 8 MCB Screws connecting the Feeder

Bus-Bar on one side
6. Remove +Ve RTN Cable to CDU

9. Lift one side of the Bus Bar little 12. Tilt the Bottom of MCB Little MORE Towards You
13. Pull DOWN the MCB Completely from the MCB

Assembly
128
Samsung Electronics. All Rights Reserved. Confidential and Proprietary.
Method-2 Replacing MCB with Main Feeder Power OFF
14. Push UP the MCB (32 A) Completely 19. Fix the Feeder Bus Bar Screw of all MCBs
Towards the Bus Bar
15. Tilt the Bottom of MCB Little

Towards the RACK (to Fit the Top Groove)
16. Pull DOWN the MCB Until the

Top Groove is completely fitted
17. Tilt the Bottom of MCB LITTLE More

Towards Rack

Method-2: Replacing MCB 16A to 32A (Steps 20 to 24)
20. Push the 32A Rating New +Ve RTN
Cable IN
21. Fix the +Ve RTN Screw fOR RDU

M6 Screw
22. Push the 32A Rating New Power

Cable IN
Mounting Frame
Standard MCB
23. Fix the -48 V Screw for RDU MCB (32 A) ON
24. Main Input Power ON 63 A and 32 A

on both sides Lock
OFF
25. Other MCBs Supplying Plastic Notch M6 Screw

M6 Screw
RRH/CSS/Microwave IDU & ODU Can
UnLock
be Switched ON
32 A Rating New 32 A Rating New
26. Note: POWER ON as per Main RDU Power Cable -48V Power Cable +Ve RTN
Swap Procedure


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Ruggedized DU (RDU) Installation

Document Version 1.2

Department Author Reviewed Approved

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 1

Ruggedized DU (RDU) Installation Ruggedized DU (RDU) Installation

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 2

Edition Date of Issue Author Remarks

Suresh Krishnamurthy Ruggedized DU (RDU) Installation

1.1 30th September 2016 Suresh Krishnamurthy Minor Corrections

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 3

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 4

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 5

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 6

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 7

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 8

Power FAN Dummy (Do Not Remove)

FAN Dummy (Do Not Remove)

100/1000 Base-T Copper (RJ-45) 1 Port

Air Filter Equipped Not Equipped (designed for dusty environment)

Noise 69.8 dBA (@50C) 69 dBA (@50C)

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 10

The Lug location

Current CDU RDU

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 11

the unit and No Liquid IP50

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 12

[Front View] [Right View]

DC FANM-C4C Dummy Unit

Groun FANM-C4C Dummy Unit

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 14

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 15

100/1000 Base-T (RJ-45) 100/1000 Base-T (RJ-45) 100/1000 Base-T (RJ-45)

GPS Receiver Specifications

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 16

1 Tool Box - To keep all the tool items in the box

Apply a torque range For fastening RDU ground pressure

3 Screw Driver Bit +, No. 3 For fastening M6 screw fixing

4 Screw Driver +, No. 3 For loosening M6 screw

9 Level Normal Horizontal and vertical check

10 Power Extension Cable 30 m Basic tool

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 18

Silicon Gun In case of ODC site, fill up roxtec

Wire Stripper Apply cable thickness:

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 19 19

28 Crimping Tool Coaxial Compactor For GPS connector assembly

Before Installing While Installing After Installing

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 21

2 SITE TYPE INFORMATION

What is the width of ODC Type (if Site Inchage's Contact

3 RDU INSTALLATION INFORMATION

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 22

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 23

RDU (4U Height)

Support Bracket (1U gap)

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 24

Bracket Cage Nut Jig Bracket Cage Nut Jig

Cage Nut Cage Nut

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 25

Support Rail_Left 1 Number

RDU mounting - Material List

RDU M6 Screws 4 on Left and 4 on Right 8 Numbers

Samsung Electronics. All Rights Reserved. Confidential and Proprietary. 26

A. Install Support Rails