Part II
Onur Tuncer
December 7, 2011
Outline
= 1
Incidence Angle
i = 1 1
Deviation Angle
= 2 2
Fluid Turning
= 1 2
Camber Angle
= 1 2
Solidity
= c/s
e = 0.65 0.002
O. Tuncer (ITU) Axial Compressor December 2011 6/1
Empirical Performance Models Based on 2-D Cascade Tests Design Angle of Attack or Incidence Angle
Thickness Correction
An equivalent circular arc is used for the NACA-65 series blades as the
basis for defining the incidence angle (Lieblien, 1960).
1p
(i0 )10 = 0.1 3 exp[(1 70)/4]
5 + 46exp(2.3)
p = 0.914 + 3 /160
1 = || + 1/2
This angle is used to calculate a pseudo-design incidence angle using
Liebliens correlation. The design angle of attack for the actual blade is
adjusted by,
= 1 + i || + (a/c 0.5)
The actual design incidence angle is given by,
i = + 1
However note that design angle of attack model provides more accurate
predictions.
m = m1.0 / b
Defining x = 1 /100.
Slope factor for NACA-65 series camberline,
0.92(a/c)2 + 0.0022
= + (Ksh Kt, 1)(0 )10
1 0.002/
Above equation is also used for all inlet guide vanes, regardless of
camberline and profile type.
W W1 + f [(W2 W1 )/]
Diffusion Factors
D (Wmax W2 )/W1
W2 Wtheta1 W2
D =1 +
W1 2W1
De q, Lieblein (1959)
Wmax
Deq =
W2
cos 2
= f (D)
2
cos 2
= 0.0035[1 + 3.5D + 37(D )4 ]
2
Wmax cos2 1
= 1.12 + 0.61 [tan 1 tan 2 ]
W1
Hence,
W1 cos 2 Wm1
Wmax Wmax
Deq = =
W1 W2 W1 cos 1 Wm2
Loss Coefficient as a Function of Deq (At the Design Point)
2
cos 2 W1
= 0.004[1 + 3.1(Deq 1)2 + 0.4(Deq 1)8 ]
2 W2
Wmax cos2 1
= 1.12 + 0.61 [tan 1 tan 2 ] + (i i )1.43
W1
(
0.0117 NACA-65 Series
=
0.007 C.4 Circular Arc Blades
A more general form that accounts for meridional velocity changes and
blade circulation applicable to both on and off-design conditions,
Wmax cos2 1 r1 C1 r2 C2
= 1.12 + 0.61 + (i i )1.43
W1 r1 Cm1
I Tip clearence
I Stator shroud leakage
I End wall boundary layers
I Mach number effects
I Reynolds number effects
I Secondary flows
= CD cos2 1 / cos3
CDa = 0.02s/h
h: Blade height
CDs = 0.18CL2
cos 2
= K1 [K2 + 3.5D + 37(D )4 ]
2
cos 2 W1 2
= K1 [K2 + 3.1(Deq 1)2 + 0.4(Deq 1)8 ]
2 W2
K1 , K2 empirical constants.
" 0.48 #
30
c = 9 + 1
1c 4.176
1s
s = 10.3 + 2.92
15.6 8.2
1 = +
In practice,
1c 20
Rc = c = i ic
Rs = s = is i
ic = i Rc /[1 + 0.5M103 ]
is = i + Rs /[1 + 0.5(Ksh M103 )]
Ksh 1.
1 W1 s cos 1choke = o W
This imposes a lower limit on the negative stall incidence angle.
ic 1choke 1 + 1
The approach to choked flow where i ic is associated with large and
rapidly increasing losses.
m = [1 + (im i )2 /Rs2 ]
Assumptions
I Blade surface Mach number is modeled as a simple Prandtl-Meyer
expansion.
I Passage shock calculated using an upstream Mach number that is the
average of blade inlet Mach number and expanded blade surface
Mach number.
I The flow is assumed to approach the blade row at a flow angle
tangent to blade suction surface.
I Narrow incidence angle operating range for supersonic flow makes this
assumption reasonable.
u1 = u /2
Since the flow angle is assumed to be equal to the suction surface inlet
angle,
1 = 90 = u /2 +
= 90 u /2 = 90 u /2 1 + /2
Using law of sines,
s cos
tan =
s sin + Ru
Z WS p dW
= M 02 1
W1 W
For thermally and calorifically perfect gases, this equation can be
integrated analytically and expressed in terms of Prandtl-Meyer angle
usually designated as v (M).
Numerical integration requiried to accommodate any equation of state.
Shock wave total pressure loss calculated for a normal shock wave at an
inlet Mach number of,
q
0
Min = M10 MS0
(W )in = (W )out
(P + W 2 )in = (P + W 2 )out
Hin = Hout
sout sin
= + (i i ) + 10(1 Wm2 /Wm1 )
i
Loss Coefficient
Designating the upstream shock wave loss coefficient by s (if any),
2 2 1
s + m [1 + ]
= s + m [5 4( + 2)] < 2
s + m [2 + 2( 1)] > 1
(
0 Deq 2
Bwake =
1 (2/Deq )0.9 Deq > 2
The pressure difference across the blade must balance the blade torque.
For the clearence gap,
= c [(r Cm )1 + (r Cm )2 ][
Average pressure difference across each blade row,
Velocity of leakage,
p 0.2
Uc = 0.816 2P//Nrow
Leakage mass flow rate,
mc = Uc Z c c cos
Clearence gap total pressure loss for the entire blade row,
Pt = P mc /m
The total pressure loss due to shroud leakage is that given by the leakage
mass flow and the pressure difference across the blade row,
Pt = P mleak /m
Leakage mass flow through the labyrinth seal (Egli, 1935),
mleak =
Annulus Sizing
Numerical Approximations