ZOOMLION QY100H-3

TRUCK CRANE

TECHNICAL SPECIFICATION

CHANGSHA ZOOMLION HEAVY INDUSTRY SCIENCE & TECHNOLOGY

DEVELOPMENT CO., LTD
1Main Technical Specifications
Item Value Remarks
Max. rated total lifting capacity kg 100000
Max. load moment of basic boom 3528 (with movable
kN.m 3430 counterweight)
Working Max. load moment with max. main boom 1876 (with movable
performance length kN.m 1756 counterweight)
specification Max. lifting height of basic boom m 13.9
Max. lifting height of main boom m 50.9 Deformation of
Max. lifting height of fly jib m boom is not taken into
69.3 consideration.
Max. speed of single rope on main winch The 4th layer of drum
m/min 134
Max. speed of single rope on auxiliary The 4th layer of drum
Working winch m/min 134
speed
Derricking time of boom s 50
Telescopic time of boom s 90
Slewing speed r/min 01.5
Max. traveling speed km/h 75
Max. gradeability % 32
Min. turning circle diameter m 24
Min. ground clearance mm 290
Traveling
specification GB3847-2005
Comply with
Limits for exhaust pollutants and smoke GB17691 -2005
related standards
(Stage III)
Oil consumption per hundred kilometers
L 80
Deadweight of crane in traveling
condition kg 54000
Mass Complete vehicle kerb mass kg 53805
specification
Front axle load kg 27000
Rear axle load kg 27000
Overall dimensions(LWH) mm 1530030003920
Base on outriggers m 6.74
Distance between outriggers m 7.80
Dimension Main boom length m
specification 13.050.4
Main boom angle -280
Fly jib length m 10.8, 18.5
Offset angle of fly jib 0, 30

Chassis Model
ZLJ5540
Class II
EU III emission
OM502LA standard
Model

Engine OM502LA.E3A/4 T3 emission standard

Rated power kW/r/min
390/1800
Max. output torque
N.m/r/min 2400/1080

1
 Manufacturer Changsha Zoomlion Heavy Industry
Science & Technology Development Co.,
Ltd.
EU III emission
OM906LA.E2/5 standard
Model

Superstructur OM906LA.E3A/4 T3 emission standard

e engine Rated power kW/r/min
150/2200

Max. output torque N.m/r/min

750/12001600

2 Lifting capacity table

2
Working Boomm Boom Boom + jib
radius With fixed counterweight, outriggers fully extended, over full range angle 50.4m10.8m 50.4m18.5m
m 13.0 17.8 22.5 27.2 31.9 36.6 41.3 46.0 50.4 0 30 0 30
0
3.0 100000 80000 80 7000 4000 4000 2000
3.5 92000 77000 62000 78 7000 3900 3800 2000
4.0 85000 72000 62000 76 6800 3800 3600 1950
4.5 76000 67000 61000 42000 74 6600 3700 3400 1900
5.0 70000 62000 60000 42000 40000 72 6400 3600 3200 1850
5.5 63000 56500 56000 42000 39000 70 5600 3500 3000 1800
6.0 57000 52000 52000 42000 37500 31500 68 4900 3400 2900 1750
6.5 51500 48200 48200 40500 35800 31000 66 4200 3200 2800 1700
7.0 47000 45000 45000 39000 34500 29500 64 3500 2900 2700 1650
7.5 42000 41500 41000 37000 33000 28700 62 2900 2500 2400 1600
8.0 37600 37000 36500 35500 31800 27600 23500 60 2400 2100 2000 1500
9.0 29900 29600 29300 30800 29500 25700 22000 18500 58 2000 1700 1600 1200
10.0 24000 23700 23500 25000 25800 24000 20800 17500 56 1600 1300 1200 900
11.0 19600 19400 20800 21500 21500 19500 16500 14000 54 1200 1000
12.0 16400 16300 17600 18500 18500 18500 15900 13200
14.0 11700 11600 13000 13900 14300 14500 14500 12200
16.0 8300 9700 10500 11000 11200 11400 11200
18.0 5900 7200 8100 8800 9200 9400 9600
20.0 5400 6300 6800 7200 7500 7700
22.0 3900 4800 5400 5800 6200 6400
24.0 3600 4300 4700 5000 5200
26.0 2500 3300 3700 4000 4300
28.0 1700 2500 2800 3200 3500
30.0 1500 1900 2500 2800
32.0 1000 1500 1800 2200
34.0 1000 1300 1700
36.0 800 1200
38.0 800

3
Reeving 14 11 9 6 6 5 5 3 3 1

Boomm Boom + jib

Working Boom
With movable counterweight and fixed counterweight
radius angle 50.4m10.8m 50.4m18.5m
m outriggers fully extended, over full range
0
13.0 17.8 22.5 27.2 31.9 36.6 41.3 46.0 50.4 0 30 0 30
3.0 100000 80000 80 7000 4000 4000 2000
3.5 93000 77000 62000 78 7000 3900 3800 2000
4.0 88000 72000 62000 76 6800 3800 3600 1950
4.5 79000 67000 61000 42000 74 6600 3700 3400 1900
5.0 72000 62000 60000 42000 40000 72 6400 3600 3200 1850
5.5 65000 58000 56000 42000 39000 70 6000 3500 3000 1800
6.0 59000 55000 52000 42000 37500 31500 68 5600 3400 2900 1750
6.5 54000 52000 48200 40500 35800 31000 66 5200 3300 2800 1700
7.0 50000 49000 45000 39000 34500 29500 64 4800 3200 2700 1650
7.5 46000 45000 42500 37000 33000 28700 62 4500 3100 2600 1600
8.0 42000 41000 40500 35500 31800 27600 23500 60 4200 3000 2500 1560
9.0 36500 35500 35000 32500 29500 25700 22000 18500 58 3900 2950 2380 1520
10.0 32000 31000 30500 30000 27500 24000 20800 17500 56 3450 2900 2250 1490
11.0 27500 26500 27500 25700 22600 19500 16500 14000 54 3000 2600 2100 1460
12.0 23500 23300 24500 24000 21200 18900 15900 13200 52 2700 2400 1950 1430
14.0 17500 17000 18500 19500 18800 16900 14500 12200 50 2350 2200 1800 1400
16.0 13000 14200 15000 16000 15200 13200 11200 45 1700 1600 1200 1050
18.0 10000 11200 12000 12600 13200 12000 10200 40 1150 1050
20.0 9000 9700 10300 10900 11000 9300
22.0 7200 7900 8500 9000 9400 8700
24.0 6200 7000 7600 7900 8000
26.0 5000 5800 6300 6500 6900
28.0 4900 5200 5600 5800

4
 30.0 3900 4300 4800 4900
32.0 3000 3600 3900 4200

1141-000-03
34.0 2800 3200 3600
36.0 2200 2700 2900
38.0 2200 2400
40.0 1800 1900
42.0 1600
Reeving 14 11 9 6 6 5 5 3 3 1

5
3Overall view (Unit: Metric mm)

6
Characteristics

QY100H-3 truck crane the 3rd generation of 100t truck crane introduced by
Zoomlion recently has represented the most advanced technology level in
heavy-duty truck crane in China. It boasts such advantages as elegant appearance,
graceful composition and compact structure as well as outstanding performance
owing to the wide application of new concept, new material, new manufacturing
technique and updated technology.
. High-performance special-purpose chassis with top-class configurations

1. 6-axle special chassis with a full-width drivers cab; 126 drive, 3 axles for

steering and 3 axles for driving.

2. Benz electric spray engine is applied, which not only possesses such

advantages as strong horsepower, low noise and low oil consumption, but

also complies with the EU emission standard.

3. The hydraulic torque converter and transfer case of high-performance,

together with imported electrically controlled ZF gearbox which can carry

out gear-shifting automatically, have improved the reliability of chassis

greatly and made the vehicle drive more easily and comfortably.

4. The platform rimmed with aluminium alloy leaves a good impression on the

customer for its exquisite appearance.

II. High-performance crane applying advanced technology

1. Comfortable operators cab

Equipped with adjustable, reliable and comfortable seat, anti-ultraviolet

radiation curtain and cooling A/C as well as heater, the operator's cab can

offer wide vision and comfortable operating environment for operator.

Large screen color display can display the working conditions clearly and

accurately and the control levers are operated with great facility.

2. Independent superstructure engine with top-class configuration

7
The applied powerful Benz engine is of high-efficiency and energy-saving. Besides, it

complies with the EU II emission standard.

3. Boom representing international advanced level

The dodecagonal main boom with 5 sections can reach 50.4m long, which is

2.4m longer than that produced by manufacturer in the same trade. The

maximum lifting height of main boom combined with fly jib can reach 69.3m.

The boom is made of 960 steel material imported from Sweden.

4. The movable counterweight can be fitted and removed directly by the

counterweight lifting cylinder, which makes the operation more convenient and

reliable. Therefore, various working requirements can be satisfied.

5. Accurate and maneuverable control system

All actuating elements are controlled by advanced load sensing variable

pump and pilot proportional control hydraulic system, which can optimize the

control system of the whole vehicle and coordinate the movements of each

mechanism so as to achieve the purpose of energy-saving and reliability.

Through the PLC program controller, the electric control adjusting system

applied to main pump can not only prevent the engine from being overloaded

and avoid engine shutdown due to overload, but also adjust the working

speed of each actuating element precisely to make the system work

accurately and reliably.

All hydraulic valves and actuating elements are imported from international

famous manufacturers, and the hydraulic pipes are composed of bite type

fittings and refined hard-drawn seamless tubes. Therefore, the reliability of

our products has been improved dramatically.

8
 The two-section outrigger beams, which are electrically controlled, can be

operated on both sides of vehicle. In addition, they are fitted with lighting

lamps which can facilitate the operation of outriggers at night.

III. Reliable safety devices

1. The reliable automatic pressure-inflating device can prevent the lifted load from

sliding down when hoisting mechanism stops working so as to guarantee safe

operation.

2. The hydraulic lock is mounted on the side, which can avoid its collision with the

heavy load during operation and guarantee safe operation.

3. The load moment limiter, like black box, can effectively monitor the condition of

crane and record the parameters in corresponding working condition so as to

analyze faults and then eliminate them in time.

4. The crane is fitted with other safety devices such as main boom angle indicator,

suspended hoisting limiter, hook safety catch and wire rope overlowering limiter.