P.O. NO. : EQUIPMENT / ITEM TAG NO. : TEST & INSPECTION AS PER : PR/PS NO. (CODES & SPECIFICATIONS) : DRG. NO. EQUIPMENT INSPECTION CODE : A A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC C T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR I T 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR / Y VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC
1 H H X PRE-INSPECTION MEETING TO BE CONDUCTED AFTER ISSUE OF PO
/ PR / PS. AGENDA TO BE PREPARED BY EPCC CONTRACTOR 2 A A R X DETAILED INSPECTION & TEST PLAN AFTER ISSUE OF PO / PR / PS FOR ALL ITEMS & ACCESSORIES OF THE TURBINE SKID I.E. FOR BARE TURBINE, STARTING SYSTEM, LO SYSTEM, LO PUMPS, AUXILIARY MOTORS, LO TANK, FILTERS, TURBINE ENCLOSURE CONTROL PANELS, INSTRUMENTATION, PIPING / PIPING ITEMS, COUPLINGS ETC. AS APPLICABLE. 3 A R X INSPECTION & TEST PROCEDURES FOR ALL ITEMS / ACCESSORIES OF THE SKID INCLUDING PERFORMANCE / MECHANICAL RUN TEST / NDT / PWHT PROCEDURES AND WELD REPAIR PROCEDURE 4 A X PACKING PROCEDURE / SHIPPING DRAWING OF COMPLETED EQUIPMENT 5 R R X SUMMARY OF ALL SUPPLIMENTARY REQUIREMENTS AS SPECIFIED IN THE ORDER / PS / PR FOR ALL ITEMS / ACCESSORIES 6 R W X MANUFACTURERS TEST CERTIFICATES FOR MAJOR TURBINE COMPONENTS VIZ CASING, ROTORS BLADES, LINERS, SHAFTS, SHAFT SLEEVES, BEARING HOUSINGS, BEARINGS ETC. AS SPECIFIED IN THE DATA SHEETS. 7 A W X WPS / PQR / WELDERS QAULIFICATION INCLUDING WELD REPAIR PROCEDURES FOR BLADES / CASING (NO REPAIR TO BE CARRIED OUT ON CASINGS W/O REVIEW / APPROVAL BY CLIENT) 8 H W X NDT (RT, UT, PT/MT AS APPLICABLE) FOR TURBINE COMPONENTS * 9 H W X HYDROSTATIC TEST ( CASING, COOLING JACKET, COMBUSTORS, FUEL INLET SYSTEM, STEAM CHEST, AUXILLIARY EQUIPMENT, PIPING, ETC. 10 H W X DYNAMIC BALANCE OF ASSEMBLED JOB / SPARE ROTOR WITH ALL COMPONENTS ASSEMBLED INCLUDING COUPLING HUB. 11 H W X ROTOR INSENSITIVITY CHECK 12 H W X RESIDUE ELECTRICAL / MECHANICAL RUN-OUT CHECK OF THE ROTOR 13 R W X ASSEMBLY CLEARANCES CHECK 14 R W X FUNCTIONAL TEST INLET & TRIP VALVE, GLAND SEALING SYSTEM, GLAND VACUUM SYSTEM, LUBE OIL SYSTEM, TURNING GEAR. APPENDIX - A
INDICATIVE INSPECTION & TEST PLAN**
PROJECT : 44LK-5100 HPCL - DHT SHEET 2 OF 2 EQUIPMENT/ITEM DESCRIPTION : STEAM/GAS TURBINE VENDOR : P.O. NO. : EQUIPMENT / ITEM TAG NO. : TEST & INSPECTION AS PER : PR/PS NO. (CODES & SPECIFICATIONS) : DRG. NO. EQUIPMENT INSPECTION CODE : A A 1 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY OWNER / PMC C T 2 WITNESS INSPECTION AND / OR DOCUMENT REVIEW BY THIRD PARTY I INSPECTION AGENCY (TPIA) / STATUTORY AUTHORITY V 3 WITNESS INSPECTION BY SUB VENDOR,VENDOR & EPCC CONTRACTOR I T 4 CERTIFICATES / DATA TO BE SUBMITTED BY EPCC CONTRACTOR / Y VENDOR FOR APPROVAL / REVIEW BY TPI A / OWNER / PMC
15 H W X MECH. RUN TEST / PERFORMANCE TEST AS PER APPROVED
PROCEDURE WITH JOB AND SPARE ROTORS (START UP CONDITION, DIRECTION OF ROTATION & SPEED, BEARING TEMPRATURE RISE, VIBRATION LEAK, LUBRICATION SYSTEM CHECK, TRIP MECHANISM, TRIP SPEED, SPEED GOVERNOR ADJUSTMENT, FIRST ACTUAL CRITICAL SPEED CHECK WHEN FLEXIBLE SHAFT IS USED, ETC. 16 R W X SIMULATION TEST OF CONTROL PANEL, FACTORY ACCEPTANCE TEST OF ALL INTERLOCKS, CONTROLS & SEQUENCES. 17 H W X STRIP-DOWN CHECK AFTER SATISFACTORY MRT, IF APPLICABLE 18 H W X FINAL INSPECTION OF THE TURBINE SKID DULY ASSEMBLED WITH ALL ITEMS INCLUDING PIPING, INSTRUMENTATION, OTHER ACCESSORIES, ETC. 19 AS PER INSPECTION AND RECORD REVIEW OF ALL OTHER ITEMS OF THE RELEVANT SKID VIZ BARE TURBINE, STARTING SYSTEM, LO SYSTEM, LO INSPECTION AND PUMPS, AUXILLARY MOTORS, LO TANK, FILTERS, TURBINE TEST PLANS FOR ENCLOSURES, CONTROL PANELS, INSTRUMENTATION, PIPING / THESE ITEMS TO PIPING ITEMS, COUPLINGS ETC. AS APPLICABLE. BE APPROVED AS IN ACTIVITY (2) 20 H X SPARES & PACKING LIST CHECK. PACKING & LOADING OF EQUIPMENT AS PER SHIPPING DRAWING 21 H H INSPECTION RELEASE CERTIFICATE
LEGENDS : H HOLD, W - WITNESS, R - REVIEW, A - APPROVAL, I INFORMATION, X SUBMIT
PO PURCHASE ORDER, PR PURCHASE REQUISITION, PS PURCHASE SPECIFICATION ** NOTE : THIS IS AN INDICATIVE INSPECTION AND TEST PLAN IDENTIFYING SCOPE OF INSPECTION /REVIEW OF DOCUMENTS AS A MINIMUM REQUIREMENT, DETAILED INSPECTION AND TEST PLAN INDICATING ALL SPECIFIED REQUIREMENTS AFTER ISSUE OF PO / PR TO BE GENERATED BY VENDOR AND SAME DULY APPROVED BY TPI A TO BE SUBMITTED TO OWNER/PMC FOR APPROVAL. * TPI A TO CARRY OUT INSPECTION AT SUB-VENDORS WORKS. OWNER/PMC RESERVES RIGHT TO WITNESS INSPECTION OF ANY ITEM AT ANY STAGE WHICH SHALL BE INDICATED ON QAP / INSPECTION & TEST PLAN AT THE TIME OF APPROVAL AND SAME TO BE COVERED AS PART OF PURCHASE ORDER CONDITION ISSUED BY CONTRACTOR.