y p ( y) Technical features are not binding.

binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material copyright. All rights reserved.
ESTRATTORI_CENTR_GB_2013:Layout 1
11-04-2014
9:46
Pagina 3

CENTRIFUGES
for industrial use
DECANTER
ESTRATTORI_CENTR_GB_2013:Layout 1 11-04-2014 9:46 Pagina 4

Division
Separation
Solutions
A LEADER IN
CENTRIFUGATION

The Pieralisi Group provides

solutions to all technological
problems of solid-liquid and
solid-liquid-liquid separation,
thanks to the great
experience and know-how
developed over time in the
most important industrial
centrifuge markets. Over
40,000 Pieralisi machines
and plants are today installed
worldwide, being used in a
wide variety of centrifugal
technology applications, as
evidence of the undisputed
market leadership of the
Pieralisi Group.
PRINCIPLES OF
THE SEPARATION
SYSTEM
The decanter is used for the
separation of two or more
phases of different specific
gravity, in particular for the
clarifying of liquids in which
suspended solids are
present. The separation of
solids and liquids takes place
within a cylindrical/conical
rotating bowl, upon the
periphery of which the
heavier solid phase collects
and is continually removed by
the internal conveyor.
A polyelectrolyte, suitably
chosen for its type and
specific characteristics, may
be added to the product
being fed to the machine in
order to improve the solid-
liquid separation.
The polyelectrolyte favours
the aggregation and thus the
easier capture of the solid
particles. A polyelectrolyte is
not always compatible with
products being processed.
It is generally used in
purification processes for the
drying of sludge, but not in
intermediate product
conversion processes, and
even less in the processing
of foodstuffs.
ESTRATTORI_CENTR_GB_2013:Layout 1 13-06-2014 10:46 Pagina 5

A leader
in
centrifugation

Wear protection including ROTOVARIATOR device it is
STANDARD interchangeable sintherized possible to:
FEATURES tungsten carbide tiles
continuously vary the number

Automatic differential of screw revolutions in

Two- three-phase design speed variation: relation to the bowl of the

Conveyor and bowl in - via Rotovariator system decanter
various stainless steels: - other systems on request.
regulate the torque on the
AISI 414, AISI 304 decanter reduction gear to

Wear protection of THE ROTOVARIATOR the maximum levels allowed;
conveyor flights in tungsten this allows to protect
carbide The electronic ROTOVARIATOR transmission gears and to

Wear protection is designed and manufactured adjust the rate of feed flow to
(interchangeable) of by the Pieralisi Group and the decanter and/or the
conveyor diffuser patented worldwide for screw differential speed.

Fixed differential speed application on Pieralisi
variation decanter centrifuges including
already installed and newly
OPTIONAL FEATURES produced ones. The
FOR SPECIAL electronic ROTOVARIATOR
APPLICATIONS can be fitted to Pieralisi
decanter centrifuges being

Conveyor and bowl in AISI used for both sludge
316/Duplex stainless steel dewatering and any

Configuration for ATEX separation process of a solid
hazardous areas zone 1 from one or two liquids.
or zone 2 Thanks to the electronic Rotovariator

CROSS SECTION OF THE DECANTER CENTRIFUGE

Legenda:
1. Main motor
2. Safety guard
3. Bowl
4. Screw
5. Adjustable ring
6. Rotovariator (patented system)
7. Gear Box
8. Scraper motor (patented system)
9. Solids discharge chamber
10. Feed tube
11. Main frame
12. Cake discharge
13. Centrate discharge
14. Dampers
15. Flushing discharge

All parts in contact with the product to be treated are made of stainless steel.
ESTRATTORI_CENTR_GB_2013:Layout 1 11-04-2014 9:46 Pagina 6

Wide
Choice of
models
TECHNICAL FEATURES OF DECANTER CENTRIFUGES

Total length Total width Total height

Model
[mm] [mm] [mm]

BABY 1 1,660 780 1,095

BABY 2 1,860 780 1,095

BABY 3 2,060 780 1,095

MAIOR 1 HS 2,380 1,245 1,460

MAIOR 2 HS 2,680 1,245 1,460

MAIOR 3 HS 2,980 1,245 1,460

MAIOR 4 HS 3,280 1,245 1,460

JUMBO 2 HS 3,375 1,580 1,720

JUMBO 3 HS 3,895 1,580 1,720

JUMBO 4 HS 4,305 1,580 1,720

MAMMOTH 570/2 4,380 1,920 1,970

MAMMOTH 570/3 5,050 1,920 1,990

GIANT 2 HS 4,910 2,390 2,245

GIANT 3 HS 5,370 2,390 2,245

GIANT II L 6,530 2,400 1,500

GIANT III 5,300 3,000 1,750

Decanter centrifuge Giant III

Decanter centrifuge Giant II L

ESTRATTORI_CENTR_GB_2013:Layout 1 11-04-2014 9:46 Pagina 1

Targeted
Solutions
for every Need
AREAS OF APPLICATION
Pieralisi decanters with a wide production of mineral and fuel oils
variety of capacities are
production processes for
treatment of slop-oils from
suitable for a vast range of the pharmaceutical and refineries and lagoons, of slops
application areas, such as: biotech sector from lube oils, of bilge water

minerals and ores
Environmental Processes production processes Animal-Based Products

treatment and disposal
production processes for
treatment of by-products
processes of sludge from non-fossil fuels, such as from the fish-processing
municipal and industrial biodiesel and ethanol and meat-processing
waste water industries

drying of animal slurry Recycling

drying of biomass
treatment processes for Food and Beverage Production

thermal sludge drying drilling mud
processing and recovery

treatment and recovery of non-liquid food products
Chemical Processes processes for industrial fluids
wine and sugar processing

production processes
recycling of polymers and
processing of fruit and
their respective recyclables vegetable juices

recycling of service water
recycling of food-related
in industrial processes products.

Oleo-chemistry

production processes for
oleo-chemistry derivates

refining processes for edible
vegetable oils, excluding
olive oil
Meat processing

involving intermediate or Mineral- Fuel and Lube

end products and Oils Processes
integrated recycling and
purification and
recovery processes conditioning of fuels

processes within HDPE,
purification of lube oils
PVC and PP polymer
treatment and recovery Complete module for pharma application

Decanter centrifuges GIANT for waste water treatment Biofuel production plant
ESTRATTORI_CENTR_GB_2013:Layout 1 11-04-2014 9:46 Pagina 2
Division
Separation
Solutions
SERVICE
Original Spare Parts
The same attention we pay to design and
construction of our machines, is also
dedicated to the production of spare parts,
so that each machine is able to ensure the
maximum reliability and excellent
performance over time, without altering the
properties of the processed products.
All Pieralisi original spare parts are built
according to the highest standards of quality
and covered by warranty. They can be
purchased directly by our service network or
through the dedicated web portal:
www.ricambioriginalipieralisi.com
Planned Maintenance
A proper maintenance plan makes it possible
to prevent and solve the problems related to
the normal machine wear, to ensure ongoing
high performance and to maintain the value of
the investment unchanged over time. Pieralisi
has two solutions for planned maintenance:
LIGHT is the standard option ideal for 2 to 4
inspections at a fixed price;
HEAVY is the special option that proposes
the replacement of the worn parts in addition
to the 4 inspections.
Via Don Battistoni, 1 - 60035 JESI (AN) - Italy - Phone +39-0731-231.1 - Fax +39-0731-231.239
www.pieralisi.com - info@pieralisi.com
Technical features are not binding. The company reserves the right to modify the features of its products without notice. Registered trademarks. Advertising material copyright. All rights reserved.
Pieralisi Planned Maintenance is:
CHEAPER, because it always offers a discount
on the original spare parts used for all
maintenance operations and labor costs are
reduced and protected from any rise;
MORE EFFICIENT, because the prior checks
and the related operations allow you to
optimize performance in terms of extraction
yields and energy consumption;
SAFER, because our maintenance operations
are conducted in compliance with the local
laws on safety. Moreover our specialized
technicians always provides all necessary
information for the proper running of the
machines;
MORE FLEXIBLE, because our worldwide
service network is highly specialized and
ensures a qualified maintenance wherever the
machines are located.
Extra Maintenance
In order to maintain over time machines value,
reliability and performance, we offer three types
of action, GOLD, SILVER and BRONZE,
depending, on the machine conditions.
All operations are performed in Pieralisi
production plant and covered by warranty.
Printed by: Tecnostampa - Loreto (Italy)
3183.1.2043 - 04/14 - 100