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DYNAPAVE

SOFTWARE MODULE
for
Two-Point Bending Test

MANUALE DI ISTRUZIONI
INSTRUCTION MANUAL
Manuale di Istruzioni DYNAPAVE Software
DYNAPAVE Software Instruction Manual

CONTENTS

1.0 INTRODUCTION .............................................................................1


1.1 Icons appearing in the manual ........................................................................ 2
1.2 Manual revision history ................................................................................... 3
1.3 Safety information ............................................................................................ 4
2.0 DESCRIPTION ................................................................................6
2.1 Main features .................................................................................................... 6
3.0 SOFTWARE COMPONENTS ..........................................................7
3.1 Overview of the software ................................................................................. 7
3.2 System buttons ................................................................................................ 7
3.3 System status display bar ............................................................................... 7
3.4 Main panel......................................................................................................... 7
3.5 Specimen Setup panel ..................................................................................... 8
3.5.1 Viewing the panel ........................................................................................... 8
3.5.2 Specimen information cells ............................................................................. 8
3.5.3 Initial specimen dimensions table ................................................................... 8
3.5.4 Initial specimen conditions .............................................................................. 9
3.5.5 Test standard control .................................................................................... 10
3.5.6 Test control parameters ................................................................................ 10
3.5.7 Loading shape control .................................................................................. 12
3.5.8 Test termination parameters ......................................................................... 13
3.5.9 Calculation reference transducer control ...................................................... 14
3.6 Test Stage panel ............................................................................................. 15
3.6.1 Viewing the panel ......................................................................................... 15
3.6.2 Start test button ............................................................................................ 15
3.6.3 Stop test button ............................................................................................ 15
3.6.4 Maximum cycles indicator............................................................................. 15
3.6.5 Results table ................................................................................................. 16
3.6.6 Show cycle cell ............................................................................................. 16
3.6.7 Temperature data ......................................................................................... 16
3.6.8 Temperature error indicators ........................................................................ 16
3.6.9 Transducer data ........................................................................................... 16
3.6.10 Termination stiffness modulus indicator........................................................ 16
3.6.11 Termination displacement/load indicator ...................................................... 16
3.6.12 Graph options ............................................................................................... 17
3.6.13 Cycles to view cell ........................................................................................ 18
3.6.14 Graph............................................................................................................ 18
3.6.15 Export to file button ....................................................................................... 18
3.6.16 Test report button ......................................................................................... 18
3.6.17 Test report panel .......................................................................................... 19
4.0 THE TWO-POINT BENDING JIG ..................................................21
4.1 Description ..................................................................................................... 21
4.2 Main features .................................................................................................. 21
4.3 Intended use ................................................................................................... 22
4.4 Technical specifications ................................................................................ 22
4.5 Unpacking and inspection............................................................................. 23
4.6 Use of the equipment ..................................................................................... 23
4.6.1 Installing the loading ram .............................................................................. 23
4.6.2 Installing the load cell ................................................................................... 24

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4.6.3 Connecting the load cell ................................................................................ 25


4.6.4 Installing the external LVDT .......................................................................... 25
4.6.5 Installing the two-point bending jig in the test frame ..................................... 27
4.6.6 Machine verification ...................................................................................... 28
4.7 Maintenance .................................................................................................... 28
5.0 USING THE SOFTWARE .............................................................. 29
5.1 Preparing the system for a test ..................................................................... 29
5.2 Setting up the test specimen ......................................................................... 32
5.3 Entering the test parameters ......................................................................... 36
5.4 Running a test................................................................................................. 39
5.5 Creating a printed test report ........................................................................ 41
5.6 Creating an ASCII data file ............................................................................. 42
5.7 Ending a test ................................................................................................... 43
6.0 APPENDIX .................................................................................... 45
6.1 Calculations used in the software ................................................................. 45
6.2 Example test report ........................................................................................ 48
6.3 Example ASCII file .......................................................................................... 49

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This instruction manual is an integral part of the machine and should be read before using the machine
and be safely kept for future reference.
CONTROLS reserves all rights of this manual; no part or whole can be copied without the written
permission of CONTROLS.

The proper use of this machine must be strictly adhered to, any other use must be considered as
incorrect.
The manufacturer cannot be held responsible for damage caused by incorrect use of the machine.

The machine must not be tampered with for any reason. In case of tampering, the manufacturer
declines any responsibility of functioning and safety of the machine.

This Manual is published by CONTROLS.

CONTROLS reserve the right to update its manuals without notification in order to correct possible
typing errors, mistakes, updating of information and/or updating of programs and/or accessories.
Such changes will be inserted in the latest edition of the current manual.

This present in English is the original version. Printed in Italy.

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1.0 INTRODUCTION

This test module allows the user to carry out a two-point bending test, using
Controls DYNPAVE 30kN test frame (78-B7030) and a 2-point bending jig (78-
B7140), in order to calculate the fatigue life or stiffness modulus of a trapezoidal
asphalt specimen. The software enables a test to be performed to EN 12697-24
Annex A or EN 12697-26 Annex A test standards.

The user can choose the control mode for the fatigue test (displacement, strain,
stress or load), and also select the wave shape. Once a test is started, all the
parameters are controlled by the software as it applies the loading cycles to the
specimen.

During the test the software displays real-time test data and calculated cycle
summary data. A graph is also displayed, which the user can adapt to show a
wide variety of different data sets, for example, real-time load or displacement
values against time or cycle number, cycle summary data for load, stress, strain,
modulus, phase angle or temperature, or a hysteresis loop of stress against
strain.

A test report and an ASCII file containing all the relevant information, data and
results of a test can be easily generated after a test has been completed.

A provision to create template files means that the user can quickly and easily
set up repeat tests without re-entering any test parameters.

The software also contains functions for managing the DYNAPAVE system,
which allows the user to calibrate transducers, set system limits, edit the
language of the software and tune the control channels. Details of these
features, which are common to all the test modules, can be found in the
Dynapave Main Software manual.

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1.1 Icons appearing in the manual

This icon indicates a NOTE; please read the items marked by this icon
carefully.

This icon indicates an WARNING message; the items marked by this icon
refer to the safety aspects of the operator and / or the service engineer.

This icon indicates an WARNING message; the items marked by this icon
refer to the risk of hand injury to the operator and / or the service
engineer.

This icon indicates that INFORMATION about how the item is calculated
can be found in the Appendix (Section 6.0).

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1.2 Manual revision history

Revision / Date Change description Author


Rev. 1 (SwV 0.0.253) First release Julia
30.05.2012 Wawrzynowicz

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1.3 Safety information

NOTE:
Please read this chapter thoroughly.

CONTROLS designs and builds its equipment in compliance with relevant safety
requirements; furthermore it supplies all information necessary for correct usage
and warnings related to use of the equipment.

CONTROLS will not be held responsible for:


Use of the equipment other than the intended use;
Damage to the equipment and/or to the operator, caused by use of either
installation or maintenance procedures other than those described in this
manual, or by incorrect use;
Mechanical and/or electrical modifications performed during and/or after the
installation, other than those described in this manual.

Installation and any technical intervention must only be performed by qualified


service technicians authorised by CONTROLS.

Only authorised and qualified service technicians may remove the covers and/or
gain access to the components under voltage.

During normal use, if the operator detects irregularities or damage, he/she should
immediately inform the authorised and qualified service technician.

Below is a list of all the warnings found in this manual; details of each safety
related issue can be found in the relevant sections.

WARNING:
The test specimens and jigs can be heavy and awkward to carry. To avoid
injury, take care and use appropriate personal protection equipment when
loading/unloading specimens from the test frame.

WARNING:
The correct test frame must be selected in the software before the pressure
is switched on. If the incorrect test frame is selected in the software when
the pressure is switched on, there is a risk of damage to equipment and
danger to personnel due to uncontrolled movement of the actuator.

WARNING:
Keep hands/fingers away from the moving parts of the jig and the test frame
while applying load to the specimen.

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WARNING:
When working with the jig in the test frame, keep hands/fingers away from
the moving parts of the jig and the test frame.

WARNING:
The door of the thermostatic cabinet must be kept closed when a test is
running.

Table 1-1 details those parts of the system that may present some residual risk
to the safety of personnel if the instructions provided in this manual and the
hardware manuals are not duly followed.

Personnel Action Residual risk Safety advice


Operator Loading/unloading a Manual Ensure the item is not too heavy
test jig into/out of the handling injury for you to carry before lifting it
test frame to/from the frame.
Ensure that you have a good
grip on the item before moving
it.
If it is necessary to stoop during
the operation, ensure that you
bend your knees and do not
bend from the waist.
Wear suitable personal
protective equipment (e.g.
gloves, safety shoes).
Applying load to the Injury to the Ensure that hands are kept well
specimen in the frame hand clear of the moving parts of the
frame during this procedure.
Preparing the test jig Injury to the Since there is potential for the
in the frame hand actuator piston to move, even
when the pump is switched off,
hands must be kept clear of the
jigs. Use the appropriate,
recommended tools to make
adjustments instead, wherever
possible.
Switching the test If the incorrect Ensure that the correct test
frame on test frame is frame option has been selected
selected in the in the software before using the
software when system. Refer to Section 4.1 of
the system is the relevant hardware manual
switched on, for details.
there is a risk
of damage to
equipment and
danger to
personnel due
to uncontrolled
movement of
the actuator.

Table 1-1

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2.0 DESCRIPTION
2.1 Main features
Allows the user to carry out a two-point bending test to EN12697-24 Annex A
or EN12697-26 Annex A standards
Tests can be performed in load, stress, displacement or strain control
Temperatures and transducer readings are displayed and monitored
throughout the test
Different wave shapes can be selected for the test, including a user-defined
wave shape
Measured and calculated test data are displayed for the loading cycles,
including: complex modulus, bending displacement, load, stress and phase
angle
User-defined plots of cycle data are displayed for actual readings, cycle
summary (peak and valley), or a hysteresis loop
Tests can be automatically stopped according to user-defined termination
criteria
ASCII files can be created, containing all the test information and data,
transducer readings and test results
A one-page test report can be generated, containing specimen details, test
parameters and tabulated and graphical test results
Previous tests can be reviewed and printed.

NOTE:
The two-point bending test can only be performed with the 30kN servo-
hydraulic test frame (78-B7030).

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3.0 SOFTWARE COMPONENTS


3.1 Overview of the software
The software comprises five main elements: system buttons for viewing real-time
transducer data and for ending a test, a display bar which indicates the status of
system components, the main panel which contains the functions needed to set
up a test and manage the system, the specimen setup panel in which the initial
measurements and test parameters are entered, and the test stage panel where
the functions to start, monitor and stop a test are located. These elements are
detailed below. (See Fig. 3-1)

3.2 System buttons


This component is common to all the test modules. See Section 4.2 of the
Dynapave Main Software manual for details.

3.3 System status display bar


This component is common to all the test modules. See Section 4.3 of the
Dynapave Main Software manual for details.

3.4 Main panel


The components that you see on this panel are common to all the test modules.
See Section 4.4 of the Dynapave Main Software manual for details.
3.4 3.5 3.6 3.2

3.3 Fig. 3-1

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3.5 Specimen Setup panel


This panel is for entering information about the specimen such as identification
details and dimensions, and for setting the test parameters. See Fig. 3-2.

3.5.1 Viewing the panel


Select the Specimen Setup tab to view the panel.
3.5.3 3.5.1 3.5.2 3.5.4

3.5.5 3.5.6 3.5.7 3.5.8 3.5.9


Fig. 3-2

3.5.2 Specimen information cells


For entering the following information about the test and the specimen:
Test reference the reference number of the project / job / batch
Operator the name or initials of the person carrying out the test
Specimen no. the identifying number of the test specimen
Location the name of the location or site where the specimen is from
Comments any comments that you want to be recorded about the test or
the specimen
All the items listed above are shown on the test report generated by the
software.

3.5.3 Initial specimen dimensions table


For entering the length of the large base and small base, the thickness and the
height of the specimen (see Fig. 3-3), in millimetres, as measured during the
preparation of the specimen. Up to four measurements of each dimension
may be entered, taken at different points on the specimen.
Click on a cell to enter a value. You can use the tab key to move to the next
cell in the table. A number with up to four decimal places may be entered.

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Fig. 3-3

3.5.4 Initial specimen conditions


Calculated values and inputs relating to the initial condition of the specimen.
See Fig. 3-4.

3.5.4.1 Average large base indicator


Displays the mean initial length of the large base of the specimen, in
millimetres, calculated using the large base measurements entered in the
Initial specimen conditions table (Item 3.5.3).

3.5.4.2 Average small base indicator


Displays the mean initial length of the small base of the specimen, in
millimetres, calculated using the small base measurements entered in the
Initial specimen conditions table (Item 3.5.3).
3.5.4.1 3.5.4.2 3.5.4.5 3.5.4.6 3.5.4.8 3.5.4.9

3.5.4.4 3.5.4.3 3.5.4.7 3.5.4.10


Fig. 3-4

3.5.4.3 Average thickness indicator


Displays the mean initial thickness of the specimen, in millimetres,
calculated using the thickness measurements entered in the Initial
specimen conditions table (Item 3.5.3).

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3.5.4.4 Average height indicator


Displays the mean initial height of the specimen, in millimetres, calculated
using the height measurements entered in the Initial specimen conditions
table (Item 3.5.3).

3.5.4.5 Specimen mass cell


For entering the initial mass of the specimen, in kilograms.

3.5.4.6 Specimen density indicator


Displays the calculated bulk density of the specimen, in kilograms per cubic
metre.

3.5.4.7 Mass of moveable parts cell


For entering the total mass of the moveable parts of the two-point bending
jig, including the mass of any adhesive (if used), and the mass of the load
frame between the load cell and the loading mechanism, in kilograms.

3.5.4.8 Constant relative to maximum strain indicator


Displays the calculated constant that enables the displacement of the small
base of the specimen to be converted into maximum strain, in inverse
metres.

3.5.4.9 Form factor indicator


Displays the form factor (a function of specimen size and form), in inverse
metres.

3.5.4.10 Mass factor cell


Displays the mass factor (a function of specimen mass and the mass of the
moveable parts that influence the resultant force by their inertial effects), in
grams.

3.5.5 Test standard control


For selecting which standard you want to perform the test to.
To select a test standard, click on the arrow to the right of the cell and pick an
option from the list.

3.5.6 Test control parameters


For specifying how you want the test to be controlled. See Fig. 3-5.

3.5.6.1 Control mode


For selecting which measurement will give feedback in order to control the
loading pulses.
To select a mode, click on the arrow to the right of the cell and pick from the
following options:
Displacement (Vertical LVDT) to subject the specimen to a constant level
of displacement on each load cycle, with feedback provided by the external
LVDT;
Strain (Vertical LVDT) to subject the specimen to a constant level of strain
on each load cycle, with feedback provided by the external LVDT;
Load to subject the specimen to a constant level of load on each load
cycle, with feedback provided by the load cell;

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Stress to subject the specimen to a constant level of stress on each load


cycle, with feedback provided by the load cell;
Displacement (Actuator position) to subject the specimen to a constant
level of displacement on each load cycle, with feedback provided by the
internal actuator LVDT;
Strain (Actuator position) to subject the specimen to a constant level of
strain on each load cycle, with feedback provided by the internal actuator
LVDT.
3.5.6.1 3.5.6.5

3.5.6.4 3.5.6.3 3.5.6.2 3.5.6.6


Fig. 3-5

3.5.6.2 Target amplitude cell


For entering the amplitude you want for the loading pulses. See Fig. 3-6 &
Fig. 3-7.
The type of amplitude depends on which Control mode is selected:
If Displacement (Actuator position) or Displacement (Vertical LVDT) is
selected, the amplitude value required is displacement, in micrometres;
If Strain (Actuator position) or Strain (Vertical LVDT) is selected, the value
required is strain, in microstrain;
If Stress is selected, the value required is stress, in kilopascals;
If Load is selected, the value required is load, in newtons.
This cell will be locked if User defined is selected for the Loading shape
control (3.5.7).

Fig. 3-6

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Fig. 3-7

3.5.6.3 Target temperature cell


For entering the temperature, in degrees Celsius, that the test is to be
carried out at.
The skin and core temperature probe readings are monitored during the test
and if either reading exceeds the target temperature by more than +/- 0.5
degrees, a warning light will be shown in the Test Stage panel (see Item
3.6.8).

3.5.6.4 Frequency cell


For entering the frequency required for the test, in Hertz.
This cell will be locked if User defined is selected for the Loading shape
control (3.5.7).

3.5.6.5 Maximum readings per cycle indicator


Displays the maximum number of readings that can be logged for each
loading cycle at the requested frequency (Item 3.5.6.4).

3.5.6.6 Readings to log per cycle cell


For entering the number of readings you want to be logged for each loading
cycle.
The number must not exceed the value displayed in the Maximum
readings per cycle indicator.

3.5.7 Loading shape control


For selecting a wave shape for the loading cycles of the test.
To select a wave shape, click on the arrow to the right of the cell and pick an
option from the list.
A graphical representation of the selected wave shape is shown to the right of
the control.
If you want to use your own wave shape, select User defined and then load
the wave shape file using the User defined file function.

3.5.7.1 User defined file


For loading in a wave shape file that you have created defining a wave
shape for the loading cycles. See Fig. 3-8.
This function is only available if you have selected User defined for the
Loading shape control.

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A wave shape file is a .udw file, which is created using the program UDW
Generator that accompanies this software.
Click the open folder icon to the right of the cell to locate your required .udw
file.
For information on how to create a .udw file, see the Dynapave Main
Software manual, Section 5.9.

Fig. 3-8 3.5.7.1

3.5.8 Test termination parameters


For specifying how and when you want the system to automatically stop the
test. See Fig. 3-9.
Three termination conditions are available (Items 3.5.8.1 to 3.5.8.3). For each
termination condition that you want to be taken into consideration during the
test, enter a value in the cell and tick the adjacent check box. If more than one
condition is ticked, the one that is reached first will determine when the stage
stops.
The test cannot be restarted after it has stopped.
3.5.8.1

3.5.8.2

3.5.8.3

Fig. 3-9 3.5.8.4

3.5.8.1 Maximum cycle count cell


For entering the maximum number of loading cycles that you want to be
applied to the specimen before the system stops the test.
The maximum number that can be entered is 10,000,000.

3.5.8.2 Displacement/load termination cell


For entering the amount that you want to allow the displacement or load
readings to decrease from their initial value by, in percent, before the
system stops the test.
The value required depends on which Control mode is selected:

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If Displacement (Actuator position), Displacement (Vertical LVDT), Strain


(Actuator position) or Strain (Vertical LVDT) is selected, the input is for
displacement;
If Load or Stress is selected, the input is for load.
The initial value is calculated using the cycle numbers specified in the Initial
cycle number cells.

3.5.8.3 Modulus termination cell


For entering the amount that you want to allow the stiffness modulus to
reduce from its initial value by, in percent, before the system stops the test.
The initial value is calculated using the cycle numbers specified in the Initial
cycle number cells.

3.5.8.4 Initial cycle number cells


For entering the first and last cycles that you want to use calculate the initial
values for the termination conditions.
An average of the complex modulus, displacement and load values at each
cycle between those specified will be calculated.

3.5.9 Calculation reference transducer control


For selecting which displacement measurement device readings will be used
to calculate deformation and strain data during the test.
Click on the arrow to the right of the cell to select from the following options:
Vertical LVDT to use readings from the external LVDT;
Actuator position to use readings from the internal actuator LVDT.

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3.6 Test Stage panel


This panel contains all the functions necessary for starting, stopping and
monitoring the test as well as for generating a test report and exporting the data
to an ASCII file. The panel displays live transducer readings, calculated results
and a graph of the test data. See Fig. 3-10.
The panel is only available after the New test button on the Main panel has
been clicked.

3.6.1 Viewing the panel


Select the Test Stage tab to view the panel.
3.6.4 3.6.13 3.6.10

3.6.3 3.6.2 3.6.1 3.6.5 3.6.6 3.6.11 3.6.9 3.6.7 3.6.8

3.6.16 3.6.12 3.6.15 3.6.14


Fig. 3-10

3.6.2 Start test button


Starts the system applying loading cycles to the specimen, in accordance with
the parameters specified in the Specimen setup panel (see Item 3.5.6).

3.6.3 Stop test button


For stopping the system applying cycles, if it is necessary to do so manually
before any of the termination conditions entered on the Specimen setup
panel (Items 3.5.8.1 to 3.5.8.3) have been met.
The active cycle will be completed before the cycling stops.
When the test has been stopped, it cannot be restarted.

3.6.4 Maximum cycles indicator


Displays the maximum number of loading cycles that will be carried out.

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This value is taken from the Maximum cycle count cell (Item 3.5.8.1) on the
Specimen setup panel.

3.6.5 Results table


Displays measured and calculated data for the loading cycles.
The data shown in the table is for the most recent complete pulse. The pulse
number is shown in the header row of the data column.
After the test has finished, data for any one cycle of the test can be viewed in
the table by entering the cycle number in the Show cycle cell (Item 3.6.6).

3.6.6 Show cycle cell


For entering the number of the cycle that you want to see the data for in the
Results table.
Click on the arrows to the right of the cell to increase or decrease the value, or
type a number in directly.
The cell will only be available when the test has finished.

3.6.7 Temperature data


Displays live readings of the temperature probes attached to the dummy
specimen, in degrees Celsius.

3.6.8 Temperature error indicators


Indicates whether or not the measured temperature is within the specified
range.
The normal status of the indicators is green. If either of the probe readings
exceed the specified test temperature (Item 3.5.6.3) by more than half a
degree Celsius, the indicator will display a red warning colour. The user can
decide whether to stop the test and reject the results if this occurs.

3.6.9 Transducer data


Displays live readings of the systems transducers. Level indicators
underneath the two displacement readings indicate the current absolute
position of the transducers within their full range.
The readings shown are relative to any zero offset that has been applied (see
Section 4.7 of the Dynapave Main Software manual).

3.6.10 Termination stiffness modulus indicator


Displays the stiffness modulus at which the test will be terminated, if and when
it is reached (if it was selected as a termination condition). The value is in
megapascals and is a percentage of the stiffness modulus at the initial cycle
(see Item 3.5.8).

3.6.11 Termination displacement/load indicator


Displays the displacement or load reading at which the test will be terminated,
if and when it is reached (if it was selected as a termination condition). The
value is in millimetres or newtons and is a percentage of the displacement or
load at the initial cycle (see Item 3.5.8).
The value shown depends on which Control mode (Item 3.5.6.1) is selected:

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If Displacement (Actuator position), Displacement (Vertical LVDT), Strain


(Actuator position) or Strain (Vertical LVDT) is selected, termination
deflection is shown;
If Load or Stress is selected, termination load is shown.

3.6.12 Graph options


For selecting what data is shown on the Graph and how it is displayed (see
Fig. 3-9).
3.6.12.1

3.6.12.2

3.6.12.3

3.6.12.4

3.6.12.5
Fig. 3-11

3.6.12.1 Graph control


For selecting whether to plot transducer readings, cycle summary data, or a
hysteresis loop on the graph.
Click on the arrow to the right of the cell to select from the following options:
Actual values plots live measured readings for the transducers;
Cycle summary plots peak and valley data for all the cycles completed so
far;
Hysteresis plots a hysteresis loop of the most recently completed cycle.
With Actual values selected, only the most recently completed cycles are
plotted - the number of cycles depends on the number entered in the
Cycles to view cell.

3.6.12.2 Y-axis control


For selecting which group of data to display on the graph.
Click on the arrow to the right of the cell to select an option.
Availability of the options depends on what is selected from the Graph
control. With Actual values selected, the options are: Displacement and
Load. With Cycle summary selected, the options are: Displacement,
Strain, Load, Stress, Modulus, Phase angle and Temperature. With
Hysteresis loop selected, the options are Load vs Displacement and Stress
vs Strain.

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3.6.12.3 Graph legend


Provides a colour key for the data on the graph and controls which
individual elements of the selected data group are plotted.
Tick the check boxes for the data that you want to be plotted;
Clear the boxes of the data that you dont want to see.

3.6.12.4 X-axis control


For selecting whether time (in seconds) or cycle number is used for the x-
axis.
This control is not available when Hysteresis loop is selected for the Graph
control.
Click on the arrow to the right of the cell to select an option from the list.

3.6.12.5 Y-axis scale control


For selecting whether the y-axis of the graph is scaled automatically or
manually.
Click on the arrow to the right of the cell to select an option from the list.
With Manual scale selected, the minimum and maximum values of the axis
can be changed by double-clicking on the value and then typing in a new
one.
This control is not available when Hysteresis loop is selected for the Graph
control.

3.6.13 Cycles to view cell


For entering the number of cycles that you want to see displayed at one time
on the graph.
This function is only applicable when Actual values is selected for the Graph
control.
The maximum number that can be selected is 10.
Click on the arrows to the right of the cell to increase or decrease the value, or
type a number in directly.

3.6.14 Graph
Displays graphical test data.
The type of data displayed on the graph depends on which options are
selected from the Graph options (Item 3.6.12).

3.6.15 Export to file button


Creates an ASCII file containing all the specimen information and test
parameters from the Specimen Setup panel, as well as the data shown on
the graph and the Results table at the time the file is created.
The button will only be unlocked when the test has finished.
The ASCII file is a semicolon delimited text file. It can be opened and viewed
in a spreadsheet program such as Microsoft Excel.

3.6.16 Test report button


Opens the Test report panel (see Item 3.6.17) from which a report of the test
can be printed.
The button will only be unlocked when a test has finished.

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3.6.17 Test report panel


Displays a preview of the one-page test report, with functions at the bottom of
the panel for printing it. The report contains specimen details, initial specimen
conditions and test parameters taken from the Specimen setup panel, as well
as a duplicate of the Graph and the Results table displayed on the Test
stage panel at the time the button is clicked. See Fig. 3-12.
To view any unseen sections of the panel, use the vertical scroll bar on the
right-hand side of the panel.

3.6.17.1 3.6.17.3 3.6.17.2

Fig. 3-12

3.6.17.1 Printer selection box


For choosing which printer you want to print the test report on.
Use the vertical scroll bar to scroll through the list. Click on a printer to
select it - the printer will be highlighted when it is selected. Only printers
that are already set up on the PC will be shown on the list.

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3.6.17.2 Print button


Prints the test report on the selected printer.

3.6.17.3 Cancel button


Closes the Test report panel.

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4.0 THE TWO-POINT BENDING JIG


4.1 Description
The two-point bending jig (78-B7140) is designed to be used with the 30kN
DYNAPAVE test frame (78-B7030) to subject a trapezoidal asphalt specimen to
two-point bending. It conforms to EN 12697-24 Annex A and EN 12697-26
Annex A standards.
The jig is a reinforced L-shaped frame into which the specimen is secured using
two end plates. The specimen is held rigidly at the base, while a cyclic loading is
applied to the top of the specimen. The resulting movements are measured by
the load cell and external LVDT (linear variable differential transducer) which are
supplied with the jig.
The jig is designed to hold specimens with a nominal height of 250mm.
The following figure identifies the main component parts of the jig:

TEST
SPECIMEN
LOAD CELL

END PLATES

LVDT PORT

EXTERNAL
LVDT

Fig. 4-1

4.2 Main features


Conforms to EN 12697-24 Annex A and EN 12697-26 Annex A standards
Specimens of all sizes specified in the test standard can be tested
High precision 1mm LVDT and 3kN load cell are included
Withstands static vertical forces up to 3kN for use with the CONTROLS
DYNAPAVE 30kN test frame
Frequency range from static to 60Hz

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A locking mechanism secures the jig to the test frame to ensure that the jig
does not move during cycling
Includes a set of end plates (one base, one top) to be glued to the specimen
for mounting in the jig

4.3 Intended use


The two-point bending jig may only be used to perform asphalt material tests to
relevant international standards as specified in the current version of the
CONTROLS general catalogue.

The jig is designed to be operated by one person, who will mount the asphalt
specimen, install the jig into a test frame and start the test using the software
installed on the PC.
During normal use, the working area of the system for the operator is in front of
the PC, which should be located adjacent to the test frame.

WARNING:
The test specimens and jigs can be heavy and awkward to carry. To avoid
injury, take care and use appropriate personal protection equipment when
loading/unloading specimens from the test frame.

The jig must never be used for reasons other than those for which it was
designed and manufactured. Any other use of the jig must be considered
improper and consequently dangerous.
CONTROLS will not be held responsible for damage or injury caused by
improper use of the jig.

4.4 Technical specifications


The main characteristics of the equipment are listed below.
Two-point bending jig:
Overall dimensions: 117 x 450 x 420mm (W x D x H)
Weight: 11kg
Maximum loading capacity: 3kN
Operating temperature: -40C to +100C
Specimen sizes: 70 x 25 x 50 x 250mm, 70 x 25 x 25 x 250mm, 56 x 25 x 25
x 250mm (large base x small base x thickness x height)
External LVDT:
Capacity: +/- 1mm
Sensitivity: 200mV/V/mm
Accuracy: 1m
Resolution: < 1m
Repeatability: 0.15m
Load cell:
Capacity: 3kN
Sensitivity: 2mV/V
Combined error: 0.023%
Non-repeatability: 0.015%

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4.5 Unpacking and inspection


The equipment was carefully checked before shipment and left CONTROLS in
good working order. Before installation, it should be inspected for any damage
that may have occurred in transit.

NOTE:
If the delivery crate or packaging material is found to be damaged, it should
be retained until the equipment has been checked.
If the equipment is damaged and/or the contents are incomplete, notify your
local CONTROLS representative.
If the delivery crate is damaged or shows signs of stress, notify the carrier
as well as your CONTROLS representative. Retain the shipping material
for the carriers inspection and, if possible, take photographs.

4.6 Use of the equipment


The two-point bending jig should only be used with the DYNAPAVE asphalt
testing system.
Instructions of how to carry out an two-point bending test using the jig are
described in Section 5.0 of this manual.

When carrying the jig, ensure that it is held securely with both hands.

WARNING:
The test specimens and jigs can be heavy and awkward to carry. To avoid
injury, take care and use appropriate personal protection equipment when
loading/unloading specimens from the test frame.

4.6.1 Installing the loading ram


The load cell supplied with the two-point bending jig will be used as the load
control channel for the system so, for this test setup, the test frame load cell is
not needed.
The loading ram connects the test frame actuator to the load cell on the jig.
The ram type shown in Fig. 4-3 must be used for a two-point bending test; it
should be connected as follows:
1. Disconnect the test frame load cell connector from socket C1 in the rear panel
of the CDC unit (see Fig. 4-7) and pull the cable in through the hole in the side of
the thermostatic cabinet.
2. Unscrew and remove the test frame load cell and round-ended loading ram
(shown in Fig. 4-2) to leave the actuator piston with nothing attached (as shown
in Fig. 4-4).
3. Screw the flat-ended loading ram (shown in Fig. 4-3) onto the actuator piston.

The procedure for connecting the ram to the two-point bending jig is covered in
Section 5.2.

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Test frame
load cell

Round-ended Flat-ended
loading ram loading ram

Actuator
piston

Fig. 4-2 Fig. 4-3 Fig. 4-4

4.6.2 Installing the load cell


This section describes how to attach the load cell to the loading ram. The load
cell is supplied with the two-point bending jig. To carry out the procedure, you
will need a 10mm Allen key and spanner.
1. Undo the Allen bolt and nut securing the eye bolt of the load cell to the small
base mounting block of the jig (see Fig. 4-5). Remove the load cell.

LOAD CELL

EYE BOLT

SMALL BASE
MOUNTING
BLOCK

Fig. 4-5

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2. Screw the piston connector on top of the load cell into the loading ram
connected to the actuator of the test frame (see Fig. 4-6).

LOADING
RAM

PISTON
CONNECTOR

LOAD CELL

Fig. 4-6

4.6.3 Connecting the load cell


The following procedure describes how to connect the load cell supplied with
the two-point bending jig to the CDC unit. The test frame load cell should
have already been disconnected, as described in Section 4.6.1.
1. Feed the load cell cable through the hole in the side of the thermostatic cabinet.

Fig. 4-7
2. Plug the connector into its transducer conditioning module and then connect
the 9-pin D-connector to socket C1 in the rear panel of the CDC unit (see Fig.
4-7). Do up the screw-pins to secure the connection.

4.6.4 Installing the external LVDT


This section describes how to install and adjust the 1mm external LVDT which
is included with the two-point bending jig. To carry out the procedure, you will
need a 2mm Allen key.
1. Fully unscrew the upper ring nut securing the LVDT port to the jig (see Fig.
4-8). Remove the port by pulling it downwards through the hole in the bar. Put
the ring nut and spacers to one side.

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RING NUT
SPACERS

LVDT PORT

Fig. 4-8
2. Loosen the grub screw on the LVDT port using the Allen key (see Fig. 4-9).

LVDT PORT

Fig. 4-9 LVDT

Fig. 4-10
3. Push the LVDT up into the LVDT port until you see its tip coming out at the top
(see Fig. 4-10). Adjust its position so that when the tip is fully pushed in, it is
hidden within the port (this will prevent the LVDT being damaged if a specimen
breaks during testing). Tighten the grub screw to hold the LVDT securely in
place in the port.
4. Insert the port back into place on the jig and replace the spacers and the upper
ring nut as shown in Fig. 4-8.
5. Place the jig onto the lower platen of the test frame in the thermostatic cabinet
and feed the LVDT cable out through the hole in the side of the cabinet.
Plug the connector into its transducer conditioning module and then connect
the 9-pin D-connector to socket C4 on the rear panel of the CDC unit (seeFig.
4-11).

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Fig. 4-11

4.6.5 Installing the two-point bending jig in the test frame


Before using the jig for testing, it must be secured to the base platen of the
test frame to prevent any possibility of lifting during the extension portions of
the loading cycles. To carry out the procedure, you will need a 12mm Allen
key. The procedure is as follows:
1. Make sure there is enough clearance between the loading ram of the actuator
and the jig if necessary, move the crosshead of the test frame up until the eye
bolt of the load cell is about 12cm above the LVDT mounting bar (see Fig.
4-12). (See the relevant hardware manual for instructions on moving the
crosshead.)
2. If there is a central locating pin in the base platen of the test frame (directly
underneath the actuator piston), unscrew and remove it.
3. Position the jig with the central hole in its base over the central hole in the base
platen of the test frame.
4. Insert the locking bolt into the hole (see Fig. 4-12) and fully tighten it using the
Allen key.

LVDT
MOUNTING
BAR

LOCKING
BOLT

Fig. 4-12

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4.6.6 Machine verification


An embedding check of the two-point bending jig can be carried out using the
aluminium calibration beam available from Controls (78-B7142). The
procedure is outlined in EN 12697-24 Clause A.3.3.

4.7 Maintenance
Periodic inspections and maintenance should be carried out according to the
following table:

Action Who When


Check to ensure that there is Operator Before every working session
no damage to the equipment
and that all moving parts are
working correctly
Clean off any sample debris Operator At the end of each working
session
Check that all fixings are Operator Monthly
tightly fastened
Calibrate load cell and LVDT Qualified Yearly or at intervals
service recommended by laboratory
engineer standards

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5.0 USING THE SOFTWARE

WARNING:
The correct test frame must be selected in the software before the pressure
is switched on. If the incorrect test frame is selected in the software when
the pressure is switched on, there is a risk of damage to equipment and
danger to personnel due to uncontrolled movement of the actuator.

WARNING:
Keep hands/fingers away from the moving parts of the jig and the test frame
while applying load to the specimen.

WARNING:
When working with the jig in the test frame, keep hands/fingers away from
the moving parts of the jig and the test frame.

WARNING:
The door of the thermostatic cabinet must be kept closed when a test is
running.

5.1 Preparing the system for a test

NOTE:
Installation of the system must have been completed according to the
instructions given in the relevant hardware manual before carrying out a
test. Before starting-up the system, ensure that the appropriate transducers
for the Two-Point Bending test are connected into the correct sockets on
the rear panel of the CDC unit. See the relevant hardware manual for
details.

NOTE:
In order to carry out a Two-Point Bending test, the relevant test module
must be licensed and registered on the system PC. For further information,
see Section 5.8 of the Dynapave Main Software manual.

1. If you havent already done so, switch the system on according to the instructions
in Section 4.1 of the relevant hardware manual.
2. Make sure the thermostatic cabinet is switched on and is set to the temperature
required for your first test.
3. On the Main panel of the software, select Two-Point Bending from the Test
method control (see Fig. 5-1).

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Test method control

Fig. 5-1
4. Open the Manual control panel by clicking the Manual control button (see Fig.
5-1).
Actuator up button Movement cell Transducer reading indicator

Actuator down button Fig. 5-2


5. Move the actuator to approximately 2mm above the centre of its travel by
entering a small value (e.g. 0.5mm) in the Movement cell and repeatedly
clicking the Actuator up button or Actuator down button until you see that the
position is reached in the Transducer reading indicator (see Fig. 5-2).

Fig. 5-3

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6. Check the reading of the load cell in the Transducer reading indicator. If it is
not reading 0N +/- 5N, click the Display button (see Fig. 5-3) to open the Real-
time values panel. Click the Zero button in line with the load cell reading (see
Fig. 5-4) to set the load reading to 0N and then click the Close button to close
the panel.

Fig. 5-4
7. Check the function of the LVDT by pushing in the stem and watching for
movement of the reading in the Transducer reading indicator on the Manual
control panel in the software.
8. Close the Manual control panel by clicking the Close button.

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5.2 Setting up the test specimen

NOTE:
In order to monitor the temperature of the test specimen during the test, a
dummy specimen of similar material and dimensions should be available, to
which temperature probes can be attached. See the relevant test standard
for details.

1. Measure the height, thickness and large and small base widths of the specimen
at up to 4 points along its length, and weigh the specimen, in accordance with the
relevant test standard. Make a note of the measurements.
2. Glue the end plates to the large base and small base of the specimen, in
accordance with the relevant test standard.
3. Label the specimen and place it a controlled-temperature environment until it has
reached the required test temperature.
4. Place the pin of the small base plate through the elongated hole in the small
base mounting block and secure it with the washer and nut (see Fig. 5-5).

SPECIMEN
SMALL BASE
MOUNTING
BLOCK

SMALL BASE SMALL BASE


PLATE PLATE

Fig. 5-5
5. Using a 3mm Allen key, tighten the two grub screws located at the bottom of the
small base mounting block (see Fig. 5-6) to ensure that there is no gap at the
top of the small base plate.

SMALL BASE
MOUNTING SMALL BASE
BLOCK PLATE

Fig. 5-6

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6. Put the dummy specimen into the thermostatic cabinet next to the two-point
bending jig, but make sure it wont get in the way during the test. Attach the core
and skin temperature probes to the dummy specimen.
7. Place the specimen in the two-point bending jig, as shown in Fig. 5-7, and screw
in the two bolts that secure the large base plate to the jig. (A washer should be
fitted between each bolt head and the base plate.)

LARGE BASE
PLATE

Fig. 5-7
8. Check that the tip of the LVDT is touching the bottom of the small base mounting
block and check the reading of the LVDT in the Real time values on the Main
panel of the software (see Fig. 5-8). Ideally, you want the reading to be in the
middle of its range. This value depends on how the LVDT has been calibrated
if it was calibrated from 0 to 1mm, you want it to read 0.5mm (+/-0.005mm). If it
was calibrated from -0.5 to 0.5mm, it should read 0mm (+/-0.005mm). If it needs
adjusting, follow the next step. If it is already reading mid-range, go to Step 10.

Fig. 5-8
9. To adjust the LVDT position, turn the ring nuts (see Fig. 5-9) until you see that
the tip of the transducer is touching the small base mounting block and the
reading is in the middle of its range.

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SMALL BASE
MOUNTING
BLOCK
RING NUTS

Fig. 5-9
10. Make a note of the LVDT reading.
11. Gradually move the crosshead of the test frame down (see the relevant hardware
manual for instructions on moving the crosshead) until the hole of the eye bolt is
in line with the hole in the small base mounting block (see Fig. 5-10).

Fig. 5-10
12. Check that the reading of the load cell is still zero and the LVDT is still reading
the value you noted in Step 10 to make sure no stress or strain is being applied
to the specimen.
13. Insert the bolt through the hole and do up the nut to secure it. (A washer should
be fitted behind the bolt head.) Repeat Step 12 and if the readings have
changed, adjust the actuator position (using the controls in the Manual control
panel) to bring them back to their original readings.

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Fig. 5-11
14. Close the door of the cabinet.

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5.3 Entering the test parameters


1. On the Main panel, enter a name for the test in the Test name cell and then
click the New test button (see Fig. 5-12).
All the data files generated during the test will be saved with the name you enter.
The location of the saved files is shown in the Log directory indicator. (If you
want to change the location, enter a different file path in the Log file path cell in
the Config panel.)
Test name cell

Log directory indicator


Fig. 5-12
2. If you want to load a template from a previous test, click the Load template
button and find the file.
A template file contains all the specimen details, test settings and parameters
used for the test that was active when the template was created. Loading in a
template file allows you to perform a duplicate test without re-entering any details
or parameters. All that needs to be changed is the Test name.
(See the Dynapave Main Software manual, Section 4.4 for more information.)

If you loaded in a template (in the previous step) and do not need to change any
specimen details or test parameters, go straight to Section 5.4. Otherwise, proceed to
Step 3.

3. Click on the Specimen Setup tab to display the Specimen Setup panel and
enter the test reference, operator name or initials, specimen number and
location, and any comments you may have about the test or the specimen in the
Specimen information cells (see Fig. 5-13).
The text in these cells is printed on the test report.

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4. Enter the dimensions of the specimen that you took in Step 1 of Section 5.2 in
the Initial specimen conditions table.
Conditions such as average large and small base length, thickness, height and
specimen density will be calculated using the values you enter.
5. Enter the weight of the specimen in the Specimen mass cell. Enter a value in
the Mass of moveable parts cell for the total mass of the moveable parts of the
two-point bending jig, including the mass of any adhesive (if used), and the mass
of the load frame between the load cell and the loading mechanism, in kilograms.
Specimen information cells

Initial specimen conditions table Mass of moveable parts cell Specimen mass cell
Fig. 5-13
6. From the Test standard control (see Fig. 5-14), select which test standard you
want to perform the test to.
Test standard control

Target amplitude cell Control mode Loading shape control Initial cycle number cells
Fig. 5-14
7. Enter the following parameters for controlling the test (see Fig. 5-14):
From the Control mode, select which type of measurement you want to use
to control the loading pulses.
For example, if you want the system to maintain a constant level of
displacement during cycling, as is required by the EN12697-26 standard,
select Displacement (vertical LVDT) or Displacement (actuator position).
In the Target amplitude cell, enter your required amplitude for the loading
pulses.
The type of amplitude depends on what you selected for the Control mode.
In the Target temperature cell, enter the temperature that the test will be
carried out at, in degrees Celsius

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If the temperature deviates by more than 0.5C during the test, a warning light
will be shown.
Enter your chosen Frequency for the test, in Hertz.
Enter the number of readings you want to be recorded in the data file for each
cycle in the Readings to log per cycle cell
The maximum number that can be entered is shown in the Maximum
readings per cycle indicator, and depends on the test frequency.
8. Select a wave shape for the pulses from the Loading shape control. If you
want to use your own wave shape, select User defined from the list and then
click on the open file button next to the User defined filepath and find your file.
For information on creating your own wave shape file, see Section 5.9 of the
Dynapave Main Software manual.
9. If you want the test to be stopped automatically, tick the check box and enter a
value for one or more of the Test termination parameters (see Item 3.5.8).
Enter the first and last cycle numbers that you want to use to calculate the initial
values in the Initial cycle number cells (see Fig. 5-14).
The test will stop when one of the ticked termination conditions is reached;
whichever is reached first, unless it is stopped manually.
10. If you want to save the information and parameters that you have entered so that
subsequent tests with the same parameters can be set up more easily, create a
template file by clicking the Save template button on the Main panel and
entering a name for the template when prompted.

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5.4 Running a test


1. Click the Main tab to open the Main panel. Check that the specimen is at the
required test temperature (see Fig. 5-15) and then click the New test button to
open the Test stage panel.

Fig. 5-15
2. Click the Start test button to start the test.
Cycles to view cell

Graph options Fig. 5-16

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The system will start to apply loading pulses according to the parameters you
entered in Section 5.3.
Results for each cycle will be calculated and displayed in the data column of the
Results table as the cycle is completed. The active cycle number is displayed in
the header row of the table.
Live data will be displayed on the Graph for the number of cycles specified in the
Cycles to view cell. The type of data plotted on the graph can be changed
using the Graph options.
3. The test will end automatically when one of the termination conditions that you
selected in Step 9, Section 5.3 is reached, whichever happens first.
If you want to end the stage manually, click the Stop test button.

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5.5 Creating a printed test report


A test report can only be created after a test has finished.
1. After the test has stopped, stay on the Test stage panel and ensure that the
data you want to see on the test report is shown on the Graph and in the
Results table (see Fig. 5-17).
Use the Graph options to change which data are plotted, if necessary. If you
want to change the cycle number shown in the table, use the Show cycle cell.
Results table Show cycle cell

Graph options Fig. 5-17

2. Click the Test report button (see Fig. 5-17) to open the Test report panel.
3. Check that the data on the panel is correct and then, if you want to continue and
print the report, select a printer from the list in the Printer selection box and
click the Print button.

Printer selection box Fig. 5-18


4. Click the Cancel button to close the panel.

An example test report is shown in the Appendix, Section 6.2.

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5.6 Creating an ASCII data file


An ASCII file, containing all the relevant information and recorded data from a
test, can be created after a test has finished. The file created by this procedure
is a semicolon delimited text file.
1. After the test has stopped, stay on the Test stage panel and click on the Export
to file button (see Fig. 5-19). A standard Windows dialogue box will appear -
choose a name and location for the file and click the Save button.

The file can be opened in any spreadsheet program, for example Microsoft
Excel. An example file, opened in Microsoft Excel, is shown in the Appendix,
Section 6.3.

Fig. 5-19

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5.7 Ending a test


1. When the test has finished, click the Unload test button (see Fig. 5-20).
The actuator will move to return the load to zero. The Main panel will be
displayed and control of the system will be returned to you.

NOTE:
Clicking the Unload test button before a test has finished will cause the test
to be aborted. You will be unable to restart or recover the test after the
unload command has been confirmed.
Test data up to the unload point will be saved in the location specified in the
Main panel.

Fig. 5-20
2. Open the thermostatic cabinet and undo and remove the Allen bolt securing the
eye bolt of the load cell to the small base mounting block (see Fig. 5-21).

LARGE BASE
PLATE

EYE BOLT

SMALL BASE
MOUNTING
BLOCK

Fig. 5-21
3. Unscrew the two bolts securing the large base plate to the jig and remove the
specimen from the jig.
4. Using a 3mm Allen Key, loosen the two grub screws located at the bottom of the
small base mounting block (see Fig. 5-22).

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SMALL BASE
MOUNTING SMALL BASE
BLOCK PLATE

Fig. 5-22
5. Undo the nut securing the small base mounting block to the small base plate
and remove the block (see Fig. 5-22).
6. Remove the temperature probes from the dummy specimen and remove it from
the cabinet.

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6.0 APPENDIX
6.1 Calculations used in the software
The table in this section contains details of how the values reported in the
software are calculated.

Item in
Description Abbr. Formula Units
manual

Average large base width B 3.5.4.1 Mean of inputted large base lengths mm

Average small base width b 3.5.4.2 Mean of inputted small base lengths mm

Average thickness e 3.5.4.3 Mean of inputted thicknesses mm

Average height h 3.5.4.4 Mean of inputted heights mm

Specimen mass 3.5.4.5 Inputted value kg

Mass of moveable parts m 3.5.4.7 Inputted value kg

Specimen density 3.5.4.6


M / ((e x (b + B) x h / 2) x kg/m
3
1,000,000,000)
2 2 2
Constant relative to (B x (B b) ) / (4b x h x ((b B) x -1
K 3.5.4.8 2 m
maximum strain (3B b) + 2B x ln(B / b))) x 1000
3 3
((12 x h )/(e x (B b) )) x ((2 (b / (2
-1
Form factor 3.5.4.9 x B))) x (b / B) (3 / 2) ln(b / B)) x m
1000

Mass factor 3.5.4.10 135 x M + m g

Loading force F 3.6.5 Measured value (see Fig. 6-2) N

Minimum / Maximum load - 3.6.5 Measured value (see Fig. 6-2) N

Bending displacement z 3.6.5 Measured value (see Fig. 6-1) mm

Minimum / Maximum
displacement
- 3.6.5 Measured value (see Fig. 6-1) mm

Test frequency 3.5.6.4 Inputted value Hz

Bending strain - K x z x 1000

Measured phase angle 3.6.5 Measured value (see Fig. 6-3) degrees

Real component of complex x ((F / (z / 1000)) x cos( ) + (u /


modulus
E1 - 2
MPa
1000) x ( x 2 x ) ) / 1,000,000

Imaginary component of x ((F / (z / 1000)) x sin( )) /


complex modulus
E2 - MPa
1,000,000
2 2
Complex modulus E* 3.6.5 (E1 + E2 ) MPa

EN 12697-24 stress EN 3.6.5 (E* x ) / 1000 kPa

Simplified stress simp 3.6.5 x (F / z) x K x z / 1000 kPa

Table 6-1

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Fig. 6-1

Fig. 6-2

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Fig. 6-3

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6.2 Example test report

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6.3 Example ASCII file

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Notes:

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