System
overview Options at the input
Technical data
Motors
Options at the output
Options
Options
Safety and protection options
General control
Closed-loop
control Options for the chemical industry
Tools Comiss.
Communication
DRIVE-CLiQ
Diagnostics
Application
Electrical options
Customer benefits
System
overview
Technical data
Power Block
Mechanical
system
Electrical options
Basic structure and options
Line supply connection
Electrical options
Options at the input
Main breaker including fuses L26
System Up to 800A, a main breaker
overview including fuses can be optionally
used.
Technical data
From 800 A onwards, the motor-
Power Block operated circuit-breaker is included
as standard.
Mechanical Main and bypass contactor are
system always part of the Active Interface
Module AIM or the Line Connection
Motors
Module LCM
Options
Options Which system fault level?
The ratio between the system fault Drive converter
General control
level and the drive converter power connection point
S "
Closed-loop should be in the range R sc = 20 .. k line
control 100.
For values below 20, it can be Line Converter
Tools Comiss. Line feeder Line reactor
assumed that higher harmonics will inductance
Communication be fed back into the line supply.
Diagnostics The main breaker and line reactor are part of the basic equipment of the SINAMICS S150.
For cabinet units up to 800A, a main breaker with fuses can be optionally used. The circuit-
Application
breaker is standard above 800A.
Filter to filter-out harmonics (Clean Power Filter) and EMC filter, Category C3 (industry) are
Version: 19.11.2008
included sin-g150-4-06-e.ppt
in the basic equipment of the SINAMICS S150. I DT LD
Siemens AG 2008 Subject to change without prior notice
System
overview
M
Technical data
When braking, the kinetic energy
Power Block is converted into heat in a brake
C
resistor which must be externally
Mechanical mounted:
system L61 PD = 100 kW
Motors Braking chopper L62 PD = 200 kW
with external brake
Options
Options resistor
D
Max. braking PBrake,max P3
General control P [kW] 1.
power
P3 = 6PD
Closed-loop This calculation is sufficient for single brak-
control ing operations (emerg. off, end of shift,...)
P20 = 4 PD
Tools Comiss.
Average
Communication 2.
braking power
P PD
Diagnostics PD The continuous load must also be
Application determined for frequent braking:
3 20 30 90 t [s]
Motors
Options
Options
General control
Closed-loop
control
Tools Comiss.
Communication
Diagnostics
Application
Power Block
Sinusoidal filter L15
Mechanical If an almost sinusoidal voltage is required at the motor a
system sinusoidal filter can be used without having to use a
Motors
special cable and without having to de-rate the motor. At
the same time, the additional pulse frequency noise is
Options
Options eliminated.
M Special features:
General control Only 380..480 V, to 250 kW and 500600V to
Closed-loop 132kW
control Pulse frequency: 2 kHz 4 kHz
Current de-rating, approx. 15%
Tools Comiss.
Communication dV/dt filter is being prepared L10
Diagnostics
In addition to the voltage strength of the motor, the environment can also define the
Application use of options (hazardous zones). Please enquire regarding options L15.
Electrical options
At the DC link
Braking Module & Braking Resistor
In normal operation with the Active Infeed,
System the regenerative energy when braking is fed back into the line
overview supply.
If the drive must be shutdown in a controlled fashion even when
Technical data
the power fails, an additional braking unit is required.
Power Block The braking unit is available in 2 ratings: 100/200kW.
The unit comprises two modules: - chopper
Mechanical - resistor
system
Motors
Options
Options
General control
Closed-loop
control
Tools Comiss.
Communication Braking unit P20=100 kW for: 75 132 kW L61
Diagnostics
Application
Braking unit P20=200 kW for: > 132kW L62
The Active Infeed regenerates the braking energy back into the line supply.
A braking
Version: unit is only required
19.11.2008 in special operating cases.
sin-g150-4-06-e.ppt I DT LD
Siemens AG 2008 Subject to change without prior notice
System
overview M
Technical data
U The wave
Power Block
is reflected
t at the motor
Mechanical du/dt= 5 ... 10kV/s
system
The wave
Motors is reflected
at the drive
Options
Options converter The voltage rise can be
considered just like the Voltage characteristic at the motor:
General control propagation of a wave 2VDC link is briefly obtained when the
(physics: propagated wave) wave crests are superimposed. The
Closed-loop wave is dissipated after approx. 1s
control as a result of the cable resistance.
Tools Comiss.
Critical for:
Third-party motors with poor insulation or unknown voltage strength (electric strength)
Communication line supply V > 500 V.
Diagnostics
Counter-measures:
Application Voltage limiting filter (output dv/dt filter): dv/dt < 5 kV/s
Sinusoidal filter: Sinusoidal current and voltage with 5% distortion factor.
Version: 19.11.2008 sin-g150-4-06-e.ppt I DT LD
Siemens AG 2008 Subject to change without prior notice
Electrical options
Options at the output
Protecting the drive converter for long motor cables
System Equivalent circuit diagram of the cable with parasitic Drive converter output voltage:
overview inductances and capacitances
M U
Technical data
Power Block t
Non-shielded Shielded
cable in a duct/tray cable Drive converter output current:
Mechanical
system
I
Motors Maximum cable lengths
Protoflex Shielded Non-shielded t
Options
Options
EMV 3 plus (NYCWY) (NYY)
General control 330 m 300m 330m
Closed-loop
control
As the length of the motor cable increases, then so does its cable capacitance.
Tools Comiss. The PWM commutating operations result in re-charging currents of the power
capacitances that are superimposed on the actual motor current and additionally load
Communication
the drive converter.
Diagnostics Also for non-shielded cables, a capacitance depending on how the cable is routed
Application must be taken into account.
In order to protect the drive converter, the maximum cable lengths shown must
be carefully maintained. sin-g150-4-06-e.ppt
Version: 19.11.2008 I DT LD
Siemens AG 2008 Subject to change without prior notice
System
overview Emergency Stop
combination
Technical data
Power Block
OFF 2 Opens the main breaker
Mechanical OFF2 = safe standstill
system Safe stop Power is
pulse inhibit disconnected
Motors
Motor coasts down
EMERGENCY STOP button L45
Options
Options
The EMERGENCY STOP button with protective collar is mounted in the door of the
General control drive converter cabinet and its contacts fed to a terminal strip.
The EMERGENCY STOP functions, Category 0 or 1, can be activated in conjunction
Closed-loop with options L57, L59 and L60.
control
System
overview Emergency Stop t = 0.5..30s Emergency Stop
combination timer element
Technical data
General control
Closed-loop
EMERGENCY STOP, Category 1 (AC 230 V) L59
control
Technical data
Power Block
Mechanical
system
Motors
External fault 1
Options
Options
Power Block
Mechanical
system
Motors
Options
Options
General control
Evaluation unit for PT100 resistors L86
Closed-loop
control Monitoring function for up to 6 sensors
Limit values can be freely programmed for every channel
Tools Comiss. Measuring channels are split-up into two groups, each 3 channels. (e.g. 3 PT100 in the
Communication stator windings and 2 PT100 in the motor bearings)
The output relays are integrated into the internal fault and shutdown circuit of the drive.
Diagnostics The messages can also be retrieved on the customer side using two freely-assignable
Application fault signaling relays.
2 freely programmable analog outputs (0/4-20 mA or 0/2-10 V) to connect to a higher-
level19.11.2008
Version: control. sin-g150-4-06-e.ppt I DT LD
Siemens AG 2008 Subject to change without prior notice
System
overview
Technical data
Power Block
Mechanical
system
Motors
Options
Options
General control
TN-C IT
Grounded line supplies Non-grounded line supply
Closed-loop
control
AC drive converters have, in addition to the line filter and reactor options, an integrated
Tools Comiss. basic interference suppression circuit as standard. Harmonics are dissipated to the
grounded line supply through a common PE
Communication
Diagnostics
Non-grounded line supplies use an insulation monitor. In order that the basic interference
Application suppression of the drive converter does not result in a trip, this must be de-activated:
Release the screw connection at the front of the basic drive unit. Thats it!
Version: 19.11.2008 sin-g150-4-06-e.ppt I DT LD
Siemens AG 2008 Subject to change without prior notice
Ground fault monitoring at the output for TN line supplies provided as standard
System
overview A ground fault at the output that results in fault currents (e.g. insulation faults) is
detected by the summed current monitoring function which in turn trips the drive
Technical data converter.
For IT line supplies, first faults do not result in a response..
Power Block
System
overview
Technical data
Power Block
Mechanical
system
Motors
Control Power TM31 TM31 SMC30 Geber
Options
Options Unit Module Standard Option Option
General control
Expanded customer interface
The customer interface can be expanded using a second TM31.
Closed-loop As for the first TM31, the following inputs/outputs are available: G61
control
8 DI, 4 DI/DO, 2AI, 2AO, 2 relay, 1 KTY/PTC
Tools Comiss. There is no factory pre-assignment.
System
Line supply input
overview
Line isolator with
Technical data fuses <800 A
Power Block
Main contactor <800 A
Mechanical
system Circuit breaker
> 800A ~
Motors
~ =
Options
Options
Motor module
General control
Customers options
Closed-loop =
Motor output
control ~
~
Tools Comiss. LC-filter, sine-filter
Communication
Standard Option
Diagnostics
Application Sinamics G150 is generously equipped even in basic design.
Using options the cabinet can be adapted to suit special requirements. .
Version: 19.11.2008 sin-g150-4-06-e.ppt I DT LD
Siemens AG 2008 Subject to change without prior notice
System
overview
The selection of
Technical data options suggests
design version A or
Power Block
C.
Mechanical
system
Motors
Options
Options
General control
Closed-loop
control
Tools Comiss.
Communication
Diagnostics
Application
System
overview
The selection of
Technical data options suggests
design version A or
Power Block
C.
Mechanical
system
Motors
Options
Options
General control
Closed-loop
control
Tools Comiss.
Communication
Diagnostics
Application
General control
Closed-loop
control
Tools Comiss.
Communication
Diagnostics
Application
Saftey Integrated
Motors
Options
Options
General control
Closed-loop
control The safety functions of SINAMICS G130 and G150 fulfill the requirements of:
Stop Category 3 according to EN 954-1 / EN ISO 13849-1
Tools Comiss.
Safety Integrity Level (SIL) 2 according to EN 61508
Communication Performance Level (PL) d according to EN ISO 13849-1
Diagnostics Furthermore are the Safety Integrated functions of SINAMICS G130 and G150 normally certified by
independend institutions. A list of all certified components can be ordered by your local Siemens
Application partner.