1. Introduction of company
Maruti engineering works is started before 15 years old manufacturing unit. we have machine
shop for machining work and fabrication work .we are making various types of fermenter.
Fermenter For Production: Large scale fermentation plant is based on the result of fermentation.
We can design the complete drawing according to customer requirement and to undertake its
manufacturing, installation, commissioning, operator training for complete Turnkey Project.
We have best design of fermenter for easy maintenance, best performance, well efficiency as per
fermenter design calculation.
With a precise understanding of the relevant industry, we introduce ourselves as the leading
manufacturer, trader and supplier of Fermenter. Offered product is suitable for anchorage
independent and anchorage dependent cell culture. This product is manufactured by well tested
material and contemporary technology by our practiced professionals. Our provided product has
high demand in various places due to its fine finish & less maintenance.
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
2
2. Product we offer
I. Fermenter
A. Manual operated fermenter
B. Semi-automatic fermenter
C. Fully automatic plc/scada based fermenter
a) Lab scale fermenter
b) Pilot scale fermenter
c) Autoclavable fermenter
d) Production scale fermenter
e) Bench type fermenter
f) Fermentation plant
II. Steam generator(boiler)
A. Manual operated steam generator
B. Fully operated steam generator
III. Autoclave
a. Horizontal Autoclave Sterilizer
b. Vertical Autoclave Sterilizer
IV. Bio inactivation vessel
V. Crystallization vessel
VI. Reaction vessel
VII. Process vessel
VIII. Protein refolding vessel
IX. Panel for fermenter
X. Panel for steam generator
XI. Liquid filling machine
a. Bottle filling machine
b. Vial filling machine
c. Jar filling machine
XII. Capping machine
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
3
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
4
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
5
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
6
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
7
Specification:
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
8
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
9
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
10
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
11
We offer production scale fermenter 50 liter to 40,000 liter SS316 body with gear box and motor top
or bottom mounted agitation assembly.
Fermentation vessel manufactured by maruti engineering works are the most flexible design product to
meet the requirements of the pharmasutical industry.
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
12
Feature:
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
13
Specification:
Skid mounted Pilot Scale Fermenter
Manual operated/semi-automatic/fully automatic fermenter
Capacity: 100 litre to 40,000 litre gross volume capacity
Top mounted agitation system
SS316 Special designed Ruston turbine blade
Other special purpose turbine as per application required
Mechanical seal to avoid leakage
Speed: 10rpm to 900rpm
Sip (sterilise in place) system
Cip (clean in place) system
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
14
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
15
Fermenter With Boiler , Chiller, Compressor and panel fullyPLC Programming Automatic
Control Using Solenoid Valve
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
16
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
17
PH:
Online check and measure, and digitization fully automatic control
PH, acid and base gang control. Peristaltic pump automatically adjust to feed acid and
base
Control range 2-12PH, measure precision 0.01PH, control precision 0.1PH
It has auto alarm function
PH sensor and signal transmission line
DO:
Online check and measure, cascade with RPM digital display.
Range 0-100% or 0-200%, precision 1%
It has auto alarm function
Do sensor and signal transmission line
FOAM CONTROL:
Automatically control and automatically alarm
Stainless steel electrode check, peristaltic pump automatically add deformer
FEED control:
Automatically control and automatically alarm
Stainless steel electrode check, peristaltic pump automatically add deformer
Temperature control:
PID fully digitization signal processing, digitization control setting
Circulating water automatically control temperature
Measure range 0-150 degree, control range 15-45 degree, control precision 0.2degree
Pt 100 O temp.sensor
System with electrical heater to control the temp. inside vessel
Water pump circulation
Solenoid valve to control
Rotate speed:
Automatically control with auto alarm function
Siemens frequency converter to adjust speed
PRESSURE:
Manually adjusting with pressure gauge and manual valve(standard system)
Automatically adjusting with pressure transmitter and PID valve and panumatic
valve(optional)
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
18
STERILIZATION:
Fermentation vessel can be SIP by connecting with steam
Automatic control with pneumatic valves
CONTROL:
10 inch HMI and maruti engineering works designed program
Prapan Enterprises has been involved in design and manufacturing of Industrial grade Electric
Steam Generators since 1990s. All our steam generators are designed and manufactured to meet
our customers need of Clean, convenient and economical steam. These steam generators are
required to supply steam to chemical, petrochemical, pharmaceutical, humidification systems,
sterilization systems, etc. The steam generators and pressure vessels are manufactured as per
International Safety Norms.
We also offer small scale water steam generator for research and developing laboratory, brawage,
university and college , industry etc.
Application:
We have supplied steam generators to various industries for
diversified applications such as,
This boiler is use in chemical vessel or bioreactor and biomass manufacturing plant, pharmasutical
industry, chemical industry, fermentation plant, for sterilization purpose.
Technical Features:
Optional Features:
Multi-stage heating :- This increases life of Heating Elements as
well as reduces Electricity consumption.
Trolley Mounted :- This helps in movement of the equipment
easier.
Super-heated Steam :- The steam generator can be supplied with
a special super heater tank to produce a dry superheated steam , as
per customers requirements.
Operating Pressure :- Up to 8 Bar ( above atmospheric pressure)
Automatic Steam Outlet - Solenoid Valve is used at steam outlet
which is operated on pressure or temperature sensor thus making
Steam Generator fully automatic.
Frame and Covers can be made out of SS if required.
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
20
Manual Operating Boiler Automatic Water Feed And Level Control Electric Steam Generator
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
21
Specification:
Steam generation Capacity 10kg/h to 50kg/h
Contact parts are made of SS316 material
Special design calculated electric coil type heater for high efficiency.
Fully automatic boiler panel
water capacity 15 litre to 150litre
pressure sustain 4kg/cm2
coil type electric heater
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
22
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
23
The main Steam Generation and Water Storage tanks are made out of AISI 304 or equivalent
grade SS. The main steam generator tank is welded vessel suitable for pressures up to 10 kg/sq
cm. (Though operating pressure is 5 kg/sq cm only). The steam generator has 2 tanks, Primary
Water Tank and secondary steam tank, this split tank arrangement improves the control over
water level and in turn increases the life of heating elements.
Ceramic Wool is used as Thermal Insulation, placed between Steam Generation Tanks and Outer
covers, so that the surface temperature of the cover on the outside is at Room temperature as well
as heat wastage is minimal.
The heating elements used are Industrial Water Heater suitable for 3 Phase, 440 V, AC supply.
The heaters are mounted at the bottom of the machine and covered with a Terminal Box. The
steam generator is supplied with Pressure Gauge and Glass Water Level Indicator, so that the
operator will have an idea about the system pressure and water levels at a glance.
Safety Instruction
Steam Generator needs continuous water supply, thus please make sure that the water
supply is not interrupted. The water level in the system is maintained through Water Level
Sensors and Solenoid Valve at inlet.
Pressure Safety Valve is supplied along with Steam Generator which operates at 6 bar.
Allow 500mm from the bottom, for removal/replacement of Electrical heating Elements. Do
not install Steam Generator near inflammable, corrosive materials.
Allow minimum 36 of clearance from all sides for maintenance of Steam Generator.
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
24
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
26
we are provide fully automatic semiautomatic and manual operated panel as per customer requirement.
Panel we provide are plc or scada based programming as per function requirement and process mode of
operation.
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
27
Autoclave is generally used for fermenter sterilization, bottle sterilization and other vessel
sterilization
We are manufacturing Horizontal Autoclave Sterilizer as per customer requirement and specification
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
28
Feature
Equipment is low on operation cost and fast with autoclaving cycle and
process and process dimple steam jacket for uniform heat distribution
Available in single as well as double door hinge door option
Sterile air filter for vacuumed break
Temperature sensor for measuring temperature of autoclave for
temperature control.
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
29
Rotary Shaking Machine is useful for uniform mixing by circular motion in a horizontal plane with a
circuit diameter of about 25 mm. used extensively in tissue culture work , aeration of fermentation and
other chemical mixing procedures. The driving mechanism is enclosed in a mild steel sheet cabinet
beautifully painted. The shaker is fitted with DC Motor with electronic speed regulator . The DC Motor
will ensure continuous work and precise speed control. The shaking speed will be 50-250 RPM
approx.. The top platform have neoprene rubber discs to hold conical flask in between them .
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
30
APPLICATION:
MARUTI ENGINEERING WORKS Rotary shaker are available in various size and capacity for various
application and use in Microbiological, Virology Lab., R & D, Q,C, Bacteriological pathological&
pharmaceutical Work.
SALIENT FEATURES:
Table top Mode/Floor Model.
Sturdy Construction
Efficient Shaking
AC frequency Drive
TECHNICAL SPECIFICATION
FIXED Eccentricity: 15/20 mm
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
31
Platform Sizes:
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com
32
----------------------------------------------------------------------------------------------------------------------------------------------
CONTACT:+91-9016278425, +91-8141800651 Address: 10, Bajrang Estate, Opp Bajrang ashram,
EMAIL: marutiengineers1992@gmail.com N.H.-8, thakkarbapanagar, Ahmedabad-382350
Website: www.marutiengineeringworks.com