- SS
TM
098
IRC:83-2015 (Part-ll)
STANDARD SPECIFICATIONS
AND
CODE OF PRACTICE
FOR
ROAD BRIDGES
SECTION : IX
BEARINGS
(ELASTOMERIC BEARINGS)
PART-II
(First Revision)
INDIAN ROADS CONGRESS
2015A
IRC:83-2015 (Part-II)
Contents
S.No. Description Page No.
Personnel of the Bridges Specifications and Standards Committee i-ti
Introduction 1
1 Scope 2
2, Terminology 3
3. Notations. 5
4. Materials 7
5 Design 9
6. Manufacturing & Workmanship 20
7 Acceptance Specification 22
8. Certification and Marking 28
9 Installation 29
10 Maintenance 30
Appendix - 1 34
Appendix - 2 32
Appendix - 3 3413,
14.
15,
16.
17,
18.
19,
20.
24
22.
23,
24,
IRC:83-2015 (Part-II)
PERSONNEL OF THE BRIDGES SPECIFICATIONS
AND STANDARDS COMMITTEE
Das, S.N.
(Convenor)
Tawade, D.0.
(Co-Convenor)
Chief Engineer (B) S&R
(Member-Secretary)
Agrawal, K.N.
Alimchandani, C.R.
Arora, H.C.
Bagish, Dr. B.P,
Bandyopadhyay, Dr. N.
Bandyopadhyay, Dr. TK.
Banerjee, AK,
Banerjoo, TB.
Basa, Ashok
Bhasin, P.c.
Bhowmick, Alok
Bonginwar, PLL.
Dhodapkar, A.N.
Ghoshal, A.
Joglekar, $.G.
Kand, C.V,
Koshi, Ninan
Kumar, Ashok
Kumar, Prafulla
Kumar, Vijay
Manjure, PY.
(As on 8" August, 2014)
Director General (Road Development), Ministry of Road
Transport & Highways, New Delhi
Addi. Director General, Ministry of Road
Transport & Highways, New Delhi
Ministry of Road Transport & Highways, New Delhi
Members
DG(W), CPWD (Retd.) Ghaziabad
Chairman & Managing Director, STUP Consultants (P)
LUtd., Mumbai
Chief Engineer (Retd.), MORTH, New Delhi
C-212013, Vasant Kunj, Opp. D.P-S., New Delhi
Director, Stup Consultants (P) Ltd., New Dethi
Joint Director General (Retd.) INSDAG, Kolkata
Chief Engineer (Retd.) MoRT&H, New Delhi
Chief Engineer (Retd.) MoRT&H, New Delhi
Director (Tech.) B. Engineers & Builders Ltd, |
Bhubaneswar
ADG (B), (Retd.), MoRT&H, New Delhi
Managing Director, Bridge & Structural Engg. Consultants
(P) Ltd., Noida
Advisor, L&T, Mumbai
Chief Engineer (Retd.) MoRT&H, New Delhi
Director and Vice President, STUP Consultants (P) Ltd.
Kolkata
Vice President, STUP Consultants (P) Lid, , Mumbai
Chief Engineer (Retd.), MP, PWD Bhopal
DG(RD) & Addl. Secy., (Retd) MOST, New Delhi ;
Chief Engineer (Retd.), MoRT&H, New Delhi
DG (RD) & AS, MORT&H (Retd.), New Deihi
E-in-Chief (Retd.) UP, PWD, |
Director, Freyssinet Prestressed Concrete Co, MumbaiIRC:83-2015 (Part-)
26. Mukherjee, MK Chief Engineer (Retd.) MoRT&H, New Dethi
26. Nagpal, A.K, Prof. IIT, New Delhi
27. Narain, A.D. DG (RO) & AS, MoRTBH (Reta), New Delhi
2 Ninan, RS. Chief Engineer (Retd.) MoRT&H, New Dethi
29 Pandey, RK. Chief Engineer (Planning), MoRT&H, New Delhi
30 Parameswaran, Chief Scientist (BAS), CRRI, New Delhi
Dr. (Mrs.) Lakshmy
31 Raizada, Pratap S. Vice President (Corporate Affairs). Gammon india Ltd.,
Mumbai
32, Rao, Dr. MMB. A-161, Sarita Vihar, New Delhi
%. Roy, Dr. B.C. Senior Executive Director, Mis. Consulting Engg. Services
India (Pvt) Lid., Gurgaon
34, Saha, Dr. GP. Executive Director Construma Consultancy (P) Ltd.,
Mumbai
35, Sharan, G. DG (RD) & Spl. Secy (Retc.) MoRT&H, New Dellhi
36. Sharma, R.S. Chief Engineer (Retd.) MoRT&H, New Dethi
a7, Sinha, NK. DGIRD) & SS, (Retd.) MoRT&H, New Dethi
38 Subbarao, Dr. Harshavardhan Chairman & Managing Director, Construma Consultancy
(P) Lid. Mumbai
39. Tandon, Prof. Mahesh Managing Director, Tandon Consultants (P) Ltd.,
New Delhi
40. Thandavan, K.B. Chief Engineer (Retd.) MoRT&H, New Delhi
a Velayutham, V, DG (RD) & SS (Retd.) MoRT&H, New Dethi
42. Viswanathan, T. 7046, Sector 8, Pocket 10, Vasant Kunj, New Delhi
43, The Executive Director (B&S) RDSO, Lucknow
44. The Director and Head, (Civil Engg.) Bureau of Indian Standards, New Delhi
Corresponding Members
1 Raina, Or. VK, Consutant, World Bank
2 Singh, RB. Director, Projects Consulting india (P) Ltd. New Delhi
Ex-Officio Members
1 President, (Sunil Bhowmik), Engineer-in-Chief,
Indian Roads Congress PWD (R&B), Govt of Tripura
2 Honorary Treasurer, (S\N. Das), Director General (Road Development),
indian Roads Congress Ministry of Road Transport & Highways
3 Secretary General,
Indian Roads CongressIRC:83-2015 (Part-II)
STANDARD SPECIFICATIONS AND CODE OF
PRACTICE FOR ROAD BRIDGES
SECTION : IX BEARINGS
PART - I! (ELASTOMERIC BEARINGS)
INTRODUCTION
The Bearings, Joints and Appurtenances Committee (8-6) of the Indian Roads Congress
was constituted in 2012 with the following personnel:
Sharan, G. Convenor
Pandey, RK. Co-Convenor
Gahanwar, Dr. 8.8. Member Secretary
Members
Banerjee, AK. Kumar, Ashok
Bagish, Dr. B.P. Majumdar, S
Datta, R.K. Mitra, Dr. A.J,
Deshpande, V.P. Ninan, R.S.
Gupta, Vinay Patankar, V.L.
Ghosh, Prof. Achyut Pandey, A.K
Gupta, D.K, Prakash, Suraj
Gupta, Ujjwal Rao, Dr. M.V.B.
Jambekar, A.R. Rathore, Jitendra
Khaira, V.S. Sharma, D.D
Kurian, Jose Singh, B.N.
(Rep. of RDSO, Lucknow)
Invitee
Gupta, A.K Manjure, PY.
Ghosh, S. Panja, A
Ex-officio Members
President, (Bhowmik, Sunil), Engineer-in-Chief,
Indian Roads Congress PWD (R&B), Govt. of Tripura
Honorary Treasurer, (Das, S.N.), Director General
Indian Roads Congress (Road Development), Ministry of
Road Transport and Highways
Secretary General,
Indian Roads CongressIRC:83-2015 (Part-II)
The Standard Specifications and Code of Practice for Road Bridges Section IX Part-II
Elastomeric Bearings was first published in June 1987. The task of revision of this code
based on the Ultimate Limit State (ULS) condition was undertaken by the Bearings, Joints
and Appurtenances Committee (B-6).The B-6 Committee constituted a Sub-Committee
comprising of following personnel to prepare the revised draft document.
Prof. Achyut Ghosh Convenor
Dr. MWB. Rao Member
Shri S. Majumdar Member
Shri Jitendra Rathore Member
‘The Sub-Committee prepared the initial revised draft document with major contribution from
Shri S. Majumdar which was discussed in the meetings of B-6 Committee and the revised draft
documentwas finalized for placing it before the Bridges Specifications & Standards Committee
The BSS Committee approved the revised finalized draft of “Standard Specifications and
Code of Practice for Road Bridges: Section IX: Part 2: Elastomeric Bearings’, in its meeting
held on 23.09.2011. The Executive Committee in its meeting held on 07.10.2011 approved
the draft document for placing it before the IRC Council. The IRC Council in its 195" meeting
held at Lucknow on 3% November 2011, approved the document for publishing subject to
incorporation of comments. Accordingly, the preparation and finalization of document by
addressing all comments appropriately after the approval by IRC Council in November
2011 and last BSS Committee meeting in January 2014 placed it subsequently before BSS
Committee on 8" August 2014 before its publishing by IRC which was approved.
1 SCOPE
This part of the Specification (referred to as ‘Code’ hereinafter) applies to elastomeric bearings
with or without complementary bearing devices to extend their field of use such as flat sliding
elements covered by relevant Part, as used in bridge structures or any other structure with
comparable support conditions,
This part of Code applies to laminated bearings, laminated sliding bearings, plain pad and
Strip bearings and does not cover elastomeric bearings made with other elastomer materials
than those specified in Clause 4.0. This part of Code applies to elastomeric bearings with
dimensions in plan upto 1200 x 1200 mm for laminated bearings, plain pad bearing and
width in plan up to 1200 mm for strip bearing. Elastomeric bearings shall generally be used
to transmit vertical loads, rotations and horizontal forces other than due to seismic. In case,
in-plane horizontal seismic forces are to be transmitted using these bearings, they shall
be checked using minimum dynamic frictional value and minimum vertical load, including
combined effects of horizontal and vertical components of earthquake. The bearings shall be
Suitably anchored in the substructure and superstructure. Suitable devices for dislodgement
Of superstructure need to be incorporated. Bearings should be tested for cyclic loadings for
which specialist literature should be consulted
2IRC:83-2015 (Part-II)
The elastomeric bearings covered in this code can be used in conjunction with other bearing
elements, as appropriate, as per other relevant parts of IRC:83.
This part of Code applies to low damping elastomeric bearings only i.e. with an equivalent
viscous damping ratio < 0.06. For use of such low damping elastomeric bearings as seismic
isolation bearings, special literature may be consulted
This part deals with bearings for use in operating temperatures ranging from -10°C to + 50°C.
For locations where the minimum atmospheric temperature drops below -10°C for continuous
Periods of 24 hours or more, the provision of this Code shall not apply.
2 TERMINOLOGY
24 Batch
Individual mix or blend of mixes of elastomer, when used for bearing production or a number
of identical components produced at the same machine setting,
22 Chloroprene Rubber (CR)
Also known as polychloroprene is a polymerised form of the monomer chloroprene.
23 Crystallisation
A phase change in elastomer (arrangement of previously disordered polymer segments of
repeating patterns into geometric symmetry) promoted by very low temperature and marked by
large and quick changes in hardness, stiffness, shear modulus, etc. which are reversible.
24 Elastomeric Bearing
Bearing comprising a block of vulcanised elastomer that may be reinforced with one or more
steel plates.
25 Engineer/Engineer-in-Charge
The Engineer-in-Charge, responsible for the execution of the bridge project and so designated
in the contract or his authorized representative.
26 Ethyl! Propylene Dimonomer (EPDM) Isobutane Isoprene Copolymer (IIR)
Chloro-lsoprene Copolymer (CIIR)
Synthetic rubber like materials capable of being used in bridge bearings by the process of
vulcanisation (not permitted by this Code) but have enjoyed limited use in various parts of
the world
27 Inspector
Authorised representative of the engineer for acceptance testing of given lots of bearings at
the manufacturers’ plant.IRC:83-2015 (Part-II)
28 Laminate
Alayer of reinforcing material integrally bonded to elastomer during vulcanisation process, to
restrain the lateral expansion of the elastomer.
29 Laminated Bearing
Elastomeric bearing reinforced internally with one or more steel plates, chemically bonded
during vulcanisation.
2.40 Natural Rubber (NR) (Polyisoprene)
A polymer occurring naturally in the sap of certain plants, particularly Havea Brasiliensis.
2 Plain Pad Bearing
Elastomeric bearing consisting of a solid block of vulcanised elastomer without internal
laminates or cavities.
212 Raw Elastomer
Any member of a class of virgin polychloroprene (CR) capable of being vulcanised with
compounds, that possesses rubber like-properties after vulcanisation, especially the ability
to regain shape almost completely after large deformation.
2.13 Shore Hardness
Mechanical property of a material which describes its resistance to indentation of a standard
device (i.e. durometer) and measured in degrees on several scales (|,R.H. Shore A,
Shore B, etc.).
2.44 Sliding Plate
Component which bears on and is immediately adjacent to the top sliding surface of a bearing
It can be:
= asingle piece of austenitic steel
- _ athin plate of austenitic steel fixed to a mild steel supporting plate
245 Sli
Laminated bearing with a PTFE sheet, at top surface, which may be vulcanised directly onto
the outer layer of elastomer or fixed to a steel plate, and will remain in contact with a sliding
plate,
ing Elastomeric Bearing
246 Strip Bearing
Plain pad bearing for which the length is at least ten times the width.mm
am
enn
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ARO,
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x
x
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ag
4
IRC:83-2015 (Part-II)
3 NOTATIONS
Latin Upper Case Letters
Overall plan area of elastomeric bearing
mm?
Effective plan area of laminated'bearing (area of the steel reinforcing plates) mm?
Reduced effective plan area of elastomeric bearing
Apparent Compression stiffness of a bearing
Overall diameter of circular bearing
Effective diameter of circular laminated bearing (Diameter of steel
reinforcing plate)
Modulus of elasticity
Bulk modulus
Horizontal forces
Horizontal design forces
Maximum resultant horizontal force obtained by vector addition of
F,, and F,,
Vertical design force
Nominal value of conventional shear modulus of elastomeric bearing
Friction factor
Factor for induced tensile stresses in reinforcing plate
Type loading factor
Stress correction factor for the steel reinforcing plates
Rotation factor
Factor for restoring moment
Restoring moment due to rotation
Design value of resistance
Resultant of the forces resisting translatory movement
Shape factor
Shape factor for the thickest layer
Total nominal thickness of bearing
Total nominal thickness of elastomer
The average total initial thickness of elastomer in shear, including the
top and bottom covers when these are not restrained for shearing
5
mm
Nimm
mm
mm
MPa
MPa
N: KN,
N: KN
N: KN
N: kN
MPa
N-mm
N: kN
N: kN,
mm
mm
mmIRC:83-2015 (Part-tl)
Latin Lower Case Letters
Overall width of bearing (shorter dimension of rectangular bearing)
Effective width of laminated bearing (width of the steel reinforcing plates)
Overall length of a bearing (longer dimension of a rectangular bearing)
mm
mm
mm
Effective length of a laminated bearing (length of the steel reinforcing plates) mm
Yield stress of stee!
Force free perimeter of elastomeric bearing
Number of elastomer layers
Thickness of plain pad or strip bearing
Effective thickness of elastomer in compression
Thickness of an individual elastomer layer in a laminated bearing
Thickness of PTFE sheet
Thickness of steel reinforcing plate
Thickness of outer steel reinforcing plate
Maximum horizontal relative displacement in direction of dimension a
Maximum horizontal relative displacement in direction of dimension b
Vertical movementideflection
Maximum resultant horizontal relative displacement obtained by vectorial
addition of v, and v,
Greek Letters
Angular rotation of a bearing
‘Angular rotation across width a of a rectangular bearing
‘Angular rotation across length b of a rectangular bearing
Resultant angular rotation across width a and length b of a rectangular
bearing
Angular rotation across the diameter D of a circular bearing
Partial safety factor for the resistance
Vertical deflection of individual elastorher layer
Sum of values
Design strain in elastomeric bearing due to angular rotation
Design strain in elastomeric bearing due to compressive loads
Design shear strain in elastomeric bearing due to translatory movements
6
Nimm?
mm
mm
mm
mm
mm
mm
mm
mm
mm
mm
rad
rad
rad
rad
rad
mmIRC:83-2015 (Part-I!)
Fe Total nominal design strain in elastomeric bearing
& Compressive strain of a bearing
b Friction coefficient for elastomer
°, Compressive stress MPa
0, Average of the compressive stress MPa
t Shear stress MPa
3.4 Subscripts
d Design
dyn Dynamic
k Characteristic
max Maximum
min Minimum,
t Total
u At ultimate limit state
test Test values
35 Abbreviations
For the purposes of this Standard, the following abbreviations apply.
PR Polychloroprene Rubber
NR Natural Rubber
pphm Parts per hundred million by volume
PTFE — Polytetrafluoroethylene
SLS _Serviceability Limit State
ULS Ultimate Limit State
4 MATERIALS
44 Raw Material
Chloroprene (CR) only shall be used in the manufacture of bearing.
4.1.1 Grades of raw elastomer of proven use in elastomeric bearings, with low
crystallization rates and adequate shelf life (e.g. Neoprene WRT, Neoprene W, Bayprene 110,
Bayprene 210, Skyprene B-5, Skyprene B30, Denka S-40V, Denka M-40) shall be used.IRC:83-2015 (Part-II)
4.1.2 No reclaimed rubber or vulcanised wastes or natural rubber shall be used
4.1.3. The polychloroprene content of the bearing shall not be lower than 60 per cent
and the ash content shalll not exceed 5 percent. Polychloroprene content shall be determined
in accordance with ASTM-D297 and ash content as per IS:3400-Part XXII
4.1.4 EPDM and other similar candidate elastomers for bridge bearing use shall not be
permitted,
4.1.5 Tests for polymer identification through Pyrolysis test and confirmation about
percentage of polymer content shalll be carried out as per |S : 3400 (Part XXII)
42 Properties
The elastomer shall conform to all the properties specified in Table 1.
Table 1 Properties of Elastomer
Property Unit |Value of the characteristic] Test method |
specified IS Specification
Reference
“ 2) a) 4
1. Physical properties
1.1 Hardness RHO [5025] 6025| 70 1S: 3400 (Part ft)
1.2 Minimum tensile strength
- Moulded test piece Mpa | 17 | 17 7 1S : 3400 (Part!)
~ Test piace from bearing 4 | om | 1
1.3 Minimum elongation at break -
- Moulded test piece % | 480 | 400 | 300 1S +3400 (Part)
|__- Test piece from bearing | % | 400 | 350 | 250 1S +3400 (Part)
2. Maximum compression set (%) % 35 | 1S=3400 (Part x)
(24h, 10021) |
‘Accelerated aging ~ | 1823400 (Par iv)
(72h, 100 + 19°C) '
(Maximum change from un-agéd value)
3:1. Maximum change in hardness RHD |S 2
[3.2 Maximum change in tensile strength | _% 8 2
3 Maximum change in elongation % 30
Note : Generally, elastomer of hardness IRHD 6045 are used for standard elastomeric bearings.
Elastomer of hardness IRHD ‘50 + 5 or 70 may be used depending upon the requirement and
application.
4.2.1 Shear modulus (G) is the apparent “conventional shear modulus” of the elastomer
bearing determined by testing. At nominal temperature of 23°C + 2°C the value of G shall
comply the values given in Table 2. .IRC:83-2015 (Part-II)
Table 2 Shear Modulus at Nominal Temperature
Hardness (IRHD) G (MPa) Tolerances of G (MPa)
( 2) 3)
5025 O7 £0.15
6045 09 £0.18
_ 70+5 1.15 £0.20
Note : For the purpose of design, value of G may be considered as given in Table 2 (without the
tolerance)
4.2.2 The adhesion strength of elastomer to steel plate, determined according to
1S:3400 Part XIV method A, shall not be lesser than 7 kN/m.
4.2.3 For elastomeric bearings (CR) used in adverse climatic conditions the following
ozone resistance test shall be satisfied:
The ozone resistance of elastomer shall be proved satisfactory when assessed by test
according to IS:3400 Part XX. The strain, temperature, duration and ozone concentration for
the test shall be 30 percent, 401°C, 96 h and 100 pphm by volume respectively. No cracking
detected by visual observation at the end of the test shall be considered satisfactory. No
specific test for assessment of low temperature resistance may be deemed necessary.
Note : For use of elastomer in extreme cold climates (at atmosphere temperature below -10°C),
special grade of low temperature resistant elastomer shall be used in conformity with operating
ambient temperature conditions. The specifications of such special grade elastomer including
the tests for low temperature resistance shall be mutually agreed to between the buyer and
the manufacturer and are outside the purview of this Code.
43 Laminates of mild steel conforming to 1S:2062/IS:1079 or equivalent international
grade shall be used. The yield stress of the material shall not be lesser than 250 MPa. Uses
of any other materials like fibre-glass or similar fabric as laminates are not permitted for the
Purpose of this Code.
44 The raw material for PTFE sheet shall be pure polytetrafluoroethylene free sintered
without regenerated materials or fillers. The PTFE sheet may be with or without dimples
depending upon the application. PTFE sheet shall conform to the requirement of relevant
part covering sliding element. For design of'sliding elements, relevant part of IRC:83 shall be
referred.
45 Corrosion protection’ of exposed steel surfaces, if any, shall conform to the
requirement of relevant part covering corrosion protection of bearing plates.
5 DESIGN
54 Elastomeric bearings shall be designed to meet the relevant provisions of this
section at the ultimate limit state. At the ultimate limit state the strength and stability of bearings
shall be adequate to withstand the ultimate design loads and movements of the structure.
9:IRC:83-2015 (Part-II)
Performance and durability of bearings designed according to this Code are based on the
assumption that tolerances given in Clause 6 are complied with. A typical bridge bearing
schedule giving the information normally required for design of the bearings for a particular
structure is given in Appendix-l.
52 Laminated Bearings
5.21 Types of Laminated Bearings
Bearing design shall be in accordance with one of the types or a combination of the types
classified as in Table 3.
5.2.2 Sizes and Shapes of Laminated Bearings
Bearing types shall be rectangular, square or circular. A particular bearing shall be designed
with internal rubber layers of the same thickness between 8 mm and 20 mm each. Usage of
internal layer thickness upto 25 mm is permissible under special situations.
Bearings shall preferably be designed and sizes determined by the bearing manufacturer as,
itis important that the design and detail is compatible with the manufacturing facility available
with the manufacturer, Typical standard sizes for bearing type B are given in Appendix -2 as
per International Standard as well as R'20 series of IS:1076
For laminated bearings it is permissible to reduce the loaded area, without changing the plan
dimensions, by including holes of uniform section in the loaded area.
Minimum thickness of inner reinforcing plates shall be 3 mm (provision of Clause 5.2.3.5
shall apply). Minimum thickness of thicker outer reinforcing plates, if provided, (Table 3,
Type C, D, E, F, H & |) shall be 12 mm for bearings having internal elastomer layer thickness
less than equal to 8 mm and minimum plate thickness shall be 16 mm for thicker internal
layer of elastomer. i
Minimum thickness of top and bottom cover layer shall be 2.5 mm and minimum thickness
of side cover shall be 4 mm.
The symbols used in design rules are shown in Fig, 1
oS : Serer
4
| TTT OEE
L ——|
Fig. 1 Typical Cross Section of An Elastomeric Bearing Type 8
(___petesnoneeennpeensnereensavonseoraessnanenrezets
10IRC:83-2015 (Part-I)
Table 3 Types of Elastomeric Bearings
T
1) Type A: Plain padiStrip bearings
2) Type B: Laminated bearings
3)TypeC: Laminated bearings with thicker end,
laminates:
+ laminate may be on either side or on}
both side
= ensures better load distribution
- ensures better rotation
back lifting of bearing under shear may
be avoided
4) Type D: Laminated bearings with thicker end laminates|
exposed:
= Corrosion protection is required on
exposed steel surface
> May be useful for better frictional
resistance at bearing structure
interface .
- Friction, if taken into account, should
be based on tested and certified value
= __Useful for contact with steel structure
5) Type E: Bearings with separate steel plate directly i
vulcanised with the bearing
~ _lifting/separation of bearing elastomer
at edges from exposed steel plate
should be avoided under all loading
6) Type F: Bearings with positive anchorage:
+ Separate plates provide ease of
replacement and fool-proot positive
anchorage
- Plates may be connected to covered/
‘exposed end laminates
- internal fastening and positive means | ~~ -
of location to be adequately designed
7) Type G: Bearings with PTFE bonded to the
elastomer: :
- bond of elastomer to PTFE is critical
and vulnerable
"IRC:83-2015 (Part-I!)
8) Type H: Bearings with sliding interface:
+ Refer relevant part covering sliding
‘element for design of sliding interface 7 7
= Other end may be of any other option
as above
9) Type |: Bearings with restraint against transiation to
simulate support condition
+ a) Typical detail of restraint in form
of central pin a)
= b) Typical detail of side restraint
= Restraints shall be designed based
| on relevant Part or other relevant IRC
code
b)
5.2.3 Basis of Design
The design rules are based on the assumption that the elastomer is a viscoelastic material,
the deflection of which under a compressive load is influenced by its shape. Reinforcing
plates in the bearing shall be chemically bonded to the elastomer during vulcanisation to
prevent any relative movement at the steel / elastomer interface. Unless otherwise specified
design values stated in this code means values in ULS and are represented with subscript
‘d' (See 3.4) in respective notation. For loads, load factors and load combinations IRC:6 shall
be referred. For the strength analysis of the elastomeric bearings, the resultant rotational
movement shall be taken as not less than + 0,003 racians and the resultant translational
movement as not less than £10 mm.
Effect of top and bottom cover layer shall not be considered in design when their thickness
is less or equal to 2,5 mm,
All designed bearings shall meet the requirements given hereafter:
a) Maximum Design Strain
At any point in the bearing the sum of the strains (¢,,) due to the design load
effects (E,) is given by the expression
fa = K, (Ese * Fae * Fue) A
where,
£,. is the design strain due to compressive design loads as defined in 5.2.3.2.
is the design shear strain due to design translatory movements as defined in
5.2.3.3.
is the design strain due to the design angular rotation as defined in 5.2.3.4
is a type-loading factor. The value of K, is normally considered as equal to
1.0. In case of applications with specific requirement of limiting the strain
under live load effects, K, may be considered as 1.5 only for live load effects.
12where,
Note:
1)
IRC:83-2015 (Part-ll)
For all other load effects, K, may be considered as 1.0.
€, Shall not exceed the maximum value ¢, , given by the expression
Fug = En 22
£,, is the maximum permissible value of 7 for ULS (See Note 1)
Ym _ ‘$@partial safety factor. Unless otherwise specified, the recommended value
is ym = 1.00
b) Maximum tensile stresses in reinforcing plates
Reinforcing plates shall be designed for ULS as defined in 5.2.3.5.
c) Stability criteria (see 5.2.3.6)
Stability criteria shall be evaluated taking into account the following:
- Stability regarding rotation
- Stability regarding buckling
- Stability regarding sliding
d) Forces, moments, and deformations exerted on the structure (see 5.2.3.7)
Forces, moments and deformations shall be evaluated taking into account
the following:
- The pressure at the contact surfaces between the bearing and the
structure
- The force exerted on the structure by the bearing resisting translatory
movement
- The restoring moment due to the bearing resisting rotational
movement
- Vertical deflection due to the vertical load
The maximum permissible value for ¢,,, defined as 7 for ULS has been derived from ¢, , the
empirical value of § for a serviceability check by multiplying both side of the equation by
Ym =_1.40. It should not be taken to reflect the ultimate strain of the material, Elastomeric
bearings are designed to operate well below the ultimate strength of the materials from which
they are made, to allow for fatigue effects in the rubber. Consequently bearings can sustain
accidental overloads and deformations considerably greater than the design values, without
failure. Experiment shows that even when the compressive loads are sufficient to fracture the
steel reinforcing plates the bearing still supports the load.
The nominal shear modulus can be modified for dynamic load effects (railway loading in
Rail-Road bridges, earthquake), depending on the exciting frequencies (generally frequencies
> 6 Hz) and movement amplitudes: the factor, which may vary for different elastomer
compounds, can be obtained experimentally.
User can have an extra bearing to be tested at ULS in order to verify the satisfactory
performance if they so wish. A bearing tested to ULS cannot be used in the structure since its
performance at SLS cannot be guaranteed after such treatment.
13