Earlier post "A refresh to Process Engineer on few phenomenons in restriction orifice" has
discussed briefly how restriction orifice (RO) works. Maximum velocity and minimum operating pressure is
expected at the vena contracta, just some short distance downstream of restriction orifice.
Careful review on the pressure profile, the upstream pressure is decrease to minimum and recover back to
downstream pressure. In the event fluid vapor pressure is just marginal lower than downstream
pressure, minimum pressure at vena contracta would probably lower than fluid vapor pressure.
Vapor condensation would result "implosion" and generates noise and severe vibration. This phenomena is
well known as cavitation.
One way to avoid cavitation in restriction orifice is to reduce pressure drop across RO so that the pressure
dip is maintained as high as possible. This results multiple restriction orifices to break the pressure drop in
several steps.
The following simple assessment method base on work done by Tullis & Govindarajan (1973) may be
used.
i) Determine Upstream Pressure (Pu), Downstream pressure (Pd) and Vapor pressure (Pv) base on
upstream temperature for conservatism
Cl = (Pd-Pv)/(Pu-Pd)
iii) Based on orifice-diameter ratio (beta), determine allowable Cavitation level (Cl,a) from following chart.
iv) Cavitation will occur if Cl is less Cl,a, multiple ROs may require.
Restriction orifice is widely used in blowdown line to limit excessive flow to flare system. This is the best
location to experience cavitation from restriction orifice and can not be eliminated. Severe noise and
vibration is expected. Downstream piping may fail on severe vibration. Acoustic induced vibration
assessment shall be conducted to ensure BDV/RO downstream piping always provide high integrity to
resistance severe vibration cause by RO.
Related Topic
• Restrcition Orifice Used in Many Applications in Different Manners
• A refresh to Process Engineer on few phenomenons in restriction orifice
• Hydraulic Design Of Liquid with Pump Circuit - A revision kit...
• Hydraulic Design of Liquid Piping Systems - A revision kit...
• Why bypass Non-Return Valve (NRV) ?
• Is pressure drop increase with pipe schedule
Restriction orifice is widely used to in Oil and Gas, Refinery and Petrochemical chemical plant. Make a
simple search on internet, you may find plenty of articles related to functionality, calculation and
specification of restriction orifice. The intention in this post is not to repeat what others has discussed in
details but as a refresher to those who already knew about it and inform those who still unclear or
misunderstood about restriction orifice.
Critical pressure
Critical pressure can be estimated based on absolute upstream pressure
Example
A pipe with a hole is a typical example of choked flow condition. The pipe internal pressure (Pu) is releasing
gas to atmosphere. As the atmospheric pressure is lower than the critical pressure, it is a choked flow
condition.
Now connect a small pipe to pipe at hole. There is frictional head loss on the small pipe, thus the pressure at
the outlet of hole (or backpressure to hole) is total of frictional pressure lose plus atmospheric pressure.
Nevertheless, the back pressure to hole is still below critical pressure, those there is no impact to flowrate.
If the pipe length of small pipe is increased, back pressure to hole will increase as well. It will increase upto
the critical pressure of the fluid. Now, it is at the limit of choked flow. Further increased in back pressure will
put the system in non-choked flow condition and flowrate will start to drop.
Above typically answer why choked flow is always occurred and flow rate is maintained constant although
flare backpressure fluctuate (with condition below critical pressure).
Summary
There are some concepts that a process engineer may needs to understand for restriction orifice :
• Restriction orifice is used to limit flow to required or expected flowrate with the available differential
pressure across.
• Vena contracta (VC) present just short distance downstream of restriction orifice
• Maximum velocity and minimum pressure at vena contracta (VC)
• Choked flow occurred when velocity at vena contracta (VC) reach sonic velocity (Ma=1). The
corresponding downstream pressure at choked condition called critical pressure.
• Increase in upstream pressure will increase mass flow passing the restriction orifice but velocity at
VC still maintaining at Ma=1
Related Topic
• How to determine if a restriction orifice will experience cavitation ?
• Restrcition Orifice Used in Many Applications in Different Manners
• Hydraulic Design Of Liquid with Pump Circuit - A revision kit...
• Hydraulic Design of Liquid Piping Systems - A revision kit...
• Why bypass Non-Return Valve (NRV) ?
• Is pressure drop increase with pipe schedule ?